JOB SAFETY ANALYSIS WORKSHEET

Ref No: EHS/MEP/JSA/36 Date:27.08.2013

Company: M+W Group

Project: P&G –Kohinoor Project

Location: F&HC

The type of work, nature of work: Fire fighting

The tools and equipment used: SCISSER LIFT /BOOMLIFT,SCAFFOLDS ,

The training and skill required for the job: Tool box meeting, Training for hot work regarding safe work procedure and work briefing with all workers.

Personal Protective Equipment Required: Safety Shoes, Hard hat, Hi-vis Jacket, Safety glasses, Shield, leather hand gloves, Nose mask, Safety Harness.

Prepared By: Tiwari

Reviewed and Approved by: Subir Gayen , Sandhya Rani

ACTIVITY HAZARD
CONTROL MEASURES

a) Permit to work to be implemented And displayed at work area.

b Daily toolbox meeting and risk assessment briefing to be conducted
Requirements Prior to start work.
c)checklist for machinery, equipment and tools to be updated
And in place before work start.
d) Housekeeping to be done at the end of the day work.
e) Pre-inspection of machinery and equipment before mobilization of
Machinery to site.
f) All workers to be provided with proper Personal Protective
Equipment
g)Lifting rigger LOA, Lifting supervisor LOA & Signal man LOA need
to submit before starting then lifting rigging work

1.Pipe 1.Small metal Piece 1.1.Site supervisor to ensure that all work personnel are issued
Cleaning work Fall on eye with safety glasses and Gloves
1.2.Site supervisor to ensure that all work personnel wear their EHS personnel,
safety glasses while doing work Site supervisor

2.grooving 1.Falling objects 1.1.Ensure the proper support to pipe while grooving work EHS personnel,
work 1.2.Other person should not allowed in work area Site supervisor

2.Electrical hazards 2.1.Machine is inspected and colour coded EHS personnel,

2.2. To ensure extension cable are routed above 2 meter from Site supervisor
ground
2.3. Workers to ensure when handling tools according to
manufactures instruction. All user must be briefed before use the
electrical tools.
2.4. To check on physical condition of cable to ensure it is free
from defect before use.
2.5. Ensure all electrical tools equipped with a dead man switch.
2.6. Always use ELCB of 30mA when connect to main power
supply.
2.7. Ensure that all plugs and sockets used are of the approved
 industrial type.

3.Mobilization 1.Collision with People and Property 1.1.Scissor lift /Boom lift shall be inspected by M+W EHS
s of scissor lift department
1.2. Scissor lift /Boom lift Operator must be trained Supervisor,
1.3. Maintain inspection checklist. Safety person
1.4. Training Records must be submitted to M+W EHS Dept.
1.5. Scissor lift must be positioned on firm level ground and to be
operated only by a qualified operator
1.6. SWL signs to be displayed on the scissor lifts and safe
working loads shall be compiled to at all times.
1.7. Banks Man must be designated to guide the movements of the
scissor lifts at site Speed limit 12 Km/h
1.8. Ensure No hand phone usage except for emergencies.
1.9. Ensure access is firm and even.
1.10 Warning lights to be provided while night work
1.11. Ensure don’t move lift keeping height.
1.12.Ensure Swing alarm at boom lift
4. Drilling of 1.Electrical hazards 1.1. All electrical tools & equipments have to certify LEW before
Roof use. Ensure stickers are to be pasted on the equipment and
appliances. All inspected equipment or appliances are colour
coded.
1.2. To ensure extension cable are routed above 2 meter from
ground or hang on cable stand.
1.3. Workers to ensure when handling tools according to
manufactures instruction. All user must be briefed before use the
electrical tools.
1.4. To check on physical condition of cable to ensure it is free
from defect before use.
1.5. Ensure all electrical tools equipped with a dead man switch.
1.6. Always use ELCB of 30mA when connect to main power
supply.
1.7. Ensure that all plugs and sockets used are of the approved
industrial type.
1.8. When working external stop using electrical tools when rain
starts. Kept all electrical tools in dry place ensure unplug from the
power source.
1.9.Task supervisor should ensure there is no live electrical cable
through drilling area

2.Flying particles during drilling
2.1.Site supervisor to ensure that all work personnel are issued
and wear safety glasses / face shield
2.2.Drilling machine operator should not wear any loose cloth
2.3.operator not wear the cotton gloves
2.4. Ensure drill bit length should not exceed slab concrete
thickness
5.Pipe erection 1.Toppling of Scissor lift 1.1. Operator must be Trained and Certified by M+W EHS Dept
use by Scissor 1.2. Banks man to be trained on emergency lower controls of EHS personnel,
Lift & chain assigned scissor lift. Site supervisor
pulley block 1.3. Barricade the working area at all times and display warning
signage's
1.4. No other incompatible work shall be performed near the
scissor lifts
1.5. Access ground for scissor lift must be firm and level
1.6.The scissor lift have out rigger that is fully extended
1.7.scissor lift is certified
1.8. ensure only operate the platform control panel don’t operate
bottom control panel
2.1. Banksman to ensure no personnel or property movement Signal man,
2.Hit to man and machinery during operation in progress. Site supervisor
2.2. Operator to be trained an understand before can operate
scissor lift.
2.3. Work area to be barricaded
2.4. Signage’s to be displayed
2.5.Swing alarm to be provided at boom lift

3.Falling from height 3.1Ensure that safe access / egress is provided ,

3.2Ensure safety Harness are tied off to specified anchorage point EHS personnel,
3.3Ensure that all personnel working on the scissor lift have attend Site supervisor
training by approved training providers
3.4No personnel is allowed to step on top or mid rail and go out
the platform to overreach from the scissor lift
3.5Operator to ensure that there is no power cables or obstruction
above the scissor lifts operative work area.
3.6Ensure ladders are not oily and muddy
3.7Ensure the scissor lift SWL
3.8Ensure wear helmet with chins drop
1.
4.Falling Object 2. 4.1.Barricade work areas and display warning signage's
4.2.Secure all Hand tools and use tool lanyards EHS personnel,
4.3.Use tools box , bag for loose materials Site supervisor
4.4.Do not use work platform as material storage
4.5.Ensure pipe weight less then chain pulley block SWL
4.6.Chain pulley block is third party certified

5.Overlapping activity 5.1.Arrange co-ordination meeting with other contractors

5.2.Ensure no other activity the same work area Site supervisor
 6.Mechanical failure
6.1.Only trained person to allow the scissor/boom lift operating
6. 2.Check the machine daily basis
Site supervisor
7.Caught in between
7.1.only trained workers involved this job
7.2.work area to be barricaded
8.Un authorized operating
Site supervisor

8.1.Remove key from scissor lift while operator leave that area
8.2.Lock arrangement to be provided at boom lift control panel EHS personnel,
Site supervisor
6.Scaffold 1.Scaffold collapse 1.1.Engage an approved scaffold erectors. Full time supervision
Erection during erection of scaffold Supervisor &
1.2. Scaffold supervisor & Erectors must be qualified and trained EHS person
for the job and must be appointed.
1.3. All scaffolds to be registered. Register to be kept up-to date by
Scaffold supervisor.
1.4.All scaffold materials must be checked before use and if found
to be defective, must be remove from site
1.5. Barricade to be provided around scaffold erection areas.
Warning signs to be placed.
1.6.Ensure all Personnel not to overload scaffold with working
materials
1.7Scaffold to be erect to as per designing
1.8If possible scaffold to be tied with permanent structure
1.9Floor level is even and surface

2.1 Personnel are to wear harness with double lanyards and be

EHS personnel,
2.Falling from height properly anchored during the course of erection – 100% tie-off
Site supervisor
2.2 Harness user to be site trained by M+W EHS Dept
2.3 No standing on mid rail or top rail while erection in progress.
2.4 All work platforms must be fully secured with steel wire.
2.5 Proper access to be ensure
2.6 Ensure Wear helmet with chins drop

3.Falling object 3.1Barricade work areas and display warning signage's

EHS personnel,
3.2Secure all Hand tools with lanyard
Site supervisor
3.3Used tools box , bag for loose materials
3.4No loose item should be placed on the scaffolding.
 3.5Toe boards should be provided

4.Overlapping activity 4.1.Arrange co-ordination meeting with other contractors

4.2.Ensure no other activity the same work area
Site supervisor

7.Usage of 1.Scaffold topple 1.1Check scaffold green tag is in place, valid (7days) and safe to
Scaffold/ use & no work shall proceed with red tag.
Mobile 1.2 Inform scaffold supervisor if scaffold seems to be unsafe to
scaffold use.
1.3Do not remove or modify scaffold components.
1.3Do not over loaded the scaffold 02 workers max per bay
1.4Scaffolds to be erected by qualified scaffold erectors only and
with immediate supervision by scaffold supervisor.
1.5Do not pull or shift scaffold when someone is on top of mobile
scaffold.
1.6Ensure castor wheel are lock. Do not over load the scaffold.
1.7Work area keep always clean
1.8Provide sufficient manpower for all work
1.9Don’t use near the pit
1.10Ensure out riggers is fully tightened

2.1Barricade work areas and display warning signage's

2.2Secure all Hand tools with lanyards
2.Falling Objects 2.3Used tools box , bag for loose materials
2.4No loose item should be placed on the scaffolding

3.1Personnel are to wear harness with double lanyards and be

3.Falling from height properly anchored during the course of pipe erection – 100% tie-
off
3.2Harness user to be site trained by EHS Dept or approved
training providers. EHS personnel,
3.3No standing on mid rail or top rail while erection in progress. Site supervisor
3.4Do not pull or shift scaffold when someone is on top of mobile
scaffold.
3.5Ensure castor wheel are lock. Do not over load the scaffold
8.Ladder usage 1.Fall from height 1.1Ensure the ladder is inspected & colour coded
1.2All body harness user must be trained by EHS dept.
1.3Ensure ladders are use for light duty and short period work EHS personnel,
scope. Site supervisor
1.4Worker Should not hook the harness with ladder, permanent
structure to be use hook the harness

2.Falling Object 2.1. Site Supervisor to remind workers not to put loose materials Site supervisor
left on top of ladder.
2.2. Do not leave hand tools on top of ladder. Do not leave ladder
unattended

3.Toppling of ladder
3.1. Ladder shall be fold and kept neatly when not in use. Site supervisor
3.2. Ensure ladder on firm and even ground.
3.3. Ensure buddy system when using ladder.
3.4. Do not leave ladder un attended.
3.5.A frame ladder fully open / do not use fire man ladder
3.6.Ensure ladder base rubber shoe

9.Hydrostatic 1.Pressure Build up & Loose fittings 1.1. Ensure All fittings & Couplings are Properly tightened.
Testing 1.2. Ensure Slow charge of testing medium.
pressure –in 1.3. While Charging the water makes sure there is no leaking.
depending on 1.4. Any modification or Retightening must be carried out only
requirement after depressurizing the system. Then rectify the Leak.
1.5. Ensure that the connections and line from the piping spool to
drain and air blown is properly fixed and secured

Depressurizati 2.Slipping hazard

2.1. Ensure dry wet floor immediately to prevent slip and fall
on and hazards.
Flushing 2.2. Spillage containment on standby in case of spillage
emergency.
2.3.Sufficiant manpower to be provided for cleaning
10.PAINTING 1.1.Store in well ventilated, dry place away from sources of heat
1.Storage of 1.Fire hazard and direct sunlight Job Executive,&
paint, 1.2. Always use containers of closing lids. EHS Personal
Required paint 1.3.Fire extinguisher must be in the storage area
shifting to site 1.4.Display & refer the MSDS storage and handling
1.5. Other flammable materials should be removed

Job Executive,&
1.1. Maintain correct posture, while carrying out the job. EHS Personal
2. Surface 1. Health hazard, 1.2. Use painting brush
cleaning & Injury to eyes due to splash of paint, dust, 1.3.Use task related PPE’S
application of rust etc. 1.4 .Wear suitable protective clothing & gloves
paint.

2.Slip injury due to paint spillage

2.1.Clean the spilled paint immediately EHS personnel,
2.2.Barricade the painting work area Site supervisor
2.3.Ensure proper housekeeping in the area
2.4.Store painting material at appropriate place ,and to be tied up
if the work is at height
3.Fire hazard Site supervisor
3.1.Covering the hot surface
3.2.Ensure fire extinguisher nearby- work area
3.3. Other flammable materials should be removed
11. Gas cutting
1.Dropping and falling of cylinders 1.1 Ensure suitable trolleys shall be used for shifting the cylinders
1. Transporting 1.2 Ensure cylinders shall be chained and valves are closed.
the gas cutting 1.3 Never leave the cylinders in passages or on the road where EHS personnel,
set from they can be hit by moving vehicles. Site supervisor
storage yard to 1.4 Ensure cylinder cap shall be provided
working area.

1.1 .Ensure workers shall be worn appropriate PPEs.(leather

2)Cutting the 1) Physical hazard. (Eye injury, burn and gloves, Sleeves, filter glasses
work object inhalation of toxic fumes.) 1.2 task related PPE’S is provided and use EHS personnel,
1.3 Ensure work area shall be well ventilated. Site supervisor

2.1. Ensure hot object shall be marked properly.

 2)Fire hazard 2.2. Ensure clothing shall be free from oil, grease or other
flammable substances. EHS personnel,
2.3. Cutting should be performed in areas free from flammable Site supervisor
materials
2.4. Appropriate industrial lighter shall be used for igniting the
flame.
2.5. Suitable fire extinguishers shall be provided at working area.
2.6. Ensure hoses shall be checked before starting the work.
2.7. Ensure never put the hoses on sharp objects and hot metals.
2.8. Ensure do not allow hoses to kink or tangle.
2.9. Ensure shall not be allowed traffic to pass over hoses.
2.10.Hose should not interfere with welding/power cables

3.1. Ensure regulators shall be checked before starting the work.

3. Back fire 3.2 Ensure the tip or nozzle shall be chosen correctly for the job.
3.3 Ensure before using the tip of torch shall be cleaned. EHS personnel,
3.4 Ensure shall be shut of the gas at regulator before Site supervisor
disconnecting the torch from the hose.
3.5 Ensure flash back arrestor shall be used both regulator side
and torch side.
3.6 Shall not be allowed the torch tip too close to the work object.
3.7 Ensure never allow the torch tip to heat up unduly
3.8 Should not allow the torch tip too close to the work object. EHS personnel,
Site supervisor

b. Ensure never allow the torch tip to heat up unduly.

4)Leakage of gas c. Ensure shall not be allowed any naked flame near the cylinder
valve.
d. Ensure proper supervision at working spot

EHS personnel,
1.1 Wheel will be checked before going to use. Site supervisor
12.Cutting 1.2 Ensure it free from damage.
with Abrasive 1.Failure of cutting wheel 1.3 The wheel which will be properly labeled will be used.
wheel cutter 1.4 Ensure the RPM (operating speed) of the wheel will be greater
than the spindle speed of the machine.
1.5 Wheel shall never be used after the expiry date.
1.6 Wheel guard will be in position and fixed properly.
1.7 Wheel will be tightened properly.
1.8 Testing run (trail run) will be taken.
2.1. Double insulated cable will be used.
2.2 Ensure cable will be damage free. EHS personnel,
2.3 Cable will be routed overhead. Site supervisor
 2.Electricution 2.4 Work will be carried out dry place
2.5 Use double insulated machines
2.6 Only experienced /trained /authorized persons will be carried out
the work.
2.7 Power supply for machine shall be through ELCB of 30 mA
sensitivity

3.1. Person working nearby area will be protected from flying particles
by shields. EHS personnel,
3.2 Area will be barricaded and unauthorized entry will be restricted. Site supervisor
3.3 sheet barricading is provided for spark & Flying particle
3. Flying particle protection

4.1. Flammable /combustible materials will be removed from the work EHS personnel,
area. Site supervisor
4.2 Suitable fire extinguisher will be kept at work spot.
4.3 Ensure the presence of fire watcher.
4.Fire hazard

1.1. Adequate ventilation will be ensured.

1.2. Area barricaded, unauthorized entry will be restricted.
1.3.Task related PPEs will be used(Safety shoes, helmet, goggles,
13.WELDING Leather gloves, face shield, apron ,leg sleeves, hand sleeves etc)
1. Health hazard (Inhalation of welding 1.4.Hot objects will be separated
fumes), 1.5 Area will be barricaded, un authorized entry will be restricted.
Burn, Eye injury Face shield with helmet will be provided for welders.
1.6.Filter glass will be worn by all helpers
1.7. Area will be barricaded ,un authorized entry will be restricted

2.1 Welded frames will be stacked properly.

2.2 Unwanted materials will be removed from the area.

2. Tripping hazard 3.1Double insulated cable will be used.

3.2 Ensure cable will be damage free. EHS personnel,
3.3 Cable will be routed overhead. Site supervisor
3.4 Work will be carried out dry place
3.5Body earthing will be provided for the machine.
 3. Electric hazard 3.6 Lugs will be provided and tightened properly.
3.7 Electrode holder & earthing holders are will be free from damage.
3.8 Only experienced /trained /authorized persons will be carried out
the work.
3.8 Power supply for machine shall be through ELCB of 30 mA
sensitivity.
3.9 Welding return will be attached firmly to the job.
3.10 Welding machine will be protected from weather.
3.11 Welding machine is inspected and color coded
3.12 Welder should be trained by M+W EHS team

4.1 Flammable/combustible materials will be removed from the work EHS personnel,
area. Site supervisor
4.2 Suitable fire extinguisher will be kept at work spot.
4.3 Ensure the presence of fire watcher.

6.Fire Hazard
1.1 Double insulated cable will be used.
1.2 Ensure cable will be damage free.
1.3 Cable will be routed overhead.
1.4 Work will be carried out dry place Site supervisor
1.5 Use double insulated machines
14. 1.6 Only experienced /trained /authorized persons will be carried out
GRINDING 1. Electric hazard the work.
1.7 Power supply for machine shall be through ELCB of 30 mA
sensitivity
1.8 machine is inspected and colour coded
EHS personnel,
Site supervisor
2.1 Wheel will be checked before going to use.
2.2 Ensure it will be damaged free.
2.3 The wheel which will be properly labeled will be used.
2.4 Ensure the RPM(operating speed) of the wheel will be greater than
the spindle speed of the machine.
2.5 Wheel shall never be used after the expiry date.
2.Failure of grinding wheel 2.6Wheel guard should position and fixed properly.
2.7 Wheel will be tightened properly.
2.8 Wet grinding wheel will not be used.
2.9Don’t use cutting wheel for grinding
2.10 Job specific training to be given by M+W EHS team
 EHS personnel,
Site supervisor

3. Flying particle 3.1 Person working nearby area must be protected from flying particle
by spark shields.
3.2 Work area to be barricaded
3.3Other person should not allowed inside the work area
4.Fire hazard
EHS personnel,
4.1Flammable /combustible materials will be removed from the work
Site supervisor
area.
4.2Suitable fire extinguisher will be kept at work spot.
4.3 Ensure the presence of fire watcher during the work

15.Night work
&Emergency  provide sufficient task light and access light during
precaution night hours
 Job executive should ensure sufficient man power to do
night work
 Supervisor/Safety Personal to check emergency
preparedness for night work
 Emergency vehicle should be available in the site
 Emergency contact number should be display at site