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INTERACTIVE SCHEMATIC

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Schematic
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EC-C2 E-C60
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These are hyperlinks that can be used to navi-
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When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
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Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
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KENR6314
May 2006

M316C, M318C and M322C


Wheeled Excavator
Electrical System
M316C: M318C: M322C:
BDX486-1999 BCZ585-1999 BDK255-1999

Volume 1 of 2: Engine and Chassis Wiring


Volume 2 of 2: Cab Wiring

© 2006 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Volume 1 of 2 - ENGINE AND CHASSIS WIRING
Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Travel B-20 1 Solenoid - MCV Oil Pressure J-13 26
Alternator I-22 2 Solenoid - Oscillating Axle F-19 21
Arc Suppressor B-23 4 Solenoid - Parking Brake I-19 11
Batteries H-24 3 Solenoid - Quick Coupler B-19 28

Control - Machine Interface O-13 6 Solenoid - Stabilizer Lockout (Left Front) B-24 18

Diode - Hydraulic Cab Riser A-15 7 Solenoid - Stabilizer Lockout (Left Rear) A-25 27

Flasher A-13 C Solenoid - Stabilizer Lockout (Right Front) B-24 18

Fuse - Alternator I-24 5 Solenoid - Stabilizer Lockout (Right Rear) A-25 27

Fuse - Main Power I-24 D Solenoid - Swing Brake G-19 16

Fuse - Thermal Start Aid H-24 9 Solenoid - Swing Pump J-19 16

Fuse Blocks D-16 D Solenoid - Travel Activation H-19 16

Joystick - L.H. I-1 B Solenoid - Travel Lock Magnet O-6 16

Joystick - R.H. H-1 C Solenoid - Travel Speed H-19 21

Motor - Rufueling Pump G-13 10 Switch - Air Filter Clog Pressure F-8 20

Motor - Starter I-25 5 Switch - ARC Clutch Pressure D-25 8

Motor - Washer C-3 12 Switch - Armrest Position I-1 B

Motor - Wiper H-5 A Switch - Boom Angle Limit E-8 29

Relay - Forward Horn B-14 7 Switch - Brake Oil Accumulation Pressure P-8 30

Relay - Fuel Pump E-14 7 Switch - Coolant Level O-22 31

Relay - Implement Lockout B-15 7 Switch - Disconnect H-25 3

Relay - Main Power E-14 D Switch - Engine Oil Level K-25 32

Relay - Refueling Pump E-13 7 Switch - Foot Horn F-5 33

Relay - Start H-23 5 Switch - Forward Travel Pressure P-10 34

Relay - Thermal Start Aid H-23 14 Switch - Hydraulic Oil Clog Pressure P-21 24

Relay - Wiper Cut Off D-15 7 Switch - Hydraulic Oil Level P-22 35

Resistor H-23 14 Switch - Interval Wiper A-11 A

Resistor - Alternator K-5 17 Switch - Key F-1 C

Resistor - CAN BUS O-10 7 Switch - Lever J-4 36

Sensor - Fuel Level A-19 13 Switch - M C M Back up H-3 37

Sensor - Hydraulic Oil Temperature P-19 19 Switch - MCV Pressure A I-16 26

Sensor - Low Transmission Clutch Pressure I-19 21 Switch - MCV Pressure B I-16 26
Sensor - Main Pump Angle P-19 23 Switch - Opr. Service Brake Pressure O-8 30

Solenoid - ARC Clutch C-25 15 Switch - Overload Pressure F-8 38

Solenoid - Aux. Hydraulic (CCW) H-14 16 Switch - Quick Coupler Pressure B-19 28

Solenoid - Aux. Hydraulic (CW) I-14 16 Switch - Refueling Pump B-11 D

Solenoid - Creeper Speed G-19 16 Switch - Reverse Travel Pressure O-10 34

Solenoid - Generator K-19 21 Switch - Service Brake Pedal Limit P-6 39

Solenoid - Hammer J-13 16 Switch - Swing Pressure J-20 21

Solenoid - Hydraulic Demand Fan A-20 25 Switch - Throttle Position G-1 C

Solenoid - Implement Lockout H-19 21 Switch - Travel Pedal Limit P-6 40


Solenoid - Main Pump K-19 16 Swivel - Electric A-23 22

Solenoid - MCV Directional I-13 26 Terminal - Jump Start H-23 41

Solenoid - MCV Oil Flow J-13 26 Thermal Start Aid H-24 42


Machine locations are repeated for components located close together.
A = Located inside of cab.
B = Located inside of left console.
C = Located inside of right console.
D = Located behind operator compartment.
E= Mounted on engine
COMPONENT LOCATION
Volume 2 of 2 - CAB WIRING
Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Control - Air Conditioner Unit H-4 1 Sensor - Anti Frost D-5 8
Control - Blower Speed E-7 2 Sensor - External Air E-5 8
Control - Machine Security System G-6 3 Sensor - Internal Air E-5 8
Control - Product Link G-9 4 Sensor - Mixed Air E-5 8
Converter - 24V to 12V D-1 A Switch - Beacon B-6 C
Exciter Coil G-8 5 Switch - Front Flood Lamp B-5 C
Ferrite Coil G-8 3 Switch - Generator B-8 C
Meter - Service E-1 6 Switch - Hazard A-2 C
Monitor C-1 7 Switch - Hydraulic Cab Riser B-7 C
Motor - Blower Heater E-5 8 Switch - Head Lamp A-2 C
Motor - Front Window D-3 8 Switch - Overload Warning A-1 C
Motor - Rear Window F-3 8 Switch - Rear Flood Lamp B-6 C
Motor - Recirculation E-3 8 Switch - Stabilizer Lockout (Left Front) B-3 C
Motor - Water Valve E-3 8 Switch - Stabilizer Lockout (Left Rear) B-4 C
Panel - Soft Switch D-1 C Switch - Stabilizer Lockout (Right Front) B-4 C
Relay - ARC Compressor E-7 D Switch - Stabilizer Lockout (Right Rear) B-5 C
Resistor - Can Bus 2 C-1 6 Switch - Window Lower Limit E-1 A
Sensor - A/C Photo D-3 6 Switch - Window Upper Limit F-1 A
Machine locations are repeated for components located close together.
A = Located inside of cab.
B = Located inside of left console.
C = Located inside of right console.
D = Located behind operator compartment.
CONNECTOR LOCATION
Volume 1 of 2 - ENGINE AND CHASSIS WIRING

Connector Location
Schematic Machine
Connector Number
Location Location
CONN 1 L-25 14
CONN 2 J-24 45
CONN 3 G-24 46
CONN 4 E-24 46
CONN 5 G-22 14
CONN 6 G-21 52
CONN 7 P-20 23
CONN 8 A-20 44
CONN 9 J-14,J-15 53
CONN 10 G-11 54
CONN 11 F-11 54
CONN 12 E-11 54
CONN 13 D-11 54
CONN 14 C-11 54
CONN 15 C-11 54
CONN 16 D-9 54
CONN 17 F-9 47
CONN 18 F-2 50
CONN 19 E-5 34
CONN 20 F-4 49
CONN 21 F-4 C
CONN 22 G-4 49
CONN 23 I-4 48
CONN 24 I-4 28
CONN 25 P-2 43
CONN 26 O-2 51
CONN 27 O-2 C
CONN 28 N-2 C
CONN 29 M-2 C
CONN 30 L-2 C
CONN 31 L-2 C
CONN 32 Machine Interface Connector P-24 E
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 2 - CAB WIRING

Connector Location
Schematic Machine
Connector Number
Location Location
CONN 25 G-10 9
CONN 26 F-10 10
CONN 27 E-10 C
CONN 28 E-10 C
CONN 29 D-10 C
CONN 30 C-10 C
CONN 31 C-10 C
CONN 33 C-5 11
CONN 34 D-4 12
CONN 35 ET CONNECTOR C-3 C
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID / MID / FMI
Volume 1 of 2 - ENGINE AND CHASSIS WIRING
Page 1 of 2
Component Identifiers (CID¹)
Module Identifier (MID²)
Engine Control Module
(MID No. 036)
CID Component
0041 ECM (Electronic Control Module) 8 Volt DC Supply
0091 Throttle Position Sensor
0100 Engine Oil Pressure Sensor
0102 Boost Pressure Sensor
0105 Inlet Manifold Temperature Sensor
0110 Engine Coolant Temperature Sensor
0174 Fuel Temperature Sensor
0247 SAE J1939 Data Link
0253 Personality Module
0262 5 Volt Sensor Power Supply
Failure Mode Identifiers (FMI)¹
0266 Crank Without Injection Input
FMI No. Failure Description
0 Data valid but above normal operational range.
0320 Speed/Timing Sensor
1 Data valid but below normal operational range.
0342 Secondary Engine Speed Sensor
2 Data erratic, intermittent, or incorrect.
0774 Secondary Throttle Position Sensor
3 Voltage above normal or shorted high.
1639 Machine Security System Module
4 Voltage below normal or shorted low.
1684 Fuel Injection Pump
5 Current below normal or open circuit.
1743 Engine Operation Mode Selector Switch
6 Current above normal or grounded circuit.
1894 Cruise Control Disengage Switch
7 Mechanical system not responding properly.
1895 Cruise Control Speed Toggle Switch
8 Abnormal frequency, pulse width, or period.
Machine Control System 9 Abnormal update.
(MID No. 039) 10 Abnormal rate of change.
CID Component 11 Failure mode not identifiable.
0096 Fuel Level Sender 12 Bad device or component.
0127 Transmission Pressure Sensor 13 Out of calibration.
0291 Engine Cooling Fan Solenoid 14 Parameter failures.
0298 Service Brake Pedal Switch
15 Parameter failures.
0374 Swing Brake Solenoid Valve
16 Parameter not available.
0376 Travel Alarm
17 Module not responding.
0444 Start Relay
18 Sensor supply fault.
0590 Engine Electronic Control Module
19 Condition not met.
0598 Travel Speed Solenoid Valve
0600 Hydraulic Oil Temperature Sensor 20 Parameter failures.
0681 Parking Brake Solenoid Valve ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
0736 Signal for Automatic Engine Speed Control
0882 Hydraulic Activation Solenoid Valve
1180 Auxiliary Hydraulic Solenoid #1
1181 Auxiliary Hydraulic Solenoid #2
1486 Creeper Speed Solenoid Valve
1530 Quick Coupler Solenoid Valve
1615 One Way Flow or Two Way Flow Solenoid Valve
1616 Stabilizer High Pressure Solenoid Valve
1617 Oscillating Axle Solenoid Valve
1618 Swashplate Angle Position Sensor
1621 Generator Solenoid Valve
1622 Travel Lock Magnet
1623 Brake Lights
1624 Travel Solenoid
1628 Armrest Switch
1629 Main Pump Power Shift Pressure Solenoid
1630 Swing Pump Solenoid
1670 Travel Pedal Limit Switch
1683 Refueling Pump Relay
1739 Hammer Solenoid
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Volume 1 of 2 - ENGINE AND CHASSIS WIRING
Page 2 of 2
Event Codes For Machine Control ECM
Event Code Condition
E015 High Engine Coolant Temperature Derate
E017 High Engine Coolant Temperature Warning
E023 High Hydraulic Oil Temperature Derate
E046 Low Transmission Oil Pressure
E059 Low Engine Coolant Level
E100 Low Engine Oil Pressure Warning
E113 High Transmission Oil Pressure
E119 Low Fuel Level
E171 Low Engine Oil Level Warning
E179 Low Alternator Charging
E195 Travel Pedal Pressure Error
E196 Multifunction Auxiliary Valve Pressure
E235 Low Hydraulic Oil Level Warning
E236 Return Hydraulic Filter Plugged
E237 Machine Overloaded
E260 High Boom Position
E261 High Quick Coupler Pressure
E262 Low Quick Coupler Pressure
E272 Inlet Air Restriction Warning
E284 Low Brake Oil Accumulator Pressure
E600 High Hydraulic Oil Temperature Warning

Engine Event Codes


Event Code Condition
0015 High Engine Coolant Temperature Derate.
0017 High Engine Coolant Temperature Warning.
0023 High Hydraulic Oil Temperature Derate.
0025 High Inlet Air Temperature Derate.
0027 High Inlet Air Temperature Warning.
0028 High Transmission Oil Temperature Derate.
0030 High Transmission Oil Temperature Warning.
0040 Low Engine Oil Pressure Shutdown.
0054 High Fuel Temperature Derate.
0056 High Fuel Temperature Warning.
0100 Low Engine Oil Pressure Warning.
0190 Engine Overspeed Warning.
0265 User Defined Shutdown.
0272 Inlet Air Restriction Warning.
0283 Low Hydraulic Charge Pressure.
0441 Idle Elevated to Increase Battery Voltage.
0442 Engine Failed to Stop with No Fuel Command.
0600 High Hydraulic Oil Temperature Warning.
Engine Failed To Stop When Fuel Solenoid
0883
Disengaged.
CID / MID / FMI
Volume 2 of 2 - CAB WIRING

Component Identifiers (CID¹)


Module Identifier (MID²)
Product Link Module
(MID No. 122)
CID Component
0168 Electrical System Voltage
Failure Mode Identifiers (FMI)¹
0254 Product Link ECM
FMI No. Failure Description
0269 Sensor Power Supply
0 Data valid but above normal operational range.
1251 Alternator R-Terminal Signal 1 Data valid but below normal operational range.
Machine Security System 2 Data erratic, intermittent, or incorrect.
(MID No. 124) 3 Voltage above normal or shorted high.
CID Component 4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
0168 Electrical System Voltage
6 Current above normal or grounded circuit.
0248 Cat Data Link
7 Mechanical system not responding properly.
0817 Real Time Clock 8 Abnormal frequency, pulse width, or period.
1391 MSS Output Driver #1 9 Abnormal update.
1392 MSS Output Driver #2 10 Abnormal rate of change.

¹ The CID is a diagnostic code that indicates which component is faulty. 11 Failure mode not identifiable.
12 Bad device or component.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault. 13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
Event Codes For Air Conditioning Control ECM
16 Parameter not available.
Event Code Condition
17 Module not responding.
E1 External Air Temperature Sensor is Cut Off
18 Sensor supply fault.
E2 External Air Temperature Sensor is Short Circuited 19 Condition not met.
E3 Internal Air Temperature Sensor is Cut Off 20 Parameter failures.
E4 Internal Air Temperature Sensor is Short Circuited ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
E5 Mixed Air Temperature Sensor is Cut Off
E6 Mixed Air Temperature Sensor is Short Circuited
E7 Anti-Frost Temperature Sensor is Cut Off
E8 Anti-Frost Temperature Sensor is Short Circuited
SPECIFICATIONS AND RELATED MANUALS
Volume 1 of 2 - ENGINE AND CHASSIS WIRING

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
116-1146 Solenoid: Travel Lock Magnet 65.9 ± 3.6
134-2540 Resistor: CAN BUS 120
207-5153 Resistor: Alternator 220
207-5893 Solenoid: Hammer 2.4
2.4 at 12VDC
214-3914 Solenoid: MCV Oil Flow
120 at 24VDC
2.4 at 12VDC
214-3915 Solenoid: MCV Directional
400 at 24VDC
3E-1906 Solenoid: ARC Clutch 17.6 ± 0.6
7W-1251 Resistor: Start Aid 0.85 ± 0.1
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Engine Control: RENR5558
Heat and A/C Control: RENR6965
Machine Control: RENR2417

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
275 to 1750 kPa¹ -
114-5333 ARC Clutch Pressure Normally Open²
(39.9 to 253.8 psi) -
16000 kPa
118-5501 Overload Pressure _ Normally Open
2320 psi
507 kPa
163-2084 Opr. Service Brake Pressure _ Normally Open
74psi
Forward Travel Pressure
MCV Pressure A
490kPa ± 49kPa 290MIN
167-3466 MCV Pressure B _
(71psi ± 7.1psi) (42psi)
Reverse Travel Pressure
Swing Pressure
5000kPa to 15000kPa
176-9671 Quick Coupler Pressure _ Normally Open
(725psi to 2175psi)
10000 kPa
5W-9972 Brake Oil Accum. Pressure _ Normally Open
1450psi
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

² Contact postion at the contacts of the harness connector.


SPECIFICATIONS AND RELATED MANUALS
Volume 2 of 2 - CAB WIRING

Related Electrical Service Manuals


Title Form Number
Air Conditioning Control Unit: RENR6965
Product Link RENR8115
MSS RENR2462

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
206-5208 Coil: Exciter 1.0 MAX
41MIN at 25Mhz
222-3870 Coil: Ferrite
92MIN at 100Mhz
¹ At room temperature unless otherwise noted.
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CONN 32 K-C49 K-C48 NOTE E K-C43 (19) HYD OIL TEMP SENSOR K-C20 (39) SERVICE BRAKE PEDAL LIMIT SW
1552267 1552267 2401366
MACHINE INTERFACE CONNECTOR ENG K-C01 2183635 2183635 1187226

LOW TRANSMISSION CLUTCH PRESS SENSOR (5 VOLT)


1030213 9X4391 A235-K178 BK-18
NOTE E A OR-18 +8 VOLTS A WH
NC COM
STRAP AS.-GROUND
1321805 HH CONN 25

ONE TOUCH LOW IDLE SWITCH (JOYSTICK RIGHT)


- 1 B BK-18 GROUND (30) BRAKE OIL ACCUM PRESS SW B BR
NO K-C14
P - 2 (24) HYD OIL CLOG PRESS SW C WH-18 SIGNAL 5W9972 C GN 1552273
J 2 J 1 K-C45 K-C44

LOW TRANSMISSION CLUTCH PRESSURE SENSOR


P

OPERATOR SERVICE BRAKE PRESSURE SWITCH


- 3 1986224 2183635 4 1 2183635 116-K147 BR-18 1

MCV SOLENOID PROP. OIL PRESSURE PIN 1

TRAVEL PEDAL LIMIT SWITCH NOT REACHED


(34) FORWARD TRAVEL PRESS SW K-C21

AEC CONTROL LINE TO ECM PIN 30 (MIC)


CAT DATA LINK + 4 883-K90 GY-18 1673466 229-K185 BK-18 2

HYDRAULIC DEMAND FAN SOLENOID PIN 1

MCV PRESSURE SWITCH A FORWARD PIN 1


MCV PRESSURE SWITCH B REVERSE PIN 1

SERVICE BRAKE PEDAL SWITCH UNLOCKED


K-C42 UU-C01 (23) MAIN PUMP ANGLE SENSOR 1552269 MAGNET
CAT DATA LINK - 5 882-K91 PK-18 GND FR 2.2 GND PF

MCV SOLENOID DIRECTIONAL OR HAMMER

SWING BRAKE SWITCH (JOYSTICK LEFT)

MAIN PUMP SWASH PLATE ANGLE SENSOR


BRAKE OIL ACCUMULATOR PRESS SWITCH
1552267 3E3370 1947843 308-K152 YL-18 3

MCV SOLENOID PROP. OIL FLOW PIN 1

TRAVEL PEDAL LIMIT SWITCH REACHED

SERVICE BRAKE PEDAL SWITCH LOCKED


- 6 UU-C02 1995179 BK-18 1 2

IMPLEMENT LOCKOUT SOLENOID PIN 1

TRAVEL ACTIVATION SOLENOID PIN 1

HYDRAULIC OIL TEMPERATURE SENSOR


(35) HYD OIL LEVEL SW (40) TRAVEL PADEL LIMIT SW 403-K150 GN-18 4 PRODUCT LINK

OSCILLATING AXLE SOLENOID PIN 1

STARTER RELAY AND BACKUP SWITCH


- 7 K-C41 A G939-UU01 PK-18 1 PK-18 GROUND BK-18 2 K-C19
883-K156 GY-18 5

OVERLOAD WARNING DEVICE SWITCH


1965651 1552269 1552267 2401366

IMPLEMENT LOCKOUT RELAY KL.85

QUICK COUPLER PRESSURE SWITCH


- 8 B 308-UU02 YL-18 2 YL-18 +24 VOLT 882-K157 PK-18 6

PARKING BRAKE SOLENOID PIN 1

CREPPER SPEED SOLENOID PIN 1

HYD OIL TEMP SENSOR (8 VOLT)

ARMREST POSITION SWITCH DOWN


QUICK COUPLER SOLENOID KL.1

TRAVEL SPEED SOLENOID PIN 1

FORWARD TRAVEL PRESS SWITCH

REVERSE TRAVEL PRESS SWITCH


CRANK WITHOUT INJECT 1 9 A711-K92 PU-18 BK-18 1 496-K23 WH-18 C F475-UU03 GN-18 3 GN-18 SIGNAL A WH

SOLENOID RETURN 5 - GROUND


SOLENOID RETURN 4 - GROUND

SOLENOID RETURN 7 - GROUND

SOLENOID AUX HYD CAB RISER

SOLENOID RETURN 2 - GROUND

SWING BRAKE SOLENOID PIN 1


SOLENOID RETURN 1 - GROUND

SOLENOID RETURN 3 - GROUND

ARMREST POSITION SWITCH UP


NC COM

BRAKE LIGHT RIGHT - POWER

SWING PUMP SOLENOID PIN 1


- 10 BK-18 2 X778-K19 PU-18 B BR
CONN 7 NOTE E

BRAKE LIGHT LEFT - POWER

GENERATOR SOLENOID PIN 1

MAIN PUMP SOLENOID PIN 1

TRAVEL LOCK MAGNET PIN 1


NO

GENERATOR ENABLE SWITCH


BOOM ANGLE LIMIT SWITCH
THROTTLE POSITION SWITCH "S3" 11 F718-K93 BU-18 C GN

SWITCH RETURN (GROUND)

SENSOR RETURN (GROUND)

AIR FILTER CLOG SWITCH

A235-K181 BK-18
FUEL PUMP RELAY KL.86

CAT DATA LINK (CDL) -


CAT DATA LINK (CDL) +

REFUELING PUMP SWITCH


SWING PRESSURE SWITCH
- 12
CONN 26

F790-K40 BR-18
F787-K41 GN-18
(34) REVERSE TRAVEL PRESS SW

KEY SWITCH PIN START

KEY SWITCH ON SIGNAL


NOTE E

COOLANT LEVEL SWITCH

HYD OIL LEVEL SWITCH


G939-K138 PK-18

G939-K139 PK-18
- 13 A235-K177 BK-18

E455-K08 BR-18
R800-K15 OR-18

F475-K44 GN-18
(30) OPR SERV BRAKE PRESS SW

HYD OIL CLOG SWITCH


1673466

442-K43 GY-18

308-K02 YL-18

A235-K183 BK-18
K-C22 MAGNET

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)
K-C09

ALTERNATOR KL.R (W)

A235-K182 BK-18
BATTERY - (GROUND)
- 14 1632084 K-C46

TRAVEL ALARM HORN


1552269

FUEL LEVEL SENSOR


K-C47 1947843 1552273

E480-K25 BU-18

A235-K179 BK-18
- 15 BK-18 1

M958-K33 OR-18
M957-K32 GY-18
2183635 4 1 2183635

BACKUP SWITCH 2

BACKUP SWITCH 1
(31) COOLANT LEVEL SW 116-K146 BR-18 1
- 16 K-C40 BK-18 2 K-C18
1965651 1552269 1552269 229-K164 BK-18 2
- 17 308-K155 YL-18 3
2
- 18 BK-18 1 E452-K18 WH-18 1 BK-18 4 MSS

A235-K180 BK-18
403-K190 GN-18

BATTERY +

BATTERY +

BATTERY +

BATTERY +

BATTERY +

CAN HIGH
THROTTLE POSITION SWITCH "S4" 19 F719-K94 BR-18 BK-18 2 GND MCM HOUSING 2 BK-18 200-H06 BK-6

E482-K27 WH-18

A235-K184 BK-18
883-K159 GY-18 5

CAN LOW

E973-K35 GY-18
THROTTLE POSITION SWITCH "S2" 20 F717-K95 YL-18

M956-K81 GN-18
H802-K127 GY-18
(16) TRAVEL LOCK MAGNET 882-K161 PK-18 6
OIL LEVEL SWITCH 21 F722-K96 OR-18
1161146
- 22 GND FR 1.1 GND CAB 6.1 NOTE E

200-J98 BK-14
O - 23 A235-K176 BK-18
O
- 24

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
- 25 308-K02 YL-18
- 26
K-C03
1607690 K-C02 (7) CAN BUS RESISTOR 1
NOTE E
NOTE E
CONN 27
- 27 H802-K127 GY-18 1471446 1342540 K-C08
3E3388

E917-K38 WH-18
E918-K39 GN-18
THROTTLE POSITION SWITCH "S1" 28 F716-K97 WH-18

A618-K47 OR-18

H805-K48 BR-18

M743-K50 YL-18

GN-18
OR-18
GY-18
GN-18

H807-K61 YL-18

K777-K68 GY-18

C744-K76 PU-18

K921-K79 GY-18
H803-K80 BU-18
M956-K81 GN-18
R981-K82 YL-18

M746-K84 GY-18
F853-K85 BR-18
K746-K86 PK-18

E479-K07 YL-18
H804-K49 GN-18

T776-K52 GY-18

C411-K55 OR-18
E984-K56 BU-18

R910-K63 YL-18

M744-K65 PU-18
M745-K66 BU-18

H802-K72 GY-18
K923-K73 PU-18
C995-K74 YL-18
H801-K75 PU-18

E455-K08 BR-18
F772-K22 WH-18

F712-K10 GY-18

A235-K13 BK-18
J844-K14 GY-18
R800-K15 OR-18
G939-K16 PK-18

WH-18
PU-18

E480-K25 BU-18
J992-K26 YL-18
E482-K27 WH-18

F790-K40 BR-18
GN-18

OR-18
GN-18

WH-18
BR-18
GN-18
WH-18

GY-18
OR-18
OR-18
GY-18

G428-K37 BU-18

F787-K41 GN-18

F475-K44 GN-18
116-K45 BR-18
229-K46 BK-18

604-K51 OR-18

229-K53 BK-18
116-K54 BR-18

229-K62 BK-18

307-K64 OR-18

321-K67 BR-18

229-K69 BK-18
116-K70 BR-18
960-K71 BU-18

229-K77 BK-18
116-K78 BR-18

306-K87 GN-18
229-K88 BK-18
116-K89 BR-18

403-K09 GN-18

882-K11 PK-18
883-K12 GY-18

496-K23 WH-18
430-K24 BU-18

447-K36 PK-18

308-K42 YL-18

442-K43 GY-18
883-K158 GY-18 1
- 29 882-K160 PK-18 2
AEC CONTROL LINE TO MCM 30 F721-K59 GY-18 F711-K117 GN-18 3 CAB ELEC

G939-K138 PK-18
G939-K139 PK-18

M748-K57
M747-K58
F721-K59
M927-K60

E452-K18
X778-K19
E441-K17

F771-K20
F711-K21

K910-K28
P976-K29
L976-K30
G426-K31

M957-K32
M958-K33
F704-K34
E973-K35
LIFT PUMP (ONLY 4 CYLINDER) 31 A235-K177 BK-18

R800-K15 OR-18

F475-K44 GN-18
E455-K08 BR-18

E452-K18 WH-18
442-K43 GY-18

496-K23 WH-18
F712-K115 GY-18 4 (CAB ELECTRONIC 8P)

A
B
C
- 32 A235-K178 BK-18 E479-K07 YL-18 5
K-C16
- 33 NOTE E NOTE E 1552267 OPERATOR STATION A235-K181 BK-18 H793-K186 PU-18 6
- 34 A235-K180 BK-18 J992-K26 YL-18 7
- 35 882-K91 PK-18 882-K110 PK-18 A235-K173 BK-18 A235-K179 BK-18 229-K165 BK-18 8

F711-K05 GN-18
- 36 882-K111 PK-18 A235-K182 BK-18

F712-K06 GY-18
SWITCH (COM) 37 F729-K105 GN-18 883-K90 GY-18 883-K112 GY-18 A235-K183 BK-18
CRANK WITHOUT INJECT 2 38 A712-K99 BR-18 883-K113 GY-18 (6) MACHINE CONTROL MODULE (MCM) M958-K33 OR-18 A235-K184 BK-18
- 39 F712-K108 GY-18 F712-K114 GY-18 NOTE E 1890077 M957-K32 GY-18 H802-K127 GY-18
- 40 F712-K115 GY-18 F711-K116 GN-18 E973-K35 GY-18 M956-K81 GN-18 CONN 28
- 41 F711-K104 GN-18 F711-K116 GN-18 X778-K19 PU-18 F787-K41 GN-18 H-C21
FUEL PUMP POWER CONTROL 42 325-K100 PK-18 F711-K117 GN-18 NOTE E E480-K25 BU-18 E482-K27 WH-18 1552267
N START AID CONTROL 43 376-K101 GN-18 NOTE E E482-K27 WH-18 E480-K25 BU-18 124-H28 GN-16 A

R800-K15 OR-18

F475-K44 GN-18

E455-K08 BR-18
E452-K18 WH-18

C744-K76 PU-18
R981-K82 YL-18

K777-K68 GY-18

K746-K86 PK-18
F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
G428-K37 BU-18
J844-K14 GY-18
G426-K31 WH-18
K921-K79 GY-18

E984-K56 BU-18

BU-18
PU-18
OR-18
GN-18
GY-18

E479-K07 YL-18

M956-K81 GN-18
F787-K41 GN-18
F790-K40 BR-18
M958-K33 OR-18
M957-K32 GY-18
E973-K35 GY-18
X778-K19 PU-18
E480-K25 BU-18
E482-K27 WH-18
J992-K26 YL-18
F772-K22 WH-18

F721-K59 GY-18

E441-K17 GN-18

L976-K30 GN-18
T776-K52 GY-18
H805-K48 BR-18
M927-K60 GN-18

R910-K63 YL-18
F771-K20 OR-18
F704-K34 OR-18
A618-K47 OR-18

K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18
A235-K13 BK-18
N

442-K43 GY-18

496-K23 WH-18

200-J98 BK-14
116-K89 BR-18
116-K78 BR-18
116-K70 BR-18
116-K54 BR-18
116-K45 BR-18

960-K71 BU-18

882-K11 PK-18
883-K12 GY-18

229-K88 BK-18
229-K77 BK-18
229-K69 BK-18
229-K62 BK-18
229-K53 BK-18
229-K46 BK-18

307-K64 OR-18

306-K87 GN-18

430-K24 BU-18

308-K42 YL-18
403-K09 GN-18

604-K51 OR-18
C411-K55 OR-18

M743-K50 YL-18
P976-K29 BR-18
321-K67 BR-18

447-K36 PK-18
- 44 F721-K59 GY-18 J992-K26 YL-18 X778-K19 PU-18 200-H46 BK-16 B ARC
- 45 308-K109 YL-18 F711-K21 GN-18 E479-K07 YL-18 E973-K35 GY-18 E554-H47 PK-16 C

PU-18
GY-18
YL-18
GN-18
PK-18
BU-18

M745-K66
M744-K65
M747-K58
M748-K57
M746-K84
- 46 F718-K93 BU-18 NOTE E F790-K40 BR-18 M957-K32 GY-18
- 47 F719-K94 BR-18 F712-K10 GY-18 F787-K41 GN-18 M958-K33 OR-18
CONN 29

G939-K138 PK-18
G939-K139 PK-18
H802-K127 GY-18
FUEL PUMP BATTERY + 48 323-K118 WH-14 F716-K97 WH-18 F712-K114 GY-18 M956-K81 GN-18 F790-K40 BR-18

H801-K75
H802-K72
H807-K61
H804-K49
G939-K16
H803-K80
H803-K135 BU-18
H801-K131 PU-18
- 49 F717-K95 YL-18 229-K46 BK-18 229-K185 BK-18 H-C22
- 50 F729-K98 GN-18 F711-K116 GN-18 229-K53 BK-18 116-K146 BR-18 3E5179
- 51 325-K100 PK-18 229-K62 BK-18 116-K147 BR-18 102-H48 BU-16 1
CAN HIGH + 52 F711-K104 GN-18 NOTE E 229-K69 BK-18 308-K152 YL-18 649-H18 YL-16 2
- 53 150-K106 RD-14 150-K119 RD-14 229-K77 BK-18 F712-K115 GY-18 103-H106 YL-14 3
- 54 150-K107 RD-14 229-K88 BK-18 F711-K117 GN-18 H788-H49 WH-14 4
- 55 323-K118 WH-14 323-K162 WH-10 882-K11 PK-18 308-K155 YL-18 P980-H50 OR-16 5
BATTERY + 56 150-K106 RD-14 229-K185 BK-18 883-K12 GY-18 H793-K186 PU-18 P981-H51 PU-16 6 CAB ELEC 01
BATTERY + 57 150-K107 RD-14 200-K01 BK-14 E479-K07 YL-18 P979-H52 YL-16 7 (CAB ELECTRIC 12P)
FUEL PUMP BATTERY - 58 200-K01 BK-14 116-K146 BR-18 J992-K26 YL-18 118-H16 GY-16 8
- 59 NOTE H 403-K150 GN-18 P978-H53 GN-16 9
- 60 116-K147 BR-18 403-K190 GN-18 607-H54 PK-16 10
CAN LOW - 61 F712-K108 GY-18 229-K03 BK-16 883-K113 GY-18 883-K156 GY-18 115-H15 PK-14 11
200-K166 BK-10

M - 62 229-K04 BK-16 883-K12 GY-18 592-H107 BU-16 12


- 63 H793-K186 PU-18 882-K111 PK-18 882-K157 PK-18 M
- 64 H802-K127 GY-18 882-K11 PK-18
- 65 F729-K98 GN-18 229-K185 BK-18 883-K112 GY-18 883-K158 GY-18 CONN 30
- 66 883-K113 GY-18 883-K159 GY-18 H-C23
1552252
- 67 882-K111 PK-18 882-K110 PK-18 882-K160 PK-18 199-H22 OR-18 1
BATTERY - 68 229-K03 BK-16 F722-K96 OR-18 F712-K115 GY-18 882-K161 PK-18 198-H55 PK-18 2

116-K148 BR-18
BATTERY - 69 229-K04 BK-16 A712-K99 BR-18 F711-K117 GN-18
403-K190 GN-18

403-K150 GN-18
403-K09 GN-18
611-H56 PU-18 3
IGNITION KEY SWITCH ON (KL.15) 70 308-K109 YL-18 A711-K92 PU-18 A235-K173 BK-18 309-H57 GY-18 4
F729-K105 GN-18

882-K110 PK-18 229-K88 BK-18 H834-H26 YL-16 5

G939-K139 PK-18
H802-K127 GY-18

H801-K131 PU-18

H803-K135 BU-18

G939-K138 PK-18
883-K112 GY-18 229-K77 BK-18

H802-K72 GY-18

H801-K75 PU-18

H803-K80 BU-18
H804-K49 GN-18

H807-K61 YL-18

G939-K16 PK-18
C578-H58 YL-18 6 CAB ELEC 02
308-K152 YL-18 229-K69 BK-18 229-K164 BK-18 127-H09 OR-16 7
308-K155 YL-18 229-K62 BK-18 229-K165 BK-18 (CAB ELECTRIC 12S)
692-H33 YL-16 8
403-K190 GN-18 229-K53 BK-18 128-H24 PK-16 9
403-K150 GN-18 229-K46 BK-18 518-H60 OR-16 10
GND FR 1.3 GND FR 1.4 605-H61 YL-16 11
606-H62 GY-16 12

CONN 1 376-K101 GN-18


L CRANK WITH INJECTION K-C04
2100396 1552267
CONN 31 L
H-C24
KK 1552264
A F729-K142 GN-18

H801-K134 PU-18
1

F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
K777-K68 GY-18
R981-K82 YL-18
C744-K76 PU-18
G428-K37 BU-18
J844-K14 GY-18
G426-K31 WH-18
K921-K79 GY-18
E984-K56 BU-18

116-K147 BR-18
116-K146 BR-18
P976-K29 BR-18
M743-K50 YL-18

K746-K86 PK-18

C411-K55 OR-18
H802-K129 GY-18

G939-K140 PK-18
H804-K120 GN-18
H804-K121 GN-18

H807-K123 YL-18
H807-K124 YL-18
H807-K125 YL-18

H802-K128 GY-18

H802-K130 GY-18

H801-K132 PU-18

H803-K136 BU-18
H803-K137 BU-18

G939-K141 PK-18

A235-K171 BK-18
A235-K172 BK-18

960-K71 BU-18

200-J98 BK-14
200 BK-18 B F729-K98 GN-18

321-K67 BR-18

447-K36 PK-18
H804-K122 GN-18

H807-K126 YL-18

BR-18
BR-18
BR-18
BR-18
BR-18
E581-H100 OR-16 2
C
117-H14 YL-16 3
638-H65 WH-16 4 CAB ELEC 03
198-H21 PK-18

116-K54
116-K70
116-K78
116-K89
116-K45
5 (CAB ELECTRIC 8S)
A711-K92 PU-18 6
H-C25
A712-K99 BR-18 7Y3952 A235-H66 BK-18 7
F722-K96 OR-18

H801-K131 PU-18
H803-K135 BU-18
123-H67 WH-18 8

M744-K65 PU-18
M745-K66 BU-18
M747-K58 OR-18
M748-K57 GN-18
M746-K84 GY-18
198-H55 PK-18 1
309-H57 GY-18 2
(32) ENG OIL LEVEL SW K-C05
1728660 309-H68 GY-18 (17) ALTERNATOR RESISTOR 220 OHM
1552269 2075153
BK-18 1
BK-18 2 F729-K143 GN-18
H-C27
(21) GENERATOR K-C37 2183635
1957747 1552269 200-H72 BK-16 200-H72 BK-16 TURN LAMP
605-H70 YL-16 605-H69 YL-16 605-H69 YL-16 8U2622
k 1 E984-K56 BU-18
605-H61 YL-16 H-C28 k

198-H55 PK-18
2 H804-K120 GN-18 2183635 TURN LAMP GP LH FRONT

A235-K173 BK-18

F712-K115 GY-18
F711-K117 GN-18
H802-K127 GY-18

H793-K186 PU-18
605-H71 YL-16

229-K185 BK-18

883-K113 GY-18
882-K111 PK-18
308-K152 YL-18
883-K112 GY-18

882-K110 PK-18
403-K150 GN-18
403-K190 GN-18

308-K155 YL-18
F711-K116 GN-18

F711-K117 GN-18
F712-K115 GY-18

F712-K114 GY-18