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Abstract
This study focuses on the effect of impurities in the natural gas stream on the characteristic of surface
tension in the blended piperazine and MDEA solution. Hydrocarbon liquids, Iron Sulphide, Sodium
Chloride, Acetic Acid, Methanol and Polyethylene Glycol were used as the impurities. The results
indicated that the type of impurities determined the surface tension changes of the amine solution. The
concentration of piperazine-MDEA blends also enhanced to the increasing of surface tension. Iron
sulphide, hydrocarbons and sodium chloride as the impurities in the amine solution were the most
influential factors to the surface tension. Statistical experimental method was employed to determine
the main effect in the increasing of surface tension. Full factorial design and response surface
methodology (RSM) coupled with central composite design (CCD) were used to determine the
increasing of surface tension in the amine solution. A central composite design was used to determine
the main variables such as iron sulphide, hydrocarbon and sodium chloride. The maximum surface
tension of 74.33 mNm-1 was determined at the combined impurities concentrations of Iron Sulphide at
6.346 ppm, Hydrocarbon liquids at 11.827 ppm and Sodium Chloride at 8.261 ppm.
Abstrak
Pada penelitian ini difokuskan untuk mengetahui pengaruh impuritas didalam aliran gas alam
terhadap karakteristik tegangan permukaannya pada campuran larutan MDEA-piperazin.
Hidrokarbon, besi sulfida, NaCl, asam asetat, methanol dan PEG digunakan sebagai larutan
impuritas pada gas alam. Pada penelitian ini menunjukan bahwa jenis dari impuritas akan
mempengaruhi besarnya tegangan permukaan yang dihasilkan pada larutan amin. Konsentrasi
larutan amin juga mempengaruhi tegangan permukaan yang dihasilkan. Besi sulfida, hidrokarbon dan
NaCl adalah faktor penting yang menentukan besanya tegangan permukaan yang dihasilkan. Metode
statistik yang menggunakan response surface methodology (RSM) yang digabungkan dengan central
composite design (CCD) telah digunakan untuk mengetahui faktor utama yang menentukan tegangan
permukaan. Tegangan permukaan yang paling tinggi dihasilkan pada konsentrasi besi sulfida 6,346
ppm, hidrokarbon 11,827 ppm dan NaCl 8,261 ppm adalah sebesar 74,33 mNm-1.
59
The Influences of Natural Gas Impurities to… (Ratman and Ismail)
molecules diffuse between the bulk phase and the sub alkanolamines. Foam is the dispersion of a gas in a
layer adjacent to the fluid interface; (ii) surfactant liquid and is characteristic of each system, depending
molecules are exchanged between the sub layer and on the chemical structure of the components that
fluid interface through the kinetic processes of compose the system under study (Carthy and Trebble,
adsorption and desorption. The description of these 1996). Few results have been reported on the foaming
processes and the evaluation of the diffusion tendency of aqueous solutions of one alkanolamine
coefficient and rate constants are important in (Yanicki and Trebble, 2006; Hesselink and Huuksloot,
understanding the influence of surfactant adsorption on 1985; Reza and Trejo, 2006).
many processes (Hernández et al, 2000). The statistical design of the experiments as an
Surface tension has high industrial importance established procedure continues to show increasing
in the chemical reactions as the reactions in the surface use in chemistry and chemical engineering processes.
region are quite different from the bulk region. In Experimental designs are commonly performed in the
various chemical engineering processes such as study of empirical relationship, in terms of a
separation, distillation, extraction and absorption, mathematical model, between one or more measured
surface tension has a determining effect. Also in responses and a number of variables or factors (Nele
electrochemical reactions, biological membranes et al, 1999). Experimental design and mathematical
operation, environmental engineering and several other modelling techniques are mathematical tools normally
processes, such as corrosion, adherency, detergency, used to optimize a process. Traditional methods of
floating and lubricating, the surface tension plays a optimization involved changing one independent
significant role. The surface tension of liquids and its variable while fixing the others at a certain level.
variation with composition in liquid solutions must Experiment design techniques were developed to
often be taken into account in designing rational allow the gathering of maximum process information
chemical process equipment involving inter phase heat with reduced number of experiments. Experimental
and mass transfer. Many methods to calculate the design techniques usually depend on empirical model
surface tension of binary non-electrolyte mixtures have structure in order to interpret experimental data and
been proposed (Belton and Evans, 1945; Tahery et al, provide optimum process conditions.
2005). In general, response surface methodology
Natural gas, whether produced from a (RSM) allows an empirical model to be built from
condensate field or as associated gas from an oil data collected from a minimal set of systematically
reservoir, usually contains water vapour and frequently designed experiments. The RSM integrates
contains H2S and CO2. The separation of gas mathematical and statistical techniques, (Myers and
impurities such as carbon-dioxide (CO2) and hydrogen- Montgomery, 2002) and was essentially developed
sulphide (H2S) from the gas mixtures is an important from numerical method. The RSM is initiated with an
operation in natural gas treating, petroleum refining, experimental design commonly called design of
coal gasification and ammonia manufacturing experiment (DOE) to screen model parameters before
industries. Therefore, to remove these acid gases going to the optimization process (Cornel, 1990).
aqueous solutions of one alkanolamine have Statistical technique has been successfully
traditionally been used in gas treating plants. Some of applied in the field of quality experimental work
the most important alkanolamines used in industrial (Ismail and Lay, 2004; Idris et al, 2004). Ismail and
processes include monoethanolamine (MEA), Lay (2004) studied the main effect and interaction
diethanolamine (DEA), and triethanolamine (TEA). effects on the membrane fabrication using response
The surface tension is an important characteristic to be surface methodology. In their work, they use full
considered in the design of contacting equipment like factorial experimental design in order to obtain the
gas absorption towers. Surface tension affects the main effects on the membrane performance. Ismail
hydrodynamics and mass transfer rate of acid gases and Lay also concluded that the polymer concentration,
through the absorption solution (Rangwala et al, 1992). solvent ratio and shear rate were among the dominant
Moreover, it is observed that no surface tension data factors on the membrane fabrication for obtaining high
have been reported up to now for aqueous of three performance membrane. The effects of composition of
alkanolamines with impurities of natural gas. The the aqueous phased used on the interfacial
impurities in natural gas were hydrocarbon, iron polymerization of thin film composite were studied by
sulphide, sodium chloride, acetic acid, methanol and Idris et al (2006). They used response surface
glycol respectively. Moreover, the impurities of natural methodology and central composite design to develop
gas will affect the physical properties of alkanolamines mathematical model and to optimize the aqueous
aqueous such as the surface tension, density and solution in the thin film fabrication. They
foamability. Another problem of industrial interest, demonstrated that central composite design and
related to interfacial phenomena, which has to be response surface methodology are useful in
understood in order to put forward proper answers, is optimization process and mathematical modelling of
the undesirable presence of foam during the counter- the composition of m-phenyldiamine to hydroquinone
current contact between the sour hydrocarbon-rich gas and ratio of tetrabutylammonium as catalyst on the
stream and the absorption solution of aqueous performance of thin film composite.
60
Reaktor, Vol. 12 No. 2, Desember 2008, Hal. 59-67
However, no experimental data on the surface were selected as controlled factors. Their experimental
tension and foaming behaviour of aqueous solutions of range and levels used in this work are given in Table 1.
MDEA and piperazine was found in the literature.
Therefore, in the present study, the physicochemical Table 1. The levels of variables chosen for impurities
characterizations of aqueous solutions of blends of separation
piperazine and MDEA in the natural gas impurities
were investigated. In order to identify and assess the -α -1 0 +1 +α
characteristic of the surface tension, we have Iron sulphide 4236 5000 6000 7000 7764
determined experimentally the surface tension of the (ppm)
Hydrocarbon 5354 6000 8000 9000 10646
solutions with different impurities such as Iron
(ppm)
Sulphide, Hydrocarbon liquids, Sodium Chloride, NaCl (ppm) 5854 6500 8500 9500 11146
Methanol, Organic Acid as Acetic Acid and
Polyethylene Glycol. The lower, upper, and centre point of the design
were coded as -1, 1, 0 and α, where + 1 denotes high
EXPERIMENTAL METHOD
level, -1 low level, α = 2 n/4 (n = number of variables
Materials
or factors) is the star point, and 0 corresponds to the
The sample of MDEA was obtained from an
centre point. The star points were added to the design
activated MDEA manufacturer with a purity of 99.9%
to provide of curvature estimation for the model.
mol. Water was distilled and deionised. The blends of
Based on the type of experimental design used, 16
piperazine and MDEA were twice distilled under
experiments were needed.
vacuum with a stream of nitrogen in order to remove
According to this design, the total number of
traces of moisture and other impurities. The impurities
treatment combinations is 2k + 2 k + “no”, where ‘k’ is
involved on the testing were Methanol, Hydrocarbon
the number of independent variables and “no” is the
liquids, Polyethylene Glycol, Natrium Chloride and
number of experiments repeated at the centre point.
Acetic Acid.
The experimental plan and levels of independent
variables are shown in Table 2.
Preparation of Solutions
For statistical calculation, the variables Xi have
All the studied aqueous solutions of known
been coded as xi according to equation (2):
concentration of alkanolamines were prepared by mass
using a Sartorius 2006 MP analytical balance whose xi = (Xi-Xo)/δX (2)
precision and accuracy is ±0.0001 g. It should be noted
where, xi = dimensionless coded value of the variable
that although for simplicity all the concentration values
Xi, Xo = the value of the Xi at the centre point, and δX
for the studied systems are reported throughout this
= step change.
work to the first decimal digit they have an uncertainty
Response surface methodology was applied to
of ±0.002 mass %.
the conversion and selectivity data using the
commercial Statistica Stat Software version 6.
Surface Tension
Equilibrium surface tension values were
Table 2. Factorial central composite experimental
obtained with the pendant drop method using a
design for impurities separation
FTA200 contact angle system. The main components
of the apparatus includes a light source, a computer- Coded Variables
controlled dosing system, a thermal cell with cuvette, Run
and a video system mounted on an optical platform Iron Sulphide Hydrocarbon NaCl
which shows live on the computer screen the pendant 1 5000 6000 6500
drop of the system under study, so that the images are 2 5000 6000 9500
captured for analysis with special software for fitting 3 5000 9000 6500
the Laplace–Young equation to the drop shape 4 5000 9000 9500
coordinates. The automatic image analysis that allows 5 7000 6000 6500
obtaining accurate surface tension values is based on 6 7000 6000 9500
the following working equation: 7 7000 9000 6500
8 7000 9000 9500
Experimental Design 9 (C) 6000 8000 8500
The determination of important factors affected 10 4236 8000 8500
the surface tension were applied a technique called the 11 7764 8000 8500
response surface methodology (Cornel, 1990). A 12 6000 5354 8500
central composite design and full factorial design were 13 6000 10646 8500
employed in this regard. Three independent 14 6000 8000 5854
experimental variables, namely, iron sulphide (X1), 15 6000 8000 11146
hydrocarbon (X2) and sodium chloride (NaCl) (X3) 16 (C) 6000 8000 8500
61
The Influences of Natural Gas Impurities to… (Ratman and Ismail)
The statistical experiment design provides surface tension data from the work by Aquila
second order polynomial equation for the prediction of Hernandes et al (2001) in order to carry out a
the effects of experimental variables and their comparison. For all experimental of MDEA solution
interactions on the response variables. Each response Y in this work and Aquila-Hernandes was quite similar
can be represented by a quadratic model of the trend of surface tension data.
response surface, here with three independent variables
as shown in equation (3) 64
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Reaktor, Vol. 12 No. 2, Desember 2008, Hal. 59-67
The results indicated that fresh of MDEA was slightly The Effect of Sodium Chloride (NaCl) on the
reacted with impurities to increase the surface tension. Surface Tension of Amine Solution
In another world, the fresh MDEA will be more stable Figure 4 displays the effect of NaCl on the
to form the foaming compare to another concentration surface tension onto aqueous solution of MDEA.
of MDEA.
70
a b c
The Effect of Iron Sulphide on the Surface Tension
80
Surface Tension (mNm -1)
55
75 a b c
50
70
65 45
60 25 35 45 55 65 75 85
Concentration of MDEA (vol %)
55
Figure 4. The effect of concentration MDEA and
50
sodium chloride as impurities on surface tension (a)
45 500 ppm (b) 5,000 ppm (c) 10,000 ppm
25 35 45 55 65 75 85
Concentration of MDEA (vol %) The presence of NaCl in the solution can be reacted
with the MDEA solution and would be reduced the
Figure 3. The effect of concentration MDEA and iron MDEA quality. Moreover, in the solution of MDEA,
sulphide as impurities on surface tension (a) 500 ppm sodium chloride will be formed crystal and could be
(b) 5,000 ppm (c) 10,000 ppm attached to air bubble. The attached sodium particles
form a network structure on the surface of the air
Generally, the inorganic material increases the surface bubble due to the particle–particle and particle–water
tension of aqueous solution and thus they tend to interactions (Vijayaraghavan et al, 2006). Finally, the
deplete from the air-water surface layer. Due to the crystal of sodium chloride will be increased the
hydration ions in iron sulphide will be depleted in the surface tension.
surface layer. In the amine system, iron sulphide could
be reacted with the water to form Fe(OH)2. Therefore, Effect of Acetic Acid, Methanol, and Polyethylene
the presence of iron sulphide on the MDEA solution Glycol on the Surface Tension
would be caused the increase of surface tension as Figures 5-7 represent the effect of acetic acid,
depicted in Figure 3. The formation of the oxide film methanol and polyethylene glycol on the surface
in an aqueous system has been proposed as a series of tension formation in the blends of piperazine-MDEA
anodic reactions involving adsorbed complexes: solution. The results in Figures 5-7 indicated that the
type of impurities affected the surface tension
Fe + H2O Fe(OH) + H+ behaviour of blends piperazine-MDEA. However, the
Fe(OH) FeO + H+ trends of all impurities were quite similar with
FeO Fe2O3 + H+ different concentration of the impurities as depicted in
Figures 5-7.
As suggested in the previous studies (Chang and Dang,
2006; Jungwirth and Tobias, 2006; Rinker et al, 1994), 65
S u rfa c e T e n s io n (m N m -1 )
the presence of inorganic material in the water system 60 Glycol Asetic Acid
will be affected the surface tension. The alteration of Methanol
surface tension in the inorganic material usually 55
depends on the valence of the ions, the larger in the
50
increase in the surface tension. Chang and Dang (2006)
suggested that the increasing of surface tension by 45
inorganic cations is correlated to their standard
hydration entropy. They also found that small non- 40
polarisable ions such as alkali and fluoride cations are 35
strongly repelled from the surface tension, whereas 25 35 45 55 65 75 85
larger polarisable ions such as heavier halides, sulphate
and hydronium cations exhibit a surface affinity. Concentration of MDEA (vol %)
63
The Influences of Natural Gas Impurities to… (Ratman and Ismail)
As shown in Figure 5, the acetic acid with piperazine-MDEA. A response surface methodology
concentration of 500 ppm generated and increased and central composite design were used to optimize
surface tension about 4.5%, respectively. Furthermore, the experiments, and the iterative regression analysis
acetic acid at the concentration above 5,000 ppm, the was to determine the maximum surface tension of
surface tension increased about 7.5%, respectively. aqueous solution of MDEA. Hence, the dominating
This phenomenon indicated that the concentration of factors that seem to be the most important and
acetic acid caused slight effect to the increasing of influence, could be diagnosed in order to determine
surface tension in the amine solution. Likewise acetic the surface tension and related to the foam formation
acid, other impurities (methanol and polyethylene in the CO2 removal using MDEA solution process. A
glycol) increased the surface tension only by 1% and complete full factorial design with central composite
0.5% at the concentration of 30% MDEA-piperazine design for experimental data of this study was
blended solution as seen in Figures 6 and 7. conducted by using Statsoft Statistica version 6. The
65
effects and interactions of iron sulphide concentration
(X1), hydrocarbon concentration (X2) and sodium
60 chloride concentration (X3) on surface tension of
amine solution were investigated. A complete 2k + 2*k
Glycol Asetic Acid Methanol
Surface Tension
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Reaktor, Vol. 12 No. 2, Desember 2008, Hal. 59-67
that 87% of the total variation in the three responses Significance of Regression Coefficients
are attributed to the experimental variables. The result is shown in Table 5 exhibit multiple
regression results and the significance of the
Table 4. ANOVA for impurities separation regression coefficient of the surface tension model
Sum of Degree of Mean FValue FValue 0.05 R2
with mixed aqueous impurities such as iron sulphide,
squares freedom square hydrocarbon and sodium chloride.
SS
regresion
478.86 9 53.21 5.45 3.37 0.86 Table 5. Multiple regression result and significance of
regression coefficient for the surface tension
S.S. error 58.56 6 9.76
S.S. total 420.30
Parameter Term Coefficient t-value p-value
The adequacy of model was further checked
with the analysis of variance (ANOVA) (Cornel, 1990; βo 70.72564 33.65078 0.000000
Montgomery, 1997) as shown in Table 4. In ANOVA, β1 X1 4.71267 2.75115 0.033241
the sum of squares of the total variation of each β2 X2 4.50056 2.62059 0.039555
response is broken down into two components, i.e. β3 X3 -0.96267 -0.56054 0.505404
regression and residual. The F-value for the regression β12 X1 X2 -1.89078 -0.87551 0.414965
is defined as MSreg/MSres, where MSreg is the mean β13 X1 X3 -5.68578 -2.63276 0.038916
square of regression, obtained by dividing the sum of β23 X2 X3 1.58787 0.74711 0.483236
squares of regression by the degree of freedom. MSres β11 X12 2.55117 1.34781 0.226380
is the mean square of residual. The test of significance β22 X22 -0.71658 -0.39819 0.704270
of the fitted regression model is based on the following β33 X32 -4.82303 -2.68007 0.036533
R2 0.86
hypothesis:
R 0.93
(i) Null hypothesis (H0): all of the βj (excluding βo)
are zero
The significance of the regression coefficient was
(ii) Alternative hypothesis (HA): at least one of the βj determined using the student’s t tests (Cornel, 1990;
(excluding βo) is not zero Box et al, 1978). In the Table, the coefficients with
The null hypothesis (H0) is true if the F-value < F one factor represent the effect of that particular factor,
Table (Fp-1,N-p,α), which means that alternative while the coefficients with two factors and those with
hypothesis (HA) is rejected. Here p-1 denotes level second-order terms represent the interaction between
significance, while N-p,α expresses the degrees of the two factors and quadratic effect, respectively. A
freedom with respect to regression and residual error positive sign in front of the terms indicates synergistic
respectively. On the contrary, if the F-value > F Table effect, while a negative sign indicates antagonistic
(Fp-1, N-p,α), the null hypothesis is rejected and the effect. The t-test and p-value is used as a tool to check
alternative hypothesis is true. the significance of each of the coefficients
In general, the calculated F value should be (Montgomery, 1997). The p-value is defined as the
several times greater than the tabulated value for a smallest level of significance that would reject the null
good model. If the value of F is greater than the hypothesis, H0. The smaller the magnitude of the p-
tabulated F(p-1, N-p, α), then the null hypothesis is rejected value the more significant is the corresponding
at the α level of significance and implies that the coefficient and contributes largely towards the
variation accounted for by the model is significantly response variable. While, the larger the t-test value,
greater than the unexplained variation. The result in the more significant is the corresponding coefficient
Table 4 indicated the F values for surface tension and consequently, the greater is the distribution of the
which is 5.45, respectively. These values are greater corresponding model term towards the response
than the tabulated F(p-1,N-p,α), value of 3.37. Therefore, variable.
the null hypothesis is rejected, and the Fisher F test From Table 5, the significant term for response
demonstrates a 95% confidence level (α = 0.05). model can be determined. For example, it can be
Consequently, the surface tension models developed found from Table 5 that the variable with the largest
are correct and adequate. The F-value shows a effect on surface tension is the linear term of iron
statistically significant regression at 5% level of sulphide concentration (X1) having a t-test value of
significance (95% confidence level). In this case, the 4.72 and a p-value = 0.033. This is followed by the
null hypothesis (H0) is rejected at 5% level of linear term of hydrocarbon concentration (X2) with p-
significance based on the marked F-value (Cornel, values of 0.039, respectively. The effect of linear term
1990; Montgomery, 1997; Box et al, 1978) implies of sodium chloride concentration (X3) and interaction
that at least one of the independent variables term of iron sulphide with sodium chloride (X1X3) are
contributes significantly to the model. also significant (p-value = 0.050 and 0.039).
Meanwhile, the interaction factor of iron sulphide and
hydrocarbon can be called significantly affect to the
processes. The effects of other terms on the surface
65
The Influences of Natural Gas Impurities to… (Ratman and Ismail)
tension are statistically insignificantly. Main effect of impurities in the amine solution were the most
iron sulphide concentration had the strongest influential factors to the surface tension. The present
influences to the surface tension of aqueous amine study has also shown that the response surface
solution. As discussed in Section 3.3., the surface methodology can be successfully used to determine
tension of MDEA solution is affected by the natural the main factor of the surface tension value changes.
gas impurities such as iron sulphide. The low iron The use of central composite design allowed fitting
sulphide concentration in the natural gas was reduced the experimental data to the second order polynomial
the surface tension of MDEA solution and also reduce expression that could predict the surface tension as a
the foamability of MDEA solution. Moreover, the function of the most significant impurities of natural
lower concentration of iron sulphide will increase the gas. ANOVA confirmed the adequacy of the second
MDEA performance to remove the CO2 in the natural degree polynomial equation to represent the data.
gas. Therefore, the determination of main parameters is
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66
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