CW Brochure Aluminium 2015 en

 Cables, Wires & Accessories
Aluminium Cables & Wires

Processing and Connection Technology
Data sheets are as of date of print.
You can find the latest versions online
according to this principle:
www.helukabel.com/10001en*
* Instead of 10001 please insert the wanted part number.
helukabel-group.com
NOTES
Technical modifications
© HELUKABEL® GmbH Hemmingen
Specifications have been carefully checked and are believed to be correct; however, no responsibility is assumed for inaccuracies. Subject to technical
modifications. Consequently all illustrations, numerical data, etc. are provided without guarantee. Color deviations between photos and delivered goods
cannot be avoided. Reproduction or duplication of the text and illustrations, in whole or in part, remain reserved. The transfer of copyrights always
requires the written consent of HELUKABEL® GmbH. Our General Terms of Delivery and Payment, which can be viewed at www.helukabel-group.com,
apply.
Length markings
The length marking, which cannot be calibrated, is an aid, e.g. for easy material allowance determination or for determination of the length remaining
on the drum. Deviation of the line length shown by the marking is up to 1%. Incomplete length markings or length markings missing on sections,
deviations of the cable length shown by the length marking do not substantiate any legal obligation whatsoever. Only use calibrated measurement
devices to determine line length.
Safety notice
The cables and wires described in the catalog are produced in accordance with national and international standards, as well as plant standards;
application safety, as stipulated in the safety directives, standards, and statutory regulations, as amended, is provided. With the prerequisite of proper
and professional installation and use, the possibility of product-specific dangers can be excluded. For each product this catalog describes general
information for use. Independent of the above, the applicable DIN VDE specifications apply. However, installation and processing must only be
executed by qualified electricians.
VDE approval
„Extracts from DIN standards with VDE classification are reproduced for the registered limited press run via permit no. 42.015 issued by
Deutsches Institut für Normung e.V. [German Institute for Standardization] and VDE Verband der Elektrotechnik Elektronik Informationstechnik e.V.
[Institute of Electrical and Electronics Engineers]. Any further reproduction or printing of these materials is subject to a specific permit. The versions
of the standards with the most recent issue data are binding for the application thereof. These versions can be obtained from VDE VERLAG GMBH,
Bismarckstr. 33, 10625 Berlin, www.vde-verlag.de and Beuth Verlag GmbH, 10772 Berlin.“
Our General Terms of Delivery and Payment, which can be viewed at www.helukabel-group.com, apply
EDITORIAL
We are excited to present you with the first issue of our aluminium
catalogue. Aluminium cables have a long standing tradition at
our company, so it only made sense to put them into a standalone
publication. Aluminium conductors have traditionally been used
in ground and medium-voltage applications, and only recently
gained a foothold in industries such as automotive and aeroplane
manufacturing. Even rigid conductors are no longer the only
option. Thanks to our HELUWIND® WK POWERLINE ALU we
have luckily been able to offer a highly flexible cable for several
years. We developed this product in collaboration with our clients
in the wind power industry. Today, other industries are benefiting
from the knowledge obtained during this process. Since we are
also aware that even the best wire is not worth much without the
appropriate processing and electrical contacting components,
we have developed a special C8-crimp technology for our fine-
wire aluminium series. This process achieves the best electrical
values and fulfils the high standards of IEC Norm 61238-1 Cl. A
for high-current connectors.
With this in mind, we hope that this catalogue contains

information that interests you and we look forward to hearing
from you.
Helmut Luksch,
CEO HELUKABEL® GmbH
1
TABLE OF CONTENTS
The Benefits of Using Aluminium as a Conductor Material�� 4

Fields of Application for Aluminium Cables�� 6
ALUMINIUM CABLE RE/SE/SM 0,6/1KV �� 8

NAYY�� 9
NAY2Y�� 11
NA2XY�� 12
HELUWIND® WK (N)A2XH�� 13
NAYCWY�� 14
ALUMINIUM CABLE RM 6-30KV �� 16

NA2XSY�� 17
NA2XS2Y�� 19
NA2XS(F)2Y�� 21
NA2XS(FL)2Y�� 23
HELUWIND® WK POWERLINE ALU: ALUMINIUM CABLES WITH FLEXIBLE, FINE WIRE CONSTRUCTION �� 26
HELUWIND WK POWERLINE ALU, 105°C 0,6/1 kV��
®
27
HELUWIND WK POWERLINE ALU robust, 105°C 0,6/1 kV��
®
28
HELUWIND® WK POWERLINE ALU, 105°C 1,8/3 kV�� 29
HELUWIND WK POWERLINE ALU robust, 105°C 1,8/3 kV��
®
30
HELUWIND WK POWERLINE ALU halogen free, 105°C 1,8/3kV��
®
31
HELUWIND WK POWERLINE ALU MS SINGLE, 90°C 3,6/6kV, 12/20kV, 18/30kV��
®
32
HELUWIND® WK POWERLINE ALU MULTICORE, 90°C 0,6/1kV�� 33
HELUWIND WK POWERLINE ALU SINGLE, 105°C 0,6/1kV��
®
34
ALUMINIUM CABLE RM UL/CSA APPROVED�� 36

HELUWIND® WK RHH/RHW-2 ALU, UL listed RHW/RHW-2. RW90/R90, FT4 per CSA�� 37
ALUMINIUM UL listed MV-90 und MV-105, 90-105°C 2,4kV-35kV�� 38
SPECIAL ALUMINIUM CABLES �� 44

HELUWIND® WK ALU Tower, 90°C 0,6/1kV�� 45
CONNECTION TECHNOLOGY �� 46

Aluminium as a conductor material�� 47
HELU-S-PK-AL-DIN�� 49
HELU-S-PK-AL-FG�� 50
HELU-S-PK-AL/CU�� 51
HELU-S-PV-AL-DIN�� 53
HELU-S-PV-AL/CU�� 54
HELU-S-PAB-AL-DIN�� 55
HELU-S-PAB-AL/CU-DIN�� 56
WK-SC-P Bolt Connector�� 57
WK-SC-T Shear Bolt Connector �� 58
WK-SL-T Shear Bolt Cable Lug �� 59
Bolt Cable Lug with Shear Head�� 60
2
TABLE OF CONTENTS
CONTINUATION CONNECTION TECHNOLOGY

Bolt Connector with Shear Head�� 61
Mechanical Split Connector with Shear Head�� 62
Rollover Insulation Hose�� 63
Repair Sleeves for shielded single-conductor plastic cable�� 64
Cable Fittings�� 65
Medium-Voltage Cable Accessories�� 66
IREV-S Medium-voltage indoor termination for shrinking�� 67
FLEV-S Outdoor termination, shrinking type�� 68
Cable Fittings�� 69
SK-D, Heat-shrink tube 3:1 with inside adhesive, polyolefine, thick-walled�� 70
Connection technology for HELUWIND® WK POWERLINE ALU Series �� 71
TOOLS �� 72
WK-API 18�� 73
WK-electro-hydraulic, battery-operated pump�� 74
WK-electro-hydraulic radial-piston-pump (230 V) with transport cart �� 75
HELUTOOL HMPI 20 Mechanical hand press in toolbox �� 76
HELUTOOL HHPI 20 Hydraulic hand press in toolbox �� 77
HELUTOOL HAPI 20 Electro hydraulic tool in toolbox�� 78
HELU-S-PE-SK Inserts hexagonal shape �� 79
Cable Shear KST 1�� 80
CURRENT-CARRYING CAPACITY TABLES �� 82
PROCESSING INSTRUCTIONS�� 84
3
THE BENEFITS OF USING ALUMINIUM AS A
CONDUCTOR MATERIAL
Choosing conductive metals for different industries and applica- compared to copper accounts for this significant difference in
tions can be a challenge. Copper is often used in cables and price. After oxygen and silicon, aluminium is the third most com-
wires because of its excellent conductivity and malleability. But it mon element in the Earth’s upper crust, while copper is ranked
is relatively heavy and expensive compared to aluminium. 25th in availability on the list of raw materials. Assessment of
Switching to aluminium, which is lighter and significantly less current prices is further reinforced by the volatility of the raw
costly than copper, is a viable option in many cases. Using alu- materials market.
minium successfully is a matter of understanding the capabilities Looking at the numbers from the last five years (2010-2014),
of this conductive metal and how to deal with the challenges it copper prices fluctuated within a range from 4,700 to 7,650
presents. EUR per ton. In 2004, the annual average value was still at
Copper, which is priced at 5800 EUR per ton, is currently more 2,417 EUR per ton. No such fluctuation range exists in the alu-
than twice as expensive as aluminium, priced at 2272 EUR per minium sector, which allows for better material planning.
ton (as of 01/05/15). The greater availability of raw aluminium
Development of annual average values
in Euro / 100kg
700
700
600
600
500
500
400
400
300
300
200
200
100
100
0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013Chart by courtesy
2014 of
Schutzvereinigung DEL-Notiz e.V.
Copper
Aluminium
4
6 facts about the HELUWIND® WK POWERLINE ALU
Cost reduction
Weight reduction
Excellent flexibility
Easy handling
Lower risk of theft
More stable metal prices
If aluminium is used as a conductor material, its lower conduc- electrical cables, the lower weight makes them easier to install.
tivity requires a wire size that is approximately one-third larger High-voltage lines have long been made from aluminium; the
than that of a copper wire. In the end however, the insulating lighter weight reduces the tensile force placed on wire and masts
material used with the wire plays a crucial role in performance significantly. But even industries such as automotive manufac-
and an aluminium wire can possess the same current carrying turing and the aeronautical industry are switching to aluminium
capacity as a H07RN-F copper wire. Aluminium’s larger wire wires. This is why entire wiring harnesses made of aluminium
size would only be a disadvantage in applications requiring tight are already installed in the Airbus A380. Aluminium wires can be
spacing, such as when installed in densely packed control boxes. up to 60 percent lighter than comparable current-carrying cop-
The facts for aluminium speak for themselves when it comes to per wires.
the issue of weight. As a raw material, aluminium is approxi- Even for applications that require flexible cable connections,
mately 70 percent lighter in weight than copper. This can be copper no longer needs to be the first choice. The HELUWIND®
helpful in the efforts of numerous application fields looking to WK POWERLINE ALU series provides a fine-wired wiring pro-
reduce the weight of all components. Naturally, when used in gramme, including connection technology.
5
FIELDS OF APPLICATION FOR ALUMINIUM CABLES
Rail Technology Media Technology Combined Heat
ALUM Photovoltaic Plants Plant Construction Wind
6
and Power Plants Industrial Plants Substations
INIUM
Energy Mobile Energy Supply Energy Storage
7
ALUMINIUM CABLE RE/SE/SM 0,6/1KV
8
Energy- and Power Cable / Power Cables / Power cables for energy supply
NAYY power cable, 0,6/1 kV, VDE approved

Technical data Cable structure Properties

● Power and control cable to ● Aluminium-conductor, to DIN VDE 0295 ● The materials used in manufacture are
DIN VDE 0276 part 603, cl.1 or cl.2, single-wire or multi-wire, cadmium-free and contain no silicone
HD 603 S1 and IEC 60502 BS 6360 cl.1 or cl.2, IEC 60228 and free from substances harmful to
● Insulation and sheath-compound of cl.1 or cl.2 the wetting properties of lacquers
thermoplastic PVC ● Core insulation of PVC Tests
● Temperature range compound type DIV4 ● PVC self-extinguishing and flame retardant
flexing -5°C to +50°C to HD 603 S1 acc. to DIN VDE 0482-332-1-2,
fixed installation -40°C to +70°C ● Core identification to DIN EN 60332-1-2, IEC 60332-1 (equivalent
● Permissible operating temperature DIN VDE 0293-308, 0276 part 603 DIN VDE 0472 part 804 test method B)
at conductor +70°C ● Cores stranded in concentric layers Highest permissible voltage
● Permissible short circuit temperature ● Common core sheath ● Direct current systems 1,8 kV
(short circuit duration max. 5 s) ● Outer sheath of PVC ● Alternating current systems
≤ 300 mm² +160°C compound type DMV5 • Single-phase systems
> 300 mm² +140°C to HD 603 S1 both outer conductors insulated 1,4 kV
● Nominal voltage U0/U 0,6/1 kV ● Sheath colour black • Single-phase systems
● Test voltage 4 kV one outer conductor earthed 0,7 kV
● Max. permissible tensile stress ● Three-phase systems 1,2 kV
with cable grip at conductor
30 N/mm² Note
● Current carrying capacity ● re = round conductor, single-wire
to DIN VDE 0276 part 603, rm = round conductor, multi-wire
in normal operation table 14 and 15, se = sectional conductor, single-wire
under short circuit conditions table 17 sm = sectional conductor, mutli-wire
● Minimum bending radius ● J-version = with GN-YE conductor
single-core 15x cable Ø O-version = without GN-YE conductor
multi-core 12x cable Ø ● AWG sizes are approximate equivalent
● Caloric load values values. The actual cross-section is in mm².
see Technical Informations

Application
Power cables for energy supply are installed in open air, in underground, in water, in concrete, indoors, in cable ducts, power stations, for industry
and distribution boards as well as in subscriber networks, where mechanical damages are not be expected.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.

No.cores x Outer Ø Alu weight Weight J type AWG-No. O type AWG-No.
cross-sec. app. mm kg / km app. kg / km Part no. Part no.
mm²
4 x 16 re 23,0 186,0 750,0 32301 6 - 32184 6 -
4 x 25 re 26,0 290,0 950,0 32302 4 - 32185 4 -
4 x 35 re 28,5 406,0 1120,0 32303 2 - 32186 2 -
4 x 50 se 30,0 580,0 1151,0 32304 1 - 32187 1 -
4 x 70 se 35,0 812,0 1549,0 32305 2/0 - 32188 2/0 -
4 x 95 se 39,5 1102,0 2030,0 32306 3/0 - 32189 3/0 -
4 x 95 sm 39,5 1102,0 2030,0 32177 3/0 - 32190 3/0 -
4 x 120 se 44,0 1392,0 2400,0 32307 4/0 - 32191 4/0 -
4 x 120 sm 44,0 1392,0 2400,0 32178 4/0 - 32192 4/0 -
4 x 150 se 46,0 1740,0 3030,0 32308 300 kcmil - 32193 300 kcmil -
4 x 150 sm 46,0 1740,0 3030,0 32179 300 kcmil - 32194 300 kcmil -
4 x 185 se 51,0 2146,0 3650,0 32309 350 kcmil - 32195 350 kcmil -
4 x 185 sm 51,0 2146,0 3650,0 32180 350 kcmil - 32196 350 kcmil -
4 x 240 se 56,0 2784,0 4800,0 32310 500 kcmil - 32197 500 kcmil -
4 x 240 sm 56,0 2784,0 4800,0 32181 500 kcmil - 32198 500 kcmil -
4 x 300 se 64,0 3480,0 5596,0 32182 600 kcmil - 32199 600 kcmil -
4 x 300 sm 64,0 3480,0 5596,0 32183 600 kcmil - 32258 600 kcmil -

Continuation ▶
9
544
NAYY power cable, 0,6/1 kV, VDE approved

mm²
5 x 10 re 22,0 145,0 637,0 33275 8 - 33283 8 -
5 x 16 re 25,0 232,0 832,0 33276 6 - 33284 6 -
5 x 25 re 28,0 363,0 1175,0 33277 4 - 33285 4 -
5 x 35 re 31,0 508,0 1399,0 33278 2 - 33286 2 -
5 x 50 rm 35,0 725,0 1855,0 33279 1 - 33287 1 -
5 x 70 rm 40,0 1015,0 2351,0 33280 2/0 - 33288 2/0 -
5 x 95 rm 45,0 1378,0 3071,0 33281 3/0 - 33289 3/0 -
5 x 120 rm 49,0 1740,0 3631,0 33282 4/0 - 33290 4/0 -
5 x 150 rm 57,8 2175,0 4405,0 34041 300 kcmil - 34042 300 kcmil -
5 x 185 rm 61,5 2683,0 5420,0 34043 350 kcmil - 34044 350 kcmil -
5 x 240 rm 70,0 3480,0 6860,0 34045 500 kcmil - 34046 500 kcmil -

mm²
1 x 35 re 13,0 102,0 240,0 32328 2 - 32311 2 -
1 x 50 re 15,0 145,0 360,0 32329 1 - 32312 1 -
1 x 70 rm 16,5 203,0 410,0 32390 2/0 - 32313 2/0 -
1 x 95 rm 19,0 276,0 570,0 32391 3/0 - 32314 3/0 -
1 x 120 rm 20,5 348,0 691,0 32392 4/0 - 32315 4/0 -
1 x 150 rm 22,5 435,0 804,0 32393 300 kcmil - 32321 300 kcmil -
1 x 185 rm 25,0 537,0 979,0 32394 350 kcmil - 32322 350 kcmil -
1 x 240 rm 28,0 696,0 1253,0 32395 500 kcmil - 32323 500 kcmil -
1 x 300 rm 30,0 870,0 1395,0 32396 600 kcmil - 32324 600 kcmil -
1 x 400 rm 34,0 1160,0 1890,0 32397 750 kcmil - 32325 750 kcmil -
1 x 500 rm 38,0 1450,0 2600,0 32398 1000 kcmil - 32326 1000 kcmil -
1 x 630 rm 43,0 1827,0 2780,0 32399 1250 kcmil - 32327 1250 kcmil -

Dimensions and specifications may be changed without prior notice. (RQ01)
Passendes Kabelzubehör finden Sie in Kapitel X.

• Kabelschuhe - Kupfer
• Kabelschuhe - Aluminium
10
545
NAY2Y power cable, 0,6/1kV, with PE-outer sheath

Ⴠ Power and control cable to Ⴠ Aluminium-conductor, to Ⴠ outer sheath PE of not
DIN VDE 0276 part 603, DIN VDE 0295 cl.1, single-wire, self-extinguishing and flame retardant
HD 603 S1 and IEC 60502 BS 6360 cl.1, IEC 60228 cl.1 Ⴠ The materials used in manufacture are
Ⴠ Temperature range Ⴠ Core insulation of PVC cadmium-free and contain no silicone
flexing -5°C to +50°C Ⴠ Core identification GN-YE, BN, BK, GY and free from substances harmful to
fixed installation -40°C to +70°C Ⴠ Cores stranded in concentric layers the wetting properties of lacquers
Ⴠ Permissible operating temperature Ⴠ Common core sheath Highest permissible voltage
at conductor +70°C Ⴠ Outer sheath of PE Ⴠ Direct current systems 1,8 kV
Ⴠ Permissible short circuit temperature Ⴠ Sheath colour black Ⴠ Alternating current systems
(short circuit duration max. 5 s) • Single-phase systems
+160°C both outer conductors insulated 1,4 kV
Ⴠ Nominal voltage U0/U 0,6/1 kV • Single-phase systems
Ⴠ Test voltage 4 kV one outer conductor earthed 0,7 kV
Ⴠ Max. permissible tensile stress Ⴠ Three-phase systems 1,2 kV
with cable grip at conductor
30 N/mm² Note
Ⴠ Minimum bending radius Ⴠ re = round conductor, single-wire
12x cable Ø se = sectional conductor, single-wire
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
Power cables for energy supply are installed in open air, in underground, in water, in concrete, indoors, in cable ducts, power stations, for industry
and distribution boards as well as in subscriber networks. Usable in extreme working conditions due to the robust PE outer sheath.
Part no. No.cores x Outer Ø Alu weight Weight AWG-No.

cross-sec. app. mm kg / km app. kg / km
mm²
31129 4 x 25 re 26,0 290,0 970,0 4
31139 4 x 35 re 28,0 406,0 1145,0 2
31149 4 x 50 se 30,0 580,0 1184,0 1
31159 4 x 70 se 33,0 812,0 1578,0 2/0
31169 4 x 95 se 38,0 1102,0 2186,0 3/0
31179 4 x 120 se 42,0 1382,0 2501,0 4/0
31189 4 x 150 se 45,0 1740,0 3180,0 300 kcmil
31199 4 x 185 se 51,0 2146,0 3807,0 350 kcmil
31209 4 x 240 se 55,0 2784,0 4996,0 500 kcmil
11
546
NA2XY power cable, 0,6/1kV, VDE approved, higher current carrying capacity


● Power and control cable to ● Aluminium-conductor to DIN VDE 0295 ● The materials used in manufacture are
DIN VDE 0276 Part 603, cl.1 or cl.2, single-wire or multi-wire, cadmium-free and contain no silicone
● Temperature range cl.1 or cl.2 the wetting properties of lacquers
flexing -5°C to +50°C ● Core insulation of cross-linked Tests
fixed installation -40°C to +70°C polyethylene (XLPE) ● self-extinguishing and flame retardant
● Permissible operating temperature compound type DIX3 to HD 603 S1 acc. to DIN VDE 0482-332-1-2,
at conductor +90°C ● Core identification to DIN EN 60332-1-2, IEC 60332-1 (equivalent
● Permissible short circuit temperature DIN VDE 0293-308, 0276 part 603 DIN VDE 0472 part 804 test method B)
(short circuit duration max. 5 s) ● Cores stranded in concentric layers Highest permissible voltage
+250°C ● Outer sheath of PVC ● Direct current systems 1,8 kV
● Nominal voltage U0/U 0,6/1 kV compound type DMV6/DMP2 ● Alternating current systems
● Test voltage 4 kV to HD 603 S1 • Single-phase systems
● Max. permissible tensile stress ● Sheath colour black both outer conductors insulated 1,4 kV
with cable grip at conductor • Single-phase systems
30 N/mm² one outer conductor earthed 0,7 kV
● Minimum bending radius ● Three-phase systems 1,2 kV
single-core 15x cable Ø
multi-core 12x cable Ø Note
● re = round conductor, single-wire
rm = round conductor, multi-wire
se = sectional conductor, single-wire
● J-version = with GN-YE conductor
O-version = without GN-YE conductor
● AWG sizes are approximate equivalent

Application
Power distribution cables for use in underground, in water, outdoors, in concrete, indoors, in cable ducts, for power stations, industrial applications
and switching systems, as well as in local networks if no mechanical damage is expected. Respecting the permissible operating temperature at the
conductor of +90°C permits a higher current carrying capacity than PVC insulated power distribution cables.

mm²
1 x 16 re 11,5 47,0 98,0 33113 6 - 33125 6 -
1 x 25 re 12,5 73,0 150,0 33114 4 - 33126 4 -
1 x 35 re 13,5 102,0 241,0 33115 2 - 33127 2 -
1 x 50 rm 15,5 145,0 357,0 33116 1 - 33128 1 -
1 x 70
1 x 95
rm
rm
17,0
19,0
203,0
276,0
409,0
570,0
33117
33118
2/0
3/0
-
-
33129
33130
2/0
3/0
-
-
Q
1 x 120 rm 20,5 348,0 590,0 33119 4/0 - 33131 4/0 -
1 x 150 rm 23,0 435,0 804,0 33120 300 kcmil - 33132 300 kcmil -
1 x 185 rm 25,5 537,0 978,0 33121 350 kcmil - 33133 350 kcmil -
1 x 240 rm 28,5 696,0 1253,0 33122 500 kcmil - 33134 500 kcmil -
1 x 300 rm 30,0 870,0 1394,0 33123 600 kcmil - 33135 600 kcmil -
1 x 400 rm 34,0 1160,0 1890,0 33124 750 kcmil - 33136 750 kcmil -
4 x 16 re 21,5 186,0 750,0 33137 6 - 33147 6 -
4 x 25 re 26,0 290,0 950,0 33138 4 - 33148 4 -
4 x 35 re 27,5 406,0 1120,0 33139 2 - 33149 2 -
4 x 50 se 30,0 580,0 1251,0 33140 1 - 33150 1 -
4 x 70 se 34,0 812,0 1548,0 33141 2/0 - 33151 2/0 -
4 x 95 se 39,0 1102,0 2030,0 33142 3/0 - 33152 3/0 -
4 x 120 se 42,5 1392,0 2400,0 33143 4/0 - 33153 4/0 -
4 x 150 se 47,5 1740,0 3030,0 33144 300 kcmil - 33154 300 kcmil -
4 x 185 se 52,0 2146,0 3650,0 33145 350 kcmil - 33155 350 kcmil -
4 x 240 se 58,0 2784,0 4800,0 33146 500 kcmil - 33156 500 kcmil -

12
551
Renewable Energy and Transportation / Cables for Wind Turbines
HELUWIND® WK (N)A2XH 0,6/1kV, halogen-free


● Temperature range ● ALU conductors, stranded conductors acc. to ● Halogen-free
fixed installation -40°C to +90°C IEC 60228 Cl. 2 ● UV resistant
during assembly -5°C to +50°C ● core insulation cross-linked PE
● Operating temperature at conductor ● Core identification black Note
max. +90°C ● Sheath thermoplastic polymer Other diameters, part-no. and prices on request.
● Nominal voltage ● black sheath Please contact us with your individual
U0/U 0,6/1 V requirements via
● Test voltage fax +49 7150 9209 5135.
4 kV
● Approvals
production in according to VDE standards,
CE compliant
● Minimum bending radius
15 x cable Ø
● Flame test
acc. to DIN VDE 0482 part 266-2,
BS 4066 part 3, EN 50266-2,
IEC 60332-3-24 (equivalent
DIN VDE 0472 part 804 cat. C)
● Smoke density
acc. to DIN VDE 0482 part 268, HD 606,
EN 50268-12, IEC 61034-1-2,
BS 7622 Teil 12 (equivalent
DIN VDE 0472 Teil 816)
● Corrosivity of combustion gases
acc. to VDE 0482 Teil 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
● Halogen free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)

Application
The HELUWIND® WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables.

Dimensions and specifications may be changed without prior notice.
No. cores x Outer-Ø Weight Price No. cores x Outer-Ø Weight Price
AL weight AL weight
Part no. cross-sec. AWG no. approx. approx. EUR/100m Part no. cross-sec. AWG no. approx. approx. EUR/100m
kg/km kg/km
mm2 mm kg/km AL 0,- mm2 mm kg/km AL 0,-
Suitable accessories can be found in Chapter X.
705031 1 x 185 350 kcmil 22,0 537,0 1100,0 a.A. 705033 1 x 300 600 kcmil 26,9 870,0 1342,0 a.A.
705032 1 x 240 • Cable lug
500 kcmil 24,2 696,0 1208,0 a.A. 705034 1 x 400 750 kcmil 29,9 1160,0 1843,0 a.A.
13
820
NAYCWY power cable, 0,6/1kV, with concentric copper conductor, VDE approved


● Power and control cable to ● Aluminium-conductor, to DIN VDE 0295 ● The materials used in manufacture are
DIN VDE 0276 part 603, cl.1 or cl.2, single-wire or multi-wire, cadmium-free and contain no silicone
● Temperature range cl.1 or cl.2 the wetting properties of lacquers
flexing -5°C to +50°C ● Core insulation of PVC Tests
fixed installation -40°C to +70°C compound type DIV4 to HD 603 S1 ● PVC self-extinguishing and flame retardant
● Permissible operating temperature ● Core identification DIN VDE 0293-308 acc. to DIN VDE 0482-332-1-2,
at conductor +70°C ● Cores stranded concentrically DIN EN 60332-1-2, IEC 60332-1 (equivalent
● Permissible short circuit temperature ● Filling compound DIN VDE 0472 part 804 test method B)
(short circuit duration max. 5 s) ● Concentric conductor (Ceander), Highest permissible voltage
+160°C inner layer of corrugated copper wires, ● Direct current systems 1,8 kV
● Nominal voltage U0/U 0,6/1 kV outer layerwith copper tape ● Alternating current systems
● Test voltage 4 kV ● Outer sheath of PVC • Single-phase systems
● Max. permissible tensile stress compound type DMV5 to HD 603 S1 both outer conductors insulated 1,4 kV
with cable grip at conductor ● Sheath colour black • Single-phase systems
30 N/mm² one outer conductor earthed 0,7 kV
● Minimum bending radius ● Three-phase systems 1,2 kV
12x cable Ø with concentric conductor and
a cross-section from 240 mm² 3,6 kV

Note
● re = round conductor, single-wire
rm = round conductor, multi-wire
sm = sectional conductor, multi-wire
● AWG sizes are approximate equivalent

Application
Power distribution cables, preferably used for underground installation, primarily in local networks, for industrial applications and switching systems,
power stations. Wherever increased electrical and mechanical protection are required. Installation in water, outdoors, in concrete, indoors and in cable
ducts. The concentric conductor (C) can be used as a PE or PEN conductor or as a screen. The corrugated design (Ceander) of the conc entric conductor
permits any number of cable junctions during assembly, without any conductors having to be cut. This ensures a optimal reliability.

Part no. No.cores x Outer Ø Cop. Alu weight Weight AWG-No.
cross-sec. app. mm weight kg / km app. kg / km
mm² kg / km
36009 3 x 10 re / 10 20,2 88,0 87,0 603,0 8
36010 3 x 16 re / 16 22,3 125,0 139,0 754,0 6
36011 3 x 25 re / 25 25,5 170,0 218,0 1043,0 4
36012
36013
3 x 25
3 x 25
rm / 16
rm / 25
26,6
26,6
125,0
170,0
218,0
218,0
1046,0
1101,0
4
4 Q
36014 3 x 35 re / 35 27,6 240,0 305,0 1243,0 2
36015 3 x 35 sm / 16 26,4 125,0 305,0 1002,0 2
36016 3 x 35 sm / 35 26,4 240,0 305,0 1107,0 2
36017 3 x 50 sm / 25 29,4 170,0 435,0 1283,0 1
36018 3 x 70 sm / 35 32,6 240,0 609,0 1633,0 2/0
36019 3 x 70 sm / 70 33,4 475,0 609,0 1838,0 2/0
36020 3 x 95 sm / 50 38,1 340,0 827,0 2136,0 3/0
36021 3 x 95 sm / 95 38,1 640,0 827,0 2449,0 3/0
36022 3 x 120 sm / 50 40,8 340,0 1044,0 2517,0 4/0
36023 3 x 120 sm / 70 40,8 475,0 1044,0 2612,0 4/0
36024 3 x 150 sm / 70 44,9 475,0 1305,0 3019,0 300 kcmil
36025 3 x 150 sm / 150 45,5 1000,0 1305,0 3517,0 300 kcmil
36026 3 x 185 sm / 70 49,8 475,0 1610,0 3741,0 350 kcmil
36027 3 x 185 sm / 95 49,8 640,0 1610,0 3895,0 350 kcmil
36028 3 x 240 sm / 70 55,4 475,0 2088,0 4539,0 500 kcmil
36029 3 x 240 sm / 120 55,8 800,0 2088,0 4838,0 500 kcmil
36030 3 x 240 sm / 240 56,0 1665,0 2088,0 5611,0 500 kcmil
32840 4 x 16 re / 16 23,9 125,0 186,0 801,0 6
32841 4 x 25 re / 16 28,9 125,0 290,0 1243,0 4
32842 4 x 35 re / 16 30,3 125,0 406,0 1282,0 2
32843 4 x 50 sm / 25 34,8 170,0 580,0 1689,0 1
32844 4 x 70 sm / 35 38,6 240,0 814,0 2074,0 2/0
32845 4 x 95 sm / 50 44,4 340,0 1102,0 2779,0 3/0
32846 4 x 120 sm / 70 48,7 475,0 1392,0 3365,0 4/0
32847 4 x 150 sm / 70 53,3 475,0 1740,0 3813,0 300 kcmil
32848 4 x 185 sm / 95 59,1 640,0 2146,0 4877,0 350 kcmil
32849 4 x 240 sm / 120 66,0 800,0 2784,0 6017,0 500 kcmil

14
547
ALUMINIUM CABLE RM 6-30KV
Energy- and Power Cable / Medium Voltage Power Cables
NA2XSY 6/10kV, 12/20kV, 18/30kV XLPE-insulated,
alu-conductor, single core, screened, PVC-sheath


● XLPE-insulated power cables to ● Aluminium-conductor, to ● The materials used in manufacture are
DIN VDE 0276 part 620, HD 620 S2 and DIN VDE 0295 cl.2, multi-wire, cadmium-free and contain no silicone
IEC 60502 BS 6360 cl.2, IEC 60228 cl.2 and free from substances harmful to
● Temperature range ● Inner semi-conducting coating the wetting properties of lacquers
during installation up to -5°C ● Core insulation of cross-linked polyethylene Tests
● Operating temperature (XLPE), compound type DIX8 to HD 620 S2 ● self-extinguishing and flame retardant
max. +90°C ● Outer extrusion of semi-conducting acc. to DIN VDE 0482-332-1-2,
● Short circuit temperature coating spliced with the insulation DIN EN 60332-1-2, IEC 60332-1 (equivalent
+250°C (short circuit duration max. 5 s) ● Wrapping of conductive material DIN VDE 0472 part 804 test method B)
● Nominal voltages ● Screen: Braiding of copper wires with one ● Installation notes
U0/U 6/10 kV, 12/20 kV, 18/30 kV or two tapes applied helically To guarantee an optimum on operating
● Operating voltages ● Wrapping reliability the extruded semi-conductive
for 6/10 kV = max. 12 kV ● Outer sheath of PVC layer is spliced with the insulation for long
for 12/20 kV = max. 24 kV compound type DMV6 to HD 620 S2 duration. For this reason we recommend
for 18/30 kV = max. 36 kV ● Sheath colour red a peeling tool for installation
● Test voltages
for 6/10 kV = 15 kV Note
for 12/20 kV = 30 kV ● rm = round conductor, multi-wire
for 18/30 kV = 45 kV ● Further dimensions available on request.
● Minimum bending radius ● AWG sizes are approximate equivalent
15x cable Ø values. The actual cross-section is in mm².
● Power ratings

Application
Suitable for installation mostly for power supply stations, in indoors and in cable ducts, outdoor with protected laying, underground and in water as
well as for installation on cable trays for industries, switch-boards and power stations. Due to the good laying characteristic, this can also be laid easily
in difficult line guideways.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures
a construction free of partial discharges with high operational reliability.

Part no. No.cores x Operation Nominal Insulation Sheath Outer Ø Cop. Alu weight Weight AWG-No.
cross-sec. voltage voltage thickness thickness min. - max. weight kg / km app. kg / km
mm² max. kV mm Nominal mm kg / km
value
mm
32440 1 x 50 rm / 16 12 6 / 10 3,4 2,5 24,0 - 29,0 182,0 145,0 780,0 1
32441 1 x 70 rm / 16 12 6 / 10 3,4 2,5 26,0 - 31,0 182,0 203,0 875,0 2/0
32442 1 x 95 rm / 16 12 6 / 10 3,4 2,5 26,0 - 32,0 182,0 276,0 990,0 3/0
32443 1 x 120 rm / 16 12 6 / 10 3,4 2,5 28,0 - 34,0 182,0 348,0 1110,0 4/0
32444
32445
1 x 150
1 x 150
rm / 16
rm / 25
12
12
6 / 10
6 / 10
3,4
3,4
2,5
2,5
29,0 - 35,0
29,0 - 35,0
182,0
283,0
435,0
435,0
1240,0
1310,0
300 kcmil
300 kcmil
Q
32446 1 x 185 rm / 16 12 6 / 10 3,4 2,5 31,0 - 37,0 182,0 537,0 1405,0 350 kcmil
32447 1 x 185 rm / 25 12 6 / 10 3,4 2,5 31,0 - 37,0 283,0 537,0 1460,0 350 kcmil
32448 1 x 240 rm / 16 12 6 / 10 3,4 2,5 33,0 - 39,0 182,0 696,0 1615,0 500 kcmil
32449 1 x 240 rm / 25 12 6 / 10 3,4 2,5 33,0 - 39,0 283,0 696,0 1660,0 500 kcmil
32450 1 x 300 rm / 25 12 6 / 10 3,4 2,5 36,0 - 41,0 283,0 870,0 1910,0 600 kcmil
32451 1 x 400 rm / 35 12 6 / 10 3,4 2,5 40,0 - 45,0 394,0 1160,0 2315,0 750 kcmil
32452 1 x 500 rm / 35 12 6 / 10 3,4 2,5 43,0 - 48,0 394,0 1450,0 2750,0 1000 kcmil
32453 1 x 50 rm / 16 24 12 / 20 5,5 2,5 28,0 - 33,0 182,0 145,0 950,0 1
32454 1 x 70 rm / 16 24 12 / 20 5,5 2,5 30,0 - 35,0 182,0 203,0 1110,0 2/0
32455 1 x 95 rm / 16 24 12 / 20 5,5 2,5 31,0 - 36,0 182,0 276,0 1220,0 3/0
32456 1 x 120 rm / 16 24 12 / 20 5,5 2,5 32,0 - 38,0 182,0 348,0 1310,0 4/0
32457 1 x 150 rm / 16 24 12 / 20 5,5 2,5 33,0 - 39,0 182,0 435,0 1460,0 300 kcmil
32458 1 x 150 rm / 25 24 12 / 20 5,5 2,5 33,0 - 39,0 283,0 435,0 1520,0 300 kcmil
32459 1 x 185 rm / 16 24 12 / 20 5,5 2,5 35,0 - 41,0 182,0 537,0 1660,0 350 kcmil
32460 1 x 185 rm / 25 24 12 / 20 5,5 2,5 35,0 - 41,0 283,0 537,0 1720,0 350 kcmil
32461 1 x 240 rm / 16 24 12 / 20 5,5 2,5 38,0 - 44,0 182,0 696,0 1860,0 500 kcmil
32462 1 x 240 rm / 25 24 12 / 20 5,5 2,5 38,0 - 44,0 283,0 696,0 1910,0 500 kcmil
32463 1 x 300 rm / 25 24 12 / 20 5,5 2,5 40,0 - 46,0 283,0 870,0 2220,0 600 kcmil
32464 1 x 400 rm / 35 24 12 / 20 5,5 2,5 43,0 - 49,0 394,0 1160,0 2620,0 750 kcmil
32465 1 x 500 rm / 35 24 12 / 20 5,5 2,5 46,0 - 52,0 394,0 1450,0 3030,0 1000 kcmil
32466 1 x 50 rm / 16 36 18 / 30 8 2,5 32,0 - 38,0 182,0 145,0 1260,0 1
32467 1 x 70 rm / 16 36 18 / 30 8 2,5 34,0 - 40,0 182,0 203,0 1360,0 2/0

Continuation ▶
17
593
NA2XSY 6/10kV, 12/20kV, 18/30kV XLPE-insulated,
alu-conductor, single core, screened, PVC-sheath

value
mm
32468 1 x 95 rm / 16 36 18 / 30 8 2,5 35,0 - 41,0 182,0 276,0 1510,0 3/0
32469 1 x 120 rm / 16 36 18 / 30 8 2,5 37,0 - 43,0 182,0 348,0 1610,0 4/0
32470 1 x 150 rm / 16 36 18 / 30 8 2,5 38,0 - 44,0 182,0 435,0 1760,0 300 kcmil
32471 1 x 150 rm / 25 36 18 / 30 8 2,5 38,0 - 44,0 283,0 435,0 1810,0 300 kcmil
32472 1 x 185 rm / 16 36 18 / 30 8 2,5 40,0 - 46,0 182,0 537,0 1960,0 350 kcmil
32473 1 x 185 rm / 25 36 18 / 30 8 2,5 40,0 - 46,0 283,0 537,0 2020,0 350 kcmil
32474 1 x 240 rm / 16 36 18 / 30 8 2,5 42,0 - 48,0 182,0 696,0 2210,0 500 kcmil
32475 1 x 240 rm / 25 36 18 / 30 8 2,5 42,0 - 48,0 283,0 696,0 2260,0 500 kcmil
32476 1 x 300 rm / 25 36 18 / 30 8 2,5 45,0 - 51,0 283,0 870,0 2560,0 600 kcmil
32477 1 x 400 rm / 35 36 18 / 30 8 2,5 48,0 - 54,0 394,0 1160,0 2960,0 750 kcmil
32478 1 x 500 rm / 35 36 18 / 30 8 2,5 51,0 - 57,0 394,0 1450,0 3460,0 1000 kcmil

Suitable medium voltage connection sleeves can

be found in our Cable Accessories catalogue.
18
594
NA2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,
Alu-conductor, single core, screened, PE-sheath


DIN VDE 0276 part 620, HD 620 S2 and DIN VDE 0295 cl.2, multi-wire, cadmium-free and contain no silicone
IEC 60502 BS 6360 cl.2, IEC 60228 cl.2 and free from substances harmful to
during installation up to -20°C ● Core insulation of cross-linked polyethylene ● Installation notes
● Operating temperature (XLPE), compound type DIX8 to HD 620 S2 To guarantee an optimum on operating
max. +90°C ● Outer extrusion of semi-conducting coating reliability the extruded semi-conductive
● Short circuit temperature spliced with the insulation layer is spliced with the insulation for long
+250°C (short circuit duration max. 5 s) ● Wrapping of conductive material duration. For this reason we recommend
● Nominal voltages ● Screen: Braiding of copper wires with one a peeling tool for installation.
U0/U 6/10 kV, 12/20 kV, 18/30 kV or two tapes applied helically
● Operating voltages ● Wrapping Note
for 6/10 kV = max. 12 kV ● Outer sheath of PE ● rm = round conductor, multi-wire
for 12/20 kV = max. 24 kV compound type DMP2 to HD 620 S2 ● Further dimensions available on request.
for 18/30 kV = max. 36 kV ● Sheath colour black ● AWG sizes are approximate equivalent
● Test voltages values. The actual cross-section is in mm².
for 6/10 kV = 15 kV
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
15x cable Ø
● Power ratings

Application
Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries,
switch-boards and power stations. The PE-outer sheath is resistant to high mechanical stress for laying the cables. This PE sheath is not flame retardant
acc. to DIN EN 60332-1-2.

value
mm
32520 1 x 50 rm / 16 12 6 / 10 3,4 2,5 24,0 - 29,0 182,0 145,0 710,0 1
32521 1 x 70 rm / 16 12 6 / 10 3,4 2,5 26,0 - 31,0 182,0 203,0 790,0 2/0
32522 1 x 95 rm / 16 12 6 / 10 3,4 2,5 26,0 - 32,0 182,0 276,0 920,0 3/0
32523 1 x 120 rm / 16 12 6 / 10 3,4 2,5 28,0 - 34,0 182,0 348,0 990,0 4/0
32524
32525
1 x 150
1 x 150
rm / 16
rm / 25
12
12
6 / 10
6 / 10
3,4
3,4
2,5
2,5
29,0 - 35,0
29,0 - 35,0
182,0
283,0
435,0
435,0
1110,0
1220,0
300 kcmil
300 kcmil
Q
32526 1 x 185 rm / 16 12 6 / 10 3,4 2,5 31,0 - 37,0 182,0 537,0 1260,0 350 kcmil
32527 1 x 185 rm / 25 12 6 / 10 3,4 2,5 33,0 - 39,0 283,0 537,0 1370,0 350 kcmil
32528 1 x 240 rm / 16 12 6 / 10 3,4 2,5 33,0 - 39,0 182,0 696,0 1480,0 500 kcmil
32529 1 x 240 rm / 25 12 6 / 10 3,4 2,5 33,0 - 39,0 283,0 696,0 1530,0 500 kcmil
32530 1 x 300 rm / 25 12 6 / 10 3,4 2,5 36,0 - 41,0 283,0 870,0 1820,0 600 kcmil
32531 1 x 400 rm / 35 12 6 / 10 3,4 2,5 40,0 - 45,0 394,0 1160,0 2220,0 750 kcmil
32532 1 x 500 rm / 35 12 6 / 10 3,4 2,5 43,0 - 48,0 394,0 1450,0 2570,0 1000 kcmil
32533 1 x 50 rm / 16 24 12 / 20 5,5 2,5 28,0 - 33,0 182,0 145,0 890,0 1
32534 1 x 70 rm / 16 24 12 / 20 5,5 2,5 30,0 - 35,0 182,0 203,0 970,0 2/0
32535 1 x 95 rm / 16 24 12 / 20 5,5 2,5 31,0 - 36,0 182,0 276,0 1120,0 3/0
32536 1 x 120 rm / 16 24 12 / 20 5,5 2,5 32,0 - 38,0 182,0 348,0 1210,0 4/0
32537 1 x 150 rm / 16 24 12 / 20 5,5 2,5 33,0 - 39,0 182,0 435,0 1370,0 300 kcmil
32538 1 x 150 rm / 25 24 12 / 20 5,5 2,5 33,0 - 39,0 283,0 435,0 1420,0 300 kcmil
32539 1 x 185 rm / 16 24 12 / 20 5,5 2,5 35,0 - 41,0 182,0 537,0 1530,0 350 kcmil
32540 1 x 185 rm / 25 24 12 / 20 5,5 2,5 35,0 - 41,0 283,0 537,0 1570,0 350 kcmil
32541 1 x 240 rm / 16 24 12 / 20 5,5 2,5 38,0 - 44,0 182,0 696,0 1720,0 500 kcmil
32542 1 x 240 rm / 25 24 12 / 20 5,5 2,5 38,0 - 44,0 283,0 696,0 1830,0 500 kcmil
32543 1 x 300 rm / 25 24 12 / 20 5,5 2,5 40,0 - 46,0 283,0 870,0 2070,0 600 kcmil
32544 1 x 400 rm / 35 24 12 / 20 5,5 2,5 43,0 - 49,0 394,0 1160,0 2460,0 750 kcmil
32545 1 x 500 rm / 35 24 12 / 20 5,5 2,5 46,0 - 52,0 394,0 1450,0 2890,0 1000 kcmil
33078 1 x 630 rm / 35 24 12 / 20 5,5 2,5 47,0 - 53,0 394,0 1827,0 3370,0 1250 kcmil
32546 1 x 50 rm / 16 36 18 / 30 8 2,5 32,0 - 38,0 182,0 145,0 1120,0 1

Continuation ▶
19
595
NA2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,
Alu-conductor, single core, screened, PE-sheath

value
mm
32547 1 x 70 rm / 16 36 18 / 30 8 2,5 34,0 - 40,0 182,0 203,0 1270,0 2/0
32548 1 x 95 rm / 16 36 18 / 30 8 2,5 35,0 - 41,0 182,0 276,0 1380,0 3/0
32549 1 x 120 rm / 16 36 18 / 30 8 2,5 37,0 - 43,0 182,0 348,0 1530,0 4/0
32550 1 x 150 rm / 25 36 18 / 30 8 2,5 38,0 - 44,0 283,0 435,0 1720,0 300 kcmil
32551 1 x 185 rm / 25 36 18 / 30 8 2,5 40,0 - 46,0 283,0 537,0 1860,0 350 kcmil
32552 1 x 240 rm / 25 36 18 / 30 8 2,5 42,0 - 48,0 283,0 696,0 2110,0 500 kcmil
32553 1 x 300 rm / 25 36 18 / 30 8 2,5 45,0 - 51,0 283,0 870,0 2370,0 600 kcmil
32554 1 x 400 rm / 35 36 18 / 30 8 2,5 48,0 - 54,0 394,0 1160,0 2820,0 750 kcmil
32555 1 x 500 rm / 35 36 18 / 30 8 2,5 51,0 - 57,0 394,0 1450,0 3280,0 1000 kcmil
32999 1 x 630 rm / 35 36 18 / 30 8 2,5 52,0 - 59,0 394,0 1827,0 3770,0 1250 kcmil


20
596
NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,
alu-conductor, single core, longitudinally water-tight, screened, PE-sheath


DIN VDE 0276 part 620, HD 620 S2 DIN VDE 0295 cl.2, multi-wire, cadmium-free and contain no silicone
and IEC 60502 BS 6360 cl.2, IEC 60228 cl.2 and free from substances harmful to
max. +90°C ● Outer extrusion of semi-conducting reliability the extruded semi-conductive
● Short circuit temperature coating spliced with the XLPE-insulation layer is spliced with the insulation for long
+250°C (short circuit duration max. 5 s) ● Longitudinally water-tight, conductive duration. For this reason we recommend
● Nominal voltages wrapping a peeling tool for installation.
U0/U 6/10 kV, 12/20 kV, 18/30 kV ● Screen: Braiding of copper wires with one
● Operating voltages or two tapes applied helically Note
for 6/10 kV = max. 12 kV ● Longitudinally water-tight wrapping ● rm = round conductor, multi-wire
for 12/20 kV = max. 24 kV ● Outer sheath of PE ● Further types and dimensions on request.
for 18/30 kV = max. 36 kV compound typeDMP2 to HD 620 S2 ● AWG sizes are approximate equivalent
● Test voltages ● Sheath colour black values. The actual cross-section is in mm².
for 6/10 kV = 15 kV ● Sheath thickness voltage 2,5 mm
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
15x cable Ø
● Power ratings

Application
Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries,
switch-boards and power stations. The PE-outer sheath is resistant to high mechanical stress for laying the cables. This PE sheath is not flame retardant
acc. to DIN EN 60332-1-2.

Part no. No.cores x Operation Nominal Insulation Screen Outer Ø Cop. Alu weight Weight AWG-No.
cross-sec. voltage voltage thickness cross-sec. app. mm weight kg / km app. kg / km
mm² max. kV mm mm² kg / km
32600

1 x 35 rm / 16 12 6 / 10 3,4 16 26,0 182,0 102,0 780,0 2
32601

1 x 50 rm / 16 12 6 / 10 3,4 16 28,0 182,0 145,0 850,0 1
32602

1 x 70 rm / 16 12 6 / 10 3,4 16 30,0 182,0 203,0 980,0 2/0
32603

1 x 95 rm / 16 12 6 / 10 3,4 16 31,0 182,0 276,0 1080,0 3/0
32604 1 x 120 rm / 16 12 6 / 10 3,4 16 32,0 182,0 348,0 1150,0 4/0
Q

32605

1 x 150 rm / 25 12 6 / 10 3,4 25 34,0 283,0 435,0 1280,0 300 kcmil
32606

1 x 185 rm / 25 12 6 / 10 3,4 25 36,0 283,0 537,0 1420,0 350 kcmil
32607

1 x 240 rm / 25 12 6 / 10 3,4 25 38,0 283,0 696,0 1630,0 500 kcmil
32608

1 x 300 rm / 25 12 6 / 10 3,4 25 40,0 283,0 870,0 1950,0 600 kcmil
32609

1 x 400 rm / 35 12 6 / 10 3,4 35 44,0 394,0 1160,0 2350,0 750 kcmil
32610

1 x 500 rm / 35 12 6 / 10 3,4 35 47,0 394,0 1450,0 2780,0 1000 kcmil
32611

1 x 50 rm / 16 24 12 / 20 5,5 16 33,0 182,0 145,0 920,0 1
32612

1 x 70 rm / 16 24 12 / 20 5,5 16 34,0 182,0 203,0 1030,0 2/0
32613

1 x 95 rm / 16 24 12 / 20 5,5 16 36,0 182,0 276,0 1140,0 3/0
32614

1 x 120 rm / 16 24 12 / 20 5,5 16 37,0 182,0 348,0 1250,0 4/0
32615

1 x 150 rm / 25 24 12 / 20 5,5 25 39,0 283,0 435,0 1320,0 300 kcmil
32616

1 x 185 rm / 25 24 12 / 20 5,5 25 41,0 283,0 537,0 1570,0 350 kcmil
32617

1 x 240 rm / 25 24 12 / 20 5,5 25 43,0 283,0 696,0 1780,0 500 kcmil
32618

1 x 300 rm / 25 24 12 / 20 5,5 25 45,0 283,0 870,0 2100,0 600 kcmil
32619

1 x 400 rm / 35 24 12 / 20 5,5 35 48,0 394,0 1160,0 2480,0 750 kcmil
32620

1 x 500 rm / 35 24 12 / 20 5,5 35 50,0 394,0 1450,0 2900,0 1000 kcmil
33090

1 x 630 rm / 35 24 12 / 20 5,5 35 52,0 394,0 1827,0 3380,0 1250 kcmil
33091

1 x 800 rm / 35 24 12 / 20 5,5 35 57,0 394,0 2320,0 4400,0 1500 kcmil
33097 1 x 1000 rm / 35 24 12 / 20 5,5 35 62,0 394,0 2900,0 4780,0 2000 kcmil

Continuation ▶
21
597
NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,
alu-conductor, single core, longitudinally water-tight, screened, PE-sheath

32621

1 x 50 rm / 16 36 18 / 30 8 16 37,0 182,0 145,0 1250,0 1
32622

1 x 70 rm / 16 36 18 / 30 8 16 38,0 182,0 203,0 1500,0 2/0
32623

1 x 95 rm / 16 36 18 / 30 8 16 40,0 182,0 276,0 1700,0 3/0
32624

1 x 120 rm / 16 36 18 / 30 8 16 42,0 182,0 348,0 1800,0 4/0
32625

1 x 150 rm / 25 36 18 / 30 8 25 43,0 283,0 435,0 2050,0 300 kcmil
32626

1 x 185 rm / 25 36 18 / 30 8 25 45,0 283,0 537,0 2150,0 350 kcmil
32627

1 x 240 rm / 25 36 18 / 30 8 25 47,0 283,0 696,0 2400,0 500 kcmil
32628

1 x 300 rm / 25 36 18 / 30 8 25 50,0 283,0 870,0 2700,0 600 kcmil
32629

1 x 400 rm / 35 36 18 / 30 8 35 53,0 394,0 1160,0 3200,0 750 kcmil
32630

1 x 500 rm / 35 36 18 / 30 8 35 56,0 394,0 1450,0 3555,0 1000 kcmil
31219 1 x 630 rm / 35 36 18 / 30 8 35 58,0 394,0 1827,0 3790,0 1250 kcmil


22
598
NA2XS(FL)2Y 6/10kV, 12/20kV, 18/30kVXLPE-insulated,
alu-conductor, single core, longitudinally and crosswise water-tight, screened, PE-sheath


DIN VDE 0276 part 620, HD 620 S2 DIN VDE 0295 cl.2, multi-wire, cadmium-free and contain no silicone
and IEC 60502 BS 6360 cl.2, IEC 60228 cl.2 and free from substances harmful to
max. + 90°C ● Outer extrusion of semi-conducting reliability the extruded semi-conductive
● Short circuit temperature coating spliced with the XLPE-insulation layer is spliced with the insulation for long
250°C (short circuit duration max. 5 s) ● Longitudinally water-tight, conductive duration. For this reason we recommend
● Nominal voltages wrapping a peeling tool for installation.
U0/U 6/10 kV, 12/20 kV, 18/30 kV ● Screen: Braiding of copper wires with
● Operating voltages one or two tapes applied helically Note
for 6/10 kV = max. 12 kV ● Longitudinally water-tight wrapping ● rm = round conductor, multi-wire
for 12/20 kV = max. 24 kV ● Aluminium tape spliced with PE sheath ● Further types and dimensions on request.
for 18/30 kV = max. 36 kV ● Outer sheath of PE ● AWG sizes are approximate equivalent
● Test voltages compound type DMP2 to HD 620 S2 values. The actual cross-section is in mm².
for 6/10 kV = 15 kV ● Sheath colour black
for 12/20 kV = 30 kV ● Sheath wall thickness
for 18/30 kV = 45 kV nominal value 2,5 mm
15x cable Ø
● Power ratings

Application
Installation primarily for power utility grids and in cable ducts, outdoors, underground and in water, and also on pallets for manufacturing plants,
switchgear and power stations. The resistant Al/PE-laminated sheathing acts as a cross water barrier. It inhibits the diffusion of water. In case of
sheathing damage, water impact is contained at the flaw. The cable can be severely mechanically stressed during installation and operation. The PE
sheathing is not flame-retardant to DIN EN 60332-1-2. The internal conductive layer between conductor and VPE insulation and the adherent external
conductive layer on the VPE insulation guarantees a design with high operational safety and no partial discharge.

38062 1 x 50 rm / 16 12 6 / 10 3,4 16 30,0 182,0 145,0 710,0 1
38063 1 x 70 rm / 16 12 6 / 10 3,4 16 32,0 182,0 203,0 890,0 2/0
38064 1 x 95 rm / 16 12 6 / 10 3,4 16 33,0 182,0 276,0 1100,0 3/0
38065 1 x 120 rm / 16 12 6 / 10 3,4 16 34,0 182,0 348,0 1330,0 4/0
38066 1 x 150 rm / 25 12 6 / 10 3,4 25 36,0 283,0 435,0 1450,0 300 kcmil
Q
38067 1 x 185 rm / 25 12 6 / 10 3,4 25 38,0 283,0 537,0 1580,0 350 kcmil
38068 1 x 240 rm / 25 12 6 / 10 3,4 25 40,0 283,0 696,0 1780,0 500 kcmil
38069 1 x 300 rm / 25 12 6 / 10 3,4 25 42,0 283,0 870,0 1990,0 600 kcmil
38070 1 x 400 rm / 35 12 6 / 10 3,4 35 46,0 394,0 1160,0 2320,0 750 kcmil
38071 1 x 500 rm / 35 12 6 / 10 3,4 35 49,0 394,0 1450,0 2690,0 1000 kcmil
38072 1 x 630 rm / 35 12 6 / 10 3,4 35 51,0 394,0 1827,0 3160,0 1250 kcmil
38073 1 x 50 rm / 16 24 12 / 20 5,5 16 35,0 182,0 145,0 870,0 1
38074 1 x 70 rm / 16 12 12 / 20 5,5 16 36,0 182,0 203,0 1060,0 2/0
38075 1 x 95 rm / 16 24 12 / 20 5,5 16 38,0 182,0 276,0 1280,0 3/0
38076 1 x 120 rm / 16 24 12 / 20 5,5 16 39,0 182,0 348,0 1520,0 4/0
33089 1 x 150 rm / 25 24 12 / 20 5,5 25 41,0 283,0 435,0 1650,0 300 kcmil
38077 1 x 185 rm / 25 24 12 / 20 5,5 25 43,0 283,0 537,0 1800,0 350 kcmil
38078 1 x 240 rm / 25 24 12 / 20 5,5 25 45,0 283,0 696,0 2000,0 500 kcmil
38079 1 x 300 rm / 25 24 12 / 20 5,5 25 47,0 283,0 870,0 2230,0 600 kcmil
38080 1 x 400 rm / 35 24 12 / 20 5,5 35 50,0 394,0 1160,0 2580,0 750 kcmil
38081 1 x 500 rm / 35 24 12 / 20 5,5 35 54,0 394,0 1450,0 2980,0 1000 kcmil
38082 1 x 630 rm / 35 24 6 / 10 5,5 35 55,0 394,0 1827,0 3480,0 1250 kcmil

Continuation ▶
23
599
NA2XS(FL)2Y 6/10kV, 12/20kV, 18/30kVXLPE-insulated,
alu-conductor, single core, longitudinally and crosswise water-tight, screened, PE-sheath

33084 1 x 50 rm / 16 36 18 / 30 8 16 39,0 182,0 145,0 1100,0 1
33085 1 x 70 rm / 16 36 18 / 30 8 16 40,0 182,0 203,0 1300,0 2/0
38083 1 x 95 rm / 16 36 18 / 30 8 16 42,0 182,0 276,0 1530,0 3/0
38084 1 x 120 rm / 16 36 18 / 30 8 16 44,0 182,0 348,0 1780,0 4/0
38085 1 x 150 rm / 25 36 18 / 30 8 25 45,0 283,0 435,0 1920,0 300 kcmil
38086 1 x 185 rm / 25 36 18 / 30 8 25 47,0 283,0 537,0 2080,0 350 kcmil
38087 1 x 240 rm / 25 36 10 / 30 8 25 49,0 283,0 696,0 2300,0 500 kcmil
38088 1 x 300 rm / 25 36 18 / 30 8 25 52,0 283,0 870,0 2550,0 600 kcmil
38089 1 x 400 rm / 35 36 18 / 30 8 35 55,0 394,0 1160,0 2960,0 750 kcmil
38090 1 x 500 rm / 35 36 18 / 30 8 35 30,0 394,0 1450,0 3380,0 1000 kcmil
38091 1 x 630 rm / 35 36 18 / 30 8 35 60,0 394,0 1827,0 3900,0 1250 kcmil

24
600
25
HELUWIND® WK POWERLINE ALU: ALUMINIUM
CABLES WITH FLEXIBLE, FINE WIRE CONSTRUCTION
Renewable Energy and Transportation / Cables for Wind Turbines
HELUWIND® WK Powerline ALU 105°C
WK POWERLINE ALU 105°C 0,6/1kV,
flexible
0,6/1kV,ALU-conductor
flexible aluminium conductor


Technical
● Data
Temperature range ●Cable Structure
Aluminium conductor, fine stranded wires ● Properties
UV resistant
· Tflexing -20°C to +90°C
emperature range ●· A luminium conductor, finely stranded wires
Special insulation black ● ·oil-resistant
Abrasion resistant
fixed installation: -40°C up to +105°C
fixed installation -40°C to +105°C ●· SSheath special compound
pecial insulation, black ● ·easy to assemble
UV resistant
●flexing: -20°C up to +105°C
Operating temperature at conductor ●· Sblack sheath
pecial compound sheath ● ·recyclable
Oil resistant
· Omax. +105°C
perating temperature at conductor · Black sheath · Easy to assemble
●max. +105°C
Nominal voltage Note
· Recyclable
· N0,6/1
ominalkV voltage
(50Hz) Please ask for our extended notes/information
●0,6/1 kV (50Hz)
Test voltage about the properties and for the necessary
· Test voltage
2,5 kV (50Hz) Note
connection technology.
●2,5Minimum bending radius
kV (50Hz) Please ask for our extended notes/information
Please contact us with your individual
· Mflexing 10x cable Ø
inimum bending radius on the properties and for the necessary
requirements via
fixed installation 4x cable Ø
flexing: 10 x cable diameter connection technology.
fax +49 7150 9209 5135.
●fixed
Flame test
installation: 4 x cable diameter
· FIEC 60332-1
lame test
●IECApprovals
60332-1
· Aacc. to DIN VDE 0250-813
pprovals
UL/CSA
acc. to DINin preparation
VDE 0250-813

UL/CSA in preparation
Application
The WK Powerline ALU is a highly flexible aluminium cable with a finely stranded structure and is designed for use in the power engineering sector;
specifically, for power cabling in wind power plants. Thanks to its high degree of flexibility and low tare weight, this cable can be fed into the tower
as a single length. This eliminates the need for time-consuming cabling of each individual tower segment. However, its key advantage lies in the process
Application
reliability the connection technology offers: using this cable can reduce the number of interruptions between the topmost tower segment and the
The HELUWIND® WK POWERLINE ALU is a highly flexible, aluminium cable with a finely stranded structure and is designed for use in the power
converter from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the amount of time
engineering sector, specifically for power cabling in industrial applications. Thanks to its high level of flexibility and reduced weight, this cable is an
required for installation can drop from several days to a few hours. For torsion applications, we recommend the WK 103-T, WK 135-T or WK 137-T.
interesting option compared to fine-stranded copper cables in many applications.
The WK Powerline ALU may only be used with certified connection technology from HELUKABEL ®: either C8 crimp connections or screwed connections
(tested in accordance with IEC 61238-1 Cl. A). See the accessories section of the catalogue. The cable is also available with a halogen-free design,
The HELUWIND
UL/CSA
®
WK POWERLINE ALU series kV.
approval or a rated voltage of 1. 8/3 unlocks its full potential, when it comes to power wiring of wind power plants. Due to its low weight,
cables can be fed through the tower in one length. This eliminates the need for the time-consuming cabling of individual tower segments. However,

the key benefit is an increased reliability of the connection technology: The number of interruptions between the topmost tower segment and the
converter can be reduced from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the
amount of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T,
WK 135-T or WK 137-T.
The HELUWIND® WK POWERLINE ALU may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp connections
and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 cl. A.
The cable is also available in a halogen-free design, with UL/CSA approval, and a rated voltage of 1.8/3 kV. The “robust“ version features a high
abrasion and mechanical load resistant PUR sheath.
= The product conforms with the EC Low-Voltage Directive 2006/95/EC.
No. cores x Outer-Ø AL weight Weight Price

Part no. cross-sec. AWG no. approx. approx. approx. EUR/100m
mm2 mm kg/km kg/km AL 0,-
707062 1 x 70 2/0 17,4 206,0 379,0 on request
707063 1 x 95 3/0 18,8 280,0 480,0 on request
707064 1 x 120 4/0 20,6 355,0 576,0 on request
706408 1 x 150 300 kcmil 22,4 441,0 665,0 on request
27
818
HELUWIND® WK POWERLINE ALU robust 105°C
0,6/1kV, flexible aluminium conductor
Technical Data Cable Structure Properties

· Temperature range · Aluminium conductor, finely stranded wires · Extremely abrasion resistant
fixed installation: -40°C up to +105°C · Special insulation, black · UV resistant
flexing: -20°C up to +105°C · Special compound sheath · Oil resistant
· Operating temperature at conductor · Black sheath · Easy to assemble
max. +105°C · Recyclable
· Nominal voltage
0,6/1 kV (50Hz)
· Test voltage Note
2,5 kV (50Hz) Please ask for our extended notes/informati-
· Minimum bending radius on on the properties and for the necessary
flexing: 10 x cable diameter connection technology. .
fixed installation: 4 x cable diameter
· Flame test
IEC 60332-1
· Approvals
acc. to DIN VDE 0250-813
Application
The HELUWIND® WK POWERLINE ALU series unlocks its full potential, when it comes to power wiring of wind power plants. Due to its low weight,
the key benefit is an increased reliability of the connection technology: The number of interruptions between the topmost tower segment and the
converter can be reduced from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the
amount of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T,
WK 135-T or WK 137-T.

707097 1 x 70 2/0 17,4 206 460 on request
707098 1 x 95 3/0 18,8 280 536 on request
707099 1 x 120 4/0 20,6 355 576 on request
707100 1 x 150 300 kcmil 22,4 441 665 on request
28
HELUWIND® WK POWERLINE ALU 105°C
1,8/3kV, flexible aluminium conductor, direct burial

· Temperature range · Aluminium conductor, finely stranded wires · Abrasion resistant
· Nominal voltage
1,8/3 kV (50Hz)
9 kV (50Hz) Please ask for our extended notes/information
· Minimum bending radius on the properties and for the necessary
· Flame test
IEC 60332-1
· Approvals
Application
the key benefit is an increased reliability of the connection technology: The number of interruptions between the topmost tower segment and the con-
verter can be reduced from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the amount
of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T,
WK 135-T or WK 137-T.

707647 1 x 185 350 kcmil 26 544 1020 on request
29
HELUWIND® WK POWERLINE ALU robust 105°C
Technical Data Cable structure Properties

· Temperature range · Aluminium conductor, finely stranded wires · Extremely abrasion resistant
· Nominal voltage
1,8/3 kV (50Hz)
9 kV (50Hz) Please ask for our extended notes/informati-
· Minimum bending radius on on the properties and for the necessary
· Flame test
IEC 60332-1
· Approvals
Application
of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T, WK
135-T or WK 137-T.
and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 Cl. A.

30
HELUWIND® WK POWERLINE ALU halogen free 105°C

· Temperature range · Aluminium conductor, finely stranded wires · Halogen-free
fixed installation: -40°C up to +105°C · Special insulation black · Abrasion resistant
flexing: -20°C up to +105°C · Special compound sheath · UV resistant
· Operating temperature at conductor · Black sheath · Oil resistant
max. +105°C · Easy to assemble
· Nominal voltage · Recyclable
1,8/3 kV (50Hz)
· Test voltage
9 kV (50Hz) Note
· Minimum bending radius Please ask for our extended notes/informati-
flexing: 10 x cable diameter on on the properties and for the necessary
fixed installation: 4 x cable diameter connection technology.
· Flame test
IEC 60332-1
· Approvals
Application
of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T, WK
135-T or WK 137-T.
The cable is also available with UL/CSA approval.

31
HELUWIND® WK POWERLINE ALU MS SINGLE
3,6/6kV, 12/20kV, 18/30kV, finely stranded aluminium conductor

· Temperature range · Conductor: · Oil resistant
flexing: -20°C up to +90°C Highly flexible aluminium conductor · UV resistant
· Nominal voltage Extruded inner semi conductive layer · Hydrolysis resistant
3,6/6kV, 12/20kV, 18/30kV · Insulation: · Ozone resistant
· Maximum short circuit conductor Material: EPR · Flame retardant
temperature 1st semi conductive layer: extruded · Heat resistant
+250°C 2nd semi conductive layer: tape wrapped
· Minimum bending radius Screen: wrapped copper wires
flexing: 10 x cable diameter · Outer sheath: Note
fixed installation: 8 x cable diameter Colour: red Please ask for our extended notes/informati-
Material: special rubber compound on on the properties and for the necessary
Application
Designed for use in switchboards and power generators, where very small bending radii are required. In wind turbines, for applications requiring
flexible connections; ideal to be fed through the tower in one continuous length. This eliminates cost intensive connection points between the
individual tower sections.
Not suitable for applications in the cable loop.
3,6/6 (7,2) kV 18/30 (36) kV

No. cores x Weight No. cores x Weight
Outer Ø Outer Ø
Part no. cross-sec. AWG no. approx. kg/ Price Part no. cross-sec. AWG no. approx. kg/ Price
approx. mm approx. mm
mm2 km mm2 km
712184 50 1 25,0 807 on request 712202 50 1 36,6 1648 on request
712185 70 2/0 27,0 932 on request 712203 70 2/0 38,8 1853 on request
712188 150 300 kcmil 33,4 1492 on request 712206 150 300 kcmil 45,2 2586 on request
12/20 (24) kV
No. cores x Weight
Outer Ø
Part no. cross-sec. AWG no. approx. kg/ Price
approx. mm
mm2 km
712193 50 1 31,2 1214 on request
712194 70 2/0 33,4 1389 on request
712195 95 3/0 34,8 1516 on request
712196 120 4/0 37,2 1756 on request
712197 150 300 kcmil 39,8 2043 on request
712198 185 350 kcmil 40,4 2208 on request
712199 240 500 kcmil 44,3 2535 on request
712200 300 600 kcmil 47,3 2884 on request
712201 400 750 kcmil 51,7 3421 on request
32
HELUWIND® WK POWERLINE ALU MULTICORE
0,6/1kV, finely stranded aluminium conductor

· Temperature range · Aluminium conductor, finely stranded · Oil resistant
fixed installation: -40°C up to +90°C · Special PVC insulation · UV resistant
flexing: -20°C up to +90°C · Other colours on request · Flexible
· Nominal voltage · Core identification colour code · Lightweight
0,6/1kV · Special PVC compound sheath · Robust
· Minimum bending radius On request: rubber insulated outer sheath · Durable
flexing: 8 x cable diameter · Black sheath · Easy to assemble
· Flame retardant
EN 60332-1 Low Smoke Emission Note
Please ask for our extended notes/informati-
on on the properties and for the necessary
Application
The HELUWIND® WK POWERLINE ALU MULTICORE is a highly flexible aluminium cable with a fine wire stranded structure. Thanks to its high level of
flexibility and reduced weight, this cable is suitable for many industrial applications.
The HELUWIND® WK POWERLINE ALU MULTICORE may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp
connections and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 cl. A.
The cable is also available in other insulation materials and in a halogen-free design.

711083 4 x 50 1 38,8 590 980 on request
711084 4 x 70 2/0 43,0 824 1280 on request
711085 4 x 95 3/0 50,0 1120 1640 on request
711086 4 x 120 4/0 54,5 1420 2005 on request
33
HELUWIND® WK POWERLINE ALU SINGLE
0,6/1 kV, flexible aluminium stranded wires

· Temperature range · Fine-wire aluminium strands · UV resistant
fixed installation: -40°C to +105°C, · Special insulation, black · Oil resistant
flexing: -20°C to +90°C · Other colours available upon request · Easy to assemble
· Operating temperature at conductor · Recyclable
max. +105°C
· Nominal voltage
Note
0.6/1kV (50Hz)
Please ask for our extended notes/informati-
· Test voltage
on on the properties and for the necessary
2.5kV (50Hz)
connection technology. .
· Minimum bending radius
4 x cable diameter according to
DIN VDE 0298 Part 3, Table 2
· Non-flammability
IEC 60332-1
· Approval
conforms to DIN VDE 0250-813
Application
The HELUWIND® WK POWERLINE ALU Single is a highly flexible, fine-wire, single conductor with a 105°C heat-resistant wire insulation. Its reduced
weight of up to 50% over comparable copper wires (H07-VK) provides a huge advantage in many applications.
The HELUWIND® WK POWERLINE ALU Single may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp
connections and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 cl. A. A
space-saving welding technique is available as an additional option.
The wire is also available in a halogen-free design, with UL/CSA approval, and a rated voltage of 1.8/3 kV. Suitable for the interior wiring of devices,
distributors, and switchboards as well as for protected laying in and on lamps with a nominal voltage up to 1000V AC or up to 750V DC towards the
end. Not suitable for direct laying on trays, gutters, or tubs.
No. cores x Outer Ø AL Weight Weight Price No. cores x Outer Ø AL Weight Weight Price
Part no. cross-sec. AWG No. approx. approx. approx. EUR/100m Part no. cross-sec. AWG No. approx. approx. approx. EUR/100m
mm2 mm kg/km kg/km AL 0,- mm2 mm kg/km kg/km AL 0,-
709914 1 x 70 2/0 15,9 206,0 315,0 on request 709918 1 x 185 350 kcmil 22,1 544,0 950,0 on request
709917 1 x 150 300 kcmil 19,2 441,0 601,0 on request 709921 1 x 400 750 kcmil 32,7 1176,0 1460,0 on request
34
35
ALUMINIUM CABLE RM UL/CSA APPROVED
HELUWIND® WK RHH/RHW-2 ALU
UL listed as types RHW/RHW-2. RW90/R90, FT4 per CSA

· Temperature range · Conductor: · Sheath is rated Oil Resistance I
flexing -40°C up to +90°C (wet & dry) Aluminium AA-8000 alloy compacted or II per UL 44
· Nominal voltage conductor, Class B stranding, per ASTM · Rated Sun Resistance for CT use,
2000 V B801 1/0 AWG and larger
· Approvals Sizes: 6 AWG - 1000 kcmil · Other cross sections on request
UL 44 for Thermoset-Insulated Wires · Insulation:
and Cables Flame retardant thermoset ethylene · RHH/RHW-2 600 V on request
ICEA S-95-658 / NEMA WC70 for propylene rubber (EPR) compound
Non-shielded 0-2 kV Cables · Sheath:
All cross sections are rated VW1 Black flame retardant thermoset
(fire protection classification) chlorinated polyethylene (CPE) compound
Application
For power, lighting, signal and control circuits installed in wet or dry locations. In conduit, duct, tray, and open air, and aerial installations. Suitable for
use in industrial areas, fixed installation in wind turbines and utility systems where flame resistance is essential.
2000 V
Approximate Approximate
Cross-section
Part no. Outside Diameter-Ø Net Weight Price
AWG/kcmil
inch lb/kft
708746 6 0,35 71 on request
708747 4 0,39 91 on request
708748 2 0,45 124 on request
708749 1 0,54 174 on request
708750 1/0 0,57 202 on request
708751 2/0 0,61 238 on request
708752 3/0 0,66 281 on request
708753 4/0 0,71 335 on request
708754 250 0,82 429 on request
712222 300 0,87 491 on request
712223 350 0,92 552 on request
712224 400 0,96 612 on request
712225 500 1,04 729 on request
712226 600 1,15 878 on request
712227 750 1,24 1052 on request
712228 1000 1,39 1338 on request
37
MV-90 / MV-105 ALUMINIUM UL listed

· UL 1072 · Conductor: · Rated as Sunlight Resistance
Medium-Voltage Power Cables Soft annealed uncoated copper compacted for CT use 1/0 AWG and larger
MV-90/MV-105 shielded: Class B per ASTM B496 or hard drawn Oil Resistance I jacket
5 kV – 46 kV Aluminium-1350 compacted Class B per Flame retardend (PVC jacked)
MV-90 non-shielded: ASTM B400. · MV-90 / MV-105 shielded:
2.4 kV Sizes: 8 AWG (6 AWG Aluminium) up to ICEA S-93-639/NEMA WC74
· Temperature range 1000 kcmil (on request, larger conductor 5 kV – 46 kV Shielded Power Cables
during installation up to -5 °C sizes available) ICEA S-97-682
· Conductor operation temperatures Optional : annealed AA-8000 Aluminium Standard for Utility Shielded Power Cables
Normal: compacted Class B per ASTM B80. Rated 5 kV – 46 kV
MV-90: 90 °C (194 °F) · Conductor Shield: AEIC CS8
MV-105: 105 °C (221 °F) · Semi-conducting cross-linked polyethylene Specification for Extruded Dielectric, Shielded
Emergency: 130 °C (266 °F) (XLPE). Power Cables Rated 5 kV – 46 kV
Short circuit: 250 °C (482 °F) · Insulation: · MV-90 non-shielded:
· Maximum operating voltage MV-90: Thermoset cross-linked ICEA S-96-659/NEMA WC71
MV-90/MV-105 shielded: polyethylene (XLPE). Standard for non-shielded cables
5 kV /8kV/15kV/25kV/ 35 kV 100% MV-105: Thermoset ethylene Rated 2001-5000 volts for use in the
and 133% IL propylene rubber (EPR). Distribution of Electrical Energy
MV-90 non-shielded : · Insulation Shield:
2.4 kV per UL MV-90/MV-105 shielded Optional:
5 kV, 100% and 3.0 kV, 133% per ICEA Semi conducting cross-linked polyethylene · Halogen free
· Minimum bending radius (XLPE). · EPR/CPE as FT4 rated
MV-90 2,4 KV non-shielded = · Metallic Shield:
8 x OD MV-90/MV-105 shielded
MV-90 and 105 copper wire shielded = Copper wires shield:
8 x OD Solid soft annealed uncoated copper wires
MV-90 and 105 copper tape shielded = per ASTM B3, helically applied and
12 x OD uniformly spaced.
Copper tape shield:
Soft annealed uncoated copper tape,
5 mil thick, 25% minimum overlap.
Jacket:
Black sunlight resistance and flame
retardant polyvinyl chloride (PVC)
compound.
Application
MV-90/ MV-105 shielded: Primary power and distribution circuits in industrial and commercial installations, power circuits in generating plants
where line to ground fault current are within shield capabilities. May be used in wet or dry locations, installed in raceways, duct, and open air, aerially
or directly buried as permitted by NEC. MV-90 non-shielded: Per NEC, use is limited to 2400 V. For use in industrial and utility applications, for dry
locations, in accordance with NEC.
Aluminium MV-90 non-shielded 2,4 KV

XLPE Insulated EPR /PVC Insulated
100% Insulation Level 100%/133% Insulation Levels
Size Approx. Approx.
Part no. Part no. ALU Weight Copper Weight Part no. Part no. ALU Weight Copper Weight
AWG or OD OD
ALU copper approx. lb/kft approx. lb/kft ALU copper approx. lb/kft approx. lb/kft
kcmil inch inch
8 711136 711660 0,39 – 94 711150 711674 0,59 – 208
6 711137 711661 0,42 74 131 711151 711675 0,63 197 254
4 711138 711662 0,47 97 187 711152 711676 0,67 231 321
2 711139 711663 0,52 131 273 711153 711677 0,72 279 422
1 711140 711664 0,55 151 331 711154 711678 0,76 308 488
1/0 711141 711665 0,59 178 405 711155 711679 0,79 345 572
2/0 711142 711666 0,63 212 498 711156 711680 0,83 389 675
3/0 711143 711667 0,68 254 614 711157 711681 0,91 470 831
4/0 711144 711668 0,73 305 760 711158 711682 0,96 537 991
250 711145 711669 0,81 361 898 711159 711683 1,08 660 1198
350 711146 711670 0,90 474 1227 711160 711684 1,18 806 1559
500 711147 711671 1,02 641 1715 711161 711685 1,30 1012 2088
750 711148 711672 1,22 928 2539 711162 711686 1,54 1434 3047
1000 711149 711673 1,38 1197 3344 711163 711687 1,96 1760 3910
38
MV-90/MV-105 Aluminium Shielded 5KV, 100% /133% Insulation Levels
MV-90 XLPE/PVC
CU-Tape Shielded CU Wire Shielded
AWG or OD OD
kcmil inch inch
8 711164 711688 - - - 711178 711702 - - -
6 711165 711689 0,59 188 245 711179 711703 0,63 172 229
4 711166 711690 0,64 221 311 711180 711704 0,68 202 291
2 711167 711691 0,69 267 410 711181 711705 0,73 250 392
1 711168 711692 0,72 295 475 711182 711706 0,76 275 455
1/0 711169 711693 0,76 331 558 711183 711707 0,80 308 535
2/0 711170 711694 0,80, 373 659 711184 711708 0,88 382 668
3/0 711171 711695 0,89 460 821 711185 711709 0,93 433 793
4/0 711172 711696 0,94 526 980 711186 711710 0,98 494 949
250 711173 711697 0,99 586 1124 711187 711711 1,03 559 1096
350 711174 711698 1,09 724 1477 711188 711712 1,13 689 1443
500 711175 711699 1,21 921 1996 711189 711713 1,25 877 1952
750 711176 711700 1,41 1266 2879 711190 711714 1,45 1215 2828
1000 711177 711701 1,57 1573 3723 711191 711715 1,61 1510 3660
MV-105 EPR/PVC
AWG or OD OD
kcmil inch inch
8 711192 711716 - - 711206 711730 - -
6 711193 711717 0,6 204 260 711207 711731 0,65 188 244
4 711194 711718 0,65 238 328 711208 711732 0,69 219 309
2 711195 711719 0,70 287 430 711209 711733 0,76 280 423
1 711196 711720 0,73 316 496 711210 711734 0,79 307 487
1/0 711197 711721 0,77 354 581 711211 711735 0.83 342 568
2/0 711198 711722 0,81 398 684 711212 711736 0,91 419 705
3/0 711199 711723 0,90 488 849 711213 711737 0,96 472 832
4/0 711200 711724 0,95 556 1011 711214 711738 1,01 535 990
250 711201 711725 1,01 619 1157 711215 711739 1,06 602 1140
350 711202 711726 1,10 761 1515 711216 711740 1,16 737 1490
500 711203 711727 1,22 964 2039 711217 711741 1,28 930 2005
750 711204 711728 1,43 1318 2931 711218 711742 1,50 1292 2905
1000 711205 711729 1,58 1633 3783 711219 711743 1,65 1599 3749
MV-90 XLPE/PVC Shielded 8KV Aluminium

100% Insulation Level
AWG or OD OD
kcmil inch inch
6 711220 711744 0,65 214 270 711284 711808 0,68 200 257
4 711221 711745 0,69 248 338 711285 711809 0,73 231 321
2 711222 711746 0,75 296 438 711286 711810 0,78 279 422
1 711223 711747 0,78 325 504 711287 711811 0,81 305 485
1/0 711224 711748 0,81 362 588 711288 711812 0,89 374 601
2/0 711225 711749 0,89 440 726 711289 711813 0,93 416 703
3/0 711226 711750 0,94 496 857 711290 711814 0,98 469 829
4/0 711227 711751 0,99 563 1018 711291 711815 1,03 532 986
250 711228 711752 1,05 625 1163 711292 711816 1,08 598 1136
300 711229 711753 1,10 697 1341 711293 711817 1,13 666 1310
350 711230 711754 1,14 766 1519 711294 711818 1,18 732 1485
400 711231 711755 1,19 834 1694 711295 711819 1,22 797 1657
500 711232 711756 1,29 991 2066 711296 711820 1,32 946 2021
600 711233 711757 1,37 1129 2419 711297 711821 1,41 1085 2376
750 711234 711758 1,47 1318 2931 711298 711822 1,50 1267 2880
1000 711235 711759 1,62 1630 3780 711299 711823 1,66 1568 3718

AWG or OD OD
kcmil inch inch
6 711236 711760 0,7 241 297 711300 711824 0,73 224 280
4 711237 711761 0,74 276 366 711301 711825 0,78 256 345
2 711238 711762 0,80 326 469 711302 711826 0,87 339 482
1 711239 711763 0,83 356 536 711303 711827 0,90 368 548
1/0 711240 711764 0,90 429 656 711304 711828 0,94 405 631
2/0 711241 711765 0,94 476 762 711305 711829 0,98 448 734
3/0 711242 711766 0,99 533 894 711306 711830 1,03 502 863
4/0 711243 711767 1,04 601 1056 711307 711831 1,08 566 1021
250 711244 711768 1,10 666 1203 711308 711832 1,13 635 1172
300 711245 711769 1,15 739 1383 711309 711833 1,18 704 1349
350 711246 711770 1,19 809 1563 711310 711834 1,23 771 1524
400 711247 711771 1,24 879 1739 711311 711835 1,27 838 1698
500 711248 711772 1,34 1039 2114 711312 711836 1,37 990 2066
600 711249 711773 1,42 1180 2470 711313 711837 1,46 1132 2423
750 711250 711774 1,52 1372 2985 711314 711838 1,56 1317 2930
1000 711251 711775 1,67 1688 3838 711315 711839 1,77 1726 3876
39
MV-105 EPR/PVC Shielded 8KV Aluminium
AWG or OD OD
kcmil inch inch
6 711252 711776 0,65 234 291 711316 711840 0,70 215 271
4 711253 711777 0,70 271 361 711317 711841 0,74 248 338
2 711254 711778 0,75 322 465 711318 711842 0,81 311 454
1 711255 711779 0,78 352 532 711319 711843 0,84 339 519
1/0 711256 711780 0,82 392 618 711320 711844 0,92 412 639
2/0 711257 711781 0,90 473 760 711321 711845 0,96 456 743
3/0 711258 711782 0,95 532 893 711322 711846 1,01 511 872
4/0 711259 711783 1,00 602 1057 711323 711847 1,06 577 1032
250 711260 711784 1,06 667 1205 711324 711848 1,12 647 1184
300 711261 711785 1,11 742 1386 711325 711849 1,17 717 1362
350 711262 711786 1,15 814 1567 711326 711850 1,21 785 1539
400 711263 711787 1,20 885 1744 711327 711851 1,25 853 1713
500 711264 711788 1,30 1047 2122 711328 711852 1,35 1007 2082
600 711265 711789 1,38 1189 2480 711329 711853 1,44 1163 2353
750 711266 711790 1,48 1384 2997 711330 711854 1,55 1354 2967
1000 711267 711791 1,63 1705 3855 711331 711855 1,77 1773 3923

AWG or OD OD
kcmil inch inch
6 711268 711792 0,71 267 324 711332 711856 0,75 244 300
4 711269 711793 0,75 306 395 711333 711857 0,79 279 368
2 711270 711794 0,80 359 502 711334 711858 0,90 380 523
1 711271 711795 0,88 425 605 711335 711859 0,94 411 591
1/0 711272 711796 0,91 468 694 711336 711860 0,97 450 677
2/0 711273 711797 0,95 517 803 711337 711861 1,01 496 782
3/0 711274 711798 1,00 577 938 711338 711862 1,06 553 914
4/0 711275 711799 1,05 650 1104 711339 711863 1,11 621 1076
250 711276 711800 1,11 718 1255 711340 711864 1,17 693 1231
300 711277 711801 1,16 794 1439 711341 711865 1,22 765 1410
350 711278 711802 1,20 868 1621 711342 711866 1,26 836 1589
400 711279 711803 1,25 941 1801 711343 711867 1,31 905 1765
500 711280 711804 1,35 1107 2182 711344 711868 1,41 1063 2139
600 711281 711805 1,43 1253 2544 711345 711869 1,49 1223 2513
750 711282 711806 1,53 1452 3065 711346 711870 1,60 1419 3032
1000 711283 711807 1,74 1883 4033 711347 711871 1,82 1847 3997

AWG or OD OD
kcmil inch inch
2 711348 711872 0,91 406 549 711404 711928 0,94 382 524
1 711349 711873 0,94 438 618 711405 711929 0,97 412 591
1/0 711350 711874 0,97 480 707 711406 711930 1,01 450 677
2/0 711351 711875 1,10 528 814 711407 711931 1,05 495 781
3/0 711352 711876 1,06 587 948 711408 711932 1,10 551 912
4/0 711353 711877 1,11 658 1113 711409 711933 1,15 618 1073
250 711354 711878 1,17 725 1262 711410 711934 1,20 689 1226
300 711355 711879 1,22 800 1445 711411 711935 1,25 760 1405
350 711356 711880 1,29 897 1651 711412 711936 1,32 852 1606
400 711357 711881 1,33 970 1830 711413 711937 1,37 922 1782
500 711358 711882 1,41 1109 2184 711414 711938 1,44 1055 2130
600 711359 711883 1,49 1253 2544 711415 711939 1,53 1201 2491
750 711360 711884 1,59 1449 3062 711416 711940 1,62 1390 3003
1000 711361 711885 1,80 1879 4029 711417 711941 1,84 1810 3960

AWG or OD OD
kcmil inch inch
2 711362 711886 1,00 472 615 711418 711942 1,03 441 583
1 711363 711887 1,03 506 686 711419 711943 1,06 472 652
1/0 711364 711888 1,06 549 776 711420 711944 1,10 513 740
2/0 711365 711889 1,10 600 886 711421 711945 1,14 561 847
3/0 711366 711890 1,15 662 1023 711422 711946 1,19 619 980
4/0 711367 711891 1,20 736 1191 711423 711947 1,24 689 1144
250 711368 711892 1,28 830 1368 711424 711948 1,32 785 1323
300 711369 711893 1,33 909 1554 711425 711949 1,37 861 1505
350 711370 711894 1,38 985 1738 711426 711950 1,41 933 1687
400 711371 711895 1,42 1060 1920 711427 711951 1,46 1005 1865
500 711372 711896 1,50 1203 2279 711428 711952 1,53 1142 2218
600 711373 711897 1,58 1353 2643 711429 711953 1,62 1293 2584
750 711374 711898 1,74 1656 3269 711430 711954 1,78 1592 3205
1000 711375 711899 1,92 2047 4197 711431 711955 1,96 1968 4118
40
AWG or OD OD
kcmil inch inch
2 711376 711900 0,92 451 593 711432 711956 0,98 437 580
1 711377 711901 0,95 486 666 711433 711957 1,01 470 649
1/0 711378 711902 0,99 530 757 711434 711958 1,04 511 738
2/0 711379 711903 1,03 582 868 711435 711959 1,08 560 846
3/0 711380 711904 1,07 645 1006 711436 711960 1,13 619 980
4/0 711381 711905 1,12 720 1175 711437 711961 1,18 690 1145
250 711382 711906 1,18 791 1329 711438 711962 1,24 766 1303
300 711383 711907 1,23 871 1515 711439 711963 1,29 841 1486
350 711384 711908 1,30 973 1726 711440 711964 1,36 938 1691
400 711385 711909 1,34 1049 1909 711441 711965 1,40 1010 1870
500 711386 711910 1,42 1195 2270 711442 711966 1,48 1150 2225
600 711387 711911 1,51 1346 2637 711443 711967 1,58 1305 2569
750 711388 711912 1,60 1551 3163 711444 711968 1,69 1508 3121
1000 711389 711913 1,82 1995 4145 711445 711969 1,91 1951 4101

AWG or OD OD
kcmil inch inch
2 711390 711914 1,01 532 675 711446 711970 1,07 511 654
1 711391 711915 1,04 569 749 711447 711971 1,10 546 726
1/0 711392 711916 1,08 616 843 711448 711972 1,14 591 817
2/0 711393 711917 1,12 671 957 711449 711973 1,18 642 928
3/0 711394 711918 1,16 738 1099 711450 711974 1,22 705 1066
4/0 711395 711919 1,22 817 1272 711451 711975 1,27 780 1235
250 711396 711920 1,29 918 1456 711452 711976 1,35 883 1421
300 711397 711921 1,34 1002 1647 711453 711977 1,40 964 1608
350 711398 711922 1,39 1083 1837 711454 711978 1,45 1041 1794
400 711399 711923 1,43 1163 2023 711455 711979 1,49 1117 1977
500 711400 711924 1,51 1314 2389 711456 711980 1,57 1262 2338
600 711401 711925 1,60 1472 2763 711457 711981 1,67 1424 2715
750 711402 711926 1,76 1789 3402 711458 711982 1,85 1746 3359
1000 711403 711927 1,94 2197 4347 711459 711983 2,03 2144 4294

AWG or OD OD
kcmil inch inch
1 711460 711984 1,10 570 749 711512 712036 1,14 535 715
1/0 711461 711985 1,14 616 841 711513 712037 1,18 577 804
2/0 711462 711986 1,18 668 953 711514 712038 1,22 627 913
3/0 711463 711987 1,23 733 1092 711515 712039 1,27 688 1048
4/0 711464 711988 1,30 834 1288 711516 712040 1,34 783 1238
250 711465 711989 1,36 907 1444 711517 712041 1,40 861 1399
300 711466 711990 1,41 989 1633 711518 712042 1,45 939 1583
350 711467 711991 1,45 1067 1820 711519 712043 1,49 1014 1767
400 711468 711992 1,49 1144 2003 711520 712044 1,54 1087 1947
500 711469 711993 1,57 1292 2366 711521 712045 1,61 1229 2304
600 711470 711994 1,66 1445 2735 711522 712046 1,76 1487 2778
750 711471 711995 1,82 1758 3370 711523 712047 1,86 1692 3305
1000 711472 711996 2,00 2158 4307 711524 712048 2,04 2078 4228

AWG or OD OD
kcmil inch inch
1 711473 711997 1,23 675 854 711525 712049 - - -
1/0 711474 711998 1,29 747 974 711526 712050 1,32 702 929
2/0 711475 711999 1,33 804 1090 711527 712051 1,36 756 1042
3/0 711476 712000 1,37 872 1233 711528 712052 1,41 821 1181
4/0 711477 712001 1,43 953 1408 711529 712053 1,46 898 1353
250 711478 712002 1,48 1031 1569 711530 712054 1,52 980 1517
300 711479 712003 1,53 1116 1761 711531 712055 1,57 1061 1706
350 711480 712004 1,58 1198 1951 711532 712056 1,61 1139 1893
400 711481 712005 1,62 1278 2138 711533 712057 1,66 1216 2076
500 711482 712006 1,76 1534 2610 711534 712058 1,79 1469 2544
600 711483 712007 1,88 1748 3039 711535 712059 1,91 1682 2972
750 711484 712008 1,97 1969 3582 711536 712060 2,01 1896 3509
1000 711485 712009 2,12 2333 4483 711537 712061 2,16 2248 4398
41
AWG or OD OD
kcmil inch inch
1 711486 712010 1,21 649 829 711538 712062 1,18 624 804
1/0 711487 712011 1,16 699 926 711539 712063 1,22 671 898
2/0 711488 712012 1,20 757 1043 711540 712064 1,26 726 1012
3/0 711489 712013 1,25 827 1187 711541 712065 1,30 792 1153
4/0 711490 712014 1,32 935 1390 711542 712066 1,38 895 1349
250 711491 712015 1,38 1016 1553 711543 712067 1,43 983 1521
300 711492 712016 1,43 1103 1748 711544 712068 1,48 1066 1711
350 711493 712017 1,47 1178 1940 711545 712069 1,53 1147 1900
400 711494 712018 1,52 1269 2129 711546 712070 1,57 1226 2086
500 711495 712019 1,59 1426 2501 711547 712071 1,65 1376 2452
600 711496 712020 1,68 1590 2881 711548 712072 1,82 1649 2940
750 711497 712021 1,84 1918 3531 711549 712073 1,93 1875 3488
1000 711498 712022 2,02 2338 4488 711550 712074 2,11 2286 4436

AWG or OD OD
kcmil inch inch
1 711499 712023 1,23 713 910 711551 712075 1,3 746 926
1/0 711500 712024 1,30 859 1086 711552 712076 1,36 820 1047
2/0 711501 712025 1,34 922 1208 711553 712077 1,4 879 1165
3/0 711502 712026 1,39 997 1358 711554 712078 1,45 951 1312
4/0 711503 712027 1,44 1086 1541 711555 712079 1,5 1036 1491
250 711504 712028 1,50 1172 1709 711556 712080 1,56 1130 1668
300 711505 712029 1,55 1264 1909 711557 712081 1,61 1219 1863
350 711506 712030 1,59 1353 2106 711558 712082 1,65 1304 2057
400 711507 712031 1,64 1440 2300 711559 712083 1,7 1387 2247
500 711508 712032 1,78 1710 2786 711560 712084 1,83 1655 2730
600 711509 712033 1,90 1939 3229 711561 712085 1,97 1882 3173
750 711510 712034 1,99 2174 3787 711562 712086 2,08 2122 3735
1000 711511 712035 2,14 2561 4711 711563 712087 2,23 2501 4651

AWG or OD OD
kcmil inch inch
1/0 711564 712088 1,34 795 1022 711612 712136 1,37 746 973
2/0 711565 712089 1,38 853 1139 711613 712137 1,41 801 1087
3/0 711566 712090 1,42 923 1284 711614 712138 1,46 868 1228
4/0 711567 712091 1,48 1006 1461 711615 712139 1,51 947 1401
250 711568 712092 1,53 1085 1623 711616 712140 1,57 1030 1568
300 711569 712093 1,58 1172 1817 711617 712141 1,62 1113 1758
350 711570 712094 1,63 1255 2009 711618 712142 1,66 1193 1946
400 711571 712095 1,67 1337 2197 711619 712143 1,77 1375 2235
500 711572 712096 1,81 1598 2674 711620 712144 1,84 1529 2604
600 711573 712097 1,93 1816 3107 711621 712145 1,96 1746 3036
750 711574 712098 2,02 2040 3653 711622 712146 2,06 1963 3576
1000 711575 712099 2,17 2409 4559 711623 712147 2,21 2320 4470

AWG or OD OD
kcmil inch inch
1/0 711576 712100 1,49 949 1176 711624 712148 1,52 889 1116
2/0 711577 712101 1,53 1010 1296 711625 712149 1,56 947 1223
3/0 711578 712102 1,57 1085 1446 711626 712150 1,61 1018 1379
4/0 711579 712103 1,63 1173 1627 711627 712151 1,66 1102 1557
250 711580 712104 1,74 1359 1897 711628 712152 1,78 1295 1832
300 711581 712105 1,79 1454 2098 711629 712153 1,83 1385 2030
350 711582 712106 1,84 1544 2297 711630 712154 1,87 1472 2225
400 711583 712107 1,91 1681 2541 711631 712155 1,95 1604 2464
500 711584 712108 1,99 1850 2926 711632 712156 2,02 1767 2843
600 711585 712109 2,08 2029 3320 711633 712157 2,11 1947 3238
750 711586 712110 2,17 2262 3875 711634 712158 2,21 2175 3787
1000 711587 712111 2,32 2645 4795 711635 712159 2,36 2545 4695
42
AWG or OD OD
kcmil inch inch
1/0 711588 712112 1,36 920 1147 711636 712160 1,41 881 1108
2/0 711589 712113 1,40 984 1270 711637 712161 1,45 942 1228
3/0 711590 712114 1,44 1061 1422 711638 712162 1,50 1016 1376
4/0 711591 712115 1,49 1153 1607 711639 712163 1,55 1103 1558
250 711592 712116 1,55 1241 1778 711640 712164 1,61 1199 1737
300 711593 712117 1,60 1335 1980 711641 712165 1,66 1290 1934
350 711594 712118 1,65 1426 2179 711642 712166 1,77 1482 2236
400 711595 712119 1,75 1619 2479 711643 712167 1,81 1580 2430
500 711596 712120 1,83 1791 2867 711644 712168 1,89 1736 2812
600 711597 712121 1,95 2025 3315 711645 712169 2,02 1969 3260
750 711598 712122 2,04 2264 3877 711646 712170 2,13 2214 3827
1000 711599 712123 2,19 2658 4808 711647 712171 2,28 2599 4749

AWG or OD OD
kcmil inch inch
1/0 711600 712124 1,51 1115 1341 711648 712172 1,57 1064 1291
2/0 711601 712125 1,55 1184 1470 711649 712173 1,61 1130 1416
3/0 711602 712126 1,60 1267 1628 711650 712174 1,65 1210 1570
4/0 711603 712127 1,65 1365 1820 711651 712175 1,77 1409 1864
250 711604 712128 1,76 1565 2103 711652 712176 1,82 1516 2053
300 711605 712129 1,81 1669 2314 711653 712177 1,87 1616 2260
350 711606 712130 1,86 1769 2522 711654 712178 1,92 1711 2465
400 711607 712131 1,94 1919 2776 711655 712179 1,99 1853 2713
500 711608 712132 2,01 2100 3176 711656 712180 2,07 2031 3106
600 711609 712133 2,10 2296 3586 711657 712181 2,17 2229 3519
750 711610 712134 2,19 2548 4161 711658 712182 2,29 2487 4100
1000 711611 712135 2,35 2960 5110 711659 712183 2,44 2892 5042
43
SPECIAL ALUMINIUM CABLES
HELUWIND® WK ALU Tower
0,6/1kV

· Temperature range · Aluminium conductor, stranded/round · UV resistant
fixed installation -40°C up to +90°C shaped (RM), acc. to IEC 60228, Cl. 2 (nv) · Oil resistant
flexing -25°C up to +50°C · Soft annealed aluminium conductor
· Operating temperature at conductor · Insulation: EPR compound, black
max. +90°C · Sheath: special PCP compound
· Nominal voltage · Sheath colour: black
0,6/1 kV (50Hz)
· Test voltage
4 kV (50Hz)
· Minimum bending radius
5 x cable diameter
· Approvals
Flame test IEC 60332-1
acc. to IEC 60502-1
Application
For medium mechanical stress in dry, damp, wet environments and outdoors; particularly as a power cable in wind turbines, for fixed installations in
the tower or lattice tower. Due to the special cable structure, and outer sheath, this cable provides a relative flexibility compared to standard cables
(NAYY-NA2XY-NA2XH). Thanks to its increased flexibility, this cable is perfectly suited for connecting wind turbines and external substations (pipes).
The cable is also available with a rated voltage of 1,8/3 kV.

45
CONNECTION TECHNOLOGY
ALUMINIUM AS A CONDUCTOR MATERIAL
The material characteristics of aluminium are considerably

different than those of copper. These differences must be taken
into consideration when processing a cable and selecting
connection components.
Oxidation in the air
When exposed to oxygen, a hard and resistant oxide coating

forms within a short period of time on the surface of aluminium.
The coating protects the subjacent material from further
corrosion. This effect makes aluminium a highly durable material.
However, the protective oxide coating on the material surface is
not desirable when it comes to electrical engineering. It degrades A C8 crimping’s pressing pattern shows equal conductor distribution in the
cable lug.
the conductivity of the aluminium and makes contacting
difficult. If an oxidised conductor is connected without any
pretreatment (to remove the coating), the contact resistance will metals – mainly copper – must also be taken into consideration.
be increased between the aluminium conductor and the When aluminium comes into contact with more noble metals
connector component. This can result in temperature increases (metals with higher electropotential) such as copper, iron, or
and, under worst-case conditions, cable fires. brass, an electrochemical reaction may arise by means of contact
To prevent such problems, the oxide coating must be broken or element formation. This reaction is activated by conductive
removed physically. This can be done by brushing the bare liquids — in the field mostly by condensed water (condensation).
aluminium conductor ends before contacts are made and also In this process, the potential differences produced by the
during the crimping process: Connector components for electrochemical voltage series play a crucial role. The copper
aluminium conductors are equipped with special contact grease electrode (anode), electrolyte (water), and the aluminium
from the factory, usually a grainy, abrasive material such as electrode (cathode) create a contact element. Any voltage
corundum. Combined with high pressure, the corundum across these elements is short-circuited by the contact between
particles cause an abrasive effect that breaks the nonconductive the copper and aluminium. The resulting current creates a
oxide coating on the aluminium, improving contact properties decomposition process in the aluminium, which is visible as a
and electrical connections. The grease also prevents moisture radiant oxidation point revealing the contamination of tiny
and oxygen from entering and causing anew corrosion of the copper particles. However, the copper does not decompose. But
contact points. Better quality cable lugs are generally equipped the decomposition process negatively affects the electrical
with plastic plugs, which prevent the contact grease from drying connection over the long term, with increasing contact
out or leaking during storage. resistances that lead to temperature increases and even to fires.
Therefore, we recommend using an aluminium/copper (Al/Cu)
cable lug for connecting aluminium to copper peripherals.
Optimal contacting with C8 crimping
Bimetal connectors such as Al/Cu cable lugs, press connectors
For fine-wire conductor designs, we recommend that and connecting bolt pins are manufactured using a friction
IEC 61238-1 Cl. A-tested C8 crimps be used due to the larger welding process. They are encapsulated to prevent liquids from
oxidising surface of the conductor. C8 crimp’s contours penetrate penetrating the connection and causing any unwanted creepage.
very deeply into a stranded bundle, equally tear up the individual The use of Al/Cu connectors and connections is the most
strands, and thus allow for optimum contacts on all strands, sensible way of combating the effects of oxidation on aluminium.
even in the bundle core. The use of C8 crimps (that have been Another means of protecting against moisture is installing a
developed as part of the POWERLINE Aluminium series) allows secondary insulation on the contact area. Depending on the
for the best possible electrical values (low contact resistance) field of application, mechanical load, and environmental
and mechanical extraction forces to be reached. conditions, a cold-, a roll-, or a hot-shrink tube can be used. The
best protection results are achieved by shrink tubes with inside
adhesive. At the same time, the electrical contacts should be
Compatibility with electrochemical precious metals
thoroughly inspected during regularly scheduled maintenance.
When it comes to specifying electrical connection components,
the corrosive reactions of aluminium in the presence of other
47
ALUMINIUM AS A CONDUCTOR MATERIAL
Decreasing connection strength due to creepage
Finally, the creepage behaviour of aluminium is something that

must be considered. Aluminium is a softer metal than copper
and tends to expand or stretch over time, especially when
subjected to higher pressure and temperature. Classic crimp
connections suffering from creepage lose strength and would no
longer be reliable to ensure proper connectivity. HELUKABEL’s
C8 crimp exhibits a filling degree of 95 percent, which can not
be obtained with conventional crimp connections. The described
expansion/stretch process is compensated with outstanding
extraction values. At the same time, we recommend performing
regular maintenance and inspection on all clamping points in
accordance with their load levels.
C8-Crimp Connection
C8-Crimp
48
HELU-S-PK-AL-DIN Aluminium compression cable lug - straight
Compression cable lug Material
HELU-S-PK-AL-DIN AL 99,5
Uninsulated, straight tubular cable lug in eye Surface: bare
type design made of aluminium. High quality
version for reliable crimping. Designed for Note
conductor type RM acc. to DIN 48201 and • Code type indicates the required hexagonal
circulary reshaped conductors. crimping insert.
• Sleeves are prefilled with contact grease and
sealed with plastic plug
Dimensions
a Diameter of the bore
d Inner diameter of the cable inclusion
b Flange width
l Length to middle of the bore
Part no. Type Cross-section a d b l Code Weight Unit Net EUR/100 items at a purchase of

RM/SM - SE mm mm mm mm type kg / 1000 up to 100 101 - 500 501 - 1000
mm² items
907865 HELU-S-PK-AL-DIN 16-8 16,0 - 25,0 8,4 5,6 16,0 52,0 12 9,6 50 o. r. o. r. o. r.
906469 HELU-S-PK-AL-DIN 300-12 300,0 13,0 23,3 50,0 125,0 38 205,4 5 o. r. o. r. o. r.
Dimensions and specifications may be changed without prior notice. o. r. = on request
14 49
HELU-S-PK-AL-FG compression cable lug, FG, extruded, straight ring design
Technical Data Note

Material: Aluminium AL 99,5 􁃀􀀃· Sleeve filled with contact grease and sealed with plastic plug
Surface: bare or tinned 􁃀􀀃· Strain-relieved for aluminium conductors
Special feature: smaller connecting flange (b) than 􁃀􀀃· DIN 46329
DIN compression cable lugs
HELU-S-PK-AL-FG
Cross section Dimension in mm
Part no. Hole
mm2 Key figures
bright M d1 d3 d2 b l a
rm/sm*
906539 95 10 22 13,2 22,0 10,5 25 75 56
906540 95 12 22 13,2 22,0 13,0 25 75 56
906541 120 10 22 14,7 14,7 10,5 30 80 56
906542 120 12 22 14,7 14,7 13,0 30 80 56
906543 120 16 22 14,7 14,7 17,0 30 80 56
906544 150 10 25 16,3 25,0 10,5 30 90 60
906545 150 12 25 16,3 25,0 13,0 30 90 60
906546 150 16 25 16,3 25,0 17,0 30 90 60
906547 185 10 28 18,3 28,5 10,5 30 91 60
906548 185 12 28 18,3 28,5 13,0 30 91 60
906549 185 16 28 18,3 28,5 17,0 30 91 60
906550 240 12 32 21,0 32,0 13,0 38 103 70
906551 240 16 32 21,0 32,0 17,0 38 103 70
906552 240 20 32 21,0 32,0 21,0 38 103 70
906553 300 12 34 23,3 34,0 13,0 38 103 70
906554 300 16 34 23,3 34,0 17,0 38 103 70
906555 300 20 34 23,3 34,0 21,0 38 103 70
906556 400 12 38 26,0 38,5 13,0 38 116 73
906557 400 16 38 26,0 38,5 17,0 38 116 73
906558 400 20 38 26,0 38,5 21,0 38 116 73
906559 500 12 44 29,0 44,0 13,0 44 122 79
906560 500 16 44 29,0 44,0 17,0 44 122 79
906561 500 20 44 29,0 44,0 21,0 44 122 79
rm = round cable multi-wire Other dimensions available on request. Subject to technical changes.
sm = sector cable multi-wire Prices available on request.
50
HELU-S-PK-AL/CU
HELU-S-PK-AL/CU Aluminium/copper

Copper compression cable lug – straight
compression cable lug - straight
Compression cable lug Material
HELU-S-PK-AL/CU Socket: Al 99,5 and Cu acc. to DIN EN 13601
Non-insulated, straight compression lug in eye Surface: bare
type design made of aluminium. High quality
version for reliable crimping. Designed for Note
conductor type RM and circulary reshaped • Code type indicates the required hexagonal
conductors. crimping insert.
• Al-sleeves are prefilled with contact grease
and sealed with plastic plugs

Dimensions
a Diameter of the boring
b Flange width
l Length
Cross-section Weight Net EUR/100 items at a purchase of
Drilling a d b l Code
Part no. mm²
M mm mm mm mm Typ
kg/1000 Unit
up to 500 501-1000 1001-5000
rm/sm se items
Part no. Cross-section Boring a d b l Code Weight Unit Net EUR/100 items at a purchase of
907568 10
RM/SM - SE - M 8 mm8,4 mm5,0 mm20 mm50 10
type 26,5
kg / 1000 25 up to 500 o.r. 501 - 1000o.r. 1001 - 5000o.r.
907569 16
mm² 25 8 8,4 5,6 20 60 12 35,4
items 25 o.r. o.r. o.r.
907570
907568 16 10 - - 25 10
8 10,5
8,4 5,6
5,0 20
20,0 6050,0 12
10 34,2
26,5 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907571
907569 25 16 - 2535 88 8,4
8,4 6,8
5,6 20
20,0 6560,0 12
12 35,7
35,4 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907572
907570 25 16 - 2535 10
10 10,5
10,5 6,8
5,6 20
20,0 6560,0 12
12 34,4
34,2 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907573
907571 25 25 - 3535 12
8 13,0
8,4 6,8
6,8 26
20,0 6765,0 12
12 44,5
35,7 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907574
907572 35 25 - 3550 108 8,4
10,5 8,0
6,8 20
20,0 7565,0 14
12 45,5
34,4 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907575
907573 35 25 - 3550 10
12 10,5
13,0 8,0
6,8 20
26,0 7567,0 14
12 44,2
44,5 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907576
907574 35 35 - 5050 12
8 13,0
8,4 8,0
8,0 26
20,0 7575,0 14
14 51,5
45,5 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907577
907575 50 35 - 5070 108 8,4
10,5 9,8
8,0 20
20,0 7575,0 16
14 48,7
44,2 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907578
907576 50 35 - 5070 10
12 10,5
13,0 9,8
8,0 20
26,0 7575,0 16
14 47,2
51,5 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907579
907577 50 50 - 7070 12
8 13,0
8,4 9,8
9,8 26
20,0 7575,0 16
16 59,9
48,7 25 25 o. r. o.r. o. r. o.r. o. r. o.r.
907580
907578 70 50 - 7095 108 8,4
10,5 11,29,8 26
20,0 8575,0 18
16 61,9
47,2 25 10 o. r. o.r. o. r. o.r. o. r. o.r.
907581
907579 70 50 - 7095 10
12 10,5
13,0 11,29,8 26
26,0 8575,0 18
16 73,7
59,9 25 10 o. r. o.r. o. r. o.r. o. r. o.r.
907582
907580 70 70 - 9595 12
8 13,0
8,4 11,2
11,2 26
26,0 8585,0 18
18 73,7
61,9 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907583
907581 70 70 - 9595 16
0 17,0
10,5 11,2
11,2 30
26,0 8810,0 18
18 81,0
73,7 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907584
907582 95 70 - 95
120 08 8,4
13,0 13,2
11,2 26
26,0 8685,0 22
18 102,9
73,7 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907585
907583 95 70 - 95
120 10
16 10,5
17,0 13,2
11,2 26
30,0 8688,0 22
18 105,9
81,0 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907586
907584 9595 - 120
120 12
8 13,0
8,4 13,2
13,2 26
26,0 8686,0 22
22 103,4
102,9 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907587
907585 9595 - 120
120 16
10 17,0
10,5 13,2
13,2 30
26,0 8886,0 22
22 109,9
105,9 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907588
907586 12095 - 120
150 128 8,4
13,0 14,7
13,2 26
26,0 8886,0 22
22 106,8
103,4 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907589
907587 12095 - 120
150 10
16 10,5
17,0 14,7
13,2 26
30,0 8888,0 22
22 106,8
109,9 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907590
907588 120120 - 150
150 12
8 13,0
8,4 14,7
14,7 26
26,0 8888,0 22
22 104,5
106,8 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907591
907589 120120 - 150
150 16
10 17,0
10,5 14,7
14,7 30
26,0 9088,0 22
22 114,5
106,8 10 10 o. r. o.r. o. r. o.r. o. r. o.r.
907592
907590 150120 - 150
185 128 8,4
13,0 16,3
14,7 30
26,0 100 88,0 25
22 138,8
104,5 10 5 o. r. o.r. o. r. o.r. o. r. o.r.
906478
907591 150120 - 150
185 10
16 10,5
17,0 16,3
14,7 30
30,0 100 90,0 25
22 138,0
114,5 10 5 o. r. o.r. o. r. o.r. o. r. o.r.
906172
907592 150150 - 185
185 12
8 13,0
8,4 16,3
16,3 30
30,0 100
100,0 25
25 135,7
138,8 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906173
906478 150150 - 185
185 16
10 17,0
10,5 16,3
16,3 30
30,0 100
100,0 25
25 128,8
138,0 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
907593
906172 185150 - 185
240 128 8,4
13,0 18,3
16,3 30
30,0 102
100,0 28
25 183,7
135,7 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906479
906173 185150 - 185
240 10
16 10,5
17,0 18,3
16,3 30
30,0 102
100,0 28
25 176,1
128,8 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906480
907593 185185 - 240
240 12
8 13,0
8,4 18,3
18,3 30
30,0 102
102,0 28
28 173,1
183,7 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906481
906479 185185 - 240
240 16
10 17,0
10,5 18,3
18,3 36
30,0 105
102,0 28
28 196,8
176,1 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906482
906480 185185 - 240
240 128 21,0
13,0 18,3
18,3 36
30,0 105
102,0 28
28 189,7
173,1 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906483
906481 240185 - 240
300 10
16 10,5
17,0 21,0
18,3 30
36,0 112
105,0 32
28 204,1
196,8 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906185
906482 240185 - 240
300 12
8 13,0
21,0 21,0
18,3 30
36,0 112
105,0 32
28 204,1
189,7 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906484
906483 240240 - 300
300 16
10 17,0
10,5 21,0
21,0 36
30,0 115
112,0 32
32 225,8
204,1 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906485
906185 240240 - 300
300 20
12 21,0
13,0 21,0
21,0 36
30,0 115
112,0 32
32 218,5
204,1 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906486
906484 300240 - 300- 10
16 10,5
17,0 23,3
21,0 30
36,0 115
115,0 34
32 218,4
225,8 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906487
906485 300240 - 300- 12
20 13,0
21,0 23,3
21,0 30
36,0 116
115,0 34
32 226,4
218,5 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906488

300 - 16 17,0 23,3 36 116 34 232,2 5 o.r. o.r. o.r.
906489 300 - 20 21,0 23,3 36 116 34 225,0 5 o.r. o.r. Continuation
o.r.
906490 400 - 10 10,5 26,0 36 125 38 328,7 5 o.r. o.r. o.r.
51
15
HELU-S-PK-AL/CU Copper compression cable lug – straight

Part no. Cross-section
Cross-section Boring a d b l Code Weight
Weight Unit Net EUR/100 items at a purchase of
Net EUR/100 items at a purchase of
Drilling a d b l Code
Part no. mm²
RM/SM - SE M mm mm mm mm type kg/1000
kg / 1000 Unit up to 500 501 - 1000 1001 - 5000
M mm mm mm mm Typ up to 500 501-1000 1001-5000
mm²
rm/sm se items
items
906486
906212 400 300 - - - 1012 10,5
13,0 23,3
26,0 30,0
36 115,0
125 34
38 218,4
332,7 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906487
906174 400 300 - - - 1216 13,0
17,0 23,3
26,0 30,0
36 116,0
125 34
38 226,4
352,6 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906488
906175 400 300 - - - 1620 17,0
21,0 23,3
26,0 36,0
36 116,0
125 34
38 232,2
341,5 5 5 o. r. o.r. o. r. o.r. o. r. o.r.
906489
906491 500 300 - - - 2010 21,0
10,5 23,3
29,0 36,0
44 116,0
140 34
44 225,0
437,1 5 1 o. r. o.r. o. r. o.r. o. r. o.r.
906490
906492 500 400 - - - 1012 10,5
13,0 26,0
29,0 36,0
44 125,0
140 38
44 328,7
433,3 5 1 o. r. o.r. o. r. o.r. o. r. o.r.
906212
906493 500 400 - - - 1216 13,0
17,0 26,0
29,0 36,0
44 125,0
140 38
44 332,7
428,3 5 1 o. r. o.r. o. r. o.r. o. r. o.r.
906174
906494 500 400 - - - 1620 17,0
21,0 26,0
29,0 36,0
44 125,0
140 38
44 352,6
420,8 5 1 o. r. o.r. o. r. o.r. o. r. o.r.
906175
907594 625 400 - - - 2012 21,0
13,0 26,0
35,0 36,0
50 125,0
177 38
52 341,5
630,1 5 1 o. r. o.r. o. r. o.r. o. r. o.r.
906491
907595 625 500 - - - 1016 10,5
17,0 29,0
35,0 44,0
50 140,0
177 44
52 437,1
770,0 1 1 o. r. o.r. o. r. o.r. o. r. o.r.
906492
907596 625 500 - - - 1220 13,0
21,0 29,0
35,0 44,0
50 140,0
177 44
52 433,3
763,0 1 1 o. r. o.r. o. r. o.r. o. r. o.r.
906493 500 - - 16 17,0 29,0 44,0 140,0 44 428,3 1 o. r. o. r. o. r.
906494 500 - - 20 21,0 29,0 44,0 140,0 44 420,8 1 o. r. o. r. o. r.
907594 625 - - 12 13,0 35,0 50,0 177,0 52 630,1 1 o. r. o. r. o. r.
907595 625 - - 16 17,0 35,0 50,0 177,0 52 770,0 1 o. r. o. r. o. r.
907596 625 - - 20 21,0 35,0 50,0 177,0 52 763,0 1 o. r. o. r. o. r.

52
16
HELU-S-PV-AL-DIN Aluminium press connector

Press connector Material Technical data

HELU-S-PV-AL-DIN Socket: Al 99,5 Temperature range: up to +120°C
Press connector for strain-relieved connections Surface: bare
of conductors designed acc. to DIN 46267 part
2. Note
• Code type indicates the required hexagonal
crimping insert.
• Part No. 907835 is not standardized.
• Sleeves are prefilled with contact grease and
sealed with plastic plug.
Dimensions
l Length

Part no. Cross-section
Cross-section d l Code Weight Unit Net EUR/100 items at a purchase of
d l Net EUR/100 Items at a purchase of
Part no. RM/SM - SE
mm² mm mm type Code kg / 1000 Gewicht up to 100
Unit 101 - 500 501 - 1000
mm² mm mm Typ items kg/1000 Items up to 500 501-1000 1001-5000
907835 rm/sm16 - 25 se 5,6 55,0 12 13,4 50 o. r. o. r. o. r.
907835
906511 1625 - 35 25 6,8 5,6 70,055 12 12 15,4 13,4 50 50 o. r. 108,20 o. r. 100,40 77,30
o. r.
906511
906512 2535 - 50 35 8,0 6,8 70,0
85,0 14 12 28,5 15,4 50 50 o. r. 110,70 o. r. 102,80 79,10
o. r.
906512
906513 3550 - 70 50 10,0 8,0 85,0
85,0 16 14 34,0 28,5 25 50 o. r. 114,50 o. r. 106,30 81,80
o. r.
906513
906514 5070 - 95 70 11,510,0 85,0
105,0 18 16 55,9 34,0 25 25 o. r. 130,40 o. r. 121,10 93,10
o. r.
906514
906515 7095 - 120 95 13,211,5 105,0
105,0 22 18 82,1 55,9 10 25 o. r. 168,80 o. r. 156,70 120,60
o. r.
906515
906516 95
120 - 150 120 14,713,2 105,0
105,0 22 22 86,4 82,1 10 10 o. r. 230,00 o. r. 213,60 164,30
o. r.
906516
906406 120
150 - 185 150 16,314,7 105,0
125,0 25 22 111,3 86,4 10 10 o. r. 232,20 o. r. 215,60 165,80
o. r.
906406
906517 150
185 - 240 185 18,516,3 125,0
125,0 28 25 143,5 111,3 10 10 o. r. 263,60 o. r. 244,80 188,30
o. r.
906517
906518 185
240 - 300 240 21,018,5 125,0
145,0 32 28 191,7 143,5 10 10 o. r. 392,20 o. r. 364,20 280,20
o. r.
906518
906519 240300 - - 300 23,321,0 145,0
145,0 34 32 227,1 191,7 10 10 o. r. 478,60 o. r. 444,40 341,90
o. r.
906519
906520 300400 - - - 26,023,3 145,0
210,0 38 34 359,0 227,1 5 10 o. r. 858,60 o. r. 797,30 613,30
o. r.
906520
906521 400500 - - - 29,026,0 210,0
210,0 44 38 455,0 359,0 5 5 o. r. 2042,90 o. r.1897,00 1459,20
o. r.
906521
500 - 29,0 210,0 44 455,0 5 2311,30 2146,20 1650,90
53
19
HELU-S-PV-AL/CU
HELU-S-PV-AL/CU Aluminium / Copper press connector

Aluminium / Copper press connector

Press Connector

Material Technical data
Press Connector
HELU-S-PV-AL/CU

Material
Socket: Al 99,5 and Cu acc. to DIN EN 13601 Technical data
Temperature range: up to +120°C
Press Connector
Press connector for aluminium conductors, strain Material
HELU-S-PV-AL/CU

Socket: Al 99,5 and Cu acc. to DIN EN 13601
Surface: bare Technical data
HELU-S-PV-AL/CU
Master: '906049', Socket: Al 99,5 and Cu acc. to DIN EN 13601
Surface: bare
ProductGroup: 'PG6784', Layout: 'L1033_1'
Press connector for aluminium conductors, strain
relieved
Press Connector Material
Technical data
Press connector for aluminium conductors, strain
relieved Surface: bare
Note
HELU-S-PV-AL/CU
relieved
Socket: Al 99,5 and Cu acc. to DIN EN 13601
Note

Al-sleeves are prefilled with contact grease and

Surface: bare
Press connector for aluminium conductors, strain Al-sleeves are prefilled with contact grease and
Note
relieved
Al-sleeves are prefilled with contact grease and
Note
KAC-U Bi-metallic washer Al-sleeves are prefilled with contact grease and
Dimensions

d1
Dimensions
Inner diameter of the cable inclusion,
d1Dimensions
copper side
d2
d1 copper side
Dimensions
d2 copper side
aluminium side
d1ld2 Inner diameter of the cable inclusion,
aluminium side
Length

l copper side
aluminium side
Length

d2 l Inner diameter of the cable inclusion,
Length
Part no.
Cross-section Cross-section Code d1 d2 l Weight Unit Net EUR/100 items at a purchase of
aluminium side
AL CU type CU AL mm kg / 1000 up to 100 101 - 500 501 - 1000

Part no.
Cross-section
RM/SM - SE
Cross-section
SE
Code
AL / CU
d1
mm
d2
mm
l Weight
items
Unit
l Net EUR/100 items at a purchase of
Length
Part no.
AL
Cross-section CU
Cross-section type
Code CU
d1 AL
d2 mm
l kg / 1000
Weight Unit up to 100 101 - 500
Net EUR/100 items at a purchase of501 - 1000
mm²
RM/SM - SE mm²
SE AL / CU mm mm items

907836
AL
mm² 16 - 25
CU
mm² 6
type
12 / 5
CU
3,7
AL
5,6
mm
45,0
kg / 1000
9,2 25
up to 100
o. r.
101 - 500
o. r.
501 - 1000
o. r.
Part no. RM/SM - SE
Cross-section SE
Cross-section AL / CU
Code mm
d1 mm
d2 l 45,0 items
Weight Unit Net EUR/100 items at a purchase of
907837
907836 16
16 - 25
- 25 10
6 12
12 / 6
/ 5 4,4
3,7 5,6
5,6 45,0 9,4
9,2 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
mm²
AL mm²
CU type CU AL mm kg / 1000 up to 100 101 - 500 501 - 1000
907838
907837 16 - 25
16 - 25 16
10 12 / 6
12 / 8 5,5
4,4 5,6
5,6 56,0
45,0 15,8
9,4 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907836 16 - 25
RM/SM - SE SE 6 12 / 5
AL / CU mm3,7 5,6
mm 45,0 9,2
items 25 o. r. o. r. o. r.
907839
907838 25 - 35
16 10 12 / 6 4,4 6,8 51,0 9,9 25 o. r. o. r. o. r.
907837 mm² 16 - 25
- 25 mm²
16
10 12
12 / 8
/ 6 5,5
4,4 5,6
5,6 56,0
45,0 15,8
9,4 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907840
907839 25 - 35
25 - 35 16
10 12 / 6
12 / 8 5,5
4,4 6,8
6,8 61,0
51,0 16,1
9,9 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907838
907836 16
16 - 25
- 25 16
6 12
12 / 8
/ 5 5,5
3,7 5,6
5,6 56,0
45,0 15,8
9,2 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907841
907840 25
25 - 35
- 35 25
16 12
12 / 10
/ 8 7,0
5,5 6,8
6,8 62,0
61,0 19,2
16,1 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907839
907837 25
16 - 35
- 25 10
10 12
12 / 6
/ 6 4,4
4,4 6,8
5,6 51,0
45,0 9,9
9,4 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907842
907841 35 - 35
25 - 50 16
25 14 / 10
12 / 8 5,5
7,0 8,0
6,8 71,0
62,0 21,2
19,2 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907840
907838 25
16 - 35
- 25 16
16 12
12 / 8
/ 8 5,5
5,5 6,8
5,6 61,0
56,0 16,1
15,8 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907843
907842 35 - 50
35 - 50 25
16 14 / 8
14 / 10 7,0
5,5 8,0
8,0 71,0
71,0 24,1
21,2 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907841
907839 25
25 - 35
- 35 25
10 12
12 / 10
/ 6 7,0
4,4 6,8
6,8 62,0
51,0 19,2
9,9 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907844
907843 35 - 50
35 - 50 35
25 14 / 10
14 / 12 8,2
7,0 8,0
8,0 70,0
71,0 29,9
24,1 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907842
907840 35
25 - 50
- 35 16
16 14
12 / 8
/ 8 5,5
5,5 8,0
6,8 71,0
61,0 21,2
16,1 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907845
907844 50
35 - 70
- 50 25
35 16
14 / 10
/ 12 7,0
8,2 9,8
8,0 71,5
70,0 26,6
29,9 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907843
907841 35
25 - 50
- 35 25
25 14
12 / 10
/ 10 7,0
7,0 8,0
6,8 71,0
62,0 24,1
19,2 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907846
907845 50 - 70
50 - 70 35
25 16 / 10
16 / 12 8,2
7,0 9,8
9,8 71,5
71,5 33,4
26,6 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907844
907842 35
35 - 50
- 50 35
16 14
14 / 12
/ 8 8,2
5,5 8,0
8,0 70,0
71,0 29,9
21,2 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907847
907846 50 - 70
50 - 70 50
35 16 / 12
16 / 14 10,0
8,2 9,8
9,8 71,5
71,5 43,5
33,4 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907845
907843 50
35 - 70
- 50 25
25 16
14 / 10
/ 10 7,0
7,0 9,8
8,0 71,5
71,0 26,6
24,1 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907848
907847 70 - 70
50 - 95 25
50 18 / 14
16 / 10 7,0
10,0 11,2
9,8 79,0
71,5 36,2
43,5 10
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907846
907844 50
35 - 70
- 50 35
35 16
14 / 12
/ 12 8,2
8,2 9,8
8,0 71,5
70,0 33,4
29,9 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907849
907848 70 - 95
70 - 95 35
25 18 / 10
18 / 12 8,2
7,0 11,2
11,2 79,0
79,0 42,2
36,2 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907847
907845 50
50 - 70
- 70 50
25 16
16 / 14
/ 10 10,0
7,0 9,8
9,8 71,5
71,5 43,5
26,6 25
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907850
907849 70
70 - 95
- 95 50
35 18
18 / 14
/ 12 10,0
8,2 11,2
11,2 85,0
79,0 53,3
42,2 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907848
907846 70
50 - 95
- 70 25
35 18
16 / 10
/ 12 7,0
8,2 11,2
9,8 79,0
71,5 36,2
33,4 10
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907851
907850 70 - 95
70 - 95 70
50 18 / 14
18 / 16 11,5
10,0 11,2
11,2 88,0
85,0 64,0
53,3 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907849
907847 70 - 95
50- 120
- 70 35
50 18
16 / 12
/ 14 8,2
10,0 11,2
9,8 79,0
71,5 42,2
43,5 10
25 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907852
907851 95
70 - 95 35
70 22 / 16
18 / 12 8,2
11,5 13,2
11,2 79,0
88,0 57,4
64,0 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907850
907848 70
70 - 95
- 95 50
25 18
18 / 14
/ 10 10,0
7,0 11,2
11,2 85,0
79,0 53,3
36,2 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907853
907852 95 - 120
95 - 120 50
35 22 / 12
22 / 14 10,0
8,2 13,2
13,2 85,0
79,0 69,1
57,4 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907851
907849 70
70 - 95
- 95 70
35 18
18 / 16
/ 12 11,5
8,2 11,2
11,2 88,0
79,0 64,0
42,2 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907854
907853 95 - 120
95 - 120 70
50 22 / 14
22 / 26 11,5
10,0 13,2
13,2 87,0
85,0 78,9
69,1 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907852
907850 95 - 120
70- 120
- 95 35
50 22
18 / 12 8,2 13,2 79,0 57,4 10 o. r. o. r. o. r.
907855
907854 95
95 - 120 95
70 22 / 14
22 / 18
/ 26
10,0
13,5
11,5
11,2
13,2
13,2
85,0
94,0
87,0
53,3
98,8
78,9
10
10
10
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
907853
907851 95
70- 120
- 95 50
70 22
18 / 14
/ 16 10,0
11,5 13,2
11,2 85,0
88,0 69,1
64,0 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907856
907855 120 - 150
95 - 120
- 120 50
95 22 / 14
22 / 26
/ 18 10,0
13,5 14,7
13,2 87,0
94,0 66,5
98,8 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
907854
907852 95
95 - 120 70
35 22
22 11,5 13,2 87,0 78,9 10 o. r. o. r. o. r.
907857 120 - 150 70 22 / 12
/ 16 8,2
11,5 13,2
14,7 79,0
89,0 57,4
76,1 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
Washer KAC-U
907856
907855
907853
907858
907857
120
95
120
120
- 150
95 - 120
- 120
- 150
- 150
50
95
50
95
70
22
22
22
22
/ 14
22 / 18
/ 14
/ 18
/ 16
Material
10,0
13,5
10,0
13,5
11,5
14,7
13,2
13,2
14,7
14,7
87,0
94,0
85,0
97,0
89,0
66,5
98,8
69,1
97,7
76,1
10
10
10
10
10
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
907856
907854 120
95 - 150
- 120 50
70 22
22 / 14
/ 26 10,0
11,5 14,7
13,2 87,0
87,0 66,5
78,9 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
Bi-metallic washer for the processing of
907859
907858 120 - 150
120 - 150 120
95 22 / 18
22 / 20 E-Al, one side copper plated
15,5
13,5 14,7
14,7 98,0
97,0 108,3
97,7 10
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
aster: '907836',
906460 ProductGroup: 'PG7756',
907857
907855 120
150
- 150
95 - 120
- 185 70 Layout: 'L138'
70
95 22
22 / 16
25 / 18
/ 16
11,5
13,5
11,5
14,7
13,2
16,3
89,0
94,0
101,0
76,1
98,8
95,9
10
10 5
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
aluminium-copper materials.
907859
907858
907856
906495
120
120
120
150
- 150
- 150
- 150
- 185
120
95
50
95
22
22
22
25
/ 20
/ 18
/ 14
/ 18
15,5
13,5
10,0
13,5
14,7
14,7
14,7
16,3
98,0
97,0
87,0
108,0
108,3
97,7
66,5
116,6
10
10
10 5
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
906460 150 - 150
- 185 70 25 / 20
/ 16 11,5 16,3 101,0 95,9 5 o. r. o. r. o. r.
Only for use in dry areas.
907859
907857
906209
906495
120
120
150 - 150
150 - 185
- 185
120
70
120
95
22
22
25 / 16
25 / 20
/ 18
15,5
11,5
15,5
13,5
14,7
14,7
16,3
16,3
98,0
89,0
108,0
108,0
108,3
76,1
125,9
116,6
10
10
55
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
906460
907858 150
120 - 185
- 150 70
95 25
22 / 16
/ 18 11,5
13,5 16,3
14,7 101,0
97,0 95,9
97,7 5
10 o. r.
o. r. o. r.
o. r. o. r.
o. r.
906496
906209 150 - 185
150 - 185 150
120 25 / 20
25 / 22 17,0
15,5 16,3
16,3 113,0
108,0 155,0
125,9 55 o. r.
o. r. o. r.
o. r. o. r.
o. r.
906495
907859 150
120 - 185 95 25 / 18 13,5 16,3 108,0 116,6 5 o. r. o. r. o. r.
906497
906496 185 - 150
150 - 240
- 185
120
95
150
22
28 / 20
25 / 18
/ 22
15,5
13,5
17,0
14,7
18,3
16,3
98,0
108,0
113,0
108,3
130,0
155,0
10
55 o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
906209
906460 150
150 - 185
- 185 120
70 25
25 / 20
/ 16 15,5
11,5 16,3
16,3 108,0
101,0 125,9
95,9 55 o. r.
o. r. o. r.
o. r. o. r.
o. r.
906498
906497 185 - 240
185 - 185
- 240 120
95 28 / 20
28 / 22
/ 18 15,5
13,5 18,3
18,3 108,0
108,0 140,1
130,0 5 o. r. o. r. o. r.
906496
906495
906499
150
150
185 - 185
- 240
150
95
150
25
25
28 / 18
/ 22
17,0
13,5
17,0
16,3
16,3
18,3
113,0
108,0
113,0
155,0
116,6
169,3 5555 o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
906498
906497 185
185 - 240
- 240 120
95 28
28 / 20
/ 18 15,5
13,5 18,3
18,3 108,0
108,0 140,1
130,0 5 5 o. r.
o. r. o. r.
o. r. o. r.
o. r.
906209 150
185 - 185 120 25
28 / 20 15,5 16,3 108,0 125,9 Dimensions
5 o. r. o. r. o. r.
906500
906499 185 - 240
- 240 185
150 28 / 25
/ 22 19,0
17,0 18,3
18,3 116,0
113,0 185,3
169,3 55 o. r.
o. r. o. r.
o. r. o. r.
o. r.
906498
906496 185
150 - 240 120 28 / 20 15,5 18,3 108,0 140,1 5 o. r. o. r. o. r.
906501
906500 240 - 185
185 - 300
- 240
150
120
185
25
32 / 22
28 / 20
/ 25
17,0
15,5
19,0
16,3
21,0
18,3
113,0
120,0
116,0
155,0
173,6
185,3 D 55555 o. r.
o. r.
Outer diameter
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
906499
906497 185
185 - 240
- 240 150
95 28
28 / 22
/ 18 17,0
13,5 18,3
18,3 113,0
108,0 169,3
130,0 o. r.
o. r. o. r.
o. r. o. r.
o. r.
906502
906501 240 - 300
240 - 300 150
120 32 / 20
32 / 22 17,0
15,5 21,0
21,0 124,0
120,0 200,8
173,6 5 o. r. o. r. o. r.
906500
906498
906503
906502
185
185
240
- 240
240 - 240
- 300
- 300
185
120
185
150
28
28
32
/ 25
32 / 20
/ 25
/ 22
19,0
15,5
19,0
17,0
18,3
18,3
21,0
21,0
116,0
108,0
127,0
124,0
185,3
140,1
218,4
200,8
d 55555 o. r.
Inner diameter
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
906501
906499
906504
906503
240
185
240
- 300
- 240
- 300
240 - 300
- 300
120
150
240
185
32
28
32
/ 20
/ 22
/ 28
32 / 22
/ 25
15,5
17,0
21,5
19,0
21,0
18,3
21,0
21,0
120,0
113,0
132,0
127,0
173,6
169,3
280,0
218,4 h 55555 o. r.
Height o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
906502
906500 240
185 150 32 17,0 21,0 l 124,0 200,8 o. r. o. r.
Part no.

906505
906504 300- 240
Cross-section
240 - -
- 300
185
Cross-section
150
240
28
34 / 25
Code
32 / 22
/ 28 d119,0
17,0
21,5
18,3
d2
23,3
21,0
116,0
124,0
132,0
185,3
Weight
205,1
280,0 Unit 5
55 o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
906503
906501 AL 240
240 - 300
- 300 CU 185
120 32
32
type/ 25
/ 20 CU19,0
15,5 21,0
21,0
AL mm 127,0
120,0 218,4
173,6
kg / 1000 55 up to 100o. r.
o. r. 101 - 500o. r.
o. r. o. r.
o. r.
501 - 1000
906504
906506
906505 300 - -
300
240
- -
- 300
185
150 34 / 22
34 / 25 19,0
17,0 23,3
23,3 128,0
124,0 225,8
205,1 55 o. r.
o. r. o. r.
o. r. o. r.
o. r.
906502
906507
Part no.
906506
240
300- 300
RM/SM - SE
300 - -
Size
- - SE240
150
240
185
32
32
34
/ 28
34 / 22
Inner ØAL / CU
/ 28
/ 25 mm21,5
17,0
21,5
Outer Ø
19,0
21,0
21,0
mm
23,3 Thickness
23,3
132,0
124,0
134,0
128,0
280,0
200,8
items
290,0
Unit
225,8
55 5
o. r.
o. r.
o. r.
5 o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
o. r.
906505
906503 mm² 300
240 - -
- 300 mm²150
185 34
32 / 22
/ 25 17,0
19,0 23,3
21,0 124,0
127,0 205,1
218,4 55 o. r.
o. r. o. r.
o. r. o. r.
o. r.
906508
906507 300
300 - -
- - 300
240 mm 34 / 32
34 / 25
/ 28 mm 24,5
21,5 23,3
23,3 mm 144,0
134,0 349,0
290,0 5
up to 100
5 o. r.
101 - 500
o. r. o. r. o. r.
501 - 1000 o. r.
o. r. o. r.
906506
906504
906509 300- 300
240
400 - -
- - 185
240
185 34
32/ 25
/ 28 19,0
21,5 23,3
21,0 128,0
132,0 225,8
280,0 55 o. r.
o. r. o. r.
o. r. o. r.
8,5 38 19,0 26,0 131,0 267,0 15 o. r. o. r. o. r. o. r.

906049
906508
906507 300M8
300 - - x 1,5
- - 300
240 34 / 28
34 / 32 18,0
24,5
21,5 23,3
23,3 1,0 144,0
134,0 10349,0
290,0 5 o. r. o. r.
o. r. o. r. o. r.
o. r. o. r.
o. r.
906505
906210 300- -
400 - - 150
240 34/ 28
/ 22 17,0 23,3 124,0 205,1 15 o. r. o. r. o. r. Continuation
o. r.
906050 300M10
- - x 1,5 11,0 38 21,5
22,0 26,0
23,3 2,0
135,0 329,0
10 o. r.
o. r. o. r.
o. r. o. r. o. r.

906508
906506
906510 300
400 - -
- - 300
185
300 34 / 25
34 / 32 24,5
19,0 23,3 144,0
128,0 349,0
225,8 15 5 o. r. o. r.
o. r. o. r.
o. r.
906051
M12 x 1,5 13,0 38 / 32 24,5
28,0 26,0 2,0 145,0 386,0
10 o. r. o. r. o. r. o. r. o. r. o. r.
Continuation
906507
907860 300- -
500 - - 240
240 34 / 28 21,5 23,3 134,0 290,0 15 o. r. o. r. o. r. o. r.
906052 M14 x 1,5 15,0 44 / 28 21,5
28,0 29,0 2,0 145,0 402,0
10 o. r. o. r. o. r. o. r. o. r.
Continuation
906508
907861 300- -
500 - - 300
300 34 / 32 24,5 23,3 144,0 349,0 15 o. r. o. r. o. r. o. r.
906053 M16 x 1,5 17,0 44 / 32 24,5
35,0 29,0 2,0 155,0 464,1
10 o. r. o. r. o. r. o. r. o. r.
907862
20 500 - - 400 44 / 38 27,5 29,0 173,0 643,6 1 o. r. o. r. o. r.

Continuation
20
o. r. = on request
o. r. = on request
20
54
20
HELU-S-PAB-AL-DIN Aluminium Compression Terminal Pin Type
Aluminium Compression Material a

Terminal Pin Type · Aluminium Alloy 99,5 l1
HELU-S-PAB-AL-DIN D d d3
Note
· Code type indicates the required hexagonal L
crimp insert
· AL-sleeves are prefilled with contact grease Dimensions
and sealed with plastic plug a depth of bore
d inner diameter, tube
d3 outer diameter, tube
D outer diameter, pin
l1 bolt length
L total length
cross section
Part no. Type a d d3 D l1 L key figures
mm²"
rm se mm mm mm mm mm mm Type
908301 HELU-S-PAB-AL-DIN 50 50 70 41,0 9,8 16,0 8 25 77 16
908302 HELU-S-PAB-AL-DIN 70 70 95 48,0 11,2 18,5 10 30 89 18
908303 HELU-S-PAB-AL-DIN 95 95 120 48,0 13,2 22,0 12 33 93 22
908304 HELU-S-PAB-AL-DIN 120 120 150 49,0 14,7 23,0 13 38 100 22
908305 HELU-S-PAB-AL-DIN 150 150 185 58,5 16,3 25,0 14 38 110 25
908306 HELU-S-PAB-AL-DIN 185 185 240 58,5 18,3 28,5 16 44 120 28
908307 HELU-S-PAB-AL-DIN 240 240 300 69,0 21,0 32,0 18 44 130 32
908308 HELU-S-PAB-AL-DIN 300 300 - 69,0 23,3 34,0 20 46 132 34
908309 HELU-S-PAB-AL-DIN 400 400 - 70,0 26,0 38,5 23 52 140 38
908310 HELU-S-PAB-AL-DIN 500 500 - 80,0 29,0 44,0 26 58 156 44
55
HELU-S-PAB-AL/CU-DIN Bimetalic Compression Terminal Pin Type
Bimetalic Compression Material a

Terminal Pin Type · Aluminium Alloy 99,5 (tube) and bare l1
HELU-S-PAB-AL/CU-DIN copper (pin) according to DIN EN 13601 D d d3
· Surface: bare
L
Note
· Code type indicates the required hexagonal Dimensions
crimp insert a depth of bore
· AL-sleeves are prefilled with contact grease d inner diameter, tube
and sealed with plastic plug d3 outer diameter, tube
D outer diameter, pin
l1 bolt length
L total length
cross section Weight

Part no. Type a d d3 D l1 L key figures Unit
mm²" kg/1000
rm se mm mm mm mm mm mm Type pcs.
pcs.
908191 HELU-S-PAB-AL/CU-DIN 16 16 35 26,0 5,6 12,0 6 20 56,0 12 15,40 25
908201 HELU-S-PAB-AL/CU-DIN 300 300 - 69,0 23,3 34,0 18 46 138,0 34 272,40 5
56
WK-SC-P Bolt Connector
Technical Data Design

Material: Aluminium alloy • with divider
Surface: tin plated • Conductor channel with transverse grooves and protection against
Dimensions: d1 = 42 mm conductor oxidation
d2 = 26.2 mm
L1 = 220 mm
These bolt connectors were developed especially for the HELUWIND® WK POWERLINE ALU and successfully tested according to
IEC– DIN EN 61238-1 Class A.
SICON bolt connector • No protrusions on the terminal body
185-400 + 500 mm² RE Al/Cu + 300 flex • Full utilization of the thread load carrying capacity for every
Thanks to the special design of the bolts, there are no predetermined conductor cross section
breaking points in the threads. Instead the bolt always reliably rips on • No special tool required
the surface of the terminal body. • Gentle shearing off of the shear bolt makes tightening easier
fine-wire 185 - 240 (300 max. Ø 26 mm) 185 - 240 (300 max. Ø 26 mm)
SM 120° 185 (240 pressed round) 185 (240 pressed round)
SE 120° 185 - 240
SM 90° 185 - 240 185 - 240
SE 90° 185 - 240
RE 185 - 500 185 - 500
RMV 185 - 400 185 - 400
RM 185 - 400 185 - 400
Conductor types as per DIN 60228 - 09/2005 Cross section range: aluminium conductor Cross section range: copper conductor
Other conductor cross sections and dimensions on request.
SICON –
The first stepless shear bolt 1
1 A standard hexagonal wrench works on a threaded pin which will

be screwed into the hole of the stepless compression bolt. The
traction is not interrupted by any step or notch on the bolt.
2 When screwing in the SICON bolt, the pressure plate loosens on the
bottom of the bolt. The bolt now turns on this plate; compared to 2
conventional bolts, no head friction occurs on the conductor. The
bolt´s torque generates the contact pressure almost independently
of the conductor material. This way, a significantly higher contact
pressure is achieved for Aluminium conductors and even fine-wired
conductors are not damaged.
3 The SICON bolt continues to turn until the shearing moment is

3
reached. When screwed in, the thrust bolt is tensioned; on reaching
the shearing moment, it stretches axially and tears. Compared with
conventional shear bolts, the bolt breaks very smoothly.
4 The SICON bolt always shears directly on the surface of the terminal
body. This ensures that the protrusion is always minimized, irres-
pective of the conductor to be connected.
57
WK-SC-T Shear Bolt Connector
Bolt connector with shear bolts for HELUWIND® WK POWERLINE ALU fine-wire aluminium conductors.
A connection technology with dual shear bolts, especially developed for the WK POWERLINE ALU series. This newly-developed bolt technology
differs from conventional techniques as the aluminium conductor is contacted in a 2-step-procedure. First of all, the dual bolt technology fastens
the fine-wire aluminium conductor. As a second step a mandrel is inserted into the conductor, what completes the conductor’s crucial sealing and
contacting.
Properties
• Easy and secure connection system for flexible Cl. 5 aluminium cables
tested according to IEC-61238-1 Class A.
• New patented two-step shear off bolts provide predetermined torque &
ensure reliable and secure contact without damaging fine aluminium strands.
• Easier and faster installation - no tools required.
• Available for cable cross sections 70 mm² through 500 mm².
• Dual connection technology available for connecting the
HELUWIND® WK POWERLINE ALU series.
Optional: Reduction Connector

HELUWIND® WK POWERLINE ALU series to Cl. 2 aluminium
HELUWIND® WK POWERLINE ALU series to Cl. 5 copper
Part no. and prices on request.
A B
AL CU
Diameter range
table
185/300 300
mm² 150/400 150/400 150/240 150 / 400 150/185
(300 with 90°) (Class 5)
A
Ø mm 13,7 / 24,6 12,9 / 22,2 13,7 / 24,6 23,5 / 25
400
mm²
(Class 5)
B
Ø mm 27 / 29
58
WK-SL-T Shear Bolt Cable Lug
Bolt cable lug with shear bolts for HELUWIND® WK POWERLINE ALU fine-wire aluminium conductors.
A connection technology with dual shear bolts, especially developed for the HELUWIND® WK POWERLINE ALU series. This newly-developed bolt
technology differs from conventional techniques as the aluminium conductor is contacted in a 2-step-procedure. First of all, the dual bolt technol-
ogy fastens the fine-wire aluminium conductor. As a second step, a mandrel is inserted into the conductor, what completes the conductor’s crucial
sealing and contacting.
Properties
• Easy and secure connection system for Cl. 5, flexible aluminium conductors,
tested according to IEC-61238-1 Cl. A.
• Patented two-step, shear off bolts provide predetermined torque &
ensure reliable and secure contact without damaging fine aluminium strands.
• Easier and faster installation - no tools required.
• Available for cross sections: 70 mm² - 500 mm².
• Dual shear bolt cable lugs are designed for connecting the HELUWIND®
WK POWERLINE ALU series.

59
Bolt Cable Lug with Shear Head
For copper Cl. 5 and aluminium Cl. 2
Bolt Cable Lug with Shear Head
Properties
• Available for cross sections 120 mm² through 400 mm²
• Tested according to IEC 61238-1 Cl. A
• Up to U0 /U (Um) 18/30 (36) kV
• Connector: High-strength aluminium alloy
• Threaded screws: aluminium alloy with multiple shear heads
• Surface: tin-plated for aluminium and copper conductors
Advantages
• Designed with insulation throughout the entire length
• Suitable for indoor and outdoor applications
• Particularly-long sealing length to protect against moisture
Not for fine-wire aluminium stranding.
60
Bolt Connector with Shear Head
Bolt Connector with Shear Head
Properties
• Up to U0 /U (Um) 18/30 (36) kV
Advantages
• Greater connection area
• Conductor connection canal with longitudinal and lateral grooves, which allows for good electrical contacts and tearing up the oxide coating on
the conductors
61
Mechanical Split Connector with Shear Head
Mechanical Split Connector with Shear Head
Properties
Advantages
• Greater connection area
• Conductor connection canal with longitudinal and lateral grooves, which allows for good electrical contacts and tearing up the oxide coating on
the conductors
62
Rollover Insulation Hose
For fixed connection of a 0.6/1kV single-conductor cable
Field of application Properties Advantages

· Good versatility; for connecting and sealing · The hoses consist of a double-walled · Reliable protection against moisture and
single-conductor and coax cables endless EPDM pipe filled with lubricant, water
· Indoors, outdoors, soil, water, installation which is easily rolled over the cable and · Quick and easy installation without tools
channels and pipes connector. · Can be installed at up to -25°C without
· Ideal for locations without flames · Large field of application, with only 4 types, significant effort
the full low-voltage range is covered. · Voltage is immediately switched on after
· UV-resistant and halogen-free successful installation
Approval · Resistant against environmental and · Continuous operation temperature range
· UL/CSA ANSI chemical influences such as alkalis in the -40°C to +130°C
soil. · Can be stored indefinitely
· Suitable for press connectors (not included)
63
Repair Sleeves for shielded single-conductor
plastic cable
with bolt connector - U0/U Um) 6/10 (12) kV to 12/20 (24) kV
Sleeve Pressure-resistant Cable

· Sleeve designed for 12 kV and 24kV · The sleeves described here are used
plastic-insulated cables:
sleeve for repairing cable errors and/or
· Pressure-resistant repair sleeves 24 kV:
The main design of these sleeves matches defective sleeves up to 320 mm long
This sleeve is a special product that was
the hereafter mentioned MXSU connection on plastic-insulated cables of up to 24
developed during the “Cable Cure” cable
sleeves, in which the feeder terminal hose kV. This application is available for the
refurbishing process. The design matches
and the sleeve body are roughly twice as following cables: N(A)YSY, N(A)2YSY,
the repair sleeve for plastic cables. The
long. From prior experience a part of the N(A)2XS(FL)2Y, N(A)2YHCaY,
sleeve’s required compressive strength is
cable or sleeve will need to be cut out when N(A)2XS(FL)Y. Additional cable types
achieved by additional, pressure-resistant
the cables are damaged, a longer repair bolt available upon request.
cuffs over the sleeve body. A bolt connector
connector and a fibre-reinforced cuff are
with the appropriate length allows for
used to restore the conductor connection,
smooth replacement of the missing
which significantly reduces space
conductor piece after disassembling the
requirements for the sleeve hole, since the
existing connection sleeves. This application
outer hose’s stop position is no longer
is available upon request.
Note
necessary. This allows for bridging gaps up · For cross sections from 25mm2 to 500mm2
to 320 mm.
64
Cable Fittings from Tyco Electronics Raychem GmbH
Cable connection RSTI
Screened, separable connection system RSTI,
630A up to 36kV, cross section: 25mm - 630mm² for
SF6-insulated switchgear with 630A bushings, Type C,
630/1250A according to CENELEC HD506 S1, EN 50180
and EN 50181
Coupling plug RSTI-CC

Screened, separable coupling connection system RSTI-CC,
630A up to 36kV, cross section: 25mm² - 630mm² in
combination with connection system RSTI for SF6-insulated
switchgear with 630A bushings, Type C, 630/1250A
according to CENELEC HD506 S1, EN 50180 and EN 50181
Typical application in a switching system.
65
Medium-Voltage Cable Accessories
INLINE Junction Box up to 42 kV
Medium-voltage distributor connector for three insulated cable connectors, up to a max. of 42KV
The MS distributor connector saves a lot of space, thanks to the inline array of the insulated medium-voltage cable connectors, and is easy to install.
• Conductor cross section 25mm² to 300mm²

• Connection for many conductor materials, copper or aluminium cables
• Voltage level up to 42 kV
• Powder-coated metal housing
• On request: corrosion resistant high-grade steel for offshore uses
• Height: 1200mm/Depth: 400mm/Width: 320mm
• For medium-voltage cable connection set type RSTI
66
IREV-S
Medium-voltage indoor termination for shrinking
IREV-S Properties Scope of delivery

The interior sealing ends are suitable for · Safe field effect · Unit: 1
all single-conductor and three-conductor · Easy installation · Deferrable silicone control element
medium-voltage plastic cables with differing · Broad application range · Sealing band
conductor layers and sheath designs up to · Excellent external layer behaviour · Creeping current resistant, weather-proof
18/30(36)kV. · Unlimited storage stability heat shrink tube
· Immediately operational · Assembly instruction
· Deferrable silicone sheds
Note
􁃀· An additional grounding kit is required for
􀀃cables with copper sheath.
􁃀· Without terminals.
􁃀· 1 unit = 1 set with 3 items.
Single core
Nominal voltage Cross-section
Part no. Type Unit Price
U0/U(Um) mm2
93190 IREV-S12/1 6/10kV 10,0 - 25,0 1 on request
3-core
U0/U(Um) mm2
67
FLEV-S
Outdoor termination, shrinking type
FLEV-S Properties Scope of delivery

The outside sealing ends are suitable for · Safe field effect · Unit: 1
all single-conductor and three-conductor · Easy installation · Deferrable silicone control element
medium-voltage plastic cables with differing · Broad application range · Sealing band
conductor layers and sheath designs up to · Excellent external layer behaviour · Creeping current resistant, weather-proof
18/30(36)kV. · Unlimited storage stability heat shrink tube
· Immediately operational · Assembly instruction
· Deferrable silicone sheds
Note
􁃀· An additional grounding kit is required for
􀀃cables with copper sheath.
􁃀· Without terminals.
􁃀· 1 unit = 1 set with 3 items.
Single core
U0/U(Um) mm2
93360 FLEV-S12/1 6/10kV 10,0 - 25,0 1 on request
3-core
U0/U(Um) mm2
68
Cable Fittings from Tyco Electronics Raychem GmbH
Medium-voltage
MXSU Heat-shrink joint

Heat-shrink joint MXSU for polymeric
insulated cables up to 36kV,
cross section: 25mm² - 500mm²
incl. mechanical connectors
SXSU Heat-shrink joint

Heat-shrink joint SXSU for polymeric
cross section: 25mm² - 1200mm² for
compression joints
Low-voltage
UAGA Heat-shrink joint

Heat-shrink joint UAGA for polymeric
cross section: 1.5mm² - 300mm²
VMDU Heat-shrink joint

Heat-shrink joint VMDU for control cables,
cross section: 4 - 75 x 1.5mm² - 2,5mm²
69
SK-D
Heat-shrink tube 3:1 with inside adhesive, polyolefine, thick-walled
SK-D Material Technical Data

Polyolefine shrink tube with inside adhesive · PO (Polyolefine) with inside adhesive Temperature range: -55°C up to +110°C.
for repairing insulation and sealing electrical · Colour: black
components. · halogen-free
For the protection of cable sleeves and
terminations for low-voltage applications
(600V). Note
Good protection against impact and Form of shipment: 1.2 m rods
abrasion. Aproval: UR-listed up to size 68,1mm
Application
· Plant and machine construction
· Robot construction
· Automation technology
· Vehicle construction and shipbuilding
· Installation technology
· Control cabinet construction
Black
Inner Ø before Inner Ø after
Wall thickness Content
Part no. shrinkage shrinkage Unit Price
mm m
mm mm
905344 8,9 1,8 3,0 rods of 1,22m 1 on request
70
Connection technology for
HELUWIND® WK POWERLINE ALU Series
Cross-section mm²
drilling 50 70 95 120 150 185 240 300 400
HELU-S-PK-AL-DIN 10 907873 907875 907877 907880 906459 - - - -
12 907874 907876 907878 907881 906436 906463 906469 906472 906475
16 - - 907879 907882 906461 906464 906470 906473 906476
20 - - - - 906462 906465 906471 906474 906477
HELU-S-PK-AL-FG 10 - - 906539 906541 906544 906547 - - -

12 - - 906540 906542 906545 906548 906553 906556 906559
16 - - - 906543 906546 906549 906554 906557 906560
20 - - - - - - 906555 906558 906561
HELU-S-PK-AL/CU 10 907578 907581 907585 907589 906478 906479 906486 906490 906491
12 907579 907582 907586 907590 906172 906480 906487 906212 906492
16 - 907583 907587 907591 906173 906481 906488 906174 906493
20 - - - - - 906482 906489 906175 906494
HELU-S-PV-AL-DIN - - 906515 906516 906406 906517 906519 906520 906521
HELU-S-PAB-AL-DIN 908301 908302 908303 908304 908305 908306 908308 908309 908310
HELU-S-PAB-AL/CU-DIN 908194 908195 908196 908197 908198 908199 908201 908202 908203
WK-SC-P bolt connector - - - - - o.r. -
WK-SC-T shear bolt connector - - - o.r.. o.r.. o.r.
WK-SL-T shear bolt cable lug - - - o.r.. o.r. o.r.
ALU/CU 150/70 150/95 150/120 150/150 185/95 185/120 185/150 185/185

HELU-S-PV-Al/CU 906460 906495 906209 906496 906497 906498 906499 906500
ALU/CU 240/150 240/185 240/240 300/185 300/240 300/300 400/240 400/300 400/400
906505 906506 906507 906509 906210 906510 907860 907861 907862
Dimensions and specifications may be changed without prior notice. Tools for -Crimp, see WK-API 18, page 73.
o.r. = on request
71
TOOLS
WK-API 18 Electro-hydraulic, hand-held, battery-operated press tool
WK-API 18 Electro-hydraulic,
hand-held, battery-operated
press tool
• Special tool for crimping larger cross sections
• Very solid crimping head particularly suitable
for special crimping dies with larger crimping
widths; allowing for fast processing of larger
cross sections
• Pressing force: 130 kN
• Max. stroke: 42 mm
• Head opening: 42 mm
• Operating pressure: 700 bar (70 MPa)
• Dimensions: W 95mm x L 430mm x H
310mm
• Weight: approx. 7,5 kg
• Rechargeable battery: Li-Ion; 14,4V; 3,0Ah
• Battery charger: 220-240V; 50-60Hz;
7,2-18V
• Battery charging time: approx. 50 minutes
• HELUWIND WK POWERLINE ALU (finely
stranded) up to 400mm²
• Aluminium Cl.2 up to 500mm²
Part no. Type Unit Net EUR/item at a purchase of

1 2 - 4 5 - 10
906647 WK-API 18 1 o. r. o. r. o. r.
C8-Crimping dies for HELUWIND® WK POWERLINE ALU

01.07.2015 / Dimensions and specifications may be changed without prior notice.
Part No. Cross Section

Please order crimping dies separately!
907014 95 mm² + adapter 906411
906434 150 mm²
907200 185 mm²
906446 240 mm²
906206 300 mm²
906766 400 mm²
73

WK-electro-hydraulic, Note Scope o

WK-compact hydraulic pump with battery
WK-electro-hydraulic,

battery-operated pump • Light, compact and robust structure
battery-operated pump • Battery-o
Pressing cylinder and crimping head are not part
• Remote c
of the product. Please order separately.
• Double piston technology for rapid, • Flexible h
high-pressure feed • USB cable
• Quick tool return by high return conveyor • Li-Ion ba
volume • Battery ch
• Pressure monitoring with an electronic • Software
pressure sensor • Shoulder
• High-performance battery (lithium-ion) with • Carry bag
charge level indicator
• Remote control, 1.5 m
• Power button located on the device and on
the remote control WK-compact hydraulic pump with ba
• Remote controlled hydraulic cylinder

• Control by means of microcontroller
• LED-display (green) for correct processing on
the device and remote control
• LED-display for battery and processing errors
on the device
• Automatic energy save mode after 5 min. in
idle
• Crimp and error message history on internal
memory (app. 100000 cycles)
• Read out of all cycles and error messages from
USB

• Permanent supervision of remaining battery
load prevents uncompleted crimping cycles
WK-electro-hydraulic, •Note
Controlled engine drive for long life of gear, Scope of delivery
battery-operated pump Pressing cylinder and crimping head are not part
engine and battery • Battery-operated pump
• Light, compact and robust structure •of the product. Please order separately.
Automatic and manual retract, retract stop • Remote control, 1,5m
• Double piston technology for rapid, function • Flexible hose, 1,5m
• USB cable
high-pressure feed • Increased cutting frequency by means of
• Quick tool return by high return conveyor automatic cutting detection (pat. pending) • Li-Ion battery, 18V, 3,0Ah
volume • Integrated service-management • Battery charger
• Pressure monitoring with an electronic • Software update from USB connection • Software (CD)
pressure sensor • Temperature monitor • Shoulder strap
• High-performance battery (lithium-ion) with • Pump can be carried using shoulder strap, • Carry bag with additional pockets
charge level indicator carry bag with additional pockets
• Remote control, 1.5 m •WK-electro-hydraulic,
Remote control can be fastened to the pump,
Note Scope o
• Power button located on the device and on belt or shoulder strap
battery-operated pump Pressing cylinder and crimping head are not part • Battery-o
the remote control •• C8-crimp
Light, compact and robust structure of the product. Please order separately. • Remote c
• Remote controlled hydraulic cylinder •• Capacity within the range of low pressure
Double piston technology for rapid, • Flexible h
• Control by means of microcontroller <100 bar: 1.15 lit./min.
high-pressure feed • USB cabl
• LED-display (green) for correct processing on •• Capacity within the range of high pressure up
Quick tool return by high return conveyor • Li-Ion ba
the device and remote control to 700 bar: 0.15 lit./min.
volume • Battery c
• LED-display for battery and processing errors •• Operation pressure: 700 bar (70 MPa)
Pressure monitoring with an electronic • Software
on the device • Power: 200 W
pressure sensor • Shoulder
• Automatic energy save mode after 5 min. in •• Battery voltage: 18 V DC
High-performance battery (lithium-ion) with • Carry bag
idle • Battery capacity: 3.0 Ah
charge level indicator
• Crimp and error message history on internal •• Operating temperature: -20° C / +55° C
Remote control, 1.5 m
memory (app. 100000 cycles) •• Measurements (W x L x H): 290 x 190 x 205
Power button located on the device and on
• Read out of all cycles and error messages from mm
the remote control
USB •• Weight: approx. 4.6 kg (with battery)
Remote controlled hydraulic cylinder
• Permanent supervision of remaining battery • Control by means of microcontroller

load prevents uncompleted crimping cycles
• LED-display (green) for correct processing on
Measurements (W x L x H): 290 x 190 x 205 Part no.
• Controlled engine drive for long life of gear,
Type Unit Net EUR/item at a p
the device and remote control 1
mm
engine and battery 906207 WK-Electro hydraulic pump with battery 1 o. r.
• LED-display for battery and processing errors
Weight: approx. 4.6 kg (with battery)
• Automatic and manual retract, retract stop

on the device
function • Automatic energy save mode after 5 min. in

•Part no.
Increased cutting frequency by means of
Type idle Unit Net EUR/item at a purchase of
automatic cutting detection (pat. pending) • Crimp and error message history on internal1 2 - 4 5 - 10
• Integrated service-management
906207

WK-Electro hydraulic pump with battery 1
memory (app. 100000 cycles)
o. r. o. r. o. r.
•Dimensions and specifications may be changed without prior notice.
Software update from USB connection • Read out of all cycles and error messages from o. r. = on request
• Temperature monitor USB
• Pump can be carried using shoulder strap, • Permanent supervision of remaining battery
carry bag with additional pockets load prevents uncompleted crimping cycles
• Remote control can be fastened to the pump, • Controlled engine drive for long life of gear,
belt or shoulder strap engine and battery
• C8-crimp • Automatic and manual retract, retract stop
• Capacity within the range of low pressure function
<100 bar: 1.15 lit./min.
cifications may be changed without prior notice.
• Increased cutting frequency by means of
• Capacity within the range of high pressure up automatic cutting detection (pat. pending)
to 700 bar: 0.15 lit./min. • Integrated service-management
• Operation pressure: 700 bar (70 MPa) • Software update from USB connection
• Power: 200 W • Temperature monitor
• Battery voltage: 18 V DC • Pump can be carried using shoulder strap,
• Battery capacity: 3.0 Ah carry bag with additional pockets
• Operating temperature: -20° C / +55° C • Remote control can be fastened to the pump,
belt or shoulder strap
• C8-crimp
74 • Capacity within the range of low pressure
<100 bar: 1.15 lit./min.
• Capacity within the range of high pressure up
WK-Electro-hydraulic radial-piston-pump (230)
WK-electro-hydraulic radial-piston-pump (230 V)
with transport cart
with transport cart

WK-Electro-hydraulic Note Scope of delivery

radial-piston-pump (230V) with Without cutting and crimping tool • Battery-operated hydraulic compression tool
Optional: 400V version available • Battery
transport cart
• Charger
• Electrical controls
• Transport cart
• Pressure control valve

• Magnet valve

• Oil sight glass
• 3 meter high-pressure hose
• Pump controlled with a foot pedal which is
equipped with a high-quality, 3-point safety
switch
• Operating pressure: max. 700 bar
• Operating voltage: 230V, 50Hz
• Delivery rate: 0,64l/min
• Nominal capacity: 0,75 kW
• Foot pedal with one switch
• Weight: 32,5 kg

1 2 - 4 5 - 10
906721 - 1 o. r. o. r. o. r.

75
HELUTOOL HMPI 20 Mechanical hand press in toolbox
HELUTOOL HMPi20 Note Scope of delivery

Hand-operated mechanical Exclusive inserts HELUTOOL HMPi200 including toolbox
compression tool
Hand-operated mechanical compression tool Suitable crimping dies
for crimping cable lugs and connectors up to HELU-S-PE-SK
300mm² HELU-S-PE-WM
• Light and compactly construction form Other crimping dies on request
• Universal usage: dies for all versions of cable
lugs are available
• 360° revolving head with quick opening and
closing
• Continous moveable telescopic handle
• Press capacity: approx. 60 kN
• Length: 560 up to 830 mm
• Weight: 3,6 kg
Part no. Type Cross-section Unit Net EUR/item at a purchase of

min. - max. 1 2 - 4 5 - 10
mm²
907614 HMPI 20 - 1 o. r. o. r. o. r.
76 35
HELUTOOL HHPI 20 Hydraulic hand press in toolbox
HELUTOOL HHPI 20 Note Scope of delivery

Hydraulic hand press in Exclusive inserts HELUTOOL HHPI 20 including toolbox
toolbox
• extremely fast operation through two-stage Suitable crimping dies
hydraulic pump HELU-S-PE-SK
• large processing area up to 300mm² HELU-S-PE-WM
• rotatable quick release head 180 ° Other crimping dies on request
• with folding clasp for effortless operation even
in hard reach places
• lightweight and portable, compact design
• built-in pressure relief valve, even in the case
of a false pressing no damage to the tool and
inserts
• universally applicable: inserts are available for
all cable lug types
• Press capacity: ca. 62kN
• Length: 396 mm
• Weight: ca. 2,8 kg

1 2 - 4 5 - 10
908286 HHPI 20 1 o. r. o. r. o. r.
36 77
HELUTOOL HAPI 20 Battery hydraulic tool in toolbox
HELUTOOL HAPI 20 Note Scope of delivery

Battery hydraulic tool in toolbox exclusive dies HELUTOOL HAPI including toolbox
• extremely fast working through two-stage For cross sections:10-240 mm²
hydraulic pump
• large processing area up to 300 mm²
• Quick release fastener 270 ° rotatable
• Effortless operation by folding clasp even in
hard reach places
• Pressure relief button by hand operation
available from both sides (left and right)
• Built-in relief valve, even at erroneous pressing
no damaging the tool or inserts
• Lithium-ion battery technology, thereby no
memory effect, very low self-discharge
• high capacity by 3.0 Ah-battery
• Lug for attaching balancers and carrying belt
available
• ergonomic handle with a balanced weight
distribution for fatigue-free and safe work
• Casing grip sleeve and pressure relief button
entirely of insulating and shock-resistant
plastic material
• universal application: inserts for all types of
cable shoes available
• built-in electronic module for:
• Permanent battery power level control
• Monitoring of the operation and status
indication
• Display of the next service interval
• Error indication in case of malfunction
• Press capacity: about 62kN
• Operating voltage: 14,4 Volt
• Dimensions (WxHxD):
B 95 x L 350 x H 310 mm
• Weight: 3,9 kg (incl. Battery)
• Charger: 220-240V 50-60Hz 7.2 - 18V
• Charging time approx 50 min.

1 2 - 4 5 - 10
908287 HAPI 20 1 o. r. o. r. o. r.
78 37
HELU-S-PE-SK Inserts hexagonal-shape
Inserts for cable lugs and Note
connectors Suitable for:
For processing HELU-S-PK compression cable HELUTOOL HMPI 20, HHPI 20 and HAPI 20
lugs and HELU-S-PV tubular compression joints
Part no. Type Code Cu Al Unit Net EUR/item at a purchase of

type mm² mm² 1 2 - 4 5 - 10
908273 SKCU6 5 6 - 1 o. r. o. r. o. r.
908274 SKCU10 6 10 - 1 o. r. o. r. o. r.
908275 SKCU16 8 16 - 1 o. r. o. r. o. r.
908276 SKCU25AL10 10 25 10 1 o. r. o. r. o. r.
908277 SKCU35AL16/25 12 35 16 + 25 1 o. r. o. r. o. r.
908278 SKCU50AL35 14 50 35 1 o. r. o. r. o. r.
908279 SKCU70AL50 16 70 50 1 o. r. o. r. o. r.
908280 SKCU95AL70 18 95 70 1 o. r. o. r. o. r.
908281 SKCU120 20 120 - 1 o. r. o. r. o. r.
908282 SKCU150AL95/120 22 150 95 + 120 1 o. r. o. r. o. r.
908283 SKCU185AL150 25 185 150 1 o. r. o. r. o. r.
908284 SKCU240AL185 28 240 185 1 o. r. o. r. o. r.
908285 SKCU300AL240 32 300 240 1 o. r. o. r. o. r.
79
39
KST 1 cable shear
Cable shear KST 1
• with telescopic handles
• for Cu- and Al-cables, single and multi-core
• Cutting range: up to 26mm
• Length: 350 - 520 mm
• Weight: 1400 g

1 2 - 4 5 - 10
99087 KST 1 1 o. r. o. r. o. r.
80
CURRENT-CARRYING CAPACITY TABLES
CURRENT-CARRYING CAPACITY TABLES
Due to legal restrictions, the chapter „Current carrying capacity tables“ is only available in the printed version.
To order your free copy, please visit www.helukabel.de/publication-order or fill out and send the form below.
FAX ANSWER TO: +49 7150 9209-5501
Yes, please sent us pc. of the catalogue „Aluminum Cable and wires“.
pc. Catalogue „Cable & Wires“ pc. Catalogue „Wind Power“
pc. Catalogue „Cable Accessories“ pc. Brochure „Photovoltaic“
pc. Catalogue „Media Technology“
Your contact details
Company
First name, Last name
Street
ZIP
City
Phone
E-mail
 Yes, please include me in the mailing list for the HELUKABEL® e-mail newsletter.
Order catalogue online?

Please visit our website
www.helukabel.de/publication-order
83
PROCESSING INSTRUCTIONS
PROCESSING INSTRUCTIONS FOR ALUMINIUM CABLE
WITH ALUMINIUM AND ALUMINIUM/COPPER
COMPRESSION CABLE LUGS AND PRESS CONNECTORS
Aluminium’s material characteristics differ greatly from those of copper. Therefore, only use cable lugs and connectors made of aluminium or an
aluminium/copper combination.
Cable lugs Aluminium compression cable lugs

Material: Al 99.5, with pipe measurements pursuant to DIN 46329, insulated throughout the
entire length pursuant to DIN 46239.
Optional: tin-plated thin layer, tin-plated thick layer.
Nominal cross section: 10 mm² - 500 mm² (custom-made products: up to 1000 mm²)
Aluminium/copper compression cable lugs

Material: Al 99.5 and Cu pursuant to DIN EN 13601; Surface: bare.
Nominal cross section: 10 mm² - 500 mm² (custom-made products: up to 1000 mm²).
To obtain the optimum fill factor, it is important that the conductor’s diameter and the inner cable
lug diameter are ideally matched to one another. Small gaps and ideal friction are important for
destroying the non-conductive oxide coating.
The markings on DIN cable lugs contain information on:

- Manufacturer ID
- Tool reference number
- Metric screw measurement of the bore hole for the connection bolts
- Nominal cross section of the wire in mm²
- RE/SE = Single-wire round conductor/sector-shaped conductor
- RM/SM = Multi-wire round conductor/sector-shaped conductor
Example:
12-150RM/SM-185SE stands for:
12: Metric screw measurement of the bore hole for the connection bolts
150: Nominal cross section of the wire in mm²
RM/SM: Multi-wire round conductor and sector-shaped conductor
185: Nominal cross section of the wire in mm²
SE: Single-wire sector-shaped conductor
K25: Tool reference number
Press connector Aluminium press connector

Material: Al 99.5 with pipe measurements pursuant to DIN 46267, Part 2; Surface: bare.
Aluminium/copper press connectors

Material: Al 99.5 and Cu pursuant to DIN EN 13601; Surface: bare.
A. In general, it is recommended to use standardised 6-corner crimping dies pursuant to DIN 48083,
Aluminium conductor crimping die part 4.
categories:
To ensure proper grouting, make sure that the press tool insert that is used always matches the tool
RE = Single-wire round conductor reference number on the cable lug or connector. The reference number is mirror inverted on the
SE = Single-wire sector-shaped conductor press surface of the insert to ensure that the reference number remains visible for monitoring and
RM = Multi-wire round conductor documentation purposes after grouting.
SM = Multi-wire sector-shaped conductor
B. The standard crimping technique is not recommended for a fine-wire aluminium conductor
Aluminium conductor crimping die design. For the POWERLINE ALU series, we recommend our specially-developed C8 crimp that is
categories: tested according to IEC 61238-1 Cl. A. C8 crimp contours penetrate very deeply into the stranded
bundle, equally tear up the individual stands, and make them conductive. With this process, the
Fine-wire strand best values (low contact resistances) and mechanical extraction forces can be reached. The C8
(POWERLINE ALU Series) crimp was also tested on multi-wire round conductors (RM).
85
PROCESSING INSTRUCTIONS FOR ALUMINIUM CABLE
WITH ALUMINIUM AND ALUMINIUM/COPPER
COMPRESSION CABLE LUGS AND PRESS CONNECTORS
Processing steps 1) Dismantle the aluminium conductor
for a secure and reliable connection 2) R emove the oxide coating from the conductor ends to create a clean contact surface.
We recommend using a brass brush solely used for this purpose.
3) I mmediately grease the conductor ends after removing the oxide coating to prevent
re-oxidation.
4) R epeat steps 2) and 3) if the conductor can not be connected immediately.
5) S lide the entire cable lug/press connector insertion sleeve over the conductor. While doing so,
the contact grease will ooze out from the sides, thereby creating an air-tight seal that prevents
re-oxidation.
6) P erform C8 or 6-corner crimping, depending on the conductor.
7) T he connector´s side contact surface (current rail) should be treated as described in No. 2.
Optional: Treat the contact surface with contact grease.
8) Tighten clamping point after approx. 200 operating hours.
Pressing procedure Crimp the cable lug and/or connector using the assigned tools while taking into account the
pressing direction. All DIN compression cable lugs have markings for proper crimping.
Refer to the manufacturer’s specifications for information on the number of markings (crimps).
The correct pressing direction runs in the direction of the conductor, since the conductor material
tends to slide out during crimping.
First pressing First pressing
Insulation after crimping To prevent corrosion and damage to aluminium conductors in compression cable lugs and/or press
connectors, we generally recommend using insulated shrink tubes (warm/cold/rolling-shrink
tubes). The shrink tubes used must match the application’s dielectric strength. Furthermore, the
shrink tube’s wall thickness must be selected depending on the mechanical load during installation
and operation. When vertically laying the cable or in areas with excessive condensation build-up,
we recommend using a shrink tube with inside adhesive that prevents moisture from entering the
crimped connection over the long run.
Examples:
•SK-D (thick-walled) under heavy load
•SK-M (medium-wall thickness)
•SK (thin-walled) under low mechanical load
86
Logistics-Centre Hemmingen / Stuttgart
WM/ALU-BROSCHÜRE/07.2015/2000/EN/MAU
helukabel-group.com
HELUKABEL GmbH . Headquarters . Dieselstrasse 8-12 . 71282 Hemmingen . Germany . Phone: +49 (0)7150 9209-0 . info@helukabel.de
®

CW Brochure Aluminium 2015 en

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

CW Brochure Aluminium 2015 en

Загружено:

Авторское право:

Доступные форматы

 Cables, Wires & Accessories

Aluminium Cables & Wires

With this in mind, we hope that this catalogue contains

CONTINUATION CONNECTION TECHNOLOGY

Development of annual average values

More stable metal prices

Rail Technology Media Technology Combined Heat

ALUM Photovoltaic Plants Plant Construction Wind

Technical data Cable structure Properties

Passendes Kabelzubehör finden Sie in Kapitel X.

NAY2Y power cable, 0,6/1kV, with PE-outer sheath

Technical data Cable structure Properties

Part no. No.cores x Outer Ø Alu weight Weight AWG-No.

Dimensions and specifications may be changed without prior notice. (RQ01)

Technical data Cable structure Properties

HELUWIND® WK (N)A2XH 0,6/1kV, halogen-free

Technical data Cable structure Properties

Dimensions and specifications may be changed without prior notice.

Technical data Cable structure Properties

Technical data Cable structure Properties

Suitable medium voltage connection sleeves can

Technical data Cable structure Properties

Suitable medium voltage connection sleeves can

Technical data Cable structure Properties

Suitable medium voltage connection sleeves can

Technical data Cable structure Properties

Technical data Cable structure Properties

= The product conforms with the EC Low-Voltage Directive 2006/95/EC.

No. cores x Outer-Ø AL weight Weight Price

Dimensions and specifications may be changed without prior notice.

Technical Data Cable Structure Properties

= The product conforms with the EC Low-Voltage Directive 2006/95/EC.

No. cores x Outer-Ø AL weight Weight Price

Dimensions and specifications may be changed without prior notice.

Technical Data Cable Structure Properties

= The product conforms with the EC Low-Voltage Directive 2006/95/EC.

No. cores x Outer-Ø AL weight Weight Price

Dimensions and specifications may be changed without prior notice.

Technical Data Cable structure Properties

= The product conforms with the EC Low-Voltage Directive 2006/95/EC.

No. cores x Outer-Ø AL weight Weight Price

Technical Data Cable structure Properties

The cable is also available with UL/CSA approval.

= The product conforms with the EC Low-Voltage Directive 2006/95/EC.

No. cores x Outer-Ø AL weight Weight Price

Technical Data Cable structure Properties

Not suitable for applications in the cable loop.

3,6/6 (7,2) kV 18/30 (36) kV

Technical Data Cable structure Properties

= The product conforms with the EC Low-Voltage Directive 2006/95/EC.

No. cores x Outer-Ø AL weight Weight Price

Technical Data Cable Structure Properties

= The product conforms with the EC Low-Voltage Directive 2006/95/EC.

Technical Data Cable structure Properties

Technical Data Cable structure Properties

Aluminium MV-90 non-shielded 2,4 KV

MV-90 XLPE/PVC Shielded 8KV Aluminium

133% Insulation Level

133% Insulation Level

MV-90 XLPE/PVC Shielded 15KV Aluminium

133% Insulation Level

133% Insulation Level

MV-90 XLPE/PVC Shielded 25KV Aluminium

1 A standard hexagonal wrench works on a threaded pin which will

3 The SICON bolt continues to turn until the shearing moment is