SN.

Maintenance contents Category

Boiler
1 ID Fan
1.1 Disassemble and inspection of bearing seats Consultancy
1.2 Inspection on the out let fixed vanes and do repair as per the requirement Consultancy
1.3 Inspection on inlet and outlet ducts of IDF, weld the supports if required Consultancy
Overhaul the cooling fan, check the outlet flap gate, eliminate the defects of back draught of
1.4 Consultancy
the fan and clean the strainer of the induced draught fan
1.5 Check the inlet stationery blade and calibrate the opening with the DCS Consultancy
1.6 Check and lubricate the control apparatus of the inlet stationary blade Consultancy
1.7 Clean the oil(grease) filling pipe Consultancy
Consultancy &
1.8 Applying of hard alloy coating on the both fixed & impeller blades of the ID Fans
CMEC Work
1.9 ID Fan Balancing Consultancy
2 FD Fan
2.1 Open man hole to check inner erosion Consultancy
2.2 Overhaul the outlet damper operation and gear box of electric actuator and change the oil Consultancy
2.3 Inspection on bearing boxes for leaking Consultancy
2.4 Check the inlet and outlet ducts and supports welding if required Consultancy
Check dynamic blade damage, corrosion, check the opening degree and oil leakage from
2.5 servomotor, whether the link of the dynamic blade condition is good and mechanical links Consultancy
limits normal or not
2.6 Clean the oil system filter and the cooler and deal with the leakage point Consultancy

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Check the leaking and rectified, clean the water side for scaling, and pressuring for the leak
2.7 Consultancy
test
2.8 Check the inlet silencer for the corrosion and take the detentions for new fabrication Consultancy
Calibrate the opening stroke of the moving vans and the outlet damper in coordination with
2.9 Consultancy
DCS
2.10 FD Fan balancing - check the coupling and alignment for vibration Consultancy
3 Drum
3.1 Cleaning and Internal check of the steam drum (separators, clamps ) CMEC
3.2 Replace gasket of the manhole door of the steam drum CMEC
4 Boiler Body
4.1 Prepare for maintenance CMEC
Clean the horizontal and rear flues with compressed air(remove ash as much as possible before
4.2 CMEC
maintenance)
4.3 Set up the internal racks of the furnace up the burner CMEC
4.4 Clean top to lower water wall by water flushing CMEC
Macroscopic check of the abrasion, expansion, corrosion and scratch of the water wall, focus
4.5 on the check of the surrounding part of the burner, soot blower, furnace arch, water cooled CMEC
hopper bottom, etc. and eliminate the defect
4.6 Check the edge joints of the water cooling wall and pug the gap CMEC
4.7 Endoscopy of the water cooled wall fixation box CMEC
4.8 Manhole door, observation hole troubleshooting, supports and hangers troubleshooting CMEC
4.9 Maintenance of suspending tube panels(including SH, RH, and LH outlet section) CMEC
4.10 Check the anti-abrasion tile, add or reset them CMEC

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4.11 Check pipe wear, deformation and expansion, replace the ones exceeding standard CMEC
4.12 Staggered pipe restoration and deformation pipe correction or replacement CMEC
4.13 Cover plates on tubes at soot blowing area shall be inspect and rectification CMEC
4.14 S-shape tube panel, check the abrasion deformation and expansion CMEC
4.15 Check tubes of soot blower CMEC
4.16 Check and measure wall thickness, install wear cover CMEC
4.17 Inspection of the tube inside as per the CEB requirement CMEC
4.18 Check creep resistivity of hangers in boiler proper with microscopic & necking inspection. CMEC
4.19 Clean & inspection of the SSC top sealing and repair the mesh CMEC
4.20 Boiler water pressure test CMEC
4.21 Air Flow test for boiler air system CMEC
5 Burner
5.1 Check of combustor and replace all the coal nozzles (20Nos) CMEC
5.2 Check around the burner for sealing (air leaking) CMEC
5.3 Inspect and calibrate the secondary air dampers CMEC
5.4 Check and clean the wind box area CMEC
5.5 Center correction of combustors CMEC
5.6 Sink elimination CMEC
5.7 Disintegration of flame detection fan, filter cleaning, check and repair of cooling air duct CMEC

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5.8 Maintenance of oil gun disintegration, cleaning of atomizer CMEC

5.9 Valve replacement of oil system before furnace CMEC
5.10 actuator shall be check and replace if required CMEC
5.11 Oil gun setback and advance test, ignition CMEC
6.00 Inspection of hangers & Expansion Bellows
6.1 Inspection points for leveling, verticality hanger position & fastness CMEC
Check minimum three inspection position for each super heater, reheater, main feed water,
6.2 CMEC
sottblowing steam and Blow down lines.
6.3 Replace primary and secondary air outlet expansion bellows CMEC
7 Safety Valves
7.1 Inspection on safety valves, rectification and calibration CMEC
8 Shoot blowers(including long and short blowers)
8.1 Check long soot blower inner and outer sleeve as well as replace if necessarily CMEC
8.2 Check lance tube and guide tube of all soot blowers and replace if necessariliy CMEC
Replace long soot blower sealing, disintegrate the inner leakage long blower and maintenance
8.3 CMEC
them
Replace short soot blower sealing, disintegrate the inner leakage short blower and maintenance
8.4 CMEC
them
8.5 Check and repair water drain pipe and valve of soot blower CMEC
8.6 Eliminate jam fault of lift valve during operation of soot blowers CMEC
8.7 Clear and check rack of soot blowers and replace if necessary CMEC
8.8 Check travel switch of soot blowers CMEC
8.9 Check seal between soot blowers and wall and eliminate leakage CMEC

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8.10 Check the bearings at soot blowers driven system CMEC

8.11 Cold commission of soot blowers CMEC
9 Fly ash conveying pipe line & Fly ash Silos (2 Nos) CMEC
9.1 Electric field silo-pump internal flow and pipe line inspection CMEC
9.2 Electric field silo pumps feed valve inspection and replacement CMEC
Check silo pump inlet manual valve. Discharge valve, lock valve, trap valve and delivery
9.3 CMEC
valve, switching valve and replace the excessively worn valves
9.4 Check dry ash conveying pipe, elbow wear CMEC
9.5 Electric silo pump vent pipe elbow examination, leakage, change seriously worn parts CMEC
9.6 check system rigidness, repair or replace leaking valve CMEC
Double shaft mixer maintenance(replace bearing, gear box, mixer and drive chain) of fly ash
9.7 CMEC
silos
9.8 Feeder maintenance of fly ash silos CMEC
9.9 Mixer water spray pipe, valve maintenance of fly ash silos CMEC
9.10 Repair or replace automatic dry ash elastic nozzle of fly ash silos CMEC

Turbine
10 Turbine Proper
Check corrosion and rusting of the last stage stationary blade of both side of LP rotor and the
10.1 CMEC
last two stages of moving blade. Then dismantle and do PT test for maintenance if needed.
10.2 HP & IP cylinder insulation repair. CMEC

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10.3 Check support bearing No.1, No.2, No.3, No.4 and thrust bearing by suitable NDT inspection CMEC
10.4 Clean all parts, and check bearing tungsten flaw and surface contact, shave if necessary CMEC
10.5 check centering contact state of bearing No.1, No.2, No.3, No.4, adjust position if necessary CMEC
Measure the top clearance of bearing No.1, No.2, No.3, No.4 , tight force, thrust clearance,and
10.6 adjust the thickness of the thrust segment when necessary. Replace bearing pads and it's CMEC
accessories if beyond acceptable limits.
10.7 Clear and check bearing oil tubes or oil holes, etc CMEC
10.8 Clean the bearing chamber CMEC
10.9 Check LP casing diaphram CMEC
11 Maintenance for mechanical parts of generator
Check generator sealing shaft , measure the radial and axial clearance, inspect tungsten
11.1 CMEC
surface and bearing pad disengaged
Measure tightening force, clearance, insulation, shaft diameter of generator support bearing,
11.2 CMEC
penetrant inspection for tungsten surface
11.3 Draw generator rotator CMEC
11.4 Measure tightening force, clearance of exciter shaft and check tungsten surface CMEC
The Hydrogen cooler shall be checked and cleaned; and the cooler shall be subjected to water
11.5 CMEC
pressure test. Coolers shall be fixed to avoid any hydrogen leakages.
11.6 Check and clean oil accumulation at the bottom of generator stator CMEC
Perform the Generator Stator Cooling water system hydraulic pressure test and rotor Slip ring
11.7 CMEC
Hydrogen leakage test.

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11.8 Rotor and Stator Cleaning, Service and Minor repair work after the rotor extraction. CMEC
Inspection, cleaning and Replacement of packing seals of generator bottom side man holes and
11.9 CMEC
the Generator leads.
Water extraction and drying out of stator windings and fill Nitrogen to conduct the HV Test.
11.10 CMEC
Note: - Test is carried out by CEB Staff and it is not in the contractor scope.
Generator Air Tightness Test according to the standard and certify the final air tightness before
11.11 CMEC
the generator startup.
11.12 Installation and acceptably align the Brush gear equipment. CMEC
12 Sliding key system
Inspect the angular pin of front box, and then measure and adjust the fit clearance to the front
12.1
box
Inspect the clearance between turbine bracket support key and key groove, as well as the
12.2
clearance among the claw compression bolts
CMEC
12.3 Inspect the clearance among the horizontal fixed plats of two sides of the low-pressure cylinder
Clean and inspect the various sliding pins, positioning pins and bolts, and measure the
12.4
clearance before and after trimming
12.5 Add the lubricating grease of the platen
13 Turbine governoring control system
13.1 Host adjustment and security system
13.2 Uncover the front box, and clean and inspect the interior
13.3 Remove front tank oiltube and speed regulating assembly
13.4 Frame overhaul main oil pump and measure.

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13.5 Check and measure sliding vavle of emergency govener. CMEC

13.6 Check and measure speed regulator slding valve.
13.7 Frame overhaul electromagnetic valve.
13.8 Reassemble equipment.
13.9 Maintenance of emergency and reset device.
14 Maintenance of jacking oil system.
14.1 Clear and maintenance of header and check regulating valves.
14.2 Replace jacking oil filter.
CMEC
14.3 Check and rectify any leaks in the seals and pipes.
14.4 Check Nitrogen pressure of energy accumulator of jacking oil system
15 Maintenance of generator sealing oil system
15.1 Clean oil tank and check the funtion of ball valves
15.2 Clean the filters and Change filter when necessary
15.3 Clean oil cooler with manual brushes and high pressure water
CMEC
Check coupling pads, mechanical seals and any oil leaks of AC/DC pumps of hydrogen and air
15.4
side.
15.5 Check and adjust pressure balancing valves
16 Maintenance of EH oil system.
16.1 Clean EH oil tank.
16.2 Change EH oil system filter core(change motor filter and outlet pump filter)
16.3 Check Nitrogen of accumulators.
Flush wash EH oil system.
1.Install filter wash mesh.

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16.4 2.Dismantle the orifice, adjust oil pressure.

3.Flush until as required.
CMEC
4.Reassemble.
16.5 Check coupling pads, mechanical seals and any oil leaks of pumps and replace if necessary.
16.6 Governing system static performance test.
Unit startup commissioning and emergency protector calibration
16.7 1.Unit startup commissioning.
2.Emergency protector calibration.
17 Lubricate oil system
17.1 Clean the oil storage standby tank.
17.2 Main tank drain to the oil storage tank.
17.3 Clean oil tank and check emergency oil drainage valve.
17.4 Filter cleaning and replacement
17.5 Return the oil to main tank through purifier
17.6 Drain out and clear oil stand by storage tank.
17.7 Oil level meter Maintenance.
17.8 High pressure standby pump for inspection and maintenance
CMEC
17.9 Disassembly AC & DC lubricating oil pump and overhaul
17.10 Clean lubricating oil cooler with high pressure water
17.11 Disassembly oil ejectors for inspection and do repair if necessary
17.12 Disassembly check valve of lubricating oil system and overhaul

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17.13 Replace filter element of AC& DC lubricating pump outlet

17.14 Oil filter maintenance
17.15 Ovehaul of oil tank exhaust flue gas fans
17.16 Oil circulation to be qulified until NAS 7
18 Feedwater pump
18.1 Maintain inlet MOV of the Boiler feed water pump A,B,&C CMEC
19 Dearator
19.1 Inspect and replace damage spray nozzels
19.2 Check and replace the header gaskets CMEC
19.3 Check and rectifiy any leaks of NRVs and gas exhaust valves.
20 Condensate water extraction pump and system
20.1 Intermediate outlet check valve maintenance
20.2 Check condensate pump and oil chamber and replace bearing & packing . CMEC
20.3 Clean the filter screen in the inlet,maintain the inlet and outlet valves.
21 Overhaul of bypass system oil station
21.1 Check nytrogen pressure of HP & LP bypass energy accumulator and replace if damage.
CMEC
21.2 Deal with oil leakage from Oil-regeneration pump of HP & LP bypass oil station
22 HP bypass
22.1 Disassembly HP bypass valve for overhaul
22.2 Check and repair the HP desuperheating water isolation & Regulating valve
22.3 Replace drainage valve due to leakage at rear section of HP bypass CMEC

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Check HP bypass desuperheating water nozzles appling correct water pressure by means of a
22.4
water source.
23 LP Bypass
23.1 Disassembly LP bypass valve for overhaul
23.2 Check and repair the LP desuperheating water isolation & Regulating valve
23.3 Replace drainage valve due to leakage at rear section of LP bypass CMEC
Check LP bypass desuperheating water nozzles appling correct water pressure by means of a
23.4
water source.
24 Water circulating system
24.1 Check circulating water pump A bearing ( the top most one)
24.2 Dismantle and overhaul circulating water pump B (To be negotiated)
Maintain Circulating pump motor cooling water pipe valve, auto back wash filters & coolers of
24.3
the system
CMEC
24.4 Inspect the rotating and stationary components of trvalling screen A&B.
24.5 Check and replace the worn out component of travelling screen A & B.
24.6 Replace drive and non drive end bearings of travelling screen A&B
24.7 Inspection and adjusment of thrust bearing of CW pump motor A & B
Sub Total

Site inspection (including equipment status inspection, overhual items preparation, overhual
spare parts list preparation, etc)

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Maintenance items finalization and methodstatement compile and translation

Translators

Total

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