Вы находитесь на странице: 1из 18

Massey Har ris

Service Manual
M a s s e y Fe r g u s o n
Service Manual

MF230, 240, 250


270, 290 & 298
Volume 1 of 2

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF


MASSEY HARRIS MASSEY FERGUSON OR IT’S SUCCESSORS. MASSEY HARRIS MASSEY FERGUSON AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

MH-S-MF240+
Make: Massey- Make: Massey- Make: Massey-
Model: 230 Years Made: 1976-1983 Model: 240 Years Made: 1983-1999 Model: 250 Years Made: 1983-1986
Ferguson Ferguson Ferguson
HP-PTO: 34.53 HP-Engine: HP-Drawbar: 28.3 HP-PTO: 41 HP-Engine: 46 HP-Drawbar: 29 HP-PTO: 36.93 HP-Engine: HP-Drawbar: 34.6

Engine-Make: Engine-Make: Engine-Make:


HP-Range: 35 Engine-Fuel: DIESEL HP-Range: 41 Engine-Fuel: DIESEL HP-Range: 37 Engine-Fuel: DIESEL
PERKINS PERKINS PERKINS

Engine-Cyl(s)-CID: Transmission-STD: Engine-Cyl(s)-CID: Transmission-STD: Engine-Cyl(s)-CID: Transmission-STD:


Optional: Optional: Optional:
3/152 GEAR 3/152 GEAR 3/152 GEAR
Fwd/Rev Standard: Fwd/Rev Standard: Fwd/Rev Standard:
Fwd/Rev Optional: Mfwd-Std/Opt: Fwd/Rev Optional: Mfwd-Std/Opt: OPT Fwd/Rev Optional: Mfwd-Std/Opt:
6/2 8/2 8/2
Tires-Std Front: 5.50- Tires-Std Rear: Tires-Std Front: 6.00- Tires-Std Rear: Tires-Std Front: 6.50- Tires-Std Rear:
Wheelbase-Inch: Wheelbase-Inch: 74.5 Wheelbase-Inch: 74.5
16 12.4-28 16 13.6-28 16 13.6-28
Pto Type: LIVE Pto Speed: 540 CAT I-3pt Hitch: True Pto Type: LIVE Pto Speed: 540 CAT I-3pt Hitch: True Pto Type: LIVE Pto Speed: 540 CAT I-3pt Hitch: True
CAT III-3pt Hitch: CAT III-3pt Hitch: CAT III-3pt Hitch:
CAT II-3pt Hitch: False Hitch Lift: CAT II-3pt Hitch: False Hitch Lift: CAT II-3pt Hitch: False Hitch Lift:
False False False
Hydraulics-Type: Hydraulics-Type:
Hydraulics-Type: Hyd-Cap: Hyd-Flow: Hyd-Cap: 8.6 Hyd-Flow: 9.5 Hyd-Cap: Hyd-Flow:
OPEN OPEN
Cooling Capacity:
Hyd Std Outlets: Cooling Capacity: Fuel Tank Capacity: Hyd Std Outlets: 2 Fuel Tank Capacity: 12.6 Hyd Std Outlets: Cooling Capacity: Fuel Tank Capacity:
2.6
Cab-Stdm A/C; Rops: Weight: 4000 New Price: 11997 Cab-Stdm A/C; Rops: Weight: 4015 New Price: 18795 Cab-Stdm A/C; Rops: Weight: 4585 New Price: 15750

Make: Massey- Make: Massey- Make: Massey-


Model: 253 Years Made: 1988-1997 Model: 270 Years Made: 1983-1986 Model: 283 Years Made: 1985-1997
Ferguson Ferguson Ferguson

HP-PTO: 48 HP-Engine: 57 HP-Drawbar: HP-PTO: 55.85 HP-Engine: HP-Drawbar: 46.2 HP-PTO: 67 HP-Engine: 78.5 HP-Drawbar:

Engine-Make: Engine-Make: Engine-Make:


HP-Range: 48 Engine-Fuel: DIESEL/TURBO HP-Range: 56 Engine-Fuel: DIESEL HP-Range: 67 Engine-Fuel: DIESEL
PERKINS PERKINS PERKINS
Engine-Cyl(s)-CID: Transmission-STD: Engine-Cyl(s)-CID: Transmission-STD: Engine-Cyl(s)-CID: Transmission-STD:
Optional: SM SHUTTLE Optional: PS Optional:
3/152.7 GEAR 4/236 SG 4/248 GEAR
Fwd/Rev Standard: Fwd/Rev Optional: Fwd/Rev Standard: Fwd/Rev Optional: Fwd/Rev Standard:
Mfwd-Std/Opt: OPT Mfwd-Std/Opt: Fwd/Rev Optional: Mfwd-Std/Opt: OPT
8/2 8/8 8/2 12 8/2
Tires-Std Front: 6.50- Tires-Std Rear: Tires-Std Front: 7.5L- Tires-Std Rear: Tires-Std Front: 7.50- Tires-Std Rear:
Wheelbase-Inch: 74.5 Wheelbase-Inch: 84 Wheelbase-Inch: 84
16 14.9-28 15 16.9-30 16 18.4-30
Pto Type: LIVE Pto Speed: 540 CAT I-3pt Hitch: True Pto Type: LIVE Pto Speed: 540 CAT I-3pt Hitch: False Pto Type: LIVE Pto Speed: 540 CAT I-3pt Hitch: False
CAT III-3pt Hitch: CAT III-3pt Hitch: CAT III-3pt Hitch:
CAT II-3pt Hitch: False Hitch Lift: 2621 CAT II-3pt Hitch: True Hitch Lift: CAT II-3pt Hitch: True Hitch Lift:
False False False
Hydraulics-Type: Hydraulics-Type: Hydraulics-Type:
Hyd-Cap: 11.4 Hyd-Flow: 4.2 Hyd-Cap: Hyd-Flow: Hyd-Cap: 10.8 Hyd-Flow:
OPEN OPEN OPEN
Cooling Capacity: Cooling Capacity:
Hyd Std Outlets: Fuel Tank Capacity: 12.6 Hyd Std Outlets: Cooling Capacity: Fuel Tank Capacity: 21 Hyd Std Outlets: 2 Fuel Tank Capacity: 21.7
10 3.8
Cab-Stdm A/C; Rops: Weight: 4265 New Price: 20545 Cab-Stdm A/C; Rops: Weight: 6905 New Price: 18926 Cab-Stdm A/C; Rops: Weight: 5430 New Price: 20595

Make: Massey- Make: Massey-


Model: 290 Years Made: 1983-1986 Model: 298 Years Made: 1983-1986 Paint Codes
Ferguson Ferguson
HP-PTO: 65.92 HP-Engine: HP-Drawbar: 55.3 HP-PTO: 79.54 HP-Engine: HP-Drawbar: 68.4 BODY OF TRACTOR MASSEY FERGUSON RED
Engine-Make: Engine-Make:
HP-Range: 66 Engine-Fuel: DIESEL HP-Range: 80 Engine-Fuel: DIESEL TRIM SILVER MIST
PERKINS PERKINS
Engine-Cyl(s)-CID: Transmission-STD: Engine-Cyl(s)-CID: Transmission-STD:
Optional: MULTIPOWER Optional: PS ENGINE FLINT GREY
4/248 SG 4/318 SG
Fwd/Rev Standard: Fwd/Rev Optional: Fwd/Rev Standard: Fwd/Rev Optional:
Mfwd-Std/Opt: OPT Mfwd-Std/Opt: OPT
8/2 12/ 8/2 12
Tires-Std Front: 7.50- Tires-Std Rear: Tires-Std Front: 9.5L- Tires-Std Rear: LEFT OF STEERING COLUMN, BELOW THE INSTRUMENT
Wheelbase-Inch: 84 Wheelbase-Inch: 96
16 18.4-30 15 18.4-34 PANEL 240
Pto Speed: 540
Pto Type: LIVE Pto Speed: 540 CAT I-3pt Hitch: False Pto Type: IND CAT I-3pt Hitch: False Year Beginning Serial Number
1000
CAT III-3pt Hitch: CAT III-3pt Hitch:
CAT II-3pt Hitch: True Hitch Lift: CAT II-3pt Hitch: True Hitch Lift: 1976 9A232539
False False
Hydraulics-Type: Hydraulics-Type:
Hyd-Cap: Hyd-Flow: Hyd-Cap: Hyd-Flow: 1977 9A257837
OPEN OPEN
Hyd Std Outlets: Cooling Capacity: Fuel Tank Capacity: 21 Hyd Std Outlets: Cooling Capacity: Fuel Tank Capacity: 26.4 1978 9A280301

Cab-Stdm A/C; Rops: Weight: 5620 New Price: 21082 Cab-Stdm A/C; Rops: Weight: 7970 New Price: 25737 1979 9A300200

1980 9A326169
RH SIDE OF INSTRUMENT CONSOLE 240, 253 RH SIDE OF INSTRUMENT CONSOLE 250 1981 9A339343
Year Beginning Serial Number Year Beginning Serial Number 1982 9A350584
1983 524172 1983 621838 1983 9A354679
1984 552016 1984 624021
1985 557882 1985 627250 DASH PANEL 283
1986 562369 1986 629926 Year Beginning Serial Number
1987 V01001 1985 393474
1988 N01001 LEFT SIDE, JUST AHEAD OF INSTRUMENT PANEL 270 1986 723784
1989 P01001 Year Beginning Serial Number 1987 1
1990 R01001 1978 9R000733 1988 102
1991 S01001 1979 9R003482 1989 1202
1992 A01001 1980 9R007282 1990 R01001
1993 B01001 1981 9R010307 1991 2052
1994 C01001 1982 9R013230 1992 2502
1995 D01001 1983 286152 1993 B01001
1996 E01001 1984 287179 1994 C01001
1997 F01001 1985 288016 1995 D01001
1998 G01001 1986 288425 1996 E01001

RH SIDE OF INSTRUMENT CONSOLE 290 RH SIDE OF INSTRUMENT CONSOLE 298


Year Beginning Serial Number Year Beginning Serial Number
1983 386453 1983 702586
1984 389947 1984 703062
1985 393422 1985 703760
1986 723909 1986 704095
MF200 SERIES TRACTOR WORKSHOP SERVICE MANUAL
Publication No. 1856413 M1

CONTENTS

Page Number

PART SECTION DESCRIPTION MF230 MF240 1 MF250 MF265.1 MF275 I MF290 MF298

INTRODUCTION 0-01
1 A GENERAL SPECIFICATION 1A-02 lA-07 11A-11 lA-15 !1A-21 11A-27 lA-33

B GENERAL MAINTENANCE 18-01

C PRE·DELIVERY 1C-01

2 A SHEET METAL 2A-01

28-01

C CAB - QUICK DETACH 2C-01 !


D CAB- LPG 20-01

3 A SPLITTING THE TRACTOR 3A-01

B SPLITTING THE TRACTOR 38-01

4 A ENGINE 4A-Ol

B ENGINE 48-01

C ENGINE 4C-Q1

D ENGINE COOLING 40-01

E 4E-01

F 4F-Ol

G ENGINE FUEL 4G-01

5 A CLUTCH SA-01
B GEAR LEVERS 58-01

C TRANSMISSION - 8 SPEED 5C-Ol

D TRANSMISSION - 8 SPEED SYNCHROMESH MK I ZF 50-01


I I 50-01
E TRANSMISSION - MULTI-POWER 5E-Ol
F TRANSMISSION - MULTI-POWER MK I ZF I 5F-01
G TRANSMISSION -12 SPEED SYNCHROMESH MK II ZF 5G-01

MF 200 Series Tractors Issue 1


MF200 SERIES TRACTOR WORKSHOP SERVICE MANUAL
Publication No. 1856413 M1

CONTENTS

Page Number

PART SECTION DESCRIPTION MF230 I MF240 MF250 MF2S5 MF275 I MF290 MF298
S A SPACER AND 4WD TRANSFER GEARBOX 6A-01
B POWER TAKE-OFF 68-01
C INDEPENDENT POWER TAKE-OFF 6C-()1
~
D REAR AXLE AND BRAKES S0-()1

E REAR AXLE AND BRAKES SE-()1


7 A FRONT AXLE 2 we 7A-Ol
B FRONT AXLE 2 WD 78-()1

C FRONT AXLE 2 WD 7C-01

D FRONT AXLE 4 WD 70-()1

E FRONT AXLE 4 WD 7E-()1

F AUTOLOCK 7F-()1

G STEERING 7G-()1

H STEERING 7H-()1

I STEERING 71-()1

J WHEELS AND TYRES 7J-01


8 A HYDRAULIC SYSTEM 8A-01

B AUXILIARY HYDRAULICS 88-()1 •


C DRAWBAR AND LINKAGE SC-01
9 A ELECTRICAL SYSTEM 9A-Ol
B CHARGING SYSTEM 98-()1

C STARTING SYSTEM . 9c-01

D ELECTRICAL EQUIPMENT 90-()1

10 A ACCESSORIES 10A-Ol
,

11 A SPECIAL MODELS llA-01

i
ssue 1 MF 200 Series Tractors
0-01
INTRODUCTION

INTRODUCTION

Page
Number

INTRODUCTION 01

DEFINITIONS 02

SPECIAL TOOLS 02

REPAIR TIME SCHEDULE 02

AMENDMENTS 02

GENERAL INSTRUCTIONS 04·

SAFETY 04

SYSTEM FAULTS 04

HANDLING HEAVY COMPONENTS 04

REMOVAL AND INSTALLATION OF


COMPONENT PARTS 04

CONVERSION TABLES 06

TORQUE LOADING 10

SPECIAL TOOLS 11

INTRODUCTION INDEXING
The purpose of this manual is to assist dealers and For convenience the manual is divided into parts and
distributors in the efficient repair and maintenance sections, each page bearing a part and section
of Massey-Ferguson farm machinery. Carrying out the number. The sections are subdivided into numbered
procedures as detailed. together with the use of operations.
special tools where appropriate. will enable the Example:-7A-01-15-would be-
operations to be completed within the time stated in. Part 7 Section A Operation 01 Page 15
the repair time schedule. This simplifies cross referencing and enables the
subject to be found easily.

NOTE-To assist with locating information, each To select the Section required:
division of the manual is preceeded by a contents 1. Select from front contents page, the tractor model
page listing the operation in numerical order.
in the top horizontal column.
Each instruction within an operation has a 2. Select from the vertical description column. the
sequence number, and to complete the operation section which is required.
in the minimum time it is essential that these 3. Cross reference the model column with the des-
instructions are performed in numerical se- cription column to select the part and section
quence commencing at 1 unless otherwise required.
stated. When applicable, these seGuence
numbers identify the components in the appro-
priate illustration. Where performance of an To select the Operation required:
operation requires the us!:! of a special tool, 4. Select the section contents page.
the tool number is quoted under the operation 5. From the section contents page. select the opera-
heading and is repeated in, or following, the tion and page number required.
instruction involving its use. 6. Select the page and operation required.

MF 200 Series Tractors Issue 1


4A-08
ENGINE

FAULT FINDING CHART

Fault Possible Cause

low cranking speed " 2, 3, 4.


Will not start 5, 6, 7, 8, 9, 10, 12, 13, 14, 15, 16, 17, 18, 19, 20, 22, 31, 32, 33.
Difficult starting 5, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 18, 19, 20, 21, 22, 24, 29, 31, 32, 33.
lack of power 8,9,10,11, 12, 13, 14, 18, 19,20,21,22,23,24,25,26,27,31,32,33.
Misfiring 8, 9, 10, 12, 13, 14, 16, 18, 19, 20, 25, 26, 28, 29, 30, 32.
Excessive fuel consumption 11, 13, 14, 16, 18, 19, 20. 22, 23, 24, 25, 27. 28, 29, 31, 32, 33.
Black Exhaust 11. 13, 14, 16, 18, 19, 20, 22, 24, 25, 27, 28, 29, 31, 32, 33.
Blue/white exhaust 4, 16, 18, 19, 20, 25, 27, 31. 33, 34. 35, 45, 56.
low oil pressure 4. 36, 37. 38, 39. 40, 42, 43. 44.
Knocking 9. 14. 16. 18, 19, 22. 26, 28, 29, 31, 33, 35. 36, 45, 46. 48.
Erratic running 7, 8, 9, 10, 11, 12, 13, 14, 16, 20, 21, 23, 26, 28, 29, 30, 33, 35, 45, 48.
Vibration 13, 14, 20, 23, 25, 26, 29, 30, 33, 45, 47, 49.
High oil pressure 4, 41.
Overheating 1" 13, 14, 16, 18, 19, 24, 25, 45, 50, 51, 52, 53, 54, 57.
Excessive crankcase pressure 25. 31. 33, 34, 45, 55.
Poor compression 11, 19, 25, 28, 29, 31, 32, 33, 34, 46, 48.
Starts and stops 10. 11, 12.

Key to Fault Finding Chart

1. Battery capacity low. 30. Incorrect high pressure pipes.


2. Bad electrical connection. 31. Worn cylinder bores.
3. Faulty starter motor. 32. Pitted valves and seats.
4, Incorrect grade of lubricating oil. 33. Broken, worn or sticking piston ring/so
5. low cranking speed. 34. Worn valve stems and guides.
6. Fuel tank empty. 35. Overfull oil bath air cleaner or incorrect grade of
7. Faulty stop control operation. oil.
8. Blocked fuel feed pipe. 36. Worn or damaged bearings.
9. Faulty fuel lift pump. 37. Insufficient oil in sump.
10. Choked fuel filter. 38. Blocked sump strainer.
11. Restriction in air cleaner. 39. Oil pump worn.
12. Air in fuel system. 40. Pressure relief valve sticking open.
13. Faulty fuel injection pump. 41. Pressure relief valve sticking closed.
14. Faulty atomisers or incorrect type. 42. Broken relief valve spring.
15. Incorrect use of cold start equipment. 43. Faulty suction pipe.
16. Faulty cold start equipment. 44. Choked oil filter.
17. Broken fuel injection pump drive. 45. Piston seizure/pick up.
18. Incorrect fuel pump timing. 46. Incorrect piston height.
19. Incorrect valve timing. 47. Oamaged fan.
20. Poor compression. 48. Broken valve spring.
21. Blocked fuel tank vent. 49. Incorrect aligned flywheel.
22. Incorrect type or grade of fuel. 50. Faulty thermostat.
23. Sticking throttle or restricted movement. 51. Restriction in water jacket.
24. Exhaust pipe restriction. 52. loose fan belt.
25. Cylinder head gasket leaking. 53. Choked radiator.
26. Overheating. 54. Faulty water pump.
27. Cold running. 55. Choked breather pipe.
28. Incorrect tappet adjustment. 56. Damaged valve stem oil seals.
29. Sticking valves. 57. Coolant level too low.

Issue 1 MF 200 Series Tractors


48---41
ENGINE

Part4-Section B

A4.236 and A4.248 Engines

Operation Page
Number Table of Contents Number

GENERAL 02
ENGINE SPECIFICATION 03
FAULT DIAGNOSIS 13
..
.. ..
ROCKER COVER
4B-01-14 Removal and Refitment 14
VALVE TIP CLEARANCE
4B-02-14 Adjustment 14
ROCKER ASSEMBLY
4B-03-15 Removal and Refitment 15
4B-04-15 Servicing 15
INLET AND EXHAUST MANIFOLDS
4B-05-16 Removal and Refitment 16
VALVE SPRINGS
4B-06-16 Removal and Refitment (Cylinder Head Fitted) 16
CYLINDER HEAD
4B-07-17 Removal and Refitment 17
4B-08-18 Servicing 18
VALVE SEAT INSERTS
4B-09--20 Fitting Procedure 20
TIMING CASE COVER
46-10-21 Removal and Refitment 21
TIMING GEARS
46-11-22 !dler Gear Removal and Refitment 22
46-12-23 Camshaft Drive Gear Removal and Refitment 23
46-13-24 Fuel Pump Drive Gear Removal and Refitment 24
46-14-24 Crankshaft Drive Gear Removal and Refitment 24
TIMING CASE
46-15-25 Removal and Refitment 25
FLYWHEEL
46-16-26 Removal and Refitment 26
46-17-27 Ring Gear Removal and Refitment 27
CRANKSHAFT REAR MAIN OIL SEAL
46-18-28 Removal and Replacement 28
ENGINE SUMP ..
48-19--29 Removal and Refitment 29
OIL PUMP
46-20-29 Removal and Refitment 29
46-21-30 Servicing 30
ENGINE BAlANCER UNIT
46-22-30 .'\'- . Removal and Refitment 30
46-24-32 Servicing 32
ENGINE BALANCER UNIT - Later Models
46-24-32 Removal and Refitment 32
OIL PUMP-later Models
46-25-33 Service (induding Removal and Refitment) 33
CENTRE MOUNTED BALANCER - Later Models
46-26-34 Service 34
CONNECTING ROD BIG END BEARINGS
46-27-36 Removal and Refitment 36
PISTONS AND CONNECTING RODS
46-28-37 Removal and Refitment 37
46-29-38 Servicing 38
CYLINDER UNERS
46-30-40 Removal and Replacement 40

MF 200 Series Tractors Issue 1


4C-01
ENGINE

A-4.318.2 ENGINE

Part 4 - Section C

Operation Page
Number Table of Contents Number

GENERAL 03

SPECIFICATIONS 04

FAULT DIAGNOSIS 09

ROCKER COVER
4C-01-10 Removal and Refitment 10

VALVE TIP CLEARANCE


4C-02-10 Adjustment 11

ROCKER ASSEMBLY
4C-03-11 Removal and Refitment 11
4C-04-11 Servicing 11

INLET MANIFOLD
4C-05-12 Removal and Refitment 12

EXHAUST MANIFOLD
4C-06-12 Removal and Refitment 12

VALVE SPRINGS
4C-07-12 Removal and Refitment (Cylinder Head Fitted) 12

CYLINDER HEAD
4C-08-13 Removal and Refitment 13
4C-09-14 Servicing 14

VALVE SEAT INSERTS


4C-10-16 Fitting Procedure 16

TIMING CASE COVER


4C-11-17 Removal and Refitment 17

CRANKSHAFT OIL SEAL


4C-12-17 Replacement 17

IDLER COVER
4C-13-18 Removal and Refitment 18

FUEL PUMP DRIVE GEAR


4C-14-19 Removal and Refitment 19

CAMSHAFT GEAR
4C-15-19 Removal and Refitment 19

CAMSHAFT
4C-16-19 Removal and Refitment 19

CAMSHAFT
4C-17-20 Servicing 20

TAPPETS
4C-18-20 Servicing 20

TIMING CASE
4C-19-20 Removal and Refitment 20

MF 200 Series Tractors Issue 1


4C-{)2
ENGINE

Operation Page
Number Table of Contents Number

FLYWHEEL
4C-20-21 Removal and Refitment 21

FLYWHEEL RING GEAR


4C-21-22 Removal and Refitment 22

CRANKSHAFT REAR OIL SEAL


4C-22-23 Removal and Replacement 23

ENGINE SUMP
4C-23-24 Removal and Replacement 24

OILPUMP
4C-24-24 Removal and Refitment 24
4C-25-25 Servicing 25

ENGINE BALANCER UNIT


4C-26-25 Removal and Refitment 25

BALANCER IDLER GEAR


4C-27-26 Removal and Refitment 26

ENGINE BALANCER UNIT


4C-28-26 Servicing 26

CONNECTING ROD BIG END BEARINGS


4C-29-27 Removal and Refitment 27

PISTONS AND CONNECTING RODS


4C-30-28 Removal and Refitment 28
4C-31-29 Servicing 29

CYLINDER LINERS
4C-32-30 Removal and Refitment 30

CRANKSHAFT THRUST WASHERS


4C-33-31 Removal and Replacement 31

CRANKSHAFT
4C-34-32 Removal and Refitment 32
4C-35-33 Servicing 33

ENGINE OIL COOLER ASSEMBLY


4C-36-34 Removal and Refitment 34

MAJOR OVERHAUL
4C-37-35 Removal and Refitment 35

MINOR OVERHAUL
4C-38-35 Removal and Refitment 35

OIL CONSUMPTION RECTIFICATION


4C-39-35 Removal and Refitment 35

REPLACE BARE BLOCK


4C-40-35 Removal and Refitment 35

Issue 1 MF 200 Series Tractors


4G-01
FUEL SYSTEM AND AIR CLEANER

FUEL SYSTEM AND AIR CLEANER

Part 4 - Section G

Operation Page
Number Table of Contents Number

GENERAL 01
DRY ELEMENT AIR CLEANER ASSEMBLY
4G--{)1-02 Removal and Refitment (MF230, 240, 250) 02
OIL BATH AIR CLEANER ASSEMBLY
4G--{)2-02 Removal and Replacement (MF 230, 240, 250) 02
DRY ELEMENT AIR CLEANER ASSEMBLY
4G--{)3-03 Removal and Refitment (MF 265, 275, 290, 298) 03
OIL SATH AIR CLEANER
4G--{)4-03 Removal and Refitment (MF 265, 275, 290 and 298) 03
FUEL TANK
4G--{)5-04 Removal and Refitment (MF 230, 240 and 250) 04
4G--{)6-05 Removal and Refitment (MF 265, 275 and 298) 05
FUEL GAUGE SENDER UNIT
4G--{)7-05 Removal and Refitment 05
THERMOSTART
4G--{)8-06 Removal and Refitment 06
FUEL LIFT PUMP
4G--{)9-07 Removal and Refitment 07
4G-10-08 Servicing 08
FUEL FilTER
4G-11-09 Removal and Refitment 09
4G-12-10 Servicing 10
FUELINJECTION PUMP
4G-13-11 Removal and Refitment 11
FUEL INJECTORS
4G-14-12 Removal and Refitment 12
..
~~,:

4G-15-13 FUEL SYSTEM DE-AERATION 13


FUELCUT-OFF CONTROL
4G-16-13 Removal and Refitment 13
HAND THROTTLE LINKAGE
4G-17-14 Removal and Refitment 14
FOOT THROTTLE LINKAGE
4G-18-14 Removal and Refitment 14
THROTTLE LINKAGE
4G-19--15 Adjustment 15
ENGINE CHECKING AND FUEL PUMP MARKING ANGLE 16

GENERAL always be protected with a protective cream. Servicing


Cleanliness must always be observed when servicing of fuel and air system components should be limited
any components of the fuel system. Suitable caps or to the recommendations given in the following pages.
masking tape should be available for blanking off This section of the Workshop Manual gives only
open fuel connections as soon as a union has been partial details of the fuel systems components. For
removed. Do not use cotton waste or rag producing more comprehensive details of the fuel system
lint to clean out any part of the fuel system. When components, particularly relating to servicing, see
working with Diesel equipment, the hands should the Perkins and C.A.V. Workshop Manuals.

MF 200 Series Tractors Issue 1


5A~1

CLUTCH

Operation Page
Number Table of Contents Number

GENERAL 02

FAULTFINDING
Primary pressure plate coil spring chart 03

CLUTCH PEDAL
5A-01-04 Adjustment 04

CLUTCH RELEASE BEARING


5A-02-05 Removal and Replacement 05

CLUTCH RELEASE MECHANISM


5A-02A-05 Removal and Refitment 05

DUAL CLUTCH 305 mm (12 in)

Operation 06

MAIN FRICTION DISC OR CLUTCH ASSEMBLY


5A-03-07 Removal and Refitment 07

CLUTCH ASSEMBLY
5A-04-08 Servicing 08

SPLIT TORQUE CLUTCH 305 mm (12 in)

Operation 09

FRICTION DISC OR CLUTCH ASSEMBLY


5A-05-1 0 Removal and Refitment 10

CLUTCH ASSEMBLY
5A-06-11 Servicing 11

SPLIT TORQUE CLUTCH 330 mm (13 in)

Operation 12

FRICTION DISC OR CLUTCH ASSEMBLY


5A-07-14 Removal and Refitment 14

CLUTCH ASSEMBLY
5A-08-15 Servicing 15

MF 200 Series Tractors Issue 1


MF 200 SERIES TRACTOR

WORKSHOP SERVICE MANUAL

PART 6

Publication No. 1856 413 M1

comprising

A SPACER AND 4 W.O. TRANSFER HOUSING

B POWER TAKE-OFF

C INDEPENDENT POWER TAKE-OFF

o REAR AXLE AND BRAKES

E REAR AXLE AND BRAKES


68-01
POWER TAKE OFF

POWER TAKE OFF

Part 6-Section B

Operation Page
Number Table of Contents Number
GENERAL 01

P.T.O. SHAFT OIL SEAL 04


6B-{)1-{)4 Removal and Replacement

P.T.O. SHAFT 04
Removal and Refitment (Standard Flow linkage Pump)
Removal and Refitment (High Flow linkage Pump)

P.T.O. SHAFT REAR BEARING os


6B-04-{)S Removal and Replacement (Standard Flow LInkage Pump)
6B-{)5-{)6 Removal and Replacement (High Flow Linkage Pump)

NEEDLE BEARING 06
6B--06-06 Removal and Replacement (Standard Flow linkage Pump)

GROUND SPEED GEAR. BUSH AND PINION SHAFT GEAR ASSEMBLY


(Standard Flow Linkage Pump) 07
Removal and Replacement

NEEDLE BEARINGS AND REDUCTION GEARS


(High Flow Linkage Pump) 08
Removal and Replacement

P.T.O. SIDE COVER 09


68-09-09 Removal and Refitment (Non Multi-Power/I.P.T.O. or Auxiliary Pump Tractors)
68-1()-()9 Servicing (Non Multi-Power/I.P.T.O. or Auxiliary Pump Tractors) 09
68-11-10 Removal and Refitment (Multi-Power/I.P.T.O. or Auxiliary Pump Tractors) 10
68-12-11 Servicing (Multi-Power/I.P.T.O. or Auxiliary Pump Tractors) 11
Adjusting the Live P.T.O. Clutch Setting 11

68-13-12 P.T.O. EXTENSION SUPPORT BLOCK (Certain territories only) 12

GENERAL The front end of each p.t.o. shaft is supported by a


The p.t.o. can be one of the following according to the needle bearing in the rear end of the linkage pump
specification and lor type of tractor: camshaft but the p.t.o. shaft of (i) is also supported
(i) Proportional ground speed p.t.o. and proportional by a needle bearing in a centre hOUSing web.
engine speed p.t.o. with the standard flow linkage The driven ground speed p.t.o. gear of (i) whIch slides
pump and a three-position control lever. on the splines of the p.t.o. shaft. IS supported by a
(ii) Proportional engine speed p.t.o. with the high bush bearing but the drive. compound reduction and
flow linkage pump. reduction gears and a two driven gears of (ii) and (iii) are all supported on
position control lever. needle bearings.
(iii) Proportional engine two speed p.t.o. with the high The rear end of each p.t.o. shaft is supported by a ball
flow linkage pump. reduction gears and the two- bearing together with two seals: one of metal to
position control lever. The second speed being exclude external dirt and a lip type seal to retain the
obtained by exchanging the p.t.o. shaft. 540 transmission oil within the.. ~~ptre housing.
rev/min or 1000 rev/min. In the instance of (Iii) a guide tube assembly is fitted
The p.t.o. shaft prOjects rearward from the lower within the centre housing. which prevents trans-
section of the centre housing and when not in use a mission oil runnIng out when the 540 rev/min or 1000
screwed cap is fitted. rev/min p.t.o. shafts are exchanged.

MF 200 Series Tractors Issue 1


60-01
REAR AXLE AND BRAKES

REAR AXLE AND BRAKES

Part 6 - Section D

Operation Page
Number Table of Contents Number
GENERAL 02
REAR WHEEL STUD 04
60-01-04 Removal and Replacement
AXLE SHAFT ASSEMBLY 04
60-02-04 Removal and Refitment
60-0~5 Servicing
BRAKE ASSEMBLY 06
60-04-06 Brake Shoes Removal and Replacement
60-05-07 Brake Shoes Relining
60-06-08 Servicing
60-07-08 Brake Adjustment and Balancing
TRUMPET HOUSING 09
60-08-09 Removal and Refitment
LOWER LINK PIN 10
60-09-10 Removal and Replacement
DIFFERENTIAL LOCK 10
6D-1 0-1 0 Mechanism Removal and Refitment
6D-11-11 Shaft Bush Removal and Replacement
6D-12-11 Adjustment
6D-13-12 Coupler Cap Removal and Replacement
DIFFERENTIAL 13
6D-14-13 Pre-load Checking and Adjustment
6D-15-14 R.H. Differential Bearing Removal and Replacement
6D-16-14 Differential Unit Removal and Refitment
6D-17-15 L.H. Differential Bearing Removal and Replacement
6D-18-16 Differential Unit Servicing
CROWNWHEEL 17
6D-19-17 Removal and Replacement
PINION ASSEMBLY 18
6D-20-18 Removal and Refitment (Standard Flow Pump)
6D-21-18 Removal and Refitment (High Flow Pump)
6D-22-19 Servicing
REAR DRIVE SHAFT 20
6D-23-20 Servicing

FOOTBRAKE LINKAGE AND PEDALS 2;


6D-24-21 Removal and Refitment

PARKING BRAKE AND LINKAGE 22


6D-25-22 Removal and Refitment
6D-26-22 Servicing

MF 200 Series Tractors


6E-01
REAR AXLE AND BRAKES

Part 6 - Section E

Operation Page
Number Table of Contents Number

GENERAL 02
REAR WHEEL STUD
6E~1~5 Removal and Refitment 05
EPICYCLIC UNIT
6E~2~5 Outer Housing and Ring Gear Removal and Refitment 05
6E~3--{)6 Planet and Sun Gear Servicing (Normal Duty) 06
6E~4-06 Planet and Sun Gear Servicing (Normal Duty) 06
6E~~7 Epicyclic Unit Servicing 07
6E~9 Pre-Load Checking Procedure 09
LH. TRUMPET HOUSING
6E~7-10 Removal and Refitment 10
R.H. TRUMPET HOUSING
6E~11 Removal and Refitment 11
LH. CARRIER PLATE
6E~9-12 Removal and Refitment 12
R.H. CARRIER PLATE
6E-10-12 Removal and Refitment 12
LH. BRAKE ACTUATOR HOUSING
6E-11-13 Servicing 13
R.H. BRAKE ACTUATOR HOUSING AND DIFFERENTIAL
LOCK MECHANISM
6E-12-13 Servicing 13
BRAKES
6E-13-14 Adjustment and Balancing Mechanical Actuation 14
6E-14-14 Adjustmentand Balancing Hydraulic Actuation 14
6E-15-15 LH. Brake Servicing 15
6E-16-16 R.H. Brake Servicing 16
DIFFERENTIAL LOCK
6E-17-17 Actuator Mechanism Removal and Refitment 17
6E-18-17 Adjustment Procedure 17
6E-19-18 Coupler Cap Removal and Refitment 18
DIFFERENTIAL
6E-20-19 Pre-load Checking and Adjustment 19
6E-21-20 R.H. Differential Bearing Removal and Refitment 20
6E-22-20 Differential Removal and Refitment 20
6E-23-21 LH. Differential Bearing Removal and Refitment 21
6E-24-22 Differential Unit Servicing 22
CROWNWHEEL
6E-25-23 Removal and Replacement 23
PINION ASSEMBLY
6E-26-24 Removal and Refitment (Standard Flow Pump) 24
6E-27-24 Removal and Refitment (High Flow Pump) 24
6E-28-25 Pinion Assembly Servicing 25
REAR DRIVESHAFT
6E-29-26 Servicing 26
FOOTBRAKE LINKAGE AND PEDALS
6E-30-27 Removal and Refitment 27
6E-31-27 BRAKE PEDAL ASSEMBLY (Ergonomic Pedals) 27
PARKING BRAKE AND LINKAGE
6E-32-28 Removal and Refitment 28
6E-33-28 ~rvicing 28
6E-34-29 HANDBRAKE ADJUSTMENT 29

MF 200 Series Tractors Issue 1


6E-02
REAR AXLE AND BRAKES

Part 6 - Section E

Operation Page
Number Table of Contents Number

MASTER CYLINDER
6E-35-29 Removal and Refitment 29
MASTER CYLINDER
6E-36-29 Overhaul 29
BRAKE ACTUATOR HOUSINGS
6E-37-30 Servicing 30
SLAVE CYLINDER
6E-38-31 Overhaul 31
TRAILER BRAKING SPOOL VALVE
6E-39-32 Removal and Refitment 32
TRAILER BRAKING SPOOL VALVE
6E--40-32 Test Procedure 32
TRAILER BRAKING SPOOL VALVE
6E--41-33 Overhaul- Servicing 33
TRAILER BRAKE VALVE ASSEMBLY
6E--42-34 Removal and Refitment and Kit Fitment 34
SPEEDOMETER DRIVE ASSEMBLY
6E--43-36 Removal and Refitment 36
6E--44-36 BLEEDING THE BRAKING SYSTEM 36

Issue 1 MF 200 Series Tractors


71-{)1
STEERING SYSTEM

STEERING

Part 7 - Section I

Operation Page
Number Table of Contents Number

GENERAL 02

STEERING WHEEL
71-01-03 Removal and Refitment 03

STEERING COLUMN
71-02-03 Removal and Refitment 03

71-03-03 ORBITROL CONNECTION LAYOUT 03

STEERING HAND PUMP


71-04-04 Removal and Refitment 04
71-05-05 Servicing 05

HYDROSTATIC STEERING CYLINDER


71-06-07 Removal and Refitment (MF 298 2 W.O.) 07
71-07-07 Servicing (MF2W.D.) 07
71-08-07 Removal and Refitment (MF 4 W.O.) 07
71-09-08 Servicing 08

71-10-08 STEERING RAM, HOSE LAYOUT 08

STEERING SWB 4 W.O.


71-1~10 Steering Oil Cooler (4 W.O.) 10
Removal and Replacement

STEERING OIL COOLER MOUNTING BRACKETS (4 W.O.)


71-16-10 Removal and Replacement 10

STEERING RAM SETTING


71-11-09 Adjustment 09

TRACK ROD
71-12-09 Removal and Refitment 09

TRACK ROD AND BALL JOINTS


71-13-09 Removal and Refitment 09

4 W.O. WHEEL TRACK ADJUSTMENT


71-14-09 Adjustment 09

STEERING CONTROL VALVE TO STEERING RAM, PIPES


AND HOSES (MF 250 Tractors) ",
71-17-11 Removal and Refitment 11

STEERING PIPES AND HOSE ASSEMBLY


71-18-11 (MF265, 275, 2904 W.O.) 11

STEERING HOSE AND PIPE ASSEMBLY


71-19-12 (MF 265 4 W.O.) 12

STEERING HOSE AND PIPE ASSEMBLY


71-20-12 (MF 275, 290 4 W. D. 12

STEERING HOSE AND PIPE ASSEMBLY


71-21-13 (MF2982W.D.) 13

STEERING HOSE AND PIPE ASSEMBLY


71-22-14 (MF2984W.D.) 14

MF 200 Series Tractors Issue 1


8A-21
HYDRAULIC SYSTEM

NOTE: The following can be used as an alterna-


tive. But it must be emphasised that it is an
approximate setting and the first method should
be carried out as soon as the opportunity arises.
1. Start the engine, and set the engine speed at
1200 rev/min.
2. Place the Draft Control lever in the fully UP
position. .
3. Place the Position Control lever in tne CON-
STANT PUMPING position.
4. Screw the setscrew in until the needle of the
gauge begins to fluctuate.
5. Screw the setscrew out until the fluctuating
ceases, then unscrew a further eight flats.
6. Stop the engine.

Position Control Setting


1. Start the engine, and s.et the engine speed at
1200 rev/min.
2. Place the Draft Control lever in the fully UP
position.
3. Place the Position Control lever in the CON-
STANT PUMPING Position.
4. When the links are fully raised scribe a line
across the top cover casting and lift arm.
5. Place the Position Control lever in the TRANS-
PORT position.
6. The links should drop until the scribe lines are
1,6 to 4,7 mm (0·06 to 0·19 in) apart, if the dis-
tance is incorrect carry out procedures 7 to 10.
7. Slacken ·the two bolts and the two barrel nuts.
8. Rotate the Position Control quadrant and lever
until the setting is correct.
9. Tighten the two barrel nuts and recheck the
setting.
10. Stop the engine.

MF 200 Series Tractors Issue 1