NTPC DPT

CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW

P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
FINAL REPORT (DRAFT)
REMAINING LIFE ASSESSMENT (RLA)
OF
STAGE 3, UNIT# 7 BOILER, 500 MW
(BOILER REGISTRATION NUMBER: T-4607)
AT
NTPC -RAMAGUNDAM
VOLUME-II
Submitted to: Submitted by:
BMD, UTILITY POWERTECH LIMITED
NTPC RAMAGUNDAM, UPL House’, W-24, Sector-11,
Ramagundam Super Thermal Power Station, Noida – 201 301, U.P., India
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
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P.O.NO. 40002106710531033 DATED: 22.09.2018
Peddapalli-505 215(TS)
INDEX
S.No Contents
1.0 OVERALL NDT REPORT
1.1 VISUAL INSPECTION
1.2 DIMENSION MEASUREMENT REPORTS
1.3 LIQUID PENETRANT INSPECTION REPORTS
1.4 MAGNETIC PARTICLE INSPECTION REPORTS
1.5 ULTRASONIC TESTING REPORTS
IN-SITU METALLOGRAPHIC (MICROSTRUCTURE)
1.6 REPORTS
1.7 HARDNESS ,MEASUREMENT REPORTS
IN-SITU INTERNAL OXIDE SCALE THICKNESS
1.8 MEASUREMENT REPORTS
1.9 VIDEOSCOPY INSPECTION REPORT
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OVER ALL NDT REPORT
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SI.NO AREA OF ACTIVITY DESCRIPTION / STATUS RESULT / REMARKS

INSPECTION OBSERVATION
Cyclone Separators Plates found Minor Mechanical
Visual inspection has been carried
Visual Completed Damage(R-18,16 &23 L-9,19,11,23,20)
out.(REFER-ANNEXURE-I)
No Major abnormality observed.
Outside Diameter (OD), Ultrasonic
Dimensional thickness measurement (UTG) of Bottom 165mm Thick, Top 200mm Thick
Completed
Measurement Drum Thickness. Radios – 889mm
Dye Penetrant Testing on stub & CS

Dye Penetrant No Surface discontinuity observed. All weld Joints
weld has been carried out. Completed
Testing are found in good condition.
(REFER ANNEXURE-III).
Magnetic particle Testing on CS
Magnetic No Surface and sub-surface discontinuity observed.
weld has been carried out Completed
Particle Testing All weld Joints are found in good condition.
1 STEAM DRUM (REFER ANNEXURE-IV).
Ultrasonic testing on CS weld has
Ultrasonic No recordable indications observed from accessible
been carried out. Completed
Testing area. All weld Joints are found in good condition.
(REFER-ANNEXURE-V)
Microstructure at weld metal shows of ferrite
In-situ Metallography (Replica) has
Metallographic &bainite structure in dendritic form. No significant
been taken.(R42) Completed
Replication degradation is observed.
(REF-ANNEX)
.
Hardness Hardness has been taken Completed Average CS – Weld = 213, HAZ = 168, PM- 144
Average LS – Weld = 204, HAZ = 161, PM – 143
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Major Erosion Observed near Soot

Based on Site testing component found Satisfactory
Visual blower area Completed

Dimensional thickness measurement (UTG) of
Completed
Measurement Tube wall Thickness have been
carried out. (REFER ANNEXURE)
2 WATER WALL
Dye Penetrant Testing on stub, Hand
hole & CS weld has been carried out. Completed
(REFER ANNEXURE-III).
No Surface and sub-surface discontinuity observed.
Magnetic All weld Joints are found in good condition.
weld has been carried out (REFER Completed
Particle Testing
ANNEXURE-IV).
AREA OF DESCRIPTION /
ACTIVITY STATUS RESULT / REMARKS
SI.NO INSPECTION OBSERVATION
Visual inspection has been carried
out Economizer Coils ,
Visual Minor Erosion Observed on Eco
Completed No Major Abnormality absorbed
Examination Middle bank Top
All protective Shields are found in
ECONOMISER
3 good condition.
COILS
Outside Diameter (OD),
Ultrasonic thickness measurement Dimension As Per Drawings
Dimensional (UTG) of Tube wall Thickness have Completed OD : THICK:
Measurement been carried out. (REFER
ANNEXURE)
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Dye Penetrant Testing on stub weld

has been carried out (REFER Completed
ANNEXURE).
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SI.NO ACTIVITY STATUS RESULT / REMARKS
Minor Erosion Observed on Bank

Tubes.
Visual Examination Completed No Major abnormality Observed
All protective Shields are found in
LTSH COILS
good condition
&
4
TERMINAL
TUBES
Outside Diameter (OD),

Ultrasonic thickness measurement
Dimensional . THk Min : 6.5mm
(UTG) of Tube wall Thickness have Completed
Measurement THK Max:7.1mm
been carried out. (REFER
ANNEXURE)
No Surface discontinuity observed. All weld Joints
Dye Penetrant Testing has been carried out (REFER Completed
are found in good condition.
ANNEXURE).
Hardness measurement has been

Hardness Testing Completed
taken
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Minor Misalignment at furnace

Visual Examination area. Completed No Major abnormality Observed
DIVISIONAL
SUPER
5
HEATER Outside Diameter (OD),
PANELS Ultrasonic thickness measurement
Dimensional . THk Min : 7.56mm THK Max:8.2mm
Measurement
ANNEXURE)
ANNEXURE).

taken
Ultrasonic Testing carried out all

Ultrasonic Testing Completed No Recordable indication observed
grinding loops for the stress
cracking
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Visual Examination area. Completed No Major abnormality Observed
PLATEN
SUPER
6
HEATER Outside Diameter (OD),
PANELS Ultrasonic thickness measurement
Dimensional THk Min : 7.2mm
Measurement THK Max:11.67mm
ANNEXURE)
ANNEXURE).

taken

cracking
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Minor Erosion Observed on Screen

SCREEN
Tubes Protective Shields are found
TUBES Visual Examination Completed Damaged Shields to be repair or replaced
damaged at Screen tubes & Hanger
HANGER
tubes.
7 TUBES &
STEAM Outside Diameter (OD), Ultrasonic Screen tubes
COOLED Dimensional thickness measurement (UTG) of THk Min : 12.50mm THK Max:13.56mm
Completed
WALL Measurement Tube wall Thickness have been Steam Cooled Wall
carried out. (REFER ANNEXURE) THk Min :5.5mm THK Max:7.5mm
ANNEXURE).
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WALL area.
REHEATER All Attachment Welds are found in
Visual Examination Completed No Major abnormality Observed
& Good condition.
REHEATER Protective Shielding are found
8
INLET Damaged
PANELS ( Outside Diameter (OD), Ultrasonic THk Min : 3.9 mm
HALF Dimensional thickness measurement (UTG) of THK Max: 4.2mm
Completed
REHEATER) Measurement Tube wall Thickness have been
ANNEXURE).

taken
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area.
All Attachment Welds are found in
Visual Examination Completed Damaged Shields to be repair or replaced
FINAL Good condition.
REHEATER Protective Shielding are found
9 PANELS Damaged
(FULL Outside Diameter (OD),
REHEATER) Ultrasonic thickness measurement
Dimensional
(UTG) of Tube wall Thickness have Completed THk Min : 3.8mm THK Max:4.3mm
Measurement
ANNEXURE)
ANNEXURE).

cracking
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Minor Erosion observed at pent

Visual Examination Completed No Major Abnormality observed
house
ROOF
10
TUBES
Dimensional thickness measurement (UTG) of THk Min :
Completed
Measurement Tube wall Thickness have been THK Max:
ANNEXURE).
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Minor Corrosion observed on Header
No abnormality observed. All weld Joints, supports
Surface.
visual Completed are found in good condition. Header external surface
All Weld Joints are found in Good
found minor corrosion.
condition.
Completed
ECONOMISER Hardness ECO I/N, W-194, HAZ-164, PM-149
Hardness testing has been completed completed
INLET HEADER Testing ECO O/L, W-206, HAZ-171, PM-147
11 & Dye Penetrant Testing on stub & CS
OUTLET weld has been carried out (REFER Completed
HEADER ANNEXURE).
Magnetic No Surface and sub surface discontinuity observed.
weld has been carried out (REFER Completed
ANNEXURE).
Ultrasonic Ultrasonic testing carried out all No significant defects observed, joints are found
Completed
Examination circumference weld joints Good condition.
Hangers & Hangers & Supports are found good
Supports condition No bolt nuts are found Completed No abnormality observed
Inspection good.
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Visual Inspection Carried out
Visual
Bottom Ring Header Insulated and - -
Examination
Man hole is not open.
- -
Hardness
WATER WALL Hardness testing has been completed - -
12 Testing
RING HEADER
Magnetic
weld has been carried out (REFER - -
Particle Testing
ANNEXURE).
Ultrasonic Ultrasonic testing carried out all
- -
Examination circumferential weld joints
Inspection good.
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Minor Corrosion observed on Header
No abnormality observed. All weld Joints, supports
Visual Surface.
Completed are found in good condition. Header external surface
Examination All Weld Joints are found in Good
found minor corrosion.
condition.
Completed
FRONT: W-192, HAZ-163, PM-142
WATER WALL Hardness
Hardness testing has been completed completed LHS: W-198, HAZ-163, PM-142
OUT LET, WW Testing
RHS: W-230, HAZ-156, PM-135
HANGER &
13 Dye Penetrant Testing on stub joints
SCREEN OUT
Dye Penetrant & Circumferential weld joints has No Surface discontinuity observed. All weld Joints
LET, RADIANT Completed
Testing been carried out (REFER are found in good condition.
ROOF HEADERS
ANNEXURE).
Magnetic particle Testing on all
Magnetic No Surface and sub-surface discontinuity observed.
Circumferential weld has been Completed
carried out (REFER ANNEXURE).
Completed
Inspection good.
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Visual Inspection carried out
Headers External Surface found
Visual
Minor Corrosion observed on Header Completed No abnormality observed.
Examination
Surface. No swelling, no bending on
stub tubes.
Completed
LTSH INLET carried out. (REFER ANNEXURE)
AND OUT
Hardness LTSH O/L, W-194, HAZ-169, PM-145
LETHEADERS, Hardness testing has been completed completed
Testing STEAM COOLD O/L W-198,HAZ-102,PM-140
STEAM COOLD
Dye Penetrant Testing on stub joints
WALL BOTTOM
14 & Circumferential weld joints,
HEADERS & Dye Penetrant No Surface discontinuity observed. All weld Joints
attachment welds has been carried Completed
INTERMEDIATE Testing are found in good condition.
out all Headers (REFER
HEADERS OF
ANNEXURE).
ECO / LTSH
HANGERS
Magnetic Circumferential weld joints and No Surface and sub-surface discontinuity observed.
Completed
Particle Testing attachment weld joints has been All weld Joints are found in good condition.
Completed
Inspection good condition.
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AREA OF
SI.NO ACTIVITY DESCRIPTION / OBSERVATION STATUS RESULT / REMARKS
INSPECTION
Visual Inspection carried out Headers
Visual External Surface found Minor Corrosion
Completed No abnormality observed.
Examination and scaling observed. No swelling, no
bending on the stub tubes.
Dimensional thickness measurement (UTG) of Tube
Completed
Measurement wall Thickness have been carried out.
(REFER ANNEXURE)
Div O/L, W-198, HAZ -156, PM-132
Div I/L , W-194, HAZ – 154, PM –
DIVISIONAL SUPER
Hardness Testing Hardness testing has been completed completed 137
HEATER INLET &
PSH I/L, W-207, HAZ-161, PM- 165
OUTLET HEADERS ,
PSH O/L, W-200, HAZ-162, PM-141
PLATEN SUPER
Dye Penetrant Testing on stub joints &
15 HEATER INLET & No Surface discontinuity observed. All
Dye Penetrant Circumferential weld joints, attachment
OUTLET HEADERS Completed weld Joints are found in good
Testing welds and Scalloped plate welds has
SH & RH condition.
been carried out
DESUPERHEATING
LINKS
Circumferential weld joints and No Surface and sub-surface
Magnetic Particle
attachment weld joints, scalloped plate Completed discontinuity observed. All weld Joints
Testing
welds, hanger support weld has been are found in good condition.
No significant defects observed, joints
Completed are found
Examination circumference weld joints
Good condition.
Supports condition No bolt nuts are found good Completed No abnormality observed
Inspection condition.
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AREA OF
INSPECTION
Visual Inspection carried out Headers
External Surface found Minor Corrosion
Visual
and scaling observed, stubs tubes are Completed No abnormality observed.
Examination
found black and brown color, No
swelling, no bending on the stub tubes.
Dimensional thickness measurement (UTG) of Tube
Completed
(REFER ANNEXURE)
RH I/L, W-185 HAZ-162, PM-137
Hardness Testing Hardness testing has been completed completed RH O/L 1, W-188,HAZ-155,PM-138
REHEATER INLET & RH O/L 2, W-195 HAZ- 164, PM- 138
OUTLET HEADERS Dye Penetrant Testing on stub joints &
No Surface discontinuity observed. All
16 AND WALL Dye Penetrant Circumferential weld joints, attachment
Completed weld Joints are found in good
REHEATER INLET & Testing welds and Scalloped plate welds has
condition.
OUTLET HEADERS been carried out
Circumferential weld joints and No Surface and sub-surface
Magnetic Particle
attachment weld joints, scalloped plate Completed discontinuity observed. All weld Joints
Testing
welds, hanger support weld has been are found in good condition.
carried out
No significant defects observed, joints
Completed are found
Examination circumference weld joints
Good condition.
Supports condition No bolt nuts are found good Compl No abnormality observed
Inspection condition. eted
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AREA OF
INSPECTION
Visual Inspection carried out MS, CRH,
Visual HRH PRDS,FEED WATER and SH
A) MS PIPE UPTO Examination Spray lines No bending and no swilling
BOILER STOP Observed,
VALVE Outside Diameter (OD), Ultrasonic
B) CRH & HRH Dimensional thickness measurement (UTG) of Tube
Completed MS LINE , W193, HAZ166, PM151
PIPES
(REFER ANNEXURE)
C) PRDS PIPES
D) FEED WATER Hardness Testing Hardness testing has been completed completed
PIPES Dye Penetrant Testing on stub joints & No Surface discontinuity observed. All
17 E) CONNECTING Dye Penetrant
Circumferential weld joints, attachment Completed weld Joints are found in good
LINKS / PIPES OF Testing
welds has been carried out condition.
SH / RH HEADERS Magnetic particle Testing on all
INSIDE PENT
No Surface and sub-surface
Magnetic Particle Circumferential weld joints and
Completed discontinuity observed. All weld Joints
HOUSE Testing attachment weld joints has been carried
F) SH SPRAY LINES out
IN SIDE Ultrasonic Ultrasonic testing carried out all No significant defects observed, joints
Completed
Examination circumference weld joints are found Good condition.
Hangers & Hangers & Supports are found No
Supports swelling no bending and No bolt nut Compl No abnormality observed
Inspection missing. eted
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Visual Inspection carried out all
Visual connecting pipes, Eco Out let link
Examination and CC pump suction manifold are
A) DOWNCOMERS found minor corrosion.
B) ALL CONECTING Hardness Hardness testing has been
completed
LINK PIPE Testing completed
C) ECONOMISER OUT Dye Dye Penetrant Testing carried out No Surface discontinuity observed.
LET LINK UPTO Penetrant Circumferential weld joints and Completed All weld Joints are found in good
DRUM Testing attachment welds condition.
18
D) ALL DRAINS AND Magnetic particle Testing on all
Magnetic No Surface and sub-surface
VENTS Circumferential weld joints and
Particle Completed discontinuity observed. All weld
E) CC PUMP SUCTION attachment weld joints has been
Testing Joints are found in good condition.
MANIFOLD carried out
Ultrasonic Ultrasonic testing carried out all No significant defects observed,
Completed
Examination circumference weld joints joints are found Good condition.
Hangers & Hangers & Supports are found No
Supports swelling no bending and No bolt nut Completed No abnormality observed
Inspection missing.
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Visual Inspection carried out boiler
valve External body found good
condition, the valve pipe external
Visual After Repairing found ok.
surface found minor scaling and Completed
Examination No abnormality observed.
BOILER VALVES & corrosion.
19
SAFETY VALVES Valve No.2 & 4 Cone seating area
found liner indication.
Dye Dye Penetrant Testing carried out At the time of inspection found liner
Penetrant Circumferential weld joints and Completed indication at valve No.2&4. After
Testing valve cone seating area Repair did Re test found ok.
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Visual
structures top to found good Completed No abnormality observed.
Examination
BOILER condition.
20
STRUCTURES Dye No Surface discontinuity observed.
Dye Penetrant Testing carried out
Penetrant Completed All weld Joints are found in good
but joints and T joints structures
Testing condition.
Magnetic
Magnetic particle testing carried out No surface and subsurface
Particle completed
boiler structures weld joints discontinuity observed.
Testing
Ultrasonic Ultrasonic testing carried out boiler
completed No significant defect observed
Examination structures weld joints
Visual
21 BOILER EXPANSION expansion shout down and load Completed No abnormality observed.
Examination
condition are found good
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VISUAL INSPECTION REPORT
ANNEXURE – I
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

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VISUAL INSPECTION REPORT
INTRODUCTION
The Visual Inspection is carried out for the Residual Life Assessment Study of
Boiler U#7, 500 MW at NTPC – RAMAGUNDAM.
Observations are given below.
Name of the
S.NO Finding Remarks
component
Minor corrosion found inside the drum and on feed Acceptable

water pipe, Front and rear side found no magnetite Magnetic coating
01 Steam Drum coating throughout the drum.
Cyclone Separators Plates found Minor Mechanical Require of Next
Damage(R-18,16 &23 L-9,19,11,23,20) shut down
Major Erosion Observed near Soot blower area

02 Water Wall Accepted
Buck Stay And tie bars are found in Good conditions
Minor Erosion Observed on Eco Middle bank Top
03 Economiser Accepted
All protective Shields are found in good condition
LTSH Coils & Minor Erosion Observed on Bank Tubes.
04 Accepted
Terminal Tubes All protective Shields are found in good condition.
Minor Misalignment at furnace area.

All Attachment Welds are found in Good condition
Divisional Super
05 Inside the penthouse Outlet panel tubes are found Acceptable
Heater Panels
scaling and black / brownish color, Minor ash deposit
in tube surface.
All Attachment Welds are found in Good condition,
Platen Super heater
06 Inside the penthouse Outlet panel tubes are found Acceptable
Panels
scaling and black / brownish color, Minor ash deposit
in tube surface.

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Name of the
No. Finding Remarks
component
Minor Erosion Observed on Screen Tubes

To be repair are
07 Screen Tubes Protective Shields are found damaged at Screen
Replace
tubes
Protective Shields are found damaged at Hanger To be repair are

08 Hanger Tubes
tubes Replace
09 Steam Cooled Wall No abnormality observed Acceptable
Minor Misalignment at furnace area. To be repair are

All Attachment Welds are found in Good
09 Reheater Inlet Panels Replace
condition.
Protective Shielding are found Damaged. Shielding
To be repair are
Reheater Outlet All Attachment Welds are found in Good
10 condition. The Out let tubes are found scaling and Replace
Panels black / browning color observed
Shielding
Protective Shielding are found Damaged.
Minor Erosion observed at pent house, and also

12 Roof Tubes Acceptable
minor ash deposit absorbed.
Economiser Inlet Header surface found minor erosion, Supports are

13 acceptable
Header found good condition, stub tubes are found good.
Economiser Outlet Header surface found minor erosion, Supports are

14 Acceptable
Header found good condition, stub tubes are found good.
Water Wall Bottom Insulated and also not open the manhole. All
16 Supports found good. -
Ring Header

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Name of the
S. No. Finding Remarks
component
Minor corrosion found on header external
Water Wall Outlet
17 surface, All supports are found good, No Acceptable
Header
swelling no bending the stub tubes
No abnormality observed. All supports are
Water Wall Hanger
18 found good, No swelling no bending the stub Acceptable
Header
tubes
No abnormality observed. No corrosion, No
19 Screen Outlet Header Erosion and No swelling of the Stub tubes and Acceptable
also all supports are found good.
Minor corrosion on the header external surface
20 Radiant Roof Header and All hanger supports found good condition, Acceptable
No Integrity, No bending found
21 LTSH Inlet Header surface, All supports are found good, No Acceptable
22 LTSH Out Let Header surface, All supports are found good, No Acceptable
No abnormality observed. All supports are
Steam Cooled Wall
23 found good, No swelling no bending the stub Acceptable
Bottom Header
tubes
Intermediate Header of
24 No abnormality observed. Accepted
Eco / LTSH Hanger
Divisional Super heater surface, All supports are found good, No
25 Acceptable
Inlet Header swelling no bending the stub tubes, some of the
tubes found minor corrosion and ash deposit.

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surface, All supports are found good, No
Divisional super heater
26 swelling no bending the stub tubes, some of the Acceptable
outlet header
Stubs are found scaling and brown / black color
Minor corrosion of header external surface,
Platen Super Heater In Header supports are found good condition, stubs
27 Acceptable
Let Header are found No integrity. No swelling and No
bending
Platen Super Heater
Out Let Header
Name of the
component
Minor corrosion observed on the surface. All
SH & RH
29 supports found good condition, No bending and Acceptable
Desuperheating Links
No swelling observed
Minor corrosion of header external surface,
Header supports are found good condition, stubs
30 Reheater Inlet Header Acceptable
are found No integrity. No swelling and No
bending
Reheater Out Let
Header - 1

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surface, All supports are found good condition,
Re heater Outlet header No swelling no bending the stub tubes, some of
32 Acceptable
-2 the tubes found minor corrosion and ash
deposit. Stubs are found scaling and brown /
black color
Minor corrosion found on Pipe external surface,
33 MS Line Acceptable
All supports are found good condition,
34 CRH Acceptable
35 HRH Acceptable
36 PRDS Acceptable
All supports are found good condition,.
37 Feed Water Line Acceptable
Connecting Links of Connecting links are found minor corrosion of
38 SH/RH Headers Inside external surface and hanger supports are found Acceptable
penthouse good condition.
Soot blower piping
39 No abnormality observed. Acceptable
Inside penthouse
SH Spray Lines Inside Minor corrosion of external surface and hanger
40 Acceptable
penthouse supports are found good condition.

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Name of the
component
Minor corrosion of external surface and hanger Acceptable
41 Down Comers
supports are found good condition.
42 Connecting Links No abnormality observed. Acceptable
No abnormality observed. All supports are found Acceptable

43 Eco out let link
good condition
CC Pump Suction Acceptable
44 No abnormality observed.
Manifold
45 Boiler valves Boiler valves are found ok Acceptable
Visual Inspection carried out boiler valve External

body found good condition, the valve pipe external
Boiler Safety
46 surface found minor scaling and corrosion. Acceptable
Valves Valve No.2 & 4 Cone seating area found liner
indication, After repair found Ok.
No abnormality observed. All weld Joints are found Acceptable
47 Boiler Structures
in good condition.
No abnormality observed. All weld Joints are found Acceptable
48 Boiler Expansion
in good condition.

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PHOTOGRAPH
STEAM DRUM EXTERNAL STEAM DRUM

PHOTO-1 PHOTO-2
STEAM DRUM INTERNAL STEAM DRUM INTERNAL

PHOTO-3 PHOTO-4

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WATER WALL REAR SIDE WATER WALL RHS SIDE (PHOTO-6)

(PHOTO-5)
WATER WALL LHS SIDE WATER WALL FRONT SIDE

(PHOTO-7) (PHOTO – 8)

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EXTENDED SCW(PHOTO-9) EXTENDED SCW

(PHOTO-10)
LTSH LOWER BANK LHS MANUAL LTSH LOWER BANK LHS MANUAL
PHOTO-11 PHOTO-12

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LTSH LOWER BANK LHS MANUAL LTSH LOWER BANK LHS MANUAL
PHOTO-13 PHOTO-14
ECONOMIZER TOP LHS MANUAL ECONOMIZER TOP RHS MANUAL

PHOTO-15 PHOTO-16

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P.O.NO. 40002106710531033 DATED: 22.09.2018
WATER WALL TUBES FINAL SH OUTLET HEADER

PHOTO-17 PHOTO-18
FINAL SH OUTLET HEADER FINAL SH OUTLET HEADER

PHOTO-19 PHOTO-20
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P.O.NO. 40002106710531033 DATED: 22.09.2018
RH INLET HEADER RH OUTLET HEADER
RH OUTLET HEADER RH OUTLET HEADER

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DIMENSIONAL REPORT
ANNEXURE – II

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44
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Condition Assessment & Remaining Life Analysis
TANGEDCO – TTPS – UTILITY POWER TECH

Client Customer
TUTICORIN LIMITED
Boiler U# 2, 210MW Period of Testing 22.02.17 TO 09.03-17
ULTRASONIC THICKNESS MEASUREMENT REPORT
Equipment 0 – 300 (mm)

EEC Measurement Range
Make
Equipment
ETM-3 Resolution + 0.01 (mm)
Model
Component STEAM DRUM Design Parameters 1676x135
Location PENTHOUSE Material SA299

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P.O.NO. 40002106710531033 DATED: 22.09.2018
BOILER DRUM
S.NO TOP BOTTOM REAR FRONT ID
104.5
L1 106.8 106.1 107 1675
L2 139.9 138.5 136.1 138.1 1673
L3 135.6 135.1 138.3 134.5 1674
L4 106.3 105.8 106.3 109 1675
MINIMUM THICKNESS=104.5 MAXIMUM THICKNES=139.9

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P.O.NO. 40002106710531033 DATED: 22.09.2018
Water Wall Platen O/L

Component Design Parameters 272x35
Header
WATER WALL PLATEN O/L HEADER NO:1
S.NO TOP BOTTOM LHS RHS OD
35.49
L1 34.77 NA 35.37 271
L2 35.43 NA 35.40 35.98 272
L3 36.29 NA 35.01 35.92 272

Header
WATER WALL PLATEN O/L HEADER NO 2

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P.O.NO. 40002106710531033 DATED: 22.09.2018
36.91
L1 36.97 NA 35.48 273
L2 36.53 NA 36.51 36.53 272
L3 34.69 NA 36.75 34.69 273

Header
35.68
L1 36.04 NA 36.29 273
L2 34.33 NA 35.15 36.04 271

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P.O.NO. 40002106710531033 DATED: 22.09.2018
L3 36.79 NA 34.09 36.69 273

Header
35.37
L1 35.41 NA 36.29 272
L2 35.67 NA 35.62 36.23 273
L3 36.20 NA 35.69 35.80 273
Component LTSH O/L TO PSH I/L Design Parameters 323x25

LTSH O/L TO PSH I/L

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34.56
L1 33.85 34.84 34.36 323
L2 25.37 25.03 24.92 25.21 323
L3 35.47 34.52 33.97 34.97 324
L4 25.37 25.59 25.42 25.48 324
PLATEN SUPER
HEATER I/L HEADER
PLATEN SUPER HEATER I/L HEADER
S.NO TOP BOTTOM REAR FRONT ID

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P.O.NO. 40002106710531033 DATED: 22.09.2018
31.42
L1 31 31.73 31.58 273
L2 30.27 31.62 30.40 32.77 272
L3 30.45 30.98 30.05 32.23 273
L4 31.45 31.85 30.97 31.42 273

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TANGEDCO - TTPS
COMPONENT: PLATEN SUPER HEATER INLET
DIMENSION: 51x5.0 MATERIAL: SA213 T11
TUBE: FRONT TO REAR COIL: LHS TO RHS
S. No. COIL TUBE LOCTION1 LOCTION2 LOCTION3

NO. NO. THK OD THK OD THK OD
1 T1 5.72 50.82 5.38 50.99 4.56 NA
2 T2 5.62 50.99 4.81 50.94 7.63 NA
3 T3 5.31 50.84 NA NA 7.68 NA
4 C1 50.84 NA NA 7.54 NA
T4 5.82
5 T5 5.83 50.86 NA NA NA NA
6 T6 5.68 50.84 NA NA NA NA
7 T7 5.41 50.94 5.94 50.95 NA NA
8 T1 5.19 50.96 5.44 50.95 4.64 NA
9 T2 4.98 50.94 4.86 50.95 7.83 NA
10 T3 4.81 50.96 NA NA 7.64 NA
11 C2 50.84 NA NA 7.64 NA
T4 5.06
12 T5 4.93 50.86 NA NA NA NA
13 T6 5.06 50.94 NA NA NA NA
14 T7 4.94 50.95 5.93 50.86 NA NA
15 T1 5.08 50.86 5.38 50.84 4.58 NA
16 T2 5.00 50.85 4.79 50.84 7.54 NA
17 T3 5.06 50.85 NA NA 7.63 NA
18 C3 50.86 NA NA 7.68 NA
T4 4.87
19 T5 4.87 50.88 NA NA NA NA
20 T6 4.93 50.90 NA NA NA NA
21 T7 5.00 50.86 6.02 50.85 NA NA
22 T1 5.00 50.84 5.46 50.89 4.56 NA
23 T2 5.06 50.87 4.81 50.98 7.38 NA
24 T3 5.05 50.99 NA NA 7.27 NA
25 C4 50.94 NA NA 7.68 NA
T4 4.98
26 T5 5.06 50.95 NA NA NA NA
27 T6 5.18 50.95 NA NA NA NA
28 T7 5.12 50.95 5.98 50.98 NA NA
29 T1 5.03 50.86 5.42 50.94 4.67 NA
30 T2 4.93 50.84 4.94 50.86 7.36 NA
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31 T3 4.87 50.84 NA NA 7.64 NA

32 C5 T4 4.98 50.85 NA NA 7.68 NA
NO. NO. THK OD THK OD THK OD
34 T6 5.00 50.98 NA NA NA NA
35 T7 5.06 50.98 6.00 50.84 NA NA
36 T1 5.02 50.94 5.69 50.87 4.50 NA
37 T2 5.24 50.86 4.87 50.88 7.83 NA
38 T3 4.88 50.84 NA NA 7.54 NA
39 C6 4.99 50.87 NA NA NA NA
T4
40 T5 4.81 50.88 NA NA NA NA
41 T6 4.86 50.95 NA NA NA NA
42 T7 5.06 50.96 6.06 50.95 NA NA
43 T1 6.19 50.96 5.50 50.96 4.65 NA
44 T2 4.94 50.96 4.87 50.96 7.45 NA
45 T3 5.00 50.90 NA NA 7.36 NA
46 C7 50.87 NA NA 7.50 NA
T4 4.88
47 T5 4.84 50.87 NA NA NA NA
48 T6 4.94 50.85 NA NA NA NA
49 T7 4.94 50.86 6.19 50.96 NA NA
50 T1 6.06 50.94 5.46 50.90 4.30 NA
51 T2 4.88 50.93 4.87 50.87 7.62 NA
52 T3 4.86 50.96 NA NA 7.52 NA
C8
53 T4 4.81 50.93 NA NA 7.61 NA
54 T5 5.02 50.88 NA NA NA NA
55 T6 5.00 50.89 NA NA NA NA
56 T7 4.81 50.88 6.06 50.87 NA NA
57 T1 6.00 50.90 5.50 50.86 4.44 NA
58 T2 4.94 50.96 4.81 50.94 7.54 NA
59 T3 4.94 50.96 NA NA 7.67 NA
60 C9 50.96 NA NA 7.42 NA
T4 5.02
61 T5 4.94 50.98 NA NA NA NA
62 T6 5.19 50.94 NA NA NA NA
63 T7 4.94 50.86 6.06 50.93 NA NA
64 T1 6.00 50.86 5.56 50.96 4.62 NA
65 T2 4.81 50.84 4.81 50.93 7.45 NA
66 T3 4.4 50.84 NA NA 7.68 NA
67 C10 T4 50.84 NA NA 7.42 NA
5.05

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P.O.NO. 40002106710531033 DATED: 22.09.2018
68 T5 4.94 50.86 NA NA NA NA
69 T6 4.81 50.85 NA NA NA NA
70 T7 5.05 50.88 5.94 50.89 NA NA
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE.

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P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
7.5
6.5
5.5
4.5
3.5
TUBE NO. DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3
56
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
7.5
6.5
5.5
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
4.5
3.5
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3
57
P.O.NO. 40002106710531033 DATED: 22.09.2018

No. No. THK OD THK OD THK OD
71 T1 6.19 50.90 5.34 50.88 4.53 NA
72 T2 4.88 50.90 4.75 50.90 7.53 NA
73 T3 4.81 50.90 NA NA 7.68 NA
74 C11 T4 4.97 50.96 NA NA 7.49 NA
75 T5 5.01 50.96 NA NA NA NA
76 T6 5.00 50.96 NA NA NA NA
77 T7 4.99 50.94 6.06 50.96 NA NA
78 T1 6.13 50.95 5.50 50.96 4.63 NA
79 T2 4.81 50.86 4.75 50.96 7.69 NA
80 T3 4.88 50.84 NA NA 7.57 NA
81 C12 T4 4.81 50.86 NA NA 7.48 NA
82 T5 4.79 50.85 NA NA NA NA
83 T6 4.88 50.86 NA NA NA NA
84 T7 4.88 50.86 6.06 50.98 NA NA
85 T1 6.19 50.84 5.69 50.94 4.60 NA
86 T2 4.88 50.85 4.94 50.86 7.48 NA
87 T3 4.81 50.88 NA NA 7.50 NA
88 C13 T4 4.94 50.90 NA NA 7.64 NA
89 T5 4.92 50.96 NA NA NA NA
90 T6 5.02 50.98 NA NA NA NA
91 T7 4.87 50.97 6.13 50.86 NA NA
92 T1 6.19 50.97 5.62 50.84 4.56 NA
93 T2 5.00 50.96 4.81 50.84 7.63 NA
94 T3 4.87 50.86 NA NA 7.68 NA
95 C14 T4 4.94 50.85 NA NA 7.54 NA
96 T5 5.00 50.86 NA NA NA NA
97 T6 5.13 50.84 NA NA NA NA
98 T7 5.07 50.86 5.94 50.84 NA NA
99 T1 6.00 50.85 5.69 50.86 4.64 NA
100 T2 4.94 50.88 4.87 50.85 7.83 NA
101 T3 4.93 50.88 NA NA 7.64 NA
102 C15 T4 4.92 50.87 NA NA 7.64 NA
103 T5 4.88 50.88 NA NA NA NA
104 T6 4.81 50.88 NA NA NA NA
105 T7 4.94 50.96 5.88 50.88 NA NA
106 T1 6.19 50.97 4.43 50.90 4.58 NA
107 T2 5.07 50.86 4.81 50.90 7.54 NA

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P.O.NO. 40002106710531033 DATED: 22.09.2018
108 C16 T3 5.00 50.86 NA NA 7.63 NA

109 T4 5.07 50.84 NA NA 7.68 NA
110 T5 4.94 50.94 NA NA NA NA
111 T6 4.88 50.95 NA NA NA NA
112 T7 4.90 50.96 6.13 50.89 NA NA
113 T1 6.30 50.84 4.44 50.88 4.56 NA
114 T2 4.88 50.86 4.87 50.90 7.38 NA
115 T3 5.07 50.85 NA NA 7.27 NA
116 C17 50.86 NA NA 7.68 NA
T4 5.00
117 T5 5.04 50.86 NA NA NA NA
118 T6 5.01 50.86 NA NA NA NA
119 T7 5.00 50.90 6.06 50.96 NA NA
120 T1 6.25 50.96 4.30 50.96 4.60 NA
121 T2 5.00 50.97 4.94 50.96 7.48 NA
122 T3 5.01 50.95 NA NA 7.50 NA
123 C18 50.84 NA NA 7.64 NA
T4 5.00
124 T5 4.81 50.86 NA NA NA NA
125 T6 5.00 50.85 NA NA NA NA
126 T7 5.07 50.97 6.13 50.98 NA NA
127 T1 6.23 50.97 4.43 50.94 4.56 NA
128 T2 5.09 50.96 4.81 50.86 7.63 NA
129 T3 4.88 50.88 NA NA 7.68 NA
130 C19 50.87 NA NA 7.54 NA
T4 5.00
131 T5 5.05 50.87 NA NA NA NA
132 T6 4.94 50.85 NA NA NA NA
133 T7 5.01 50.90 5.92 50.86 NA NA
134 T1 6.19 50.92 4.43 50.84 4.58 NA
135 T2 5.07 50.91 4.94 50.85 7.54 NA
136 T3 5.00 50.92 NA NA 7.63 NA
137 C20 T4 50.97 NA NA 7.68 NA
4.88
138 T5 5.00 50.98 NA NA NA NA
139 T6 5.00 50.84 NA NA NA NA
140 T7 4.96 50.85 6.01 50.88 NA NA
141 T1 6.19 50.88 4.24 50.90 4.56 NA
142 T2 4.95 50.89 4.94 50.96 7.63 NA

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P.O.NO. 40002106710531033 DATED: 22.09.2018
143 T3 5.00 50.89 NA NA 7.68 NA

144 C21 T4 5.00 50.90 NA NA 7.54 NA
145 T5 5.07 50.89 NA NA NA NA
146 T6 4.99 50.90 NA NA NA NA

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P.O.NO. 40002106710531033 DATED: 22.09.2018
8.5
DESIGN VS PRESENT
PRESENT THICKNESS
7.5
6.5
5.5
4.5
3.5
TUBE NO.DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3
61
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
7.5
6.5
5.5
4.5
3.5
TUBE NO.
62
P.O.NO. 40002106710531033 DATED: 22.09.2018

147 T7 4.92 50.88 6.05 50.98 NA NA
148 T1 6.13 50.86 4.43 50.97 NA NA
149 T2 5.07 50.84 4.87 50.97 7.83 NA
150 T3 4.88 50.87 NA NA 7.64 NA
151 C22 50.90 NA NA 7.64 NA
T4 4.98
152 T5 4.94 50.96 NA NA NA NA
153 T6 5.01 50.98 NA NA NA NA
154 T7 4.80 50.97 6.06 50.96 NA NA
155 T1 6.19 50.96 4.43 50.86 4.58 NA
156 T2 5.07 5068 4.87 50.85 7.54 NA
157 T3 4.81 50.98 NA NA 7.63 NA
158 C23 50.98 NA NA 7.68 NA
T4 5.07
159 T5 5.00 50.98 NA NA NA NA
160 T6 5.05 50.85 NA NA NA NA
161 T7 5.07 50.85 6.13 50.86 NA NA
162 T1 6.31 50.86 4.24 50.84 4.56 NA
163 T2 5.05 50.84 4.75 50.86 7.38 NA
164 T3 5.04 50.84 NA NA 7.27 NA
165 C24 50.84 NA NA 7.68 NA
T4 4.94
166 T5 4.99 50.84 NA NA NA NA
167 T6 5.04 50.86 NA NA NA NA
168 T7 4.88 50.85 6.13 50.85 NA NA
169 T1 6.13 50.89 4.43 50.88 4.41 NA
170 T2 5.07 50.95 4.87 50.88 7.55 NA
171 T3 5.05 50.96 NA NA 7.60 NA
172 C25 T4 50.95 NA NA 7.59 NA
5.07
173 T5 4.94 50.95 NA NA NA NA
174 T6 5.05 50.88 NA NA NA NA
175 T7 4.87 50.89 6.05 50.87 NA NA
176 T1 6.25 50.88 4.30 50.88 4.67 NA
177 T2 5.00 50.90 4.87 50.88 7.36 NA
178 T3 4.94 50.96 NA NA 7.64 NA
179 C26 T4 50.96 NA NA 7.68 NA
5.00
180 T5 4.94 50.96 NA NA NA NA
181 T6 5.07 50.98 NA NA NA NA
182 T7 5.04 50.94 6.13 50.96 NA NA
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P.O.NO. 40002106710531033 DATED: 22.09.2018
S. No. COIL TUBE LOCTION 1 LOCTION 2 LOCTION 3
No. No.
THK OD THK OD THK OD
183 T1 6.25 50.86 4.37 50.97 4.50 NA
184 T2 5.07 50.86 4.81 50.86 7.83 NA
185 T3 5.00 50.84 NA NA 7.62 NA
186 C27 T4 50.84 NA NA 7.54 NA
4.99
187 T5 5.07 50.84 NA NA NA NA
188 T6 4.96 50.86 NA NA NA NA
189 T7 5.01 50.85 6.06 50.86 NA NA
190 T1 6.31 50.88 4.49 50.84 4.65 NA
191 T2 5.07 50.90 4.81 50.94 7.45 NA
192 T3 5.00 50.90 NA NA 7.36 NA
193 C28 T4 50.90 NA NA 7.50 NA
4.99
194 T5 4.95 50.96 NA NA NA NA
195 T6 5.05 50.96 NA NA NA NA
196 T7 5.04 50.96 5.94 50.95 NA NA
197 T1 6.13 50.94 4.81 50.96 4.58 NA
198 T2 5.07 50.95 4.18 50.86 7.54 NA
199 T3 4.88 50.86 NA NA 7.63 NA
200 C29 T4 50.84 NA NA 7.68 NA
5.00
201 T5 4.91 50.86 NA NA NA NA
202 T6 4.94 50.85 NA NA NA NA
203 T7 5.05 50.88 6.13 50.86 NA NA
1 - LOCATION: PENT HOUSE ELEVATION: 1MTR BELOW HEADER

2 - LOCATION: PENT HOUSE ELEVATION: NEAR STUB JOINT
3 - LOCATION: FURNACE ELEVATION: 1M ABOVE TUBE BEND

10.12.2018
64
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
8.5
7.5
PRESENT THICKNESS
6.5
5.5
4.5
3.5
C27/T1 C27/T2 C27/T3 C27/T4 C27/T5 C27/T6 C27/T7 C28/T1 C28/T2 C28/T3 C28/T4 C28/T5 C28/T6 C28/T7 C29/T1 C29/T2 C29/T3 C29/T4 C29/T5 C29/T6 C29/T7
TUBE NO.
65
P.O.NO. 40002106710531033 DATED: 22.09.2018
66
P.O.NO. 40002106710531033 DATED: 22.09.2018
Component PLATEN O/L HEADER Design Parameters 323x56

PSH O/L HEADER
S.NO TOP BOTTOM REAR FRONT OD

L1 56.14 56.12 57.10 56.84 322
L2 56.98 57.34 57.28 57.42 323
L3 56.74 56.59 56.43 56.74 322
L4 56.71 56.83 56.71 57.10 323

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P.O.NO. 40002106710531033 DATED: 22.09.2018
Condition Assessment & Remaining Life Analysis
TANGEDCO – TTPS – UTILITY POWER TECH

Client Customer
TUTICORIN,210MW LIMITED
Boiler U# 2, 210MW Period of Testing 22.02.17 TO 09.03-17
ULTRASONIC THICKNESS MEASUREMENT REPORT
Equipment 0 – 300 (mm)

EEC Measurement Range
Make
Equipment
ETM-3 Resolution + 0.01 (mm)
Model
Component REHEATER I/L HEADER Design Parameters 558x23
REHEATER I/L HEADER
L1 22.19 22.67 22.63 22.59 556

L2 22.74 22.36 22.49 22.59 559
L3 22.69 22.27 22.42 23.08 557

10.12.2018
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P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
69
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
70
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: REHEATER INLET
LOCATION: PENT HOUSE ELEVATION: NEAR STUB JOINT
S.No COIL TUBE THK OD S.No. COIL TUBE THK OD

No. No. No. No.
1 C1 T1 4.92 52.88 29 C15 T1 5.02 53.89
2 T6 5.07 53.93 30 T6 4.88 53.56
3 C2 T1 4.94 52.95 31 C16 T1 5.13 52.89
4 T6 5.00 53.65 32 T6 5.13 53.85
5 C3 T1 5.00 52.89 33 C17 T1 4.94 53.85
6 T6 4.88 52.85 34 T6 5.12 52.90
7 C4 T1 4.81 53.65 35 C18 T1 5.00 53.56
8 T6 4.94 53.35 36 T6 5.00 52.89
9 C5 T1 4.94 53.65 37 C19 T1 5.00 53.56
10 T6 5.13 53.45 38 T6 4.98 52.89
11 C6 T1 4.91 52.65 39 C20 T1 5.00 53.45
12 T6 5.00 53.85 40 T6 5.07 52.90
13 C7 T1 4.94 52.89 41 C21 T1 5.06 53.65
14 T6 5.00 53.65 42 T6 5.13 52.89
15 C8 T1 4.96 52.89 43 C22 T1 4.99 53.45
16 T6 4.94 52.89 44 T6 5.00 52.89
17 C9 T1 4.94 53.65 45 C23 T1 5.04 53.56
18 T6 5.07 52.98 46 T6 4.94 52.89
19 C10 T1 5.00 53.75 47 C24 T1 5.05 53.65
20 T6 5.07 52.95 48 T6 5.15 53.45
21 C11 T1 4.94 53.12 49 C25 T1 5.00 52.98
22 T6 5.07 52.98 50 T6 5.07 53.12
23 C12 T1 4.87 53.55 51 C26 T1 4.94 53.35
24 T6 5.13 52.89 52 T6 5.00 53.45
25 C13 T1 4.95 53.45 53 C27 T1 5.07 53.54
26 T6 5.07 53.55 54 T6 5.00 53.65
27 C14 T1 5.06 53.33 55 C28 T1 5.00 53.26
28 T6 5.01 53.79 56 T6 5.13 53.25

10.12.2018
71
P.O.NO. 40002106710531033 DATED: 22.09.2018
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE

10.12.2018
72
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
4.5
4
3.5
3
C6/T6
C10/T1
C19/T1
C22/T6
C1/T1
C1/T6
C2/T1
C2/T6
C3/T1
C3/T6
C4/T1
C4/T6
C5/T1
C5/T6
C6/T1
C7/T1
C7/T6
C8/T1
C8/T6
C9/T1
C9/T6
C11/T1
C11/T6
C12/T1
C12/T6
C13/T1
C13/T6
C14/T1
C14/T6
C15/T1
C15/T6
C16/T1
C16/T6
C17/T1
C17/T6
C18/T1
C18/T6
C19/T6
C20/T1
C20/T6
C21/T1
C21/T6
C22/T1
C23/T1
C23/T6
C24/T1
C24/T6
C25/T1
C25/T6
C26/T1
C26/T6
C27/T1
C27/T6
C28/T1
C28/T6
C10/2
DESIGN
TUBEVALUE
NO. PRESENT VALUE
73
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5
5
PRESENT THICKNESS
4.5
3.5
TUBE NO.VALUE
DESIGN PRESENT VALUE
74
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. No. COIL TUBE THK OD S. No. COIL TUBE THK OD

No. No. No. No.
57 C29 T1 4.94 53.35 92 T6 5.07 52.89
58 T6 5.07 53.65 93 C47 T1 5.03 53.45
59 C30 T1 4.94 52.85 94 T6 5.13 53.25
60 T6 5.07 52.99 95 C48 T1 5.00 53.34
61 C31 T1 5.06 53.75 96 T6 5.12 53.63
62 T6 4.92 53.11 97 C49 T1 5.06 53.45
63 C32 T1 5.13 52.87 98 T6 5.13 53.85
64 T6 4.98 53.45 99 C50 T1 5.06 52.89
65 C33 T1 5.00 52.95 100 T6 5.19 52.88
66 T6 4.98 53.36 101 C51 T1 5.05 53.01
67 C34 T1 5.00 52.99 102 T6 5.07 53.86
68 T6 5.00 53.56 103 C52 T1 5.00 52.98
69 C35 T1 5.06 52.89 104 T6 5.13 53.65
70 T6 5.07 53.55 105 C53 T1 5.06 52.98
71 C36 T1 5.06 53.03 106 T6 5.07 53.65
72 T6 5.13 53.88 107 C54 T1 4.99 53.98
73 C37 T1 5.00 53.72 108 T6 5.07 53.45
74 T6 5.07 53.45 109 C55 T1 5.04 53.25
75 C38 T1 5.07 53.66 110 T6 5.07 53.25
76 T6 5.07 53.25 111 C56 T1 4.94 53.25
77 C39 T1 5.05 53.38 112 T6 5.08 53.35
78 T6 5.13 52.44 113 C57 T1 5.03 53.47
79 C40 T1 4.96 52.88 114 T6 5.07 53.77
80 T6 5.00 53.44 115 C58 T1 4.94 53.12
81 C41 T1 5.05 53.56 116 T6 5.07 53.35
82 T6 5.13 52.99 117 C59 T1 5.06 53.26
83 C42 T1 4.94 53.25 118 T6 5.07 53.50
84 T6 5.07 52.34
85 C43 T1 4.99 53.56
86 T6 5.07 52.89
87 C44 T1 4.93 53.56
88 T6 5.13 53.56
89 C45 T1 4.94 53.65
90 T6 4.92 53.84
91 C46 T1 5.05 52.89
92 T6 5.07 52.89
COIL No. TUBE No. METAL THICKNESS

MAXIMUM C4 T1 4.81

10.12.2018
75
P.O.NO. 40002106710531033 DATED: 22.09.2018
MINIMUM C24 T6 5.15

10.12.2018
76
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
LOCATION: PENT HOUSE ELEVATION: 1MTR BELOW HEADER
S. COIL TUBE THK OD S. No. COIL TUBE THK OD

No. No. No. No. No.
1 T1 4.81 53.79 28 T4 3.86 53.65
2 T2 3.87 53.89 29 T5 3.73 52.89
3 C1 T3 3.92 53.56 30 T6 3.79 52.85
4 T4 3.73 52.89 31 T1 4.91 53.65
5 T5 3.86 53.85 32 T2 3.87 53.35
6 T6 3.79 53.85 33 C6 T3 3.86 53.65
7 T1 4.67 52.90 34 T4 3.74 53.45
8 T2 3.87 53.56 35 T5 3.86 52.65
9 C2 T3 3.86 52.89 36 T6 3.85 53.85
10 T4 3.99 53.56 37 T1 4.94 52.89
11 T5 3.99 52.89 38 T2 3.93 53.65
12 T6 3.54 53.45 39 T3 3.92 52.89
13 T1 4.94 52.90 40 T4 3.74 52.89
C7
14 T2 3.87 53.65 41 T5 3.79 53.65
15 C3 T3 3.92 52.89 42 T6 3.86 52.98
16 T4 3.66 53.45 43 T1 4.92 53.75
17 T5 3.73 52.89 44 T2 3.91 52.95
18 T6 3.73 53.56 45 C8 T3 3.96 53.12
19 T1 4.89 52.89 46 T4 3.92 52.98
20 T2 3.93 53.65 47 T5 3.96 53.55
21 C4 T3 3.93 53.45 48 T6 3.79 52.89
22 T4 3.84 52.98 49 T1 4.94 52.88
23 T5 3.86 53.12 50 T2 3.93 53.93
24 T6 3.79 53.35 51 C9 T3 3.99 52.95
25 T1 4.88 52.88 52 T4 3.92 53.65
26 C5 T2 3.91 53.93 53 T5 3.96 52.89
27 T3 3.92 52.95 54 T6 3.60 52.85
10.12.2018
77
P.O.NO. 40002106710531033 DATED: 22.09.2018

No. No. No. No. No.
55 T1 4.86 53.79 89 T5 3.92 52.89
56 T2 3.93 53.89 90 T6 3.79 53.56
57 C10 T3 3.99 53.56 91 T1 4.92 52.89
58 T4 3.85 52.89 92 T2 3.93 53.45
59 T5 3.66 53.85 93 C16 T3 3.79 52.90
60 T6 3.92 53.85 94 T4 3.86 53.65
61 T1 4.2 52.90 95 T5 3.89 52.89
62 T2 3.88 53.56 96 T6 3.73 53.85
63 C11 T3 3.92 52.89 97 T1 4.88 53.85
64 T4 3.99 53.56 98 T2 3.96 52.90
65 T5 3.92 52.89 99 C17 T3 3.86 53.36
66 T6 3.71 53.45 100 T4 3.80 52.99
67 T1 4.75 52.90 101 T5 3.99 53.56
68 T2 3.93 53.65 102 T6 3.86 52.89
69 C12 T3 3.92 52.89 103 T1 4.88 53.55
70 T4 3.90 53.45 104 T2 3.96 53.03
71 T5 3.92 52.89 105 C18 T3 3.92 53.88
72 T6 3.79 53.56 106 T4 3.86 53.72
73 T1 4.87 52.89 107 T5 3.86 53.45
74 T2 3.87 53.65 108 T6 3.66 53.66
75 C13 T3 3.90 53.45 109 T1 4.94 53.25
76 T4 3.93 52.98 110 T2 3.93 53.38
77 T5 3.79 53.12 111 C19 T3 3.86 52.44
78 T6 3.86 53.35 112 T4 3.83 52.88
79 T1 4.94 53.45 113 T5 3.79 53.36
80 T2 3.87 53.54 114 T6 3.75 52.99
81 C14 T3 3.97 53.65 115 T1 4.81 53.26
82 T4 3.92 53.79 116 T2 3.87 53.25
83 T5 3.98 53.89 117 C20 T3 3.92 53.35
84 T6 3.92 53.56 118 T4 3.98 53.65
85 T1 4.88 53.85 119 T5 3.92 52.85
86 T2 3.96 53.85 120 T6 3.94 52.99
87 C15 T3 3.92 52.90 121 C21 T1 4.87 53.75
88 T4 3.79 53.56 122 T2 3.91 53.11
10.12.2018
78
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
79
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5
5
PRESENT THICKNESS
4.5
3.5
3
C1/T1
C1/T2
C1/T3
C1/T4
C1/T5
C1/T6
C2/T1
C2/T2
C2/T3
C2/T4
C2/T5
C2/T6
C3/T1
C3/T2
C3/T3
C3/T4
C3/T5
C3/T6
C4/T1
C4/T2
C4/T3
C4/T4
C4/T5
C4/T6
C5/T1
C5/T2
C5/T3
C5/T4
C5/T5
C5/T6
C6/T1
C6/T2
C6/T3
C6/T4
C6/T5
C6/T6
C7/T1
C7/T2
C7/T3
C7/T4
C7/T5
C7/T6
C8/T1
C8/T2
C8/T3
C8/T4
C8/T5
C8/T6
C9/T1
C9/T2
C9/T3
C9/T4
C9/T5
C9/T6
TUBE NO. DESIGN VALUE PRESENT VALUE
80
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
4.5
4
3.5
3
TUBE NO.
DESIGN VALUE PRESENT VALUE
81
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. No. COIL TUBE THK OD S. COIL TUBE THK OD

No. No. No. No. No.
123 T3 3.92 52.87 157 T1 4.88 53.45
124 T4 3.92 53.45 158 T2 3.93 52.90
125 T5 3.86 52.95 159 C27 T3 3.92 53.65
126 T6 3.64 53.36 160 T4 3.83 52.89
127 T1 4.94 52.99 161 T5 3.92 53.45
128 . T2 3.80 53.56 162 T6 3.79 52.89
129 C22 T3 3.98 52.89 163 T1 4.96 53.56
130 T4 3.96 53.55 164 T2 3.75 52.89
131 T5 3.79 53.03 165 C28 T3 3.92 53.65
132 T6 3.94 53.88 166 T4 3.79 53.45
133 T1 4.94 53.72 167 T5 3.86 52.98
134 T2 3.93 53.45 168 T6 3.92 53.12
135 C23 T3 3.86 53.66 169 T1 4.88 53.35
136 T4 3.98 53.25 170 T2 3.74 53.79
137 T5 3.92 53.38 171 C29 T3 3.98 53.89
138 T6 3.65 52.44 172 T4 3.92 53.56
139 T1 4.92 52.88 173 T5 3.92 52.89
140 T2 3.85 53.44 174 T6 3.86 53.85
141 C24 T3 3.92 53.56 175 T1 4.93 53.85
142 T4 3.79 52.99 176 T2 3.87 52.90
143 T5 3.86 53.25 177 C30 T3 3.99 53.56
144 T6 3.65 52.34 178 T4 3.92 53.56
145 T1 3.86 53.26 179 T5 3.87 52.89
146 T2 3.87 53.79 180 T6 3.86 53.45
147 C25 T3 3.96 53.89 181 T1 4.88 52.90
148 T4 3.99 53.56 182 T2 3.96 53.65
149 T5 3.92 52.89 183 C31 T3 3.92 52.89
150 T6 3.73 53.85 184 T4 3.79 53.85
151 T1 4.93 53.85 185 T5 3.94 53.85
152 T2 3.91 52.90 186 T6 3.83 52.90
153 C26 T3 3.92 53.56 187 C32 T1 4.75 53.36
154 T4 3.98 52.89 189 T2 3.99 52.99
155 T5 3.86 53.56 190 T3 3.92 53.56
156 T6 3.99 52.89 191 T4 3.99 52.89

10.12.2018
82
P.O.NO. 40002106710531033 DATED: 22.09.2018

No. No. No. No.
192 T5 3.90 53.55 226 T3 3.91 53.56
193 T6 3.73 53.03 227 T4 3.87 52.89
194 T1 4.96 53.88 228 T5 3.63 53.56
195 T2 3.93 53.72 229 T6 3.34 52.89
196 C33 T3 3.87 53.45 230 T1 4.81 53.45
197 T4 3.99 53.56 231 T2 3.74 52.90
198 T5 3.92 52.89 232 C39 T3 3.86 53.65
199 T6 3.73 53.45 233 T4 3.77 52.89
200 T1 4.81 52.90 234 T5 3.92 53.45
201 T2 3.99 53.65 235 T6 3.79 52.89
202 C34 T3 3.98 52.89 236 T1 4.93 53.56
203 T4 3.92 53.85 237 T2 3.92 52.89
204 T5 3.91 53.85 238 C40 T3 3.92 52.85
205 T6 3.79 52.90 239 T4 3.86 53.65
206 T1 4.99 53.36 240 T5 3.65 53.35
207 T2 3.80 52.99 241 T6 3.79 53.65
208 C35 T3 3.97 53.56 242 T1 4.76 53.35
209 T4 3.92 52.89 243 T2 3.93 53.65
210 T5 3.79 52.85 244 C41 T3 3.92 52.85
211 T6 3.92 53.65 245 T4 3.92 52.99
212 T1 4.81 53.35 246 T5 3.86 53.75
213 T2 3.85 53.65 247 T6 3.79 53.11
214 C36 T3 3.92 53.45 248 T1 4.75 52.87
215 T4 3.90 52.65 249 T2 3.93 53.45
216 T5 3.79 53.85 250 C42 T3 3.98 52.95
217 T6 3.86 52.89 251 T4 3.99 53.36
218 T1 4.90 53.65 252 T5 3.73 52.99
219 C37 T2 3.97 52.89 253 T6 3.68 52.90
220 T3 3.92 52.89 254 T1 4.81 53.65
221 T4 3.96 53.65 255 T2 3.93 52.89
222 T5 3.86 52.98 256 C43 T3 3.96 53.45
223 T6 3.79 53.75 257 T4 3.86 52.89
224 C38 T1 4.94 52.95 258 T5 3.73 53.56
225 T2 3.96 52.90 259 T6 3.86 52.89

10.12.2018
83
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
84
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
4.5
4
3.5
3
DESIGN VALUE TUBE PRESENT

NO. VALUE
85
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
4.5
3.5
TUBE NO.
86
P.O.NO. 40002106710531033 DATED: 22.09.2018

No. No. No. No.
260 T1 4.82 53.65 314 T5 3.63 52.89
261 T2 3.87 52.90 315 T6 3.75 53.65
262 C44 T3 3.86 53.65 316 T1 NA NA
263 T4 3.58 52.89 317 T2 NA NA
264 T5 3.79 53.85 318 C50 T3 3.94 53.56
265 T6 3.66 53.85 319 T4 3.75 52.89
266 T1 4.79 52.90 320 T5 3.71 53.65
267 T2 3.80 53.36 321 T6 3.81 53.45
268 C45 T3 3.78 52.89 322 T1 NA NA
269 T4 3.90 52.99 323 T2 NA NA
270 T5 3.94 53.56 324 C51 T3 3.88 53.85
271 T6 3.85 53.35 325 T4 3.75 53.85
272 T1 4.94 53.65 326 T5 3.85 52.89
273 T2 3.87 52.89 327 T6 3.81 53.65
274 C46 T3 3.87 52.90 328 T1 NA NA
275 T4 3.93 53.65 329 T2 NA NA
276 T5 3.69 52.90 330 C52 T3 3.96 53.03
277 T6 3.62 53.85 331 T4 3.87 53.65
278 T1 4.94 53.85 332 T5 3.86 52.89
279 T2 3.93 53.56 333 T6 3.85 53.65
300 C47 T3 3.98 52.89 334 T1 NA NA
301 T4 3.95 53.55 335 T2 NA NA
302 T5 3.81 53.03 336 C53 T3 3.90 53.85
303 T6 3.69 53.75 337 T4 3.75 53.85
304 T1 4.96 53.11 338 T5 3.87 53.55
305 T2 3.92 52.87 339 T6 3.56 53.55
306 C48 T3 3.87 53.45 340 T1 NA NA
307 T4 3.81 52.95 341 T2 NA NA
308 T5 3.84 53.36 342 C54 T3 3.96 53.03
309 T6 3.62 52.99 343 T4 3.93 53.65
310 T1 4.88 53.56 344 T5 3.81 52.89
311 T2 3.87 52.89 345 T6 3.82 53.65
312 C49 T3 3.92 53.55 346 C55 T1 NA NA
313 T4 3.81 53.03 347 T2 NA NA
10.12.2018
87
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. No. COIL NO TUBE N0 METAL OD

THICKNESS
348 T3 3.93 53.85
349 T4 3.96 53.85
350 T5 3.96 53.85
351 T6 3.87 53.56
352 T1 NA
353 T2 NA
C56
354 T3 3.99 53.65
355 T4 3.96 52.89
356 T5 3.84 52.89
357 T6 3.87 53.65
358 T1 NA
359 T2 NA
C57
360 T3 3.86 52.95
361 T4 3.96 52.90
362 T5 3.87 53.56
363 T6 3.92 52.89
364 T1 NA
365 T2 NA
C58
366 T3 3.98 53.45
367 T4 3.92 52.90
368 T5 3.81 53.65
369 T6 3.75 52.89
370 ` T1 NA
371 T2 NA
C59
372 T3 3.81 53.56
373 T4 3.87 52.89
374 T5 3.94 52.85
375 T6 3.87 53.65
COIL No. TUBE No. THK

MAX C38 T6 3.34
MINI C35 T1 4.99

10.12.2018
88
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5
5
PRESENT THICKNESS
4.5
3.5
TUBE NO.
89
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
4.1
4
PRESENT THICKNESS
3.9
3.8
3.7
3.6
3.5
3.4
TUBE NO.
90
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
LOCATION: FURNACE ELEVATION: 1M ABOVE BEND
S. No. COIL TUBE THK OD S. COIL TUBE THK OD

No. No. No. No. No.
1 C1 T12 4.75 53.93 31 C31 T12 5.43 52.89
2 C2 T12 5.10 52.95 32 C32 T12 5.00 52.88
3 C3 T12 4.94 53.65 33 C33 T12 4.86 53.93
4 C4 T12 4.94 52.89 34 C34 T12 4.79 53.85
5 C5 T12 4.95 52.85 35 C35 T12 5.06 53.85
6 C6 T12 4.92 53.65 36 C36 T12 5.12 52.90
7 C7 T12 4.96 53.35 37 C37 T12 5.01 53.56
8 C8 T12 5.16 53.75 38 C38 T12 5.07 52.89
9 C9 T12 4.75 52.95 39 C39 T12 4.99 53.56
10 C10 T12 5.10 53.12 40 C40 T12 5.11 52.89
11 C11 T12 4.94 52.98 41 C41 T12 5.25 53.56
12 C12 T12 5.05 53.55 42 C42 T12 4.94 52.89
13 C13 T12 4.78 52.89 43 C43 T12 5.05 53.65
14 C14 T12 5.06 52.88 44 C44 T12 5.08 53.45
15 C15 T12 4.99 53.93 45 C45 T12 5.06 52.98
16 C16 T12 4.81 53.85 46 C46 T12 5.24 53.12
17 C17 T12 4.94 53.85 47 C47 T12 5.13 53.93
18 C18 T12 4.87 52.90 48 C48 T12 5.10 52.95
19 C19 T12 4.94 53.93 49 C49 T12 4.95 53.65
20 C20 T12 5.15 52.95 50 C50 T12 5.03 52.89
21 C21 T12 4.94 53.65 51 C51 T12 4.89 52.85
22 C22 T12 4.86 52.89 52 C52 T12 4.86 53.65
23 C23 T12 4.95 52.85 53 C53 T12 5.11 53.35
24 C24 T12 5.07 53.65 54 C54 T12 5.11 53.75
25 C25 T12 4.78 53.35 55 C55 T12 4.94 52.95
26 C26 T12 4.88 53.75 56 C56 T12 4.94 53.12
27 C27 T12 4.92 52.95 57 C57 T12 4.89 52.98
28 C28 T12 5.10 53.12 58 C58 T12 4.92 53.55
29 C29 T12 4.94 52.98 59 C59 T12 4.88 52.89

10.12.2018
91
P.O.NO. 40002106710531033 DATED: 22.09.2018
30 C30 T12 5.00 53.55

10.12.2018
92
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
4.5
4
3.5
3
TUBE NO.
93
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
5
4.5
4
3.5
3
TUBE NO.
94
P.O.NO. 40002106710531033 DATED: 22.09.2018
REHEATER O/L
HEADER
REHEATER O/L HEADER
L1 32.65 32.79 32.33 32.81 560
L2 32.74 32.61 31.98 32.75 558
L3 32.19 32.75 32.63 32.61 559
Component HRH – LHS Design Parameters 558x23


10.12.2018
95
P.O.NO. 40002106710531033 DATED: 22.09.2018
HRH-LHS
L1 21.43 22.17 22.32 22.43 558
L2 32.17 32.44 32.79 33.01 559
Component HRH-RHS Design Parameters 558x33

HRH-RHS

10.12.2018
96
P.O.NO. 40002106710531033 DATED: 22.09.2018
L1 32.13 33.65 33.17 32.69 560
L2 22.86 23.71 21.58 22.65 556
Component FSH I/L HEADER Design Parameters 323x58

FSH I/L HEADER
L1 58.16 59.10 58.74 324

57.93
L2 58.64 58.65 59.01 57.84 325
L3 57.23 58.61 58.63 58.13 324
L4 58.79 58.74 58.19 58.17 325

10.12.2018
97
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
98
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
99
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
100
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: FINAL SUPERHEATER INLET
LOCATION : FURNACE
DIMENSION: 47.63x7.6 MATERIAL: SA213 T22
S. No. COIL No. TUBE No. LOCATION 1 LOCATION 2

THK OD THK OD
1 C1 T1 8.23 46.98 8.10 47.56
2 C2 T1 8.41 46.98 8.43 47.45
3 C3 T1 8.44 47.45 8.23 47.60
4 C4 T1 7.99 47.55 8.40 46.98
5 C5 T1 8.12 47.15 7.99 46.98
6 C6 T1 8.31 47.35 8.01 47.45
7 C7 T1 8.25 47.15 8.45 47.55
8 C8 T1 8.30 46.98 8.10 47.15
9 C9 T1 8.44 46.99 8.50 47.35
10 C10 T1 8.44 47.55 8.05 47.15
11 C11 T1 8.26 47.57 8.24 46.98
12 C12 T1 8.24 47.45 8.05 46.99
13 C13 T1 8.05 47.60 8.12 47.55
14 C14 T1 8.12 46.98 8.41 47.57
15 C15 T1 8.41 46.98 8.24 47.45
16 C16 T1 8.26 47.45 8.12 47.25
17 C17 T1 8.14 47.55 8.31 46.88
18 C18 T1 8.22 47.15 8.18 47.56
19 C19 T1 8.26 46.98 8.25 47.56
20 C20 T1 8.26 46.98 8.30 47.45
21 C21 T1 8.41 47.45 8.17 47.60
22 C22 T1 8.18 47.55 8.07 46.98
23 C23 T1 8.50 47.15 7.99 46.98
24 C24 T1 8.56 47.35 8.23 47.56
25 C25 T1 8.22 47.15 8.18 47.45
26 C26 T1 8.26 46.98 8.36 47.60
27 C27 T1 8.32 46.99 8.36 46.98
28 C28 T1 8.61 47.55 8.41 46.98
29 C29 T1 8.56 47.57 8.61 47.45
30 C30 T1 8.52 47.45 8.61 47.55
31 C31 T1 8.18 47.60 8.56 47.15
32 C32 T1 8.21 46.98 8.12 47.35
33 C33 T1 8.31 46.98 8.36 47.15
34 C34 T1 8.22 47.45 8.26 46.98
35 C35 T1 8.36 47.55 8.40 46.99

10.12.2018
101
P.O.NO. 40002106710531033 DATED: 22.09.2018
NOTES-LOC1-BEND LOC-2 -1m ABOVE TUBE BEND

10.12.2018
102
P.O.NO. 40002106710531033 DATED: 22.09.2018

THK OD THK OD
36 C36 T1 8.33 47.15 8.41 47.55
37 C37 T1 8.33 47.35 8.12 47.53
38 C38 T1 8.16 47.15 8.16 47.45
39 C39 T1 8.54 46.98 8.24 47.25
40 C40 T1 8.41 46.99 8.09 46.88
41 C41 T1 8.05 47.55 8.44 47.56
42 C42 T1 8.36 47.53 8.41 47.35
43 C43 T1 8.16 47.45 7.99 46.98
44 C44 T1 8.18 47.25 8.23 47.55
45 C45 T1 8.46 46.88 8.50 46.98
46 C46 T1 8.26 46.98 8.41 47.44
47 C47 T1 8.23 46.98 8.56 47.56
48 C48 T1 8.40 47.45 8.21 47.45
49 C49 T1 8.01 47.55 8.33 47.60
50 C50 T1 8.45 46.98 8.36 46.98
51 C51 T1 8.10 46.98 8.20 46.98
52 C52 T1 8.05 47.45 8.31 47.45
53 C53 T1 8.41 47.55 8.11 47.55
54 C54 T1 8.24 47.15 8.03 47.15
55 C55 T1 8.11 47.35 8.51 47.35
56 C56 T1 7.99 47.15 8.10 47.15
57 C57 T1 8.26 46.98 8.16 46.98
58 C58 T1 8.44 46.99 8.01 46.99
59 C59 T1 8.56 47.55 8.26 47.55
60 C60 T1 8.53 47.57 8.26 47.45
61 C61 T1 8.82 47.45 8.13 47.45
62 C62 T1 8.10 47.60 8.21 47.25
63 C63 T1 8.24 46.98 8.51 46.88
64 C64 T1 8.28 46.98 8.44 47.56
65 C65 T1 8.10 47.45 8.44 47.35
66 C66 T1 8.45 47.55 8.50 46.98
67 C67 T1 8.10 47.15 8.46 47.66
68 C68 T1 8.50 47.35 8.21 46.98
69 C69 T1 8.05 47.15 7.99 47.44
70 C70 T1 8.24 46.98 8.16 47.54
71 C71 T1 8.41 46.99 8.24 47.35
72 C72 T1 8.44 47.55 8.05 47.15
73 C73 T1 8.42 47.53 8.12 47.25
74 C74 T1 8.36 47.45 8.41 46.98
75 C75 T1 8.12 47.25 8.44 47.56
76 C76 T1 8.31 46.88 8.18 47.45
77 C77 T1 8.30 46.98 8.16 47.60

10.12.2018
103
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
104
P.O.NO. 40002106710531033 DATED: 22.09.2018
9
DESIGN VS PRESENT
PRESENT THICKNESS
8.5
7.5
TUBEDESIGN
NO VALUE LOCATION 1 LOCAION 2
DESIGN VS PRESENT
9
8.5
PRESENT THICKNESS
7.5
7
C47/T1
C51/T1
C55/T1
C59/T1
C36/T1
C37/T1
C38/T1
C39/T1
C40/T1
C41/T1
C42/T1
C43/T1
C44/T1
C45/T1
C46/T1
C48/T1
C49/T1
C50/T1
C52/T1
C53/T1
C54/T1
C56/T1
C57/T1
C58/T1
C60/T1
C61/T1
C62/T1
C63/T1
C64/T1
C65/T1
C66/T1
C67/T1
C68/T1
C69/T1
C70/T1
C71/T1
C72/T1
C73/T1
C74/T1
C75/T1
C76/T1
C77/T1
C78/T1
DESIGN VALUE LOCTION1 LOCATION 2
TUBE NO
105
P.O.NO. 40002106710531033 DATED: 22.09.2018

THK OD THK OD
78 C78 T1 8.32 46.98 8.30 46.98
79 C79 T1 8.17 47.45 8.26 46.98
80 C80 T1 8.25 47.55 8.26 47.45
81 C81 T1 8.16 46.98 8.41 47.55
82 C82 T1 8.43 46.98 8.49 47.15
83 C83 T1 8.56 47.45 8.24 47.35
84 C84 T1 8.50 47.55 8.12 47.15
85 C85 T1 8.26 47.15 8.30 46.98
86 C86 T1 8.66 47.35 8.07 46.99
87 C87 T1 8.50 47.15 8.23 47.55
88 C88 T1 8.44 46.98 8.60 47.45
89 C89 T1 8.16 46.99 8.41 47.45
90 C90 T1 8.23 47.55 8.44 47.25
91 C91 T1 8.26 47.57 8.36 46.88
92 C92 T1 8.12 47.45 8.31 47.56
93 C93 T1 8.31 47.60 8.04 47.35
94 C94 T1 8.50 46.98 8.16 46.98
95 C95 T1 8.41 46.98 8.16 47.66
96 C96 T1 8.60 47.45 8.20 46.98
97 C97 T1 7.99 47.55 8.26 47.44
98 C98 T1 8.05 47.15 8.13 47.45
99 C99 T1 8.16 47.35 8.31 47.35
100 C100 T1 8.22 47.15 8.26 47.15
101 C101 T1 8.15 46.98 8.41 47.25
102 C102 T1 8.31 46.99 8.44 46.98
103 C103 T1 8.41 47.55 8.12 47.56
104 C104 T1 8.41 47.53 8.08 47.45
105 C105 T1 8.26 47.45 8.12 47.60
106 C106 T1 8.26 47.25 8.12 46.98
107 C107 T1 8.44 46.88 8.12 46.98
108 C108 T1 8.50 47.56 8.14 47.45
109 C109 T1 8.12 46.98 8.26 47.55
110 C110 T1 8.18 46.98 8.44 47.15
111 C111 T1 8.05 47.45 8.40 47.35
112 C112 T1 7.99 46.98 8.26 47.15
113 C113 T1 8.22 46.98 8.18 46.98
114 C114 T1 8.31 47.45 8.12 46.99
115 C115 T1 8.44 47.55 8.05 47.55
116 C116 T1 8.44 47.15 8.12 47.45
117 C117 T1 8.36 47.35 8.44 47.45
118 C118 T1 8.12 47.15 8.44 47.25
119 C119 T1 8.04 46.98 8.36 46.88

10.12.2018
106
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
107
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
8.8
8.3
PRESENT THICKNESS
7.8
7.3
6.8
TUBE NO
DESIGN VALUE LOCATION 1 LOCATION 2

108
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: FINAL SUPERHEATER INLET
LOCATION : PENT HOUSE

THK OD THK OD
1 C1 T1 7.81 47.56 7.37 46.92
2 C2 T1 7.64 47.45 7.00 47.63
3 C3 T1 7.43 47.60 7.34 46.98
4 C4 T1 7.62 46.98 7.37 47.56
5 C5 T1 7.51 46.98 7.36 47.56
6 C6 T1 7.19 47.45 7.49 47.45
7 C7 T1 7.31 47.55 7.25 47.60
8 C8 T1 7.47 47.15 7.36 46.98
9 C9 T1 7.43 47.35 7.37 46.98
10 C10 T1 7.49 47.15 7.43 47.45
11 C11 T1 7.56 46.98 7.31 47.55
12 C12 T1 7.36 46.99 7.42 47.15
13 C13 T1 7.42 47.55 7.18 47.35
14 C14 T1 7.48 47.38 7.35 47.15
15 C15 T1 7.62 47.45 7.18 46.98
16 C16 T1 7.37 47.25 7.29 46.99
17 C17 T1 7.43 46.88 7.10 47.55
18 C18 T1 7.50 47.56 7.37 47.64
19 C19 T1 7.43 47.35 7.06 47.45
20 C20 T1 7.62 46.98 7.24 47.25
21 C21 T1 7.52 47.12 7.23 46.88
22 C22 T1 7.64 46.98 7.36 47.56
23 C23 T1 7.34 47.44 7.39 47.35
24 C24 T1 7.61 47.37 7.24 46.98
25 C25 T1 7.60 47.56 7.37 47.55
26 C26 T1 7.62 47.45 7.36 47.45
27 C27 T1 7.61 47.60 7.05 47.65
28 C28 T1 7.42 46.98 7.18 47.66
29 C29 T1 7.43 46.98 7.37 46.98
30 C30 T1 7.32 47.45 7.36 47.44
31 C31 T1 7.36 47.55 7.34 47.65
32 C32 T1 7.37 47.15 7.31 47.35
33 C33 T1 7.48 47.35 7.37 47.15
34 C34 T1 7.56 47.15 7.38 47.25
35 C35 T1 7.67 46.98 7.33 46.98

10.12.2018
109
P.O.NO. 40002106710531033 DATED: 22.09.2018

THK OD THK OD
36 C36 T1 7.42 46.99 7.42 46.98
37 C37 T1 7.68 47.55 7.43 47.65
38 C38 T1 7.31 47.45 7.37 47.45
39 C39 T1 7.25 47.45 7.42 47.55
40 C40 T1 7.31 47.25 7.42 47.11
41 C41 T1 7.76 46.88 7.13 46.98
42 C42 T1 7.49 47.56 7.43 47.65
43 C43 T1 7.40 47.35 7.12 47.35
44 C44 T1 7.62 46.98 7.43 47.22
45 C45 T1 7.37 47.66 7.45 47.54
46 C46 T1 7.46 46.98 7.38 47.61
47 C47 T1 7.62 47.44 7.43 47.63
48 C48 T1 7.54 47.42 7.29 47.52
49 C49 T1 7.56 47.35 7.36 47.12
50 C50 T1 7.57 47.15 7.37 47.02
51 C51 T1 7.37 47.25 7.18 47.45
52 C52 T1 7.43 46.98 7.37 46.99
53 C53 T1 7.49 46.98 7.43 47.62
54 C54 T1 7.51 47.36 7.35 47.63
55 C55 T1 7.43 47.45 7.24 47.66
56 C56 T1 7.25 47.55 7.23 47.45
57 C57 T1 7.49 47.56 7.24 47.44
58 C58 T1 7.43 47.45 7.18 46.98
59 C59 T1 7.31 47.60 7.37 46.98
60 C60 T1 7.37 46.98 7.24 47.65
61 C61 T1 7.25 46.98 7.24 46.98
62 C62 T1 7.47 47.45 7.35 47.65
63 C63 T1 7.02 47.55 7.29 47.66
64 C64 T1 7.47 47.15 7.37 47.56
65 C65 T1 7.31 47.35 7.24 47.50
66 C66 T1 7.56 47.15 7.44 47.40
67 C67 T1 7.21 46.98 7.37 47.55
68 C68 T1 7.42 46.99 7.29 47.56
69 C69 T1 7.62 47.55 7.36 47.26
70 C70 T1 7.36 47.45 7.31 47.35
71 C71 T1 7.67 47.45 7.24 47.45
72 C72 T1 7.62 47.25 7.31 47.65
73 C73 T1 7.51 46.88 7.43 47.25
74 C74 T1 7.64 47.56 7.29 47.21
75 C75 T1 7.62 47.35 7.40 47.02
76 C76 T1 7.31 46.98 7.23 47.35
77 C77 T1 7.68 47.66 7.06 46.98

10.12.2018
110
P.O.NO. 40002106710531033 DATED: 22.09.2018
NOTES-LOC-1-1M BELOW STUB JOINT LOC-2-STUB JOINT

10.12.2018
111
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
8
7.8
PRESENT THICKNESS
7.6
7.4
7.2
7
6.8
6.6
6.4
DESIGN LOCATION
TUBE1 NO LOCATION 2
DESIGN VS PRESENT
8
PRESENT THICKNESS
7.8
7.6
7.4
7.2
7
6.8
6.6
TUBE NO
DESIGN LOCATION 1 LOCATION 2
112
P.O.NO. 40002106710531033 DATED: 22.09.2018

THK OD THK OD
78 C78 T1 7.62 46.98 7.37 47.56
79 C79 T1 7.67 47.44 7.42 46.88
80 C80 T1 7.49 47.12 7.42 47.65
81 C81 T1 7.37 47.35 7.37 47.35
82 C82 T1 7.31 47.15 7.18 47.25
83 C83 T1 7.42 47.25 7.18 46.98
84 C84 T1 7.49 46.98 7.42 47.66
85 C85 T1 7.61 46.98 7.39 47.35
86 C86 T1 7.26 47.32 7.37 47.67
87 C87 T1 7.49 47.45 7.15 47.69
88 C88 T1 7.25 47.55 7.31 47.33
89 C89 T1 7.37 47.56 7.43 46.98
90 C90 T1 7.65 47.45 7.46 47.56
91 C91 T1 7.81 47.60 7.39 47.50
92 C92 T1 7.30 46.98 7.42 47.50
93 C93 T1 7.68 46.98 7.43 47.55
94 C94 T1 7.49 47.45 7.26 47.65
95 C95 T1 7.31 47.55 7.48 47.35
96 C96 T1 7.45 47.15 7.31 47.45
97 C97 T1 7.44 47.35 7.43 47.55
98 C98 T1 7.46 47.15 7.31 46.99
99 C99 T1 7.25 46.98 7.43 47.67
100 C100 T1 7.37 46.99 7.42 46.88
101 C101 T1 7.25 47.55 7.48 47.28
102 C102 T1 7.26 47.64 7.44 46.95
103 C103 T1 7.37 47.45 7.37 46.97
104 C104 T1 7.38 47.25 7.24 46.98
105 C105 T1 7.46 46.88 7.35 47.62
106 C106 T1 7.19 47.56 7.86 47.30
107 C107 T1 7.06 47.35 7.37 47.53
108 C108 T1 7.42 46.98 7.37 46.99
109 C109 T1 7.46 47.66 7.43 47.65
110 C110 T1 7.56 46.98 7.49 47.35
111 C111 T1 7.64 47.44 7.31 47.45
112 C112 T1 7.22 47.65 7.43 47.45
113 C113 T1 7.54 47.35 7.43 47.68
114 C114 T1 7.62 47.15 7.37 47.38
115 C115 T1 7.18 47.25 7.31 47.19
116 C116 T1 7.56 46.98 7.36 47.06
117 C117 T1 7.14 46.98 7.38 47.08
118 C118 T1 7.25 47.45 7.53 47.56
119 C119 T1 7.31 47.45 7.52 46.98

10.12.2018
113
P.O.NO. 40002106710531033 DATED: 22.09.2018
NOTES-LOC-1-1M BELOW STUB JOINT LOC-2-STUB JOINT

10.12.2018
114
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN LOCAION 1 LOCATION 2

8
DESIGN VS PRESENT
7.8
7.6
PRESENT THICKNESS
7.4
7.2
6.8
6.6
TUBE NO
115
P.O.NO. 40002106710531033 DATED: 22.09.2018
Component FSH O/L HEADER Design Parameters 459x84

FSH O/L HEADER
L1 85 84.66 84.78 84.96 459
L2 85.13 85.12 84.66 84.59 460
Component LTSH O/L TO PSH I/L Design Parameters 323x25

LTSH O/L TO PSH I/L
34.56
L1 33.85 34.84 34.36 323
L2 25.37 25.03 24.92 25.21 323
L3 35.47 34.52 33.97 34.97 324
L4 25.37 25.59 25.42 25.48 324

10.12.2018
116
P.O.NO. 40002106710531033 DATED: 22.09.2018
Component LTSH I/L Design Parameters 324x48

LTSH I/L
45.51
L1 48.32 48.20 46.68 324
L2 46.54 45.98 47.61 44.67 323
L3 47.15 46.79 45.88 46.71 324
Component LTSH O/L Design Parameters 323x45


10.12.2018
117
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
118
P.O.NO. 40002106710531033 DATED: 22.09.2018
LTSH O/L
L1 45.54 45.66 44.98 45.13 325
L2 44.68 44.91 45.13 44.96 324
L3 44.79 44.84 44.91 45.02 325
L4 45.13 45.16 45.12 44.93 324

10.12.2018
119
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
120
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: LTSH INLET HEADER
LOCATION: 2nd FURNACE AREA ELEVATION: BEND
DIMENSION: 44.5x4.5 MATERIAL: SA210 GV A1
S. BEND METAL THICKNESS S. BEND METAL THICKNESS

No. No. No. No.
A B C D A B C D
1 B1 NA 4.89 4.81 5.50 28 B28 NA 4.78 4.89 5.83
2 B2 NA 4.88 4.75 5.68 29 B29 NA 4.86 4.81 5.74
3 B3 NA 4.89 4.30 5.72 30 B30 NA 4.71 4.69 5.54
4 B4 NA 4.56 4.60 5.81 31 B31 NA NA NA 5.68
5 B5 NA NA NA 5.88 32 B32 NA NA NA 5.79
6 B6 NA NA NA 5.63 33 B33 NA NA NA 5.82
7 B7 NA 4.60 4.60 5.79 34 B34 NA NA NA 5.68
8 B8 NA 4.66 4.66 5.90 35 B35 NA NA NA 5.63
9 B9 NA 4.56 4.56 5.56 36 B36 NA NA NA 5.90
10 B10 NA 4.69 4.69 5.71 37 B37 NA NA NA 5.79
11 B11 NA 4.78 4.78 5.80 38 B38 NA NA NA 5.86
12 B12 NA 4.75 4.75 5.68 39 B39 NA NA NA NA
13 B13 NA 4.69 4.69 5.62 40 B40 NA 4.71 4.81 NA
14 B14 NA 4.73 4.73 5.84 41 B41 NA 4.56 4.90 NA
15 B15 NA 4.78 4.78 5.76 42 B42 NA 4.86 4.62 NA
16 B16 NA 4.75 4.75 5.68 43 B43 NA 4.70 4.59 NA
17 B17 NA 4.88 4.88 5.84 44 B44 NA 4.81 4.88 NA
18 B18 NA 4.81 4.81 5.89 45 B45 NA 4.92 4.67 NA
19 B19 NA 4.86 4.86 5.72 46 B46 NA 4.89 4.92 NA
20 B20 NA 4.82 4.58 5.84 47 B47 NA 4.74 4.63 NA
21 B21 NA 4.81 4.69 5.68 48 B48 NA 4.76 4.71 NA
22 B22 NA 4.60 4.56 5.68 49 B49 NA 4.94 4.89 NA
23 B23 NA 4.67 4.81 5.45 50 B50 NA 4.90 4.69 NA
24 B24 NA 4.88 4.89 5.72 51 B51 NA 4.83 4.76 NA
25 B25 NA 4.79 4.63 5.63 52 B52 NA 4.72 4.58 NA
26 B26 NA 4.72 4.81 5.68 53 B53 NA 4.64 4.66 NA
27 B27 NA 4.50 4.69 5.79 54 B54 NA 4.82 4.80 NA

10.12.2018
121
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
122
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT (B)

5
PRESENT THICKNESS
4.8 4.89 4.89 4.88 4.86 4.88 4.86

4.81 4.824.81 4.79
4.88 4.784.75 4.78 4.75 4.78
4.73 4.72 4.71 4.71
4.6 4.66 4.69 4.69 4.67
4.6 4.6
4.56 4.56
4.4 4.5
4.2
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40
BEND NO
DESIGN PRESENT
123
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT (C)

5
PRESENT THICKNESS
4.8 4.89 4.89

4.88 4.86
4.81 4.784.75 4.784.75 4.81 4.81 4.81 4.81 4.81
4.6 4.75
4.66 4.69 4.694.73 4.69 4.69 4.69
4.6 4.6 4.63
4.56 4.58 4.56
4.4
4.2 4.3
4
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40
BEND NO
DESIGN PRESENT
124
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT (D)

5.88 5.9 5.83 5.9 5.86
6 5.81 5.79 5.8 5.84
5.84
5.89 5.84 5.79 5.74 5.79 5.82 5.79
5.68 5.72 5.71 5.68 5.76 5.72 5.68 5.68 5.72
5.63 5.62 5.63 5.68 5.68 5.68
5.56 5.54
PRESENT THICKNESS
5.5 5.45
5.5 5.68
5.63
4.5
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38
DESIGN BENDPRESENT
NO

5
PRESENT THICKNESS
4.924.89 4.94 4.9

4.86 4.88 4.88 4.83 4.89 4.9 4.91 4.88 4.89 4.92
4.81 4.83 4.82 4.82 4.81 4.81 4.78 4.82 4.81 4.79
4.74 4.76 4.77 4.76
4.7 4.72 4.714.67 4.72
4.5 4.64
4.58 4.62 4.66 4.63 4.62 4.63
4.56 4.56 4.56 4.54 4.52
4
B41B42B43B44B45B46B47B48B49B50B51B52B53B54B55B56B57B58B59B60B61B62B63B64B65B66B67B68B69B70B71B72B73B74B75B76B77B78B79B80B81B82B83B84B85
BEND NO
DESIGN PRESENT
125
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. BEND METAL THICKNESS S. BEND METAL THICKNESS

No. No. A B C D No. No. A B C D
55 B55 NA 4.88 4.72 NA 90 B90 NA 4.68 4.91 5.68
56 B56 NA 4.82 4.68 NA 91 B91 NA 4.59 4.88 5.79
57 B57 NA 4.58 4.74 NA 92 B92 NA 4.89 4.91 5.64
58 B58 NA 4.88 4.69 NA 93 B93 NA 4.78 4.81 5.75
59 B59 NA 4.81 4.72 NA 94 B94 NA 4.75 4.84 5.69
60 B60 NA 4.62 4.91 NA 95 B95 NA 4.89 4.90 5.86
61 B61 NA 4.56 4.72 NA 96 B96 NA 4.81 4.63 NA
62 B62 NA 4.66 4.79 NA 97 B97 NA 4.88 4.74 NA
63 B63 NA 4.71 4.80 NA 98 B98 NA 4.79 4.90 NA
64 B64 NA 4.67 4.58 NA 99 B99 NA 4.86 4.63 NA
65 B65 NA 4.83 4.76 NA 100 B100 NA 4.58 4.79 NA
66 B66 NA 4.81 4.89 NA 101 B101 NA 4.77 4.88 NA
67 B67 NA 4.78 4.58 NA 102 B102 NA 4.60 4.90 NA
68 B68 NA 4.56 4.70 NA 103 B103 NA 4.72 4.81 NA
69 B69 NA 4.63 4.78 NA 104 B104 NA 4.48 4.60 NA
70 B70 NA 4.54 4.69 NA 105 B105 NA 4.63 4.54 NA
71 B71 NA 4.62 4.76 5.81 106 B106 NA 4.56 4.72 NA
72 B72 NA 4.82 4.88 5.63 107 B107 NA 4.79 4.68 NA
73 B73 NA 4.77 4.81 5.74 108 B108 NA 4.5 4.88 NA
74 B74 NA 4.89 4.76 5.88 109 B109 NA 4.82 4.74 NA
75 B75 NA 4.90 4.82 5.79 110 B110 NA 4.63 4.72 NA
76 B76 NA 4.91 4.68 5.63 111 B111 NA 4.70 4.81 NA
77 B77 NA 4.76 4.88 5.77 112 B112 NA 4.63 4.78 NA
78 B78 NA 4.81 4.84 5.68 113 B113 NA 4.86 4.92 NA
79 B79 NA 4.88 4.6 5.81 114 B114 NA 4.68 4.60 NA
80 B80 NA 4.79 4.58 5.63 115 B115 NA 4.86 4.49 NA
81 B81 NA 4.52 4.68 5.81 116 B116 NA 4.68 4.56 NA
82 B82 NA 4.89 4.90 5.63 117 B117 NA 4.50 4.68 NA
83 B83 NA 4.72 4.81 5.74 118 B118 NA 4.76 4.84 NA
84 B84 NA 4.92 4.88 5.88 119 B119 NA 4.87 4.63 NA
85 B85 NA 4.63 4.74 5.71 120 B120 NA 4.87 4.68 NA
86 B86 NA 4.68 4.68 5.68 121 B121 NA 4.90 4.81 NA
87 B87 NA 4.82 4.68 5.76 122 B122 NA 4.88 4.79 NA
88 B88 NA 4.74 4.72 5.82 123 B123 NA 4.84 4.65 NA
89 B89 NA 4.79 4.81 5.88 124 B124 NA 4.72 4.79 NA

10.12.2018
126
P.O.NO. 40002106710531033 DATED: 22.09.2018

5
PRESENT THICKNESS
4.9
4.9 4.92 4.91 4.9
4.88 4.89 4.89 4.88 4.88 4.88
4.8 4.84
4.8 4.794.8 4.81 4.82 4.81
4.76 4.76 4.78 4.76 4.76
4.7
4.71 4.72 4.74 4.72 4.72 4.7
4.74
4.67 4.69 4.68 4.69 4.69 4.68 4.68
4.6 4.66
4.62 4.63
4.59 4.58 4.58 4.58 4.64.58
4.5
B56
B75
B41
B42
B43
B44
B45
B46
B47
B48
B49
B50
B51
B52
B53
B54
B55
B57
B58
B59
B60
B61
B62
B63
B64
B65
B66
B67
B68
B69
B70
B71
B72
B73
B74
B76
B77
B78
B79
B80
B81
B82
B83
B84
B85
BEND NO
DESIGN PRESENT
127
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT (D)

6 5.88 5.88 5.82 5.88 5.86
5.81 5.79 5.77 5.81 5.81 5.76 5.79 5.75
5.74 5.68 5.74 5.71 5.68 5.68 5.69
5.63 5.63 5.63 5.63 5.64
PRESENT THICKNESS
5.5
4.5
B71 B72 B73 B74 B75 B76 B77 B78 B79 B80 B81 B82 B83 B84 B85 B86 B87 B88 B89 B90 B91 B92 B93 B94 B95
BEND NO
DESIGN PRESENT
128
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. No. BEND No. METAL THICKNESS

A B C D
125 B125 NA 4.68 4.81 NA
126 B126 NA 4.90 4.66 NA
127 B127 NA 4.63 4.74 NA
128 B128 NA 4.71 4.92 NA
129 B129 NA 4.79 4.85 NA
130 B130 NA 4.86 4.88 NA
131 B131 NA 4.63 4.58 NA
132 B132 NA 4.79 4.64 NA
133 B133 NA 4.89 4.76 NA
134 B134 NA 4.90 4.68 NA

10.12.2018
129
P.O.NO. 40002106710531033 DATED: 22.09.2018

5
PRESENT THICKNESS
4.8 4.91 4.91 4.9 4.9 4.92 4.92 4.88

4.884.9 4.88
4.81 4.88 4.814.84 4.79 4.81 4.81 4.84 4.81 4.81 4.85
4.6 4.74 4.72 4.68 4.74 4.72 4.78 4.79 4.74 4.76
4.68 4.72 4.68 4.68 4.794.65 4.66 4.64 4.68
4.68 4.63 4.63 4.6 4.6 4.56 4.63 4.58
4.4 4.54
4.49
4.2
B125
B98
B86
B87
B88
B89
B90
B91
B92
B93
B94
B95
B96
B97
B99
B100
B101
B102
B103
B104
B105
B106
B107
B108
B109
B110
B111
B112
B113
B114
B115
B116
B117
B118
B119
B120
B121
B122
B123
B124
B126
B127
B128
B129
B130
B131
B132
B133
B134
DESIGN BEND PRESENT
NO

5
PRESENT THICKNESS
4.8 4.89 4.89 4.88 4.86 4.86 4.86 4.874.874.94.884.84 4.9 4.86 4.894.9
4.82 4.79 4.81 4.79 4.79 4.82 4.79 4.79
4.74 4.78 4.77 4.76
4.6 4.75 4.72 4.7 4.724.68 4.71
4.68 4.68 4.68 4.68
4.59 4.6 4.63 4.63 4.63 4.63 4.63
4.58 4.56
4.4 4.5 4.5
4.48
4.2
4
B106
B107
B132
B86
B87
B88
B89
B90
B91
B92
B93
B94
B95
B96
B97
B98
B99
B100
B101
B102
B103
B104
B105
B108
B109
B110
B111
B112
B113
B114
B115
B116
B117
B118
B119
B120
B121
B122
B123
B124
B125
B126
B127
B128
B129
B130
B131
B133
B134
DESIGN BEND PRESENT
NO
130
P.O.NO. 40002106710531033 DATED: 22.09.2018
131
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
132
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: LTSH OUTLET HEADER COILS
LOCATION: PENT HOUSE ELEVATION: NEAR STUB
DIMENSION: 44.5x5 MATERIAL: SA213 T22

No. No. No. No. No.
1 C1 T1 4.99 43.82 31 C16 T1 5.13 44.34
2 T6 5.07 44.35 32 T6 5.31 44.25
3 C2 T1 5.06 44.15 33 C17 T1 5.38 44.38
4 T6 5.06 44.35 34 T6 5.38 44.39
5 C3 T1 5.13 44.29 35 C18 T1 5.29 44.37
6 T6 5.23 44.18 36 T6 4.81 43.87
7 C4 T1 5.00 43.98 37 C19 T1 5.13 43.88
8 T6 5.00 43.97 38 T6 5.56 43.98
9 C5 T1 5.31 44.38 39 C20 T1 5.25 44.22
10 T6 5.13 44.18 40 T6 5.06 44.36
11 C6 T1 5.50 44.16 41 C21 T1 5.00 44.19
12 T6 5.46 43.98 42 T6 5.19 44.18
13 C7 T1 5.06 43.98 43 C22 T1 5.44 44.15
14 T6 5.44 43.98 44 T6 5.19 44.10
15 C8 T1 5.35 43.89 45 C23 T1 5.36 43.90
16 T6 5.61 44.29 46 T6 5.13 43.98
17 C9 T1 5.31 44.18 47 C24 T1 5.25 43.88
18 T6 5.36 44.18 48 T6 5.13 44.10
19 C10 T1 5.26 44.37 49 C25 T1 4.94 44.32
20 T6 5.06 44.08 50 T6 5.35 44.24
21 C11 T1 5.13 44.09 51 C26 T1 5.24 44.26
22 T6 5.06 44.08 52 T6 5.25 44.37
23 C12 T1 5.49 44.08 53 C27 T1 5.25 44.19
24 T6 5.29 43.98 54 T6 5.44 44.17
25 C13 T1 5.06 44.27 55 C28 T1 5.44 44.26
26 T6 5.38 44.27 56 T6 5.00 44.37
27 C14 T1 5.00 44.26 57 C29 T1 4.81 44.27
28 T6 5.12 44.35 58 T6 5.13 43.98
29 C15 T1 5.40 44.15 59 C30 T1 5.06 43.99
30 T6 4.98 43.94 60 T6 5.44 43.87

10.12.2018
133
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.8
5.6
5.4
PRESENT THICKNESS
5.2
4.8
4.6
4.4
TUBE NO.
134
P.O.NO. 40002106710531033 DATED: 22.09.2018

No. No. No. No. No.
61 C31 T1 5.13 44.29 96 T6 5.13 44.36
62 T6 5.13 44.37 97 C49 T1 5.06 44.19
63 C32 T1 5.19 43.98 98 T6 5.13 44.18
64 T6 5.42 43.98 99 C50 T1 5.31 44.15
65 C33 T1 5.31 44.36 100 T6 5.12 44.10
66 T6 5.42 44.98 101 C51 T1 5.65 43.90
67 C34 T1 5.06 43.92 102 T6 5.18 43.98
68 T6 5.31 43.93 103 C52 T1 4.88 43.88
69 C35 T1 5.31 44.35 104 T6 5.02 44.25
70 T6 5.25 44.33 105 C53 T1 5.31 43.15
71 C36 T1 5.31 44.10 106 T6 5.00 44.37
72 T6 5.25 44.25 107 C54 T1 5.06 43.95
73 C37 T1 5.39 43.15 108 T6 5.25 44.26
74 T6 5.23 44.37 109 C55 T1 5.04 43.96
75 C38 T1 5.04 43.95 110 T6 5.20 43.98
76 T6 5.13 44.26 111 C56 T1 5.04 44.35
77 C39 T1 5.19 43.96 112 T6 5.00 43.98
78 T6 5.38 43.98 113 C57 T1 5.34 43.99
79 C40 T1 5.38 44.35 114 T6 5.43 43.87
80 T6 5.31 44.36 115 C58 T1 5.19 44.29
81 C41 T1 5.26 43.98 116 T6 4.75 44.37
82 T6 5.40 44.18 118 C59 T1 5.23 43.98
83 C42 T1 5.06 44.05 118 T6 5.34 43.98
84 T6 5.12 44.09 119 C60 T1 5.31 43.98
85 C43 T1 5.38 43.98 120 T6 5.13 43.99
86 T6 5.06 44.08 121 C61 T1 4.98 43.87
87 C44 T1 5.00 44.10 122 T6 4.88 44.29
88 T6 5.06 44.27 123 C62 T1 5.19 44.37
89 C45 T1 5.06 43.96 124 T6 5.34 43.98
90 T6 5.09 43.98 125 C63 T1 5.19 43.98
91 C46 T1 5.38 44.35 126 T6 5.25 44.36
92 T6 5.25 43.87 127 C64 T1 5.06 44.35
93 C47 T1 5.00 43.88 128 T6 5.06 44.15
94 T6 5.19 43.98 129 C65 T1 5.14 43.94
95 C48 T1 5.19 44.22 130 T6 5.24 44.34

10.12.2018
135
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. No. COIL No. TUBE No. THK OD

131 C66 T1 5.06 44.25
132 T6 5.20 44.38
133 C67 T1 5.31 44.37
134 T6 5.37 43.87

MAXIMUM C51 T1 5.65
MINIMUM C58 T6 4.75

10.12.2018
136
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
4.5
TUBE NO.
137
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
138
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: LTSH TERMINAL TUBES
LOCATION: 2nd PASS FURNACE AREA ELEVATION: NEAR BEND
S. No. TUBE METAL OD S. No. TUBE METAL OD

No. THICKNESS No. THICKNESS
1 T1 5.37 44.37 29 T29 5.62 44.35
2 T2 5.62 43.98 30 T30 5.69 44.15
3 T3 5.37 43.98 31 T31 5.79 43.94
4 T4 5.69 44.36 32 T32 5.74 44.34
5 T5 5.69 44.35 33 T33 5.69 44.25
6 T6 5.69 44.15 34 T34 5.75 44.38
7 T7 5.69 43.94 35 T35 5.86 44.39
8 T8 5.37 44.34 36 T36 5.81 44.35
9 T9 5.86 44.25 37 T37 5.81 43.87
10 T10 5.69 44.38 38 T38 5.56 43.88
11 T11 5.62 44.39 39 T39 5.80 43.98
12 T12 5.55 44.35 40 T40 5.81 44.22
13 T13 5.62 44.37 41 T41 5.69 44.36
14 T14 5.69 43.98 42 T42 5.59 44.19
15 T15 5.69 43.98 43 T43 5.75 44.18
16 T16 5.81 44.36 44 T44 5.69 44.15
17 T17 5.75 44.35 45 T45 5.69 44.10
18 T18 5.75 44.15 46 T46 5.74 43.90
19 T19 5.81 43.94 47 T47 5.75 44.37
20 T20 5.69 44.37 48 T48 5.81 43.98
21 T21 5.56 43.98 49 T49 5.63 43.98
22 T22 5.69 43.98 50 T50 5.62 44.36
23 T23 5.79 44.36 51 T51 5.87 44.35
24 T24 5.69 44.35 52 T52 5.40 44.15
25 T25 5.37 44.37 53 T53 5.62 43.94
26 T26 5.69 43.98 54 T54 5.63 44.34
27 T27 5.75 43.98 55 T55 5.81 44.25
28 T28 5.69 44.36 56 T56 5.57 44.38
10.12.2018
139
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29
TUBE NO.
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T30 T31 T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56
TUBE NO.
140
P.O.NO. 40002106710531033 DATED: 22.09.2018
141
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. No. TUBE METAL OD S. No. TUBE METAL OD

N0 THICKNESS No. THICKNESS
57 T57 5.83 44.39 92 T92 5.73 44.19
58 T58 5.70 44.35 93 T93 5.75 44.18
59 T59 5.75 43.87 94 T94 5.75 44.15
60 T60 5.69 43.88 95 T95 5.75 44.10
61 T61 5.76 43.98 96 T96 5.75 43.90
62 T62 5.75 44.22 97 T97 5.75 43.98
63 T63 5.77 44.36 98 T98 5.81 43.88
64 T64 5.89 44.19 99 T99 5.81 44.25
65 T65 5.62 44.18 100 T100 5.80 43.15
66 T66 5.56 44.26 101 T101 5.62 44.37
67 T67 5.62 44.15 102 T102 5.80 43.98
68 T68 5.76 44.10 103 T103 5.59 43.98
69 T69 5.70 43.90 104 T104 5.81 44.36
70 T70 5.75 43.98 105 T105 5.69 44.35
71 T71 5.50 43.88 106 T106 5.81 44.15
72 T72 5.81 44.25 107 T107 5.56 43.94
73 T73 5.81 43.15 108 T108 5.50 44.34
74 T74 5.75 44.37 109 T109 5.79 44.25
75 T75 5.79 44.37 110 T110 5.44 44.38
76 T76 5.50 43.98 111 T111 5.56 44.39
77 T77 5.69 43.98 112 T112 5.58 44.35
78 T78 5.50 44.36 113 T113 5.81 43.87
79 T79 5.81 44.35 114 T114 5.75 43.88
80 T80 5.56 44.15 115 T115 5.69 43.98
81 T81 5.87 43.94 116 T116 5.75 44.22
82 T82 5.75 44.34 117 T117 5.69 44.36
83 T83 5.75 44.25 118 T118 5.56 44.19
84 T84 5.31 44.38 119 T119 5.50 44.18
85 T85 5.87 44.39 120 T120 5.85 44.15
86 T86 5.69 44.35 121 T121 5.62 44.10
87 T87 5.75 43.87 122 T122 5.81 43.90
88 T88 5.56 43.88 123 T123 5.74 43.98
89 T89 5.75 43.98 124 T124 5.63 43.88
90 T90 5.75 44.22 125 T125 5.80 44.25
91 T91 5.81 44.36 126 T126 5.87 43.15

10.12.2018
142
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. No. TUBE No. METAL THICKNESS OD

127 T127 5.81 44.37
128 T128 5.52 43.98
129 T129 5.80 43.98
130 T130 5.69 44.36
131 T131 5.51 44.35
132 T132 5.44 44.15
133 T133 5.75 43.94
134 T134 5.69 44.34
S. No. TUBE No. THK
MAX 64 T64 5.89

MINI 84 T84 5.31

10.12.2018
143
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T57 T58 T59 T60 T61 T62 T63 T64 T65 T66 T67 T68 T69 T70 T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91
TUBE NO.
144
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T96
T103
T110
T117
T124
T92
T93
T94
T95
T97
T98
T99
T100
T101
T102
T104
T105
T106
T107
T108
T109
T111
T112
T113
T114
T115
T116
T118
T119
T120
T121
T122
T123
T125
T126
T127
T128
T129
T130
T131
T132
T133
T134
TUBE NO.
145
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: LTSH UPPER BANK TOP
LOCATION: FURNACE ELEVATION: NEAR TUBE BEND
S. NO TUBE No. LOCATION 1 LOCATION 2

THK OD THK OD
1 T1 5.52 44.35 5.20 44.35
2 T2 5.44 44.29 5.18 44.29
3 T3 5.49 44.18 5.16 44.18
4 T4 5.23 43.98 5.06 43.98
5 T5 NA NA NA NA
6 T6 NA NA NA NA
7 T7 NA NA 4.88 44.18
8 T8 NA NA 4.94 44.16
9 T9 NA NA 4.88 43.98
10 T10 NA NA 4.97 43.98
11 T11 NA NA 5.06 43.98
12 T12 NA NA 5.06 43.89
13 T13 NA NA 4.84 44.29
14 T14 NA NA 5.19 44.18
15 T15 5.36 44.35 5.18 44.18
16 T16 5.30 44.29 4.89 44.26
17 T17 5.38 44.18 4.96 44.35
18 T18 5.44 43.98 4.92 44.15
19 T19 5.26 43.97 4.90 43.94
20 T20 5.52 44.35 5.00 44.35
21 T21 5.63 44.29 5.06 44.29
22 T22 5.56 44.18 5.19 44.18
23 T23 5.56 43.98 5.06 43.98
24 T24 5.24 43.97 5.00 43.97
25 T25 5.31 44.38 5.06 44.38
26 T26 5.24 44.18 4.94 44.18
27 T27 5.69 44.16 4.94 44.16
28 T28 5.34 43.98 4.92 43.98
29 T29 5.29 44.35 4.82 43.98
30 T30 5.44 44.29 5.12 43.98
31 T31 5.44 44.18 5.12 43.89
10.12.2018
146
P.O.NO. 40002106710531033 DATED: 22.09.2018
LOC-1- UPPER BANK TOP LOC-2- LOWER BANK TOP

THK OD THK OD
32 T32 5.36 43.98 5.06 44.29
33 T33 5.42 43.97 4.88 44.18
34 T34 5.58 44.38 5.19 44.18
35 T35 5.26 44.18 5.12 44.26
36 T36 5.48 44.16 5.00 44.35
37 T37 5.63 43.98 5.00 44.15
38 T38 5.20 43.98 5.23 43.94
39 T39 5.42 43.98 5.19 44.34
40 T40 5.36 43.89 5.26 44.25
41 T41 5.49 44.29 5.12 44.38
42 T42 5.48 44.18 5.19 44.39
43 T43 5.26 44.18 5.00 44.37
44 T44 5.26 44.26 4.94 43.87
45 T45 5.31 44.35 5.00 43.88
46 T46 5.63 44.15 5.01 43.98
47 T47 5.52 44.35 5.01 44.35
48 T48 5.63 44.29 5.19 44.29
49 T49 5.51 44.18 4.93 44.18
50 T50 5.44 43.98 5.00 43.98
51 T51 5.44 43.97 4.88 43.97
52 T52 5.46 44.38 4.88 44.38
53 T53 5.23 44.18 4.94 44.18
54 T54 5.29 44.16 5.00 44.16
55 T55 5.31 43.98 5.00 43.98
56 T56 5.39 43.98 5.00 43.98
57 T57 5.61 43.98 4.92 43.98
58 T58 5.24 43.89 5.12 43.89
59 T59 5.37 44.29 5.04 44.29
60 T60 5.31 44.18 5.06 44.18
61 T61 5.61 44.18 5.19 44.18
62 T62 5.57 44.26 5.12 44.26
63 T63 5.36 44.35 5.06 44.35
64 T64 5.36 44.15 5.00 44.15
65 T65 5.38 43.94 5.12 43.94

10.12.2018
147
P.O.NO. 40002106710531033 DATED: 22.09.2018
66 T66 5.42 43.95 5.08 44.35

67 T67 5.63 44.34 5.00 44.34
68 T68 5.51 44.25 4.94 44.25
69 T69 5.32 44.38 4.91 44.38

10.12.2018
148
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31
TUBEDESIGN
NO. VALUE LOCATION 1 LOCATION 2
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56 T57 T58 T59 T60 T61 T62 T63 T64 T65 T66 T67 T68 T69
TUBE NO.
149
P.O.NO. 40002106710531033 DATED: 22.09.2018

THK OD THK OD
70 T70 5.56 44.39 4.94 44.39
71 T71 5.56 44.37 5.00 44.37
72 T72 5.50 43.87 4.90 43.87
73 T73 5.44 43.88 5.00 43.88
74 T74 5.47 43.98 4.90 43.98
75 T75 5.31 44.35 5.12 44.22
76 T76 5.27 44.29 5.12 44.36
77 T77 5.44 44.18 5.00 44.19
78 T78 5.48 43.98 5.00 44.18
79 T79 5.52 43.97 5.12 44.35
80 T80 5.37 44.38 5.01 44.29
81 T81 5.31 44.18 4.94 44.18
82 T82 5.26 44.16 5.06 43.98
83 T83 5.26 43.98 4.94 43.97
84 T84 5.42 43.98 5.12 44.38
85 T85 5.63 43.98 5.16 44.18
86 T86 5.51 43.89 5.16 44.16
87 T87 5.46 44.29 5.02 43.98
88 T88 5.43 44.18 4.94 43.98
89 T89 5.24 44.18 4.98 43.98
90 T90 5.27 44.26 5.03 43.89
91 T91 5.31 44.35 5.18 44.29
92 T92 5.38 44.15 5.16 44.18
93 T93 5.41 43.94 4.94 44.18
94 T94 5.66 44.34 4.92 44.26
95 T95 5.51 44.25 4.93 44.35
96 T96 5.49 44.38 5.02 44.15
97 T97 5.32 44.39 5.16 43.94
98 T98 5.6 44.35 5.09 44.34
99 T99 5.52 44.29 5.09 44.25
100 T100 5.50 44.18 5.12 44.38
101 T101 5.52 43.98 5.24 44.39
102 T102 5.48 43.97 4.94 44.37
103 T103 5.44 44.38 4.94 43.87
104 T104 5.52 44.18 4.98 43.88
105 T105 5.37 44.16 5.01 43.98

10.12.2018
150
P.O.NO. 40002106710531033 DATED: 22.09.2018
106 T106 5.26 44.35 4.98 44.22

107 T107 5.69 44.29 4.94 44.36
THK OD THK OD
108 T108 5.27 44.18 5.03 44.19
109 T109 5.38 43.98 5.12 44.18
110 T110 5.31 43.97 5.12 44.35
111 T111 5.49 44.38 5.12 44.29
112 T112 5.28 44.18 5.08 44.18
113 T113 5.31 44.16 5.16 43.98
114 T114 5.49 43.98 5.20 43.97
115 T115 5.28 43.98 5.02 44.38
116 T116 5.61 43.98 5.08 44.18
117 T117 5.37 43.89 4.98 44.16
118 T118 5.44 44.29 4.98 43.98
119 T119 5.64 44.18 4.94 43.98
120 T120 5.52 44.18 4.88 43.98
121 T121 5.48 44.26 5.12 43.89
122 T122 5.56 44.35 5.22 44.29
123 T123 5.50 44.15 5.06 44.18
124 T124 5.51 43.94 5.16 44.18
125 T125 5.61 44.34 4.84 44.26
126 T126 5.50 44.25 5.18 44.35
127 T127 5.36 44.38 5.16 44.15
128 T128 5.44 44.39 4.94 43.94
129 T129 5.44 44.35 4.98 44.34
130 T130 5.31 44.29 4.94 44.25
131 T131 5.27 44.18 5.02 44.38
132 T132 5.58 43.98 5.14 44.39
133 T133 5.24 43.97 5.01 44.37
134 T134 5.61 44.38 5.06 43.87
LOCATION 1 : UPPER BANK TOP
S. No. TUBE No. METAL THICKNESS

MAXIMUM 107 T107 5.69
MINIMUM 38 T38 5.20
LOCATION 2 : LOWER BANK TOP

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P.O.NO. 40002106710531033 DATED: 22.09.2018

MAXIMUM 40 T40 5.26
MINIMUM 29 T29 4.89

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152
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
153
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T108 T109 T110 T111 T112 T113 T114 T115 T116 T117 T118 T119 T120 T121 T122 T123 T124 T125 T126 T127 T128 T129 T130 T131 T132 T133 T134
TUBE NO.
154
P.O.NO. 40002106710531033 DATED: 22.09.2018
Component ECONOMISER O/L RHS Design Parameters 219x22

ECONOMISER O/L RHS
S.NO THK
OD
L1 21.08 217
L2 21.26
216
L3 19.74
217
L4 20.71
216
L5 21.81 217
L6 21.14 216
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P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
156
P.O.NO. 40002106710531033 DATED: 22.09.2018
Component ECO O/L HEADER Design Parameters 273x40

ECO O/L HEADER
39.83
L1 40.12 39.15 39.74 272
L2 40.16 40.13 40.16 39.97 273
Component ECO INTERMEDIATE Design Parameters 219x28

ECO INTERMEDIATE 2A
27.50
L1 27.22 27.96 28.55 219
L2 27.85 27.98 28.16 28.65 220
L3 27.96 28.15 27.88 27.56 219

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P.O.NO. 40002106710531033 DATED: 22.09.2018
Component ECO INTERMEDIATE Design Parameters 219x26

ECO INTERMEDIATE 2B
25.96
L1 25.87 26.68 26.62 219
L2 26.18 26.45 26.31 25.99 220
L3 25.98 26.33 26.19 26.25 219

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P.O.NO. 40002106710531033 DATED: 22.09.2018
ECO O/L LINK TO

DRUM
ECO O/L LINK TO DRUM
S.NO THK OD

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P.O.NO. 40002106710531033 DATED: 22.09.2018
L1 22.86 220
L2 22.82 221
L3 20.43 324
L4 20.01 324

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P.O.NO. 40002106710531033 DATED: 22.09.2018

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161
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
162
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: ECO INTERMEDIAET BENDS
LOCATION: 2nd PASS ELEVATION: BEND
BEND METAL THICKNESS BEND METAL THICKNESS

No. 2A 2B 2C No. 2A 2B 2C
B1 NA 4.29 4.21 B31 4.64 4.69 4.17
B2 NA 4.63 3.81 B32 4.50 4.68 4.07
B3 NA 4.32 3.82 B33 4.63 4.59 3.87
B4 NA 4.26 4.20 B34 4.91 4.56 3.92
B5 NA 4.25 4.45 B35 4.75 4.56 3.96
B6 NA 4.50 4.28 B36 4.86 4.44 4.25
B7 NA 4.36 4.05 B37 4.91 4.38 4.13
B8 NA 4.50 3.95 B38 4.43 4.38 3.82
B9 NA 4.76 3.80 B39 4.88 4.50 3.90
B10 NA 4.72 4.09 B40 4.63 4.44 3.82
B11 NA 4.75 3.89 B41 4.50 4.41 3.84
B12 NA 4.71 3.94 B42 4.63 4.63 3.89
B13 NA 4.63 3.82 B43 4.14 4.26 3.82
B14 NA 4.51 4.38 B44 4.31 4.44 4.00
B15 NA 4.65 4.08 B45 4.81 4.62 3.86
B16 NA 4.49 4.19 B46 4.88 4.64 3.80
B17 NA 4.56 4.62 B47 4.63 4.50 3.86
B18 NA 4.44 4.02 B48 4.61 4.32 3.90
B19 NA 4.56 4.19 B49 4.63 4.60 3.87
B20 NA 4.50 3.89 B50 4.52 4.44 3.93
B21 NA 4.68 4.13 B51 4.63 4.73 3.90
B22 NA 4.51 4.02 B52 4.69 4.71 3.86
B23 NA 4.62 4.03 B53 4.50 4.54 3.80
B24 NA 4.52 4.06 B54 4.61 4.56 3.89
B25 NA 4.32 4.13 B55 4.65 5.32 3.80
B26 NA 4.63 4.45 B56 4.19 5.55 3.87
B27 4.65 4.63 4.01 B57 4.63 5.53 3.88
B28 4.84 4.69 3.95 B58 4.32 4.44 4.25
B29 4.55 4.75 3.85 B59 4.59 4.25 4.03
B30 4.88 4.00 3.80 B60 4.61 4.32 3.80

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P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT (2B)

5.5
PRESENT THICKNESS
5
4.5 4.76 4.72 4.75 4.71 4.63
4.63 4.65 4.68
4.51 4.62 4.52 4.63 4.63 4.69 4.75
4 4.5
4.36
4.5 4.51 4.49 4.56 4.44 4.56 4.5
4.29 4.32 4.26 4.25 4.32
3.5 4
3
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30
BEND NO
DESIGN PRESENT
164
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT (2C)

5.5
PRESENT THICKNESS
4.5
4.62
4.45 4.38 4.45
4 4.21 4.2 4.28
4.09 4.19 4.19 4.13 4.13
4.05 3.95 4.08 4.02 4.02 4.03 4.06 4.01 3.95
3.94
3.5 3.81 3.82 3.79
3.7 3.63 3.68
3.51
3 3.25
BEND NO
DESIGN PRESENT

6 5.55
PRESENT THICKNESS
5.5 4.68 4.56 4.44 4.38 4.44 4.63 4.44 4.64

4.73 4.54
5 5.53
5.32 4.25
4.5
4.69 4.59 4.62 4.6 4.71
4.56 4.5 4.5 4.44 4.56 4.44
4 4.38 4.41 4.32 4.32
4.26
3.5
3
BEND NO
DESIGN PRESENT
165
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT (2A)

5.5 4.91 4.86 4.88 4.65 4.63
PRESENT THICKNESS
4.63
5
4.5 4.91 4.88 4.81
4.65 4.64 4.75 4.61
4
4.55 4.5 4.63 4.43 4.5 4.63 4.63 4.63 4.63 4.5 4.59 4.61
4.84 4.88 4.31 4.61 4.69 4.32
4.52 4.19
3.5 4.14
3
B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40 B41 B42 B43 B44 B45 B46 B47 B48 B49 B50 B51 B52 B53 B54 B55 B56 B57 B58 B59 B60
BEND NO
DESIGN PRESENT
166
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. No. BEND No. METAL THICKNESS

2A 2B 2C
61 B61 4.50 4.56 4.21
62 B62 4.61 4.63 4.00
63 B63 4.56 4.44 4.09
64 B64 4.32 4.30 4.06
65 B65 4.61 4.29 4.19
66 B66 4.56 4.63 4.00
67 B67 4.50 4.25 4.22
68 B68 4.19 4.62 4.38
69 B69 4.31 4.50 4.23
70 B70 4.50 4.41 4.07
71 B71 4.56 4.52 4.25
72 B72 4.69 4.38 4.23
73 B73 4.79 4.52 4.25
74 B74 4.69 4.57 4.23
75 B75 4.38 4.50 4.10
76 B76 4.44 4.25 4.08
77 B77 4.41 4.69 4.25
78 B78 4.56 4.30 4.30
79 B79 4.32 4.01 3.88
80 B80 4.69 4.50 4.10
81 B81 4.56 4.32 4.23
82 B82 4.32 4.25 4.32
83 B83 4.25 4.38 4.19
84 B84 4.79 4.32 4.05
85 B85 4.38 4.48 3.90
86 B86 4.00 4.38 4.00
87 B87 4.38 4.25 4.40
88 B88 4.50 3.82 4.32
89 B89 4.63 3.91 4.86
90 B90 4.63 3.80 4.81
BEND No. THK

MAX B56 (2B) 5.55
MINI B90 (2B) 2.56

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5.5
PRESENT THICKNESS
4.5
4 4.25 4.25
4.17 4.07 4.13
3.92 3.96 4 4.03
3.5 3.9 3.88
3.7 3.63 3.6 3.75 3.82 3.8
3.68
3.55 3.55 3.53.513.6
3.46 3.54 3.61
3 3.25 3.25
3.2 3.2
BEND NO
DESIGN PRESENT
168
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT(2A)
5.5
PRESENT THICKNESS
4.5
4.61 4.56 4.61 4.56 4.69 4.79 4.69 4.69 4.79
4.63
4.5 4.5 4.5 4.56 4.56 4.56 4.5
4 4.32 4.31 4.38 4.44 4.41 4.32 4.32 4.25 4.38 4.38
4.19
4
3.5
3
B61 B62 B63 B64 B65 B66 B67 B68 B69 B70 B71 B72 B73 B74 B75 B76 B77 B78 B79 B80 B81 B82 B83 B84 B85 B86 B87 B88 B89
BEND NO
DESIGN PRESENT

5.5
5
PRESENT THICKNESS
4.5 4.86 4.81

4 4.38 4.32 4.19 4.4 4.32
4.23 4.25 4.23 4.25 4.23 4.25 4.3
4.21
4 4.09 4.06 4.19 4
4.22
4.07 4.1 4.08 4.1 4.23 4.05 4
3.5 3.88
3
2.5 2.97
BEND NO
DESIGN PRESENT
169
P.O.NO. 40002106710531033 DATED: 22.09.2018

5.5
5
PRESENT THICKNESS
4.5
4.56 4.63 4.44 4.63 4.62 4.5 4.57 4.5 4.69
4 4.3 4.29 4.41 4.52 4.38 4.52 4.3
4.5
4.32 4.25 4.38 4.32
4.48 4.38
4.25 4.25 4.25
3.5 4.01
3.82
3.64
3
2.5
2.56
2
BEND NO
DESIGN PRESENT
170
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: ECO INLET COILS
DIMENSION: 44.5x4.5 MATERIAL:
S. COIL TUBE THK OD S. COIL TUBE THK OD

No. No. No. No. No. No.
1 C1 T1 NA NA 30 T2 4.67 44.36
2 T2 5.06 43.87 31 C16 T1 NA NA
3 C2 T1 NA NA 32 T2 5.00 44.18
4 T2 5.13 43.98 33 C17 T1 NA NA
5 C3 T1 NA NA 34 T2 5.04 43.95
6 T2 4.88 44.36 35 C18 T1 NA NA
7 C4 T1 NA NA 36 T2 4.92 43.96
8 T2 5.37 44.18 37 C19 T1 NA NA
9 C5 T1 NA NA 38 T2 5.01 44.35
10 T2 5.15 43.95 39 C20 T1 NA 43.98
11 C6 T1 NA NA 40 T2 5.00 43.99
12 T2 5.05 43.96 41 C21 T1 NA NA
13 C7 T1 NA NA 42 T2 4.81 44.36
14 T2 5.00 44.35 43 C22 T1 NA 43.98
15 C8 T1 NA NA 44 T2 5.05 44.18
16 T2 5.13 43.99 45 C23 T1 NA NA
17 C9 T1 NA NA 46 T2 4.98 44.09
18 T2 5.15 44.36 47 C24 T1 5.12 43.87
19 C10 T1 NA NA 48 T2 4.80 44.29
20 T2 4.88 44.18 49 C25 T1 5.13 44.37
21 C11 T1 NA NA 50 T2 5.19 43.98
22 T2 5.07 44.09 51 C26 T1 5.10 43.98
23 C12 T1 NA NA 52 T2 5.00 44.36
24 T2 5.04 44.29 53 C27 T1 4.94 44.98
25 C13 T1 NA NA 54 T2 5.17 43.87
26 T2 5.00 43.87 55 C28 T1 5.26 44.29
27 C14 T1 NA NA 56 T2 4.95 44.37
28 T2 5.19 43.98 57 C29 T1 5.35 43.87
29 C15 T1 NA NA 58 T2 4.95 43.88

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171
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.37
5.5
5.15 5.15
PRESENT THICKNESS
5.06 5.13 5.13 5.07

5.05 5 5.04
4.88 4.88
5
4.5
TUBE NO
DESIGN PRESENT
172
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.5 5.19 5.26
5.19 5.12 5.13 5.17
5.04 5.05 5.1
5 4.67 5 5.01 5 4.81 4.98 4.8 5 4.94 4.95
4.92
5
PRESENT THICKNESS
4.5
TUBE NO
DESIGN PRESENT
173
P.O.NO. 40002106710531033 DATED: 22.09.2018

No. NO No. No. NO No.
59 C30 T1 5.05 43.98 95 C48 T1 5.13 44.18
60 T2 5.07 44.22 96 T2 5.04 44.37
61 C31 T1 NA 44.36 97 C49 T1 5.28 43.95
62 T2 5.19 44.19 98 T2 4.98 44.26
63 C32 T1 NA NA 99 C50 T1 5.19 43.96
64 T2 5.07 44.37 100 T2 5.10 43.98
65 C33 T1 5.32 43.95 101 C51 T1 5.13 44.35
66 T2 4.94 44.26 102 T2 4.94 43.98
67 C34 T1 5.18 43.96 103 C52 T1 5.19 43.99
68 T2 4.94 43.98 104 T2 5.19 44.35
69 C35 T1 5.12 44.35 105 C53 T1 5.13 44.36
70 T2 4.65 43.98 106 T2 4.74 43.98
71 C36 T1 5.04 43.99 107 C54 T1 5.16 44.18
72 T2 5.13 44.35 108 T2 5.19 44.05
73 C37 T1 5.00 44.36 109 C55 T1 5.27 44.09
74 T2 5.00 43.98 110 T2 5.05 43.87
75 C38 T1 5.12 44.18 111 C56 T1 5.26 44.29
76 T2 4.80 44.05 112 T2 5.94 44.37
77 C39 T1 5.00 44.09 113 C57 T1 NA NA
78 T2 4.87 43.87 114 T2 4.81 43.98
79 C40 T1 5.01 44.29 115 C58 T1 4.96 44.36
80 T2 4.88 44.37 116 T2 5.12 44.98
81 C41 T1 5.23 43.98 117 C59 T1 5.19 43.87
82 T2 5.15 43.98 118 T2 5.18 44.29
83 C42 T1 5.19 44.36 119 C60 T1 4.94 44.37
84 T2 5.11 44.98 120 T2 5.07 43.98
85 C43 T1 5.19 43.87 121 C61 T1 5.13 43.87
86 T2 5.12 44.29 122 T2 5.07 43.88
87 C44 T1 NA NA 123 C62 T1 5.14 43.98
88 T2 4.88 43.98 124 T2 5.09 44.22
89 C45 T1 5.00 43.87 125 C63 T1 5.13 44.36
90 T2 4.94 43.88 126 T2 5.04 44.19
91 C46 T1 5.07 43.98 127 C64 T1 5.13 44.18
92 T2 5.00 44.22 128 T2 5.04 44.37
93 C47 T1 4.94 44.36 129 C65 T1 NA NA
94 T2 4.92 44.19 130 T2 5.05 44.26

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174
P.O.NO. 40002106710531033 DATED: 22.09.2018
5.35 5.32
DESIGN VS PRESENT 5.19 5.19
5.5 5.05 5.23
5.19 5.18 5.12 5.13 5.12 5.15 5.11 5.12
5.07 5.07 5.04 5 5 5 5.01
4.95 4.94 4.94 4.87 4.88
5
PRESENT
4.8 4.88
4.5 4.65
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT
6.5
5.94
6 5.16
5.19 5.19 5.27 5.19
4.94 5.13 5.28 5.13
PRESENT
5.5 5.07 5.19 5.19 5.26 4.96 5.18 5.07

5.04 5.1 5.13 5.05 5.12
4.94 5 4.92 4.98 4.94 4.94
4.74 4.81
5
4.5
TUBE NO
DESIGN PRESENT
175
P.O.NO. 40002106710531033 DATED: 22.09.2018

131 C66 T1 NA NA 166 T2 5.07 43.98
132 T2 NA NA 167 C84 T1 5.28 43.99
133 C67 T1 5.06 44.35 168 T2 5.05 44.35
134 T2 NA NA 169 C85 T1 5.26 44.36
135 C68 T1 5.13 43.99 170 T2 5.00 43.98
136 T2 5.19 44.35 171 C86 T1 4.62 44.18
137 C69 T1 5.00 44.36 172 T2 5.13 44.05
138 T2 4.36 43.98 173 C87 T1 5.18 44.09
139 C70 T1 4.07 44.18 174 T2 5.07 43.87
140 T2 4.91 44.05 175 C88 T1 5.19 44.29
141 C71 T1 5.16 44.09 176 T2 5.07 44.37
142 T2 5.24 43.87 177 C89 T1 4.94 43.98
143 C72 T1 5.08 44.29 178 T2 5.13 43.98
144 T2 4.94 44.37 179 C90 T1 5.13 44.36
145 C73 T1 5.04 43.98 180 T2 5.16 44.98
146 T2 5.06 43.98 181 C91 T1 5.15 43.87
147 C74 T1 5.05 44.36 182 T2 5.13 44.29
148 T2 5.13 44.98 183 C92 T1 4.88 44.37
149 C75 T1 5.00 43.87 184 T2 4.87 43.98
150 T2 5.19 44.29 185 C93 T1 5.09 43.87
151 C76 T1 5.14 44.37 186 T2 4.98 43.88
152 T2 5.13 43.98 187 C94 T1 5.11 43.98
153 C77 T1 5.07 43.87 188 T2 5.13 44.22
154 T2 5.12 43.88 189 C95 T1 5.13 44.36
155 C78 T1 NA NA 190 T2 4.87 44.19
156 T2 5.12 44.22 191 C96 T1 5.24 44.18
157 C79 T1 5.15 44.36 192 T2 5.04 44.37
158 T2 5.00 44.19 193 C97 T1 4.97 43.95
159 C80 T1 4.99 44.18 194 T2 4.94 44.26
160 T2 4.92 44.37 195 C98 T1 5.19 43.96
161 C81 T1 5.32 43.95 196 T2 4.94 43.98
162 T2 5.17 44.26 197 C99 T1 5.07 44.35
163 C82 T1 5.19 43.96 198 T2 5.13 43.98
164 T2 5.15 43.98 199 C100 T1 NA NA
165 C83 T1 5.18 44.35 200 T2 NA NA
COIL No. TUBE No. THK

MAX C4 T2 5.37
MINI C69 T2 4.36
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176
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.14 5.13 5.13 5.24 5.06
5.5 5.13
5.13 5.07 5.09 5.04 5.04 5.05 5.06 5.13 5.19 5.16 5.08 5.05
5.19
4.94 5.04
PRESENT THICKNESS
5 4.91 5
5
4.5
4.36
4.07
4
3.5
TUBE NO
DESIGN PRESENT
177
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.13 5.12 5.15 5.32 5.19 5.18 5.28 5.26 5.18 5.13
5.15
5.13
5.4 5.24
5.14 5.12 5.17 5.15 5.13 5.075.195.07 5.13 5.16 5.13 5.11 5.13
5.19 5.13
PRESENT THICKNESS
5.2 5.07 5.07 5.05 5.09 4.98 5.07

5 4.99 5 4.94 5.04 4.94
5
4.8 4.92 4.97
4.88 4.87 4.87 4.94
4.6 4.62
4.4
4.2
C76/T1
C81/T2
C94/T2
C76/T2
C77/T1
C77/T2
C78/T1
C78/T2
C79/T1
C79/T2
C80/T1
C80/T2
C81/T1
C82/T1
C82/T2
C83/T1
C83/T2
C84/T1
C84/T2
C85/T1
C85/T2
C86/T1
C86/T2
C87/T1
C87/T2
C88/T1
C88/T2
C89/T1
C89/T2
C90/T1
C90/T2
C91/T1
C91/T2
C92/T1
C92/T2
C93/T1
C93/T2
C94/T1
C95/T1
C95/T2
C96/T1
C96/T2
C97/T1
C97/T2
C98/T1
C98/T2
C99/T1
C99/T2
TUBE NO
DESIGN PRESENT
178
P.O.NO. 40002106710531033 DATED: 22.09.2018

201 C101 T1 NA NA 236 T2 NA NA
202 T2 NA NA 237 C119 T1 NA NA
203 C102 T1 NA NA 238 T2 NA NA
204 T2 NA NA 239 C120 T1 NA NA
205 C103 T1 NA NA 240 T2 NA NA
206 T2 NA NA 241 C121 T1 NA NA
207 C104 T1 NA NA 242 T2 NA NA
208 T2 NA NA 243 C122 T1 NA NA
209 C105 T1 NA NA 244 T2 NA NA
210 T2 NA NA 245 C123 T1 NA NA
211 C106 T1 NA NA 246 T2 NA NA
212 T2 NA NA 247 C124 T1 NA NA
213 C107 T1 NA NA 248 T2 NA NA
214 T2 NA NA 249 C125 T1 NA NA
215 C108 T1 NA NA 250 T2 NA NA
216 T2 NA NA 251 C126 T1 NA NA
217 C109 T1 NA NA 252 T2 NA NA
218 T2 NA NA 253 C127 T1 NA NA
219 C110 T1 NA NA 254 T2 NA NA
220 T2 NA NA 255 C128 T1 NA NA
221 C111 T1 NA NA 256 T2 NA NA
222 T2 NA NA 257 C129 T1 NA NA
223 C112 T1 NA NA 258 T2 NA NA
224 T2 NA NA 259 C130 T1 NA NA
225 C113 T1 NA NA 260 T2 NA NA
226 T2 NA NA 261 C131 T1 NA NA
227 C114 T1 NA NA 262 T2 NA NA
228 T2 NA NA 263 C132 T1 NA NA
229 C115 T1 NA NA 264 T2 NA NA
230 T2 NA NA 265 C133 T1 NA NA
231 C116 T1 NA NA 266 T2 NA NA
232 T2 NA NA 267 C134 T1 NA NA
233 C117 T1 NA NA 268 T2 NA NA
234 T2 NA NA 269 C135 T1 NA NA
235 C118 T1 NA NA 270 T2 NA NA

10.12.2018
179
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: ECO OUTLET COILS
DIMENSION: 44.5x4.5 MATERIAL: SA 210 GR A1
.S. COIL TUBE THK OD S. COIL TUBE THK OD

1 C1 T1 4.25 44.38 33 C17 T1 5.12 44.09
2 T3 4.79 44.18 34 T3 4.92 44.08
3 C2 T1 4.74 44.16 35 C18 T1 5.06 44.08
4 T3 4.93 43.98 36 T3 5.12 44.35
5 C3 T1 4.69 43.98 37 C19 T1 4.87 44.15
6 T3 4.69 44.37 38 T3 4.81 43.94
7 C4 T1 4.98 44.08 39 C20 T1 4.86 44.34
8 T3 4.94 44.09 40 T3 5.05 44.25
9 C5 T1 4.56 44.08 41 C21 T1 4.98 43.88
10 T3 4.75 44.08 42 T3 4.18 43.98
11 C6 T1 4.93 44.35 43 C22 T1 5.00 44.22
12 T3 4.94 44.15 44 T3 5.05 44.36
13 C7 T1 4.82 43.94 45 C23 T1 4.93 44.19
14 T3 4.87 44.34 46 T3 4.74 44.18
15 C8 T1 4.81 44.25 47 C24 T1 5.24 44.10
16 T3 4.93 43.88 48 T3 4.83 44.32
17 C9 T1 4.75 43.98 49 C25 T1 5.04 44.24
18 T3 4.87 44.22 50 T3 4.94 44.26
19 C10 T1 4.94 44.36 51 C26 T1 4.75 44.37
20 T3 4.84 44.19 52 T3 4.98 44.19
21 C11 T1 4.87 44.18 53 C27 T1 4.56 43.98
22 T3 4.96 44.10 54 T3 4.87 44.35
23 C12 T1 5.05 44.32 55 C28 T1 5.18 43.87
24 T3 4.98 44.24 56 T3 5.06 43.88
25 C13 T1 5.18 44.26 57 C29 T1 4.90 43.98
26 T3 5.12 44.38 58 T3 4.98 44.38
27 C14 T1 5.06 44.18 59 C30 T1 5.12 44.18
28 T3 4.93 44.16 60 T3 4.86 44.16
29 C15 T1 4.98 43.98 61 C31 T1 4.91 43.98
30 T3 5.00 43.98 62 T3 4.87 43.98
31 C16 T1 4.93 44.37 63 C32 T1 5.00 44.37
32 T3 4.98 44.08 64 T3 4.93 44.08
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DESIGN VS PRESENT
5.2
PRESENT THICKNESS
5
4.8 4.93 4.98 4.94 4.93 4.94 4.93 4.94
4.82 4.87 4.81 4.87 4.84
4.6 4.79 4.74 4.75 4.75
4.69 4.69
4.4 4.56
4.2
4.25
4
C1/T1 C1/T3 C2/T1 C2/T3 C3/T1 C3/T3 C4/T1 C4/T3 C5/T1 C5/T3 C6/T1 C6/T3 C7/T1 C7/T3 C8/T1 C8/T3 C9/T1 C9/T3 C10/T1 C10/2
TUBE NO
DESIGN PRESENT
181
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
PRESENT THICKNESS
5.4
5 5.18 5.12 5.06 5.12 5.06 5.12

5.05 5 5.05
4.96 4.98 4.93 4.98 4.93 4.98 4.92
4.87 4.87 4.81 4.86
4.6
4.2
C11/T1 C11/T3 C12/T1 C12/T3 C13/T1 C13/T3 C14/T1 C14/T3 C15/T1 C15/T3 C16/T1 C16/T3 C17/T1 C17/T3 C18/T1 C18/T3 C19/T1 C19/T3 C20/T1 C20/T3
TUBE NO
DESIGN PRESENT
182
P.O.NO. 40002106710531033 DATED: 22.09.2018

65 C33 T1 4.63 44.09 103 C52 T1 4.97 44.34
66 T3 4.63 44.08 104 T3 5.01 44.25
67 C34 T1 5.06 44.08 105 C53 T1 5.00 43.88
68 T3 5.05 44.35 106 T3 4.96 43.98
69 C35 T1 4.98 44.15 107 C54 T1 4.89 44.22
70 T3 4.93 43.94 108 T3 5.00 44.36
71 C36 T1 4.92 44.34 109 C55 T1 5.06 44.19
72 T3 5.12 44.25 110 T3 4.81 44.18
73 C37 T1 5.06 43.88 111 C56 T1 5.01 44.10
74 T3 4.93 43.98 112 T3 4.93 44.32
75 C38 T1 4.91 44.22 113 C57 T1 5.00 44.24
76 T3 5.06 44.36 114 T3 5.02 44.26
77 C39 T1 4.75 44.19 115 C58 T1 5.06 44.37
78 T3 4.90 44.18 116 T3 4.75 44.19
79 C40 T1 5.00 44.10 117 C59 T1 4.81 43.98
80 T3 4.85 44.32 118 T3 4.96 44.35
81 C41 T1 5.11 44.24 119 C60 T1 5.01 43.87
82 T3 5.06 44.26 120 T3 5.12 43.88
83 C42 T1 5.14 44.37 121 C61 T1 4.96 44.38
84 T3 4.97 44.19 122 T3 4.81 44.18
85 C43 T1 5.03 43.98 123 C62 T1 4.94 44.16
86 T3 5.01 44.35 124 T3 5.01 43.98
87 C44 T1 4.93 43.87 125 C63 T1 5.06 43.98
88 T3 5.09 43.88 126 T3 5.00 44.37
89 C45 T1 5.01 43.98 127 C64 T1 5.10 44.08
90 T3 5.06 44.38 128 T3 4.96 44.09
91 C46 T1 4.73 44.18 129 C65 T1 4.97 44.08
92 T3 5.11 44.16 130 T3 4.98 44.08
93 C47 T1 4.93 43.98 131 C66 T1 5.01 44.35
94 T3 5.06 43.98 132 T3 5.06 44.15
95 C48 T1 5.10 44.37 133 C67 T1 4.97 43.94
96 T3 4.99 44.08 134 T3 5.01 44.34
97 C49 T1 5.00 44.09
98 T3 4.83 44.08
99 C50 T1 4.97 44.08
100 T3 4.98 44.35 COIL TUBE NO THK
NO
101 C51 T1 5.06 44.15 MAX 24 1 5.24
102 T3 5.10 43.94 MINI 1 1 4.25
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DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
5.24 5.18 5.12
4.98 5 5.05 4.93 5.04 4.94 4.98 5.06 4.98
4.5 4.83 4.87 4.9 4.86
4.74 4.75
4.56
4
4.18
3.5
3
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT
5.2
PRESENT THICKNESS
5 5.12
5.06 5.05 5.06 5.06
5 4.98 5
4.8 4.91 4.93 4.93 4.92 4.93 4.91 4.9
4.87 4.85
4.6 4.75
4.63 4.63
4.4
4.2
TUBE NO
DESIGN PRESENT
184
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.11 5.14 5.11
5.2 5.09 5.1
5.06 5.06 5.06
PRESENT THICKNESS
5.03 5.01 5.01 5

4.97 4.99 4.97 4.98
5 4.93 4.93
4.83
4.8
4.73
4.6
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT
5.2 5.1 5.12 5.1
5.06 5.06 5.06 5.06 5.06
PRESENT THICKNESS
5.01 5 5 5.01 5 5.02 5.01 5.01 5 4.98

5.01 5.01
4.96 4.96 4.96 4.97 4.97
5 4.94
4.97 4.96
4.93 4.81
4.89
4.8 4.81
4.81 4.75
4.6
TUBE NO
DESIGN PRESENT
185
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186
P.O.NO. 40002106710531033 DATED: 22.09.2018

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TANGEDCO-TTPS
LOCATION: 2nd PASS FURNACE AREA ELEVATION: 1M ABOVE
S. No. TUBE LOCATION 1 LOCATION 2 LOCATION 3

No. THK OD THK OD THK OD
1 T1 5.05 44.36 4.69 44.36 4.43 44.36
2 T2 5.14 44.35 4.99 44.35 4.91 44.35
3 T3 5.13 44.15 4.69 44.15 5.00 44.15
4 T4 5.17 43.94 4.84 43.94 5.06 43.94
5 T5 4.93 44.34 5.07 44.34 5.06 44.34
6 T6 4.88 44.25 4.94 44.25 5.07 44.25
7 T7 4.8 44.38 5.19 44.38 4.94 44.38
8 T8 5.01 44.39 5.19 44.39 5.09 44.39
9 T9 4.93 44.35 5.06 44.35 4.95 44.35
10 T10 5.29 43.87 5.07 43.87 4.95 43.87
11 T11 5.11 43.88 5.07 43.88 4.92 43.88
12 T12 4.80 43.98 5.09 43.98 4.92 43.98
13 T13 5.11 44.22 5.00 44.22 4.94 44.22
14 T14 5.11 44.36 4.88 44.36 5.23 44.36
15 T15 4.99 44.19 5.12 44.19 4.96 44.19
16 T16 4.40 44.18 5.11 44.18 4.94 44.18
17 T17 4.32 44.15 4.88 44.15 5.00 44.15
18 T18 5.06 44.10 4.94 44.10 5.06 44.10
19 T19 5.50 43.90 5.03 43.90 4.94 43.90
20 T20 5.05 43.98 5.01 44.36 4.97 43.98
21 T21 5.17 44.36 5.18 44.35 5.12 44.36
22 T22 5.11 44.35 5.08 44.15 5.12 44.36
23 T23 4.93 44.15 5.22 43.94 4.81 44.35
24 T24 5.15 43.94 4.94 44.34 5.00 44.15
25 T25 4.88 44.34 4.94 44.25 5.12 43.94
26 T26 4.91 44.25 5.19 44.38 4.94 44.34
27 T27 4.91 44.38 5.19 44.39 5.06 44.25
28 T28 5.17 44.39 5.12 44.35 5.06 44.38
29 T29 4.99 44.35 4.97 43.87 5.06 44.39
30 T30 4.93 43.87 5.25 43.88 5.15 44.35

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31 T31 5.12 43.88 4.99 43.98 5.06 43.87

32 T32 5.17 43.98 4.96 44.22 5.19 43.88

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DESIGN VS PRESENT
5.5
PRESENT THICKNESS
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16
TUBE NO. LOCATION 1

6
DESIGN VS PRESENT
PRESENT THICKNESS
5.5
4.5
4
TUBEDESIGN
NO. VALUE LOCATION 1 LOCATION 2 LOCATION 3
190
P.O.NO. 40002106710531033 DATED: 22.09.2018
S.No. TUBE LOCATION 1 LOCATION 2 LOCATION 3

No. THK OD THK OD THK OD
33 T33 5.11 44.22 5.11 44.36 5.19 43.98
34 T34 5.17 44.36 4.98 44.19 5.18 44.22
35 T35 5.21 44.19 5.06 44.18 4.92 44.36
36 T36 5.17 44.18 5.06 44.15 5.26 44.19
37 T37 5.12 44.15 5.12 44.10 4.94 44.18
38 T38 4.80 44.10 5.12 43.90 5.07 44.15
39 T39 4.99 43.90 5.06 43.98 5.07 44.10
40 T40 5.05 43.98 4.94 44.36 5.12 43.90
41 T41 5.11 44.36 4.94 44.35 5.04 43.98
42 T42 4.80 44.35 5.16 44.15 5.07 44.36
43 T43 5.12 44.15 5.12 43.94 4.82 44.35
44 T44 4.93 43.94 4.88 44.34 4.81 44.15
45 T45 4.95 44.34 5.06 44.25 4.94 43.94
46 T46 4.55 44.25 5.12 44.38 4.94 44.34
47 T47 5.03 44.38 5.03 44.36 5.06 44.36
48 T48 5.05 44.39 5.19 44.35 5.04 44.35
49 T49 5.05 44.36 5.06 44.15 4.94 44.15
50 T50 5.61 44.35 4.99 43.94 5.14 43.94
51 T51 5.36 44.15 5.01 44.34 5.09 44.34
52 T52 4.86 43.94 5.05 44.25 4.76 44.25
53 T53 4.89 44.34 5.09 44.38 5.00 44.38
54 T54 4.86 44.25 5.06 44.39 4.98 44.39
55 T55 4.76 44.38 4.94 43.88 4.96 44.35
56 T56 4.77 44.39 4.95 44.39 5.06 43.87
57 T57 4.78 44.35 5.01 44.35 4.99 43.88
58 T58 4.58 43.87 4.96 43.87 5.12 43.98
59 T59 4.74 43.88 4.81 43.88 5.06 44.22
60 T60 4.58 43.98 4.81 43.98 4.92 44.36
61 T61 4.74 44.22 5.12 44.22 4.93 44.19
62 T62 4.80 44.36 4.88 44.36 4.99 44.18
63 T63 4.43 44.19 5.25 44.19 5.09 44.15
64 T64 4.68 44.18 4.98 44.18 5.02 44.10
65 T65 4.36 44.15 4.92 44.15 5.03 43.90
66 T66 4.43 44.10 4.88 44.10 5.07 43.98
67 T67 4.58 43.90 4.00 43.87 4.94 44.36

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P.O.NO. 40002106710531033 DATED: 22.09.2018

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P.O.NO. 40002106710531033 DATED: 22.09.2018
LOCATION 1: ECO HANGER TUBES FRONT

MAXIMUM 49 T49 6.93
MINIMUM 126 T126 4.86
LOCATION 2 : ECO HANGER TUBES MIDDLE
S. No. TUBE N0o. METAL THICKNESS

MAXIMUM 30 T30 5.25
MINIMUM 67 T67 4.00
LOCATION 3: ECO HANGER TUBES REAR

MAXIMUM 14 T14 5.23
MINIMUM 52 T52 4.76

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DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50
DESIGN VALUE
TUBE NO. LOCATION 1 LOCATION 2 LOCATION 3
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T51 T52 T53 T54 T55 T56 T57 T58 T59 T60 T61 T62 T63 T64 T65 T66 T67
TUBEVALUE
DESIGN NO. LOCATION 1 LOCATION 2 LOCATION 3
194
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOWN COMER
Component COUNTING FROM LHS Design Parameters 406x33
TO RHS
DOWN COMER NO:1
S.NO LHS RHS REAR FRONT OD
33.00
L1 32.61 32.19 32.19 401
DOWN COMER
Component COUNTING FORM LHS Design Parameters 401x33
TO RHS
DOWN COMER NO:2
32.51
L1 32.18 32.24 32.63 401

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DOWN COMER
TO RHS
DOWN COMER NO:3
25.18
L1 25.18 24.90 25.64 323
DOWN COMER
TO RHS
DOWN COMER NO:4
L1 32.17 32.61 32.34 401

33.10

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DOWN COMER
TO RHS
DOWN COMER NO:5
L1 32.75 31.83 32.99 32.26 400
DOWN COMER
TO RHS
DOWN COMER NO:6
L1 25.53 25.18 25.19 323

25.70
DOWN COMER
TO RHS
DOWN COMER NO:7

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P.O.NO. 40002106710531033 DATED: 22.09.2018
L1 35.12 30.64 35.18 30.01 401
DOWN COMER
TO RHS
DOWN COMER NO:8
L1 35.12 34.71 34.19 34.68 400
Component CRH Design Parameters 508x18


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CRH LINE RHS
L1 17.24 17.97 17.72 17.82 508
L2 16.75 17.60 18.21 17.66 507
Component CRH Design Parameters 557x23

CRH LINE LHS
L1 22.69 22.54 22.65 22.90 557
L2 22.73 22.37 22.55 22.74 558

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Component PSH O/L TO FSH I/L Design Parameters 323x45

PSH O/L TO FSH I/L
L1 45.14 45.43 45.23 45.24 324
L2 42.07 43.35 42.80 44.65 324
L3 45.24 45.67 44.75 45.92 325
Component HRH - LHS Design Parameters 558x23

HRH-LHS
L1 21.43 22.17 22.32 22.43 558
L2 32.17 32.44 32.79 33.01 559

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Component HRH-RHS Design Parameters 558x33

HRH-RHS
L1 32.13 33.65 33.17 32.69 560
L2 22.86 23.71 21.58 22.65 556
Extended Water Wall

Header LHS

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EXTENDED WATER WALL HEADER LHS
37.94
L1 37.77 37.46 37.65 219
L2 38.12 37.42 37.14 38.10 219
Extended Water Wall

Header RHS

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EXTENDED WATER WALL HEADER RHS
37.14
L1 37.62 37.74 37.23 218
L2 37.19 37.42 38.09 37.39 219
Component MAIN STEAM LINE Design Parameters 320x43


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MAIN STEAM LINE
S.NO ABOVE WELD BELOW WELD OD
43.24
L1 42.18 320
L2 40.26 42.82 321

L3 40.32 43.19 320
L4 43.44 42.95 321

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Component MS LINE RHS Design Parameters 321x42

MS LINE RHS
S.NO THK OD
L1 42.44 321
L2 43.25 322
L3 42.09 321
L4 42.07 322

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WATER WALL TOP

HEADER
WATER WALL TOP HEADER RHS
37.19
L1 37.33 37.23 38.64 273
L2 38.95 39.14 38.83 37.99 272

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WATER WALL TOP

HEADER
WATER WALL TOP HEADER FRONT
35.40 34.90
L1 35.53 NA 220
L2 36.21 NA 35.71 36.71 219
L3 36.03 NA 36.28 36.79 220
WATER WALL TOP

HEADER

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WATER WALL TOP HEADER LHS

L1 36.74 NA 36.74 36.96 220
L2 37.12 NA 36.82 36.18 220
WATER WALL RING

HEADER
WATER WALL RING HEADER LHS

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S.NO THK OD
L1 47.28 403
L2 47.56 402
L3 48.12 402
L4 47.75 403
L5 30.6 400
WATER WALL RING

HEADER
WATER WALL RING HEADER RHS
S.NO THK OD
L1 50.02 400

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L2 49.62 401
L3 49.44 400
L4 49.51 401
L5 31.28 401
Component DOWNCOMER Design Parameters 406x32

DOWNCOMER RHS

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P.O.NO. 40002106710531033 DATED: 22.09.2018
34.12
L1 34.36 NA 32.86 405
L2 33.56 NA 32.58 32.86 405
Component DOWNCOMER Design Parameters 406x32

DOWNCOMER LHS
L1 34.54 NA 32.28 33.56 405
L2 33.34 NA 32.81 33.61 404

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Component PRDS Design Parameters 272x34

Location FURNACE Material
PRDS
L1 33.91 34.03 33.46 33.78 272
L2 34.16 33.41 33.54 34.12 273
L3 14.91 14.43 14.46 14.59 272
Component FEED WATER LINE Design Parameters 324x40

Location FURNACE Material
FEED WATER LINE
S.NO THK OD
L1 39.40 324
L2 39.27 325

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L3 39.36 324
L4 39.54 325
MINIMUM THICKNESS = 39.27 MAXIMUM THICKNESS = 39.54

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TANGEDCO-TTPS
COMPONENT: SUPER HEATER HANGER
LOCATION: 2nd PASS FURNACE AREA ELEVATION: NEAR LTSH
DIMENSION: 51x5 MATERIAL: SA210 GV A1

1 C1 T1 5.87 50.95 31 C31 T31 5.06 50.86
2 C2 T2 5.75 50.95 32 C32 T32 4.81 50.84
3 C3 T3 5.50 50.86 33 C33 T33 5.31 50.84
4 C4 T4 5.44 50.84 34 C34 T34 5.19 50.84
5 C5 T5 5.44 50.84 35 C35 T35 5.24 50.85
6 C6 T6 5.31 50.85 36 C36 T36 5.50 50.89
7 C7 T7 5.19 50.89 37 C37 T37 5.25 50.98
8 C8 T8 5.69 50.98 38 C38 T38 5.41 50.98
9 C9 T9 5.56 50.98 39 C39 T39 5.58 50.94
10 C10 T10 5.50 50.94 40 C40 T40 5.19 50.86
11 C11 T11 5.56 50.86 41 C41 T41 5.44 50.84
12 C12 T12 5.69 50.84 42 C42 T42 5.62 50.87
13 C13 T13 5.31 50.84 43 C43 T43 5.64 50.88
14 C14 T14 5.39 50.84 44 C44 T44 5.37 50.95
15 C15 T15 5.44 50.85 45 C45 T45 5.56 50.96
16 C16 T16 5.56 50.89 46 C46 T46 5.40 50.96
17 C17 T17 5.55 50.98 47 C47 T47 5.38 50.96
18 C18 T18 5.44 50.98 48 C48 T48 5.37 50.86
19 C19 T19 5.37 50.94 49 C49 T49 5.56 50.84
20 C20 T20 5.69 50.86 50 C50 T50 5.40 50.95
21 C21 T21 5.42 50.95 51 C51 T51 5.38 50.95
22 C22 T22 5.50 50.95 52 C52 T52 5.37 50.86
23 C23 T23 5.56 50.86 53 C53 T53 5.56 50.84
24 C24 T24 5.56 50.84 54 C54 T54 5.19 50.84
25 C25 T25 5.25 50.84 55 C55 T55 5.47 50.85
26 C26 T26 5.31 50.85 56 C56 T56 5.39 50.89
27 C27 T27 5.38 50.89 57 C57 T57 5.66 50.98
28 C28 T28 5.25 50.98 58 C58 T58 5.12 50.98
29 C29 T29 5.34 50.98 59 C59 T59 5.22 50.94
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30 C30 T30 5.44 50.94

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216
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6 5.87
5.75
5.8 5.69 5.69 5.69
5.56 5.56 5.56 5.55
5.6 5.5 5.5
5.44 5.44 5.39 5.44 5.44
PRESENT THICKNESS
5.37
5.4 5.31 5.31
5.19
5.2
5
4.8
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20
TUBE NO
DESIGN PRESENT
217
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.8
5.56 5.56 5.58
5.6 5.5 5.5
5.44
PRESENT THICKNESS
5.42 5.38 5.41

5.31 5.34 5.31
5.4 5.25 5.25 5.24 5.25
5.19 5.19
5.2 5.06
4.81
5
4.8
4.6
TUBE NO
DESIGN PRESENT
218
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.8
5.64 5.66
5.62
5.56 5.56 5.56
5.6
5.47
5.44
5.4 5.38 5.4 5.38 5.39
5.37 5.37 5.37
5.4
PRESENT THICKNESS
5.22
5.19
5.2 5.12
4.8
4.6
T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56 T57 T58 T59
TUBE NO
DESIGN PRESENT

MAXIMUM C1 T1 5.87
219
P.O.NO. 40002106710531033 DATED: 22.09.2018
MINIMUM C32 T32 4.87
220
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: EXT STEAM COOLED WALL
LOCATION: 2nd PASS FURNACE AREA
DIMENSION: 51x5.0 MATERIAL: SA210 GV A1

LHS RHS
1 T1 5.06 5.56
2 T2 5.31 5.69
3 T3 4.76 5.80
4 T4 4.81 5.56
5 T5 4.75 4.75
6 T6 4.69 4.63
7 T7 4.86 5.06
8 T8 4.69 5.69
9 T9 4.68 5.61
10 T10 4.75 5.61
11 T11 4.63 5.67
12 T12 4.68 5.87
13 T13 4.68 5.63
14 T14 4.61 5.60
15 T15 4.69 5.63
16 T16 4.94 4.81
17 T17 4.75 4.92
S. No. TUBE No. THK

MAX 12 T12 (RHS) 5.87
MINI 14 T14 (LHS) 4.61

10.12.2018
221
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT (LHS)

5.4
PRESENT THICKNESS
5.2
5.31
5
5.06
4.8 4.94
4.81 4.86
4.6 4.76 4.75 4.75 4.75
4.69 4.69 4.68 4.63 4.68 4.68 4.69
4.4 4.61
4.2
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT(RHS)
5.8 5.87
6
5.69 5.69 5.61 5.61 5.67 5.63 5.63
5.56 5.56 5.6
PRESENT THICKNESS
5.5
5.06
4.92
5 4.75 4.81
4.63
4.5
4
TUBE NO
DESIGN PRESENT
222
P.O.NO. 40002106710531033 DATED: 22.09.2018
223
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: EXT WATER WALL

LHS RHS
1 T1 5.69 5.52
2 T2 5.50 5.44
3 T3 5.56 5.58
4 T4 5.72 5.69
5 T5 5.82 5.50
6 T6 5.62 5.72
7 T7 5.88 5.63
8 T8 5.62 5.58
9 T9 5.56 5.52
10 T10 5.73 5.76
11 T11 5.56 5.82
12 T12 5.60 5.66
13 T13 5.88 5.62
14 T14 5.69 5.83
15 T15 5.50 5.69
16 T16 5.52 5.56
17 T17 5.77 5.82
18 T18 5.68 5.76
19 T19 5.82 5.69
20 T20 5.83 5.80
21 T21 5.69 5.72

10.12.2018
224
P.O.NO. 40002106710531033 DATED: 22.09.2018
22 T22 5.76 5.56

10.12.2018
225
P.O.NO. 40002106710531033 DATED: 22.09.2018

6.3
PRESENT THICKNESS
5.7 5.88 5.88 5.83

5.82 5.77 5.82 5.76
5.69 5.72 5.73 5.69 5.68 5.69
5.62 5.62 5.6 5.66
5.4 5.56 5.56 5.56
5.5 5.5 5.52
5.1
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23
DESIGN TUBE PRESENT
NO
6.6
PRESENT THICKNESS
6.3
6
5.7
5.76 5.82 5.83 5.82 5.76 5.8 5.82
5.4 5.69 5.72 5.63 5.66 5.62 5.69 5.69 5.72
5.52 5.58 5.5 5.58 5.52 5.56 5.56
5.1 5.44
TUBE NO
DESIGN PRESENT
MAXIMUM 2 2 (RHS) 5.50
226
P.O.NO. 40002106710531033 DATED: 22.09.2018
MINIMUM 13 13 (LHS) 5.88
227
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: STEAM COOLED WALL
DIMENSION: 51.0x 5.0 MATERIAL: SA210 GV A1
S NO TUBE No. THICKNESS

FRONT REAR LHS RHS
1 T1 NA 4.88 4.96 5.19
2 T2 5.49 4.92 4.95 4.81
3 T3 5.56 4.89 5.08 4.86
4 T4 5.69 4.75 5.00 4.71
5 T5 5.88 5.08 4.81 4.94
6 T6 5.44 4.95 5.19 4.94
7 T7 5.50 4.98 5.06 4.89
8 T8 5.73 4.96 5.12 5.25
9 T9 5.50 5.09 5.00 4.88
10 T10 5.57 5.12 5.06 4.69
11 T11 5.50 NA 5.13 5.05
12 T12 5.37 NA 5.12 5.06
13 T13 5.35 NA 5.25 5.12
14 T14 5.25 NA 5.16 4.63
15 T15 5.38 NA 5.25 4.81
16 T16 5.47 4.94 5.81 4.88
17 T17 5.34 4.94 5.01 4.86
18 T18 5.44 5.12 4.81 4.76
19 T19 5.56 5.12 5.00 4.88
20 T20 5.13 4.88 4.83 5.00
21 T21 5.56 4.99 4.86 5.12
22 T22 5.32 5.06 5.11 4.75
23 T23 5.25 4.91 4.75 4.94
24 T24 5.27 5.06 5.25 4.81
25 T25 5.44 4.82 5.06 4.88
26 T26 5.35 5.12 5.04 4.69
27 T27 5.32 4.94 5.19 5.01
28 T28 5.44 5.12 5.12 4.88
29 T29 5.44 5.08 5.06 4.81
30 T30 5.31 5.19 4.88 4.94
10.12.2018
228
P.O.NO. 40002106710531033 DATED: 22.09.2018
31 T31 5.35 5.15 4.88 5.00

10.12.2018
229
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3 LOCATION 4
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
TUBE NO.
230
P.O.NO. 40002106710531033 DATED: 22.09.2018
231
P.O.NO. 40002106710531033 DATED: 22.09.2018

FRONT REAR LHS RHS
32 T32 5.21 4.75 4.98 4.81
33 T33 5.37 4.86 4.75 4.83
34 T34 5.31 4.94 5.06 4.94
35 T35 5.33 4.90 4.88 4.96
36 T36 5.31 5.25 5.03 5.19
37 T37 5.31 4.94 4.90 5.12
38 T38 5.42 5.00 5.12 4.94
39 T39 5.52 5.00 4.88 4.86
40 T40 5.47 5.09 4.88 4.88
41 T41 5.56 5.00 4.75 5.12
42 T42 5.32 5.03 4.88 5.00
43 T43 5.37 5.19 4.95 5.03
44 T44 5.25 5.13 5.05 5.09
45 T45 5.37 5.08 5.00 5.00
46 T46 5.26 5.01 4.99 5.16
47 T47 5.29 5.06 4.88 4.88
48 T48 5.27 4.94 5.09 5.00
49 T49 5.29 5.25 5.24 4.88
50 T50 5.24 4.88 5.00 5.19
51 T51 5.44 5.08 4.94 5.03
52 T52 5.28 5.06 5.06 4.94
53 T53 5.24 5.25 5.12 5.19
54 T54 5.36 5.25 5.12 4.89
55 T55 5.36 5.12 4.94 5.16
56 T56 5.37 4.88 5.17 4.88
57 T57 5.25 5.00 5.00 5.00
58 T58 5.39 5.12 4.94 5.12
59 T59 5.44 5.44 5.12 5.06
60 T60 5.48 5.12 5.14 5.07
61 T61 5.40 5.19 4.82 4.94
62 T62 5.19 4.94 5.12 4.76
63 T63 5.32 5.12 5.00 4.76
64 T64 5.19 5.19 5.00 5.05
65 T65 5.36 4.90 5.24 NA
66 T66 5.31 5.06 5.21 NA
67 T67 5.19 4.94 NA NA
68 T68 5.29 5.00 NA NA
10.12.2018
232
P.O.NO. 40002106710531033 DATED: 22.09.2018
69 T69 5.30 4.88 NA NA

70 T70 5.19 5.12 NA NA

10.12.2018
233
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
234
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.6
5.4
PRESENT THICKNESS
5.2
4.8
4.6
TUBE NO.
235
P.O.NO. 40002106710531033 DATED: 22.09.2018

FRONT REAR LHS RHS
71 T71 5.25 5.17 NA NA
72 T72 5.58 4.75 NA NA
73 T73 5.21 5.00 NA NA
74 T74 5.50 5.06 NA NA
75 T75 5.16 4.96 NA NA
76 T76 5.50 5.00 NA NA
77 T77 5.22 5.04 NA NA
78 T78 5.44 5.12 NA NA
79 T79 5.38 5.16 NA NA
80 T80 5.75 5.05 NA NA
81 T81 5.36 5.04 NA NA
82 T82 5.25 5.06 NA NA
83 T83 5.37 5.25 NA NA
84 T84 5.42 5.00 NA NA
85 T85 5.46 5.12 NA NA
86 T86 5.12 5.12 NA NA
87 T87 5.65 5.06 NA NA
88 T88 5.19 5.13 NA NA
89 T89 5.50 5.12 NA NA
90 T90 5.43 5.06 NA NA
91 T91 5.24 5.14 NA NA
92 T92 5.32 5.01 NA NA
93 T93 5.31 5.11 NA NA
94 T94 5.27 5.04 NA NA
95 T95 5.25 4.81 NA NA
96 T96 5.56 5.19 NA NA
97 T97 5.25 4.89 NA NA
98 T98 5.27 4.69 NA NA
99 T99 5.21 4.94 NA NA
100 T100 5.37 4.81 NA NA
101 T101 5.44 5.06 NA NA
102 T102 5.18 5.14 NA NA
103 T103 5.27 5.02 NA NA
104 T104 5.37 5.06 NA NA
105 T105 5.42 5.03 NA NA
106 T106 5.32 4.95 NA NA
10.12.2018
236
P.O.NO. 40002106710531033 DATED: 22.09.2018
107 T107 5.19 5.00 NA NA

108 T108 5.12 5.06 NA NA

10.12.2018
237
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91
TUBE NO.
238
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
239
P.O.NO. 40002106710531033 DATED: 22.09.2018

FRONT REAR LHS RHS
109 T109 5.08 5.19 NA NA
110 T110 5.19 5.12 NA NA
111 T111 5.32 5.08 NA NA
112 T112 5.37 4.88 NA NA
113 T113 5.12 4.91 NA NA
114 T114 5.61 5.25 NA NA
115 T115 5.24 5.12 NA NA
116 T116 5.44 4.99 NA NA
117 T117 5.50 4.94 NA NA
118 T118 5.26 4.79 NA NA
119 T119 5.50 NA NA NA
120 T120 5.09 NA NA NA
121 T121 5.27 NA NA NA
122 T122 5.19 NA NA NA
123 T123 NA NA NA NA
124 T124 NA 5.00 NA NA
125 T125 NA 5.19 NA NA
126 T126 NA 5.12 NA NA
127 T127 NA 5.16 NA NA
128 T128 NA 5.12 NA NA
129 T129 NA 5.12 NA NA
130 T130 NA 4.98 NA NA
131 T131 NA 4.92 NA NA
132 T132 NA 5.06 NA NA
133 T133 NA 4.88 NA NA
134 T134 NA 5.00 NA NA
135 T135 NA 4.98 NA NA
136 T136 NA 5.01 NA NA
LHS S. No. TUBE N0 THK RHS S. No. TUBE N0 THK

MAX 15 15 5.25 MAX 8 8 5.25
MINI 33 33 4.75 MINI 26 26 4.69
REAR S. No. TUBE N0 THK FRONT S. No. TUBE N0 THK

MAX 75 75 5.27 MAX 5 5 5.88

10.12.2018
240
P.O.NO. 40002106710531033 DATED: 22.09.2018
MINI 23 23 4.75 MINI 108 108 5.12

10.12.2018
241
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
DESIGN VS PRESENT
5.3
PRESENT THICKNESS
5.2
5.1
5
4.9
4.8
4.7
TUBE NO.
DESIGN VALUE LOCATION 2
242
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT : WATER WALL
LOCATION: FURNACE ELEVATION: NEAR S PANEL
S. No. TUBE LOCATION LOCATION S. No. TUBE LOCATION LOCATION

No. 1 2 No. 1 2
1 T1 5.19 5.12 31 T31 5.42 5.36
2 T2 5.25 5.12 32 T32 5.31 5.50
3 T3 5.19 5.14 33 T33 5.53 5.50
4 T4 5.20 5.26 34 T34 5.23 5.69
5 T5 5.12 4.88 35 T35 5.39 5.58
6 T6 5.10 5.50 36 T36 5.75 5.39
7 T7 5.25 5.25 37 T37 5.44 5.60
8 T8 5.26 5.39 38 T38 5.44 5.55
9 T9 5.44 5.48 39 T39 5.37 5.55
10 T10 5.23 5.56 40 T40 5.52 5.54
11 T11 5.66 5.46 41 T41 5.37 5.52
12 T12 5.25 5.12 42 T42 5.50 5.54
13 T13 5.31 5.50 43 T43 5.50 5.50
14 T14 5.57 5.44 44 T44 5.44 5.00
15 T15 5.42 5.56 45 T45 5.43 5.70
16 T16 5.44 5.19 46 T46 5.51 5.56
17 T17 5.19 5.63 47 T47 5.62 5.11
18 T18 5.29 5.40 48 T48 6.50 6.90
19 T19 5.31 5.59 49 T49 6.68 6.93
20 T20 5.31 5.59 50 T50 6.43 5.23
21 T21 5.44 5.56 51 T51 6.47 5.57
22 T22 5.42 5.62 52 T52 5.69 5.62
23 T23 5.45 5.00 53 T53 5.69 5.73
24 T24 5.50 5.62 54 T54 5.44 5.62
25 T25 5.19 5.62 55 T55 5.25 5.56
26 T26 5.44 5.49 56 T56 5.00 5.29
27 T27 5.18 5.50 57 T57 5.8 5.25
28 T28 5.36 5.53 58 T58 5.19 5.60
29 T29 5.31 5.54 59 T59 4.94 5.31
30 T30 5.37 5.31 60 T60 5.37 5.19
10.12.2018
243
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
244
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBEDESIGN
245
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
7
6.5
PRESENT THICKNESS
5.5
4.5
TUBE NO. DESIGN VALUE LOCATION 1 LOCATION 2
246
P.O.NO. 40002106710531033 DATED: 22.09.2018
S. TUBE LOCATION LOCATION S. TUBE LOCATION LOCATION

No. No. 1 2 No. No. 1 2
61 T61 5.47 4.94 98 T98 5.62 5.57
62 T62 5.19 6.19 99 T99 5.69 5.87
63 T63 5.19 6.19 100 T100 5.47 5.50
64 T64 5.23 5.50 101 T101 5.42 5.85
65 T65 5.66 6.50 102 T102 5.69 5.64
66 T66 5.36 6.56 103 T103 5.78 5.87
67 T67 5.25 6.63 104 T104 5.44 5.57
68 T68 5.37 6.63 105 T105 5.44 5.49
69 T69 5.19 4.88 106 T106 5.37 5.48
70 T70 5.26 5.32 107 T107 5.09 5.56
71 T71 5.44 5.37 108 T108 5.44 5.50
72 T72 5.46 5.54 109 T109 5.47 5.40
73 T73 5.39 5.58 110 T110 5.42 5.62
74 T74 5.48 4.94 111 T111 5.56 5.75
75 T75 5.31 5.32 112 T112 5.54 5.44
76 T76 5.18 5.67 113 T113 5.39 5.50
77 T77 5.36 5.62 114 T114 5.42 5.56
78 T78 5.42 5.67 115 T115 5.25 5.97
79 T79 6.50 6.17 116 T116 5.32 5.42
80 T80 6.68 5.88 117 T117 4.98 5.63
81 T81 6.62 6.68 118 T118 5.34 5.84
82 T82 6.74 6.99 119 T119 5.44 5.59
83 T83 6.68 5.75 120 T120 5.52 5.57
84 T84 5.52 5.87 121 T121 5.00 5.62
85 T85 5.50 5.19 122 T122 5.19 5.25
86 T86 5.49 5.37 123 T123 5.19 5.65
87 T87 5.56 5.46 124 T124 5.19 5.25
88 T88 5.56 5.52 125 T125 5.26 5.08
89 T89 5.57 5.24 126 T126 5.26 4.86
90 T90 5.60 5.27 127 T127 5.31 5.12
91 T91 5.57 5.54 128 T128 5.57 5.39
92 T92 5.54 5.43 129 T129 5.44 5.14
93 T93 5.37 5.65 130 T130 5.36 5.17
94 T94 5.34 5.62
95 T95 5.54 5.50
96 T96 5.57 5.58
97 T97 5.36 5.62

10.12.2018
247
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
248
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
7
PRESENT THICKNESS
6.5
6
5.5
5
4.5
T61 T62 T63 T64 T65 T66 T67 T68 T69 T70 T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91 T92 T93 T94 T95 T96 T97 T98 T99
TUBE NO.
249
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6.5
PRESENT THICKNESS
5.5
4.5
250
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: WATER WALL RISER TUBES
LOCATION: PENTHOUSE ELEVATION: NEAR BEND
DIMENSION: 128x13.0
S. No. ROW No. THICKNESS OD

FRONT RHS REAR LHS
1 R1 13.56 11.73 12.95 12.95 127
2 R2 13.36 13.19 11.85 12.04 126
3 R3 12.64 12.83 12.15 13.01 127
4 R4 12.64 12.70 11.97 12.54 126
5 R5 12.50 12.35 NA 12.76 126
6 R6 13.74 12.58 11.54 12.01 126
7 R7 12.76 12.65 12.40 12.40 127
8 R8 13.07 12.95 12.83 13.09 127
9 R9 13.31 12.64 12.58 12.52 127
10 R10 12.83 12.76 11.91 12.09 126
11 R11 12.83 12.22 11.73 12.52 127
12 R12 13.25 12.64 11.61 12.09 126
13 R13 13.07 12.40 12.70 12.15 126
14 R14 12.89 12.76 11.61 12.34 126
15 R15 12.50 12.76 11.67 12.70 127
16 R16 12.72 12.15 12.28 12.58 127
17 R17 13.31 12.91 11.73 13.07 127
18 R18 12.96 12.28 12.40 12.58 127
19 R19 12.76 12.03 12.15 12.76 127
20 R20 13.07 12.03 12.70 12.89 127
21 R21 13.56 12.76 11.67 13.13 127
22 R22 13.68 12.34 12.09 12.58 126
23 R23 13.30 12.46 11.54 12.15 126
24 R24 13.5 12.46 NA 12.58 126
25 R25 12.64 12.76 11.91 12.20 127
26 R26 13.62 12.86 11.54 12.25 127
27 R27 13.48 12.52 12.34 13.13 126
28 R28 12.95 12.58 12.62 12.83 127
29 R29 12.98 12.2 11.48 12.95 126
30 R30 12.64 12.83 12.09 13 127
31 R31 13.21 12.70 12.83 12.34 127
32 R32 13.56 12.76 11.29 12 126
10.12.2018
251
P.O.NO. 40002106710531033 DATED: 22.09.2018
33 R33 13.13 12.70 11.71 12.64 127

34 R34 12.83 12.95 12.03 12.76 126

10.12.2018
252
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT FRONT

14 13.74 13.68
13.56 13.56 13.62 13.56
13.5 13.48
PRESENT THICKNESS
13.36 13.31 13.31 13.3

13.5 13.25 13.21
13.07 13.07 13.07 13.13
12.89 12.96 12.95 12.98
13 12.83
12.83 12.83 12.76

12.64 12.76 12.72 12.64 12.64
12.5
12.64 12.5 12.5
12
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33 T34
TUBE NO
DESIGN PRESENT
253
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT RHS

13.5
PRESENT THICKNESS
13
13.19
12.95 12.91
12.5 12.83
12.7 12.76 12.7612.76 12.76 12.7612.86 12.83
12.7 12.76 12.7
12.5812.65 12.64 12.64 12.58
12.4612.46 12.52
12 12.35 12.4 12.34
12.22 12.28 12.2
12.15
12.0312.03
11.5 11.73
11
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33
TUBE NO
DESIGN PRESENT
254
P.O.NO. 40002106710531033 DATED: 22.09.2018
13.5
DESIGN VS PRESENT REAR
13
PRESENT THICKNESS
12.5 12.95 12.83 12.83

12.58 12.7 12.7 12.62
12 12.4 12.4 12.34
12.15 12.28 12.15
11.5 11.97 12.09 12.09 12.03
11.85 11.91 11.91
11.7311.61 11.61 11.67 11.73 11.67 11.71
11 11.54 11.54 11.54 11.48
11.29
10.5
10
TUBE NO
DESIGN PRESENT Linear (PRESENT)
DESIGN VS PRESENT LHS

13.5
13.09 13.07 13.13 13.13
13.01
PRESENTTHICKNESS
13
12.95 12.89 12.95 13
12.76 12.76 12.83 12.76
12.5 12.7
12.58 12.58 12.58 12.58 12.64
12.54 12.52 12.52
12.4 12.34 12.34
12 12.2 12.25
12.04 12.01 12.09 12.0912.15 12.15
12
11.5
TUBE NO
DESIGN PRESENT
255
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: WATER WALL SCREEN
LOCATION: PENTHOUSE ELEVATION: 1M ABOVE
S. No. ROW TUBE THK OD S. No. ROW TUBE THK OD

NO N0 NO N0
1 R1 T1 7.80 75.87 32 T2 7.89 75.92
2 T2 7.87 75.89 33 R17 T1 8.03 75.93
3 R2 T1 7.87 75.86 34 T2 8.50 75.91
4 T2 7.59 75.82 35 R18 T1 8.36 75.95
5 R3 T1 7.99 75.87 36 T2 8.26 75.98
6 T2 8.00 75.87 37 R19 T1 7.93 75.97
7 R4 T1 7.55 75.86 38 T2 8.05 7586
8 T2 7.38 75.95 39 R20 T1 7.93 75.81
9 R5 T1 8.30 75.96 40 T2 7.99 75.90
10 T2 7.89 75.87 41 R21 T1 8.12 75.91
11 R6 T1 8.41 75.95 42 T2 8.31 75.93
12 T2 8.07 75.96 43 R22 T1 7.87 75.95
13 R7 T1 8.10 75.94 44 T2 7.38 75.99
14 T2 7.72 75.95 45 R23 T1 7.55 75.98
15 R8 T1 7.93 75.86 46 T2 7.70 75.80
16 T2 7.70 75.84 47 R24 T1 8.04 7586
17 R9 T1 7.50 75.82 48 T2 7.88 75.89
18 T2 8.12 75.95 49 R25 T1 8.08 75.98
19 R10 T1 7.99 75.96 50 T2 8.24 75.87
20 T2 7.87 75.87 51 R26 T1 8.38 75.86
21 R11 T1 7.99 75.85 52 T2 8.05 75.86
22 T2 7.99 75.86 53 R27 T1 7.93 75.84
23 R12 T1 7.93 75.84 54 T2 8.16 75.86
24 T2 7.56 75.85 55 R28 T1 8.26 75.85
25 R13 T1 7.99 75.82 56 T2 8.12 75.85
26 T2 8.24 75.82 57 R29 T1 7.69 75.82
27 R14 T1 8.04 75.86 58 T2 7.95 75.98
28 T2 7.89 75.84 59 R30 T1 7.98 75.98
29 R15 T1 7.99 75.98 60 T2 8.01 75.99

10.12.2018
256
P.O.NO. 40002106710531033 DATED: 22.09.2018
30 T2 8.03 75.95 61 R31 T1 8.31 75.92

31 R16 T1 8.05 75.96 62 T2 8.26 75.93

10.12.2018
257
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
9
8.3 8.41
PRESENT THICKNESS
8.12 7.99 8.24

8.5 7.99 8 8.07 8.1 8.04 7.89 7.99 8.03
7.8 7.87 7.87 7.89
7.72
7.93 7.87 7.99 7.99 7.93 7.99
8 7.59 7.55 7.7 7.56
7.38 7.5
7.5
7
6.5
6
TUBE NO
DESIGN PRESENT
258
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
9 8.5 8.36
8.26 8.31 8.24 8.38 8.26 8.12
8.5 8.05 7.93 8.05 7.93 7.99
8.12 8.04 8.08 8.05 7.93 8.16
7.89 8.03 7.87 7.88 7.95 7.98 8.01
8 7.55 7.7 7.69
7.38
PRESENT THICKNESS
7.5
7
6.5
6
TUBE NO
DESIGN PRESENT
259
P.O.NO. 40002106710531033 DATED: 22.09.2018

NO N0 NO N0
63 R32 T1 7.96 75.94 97 R49 T1 8.11 75.92
64 T2 7.92 75.90 98 T2 7.93 75.91
65 R33 T1 7.81 75.98 99 R50 T1 8.10 75.90
66 T2 7.83 75.96 100 T2 8.30 75.95
67 R34 T1 8.14 75.92 101 R51 T1 8.36 75.98
68 T2 7.86 75.93 102 T2 8.26 7584
69 R35 T1 8.16 75.98 103 R52 T1 8.24 75.86
70 T2 8.05 75.95 104 T2 7.96 75.85
71 R36 T1 8.01 75.84 105 R53 T1 7.86 75.82
72 T2 8.37 75.86 106 T2 8.23 75.80
73 R37 T1 7.83 75.88 107 R54 T1 7.99 75.80
74 T2 8.13 75.99 108 T2 7.89 75.89
75 R38 T1 7.91 75.97 109 R55 T1 7.86 75.98
76 T2 7.99 75.84 110 T2 8.16 75.91
77 R39 T1 7.94 75.94 111 R56 T1 7.89 75.79
78 T2 8.24 75.92 112 T2 7.93 75.97
79 R40 T1 7.69 75.85 113 R57 T1 7.94 75.93
80 T2 7.93 75.92 114 T2 8.30 75.90
81 R41 T1 8.12 75.94 115 R58 T1 8.06 75.88
82 T2 7.97 75.98 116 T2 7.87 75.98
83 R42 T1 8.03 75.85 117 R59 T1 8.14 75.95
84 T2 8.10 75.86 118 T2 7.80 75.96
85 R43 T1 8.16 75.84 119 R60 T1 8.02 75.86
86 T2 8.12 75.84 120 T2 8.16 75.98
87 R44 T1 8.05 75.84 121 R61 T1 8.32 75.94
88 T2 8.24 75.82 122 T2 8.14 75.96
89 R45 T1 8.36 75.83 123 R62 T1 8.26 75.95
90 T2 7.56 75.98 124 T2 8.03 75.88
91 R46 T1 7.98 75.92 125 R63 T1 8.16 75.86
92 T2 7.87 75.92 126 T2 8.26 75.81
93 R47 T1 7.91 75.90
94 T2 7.72 75.97
95 R48 T1 7.99 75.84
96 T2 7.70 75.86
ROW No. TUBE No. METAL THICKNESS

MAXIMUM R6 T1 8.41
10.12.2018
260
P.O.NO. 40002106710531033 DATED: 22.09.2018
MINIMUM R22 T2 7.38

10.12.2018
261
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
8.37
8.31 8.26
8.16 8.05 8.24 8.12 8.24 8.36
8.5 8.14 8.13 8.12 8.1 8.16 8.05
7.96 7.92 8.01 7.91 7.99 7.94 7.93 7.97 8.03 7.98 7.87
PRESENT THICKNESS
7.81 7.83 7.86 7.83

8 7.69
7.56
7.5
7
6.5
6
TUBE NO
DESIGN PRESENT
262
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
7.5
6.5
TUBE NO.
DESIGN PRESENT VALUE
263
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: RADIANT ROOF TUBES
LOCATION: PENTHOUSE ELEVATION: NEAR HEADER
DIMENSION: 51x5.0 MATERIAL: SA 210 GR A1
S. No. TUBE THK S. No. TUBE THK S. No. TUBE THK

No. No. No.
1 T1 5.56 32 T32 5.52 63 T63 5.56
2 T2 5.69 33 T33 5.31 64 T64 5.80
3 T3 5.87 34 T34 5.44 65 T65 5.50
4 T4 5.86 35 T35 5.41 66 T66 5.56
5 T5 5.75 36 T36 5.41 67 T67 5.69
6 T6 5.86 37 T37 5.44 68 T68 5.62
7 T7 5.46 38 T38 5.49 69 T69 5.62
8 T8 5.44 39 T39 5.44 70 T70 5.87
9 T9 5.44 40 T40 5.44 71 T71 5.37
10 T10 5.37 41 T41 5.61 72 T72 5.44
11 T11 5.44 42 T42 5.81 73 T73 5.50
12 T12 5.50 43 T43 5.59 74 T74 5.49
13 T13 5.75 44 T44 5.62 75 T75 5.50
14 T14 5.34 45 T45 5.37 76 T76 5.53
15 T15 5.37 46 T46 5.42 77 T77 5.3
16 T16 5.31 /47 T47 5.50 78 T78 5.75
17 T17 5.49 48 T48 5.39 79 T79 5.62
18 T18 5.19 49 T49 5.56 80 T80 5.44
19 T19 5.37 50 T50 5.67 81 T81 5.44
20 T20 5.44 51 T51 5.60 82 T82 5.56
21 T21 5.22 52 T52 5.50 83 T83 5.56
22 T22 5.28 53 T53 5.56 84 T84 5.56
23 T23 5.20 54 T54 5.31 85 T85 5.44
24 T24 5.31 55 T55 5.27 86 T86 5.44
25 T25 5.28 56 T56 5.37 87 T87 5.31
26 T26 5.50 57 T57 5.50 88 T88 5.46
27 T27 5.55 58 T58 5.31 89 T89 5.50
28 T28 5.39 59 T59 5.42 90 T90 5.69
29 T29 5.62 60 T60 5.42 91 T91 5.44
10.12.2018
264
P.O.NO. 40002106710531033 DATED: 22.09.2018
30 T30 5.81 61 T61 5.32 92 T92 5.56

31 T31 5.44 62 T62 5.50 93 T93 5.69

10.12.2018
265
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.87 5.86 5.86
6 5.69 5.75 5.75
5.56
PRESENT THICKNESS
5.46 5.44 5.44 5.44 5.5 5.49 5.44

5.37 5.34 5.37 5.31 5.37 5.28 5.31 5.28
5.5 5.19 5.22 5.2
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25
TUBE NO
DESIGN PRESENT
266
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6 5.81 5.81 5.67
5.62 5.41 5.61 5.59 5.62 5.5 5.56 5.6 5.5
5.5 5.55 5.44
5.52
5.44 5.41 5.44 5.49 5.44 5.44 5.5 5.56 5.42
5.39 5.42 5.39 5.42
PRESENT THICKNESS
5.5 5.31 5.37 5.31 5.27 5.37 5.31
4.5
4
TUBE NO
DESIGN PRESENT
267
P.O.NO. 40002106710531033 DATED: 22.09.2018

94 T94 5.56
95 T95 5.88
96 T96 5.62
97 T97 5.41
98 T98 4.91
99 T99 5.51
100 T100 5.44
101 T101 5.44
102 T102 5.62
103 T103 5.44
104 T104 5.31
105 T105 5.56
106 T106 5.52
107 T107 5.56
108 T108 5.37
109 T109 5.62
110 T110 5.62
111 T111 5.56
112 T112 5.37
113 T113 5.56
114 T114 5.56
115 T115 5.39
116 T116 5.69
117 T117 5.54
118 T118 5.06
119 T119 5.93
120 T120 5.69

MAXIMUM 119 T119 5.93
MINIMUM 98 T98 4.91

10.12.2018
268
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.8 5.87
6 5.75
5.69 5.62 5.62 5.62 5.69
5.5 5.56 5.5 5.56 5.5 5.49 5.5 5.53 5.56 5.56 5.56
5.46 5.5
5.37 5.44 5.44 5.44 5.44 5.44
PRESENT THICKNESS
5.5 5.32 5.3 5.31
4.5
4
T61 T62 T63 T64 T65 T66 T67 T68 T69 T70 T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90
TUBE NO
DESIGN PRESENT
269
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6.5
5.88 5.93
PRESENT THICKNESS
6 5.69 5.62 5.62 5.62 5.62 5.56 5.69 5.69

5.44 5.56 5.56
5.41 5.51 5.44 5.44 5.44 5.56 5.52 5.56
5.37 5.37
5.56 5.56
5.39
5.54
5.31
5.5 5.06
4.91
5
4.5
4
TUBE NO
DESIGN PRESENT
270
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: SUPER HEATER HANGER
LOCATION: 2nd PASS FURNACE AREA ELEVATION: NEAR LTSH
DIMENSION: 51x5 MATERIAL: SA210 GV A1

1 C1 T1 5.87 50.95 31 C31 T31 5.06 50.86
2 C2 T2 5.75 50.95 32 C32 T32 4.81 50.84
3 C3 T3 5.50 50.86 33 C33 T33 5.31 50.84
4 C4 T4 5.44 50.84 34 C34 T34 5.19 50.84
5 C5 T5 5.44 50.84 35 C35 T35 5.24 50.85
6 C6 T6 5.31 50.85 36 C36 T36 5.50 50.89
7 C7 T7 5.19 50.89 37 C37 T37 5.25 50.98
8 C8 T8 5.69 50.98 38 C38 T38 5.41 50.98
9 C9 T9 5.56 50.98 39 C39 T39 5.58 50.94
10 C10 T10 5.50 50.94 40 C40 T40 5.19 50.86
11 C11 T11 5.56 50.86 41 C41 T41 5.44 50.84
12 C12 T12 5.69 50.84 42 C42 T42 5.62 50.87
13 C13 T13 5.31 50.84 43 C43 T43 5.64 50.88
14 C14 T14 5.39 50.84 44 C44 T44 5.37 50.95
15 C15 T15 5.44 50.85 45 C45 T45 5.56 50.96
16 C16 T16 5.56 50.89 46 C46 T46 5.40 50.96
17 C17 T17 5.55 50.98 47 C47 T47 5.38 50.96
18 C18 T18 5.44 50.98 48 C48 T48 5.37 50.86
19 C19 T19 5.37 50.94 49 C49 T49 5.56 50.84
20 C20 T20 5.69 50.86 50 C50 T50 5.40 50.95
21 C21 T21 5.42 50.95 51 C51 T51 5.38 50.95
22 C22 T22 5.50 50.95 52 C52 T52 5.37 50.86
23 C23 T23 5.56 50.86 53 C53 T53 5.56 50.84
24 C24 T24 5.56 50.84 54 C54 T54 5.19 50.84
25 C25 T25 5.25 50.84 55 C55 T55 5.47 50.85
26 C26 T26 5.31 50.85 56 C56 T56 5.39 50.89
27 C27 T27 5.38 50.89 57 C57 T57 5.66 50.98
28 C28 T28 5.25 50.98 58 C58 T58 5.12 50.98
10.12.2018
271
P.O.NO. 40002106710531033 DATED: 22.09.2018
29 C29 T29 5.34 50.98 59 C59 T59 5.22 50.94

30 C30 T30 5.44 50.94

10.12.2018
272
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6 5.87
5.75
5.8 5.69 5.69 5.69
5.56 5.56 5.56 5.55
5.6 5.5 5.5
5.44 5.44 5.39 5.44 5.44
PRESENT THICKNESS
5.37
5.4 5.31 5.31
5.19
5.2
5
4.8
TUBE NO
DESIGN PRESENT
273
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.8
5.56 5.56 5.58
5.6 5.5 5.5
5.44
PRESENT THICKNESS
5.42 5.38 5.41

5.31 5.34 5.31
5.4 5.25 5.25 5.24 5.25
5.19 5.19
5.2 5.06
4.81
5
4.8
4.6
TUBE NO
DESIGN PRESENT
274
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.8
5.64 5.66
5.62
5.56 5.56 5.56
5.6
5.47
5.44
5.4 5.38 5.4 5.38 5.39
5.37 5.37 5.37
5.4
PRESENT THICKNESS
5.22
5.19
5.2 5.12
4.8
4.6
TUBE NO
DESIGN PRESENT

MAXIMUM C1 T1 5.87
275
P.O.NO. 40002106710531033 DATED: 22.09.2018
MINIMUM C32 T32 4.87
276
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: EXT STEAM COOLED WALL
LOCATION 2nd PASS FURNACE AREA
DIMENSION: 51x5.0 MATERIAL: SA210 GV A1

LHS RHS
1 T1 5.06 5.56
2 T2 5.31 5.69
3 T3 4.76 5.80
4 T4 4.81 5.56
5 T5 4.75 4.75
6 T6 4.69 4.63
7 T7 4.86 5.06
8 T8 4.69 5.69
9 T9 4.68 5.61
10 T10 4.75 5.61
11 T11 4.63 5.67
12 T12 4.68 5.87
13 T13 4.68 5.63
14 T14 4.61 5.60
15 T15 4.69 5.63
16 T16 4.94 4.81
17 T17 4.75 4.92
S. No. TUBE No. THK

MAX 12 T12 (RHS) 5.87
MINI 14 T14 (LHS) 4.61

10.12.2018
277
P.O.NO. 40002106710531033 DATED: 22.09.2018

5.4
PRESENT THICKNESS
5.2
5.31
5
5.06
4.8 4.94
4.81 4.86
4.6 4.76 4.75 4.75 4.75
4.69 4.69 4.68 4.63 4.68 4.68 4.69
4.4 4.61
4.2
TUBE NO
DESIGN PRESENT
5.8 5.87
6
5.69 5.69 5.61 5.61 5.67 5.63 5.63
5.56 5.56 5.6
PRESENT THICKNESS
5.5
5.06
4.92
5 4.75 4.81
4.63
4.5
4
TUBE NO
DESIGN PRESENT
278
P.O.NO. 40002106710531033 DATED: 22.09.2018
279
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: EXT WATER WALL

LHS RHS
1 T1 5.69 5.52
2 T2 5.50 5.44
3 T3 5.56 5.58
4 T4 5.72 5.69
5 T5 5.82 5.50
6 T6 5.62 5.72
7 T7 5.88 5.63
8 T8 5.62 5.58
9 T9 5.56 5.52
10 T10 5.73 5.76
11 T11 5.56 5.82
12 T12 5.60 5.66
13 T13 5.88 5.62
14 T14 5.69 5.83
15 T15 5.50 5.69
16 T16 5.52 5.56
17 T17 5.77 5.82
18 T18 5.68 5.76
19 T19 5.82 5.69
20 T20 5.83 5.80
21 T21 5.69 5.72

10.12.2018
280
P.O.NO. 40002106710531033 DATED: 22.09.2018
22 T22 5.76 5.56

10.12.2018
281
P.O.NO. 40002106710531033 DATED: 22.09.2018

6.3
PRESENT THICKNESS
5.7 5.88 5.88 5.83

5.82 5.77 5.82 5.76
5.69 5.72 5.73 5.69 5.68 5.69
5.62 5.62 5.6 5.66
5.4 5.56 5.56 5.56
5.5 5.5 5.52
5.1
DESIGN TUBE PRESENT
NO
6.6
PRESENT THICKNESS
6.3
6
5.7
5.76 5.82 5.83 5.82 5.76 5.8 5.82
5.4 5.69 5.72 5.66 5.69 5.69 5.72
5.58 5.63 5.58 5.62 5.56 5.56
5.52 5.44 5.5 5.52
5.1
TUBE NO
DESIGN PRESENT

MAXIMUM 2 2 (RHS) 5.50
282
P.O.NO. 40002106710531033 DATED: 22.09.2018
MINIMUM 13 13 (LHS) 5.88
283
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: STEAM COOLED WALL
DIMENSION: 51.0x 5.0 MATERIAL: SA210 GV A1

FRONT REAR LHS RHS
1 T1 NA 4.88 4.96 5.19
2 T2 5.49 4.92 4.95 4.81
3 T3 5.56 4.89 5.08 4.86
4 T4 5.69 4.75 5.00 4.71
5 T5 5.88 5.08 4.81 4.94
6 T6 5.44 4.95 5.19 4.94
7 T7 5.50 4.98 5.06 4.89
8 T8 5.73 4.96 5.12 5.25
9 T9 5.50 5.09 5.00 4.88
10 T10 5.57 5.12 5.06 4.69
11 T11 5.50 NA 5.13 5.05
12 T12 5.37 NA 5.12 5.06
13 T13 5.35 NA 5.25 5.12
14 T14 5.25 NA 5.16 4.63
15 T15 5.38 NA 5.25 4.81
16 T16 5.47 4.94 5.81 4.88
17 T17 5.34 4.94 5.01 4.86
18 T18 5.44 5.12 4.81 4.76
19 T19 5.56 5.12 5.00 4.88
20 T20 5.13 4.88 4.83 5.00
21 T21 5.56 4.99 4.86 5.12
22 T22 5.32 5.06 5.11 4.75
23 T23 5.25 4.91 4.75 4.94
24 T24 5.27 5.06 5.25 4.81
25 T25 5.44 4.82 5.06 4.88
26 T26 5.35 5.12 5.04 4.69
27 T27 5.32 4.94 5.19 5.01
28 T28 5.44 5.12 5.12 4.88
29 T29 5.44 5.08 5.06 4.81

10.12.2018
284
P.O.NO. 40002106710531033 DATED: 22.09.2018
30 T30 5.31 5.19 4.88 4.94

31 T31 5.35 5.15 4.88 5.00

10.12.2018
285
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
TUBE NO.
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
TUBE NO.
286
P.O.NO. 40002106710531033 DATED: 22.09.2018
287
P.O.NO. 40002106710531033 DATED: 22.09.2018

FRONT REAR LHS RHS
32 T32 5.21 4.75 4.98 4.81
33 T33 5.37 4.86 4.75 4.83
34 T34 5.31 4.94 5.06 4.94
35 T35 5.33 4.90 4.88 4.96
36 T36 5.31 5.25 5.03 5.19
37 T37 5.31 4.94 4.90 5.12
38 T38 5.42 5.00 5.12 4.94
39 T39 5.52 5.00 4.88 4.86
40 T40 5.47 5.09 4.88 4.88
41 T41 5.56 5.00 4.75 5.12
42 T42 5.32 5.03 4.88 5.00
43 T43 5.37 5.19 4.95 5.03
44 T44 5.25 5.13 5.05 5.09
45 T45 5.37 5.08 5.00 5.00
46 T46 5.26 5.01 4.99 5.16
47 T47 5.29 5.06 4.88 4.88
48 T48 5.27 4.94 5.09 5.00
49 T49 5.29 5.25 5.24 4.88
50 T50 5.24 4.88 5.00 5.19
51 T51 5.44 5.08 4.94 5.03
52 T52 5.28 5.06 5.06 4.94
53 T53 5.24 5.25 5.12 5.19
54 T54 5.36 5.25 5.12 4.89
55 T55 5.36 5.12 4.94 5.16
56 T56 5.37 4.88 5.17 4.88
57 T57 5.25 5.00 5.00 5.00
58 T58 5.39 5.12 4.94 5.12
59 T59 5.44 5.44 5.12 5.06
60 T60 5.48 5.12 5.14 5.07
61 T61 5.40 5.19 4.82 4.94
62 T62 5.19 4.94 5.12 4.76
63 T63 5.32 5.12 5.00 4.76
64 T64 5.19 5.19 5.00 5.05
65 T65 5.36 4.90 5.24 NA
66 T66 5.31 5.06 5.21 NA
67 T67 5.19 4.94 NA NA
68 T68 5.29 5.00 NA NA

10.12.2018
288
P.O.NO. 40002106710531033 DATED: 22.09.2018
69 T69 5.30 4.88 NA NA

70 T70 5.19 5.12 NA NA

10.12.2018
289
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
290
P.O.NO. 40002106710531033 DATED: 22.09.2018
NO TUBE No. THICKNESS

FRONT REAR LHS RHS
71 T71 5.25 5.17 NA NA
72 T72 5.58 4.75 NA NA
73 T73 5.21 5.00 NA NA
74 T74 5.50 5.06 NA NA
75 T75 5.16 4.96 NA NA
76 T76 5.50 5.00 NA NA
77 T77 5.22 5.04 NA NA
78 T78 5.44 5.12 NA NA
79 T79 5.38 5.16 NA NA
80 T80 5.75 5.05 NA NA
81 T81 5.36 5.04 NA NA
82 T82 5.25 5.06 NA NA
83 T83 5.37 5.25 NA NA
84 T84 5.42 5.00 NA NA
85 T85 5.46 5.12 NA NA
86 T86 5.12 5.12 NA NA
87 T87 5.65 5.06 NA NA
88 T88 5.19 5.13 NA NA
89 T89 5.50 5.12 NA NA
90 T90 5.43 5.06 NA NA
91 T91 5.24 5.14 NA NA
92 T92 5.32 5.01 NA NA
93 T93 5.31 5.11 NA NA
94 T94 5.27 5.04 NA NA
95 T95 5.25 4.81 NA NA
96 T96 5.56 5.19 NA NA
97 T97 5.25 4.89 NA NA
98 T98 5.27 4.69 NA NA
99 T99 5.21 4.94 NA NA
100 T100 5.37 4.81 NA NA
101 T101 5.44 5.06 NA NA
102 T102 5.18 5.14 NA NA
103 T103 5.27 5.02 NA NA
104 T104 5.37 5.06 NA NA
105 T105 5.42 5.03 NA NA
106 T106 5.32 4.95 NA NA
10.12.2018
291
P.O.NO. 40002106710531033 DATED: 22.09.2018
107 T107 5.19 5.00 NA NA

108 T108 5.12 5.06 NA NA

10.12.2018
292
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91
TUBE NO.
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
293
P.O.NO. 40002106710531033 DATED: 22.09.2018
S NO TUBE THICKNESS
No. FRONT REAR LHS RHS
109 T109 5.08 5.19 NA NA
110 T110 5.19 5.12 NA NA
111 T111 5.32 5.08 NA NA
112 T112 5.37 4.88 NA NA
113 T113 5.12 4.91 NA NA
114 T114 5.61 5.25 NA NA
115 T115 5.24 5.12 NA NA
116 T116 5.44 4.99 NA NA
117 T117 5.50 4.94 NA NA
118 T118 5.26 4.79 NA NA
119 T119 5.50 NA NA NA
120 T120 5.09 NA NA NA
121 T121 5.27 NA NA NA
122 T122 5.19 NA NA NA
124 T124 NA 5.00 NA NA
125 T125 NA 5.19 NA NA
126 T126 NA 5.12 NA NA
127 T127 NA 5.16 NA NA
128 T128 NA 5.12 NA NA
129 T129 NA 5.12 NA NA
130 T130 NA 4.98 NA NA
131 T131 NA 4.92 NA NA
132 T132 NA 5.06 NA NA
133 T133 NA 4.88 NA NA
134 T134 NA 5.00 NA NA
135 T135 NA 4.98 NA NA
136 T136 NA 5.01 NA NA
LHS S. No. TUBE N0 THK RHS S. No. TUBE N0 THK

MAX 15 15 5.25 MAX 8 8 5.25
MINI 33 33 4.75 MINI 26 26 4.69
REAR S. No. TUBE N0 THK FRONT S. No. TUBE N0 THK

MAX 75 75 5.27 MAX 5 5 5.88
10.12.2018
294
P.O.NO. 40002106710531033 DATED: 22.09.2018
MINI 23 23 4.75 MINI 108 108 5.12

10.12.2018
295
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
296
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.3
PRESENT THICKNESS
5.2
5.1
5
4.9
4.8
4.7
TUBE NO.
DESIGN VALUE LOCATION 2
297
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT : WATER WALL
LOCATION: FURNACE ELEVATION: NEAR S PANEL

No. 1 2 No. 1 2
1 T1 5.19 5.12 31 T31 5.42 5.36
2 T2 5.25 5.12 32 T32 5.31 5.50
3 T3 5.19 5.14 33 T33 5.53 5.50
4 T4 5.20 5.26 34 T34 5.23 5.69
5 T5 5.12 4.88 35 T35 5.39 5.58
6 T6 5.10 5.50 36 T36 5.75 5.39
7 T7 5.25 5.25 37 T37 5.44 5.60
8 T8 5.26 5.39 38 T38 5.44 5.55
9 T9 5.44 5.48 39 T39 5.37 5.55
10 T10 5.23 5.56 40 T40 5.52 5.54
11 T11 5.66 5.46 41 T41 5.37 5.52
12 T12 5.25 5.12 42 T42 5.50 5.54
13 T13 5.31 5.50 43 T43 5.50 5.50
14 T14 5.57 5.44 44 T44 5.44 5.00
15 T15 5.42 5.56 45 T45 5.43 5.70
16 T16 5.44 5.19 46 T46 5.51 5.56
17 T17 5.19 5.63 47 T47 5.62 5.11
18 T18 5.29 5.40 48 T48 6.50 6.90
19 T19 5.31 5.59 49 T49 6.68 6.93
20 T20 5.31 5.59 50 T50 6.43 5.23
21 T21 5.44 5.56 51 T51 6.47 5.57
22 T22 5.42 5.62 52 T52 5.69 5.62
23 T23 5.45 5.00 53 T53 5.69 5.73
24 T24 5.50 5.62 54 T54 5.44 5.62
25 T25 5.19 5.62 55 T55 5.25 5.56
26 T26 5.44 5.49 56 T56 5.00 5.29
27 T27 5.18 5.50 57 T57 5.8 5.25
28 T28 5.36 5.53 58 T58 5.19 5.60
29 T29 5.31 5.54 59 T59 4.94 5.31

10.12.2018
298
P.O.NO. 40002106710531033 DATED: 22.09.2018
30 T30 5.37 5.31 60 T60 5.37 5.19

10.12.2018
299
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBEDESIGN
DESIGN VS PRESENT
7
6.5
PRESENT THICKNESS
5.5
4.5
300
P.O.NO. 40002106710531033 DATED: 22.09.2018

No. 1 2 No. 1 2
61 T61 5.47 4.94 100 T100 5.47 5.50
62 T62 5.19 6.19 101 T101 5.42 5.85
63 T63 5.19 6.19 102 T102 5.69 5.64
64 T64 5.23 5.50 103 T103 5.78 5.87
65 T65 5.66 6.50 104 T104 5.44 5.57
66 T66 5.36 6.56 105 T105 5.44 5.49
67 T67 5.25 6.63 106 T106 5.37 5.48
68 T68 5.37 6.63 107 T107 5.09 5.56
69 T69 5.19 4.88 108 T108 5.44 5.50
70 T70 5.26 5.32 109 T109 5.47 5.40
71 T71 5.44 5.37 110 T110 5.42 5.62
72 T72 5.46 5.54 111 T111 5.56 5.75
73 T73 5.39 5.58 112 T112 5.54 5.44
74 T74 5.48 4.94 113 T113 5.39 5.50
75 T75 5.31 5.32 114 T114 5.42 5.56
76 T76 5.18 5.67 115 T115 5.25 5.97
77 T77 5.36 5.62 116 T116 5.32 5.42
78 T78 5.42 5.67 117 T117 4.98 5.63
79 T79 6.50 6.17 118 T118 5.34 5.84
80 T80 6.68 5.88 119 T119 5.44 5.59
81 T81 6.62 6.68 120 T120 5.52 5.57
82 T82 6.74 6.99 121 T121 5.00 5.62
83 T83 6.68 5.75 122 T122 5.19 5.25
84 T84 5.52 5.87 123 T123 5.19 5.65
85 T85 5.50 5.19 124 T124 5.19 5.25
86 T86 5.49 5.37 125 T125 5.26 5.08
87 T87 5.56 5.46 126 T126 5.26 4.86
88 T88 5.56 5.52 127 T127 5.31 5.12
89 T89 5.57 5.24 128 T128 5.57 5.39
90 T90 5.60 5.27 129 T129 5.44 5.14
91 T91 5.57 5.54 130 T130 5.36 5.17
92 T92 5.54 5.43
93 T93 5.37 5.65
94 T94 5.34 5.62
95 T95 5.54 5.50
96 T96 5.57 5.58
97 T97 5.36 5.62
98 T98 5.62 5.57
10.12.2018
301
P.O.NO. 40002106710531033 DATED: 22.09.2018
99 T99 5.69 5.87

10.12.2018
302
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
7
PRESENT THICKNESS
6.5
6
5.5
5
4.5
T61 T62 T63 T64 T65 T66 T67 T68 T69 T70 T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91 T92 T93 T94 T95 T96 T97 T98 T99
TUBE NO.
303
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6.5
PRESENT THICKNESS
5.5
4.5
304
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: WATER WALL RISER TUBES
LOCATION: PENTHOUSE ELEVATION: NEAR BEND
DIMENSION: 128x13.0
S. No. ROW No. THICKNESS OD

FRONT RHS REAR LHS
1 R1 13.56 11.73 12.95 12.95 127
2 R2 13.36 13.19 11.85 12.04 126
3 R3 12.64 12.83 12.15 13.01 127
4 R4 12.64 12.70 11.97 12.54 126
5 R5 12.50 12.35 NA 12.76 126
6 R6 13.74 12.58 11.54 12.01 126
7 R7 12.76 12.65 12.40 12.40 127
8 R8 13.07 12.95 12.83 13.09 127
9 R9 13.31 12.64 12.58 12.52 127
10 R10 12.83 12.76 11.91 12.09 126
11 R11 12.83 12.22 11.73 12.52 127
12 R12 13.25 12.64 11.61 12.09 126
13 R13 13.07 12.40 12.70 12.15 126
14 R14 12.89 12.76 11.61 12.34 126
15 R15 12.50 12.76 11.67 12.70 127
16 R16 12.72 12.15 12.28 12.58 127
17 R17 13.31 12.91 11.73 13.07 127
18 R18 12.96 12.28 12.40 12.58 127
19 R19 12.76 12.03 12.15 12.76 127
20 R20 13.07 12.03 12.70 12.89 127
21 R21 13.56 12.76 11.67 13.13 127
22 R22 13.68 12.34 12.09 12.58 126
23 R23 13.30 12.46 11.54 12.15 126
24 R24 13.5 12.46 NA 12.58 126
25 R25 12.64 12.76 11.91 12.20 127
26 R26 13.62 12.86 11.54 12.25 127
27 R27 13.48 12.52 12.34 13.13 126
28 R28 12.95 12.58 12.62 12.83 127
29 R29 12.98 12.2 11.48 12.95 126
30 R30 12.64 12.83 12.09 13 127
31 R31 13.21 12.70 12.83 12.34 127
32 R32 13.56 12.76 11.29 12 126
10.12.2018
305
P.O.NO. 40002106710531033 DATED: 22.09.2018
33 R33 13.13 12.70 11.71 12.64 127

34 R34 12.83 12.95 12.03 12.76 126

10.12.2018
306
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT FRONT

14 13.74 13.68
13.56 13.56 13.62 13.56
13.5 13.48
PRESENT THICKNESS
13.36 13.31 13.31 13.3

13.5 13.25 13.21
13.07 13.07 13.07 13.13
12.89 12.96 12.95 12.98
13 12.83
12.83 12.83 12.72 12.76

12.5 12.64 12.76 12.64 12.64
12.64 12.5 12.5
12
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT RHS

13.5
PRESENT THICKNESS
13
13.19
12.95 12.91
12.5 12.83
12.7 12.76 12.7612.76 12.76 12.7612.86 12.83
12.7 12.76 12.7
12.5812.65 12.64 12.64 12.58
12.4612.46 12.52
12 12.35 12.4 12.34
12.22 12.28 12.2
12.15
12.0312.03
11.5 11.73
11
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33
TUBE NO
DESIGN PRESENT
307
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT REAR

13.5
PRESENT THICKNESS
13
12.5 12.95 12.83 12.83
12.58 12.7 12.7 12.62
12 12.4 12.4 12.34
12.15 12.28 12.15
11.5 11.97 12.09 12.09 12.03
11.85 11.91 11.91
11.7311.61 11.61 11.67 11.73 11.67 11.71
11 11.54 11.54 11.54 11.48
11.29
10.5
10
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT LHS

13.5
13.09 13.07 13.13 13.13
13.01
PRESENTTHICKNESS
13
12.95 12.89 12.95 13
12.76 12.76 12.83 12.76
12.5 12.7
12.58 12.58 12.58 12.58 12.64
12.54 12.52 12.52
12.4 12.34 12.34
12 12.15 12.15 12.2 12.25
12.04 12.09 12.09
12.01 12
11.5
TUBE NO
DESIGN PRESENT
308
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: WATER WALL SCREEN
LOCATION: PENTHOUSE ELEVATION: 1M ABOVE

NO N0 NO N0
1 R1 T1 7.80 75.87 32 T2 7.89 75.92
2 T2 7.87 75.89 33 R17 T1 8.03 75.93
3 R2 T1 7.87 75.86 34 T2 8.50 75.91
4 T2 7.59 75.82 35 R18 T1 8.36 75.95
5 R3 T1 7.99 75.87 36 T2 8.26 75.98
6 T2 8.00 75.87 37 R19 T1 7.93 75.97
7 R4 T1 7.55 75.86 38 T2 8.05 7586
8 T2 7.38 75.95 39 R20 T1 7.93 75.81
9 R5 T1 8.30 75.96 40 T2 7.99 75.90
10 T2 7.89 75.87 41 R21 T1 8.12 75.91
11 R6 T1 8.41 75.95 42 T2 8.31 75.93
12 T2 8.07 75.96 43 R22 T1 7.87 75.95
13 R7 T1 8.10 75.94 44 T2 7.38 75.99
14 T2 7.72 75.95 45 R23 T1 7.55 75.98
15 R8 T1 7.93 75.86 46 T2 7.70 75.80
16 T2 7.70 75.84 47 R24 T1 8.04 7586
17 R9 T1 7.50 75.82 48 T2 7.88 75.89
18 T2 8.12 75.95 49 R25 T1 8.08 75.98
19 R10 T1 7.99 75.96 50 T2 8.24 75.87
20 T2 7.87 75.87 51 R26 T1 8.38 75.86
21 R11 T1 7.99 75.85 52 T2 8.05 75.86
22 T2 7.99 75.86 53 R27 T1 7.93 75.84
23 R12 T1 7.93 75.84 54 T2 8.16 75.86
24 T2 7.56 75.85 55 R28 T1 8.26 75.85
25 R13 T1 7.99 75.82 56 T2 8.12 75.85
26 T2 8.24 75.82 57 R29 T1 7.69 75.82
27 R14 T1 8.04 75.86 58 T2 7.95 75.98
28 T2 7.89 75.84 59 R30 T1 7.98 75.98
29 R15 T1 7.99 75.98 60 T2 8.01 75.99

10.12.2018
309
P.O.NO. 40002106710531033 DATED: 22.09.2018
30 T2 8.03 75.95 61 R31 T1 8.31 75.92

31 R16 T1 8.05 75.96 62 T2 8.26 75.93

10.12.2018
310
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
9
8.3 8.41
8.24
PRESENT THICKNESS
8.5 8.07 8.1 8.12 7.99 8.04

7.8 7.87 7.87
7.99 8 7.89 7.93 7.87 7.99 7.99 7.93 7.99 7.89 7.99 8.03
8 7.59 7.72 7.7
7.55 7.5 7.56
7.38
7.5
7
6.5
6
TUBE NO
DESIGN PRESENT
311
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
9 8.5 8.36
8.26 8.31 8.24 8.38 8.26 8.12
8.5 8.05 7.89 8.03 7.93 8.05 7.93 7.99
8.12 8.04 7.88 8.08 8.05 7.93 8.16 7.95 7.98 8.01
7.87
8 7.55 7.7 7.69
7.38
PRESENT THICKNESS
7.5
7
6.5
6
TUBE NO
DESIGN PRESENT
312
P.O.NO. 40002106710531033 DATED: 22.09.2018

NO N0 NO N0
63 R32 T1 7.96 75.94 97 R49 T1 8.11 75.92
64 T2 7.92 75.90 98 T2 7.93 75.91
65 R33 T1 7.81 75.98 99 R50 T1 8.10 75.90
66 T2 7.83 75.96 100 T2 8.30 75.95
67 R34 T1 8.14 75.92 101 R51 T1 8.36 75.98
68 T2 7.86 75.93 102 T2 8.26 7584
69 R35 T1 8.16 75.98 103 R52 T1 8.24 75.86
70 T2 8.05 75.95 104 T2 7.96 75.85
71 R36 T1 8.01 75.84 105 R53 T1 7.86 75.82
72 T2 8.37 75.86 106 T2 8.23 75.80
73 R37 T1 7.83 75.88 107 R54 T1 7.99 75.80
74 T2 8.13 75.99 108 T2 7.89 75.89
75 R38 T1 7.91 75.97 109 R55 T1 7.86 75.98
76 T2 7.99 75.84 110 T2 8.16 75.91
77 R39 T1 7.94 75.94 111 R56 T1 7.89 75.79
78 T2 8.24 75.92 112 T2 7.93 75.97
79 R40 T1 7.69 75.85 113 R57 T1 7.94 75.93
80 T2 7.93 75.92 114 T2 8.30 75.90
81 R41 T1 8.12 75.94 115 R58 T1 8.06 75.88
82 T2 7.97 75.98 116 T2 7.87 75.98
83 R42 T1 8.03 75.85 117 R59 T1 8.14 75.95
84 T2 8.10 75.86 118 T2 7.80 75.96
85 R43 T1 8.16 75.84 119 R60 T1 8.02 75.86
86 T2 8.12 75.84 120 T2 8.16 75.98
87 R44 T1 8.05 75.84 121 R61 T1 8.32 75.94
88 T2 8.24 75.82 122 T2 8.14 75.96
89 R45 T1 8.36 75.83 123 R62 T1 8.26 75.95
90 T2 7.56 75.98 124 T2 8.03 75.88
91 R46 T1 7.98 75.92 125 R63 T1 8.16 75.86
92 T2 7.87 75.92 126 T2 8.26 75.81
93 R47 T1 7.91 75.90
94 T2 7.72 75.97
95 R48 T1 7.99 75.84
96 T2 7.70 75.86
ROW No. TUBE No. METAL THICKNESS

10.12.2018
313
P.O.NO. 40002106710531033 DATED: 22.09.2018
MAXIMUM R6 T1 8.41
MINIMUM R22 T2 7.38

10.12.2018
314
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
8.37
8.5
8.31 8.26
8.16 8.05 8.24 8.12 8.24 8.36
8.14 8.13 8.12 8.1 8.16 8.05
7.96 7.92 8.01 7.91 7.99 7.94 7.93 7.97 8.03 7.98 7.87
PRESENT THICKNESS
7.81 7.83 7.86 7.83

8 7.69
7.56
7.5
7
6.5
6
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
8
7.5
7
6.5
6
DESIGN TUBE NO. VALUE

PRESENT
315
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: RADIANT ROOF TUBES
LOCATION: PENTHOUSE ELEVATION: NEAR HEADER
DIMENSION: 51x5.0 MATERIAL: SA 210 GR A1
S. No. TUBE THK S. No. TUBE THK S. No. TUBE THK

No. No. No.
1 T1 5.56 32 T32 5.52 63 T63 5.56
2 T2 5.69 33 T33 5.31 64 T64 5.80
3 T3 5.87 34 T34 5.44 65 T65 5.50
4 T4 5.86 35 T35 5.41 66 T66 5.56
5 T5 5.75 36 T36 5.41 67 T67 5.69
6 T6 5.86 37 T37 5.44 68 T68 5.62
7 T7 5.46 38 T38 5.49 69 T69 5.62
8 T8 5.44 39 T39 5.44 70 T70 5.87
9 T9 5.44 40 T40 5.44 71 T71 5.37
10 T10 5.37 41 T41 5.61 72 T72 5.44
11 T11 5.44 42 T42 5.81 73 T73 5.50
12 T12 5.50 43 T43 5.59 74 T74 5.49
13 T13 5.75 44 T44 5.62 75 T75 5.50
14 T14 5.34 45 T45 5.37 76 T76 5.53
15 T15 5.37 46 T46 5.42 77 T77 5.3
16 T16 5.31 /47 T47 5.50 78 T78 5.75
17 T17 5.49 48 T48 5.39 79 T79 5.62
18 T18 5.19 49 T49 5.56 80 T80 5.44
19 T19 5.37 50 T50 5.67 81 T81 5.44
20 T20 5.44 51 T51 5.60 82 T82 5.56
21 T21 5.22 52 T52 5.50 83 T83 5.56
22 T22 5.28 53 T53 5.56 84 T84 5.56
23 T23 5.20 54 T54 5.31 85 T85 5.44
24 T24 5.31 55 T55 5.27 86 T86 5.44
25 T25 5.28 56 T56 5.37 87 T87 5.31
26 T26 5.50 57 T57 5.50 88 T88 5.46
27 T27 5.55 58 T58 5.31 89 T89 5.50
28 T28 5.39 59 T59 5.42 90 T90 5.69
29 T29 5.62 60 T60 5.42 91 T91 5.44
10.12.2018
316
P.O.NO. 40002106710531033 DATED: 22.09.2018
30 T30 5.81 61 T61 5.32 92 T92 5.56

31 T31 5.44 62 T62 5.50 93 T93 5.69

10.12.2018
317
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
5.87 5.86 5.86
6 5.69 5.75 5.75
5.56
PRESENT THICKNESS
5.46 5.44 5.44 5.44 5.5 5.49 5.44

5.37 5.34 5.37 5.31 5.37 5.28 5.31 5.28
5.5 5.19 5.22 5.2
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25
TUBE NO
DESIGN PRESENT
318
P.O.NO. 40002106710531033 DATED: 22.09.2018
DESIGN VS PRESENT
6 5.81 5.81 5.67
5.62 5.41 5.61 5.59 5.62 5.5 5.56 5.6 5.5
5.5 5.55 5.44
5.52
5.44 5.41 5.44 5.49 5.44 5.44 5.5 5.56 5.42
5.39 5.42 5.39 5.42
PRESENT THICKNESS
5.5 5.31 5.37 5.31 5.27 5.37 5.31
4.5
4
TUBE NO
DESIGN PRESENT
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94 T94 5.56
95 T95 5.88
96 T96 5.62
97 T97 5.41
98 T98 4.91
99 T99 5.51
100 T100 5.44
101 T101 5.44
102 T102 5.62
103 T103 5.44
104 T104 5.31
105 T105 5.56
106 T106 5.52
107 T107 5.56
108 T108 5.37
109 T109 5.62
110 T110 5.62
111 T111 5.56
112 T112 5.37
113 T113 5.56
114 T114 5.56
115 T115 5.39
116 T116 5.69
117 T117 5.54
118 T118 5.06
119 T119 5.93
120 T120 5.69

MAXIMUM 119 T119 5.93
MINIMUM 98 T98 4.91

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DESIGN VS PRESENT
5.8 5.87
6 5.69 5.62 5.62 5.75 5.69
5.62
5.5 5.56 5.5 5.56 5.5 5.49 5.5 5.53 5.56 5.56 5.56
5.46 5.5
5.37 5.44 5.44 5.44 5.44 5.44
PRESENT THICKNESS
5.5 5.32 5.3 5.31
4.5
4
TUBE NO
DESIGN PRESENT
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DESIGN VS PRESENT
6.5
5.88 5.93
PRESENT THICKNESS
6 5.69 5.62 5.62 5.62 5.62 5.56 5.69 5.69

5.56 5.56 5.51 5.44 5.44 5.56 5.52 5.56 5.56 5.56 5.54
5.44 5.41 5.44 5.37 5.37 5.39
5.5 5.31
5.06
4.91
5
4.5
4
TUBE NO
DESIGN PRESENT
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DYE PENETRANT INSPECTION REPORT

ANNEXURE – III

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TECHNICAL SHEET
RLA OF BOILER, U#7, Stage- 3, 500 MW

Project UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Report No: DPT/NO.1 Date: 27.11.18 TO 10.12-18
Purchase order No. 40002106710531033 DATED: 22.09.2018
Stage Of Test After service
1.ASME SECTION V, Article 6

Reference Standards And
2.ASME SECTION V, Article 24 SE 165
Procedure
3.ASME SECTION VIII, DIVISION II
Consumables Penetrant Cleaner Developer
Batch no- 17C14 16D01 18K03
Expiry date- 17-10-2020 18-10-2020
Technique Visible Method
Temperature Ambient
Dwell Time 10 minutes
Removal Of Excess
Solvent Removable
Penetrant
10 minutes
Developing Time
Tested By Mr. J.NAGARAJAN (ASNT LEVEL II - PT)
Supervised / Approved By UTILITY POWER TECH LIMITED

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TEST REULTS
01. COMPONENT- STEAM DRUM LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK

1 CS WELDS No surface indication observed Acceptable
2 LS WELDS No surface indication observed Acceptable
3 SAFETY VALVA No surface indication observed Acceptable
STUB
4 DOWNCOMER No surface indication observed Acceptable
STUBS
5 DRUM SUPT STR No surface indication observed Acceptable
02. COMPONENT-WATER WALL LOCATION-

1 ATTACHMENT No surface indication observed Acceptable
WELDS(Bz,Tsp)
2 BUCKSTAY ATTMT No surface indication observed Acceptable
3 WIND BOX SUPT No surface indication observed Acceptable
03. COMPONENT-Economizer LOCATION-

1 Header Stub joints No surface indication observed Acceptable
04. COMPONENT-LTSH Coils & terminal tubes LOCATION-Pent House

1 Attachment welds No surface indication observed Acceptable
2 Roof attach welds No surface indication observed Acceptable
3 Crown plate weds No surface indication observed Acceptable
05. COMPONENT-DSH Panels LOCATION-

Roof attach welds No surface indication observed Acceptable
Crown plate weds No surface indication observed Acceptable

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06. COMPONENT-PSH Panels LOCATION-

2 Roof attach welds No surface indication observed Acceptable
3 Crown plate weds No surface indication observed Acceptable
4 All dissimilar welds No surface indication observed Acceptable
07. COMPONENT-Screen tubes ,Hanger tubes & Stream cooled Wall

LOCATION-
1 Stub joints of screen tubes No surface indication observed Acceptable
2 Gooseneck support No surface indication observed Acceptable
3 Eco-LTSH intr H tubes No surface indication observed Acceptable
08. COMPONENT-Wall reheater & Reheater I panels LOCATION-

1 Welds near Crown plate in Pent No surface indication observed Acceptable
House
2 Welds near the connectors in No surface indication observed Acceptable
furnace
09. COMPONENT-Final reheater panels LOCATION-

1 Attach welds near cleats No surface indication observed Acceptable
10. COMPONENT-Roof tubes LOCATION-

11. COMPONENT-Economizer In ,Outlet Headers LOCATION-
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment &Stub weld joints No surface indication observed Acceptable

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12.COMPONENT-Water wall outlet, WW hanger & screen outlet, radiant roof headers
LOCATION-
13. COMPONENT-LTSH Inlet &Outlet headers, Stream cooled water wall bottom headers &
Intermediate headers of Eco/LTSH hangers LOCATION-
14. COMPONENT-DSH inlet, outlet headers, PSH inlet, outlet headers & SH,RH De
superheating Links LOCATION-
4 Attachment weld joints No surface indication observed Acceptable
5 Scalloped plate welds No surface indication observed Acceptable
15. COMPONENT-Re heater inlet, outlet headers & wall re heater inlet, outlet headers
LOCATION-
5 Scalloped plate & stub welds No surface indication observed Acceptable
16. COMPONENT- a)MS pipes up to boiler stop valve b)CRH &HRH pipes c)PRDS pipes
d)Feed water pipes e) all connecting links/pipes of SH/RH headers LOCATION-
1 Butt Welds No surface indication observed Acceptable
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17. COMPONENT- a)Down comers c) all connecting links /pipings of all headers other than
SH/RH circuits. d) Economizer otletslink up to Drum e) All drains & vents g) CC pump
suction manifold LOCATION-
1 Butt Welds No surface indication observed Acceptable
18. COMPONENT- Boiler valves &safety valves LOCATION-

1 weld joints No surface indication observed Acceptable

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PHOTOGRAPH

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MAGNETIC PARTICLE TESTING
ANNEXURE – IV
TECHNICAL SHEET

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Project Residual life assessment of Unit#2 210MW,TANGEDCO-TTPS
Report No: MPT/NO.1 Date: 22.02.17 TO 09.03-17
Purchase order No. SE/M-II/TTPS/DB/F.S.NO.70/2016-17D.4486/2016 dt. 24.12.16
Stage Of Test After service
1. ASME SECTION V, SA 709 – Standard Practice for Magnetic

Reference Standards And
Particle Examination.
Procedure
2.ASME SEC VIII, Division II
Consumables White contrast Black ink 14 AM
Batch no- 16K73 16D67 16G78
Expiry date- NOV-2018 APR-2018 MAY-2018
Technique Visible Method/ Fluorescent Method
Test Equipment Yoke and UV LAMB
Current HWDC
Pole Spacing 75mm to 150mm
Demagnetization Done
Tested By Mr. VIGNESHWAR (ASNT LEVEL II - MPT)
Supervised / Approved By UTILITY POWER TECH LIMITED
TEST REULTS
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01. COMPONENT- Feed Water Line LOCATION-FIRING FLOOR

1 CS-1 No surface & sub-surface indication Acceptable
observed
02. COMPONENT-Economizer inlet header LOCATION-2nd pass

observed
03. COMPONENT-Economizer Intermediate header (2A, 2B, 2C) LOCATION-2nd pass

observed
04. COMPONENT-Economizer Outlet Header LOCATION-Pent House

observed
05. COMPONENT-Link pipes from Eco outlet to Drum LOCATION-Pent House

observed
06. COMPONENT-Steam Drum LOCATION-Pent House

1 CS-1 No surface & sub-surface Acceptable
indication observed
2 CS-2 No surface & sub-surface Acceptable
indication observed
3 LS-1 No surface & sub-surface Acceptable
indication observed
4 Stub connections 19mm No surface & sub-surface Acceptable
indication observed
07. COMPONENT-Down comer LOCATION-Pent House

1 CS joints (8) No surface & sub-surface Acceptable
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indication observed
08. COMPONENT-Water Wall ring Header LOCATION-Bottom Floor
indication observed
09. COMPONENT-Water Wall Top Header LOCATION- Pent House

indication observed
10. COMPONENT-Water Wall Top Header LOCATION- Pent House

indication observed
11. COMPONENT-SCW Header LOCATION- 2nd pass

indication observed
2 Stub Joints No surface & sub-surface Acceptable
indication observed
12. COMPONENT-LTSH Inlet Header LOCATION- 2nd pass

indication observed
13. COMPONENT-LTSH Inlet Header LOCATION- 2nd pass

indication observed
14. COMPONENT-LTSH Outlet Header LOCATION- Pent house

indication observed
15. COMPONENT- SH and RH DESH links LOCATION- Pent house

1 CS joints No surface & sub-surface Acceptable
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indication observed
16. COMPONENT- SH and RH DESH links LOCATION- Pent house

indication observed
17. COMPONENT- Platen Super Heater Inlet Header LOCATION- Pent house
indication observed
18. COMPONENT- Platen Super Heater Outlet Header LOCATION- Pent house
indication observed
19. COMPONENT- Final Super Heater Inlet Header LOCATION- Pent house
indication observed
20. COMPONENT- Final Super Heater Outlet Header LOCATION- Pent house
indication observed
21. COMPONENT- Main Steam Piping (LHS & RHS) LOCATION- Pent house
indication observed
22. COMPONENT- Re heater Inlet Header LOCATION- Pent house

indication observed
23. COMPONENT- Re heater Outlet Header LOCATION- Pent house

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indication observed
24. COMPONENT- PRDS LINE LOCATION- Firing Floor

indication observed
25. COMPONENT- CRH LINE LOCATION- Pent house

indication observed
26. COMPONENT- HRH LINE LOCATION- Pent house

indication observed
PHOTOGRAPH
FEED WATER PIPING FEED WATER PIPING

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ECO INTERMEDIATE HEADER ECO INTERMEDIATE HEADER
ECO OUTLET HEADER ECO OUTLET HEADER
LINK PIPES FROM ECO OUTLET LINK PIPES FROM ECO OUTLET
HEADER TO BOILER DRUM HEADER TO BOILER DRUM

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BOILER DRUM AND DRUM BOILER DRUM AND DRUM

INTERNALS INTERNALS
DOWN COMER PIPES TO BOTTOM DOWN COMER PIPES TO BOTTOM

HEADER HEADER

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LTSH OUTLET HEADER LTSH OUTLET HEADER
SH AND RH DESH AND ITS LINKS, SH AND RH DESH AND ITS LINKS,
LINER, INSIDE SUPPORTS LINER, INSIDE SUPPORTS
PSH INLET PSH INLET

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SUPERHEATER WALL SUPERHEATER WALL
PLSH OUTLET HEADER PLSH OUTLET HEADER

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LINK PIPES TO FINAL SH LINK PIPES TO FINAL SH
WATER WALL RING HEADER WATER WALL RING HEADER
WATER WALL RING HEADER FINAL SH INLET HEADER
FINAL SH INLET HEADER FINAL SH INLET HEADER

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FINAL SH OUTLET HEADER FINAL SH OUTLET HEADER
MAIN STEAM PIPING UPTO MAIN MAIN STEAM PIPING UPTO MAIN
STEAM STOP VALUE STEAM STOP VALUE
RH INLET HEADER RH INLET HEADER

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PRDS LINE PRDS LINE
CRH LINE HRH LINE
ULTRASONIC TESTING

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ANNEXURE – V
TEST RESULTS
Project TANGEDCO – TTPS – TUTICORIN,210MW

Report No: UT/NO.1 Date: 22.02.17 TO 09.03-17
Work Order No: SE/M-II/TTPS/DB/F.S.NO.70/2016-17D.4486/2016 dt. 24.12.16
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Component Water wall Platen outlet header (Four Header)

Locations Penthouse
Stage Of Test Completed
Surface Condition As Cleaned
Quantity 8 joints
Job Thickness 35 mm
Material
CS
Specification
ASME SECTION V, Article 4
Reference Standards ASTM E - 317
And Procedure ASME SECTION V, Article 23, SE 213 – STANDARD PRACTICE
FOR ULTRASONIC INSPECTION OF METAL PIPE AND
TUBING.
Test Equipment ULTRASONIC FLAW DETECTOR, MAKE –EEC DIGISCAN-322
Technique PULSE ECHO, A – SCAN
Couplant GREASE / OIL
Normal Beam Examination
Probe Reference
Probe Probe Size Range
Frequency Level
0 4 MHZ 10mm 0 – 100 mm 38 + 6 dB
st
Calibration Details Using IIW V1 Set As 1 BWE @ 80% Of FSH
Angle Beam Examination
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-100mm 36+6dB
60 4MHZ 8X9 mm 0-150mm 40+6dB
DAC curve draw by using reference block 50 mm thick having 5.0
Calibration Details
mm SDH.
Observations No Recordable Indications Were Noticed.
Remarks Acceptable
Tested By Mr.PRABHAKAR ASNT LEVEL-II(UT)

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Component PSH Inlet Header

Locations Penthouse
Quantity 7 joints
Job Thickness 30 mm
Material
CS
Specification
And Procedure ASME SECTION V, Article 23, SE 213 – STANDARD
PRACTICE FOR ULTRASONIC INSPECTION OF METAL PIPE
AND TUBING.
ULTRASONIC FLAW DETECTOR, MAKE –EEC DIGISCAN-
Test Equipment
322
Probe Reference
Frequency Level
0 – 100
0 4 MHZ 10mm 34 + 6 dB
mm
Calibration Details Using IIW V1 Set As 1st BWE @ 80% Of FSH
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-100mm 32+6dB
60 4MHZ 8X9 mm 0-150mm 36+6dB
Calibration Details
mm SDH.
Remarks Acceptable

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Component PSH Outlet Header
Locations Penthouse
Quantity 7 joints
Job Thickness 56 mm
Material
CS
Specification
TUBING.
Probe Reference
Frequency Level
0 4 MHZ 10mm 0 – 100 mm 45 + 6 dB
st
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-200mm 45+6dB
60 4MHZ 8X9 mm 0-200mm 50+6dB
Calibration Details
mm SDH.
Remarks Acceptable

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Component LTSH Outlet to PSH Inlet (LHS & RHS)
Locations Penthouse
Quantity 4 joints
Job Thickness 34 mm
Material
CS
Specification
AND TUBING.
Test Equipment
322
Probe Reference
Frequency Level
0 – 100
0 4 MHZ 10mm 38 + 6 dB
mm
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-100mm 36+6dB
60 4MHZ 8X9 mm 0-150mm 40+6dB
Calibration Details
mm SDH.
Remarks Acceptable

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Component PSH Outlet to FSH Inlet(LHS & RHS)
Locations Penthouse
Quantity 4 joints
Job Thickness 41mm
Material
CS
Specification
AND TUBING.
Test Equipment
322
Probe Reference
Frequency Level
0 – 100
0 4 MHZ 10mm 42 + 6 dB
mm
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-150mm 42+6dB
60 4MHZ 8X9 mm 0-150mm 40+6dB
Calibration Details
mm SDH.
Remarks Acceptable
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Component RE HEATER Inlet Header
Locations Penthouse
Quantity 2 joints
Job Thickness 22 mm
Material
CS
Specification
AND TUBING.
Test Equipment
322
Probe Reference
Frequency Level
0 – 100
0 4 MHZ 10mm 28 + 6 dB
mm
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-100mm 28+6dB
60 4MHZ 8X9 mm 0-100mm 30+6dB
Calibration Details
mm SDH.
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Remarks Acceptable

Component RE HEATER Outlet Header
Locations Penthouse
Quantity 1 joint
Job Thickness 32 mm
Material
CS
Specification
TUBING.
Probe Reference
Frequency Level
0 4 MHZ 10mm 0 – 100 mm 34 + 6 dB
st
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-100mm 32+6dB
60 4MHZ 8X9 mm 0-150mm 36+6dB
Calibration Details
mm SDH.
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Remarks Acceptable

Component Down Comer NO-1,2,4,5,7&8
Locations Penthouse
Quantity 6 joints
Job Thickness 32 mm
Material
CS
Specification
TUBING.
Probe Reference
Frequency Level
0 4 MHZ 10mm 0 – 100 mm 34 + 6 dB
st
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-100mm 32+6dB
60 4MHZ 8X9 mm 0-150mm 36+6dB
Calibration Details DAC curve draw by using reference block 50 mm thick having 5.0

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mm SDH.
Remarks Acceptable

Component EXTENDED SIDE WW ( LHS & RHS )
Locations Penthouse
Quantity 2 joints
Job Thickness 25 mm
Material
CS
Specification
TUBING.
Probe Reference
Frequency Level
0 4 MHZ 10mm 0 – 50 mm 28 + 6 dB
st
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-100mm 28+6dB

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60 4MHZ 8X9 mm 0-100mm 30+6dB

Calibration Details
mm SDH.
Remarks Acceptable

Component EXTENDED SIDE WW ( LHS & RHS )
Locations Penthouse
Quantity 7 joints
Job Thickness 56 mm
Material
CS
Specification
AND TUBING.
Test Equipment
322
Probe Reference
Frequency Level
0 – 150
0 4 MHZ 10mm 45 + 6 dB
mm

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Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-500mm 45+6dB
60 4MHZ 8X9 mm 0-200mm 50+6dB
Calibration Details
mm SDH.
Remarks Acceptable

Component FSH Outlet Header
Locations Penthouse
Quantity 3 joints
Job Thickness 84 mm
Material
CS
Specification
TUBING.
Probe Reference
Frequency Level
0 4 MHZ 10mm 0 – 200 mm 65 + 6 dB
st
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Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-250mm 60+6dB
60 4MHZ 8X9 mm 0-250mm 64+6dB
Calibration Details
mm SDH.
Remarks Acceptable

Component PSH Outlet to FSH Inlet (LHS & RHS)
Locations Penthouse
Quantity 4 joints
Job Thickness 41 mm
Material
CS
Specification
TUBING.
Probe Reference
Frequency Level

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0 4 MHZ 10mm 0 – 100 mm 42 + 6 dB

st
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-150mm 42+6dB
60 4MHZ 8X9 mm 0-150mm 44+6dB
Calibration Details
mm SDH.
Remarks Acceptable
Supervised /
UTILITY POWER TECH LIMITED
Approved By

Component REHEATER Inlet Header
Locations Penthouse
Quantity 2 joints
Job Thickness 22 mm
Material
CS
Specification
TUBING.
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Probe Reference
Frequency Level
0 4 MHZ 10mm 0 – 50 mm 28 + 6 dB
st
Probe Reference
Frequency Level
45 4MHZ 8X9 mm 0-100mm 28+6dB
60 4MHZ 8X9 mm 0-100mm 30+6dB
Calibration Details
mm SDH.
Remarks Acceptable
PHOTOGRAPH
ECO OUTLET HEADER ECO OUTLET HEADER

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BOILER DRUM AND DRUM BOILER DRUM AND DRUM

INTERNALS INTERNALS

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BOILER DRUM CS Joint LTSH OUTLET HEADER
LTSH OUTLET HEADER SH AND RH DESH AND ITS LINK

LINER INSIDE SUPPORTS

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SH AND RH DESH AND ITS LINK SUPER HEATER WALL

LINER INSIDE SUPPORTS
SUPER HEATER WALL FINAL SH OUTLET HEADER

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FINAL SH OUTLET HEADER RH OUTLET HEADER
RH OUTLET HEADER RH OUTLET HEADER

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IN-SITU METALLOGTRAPHY TESTIG REPORT

(REPLICA @ FIELD)
ANNEXURE – VI

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1.0 INTRODUCTION :
In-situ metallographic tests were carried out on the critical components of 210 MW TTPS in
Tuticorin, as a part of RLA activities between 23-02-2017 to 09-09-2016.
2.0 IN-SITU METALLOGRAPHY TEST –

In-situ metallography is a non-destructive sampling method which records and preserves the
topography of a metallographic specimen as a negative relief on a plastic film. This test is
carried out as per the specification ASTM - E1351-01 for components which are subjected to
ageing characteristics.
2.1 MICROSTRUCTURAL DEGRADATION:

Is a damage mechanism that can lead to failure by some other process such as creep. Fatigue
or more rapid fracture resulting a significant loss in strength of the material. Cr-Mo steels that
are liable to fail by creep in a short time may display spheroidisation of the carbides but little,
if any void formation. The formation of voids appear in many cases to be a very local
phenomenon occurring very close to the time of fracture. It is worth commenting that the
appoach of Kachanov to the accumulation of damage (the continuum damage approach),
postulating a loss of effective area or a loss in resistance to deformation, does not require any
actual voids or loss of cross section and microstructural damage may be dominant aspect of
reduction in creep. Thus, evaluation of the potential for creep failure and the extent of creep
damage needs to take account of microstructural changes.
2.2 METALLURGICAL EVALUATION:

2.2.1 SPHEROIDISATION OF CARBIDES:
Late in the total precipitation process, the particles of the new phase/whatever their original
shape begins to become rounded of needles and plates may break-up and the fragments may
become spherical, thereby minimizing the surface to volume ratio. This is accompanied by
the dissolution of smaller particles, due to their higher solution pressure and the concurrent

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growth of larger particles. Finally disappearance of small particles and larger particles is
called OSTWARD RIPENING-coalescence which is the last stage of precipitation process.

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The stages of spheroidised microstructure:

A Ferrite – Pearlite structure (new material)
B Carbides precipitation within the grains (degeneration of pearlite precipitation at
the grain boundary) – No creep damage.
C Spheroidisation of carbides from pearlite has begun (appreciable spheroidisation
of carbides but some carbide plates are evident) - No creep damage.
D Spheroidisation of carbide from pealite is finished (spheroidisation completed
but carbides are grouped in pearlite pattern) - No creep damage.
E Dispersed carbides (no ferrite-pearlite structure-carbides are dispersed leaving
little trace of original pearlite areas) - No creep damage
F Carbide coalescence (increase in carbide size) No creep damage
2.2.2 CREEP DAMAGE (THERMAL DEGRADATION) :

Is a time-dependent strain phenomenon in which materials at very high Temperatures
undergo increasing strain under the action of a constant stress.
Material strength deterioration begins to occur when the strains progress to the point where
microscopic voids begin to form along the grain boundaries of the material. The voids
increase over a period of time and take a preferred orientation along the grain boundaries
which perpendicular to the direction of the maximum principal stress. These voids eventually
will link up to form micro cracks, which in turn will propagate to form macro cracks that can
be detected by more conventional NDE methods. These macro cracks will in turn propagate
eventually through-wall failure of the material occurs. For most materials, more than half of
the materials creep life is used prior to the development of initial formation of the
microscopic creep voids. The time required for these creep cracks to propagate from the
micro cracks size(at which they are still undetectable by conventional NDE methods)to the
point where through-wall failure occurs is variable (depending on the material and service
conditions of the components).

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2.2.3 MICROSTRUCTURAL CLASSIFICATIONS FOR CREEP DAMAGE BY

NEUBAUER AND WEDEL:
Neubauer and Wedel have published the first to correlate the creep life of consumption of
plant components to cavitation. They collected data on numerous steam pipes of German
power plants. According to their theory, the creep damage level can be classified in
accordance with the number of cavities and their orientation. Thus, they separated four
classes of degradation (Fig-I) and the corresponding actions for each damage stage (given
below):
-------------------------------------------------------------------------------------------------------------
DAMAGE LEVEL CORRESPONDING ROUGHLY EXPENDED
ACTION LIFE FRACTION
----------------------------------------------------------------------------------------------------------------
Class A –Isolated cavities No remedial action is 0.27
required
Class B -Oriented cavities Replica tests at specified 0.46
intervals
Class C – Micro cracks Limited service until repair 0.65
Class D – Macro cracks Immediate repair 0.84
Class E --- --- 1.00
----------------------------------------------------------------------------------------------------------------
Because of high conservatism into this theory, it is actually used as a monitoring technique
rather than a life prediction method. Nevertheless, world wide acceptance with power plant
operators because of its simplicity Laborelec also suggested a mixed method of assessment
where creep and aging process are taken into account in combination with their repercussions
on the component remaining life. Creep damage process is not only the one affecting power
plant components operated at elevated temperatures and high pressures. There are many other
damage mechanisms that result in an increase of the damage rate of these components and
consequently in a decrease the remaining life.
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2.2.4 CARBIDE PRECIPITATION:

Precipitation occurs when the solid solution of the metal becomes unstable. Through super
saturation and decomposes partly but not completely into another crystalline phase as phase
equilibrium is approached.
A) Continuous precipitate or a general precipitate:

- Particles are more or less uniformly distributed throughout the matrix grains
- Clustering of solute atoms that will ultimately concentrated in the new phase
- This will grow in the general precipitate zone which being Meta stable subsequently
Re-dissolve in favor of particles if a more stable phase as the later nucleate and grow.
B) Discontinuous precipitates:
- Particles of a stable precipitate phase that have formed very near to the grain
- Well defined colonies (or cells or nodules)
- Precipitates are distributed more or less uniformly within each grain
- The particle grow by long-range diffusion of solute atoms
- Lower growth tem-greater under cooling-closer lamellar spacing
- Used to distinguish the matrix crystallization occurrence.
C) Localized precipitation:
- Promotion by lattice imperfections of accumulated nucleation and growth of precipitate
particles
- Produce groupings of particles at preferred locations, such as slip planes grain
boundaries and in-coherent twin boundaries
- Unexpected effects in mechanical properties such as double peaks in the ageing curve,
ductility anomalies and fracture anomalies occurs at small under cooling is most often
localized precipitation
- When under cooling is great, preference orientation will not be there and a uniformly
distributed precipitate will occur

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2.3 IN-SITU METALLOGRAPIC (REPLICA) TEST PROCEDURE:
The adopted procedure for replica preparation is ASTM – E1351-01.
The surface preparation for obtaining replicas is first started from rough grinding using a
hand grinder to ensure the visibility of the metal surface after removing external scale, pitting
etc. By a portable mechanical polishing equipment, the ground surface is further polished
upto 600 emery grit size. Final polishing is carried out by diamond lapping compound of 6,3
and 1 micron sizes with a cloth disc. Intermittent cleaning is done with methanol to prevent
insulation dust, welding fumes etc. The mirror like surface obtained by diamond lapping is
chemically etched with 2 to 5% natal to a normal metallographic contrast by swabbing and
then cleaning with acetone.
A cellulose acetate film of 0.030 micron size is cut according to the requirement and applied
on to the surface after the film is softened with acetone. With the help of a double gum tape,
the foil is peeled off carefully from the surface and mounted on a glass plate after an interval
of 10 to 15 minutes. The replica slide is vacuum metallized in a vacuum/sputter coating
chamber to enrich its clarity, resolution and contrast. Now the replica is ready for evaluation
under an optical/scanning electron microscope.
2.3.1 EQUIPMENTS AND CONSUMABLES USED FOR IN-SITU

METALLOGRAPHIC TEST:
a) Portable electrical hand grinder
b) Portable field microscope
c) Emery grit sizes: Self-adhesive 30mm dia. SIC 120, 220, 300, 500 grits
d) Diamond lapping compound 6, 3 and 1 micron sizes
e) Self-adhesive cloth discs of 30mm dia. For diamond lapping
f) Cellulose acetate replica foils of 0.030 micron size
g) Glass slides

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h) Double gum tape

i) Acetone, Methanol & Nitric acid (CON)

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2.3.2 METHODOLOGY FOLLOWED
Replica test is done at selected locations on the components to reproduce accurately the
microstructural features such as distribution, size, and morphology of the carbide precipitates
as well as micro-cracks.
The in-situ metallography was conducted using standard metallographic techniques i.e. by
polishing & etching (manual as well as electrolytic) followed by microscopic examination &
replication of microstructures.
A] Polishing Technique:
1. Collect the nature of components, its materials etc. detail on which insitu-
metallography is to be done.
2. Selection of location of insitu work by metallurgist or company’s engineer as per their
requirements of tests.
3. Removing of external scale by rough grinding with the help of a stone wheel / abrasive
wheel.
4. Do the preliminary polishing by manually using self-adhesive waterproof grit papers in
the sequence of 80, 120, 180, 220, 320, 400 and 600.
5. Further mirror polishing is done with the help of portable hand polisher manually using
waterproof grit papers in the sequence of 1000, 1200, 1500 & 2000.
6. Polished surface are further subjected to polishing by diamond paste of 3 microns with
the help of self-adhesive polishing silvet cloth and kerosene.
B] Etching Technique:
1. Once the mirror surface is prepared, then the surface is etched either by using
electrolyte etching or by manual etching technique with conventional cotton swab. The
etchant is selected based on laboratory experience.
2. After etching the surface, it is viewed under portable microscope at 100X / 400X
magnification to ensure proper quality of microstructure. The care is taken to preserve
this microstructure for immediate replication.

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C] Replica Technique:
1. First of all, replica film is softened by Acetone.

2. Put the soft replica film on the surface where microstructure is prepared. Care is taken
to ensure no air bubble is present between film and metal surface. Ensure that no dirt or
foreign particle is rest on prepared metallurgical surface.
3. Apply pressure on replica film to impose the microstructure on the film.
4. Apply marker ink on the opposite side of the replica film on which microstructure is
imposed. This is useful to improve the contrast of the structure.
5. Remove the replica film from the surface and stick it on the slide.
Finally the replica is further studied on the optical / scanning electron microscope on higher
magnification depending upon the inferences required.
3.0 IN-SITU HARDNESS TEST (HB):
In-situ hardness testing was carried out on all components operating at high stress to
determine the extent of micro-structural degradation. The locations for hardness
measurements were selected based on results of various other tests as well as on the locations
of replica test. The measurements were taken using a Portable Hardness Tester. Before using
this device, its accuracy and reproducibility was checked using pre-calibrated standard test
blocks.

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HARDNESS MEASUREMENT
TEST REPORT
ANNEXURE-VII

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CONDITION ASSESMENT & REMAINING LIFE ANALYSIS

CLIENT TANGEDCO,TTPS CUSTOMER UTILITY
POWERTECH LTD
BOILER UNIT#2 ,210 MW PERIOD OF 25.2.17 – 7.3.17
TESTING
EQUIPMENT NAME Equotip TECHNIQUE REBOUND
SERIAL NO 11352 PROBE TYPE INDENTOR
RESOLUTION 1 HB SURFACE AS CLEANED
CONDITION
REPLICA COMPONENT LOCATION HARDNESS(BHN) AVERAGE

NO H1 H2 H3 (BHN)
PLATEN SUPER WELD 174 172 168 171
1 HEATER I/L RHS HAZ 145 143 144 144
HEADER PARENT 125 122 121 122
2 HEATER I/L LHS HAZ 142 144 145 143
3 HEATER O/L RHS HAZ 126 123 128 125
4 HEATER O/L MIDDLE HAZ 125 123 126 124
5 HEATER O/L LHS HAZ 120 122 125 122
WELD 130 128 132 130
REHEATER
6 MIDDLE HAZ 124 122 121 122
INLET
PARENT 113 120 114 115
WELD 138 136 139 137
REHEATER
7 RHS HAZ 126 122 125 124
INLET
PARENT 113 115 117 115
WELD 149 152 155 152
REHEATER
8 RHS HAZ 142 147 141 143
OUTLET
PARENT 112 115 117 114
WELD 159 161 160 160
REHEATER
9 MIDDLE HAZ 140 143 144 142
OUTLET
PARENT 116 114 117 115
WELD 162 160 157 159
REHEATER
10 LHS HAZ 144 145 140 143
OUTLET
PARENT 114 116 120 116

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NO H1 H2 H3 (BHN)
WELD 142 144 143 143
FINAL SUPER
11 LHS HAZ 132 134 137 134
HEATER I/L
PARENT 112 115 117 114
WELD 138 135 139 137
FINAL SUPER
12 RHS HAZ 123 126 124 124
HEATER I/L
PARENT 113 116 119 116
WELD 142 144 145 143
FINAL SUPER
13 MIDDLE HAZ 128 130 131 129
HEATER O/L
PARENT 111 112 118 113
WELD 144 145 149 146
FINAL SUPER
14 RHS HAZ 132 130 131 131
HEATER O/L
PARENT 114 116 118 116
WELD 168 167 161 165
15 LTSH O/L RHS HAZ 150 152 157 153
PARENT 121 120 122 121
WELD 164 162 161 162
16 LTSH O/L LHS HAZ 142 144 140 142
PARENT 114 126 118 119
WELD 162 164 165 163
LTSH TO PSH I/L
17 RHS HAZ 146 141 142 143
LINK PIPE
PARENT 116 118 122 118
WELD 160 162 167 163
LTSH TO PSH I/L
18 LHS HAZ 144 147 143 144
LINK PIPE
PARENT 117 116 121 118
WELD 175 171 168 171
19 ECO O/L MIDDLE HAZ 154 151 148 151
PARENT 117 125 121 121
WELD 155 151 150 152
DOWNCOMER
20 LHS HAZ 141 143 139 141
PIPE NO:2
PARENT 111 114 117 114
WELD 154 151 157 154
DOWNCOMER
21 RHS HAZ 148 147 141 145
PIPE NO:7
PARENT 114 112 116 114
WELD 186 179 175 180
STEAM DRUM
22 RHS HAZ 158 160 155 157
CS
PARENT 128 136 130 131
WELD 174 176 177 175
STEAM DRUM
23 RHS HAZ 150 155 152 152
LS
PARENT 118 122 121 120

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WELD 183 184 179 182

STEAM DRUM
24 LHS HAZ 160 155 151 155
CS
PARENT 132 128 130 130
REPLICA COMPONENT LOCATION HARDNESS(BHN AVERAGE

NO (BHN)
` H1 H2 H3 176
25 STEAM DRUM LS LHS HAZ 148 150 151 149
PARENT 140 137 133 136
WELD 142 148 151 147
26 CRH LINE LHS HAZ 130 130 135 131
PARENT 116 114 119 116
WELD 150 155 151 152
27 MS LINE LHS HAZ 141 139 140 140
PARENT 114 116 122 117
WELD 150 155 152 152
28 CRH LINE RHS HAZ 138 135 136 136
PARENT 114 116 120 116
WELD 148 150 155 151
29 MS LINE RHS HAZ 136 139 137 137
PARENT 116 124 121 120
WELD 162 165 161 162
ECO-2A
30 RHS HAZ 144 141 140 141
INTERMEDIATE
PARENT 115 118 120 117
WELD 166 172 169 169
ECO-2B
31 RHS HAZ 150 152 155 152
INTERMEDIATE
PARENT 118 121 117 118
WELD 145 148 149 147
ECO-2C
32 RHS HAZ 138 135 136 136
INTERMEDIATE
PARENT 116 114 115 115
WELD 155 153 150 152
33 LTSH I/L RHS HAZ 142 140 139 140
PARENT 120 122 118 120
34 LTSH I/L RHS
PARENT 118 116 120 118

WELD 168 170 171 169
35 ECO I/L HEADER RHS HAZ 152 155 153 153
PARENT 120 114 117 117
WELD 170 172 174 172
WATER WALL
36 REAR HAZ 152 154 150 152
RING HEADER
PARENT 113 114 116 114
37 WATER WALL LHS WELD 176 180 177 177
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RING HEADER HAZ 148 150 152 150

PARENT 116 119 118 117
WELD 138 142 145 141
38 DOWNCOMER LHS HAZ 131 128 129 129
PARENT 112 114 117 114
WELD 168 171 170 169
WATER WALL
39 RHS HAZ 145 142 140 142
RING HEADER
PARENT 116 118 119 117

NO H1 H2 H3 (BHN)
WELD 145 148 140 144
40 DOWNCOMER RHS HAZ 133 130 128 130
PARENT 114 118 119 117
WELD 168 170 171 169
WATER WALL
41 FRONT HAZ 145 145 141 143
RING HEADER
PARENT 118 120 115 117
WELD 158 165 160 161
FEED WATER
42 RHS HAZ 138 145 140 141
LINE
PARENT 112 114 116 114
TUBE-
43 ECO 2B
T70
PARENT 132 133 135 133
LOWER BANK, TUBE-

44
LTSH I/L T01
PARENT 122 125 127 124
UPPER BANK TUBE-

45
LTSH I/L T28
PARENT 126 124 121 123
WELD 142 145 149 145
46 HRH LINE RHS HAZ 132 134 137 134
PARENT 122 114 120 118

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TANGEDCO-TTPS
COMPONENT: PLATEN SUPER HEATER OUTLET
COIL TUBE HARDNESS COIL TUBE HARDNESS COIL TUBE HARDNESS

NO NO NO NO NO NO
1 1 110 2 101 3 101
2 105 3 106 4 106
3 109 4 99 5 99
4 102 5 106 6 106
5 100 6 98 7 98
6 105 7 108 8 1 108
7 98 5 1 101 2 101
2 1 103 2 104 3 104
2 108 3 98 4 98
3 99 4 106 5 106
4 110 5 101 6 101
5 98 6 107 7 107

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6 106 7 102 9 1 102

7 103 6 1 109 2 109
3 1 105 2 106 3 106
2 100 3 110 4 110
3 101 4 99 5 99
4 107 5 107 6 110
5 99 6 99 7 99
6 103 7 103 10 1 109
7 105 7 1 105 2 102
4 1 109 2 109 3 100

NO NO NO NO NO NO
4 110 2 102 7 107
5 99 3 109 20 1 109
6 110 4 106 2 107
7 99 5 110 3 103
11 1 99 6 99 4 99
2 110 7 99 5 103
3 98 16 1 110 6 105
4 106 2 109 7 110
5 103 3 101 21 1 107
6 105 4 99 2 100
7 100 5 98 3 101
12 1 101 6 105 4 103
2 99 7 107 5 106
3 105 17 1 109 6 100
4 102 2 101 7 99
5 100 3 100 22 1 110
6 107 4 99 2 109
7 99 5 103 3 98
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13 1 103 6 104 4 100

2 105 7 106 5 98
3 109 18 1 107 6 105
4 101 2 98 7 109
5 106 3 101 23 1 106
6 99 4 103 2 101
7 106 5 106 3 100
14 1 98 6 100 4 99
2 108 7 99 5 103
3 101 19 1 110 6 98
4 104 2 109 7 106
5 98 3 101 24 1 107
6 106 4 106 2 98
7 101 5 98 3 101
15 1 107 6 105 4 102

NO NO NO NO NO NO
5 106 5 103 5 104
6 100 6 104 6 105
7 102 7 99 7 107
25 1 110 27 1 107 29 1 108
2 109 2 98 2 101
3 106 3 100 3 99
4 99 4 103 4 101
5 104 5 106 5 103
6 105 6 104 6 104
7 107 7 102 7 100
26 1 108 28 1 110
2 101 2 109
3 100 3 106
4 101 4 100
TANGEDCO-TTPS

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COMPONENT: FINAL SUPER HEATER OUTLET

NO NO NO NO NO NO
1 1 116 6 1 110 11 1 104
2 110 2 100 2 108
2 1 113 7 1 106 12 1 115
2 101 2 109 2 114
3 1 111 8 1 104 13 1 117
2 119 2 101 2 119
4 1 113 9 1 100 14 1 111
2 116 2 112 2 110
5 1 103 10 1 98 15 1 107
2 109 2 110 2 101
NO NO NO NO NO NO
16 1 108 35 1 101 51 1 104
2 100 2 98 2 103
17 1 106 36 1 110 52 1 101
2 99 2 101 2 100
18 1 105 37 1 105 53 1 111
2 101 2 108 2 107
19 1 109 38 1 104 54 1 103
2 106 2 103 2 106
20 1 104 39 1 109 55 1 104
2 107 2 104 2 102
21 1 103 40 1 102 56 1 100
2 101 2 115 2 106
22 1 104 41 1 101 57 1 105
2 107 2 100 2 104
23 1 103 42 1 104 58 1 107
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2 108 2 118 2 104

24 1 101 43 1 110 59 1 101
2 120 2 106 2 105
25 1 100 44 1 101 60 1 100
2 105 2 107 2 98
26 1 108 45 1 105 61 1 107
2 104 2 103 2 101
30 1 111 46 1 101 62 1 106
2 108 2 109 2 100
31 1 104 47 1 100 63 1 105
2 117 2 107 2 108
32 1 101 48 1 99 64 1 105
2 99 2 106 2 103
33 1 100 49 1 101 65 1 107
2 108 2 100 2 101
34 1 128 50 1 105 66 1 117
2 105 2 108 2 110

NO NO NO NO NO NO
67 1 105 82 1 104 97 1 109
2 108 2 108 2 104
68 1 103 83 1 103 98 1 102
2 108 2 101 2 115
69 1 105 84 1 110 99 1 101
2 107 2 115 2 100
70 1 110 85 1 118 100 1 104
2 100 2 103 2 118
71 1 98 86 1 101 101 1 110
2 101 2 102 2 106
72 1 107 87 1 105 102 1 101
2 104 2 108 2 104
73 1 106 88 1 111 103 1 109

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2 99 2 108 2 101
74 1 109 89 1 104 104 1 107
2 116 2 117 2 105
75 1 101 90 1 101 105 1 118
2 100 2 99 2 110
76 1 107 91 1 100 106 1 100
2 103 2 108 2 99
77 1 101 92 1 128 107 1 104
2 107 2 105 2 107
78 1 102 93 1 101 108 1 104
2 106 2 98 2 103
79 1 108 94 1 110 109 1 109
2 104 2 101 2 104
80 1 109 95 1 105 110 1 101
2 110 2 108 2 109
81 1 103 96 1 104 111 1 113
2 106 2 103 2 116

NO NO NO NO NO NO
112 1 104 115 1 116 118 1 104
2 108 2 102 2 117
113 1 100 116 1 98 119 1 101
2 102 2 110 2 99
114 1 106 117 1 111
2 108 2 108
TANGEDCO-TTPS
COMPONENT: REHEATER OUTLET

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NO NO NO NO NO NO
1 1 110 5 1 101 9 1 118
2 132 2 119 2 114
3 108 3 109 3 103
4 98 4 110 4 110
2 1 101 6 1 128 10 1 107
2 134 2 105 2 121
3 105 3 103 3 132
4 108 4 101 4 99
3 1 99 7 1 133 11 1 131
2 100 2 121 2 123
3 105 3 110 3 135
4 101 4 109 4 110
4 1 98 8 1 107 12 1 101
2 131 2 133 2 114
3 103 3 102 3 105
4 106 4 100 4 102

NO NO NO NO NO NO
13 1 118 21 1 118 29 1 128
2 113 2 127 2 133
3 125 3 108 3 108
4 99 4 134 4 130
14 1 101 22 1 128 30 1 133
2 134 2 131 2 135
3 100 3 105 3 106
4 105 4 102 4 101
15 1 113 23 1 135 31 1 119

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2 121 2 130 2 128

3 112 3 101 3 106
4 133 4 131 4 101
16 1 135 24 1 117 32 1 117
2 121 2 130 2 131
3 115 3 114 3 98
4 110 4 109 4 107
17 1 128 25 1 125 33 1 116
2 131 2 134 2 135
3 115 3 116 3 105
4 110 4 114 4 117
18 1 109 26 1 121 34 1 129
2 132 2 133 2 121
3 120 3 115 3 101
4 119 4 108 4 106
19 1 108 27 1 119 35 1 98
2 129 2 134 2 127
3 135 3 112 3 100
4 132 4 132 4 101
20 1 113 28 1 111 36 1 106
2 109 2 131 2 130
3 101 3 117 3 110
4 100 4 121 4 107

NO NO NO NO NO NO
37 1 131 44 1 108 52 1 112
2 128 2 117 2 118
3 99 3 99 3 100
4 106 4 100 4 106
38 1 114 45 1 101 53 1 121
2 117 2 108 2 127
3 119 3 103 3 112

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4 112 4 104 4 106

39 1 113 46 1 98 54 1 109
2 118 2 113 2 125
3 120 3 109 3 110
4 112 4 101 4 101
39 1 113 47 1 116 55 1 105
2 118 2 119 2 119
3 101 3 100 3 107
4 107 4 105 4 100
40 1 100 48 1 107 56 1 102
2 120 2 115 2 125
3 101 3 101 3 99
4 106 4 105 4 101
41 1 101 49 1 108 57 1 112
2 100 2 107 2 118
3 106 3 104 3 100
4 101 4 100 4 101
42 1 104 50 1 101 58 1 105

2 109 2 114 2 117
3 110 3 110 3 103
4 111 4 108 4 101
43 1 101 51 1 105 59 1 104
2 114 2 101 2 112
3 109 3 102 3 101
4 105 4 99 4 99

NO NO NO NO NO NO
60 1 108 68 1 101 77 1 102
2 127 2 105 2 115
3 101 3 108 3 101
4 109 4 101 4 100
61 1 105 69 1 103 78 1 104

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2 103 2 111 2 118

3 110 3 108 3 110
4 100 4 100 4 106
62 1 104 70 1 99 79 1 101
2 124 2 115 2 101
3 105 3 110 3 106
4 103 4 101 4 109
63 1 101 71 1 107 80 1 110
2 100 2 119 2 103
3 99 3 105 3 120
4 105 4 100 4 99
64 1 101 72 1 111 81 1 105
2 117 2 108 2 117
3 107 3 104 3 107
4 100 4 117 4 104
65 1 106 73 1 101 82 1 101
2 109 2 99 2 105
3 103 3 100 3 107
4 99 4 108 4 105
66 1 100 74 1 128 83 1 101
2 116 2 105 2 106
3 112 3 101 3 108
4 101 4 98 4 109
67 1 105 75 1 110 84 1 110
2 108 2 101 2 105
3 98 3 105 3 101
4 100 4 108 4 106

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IN-SITU INTERNAL OXIDE SCALE

THICKNESS MEASUREMENT
ANNEXURE-VIII

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I. INTRODUCTION
MATERIAL DAMAGE MECHANISM
There are several material failure mechanisms that cause boiler distress over a
period of time. These mechanisms can be broadly classified into three groups.
1. Mechanical damage
2. Chemical damage
3. Metallurgical damage
1.0 Mechanical damage in service is caused by the fly ash particles in the flue gas
stream and by water jet or water particles in the steam jet. When the ash
particles or the water particles traveling at a high velocity come across metal
surfaces, they act as tools in a machine and chip-off tiny invisible particles
from the material thereby reducing the thickness of the material. In coal fired
boilers in India, fly-ash erosion is one of the major problems, due to higher ash
content in Indian coals and their higher abrasive nature. It is seldom a serious
problem in oil fired boilers; although some metal wastage is observed in
association with high temperature oxidation/corrosion. The areas prone to this
fly-ash erosion are pressure parts - especially at the high local velocity
pockets. The bends in heat transfer surfaces in the second pass have been
observed to erode relatively faster due to laning of flue gases. Various
solutions have been worked out depending on individual cases of arrangement
and design to reduce erosion. The erosion damage due to steam/water jet
impingement generally occurs around soot blowers. The extent of erosion
damages can be determined easily by thickness measurements. The erosion
damages can be easily seen visually.
2.0 Chemical damages are very common but occur generally at a slower rate over
a long duration. The chemical attack is usually accelerated by the
accompanying erosion process or due to the internal stresses in the material.
The chemical attack viz., corrosion on the outer surface of the tubes occurs
due to coming in contact with high temperature flue gases and deposition of
ashes containing low-melting eutectic compounds or due to condensation of
acidic fumes on the surfaces at the tail end of the boiler when the flue gas
temperature drops below the dew point temperature.
2.1 The high temperature corrosion is due to an oxidation process resulting in thick
iron oxide scales on the surface or penetration of the impurities into the
material along the grain boundaries due to formation of low melting
compounds on the material surface depending on the flue gas and fly-ash
composition and characteristics. The rate of oxidation / corrosion will be
accelerated by rise in temperature, fluctuations in temperature due to
increased activity and destruction of the protective layer respectively.

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Steels containing higher amount of chromium are generally used to resist

oxidation, as chromium oxide scales formed on the surface are more adherent
and stable and protect the material from continuous damage.
Corrosion due to formation of low melting compounds on the metal surface is

very common, since the oil ash contains vanadium oxide and sodium oxide to
form vanadates which accelerate this form of attack. The high temperature
corrosion attack occurs in tubes and lugs of attachment welds in superheater
and reheater zones of oil fired boilers.
The corrosion attack can be observed under the deposits and the extent of
damage can be ascertained by thickness and outside diameter measurements.
At times, it may require examination of a polished section under the
microscope to determine depth of penetration of the corrosive attack into the
material. Many additives (containing basically dolomite compounds) are readily
available in the market to reduce high temperature corrosion.
2.2 At low temperature, the sulphur oxides in the flue gas condense on the
material surface as sulphuric acid and attack the surface. It occurs generally at
low temperature sections of the boiler viz., economizer bottoms, air
preheater's etc. The attack is generally seen as pitting on the outer surface of
the tube and can be detected by visual inspection and the depth of attack
measured either by using suitable measuring tools or by examining a cross
section under the microscope. The low temperature corrosion is common with
oil fired boilers and is generally overcome by periodic cleaning of the surfaces
and by neutralizing the acid by suitable chemicals.
2.1 The corrosion at the inner surface of the tubes is caused by the impurities in
water. The oxidation pitting is one of the common defects observed. It is caused by
higher oxygen content in the water. Severe damages are caused by leakage of
cooling water into the boiler water circuit. The corrosion products of the
condenser system are carried over to water tubes where they deposit at the inner
surface. Hydrogen attack is one of the serious problems in the water walls.
Hydrogen embrittlement can be identified by only metallographic examination of a
polished sample where typical carbon migration and grain boundary cracks can be
observed.
3.0 Metallurgical damages are time temperature and stress-oriented. These do not
involve any eating away of the material either by mechanical or chemical
means. The material loses its strength and characteristics in the course of time
due to metallurgical process/changes. Creep and fatigue damages are the
typical examples of a metallurgical damage. It is not possible to determine the
extent of damage unless thorough metallurgical examination and testing is
carried out or by the appearance of surface cracks. Creep damage occurs in
high temperature components like superheaters, reheaters, headers and steam

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pipes. Creep damages, to some extent can be measured by the increase in

outside diameter of the tubes and pipes.
Generally no creep failure has been reported under normal operating

condition. Most of the reported creep failures are premature caused by
escalation of temperature of due to thinning of the material by other means.
Hence measuring thinning of the tubes and bulging in outside diameter are
used to identify possible creep failures. The high temperature components due
to fluctuations of temperature also undergo thermal fatigue damage. This adds
to the creep damage causing early failure. The thermal fatigue failures are
observed more in thick walled sections, combination and dissimilar welds due
to higher thermal stresses. The high temperature also causes micro-structural
changes in the material. Grain coarsening, carbide migration to grain
boundaries, formation of new precipitates, carbide coalescence are some of
the microstructural changes observed in the materials operating at high
temperature over a long period. These changes affect strength and ductility of
the material. The metallurgical changes occur in all materials exposed to high
temperature and are used to measure the degree of damage. These various
mechanisms occur simultaneously and is difficult to determine their
interaction effects, although many studies are in progress.
II TEST DESCRIPTION
Superheater tubes carrying steam in fossil-fired boilers operating at temperatures above

9000 F (4820 C) are subject to failure by creep-rupture. These tubes form an internal oxide
layer that inhibits heat transfer through the wall and causes the tube metal temperature
to increase over time.
This test method describes how Oxide scale Thickness Measurement can be used to assess
the temperature history of Super Heater Tubes.
MEASUREMENT OF STEAM SIDE OXIDE SCALE GROWTH

During service an oxide layer will grow on the inner surface of the boiler tubes. This
growing oxide layer acts as a thermal barrier and consequently the temperature of the
tube material will rise even if the surrounding flue gas temperature remains constant. This
oxide induced temperature rise will reduce the life of the tube due to overheating. The
thickness of this oxide scale can be used to estimate the remaining creep-rupture life of a
tube when seen in conjunction with the data from the operating parameters of the unit
and the wall thickness measurements. This calculation assumes that the oxide scale
deposited is proportional to the total time the tube is operational.
The amount of oxide scale buildup increases the temperature in the tube and accelerates
creep rupture failure. Periodic measurement of scale thickness allows a plant operator to
estimate remaining tube service life. This also assists in identification and replacement of
tubes that are approaching the failure point.

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If the Oxide Thickness is known at the beginning and at the end of a service time interval,
it is possible to estimate the rise in temperature and thus evaluate the lifetime reduction
due to this phenomenon.
The high frequency ultrasonic testing method can be applied non–destructively to measure
the steam side oxide scale thickness from outside to a sufficient accuracy for the purpose
of Remaining Life Calculation of Super Heater Tubes. The application of this method is
described in detail below.
The data needed for these calculations are:
1 Length of the service period in hours from the start or most recent acid cleaning
2 Oxide scale thickness in mm at the end of the service period
3 Material Thickness of the tube in mm
4 Steam Temperature / Tube wall Temperature
5 Internal Steam Pressure
6 Creep – Rupture data for the material
THEORY OF OXIDE SCALE GROWTH
The very high temperatures found inside steam boilers (in excess of 1500 degrees
Fahrenheit or 800 degrees Celsius) can cause the formation of a specific type of hard,
brittle iron oxide called magnetite on the inside and outside surfaces of steel boiler
tubing. At very high temperatures, water vapor will react with the iron in the steel to
form magnetite and hydrogen according to the formula:
3 Fe + 4 H20 = Fe3O4 + 4 H2
The speed of this reaction increases with temperature. Oxygen atoms will diffuse inward
through the magnetite layer, and iron atoms will diffuse outward, so the scale continues
to grow even after the tube surface is completely covered.
EFFECTS OF OXIDE SCALE DEPOSIT

Magnetite scale acts as thermal insulation on the pipe, since the thermal conductivity of
scale is only about 5% that of steel. When heat can no longer transfer efficiently from the
flame through the tube into the steam inside, the tube wall will heat up to temperatures
beyond the intended operating range. Long term exposure to overly high temperatures,
combined with the very high pressure inside the tube, leads to intergranular micro-
cracking in the metal and to creep deformation (a slow swelling or bulging of the metal),
which in turn eventually leads to tube failure by bursting.
A secondary issue is oxide exfoliation, in which pieces of oxide scale break off (usually due
to thermal stresses during boiler startup or shutdown). These hard pieces will be carried
by the steam flow into the turbine, where over a period of time they tend to cause erosion
damage.
The growth of magnetite scale and the associated metal damage are primary limiting
factors with respect to boiler tube service life. The process begins slowly and then
accelerates. As the scale grows thicker the tube wall becomes hotter, and that in turn
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increases the rate of both scale growth and metal damage. Studies have indicated that
the effect of scale is relatively insignificant up to thicknesses of approximately 0.012" or
0.3 mm, but beyond that thickness the negative effects of scale increase rapidly.
MEASUREMENT OF OXIDE SCALE THICKNESS

An ultrasonic technique controlled by microprocessor is a highly advanced and reliable
system using which Oxide Scale measurements and tube thickness measurements can be
done for the purpose of Remaining Life Estimation of Super heater and Re-heater tubes.
Ultrasonic testing provides a quick and nondestructive method for measuring scale. Hand-
held, portable instruments such as the Model OLYMPUS, 38 DL PLUS precision Thickness
gauge with 20 Mhz Long wave Transducer can measure internal oxide layers down to a
minimum thickness of approximately 0.250 mm.
The same equipment was used at field for oxide scale Thickness Measurement and Tube
wall Thickness Measurement at various locations of Final Super Heater, Platen Super
Heater and Re-Heater Tubes of Unit # 02, 210 MW Boiler during annual shutdown In Feb
2017.
Typical internal oxide measurement with 37DL PLUS thickness gage
III. REMAINING LIFE CALCULATION

A procedure is described below for calculating the remaining life of Super Heater Tubes
exposed to creep and wall thinning due to corrosion / erosion. For components, typically
inside the boiler, the wall thickness is gradually reduced both from outside and from
inside of the tube. This results in an increase in the mechanical stress through the entire
lifetime. As stress increases, consumption of creep life accelerates. The procedure only
considers stresses due to internal pressure.
The thickness of this oxide scale deposit can be used with unit operating data and wall
thickness measurements to estimate the remaining creep-rupture life of a tube. The

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Parametric – NDT, USA based company designed portable High frequency Ultrasonic
Testing Equipment and built the procedure for ultrasonic nondestructive measurement of
Oxide Scale Thickness. This procedure makes it possible to nondestructively assess a large
number of tubes in a relatively short time. By assessing a large number of tubes within a
superheater, rather than assessing only a few tube samples, better decisions can be made
regarding component replacements.
Required Information
In general, when calculating the remaining life of boiler Super heater tubes, both
corrosion and creep should be taken into consideration although corrosion in some cases
may be neglected.
The following basic information on the Super Heater Tubes is needed:

1 Tube Metal Temperature,( Tmetal )
2 Internal Steam working pressure, ( P )
3 Tube Diameter, ( D )
4 Tube wall Thickness, ( t )
5 Total operating Time, ( ttotal )
6 Creep data for the steel.
Limitations
The calculation procedure is subject to the following limitations:

1 Only thin walled tubes ( DO/D i < 1.7 ) are covered
2 Only seamless cylindrical components without longitudinal welds are covered
3 Stresses considered are only those due to the internal pressure
4 Possible influence due to thermal stresses is not included
5 System vibrations are not included, and
6 Creep rupture data are normally based on 1,00,000 Hours rupture time.
Assumptions
The following assumptions are used for the analysis :

1 Creep rupture is the primary failure mode.
2 Inside Oxide thickness is equal to zero at starting.
3 The tube metal Temperature is equal to its design temperature at starting.
4 The Tube wall thickness is equal to specified wall thickness at starting.
5 The Steam temperature within the tube remains constant with time.
6 The steam side oxide layer acts as an insulation barrier and increases the tube wall
temperature with time.
Formulas Used for Remaining Life Calculation

1 The Hoop stress in the Tube is calculated as per the ASME – Sec. 01 Tube formula
Hoop Stress ( S ) = P / { 2t – 0.1 D / D - ( T – 0.005 D ) }

S – Hoop stress in ksi
p – Internal Steam Pressure in psi
t – Tube wall Thickness in mm
D – Tube diameter in mm
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1 The Tube metal Temperature is calculated by using the Equation.

-4
Temperature ( T ) = log ( x ) + 6.8398 / ( 2.83 X 10 ) X { 13.62 + log ( t ) }
T - Tube Metal Temperature in 0 R

x - Measured Oxide Scale Thickness in Mils
t - Current Total operating Hours
1 The Larsen – Miller parameter expresses an empirical relation between Temperature
and Lifetime as given below
Temperature ( T ) = P / { 20 + log( t ) }
T – Temperature in 0R
P - Larsen – Miller Parameter
t – Total operating Hours

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1 With the use of above Larsen – Miller diagrams published in the ASM – International book
“Damage Mechanisms and Life Assessment of High Temperature Components “ –
R. Viswanathan (as given below), the Larsen – Miller parameter is found.
2 As the governing hoop stress, the Tube metal temperature and LMP parameters are
known, the expected Time to Rupture is calculated as follows.
Expected Time to Rupture ( t ) = Anti log { ( LMP / T ) - 13.62 }
t – Expected Time to Rupture in Hours
LMP – Larsen – Miller Parameter
T - Tube Metal Temperature in 0 R
3 Used Life fraction is calculated from the current total running Hours and Expected time
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to rupture as follows.
Used Life Fraction = Current Total Running Hours / Calculated Service Time
4 The Remaining life fraction is calculated by subtracting used life fraction from unity.
Remaining Life Fraction = 1 – Used Life Fraction
5 The Remaining life time is calculated as given below.
Remaining Life Time = (Remaining Life Fraction / Used Life Fraction) X Total Operating
Hours
Remaining Life Calculation – worked out Example
Design Tube Diameter ( D ) = 50 mm

Design Tube Thickness ( t Design ) = 4 mm
Operating Steam Pressure ( P ) = 25 kg /sq. cm / 355. 58 psi
Current Total operating Hours ( t ) = 1,28,775 Hrs.
Measured Tube wall Thickness ( t Measured ) = 3.88 mm
Measured Oxide Scale Thickness (x ) = 0.35 mm / 14 mils
1 Stress, calculated by using the formula given above,
S = 355.58 / {2 x 3.88 – 0.1 x 50 / 50 - (3. 88 – 0.005 x 50)} = 5.97 ksi
2 Tube wall Temperature, calculated by using the formula given above,

-4
T = log (14) + 6.8398 / (2.83 X 10 ) X {13.62 + log (128775 ) } = 1517.15 0R
3 Larsen – Miller Parameter ( LMP ) noted down from the graph given above, for the Stress
value of 5.97 ksi @ Minimum = 38376
4 Expected Time to rupture, calculated by using the formula given above,

t Rupture = Anti log { ( 38376 / 1517.15 ) - 13.62 } = 197070 Hrs.
5 Used Life Fraction = Current Total Running Hours / Calculated Time to Rupture
= 128775 / 197070 = 0.65
6 Remaining Life fraction = 1 – Used Life Fraction
= 1 – 0.65 = 0.35
7 Remaining Life Calculated by using the formula given above,
= (0.35 / 0.65) * 128775 = 297226.22 Hrs. = 33.93 Yrs.
The Operating parameters and measured data used for actual remaining life calculation of
Final Super Heater, Primary Super Heater and Re-Heater Tubes are split into four intervals
for more accuracy.

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All the measured data at various location of super heater coils are tabulated in Appendix .
Calculated Remaining Useful Life (RUL) Hours for each element based on these
measurements and operating parameters obtained by the plant officials are also given in
Appendix – I in Tabular format.

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TANGEDCO-TTPS
SERVICE HOURS OF BOILER: 262646 MATERIAL: SA 213 T22
C:NO/ TMT IOT ET RUL C:NO/ TMT IOT ET RUL

T:NO (mm) (mm) (0C) (Hours) T:NO (mm) (mm) (0C) (Hours)
C1/T1 7.91 0.31 568 78840 C6/T1 7.43 0.63 600 28744
C1/T2 8.98 0.25 559 98550 C6/T2 7.64 0.31 568 78840
C1/T3 9.13 <0.25 559 109500 C6/T3 8.77 0.25 559 98550
C1/T4 9.05 0.38 577 63875 C6/T4 8.65 0.29 565 85410
C1/T5 8.28 <0.25 559 109500 C6/T5 8.5 <0.25 559 109500
C1/T6 8.21 <0.25 559 109500 C6/T7 8.82 <0.25 559 109500
C1/T7 5.49 <0.25 559 109500 C7/T1 5.21 <0.25 559 109500
C2/T1 8.10 <0.25 559 109500 C7/T2 7.85 0.34 572 71905
C2/T2 8.74 <0.25 559 109500 C7/T3 8.32 0.35 574 70080
C2/T3 8.29 <0.25 559 109500 C7/T4 8.37 0.38 577 63875
C2/T4 8.12 <0.25 559 109500 C7/T5 8.89 0.25 559 98550
C2/T5 8.23 <0.25 559 109500 C7/T6 8.18 <0.25 559 109500
C2/T6 8.28 <0.25 559 109500 C7/T7 7.91 <0.25 559 109500
C2/T7 5.39 <0.25 559 109500 C8/T1 5.46 <0.25 559 109500
C3/T1 8.21 0.27 562 91980 C8/T2 8.51 0.34 572 71905
C3/T2 8.08 0.26 560 95265 C8/T3 8.49 0.26 560 95265
C3/T3 8.94 0.25 559 98550 C8/T4 8.83 0.32 570 75555
C3/T4 8.62 0.26 560 95265 C8/T5 8.52 0.33 571 73730
C3/T5 8.22 <0.25 559 109500 C8/T6 8.11 0.25 559 109500
C3/T6 8.44 <0.25 559 109500 C8/T7 8.2 <0.25 559 109500
C3/T7 5.32 <0.25 559 109500 C9/T1 5.45 <0.25 559 109500
C4/T1 8.11 0.25 559 98550 C9/T2 7.59 0.48 588 45990
C4/T2 9.00 0.30 567 82125 C9/T3 8.06 0.26 560 95265
C4/T3 8.09 0.39 578 62050 C9/T4 8.61 0.35 574 70080
C4/T4 8.60 0.28 564 88695 C9/T5 8.75 0.28 564 88695
C4/T5 8.19 <0.25 559 109500 C9/T6 8.18 <0.25 559 109500
C4/T6 8.11 <0.25 559 109500 C9/T7 8.56 <0.25 559 109500
C4/T7 5.59 <0.25 559 109500 C10/T1 5.48 0.25 559 109500
C5/T1 8.23 0.63 600 28744 C10/T2 8.29 0.26 560 95265
C5/T2 9.34 0.34 572 71904 C10/T3 8.66 0.25 559 109500
C5/T3 9.12 0.35 574 70080 C10/T4 8.85 0.25 559 109500
C5/T4 8.45 0.38 577 63875 C10/T5 9.06 <0.25 559 109500
C5/T5 8.69 <0.25 559 109500 C10/T6 8.02 <0.25 559 109500
C5/T6 8.06 <0.25 559 109500 C10/T7 8.23 <0.25 559 109500
C5/T7 5.28 <0.25 559 109500 C11/T1 5.16 <0.25 559 109500
 ABBREVATION- ET- ELEVATED TEMPERATURE * RUL- RESIDUAL USEFUL LIFE HOURS
 TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.

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TUBE NO VS OXIDE SCALE

0.8
OXIDE SCALE
0.6
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C2/T6
C1/T1
C1/T3
C1/T5
C1/T7
C2/T2
C2/T4
C3/T1
C3/T3
C3/T5
C3/T7
C4/T2
C4/T4
C4/T6
C5/T1
C5/T3
C5/T5
C5/T7
C6/T2
C6/T4
C6/T6
TUBE NO

0.6
OXIDE SCALE
0.4
0.2
0
C8/T6
C10/T6
C7/T1
C7/T3
C7/T5
C7/T7
C8/T2
C8/T4
C9/T1
C9/T3
C9/T5
C9/T7
C10/T2
C10/T4
C11/T1
C11/T3
C11/T5
C11/T7
C12/T2
C12/T4
C12/T6
C13/T1
C13/T3
C13/T5
C13/T7
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C13/T7
C7/T1
C7/T3
C7/T5
C7/T7
C8/T2
C8/T4
C8/T6
C9/T1
C9/T3
C9/T5
C9/T7
C10/T2
C10/T4
C10/T6
C11/T1
C11/T3
C11/T5
C11/T7
C12/T2
C12/T4
C12/T6
C13/T1
C13/T3
C13/T5
TUBE NO

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C11/T2 8.28 0.28 564 88695 C16/T2 9.48 <0.25 559 109500
C11/T3 8.61 0.25 559 98655 C16/T3 9.09 0.4 579 60225
C11/T4 8.69 <0.25 559 109500 C16/T4 8.57 0.26 560 95265
C11/T5 8.56 <0.25 559 109500 C16/T5 8.2 <0.25 559 109500
C11/T6 7.92 <0.25 559 109500 C16/T6 8.32 <0.25 559 109500
C11/T7 5.57 <0.25 559 109500 C16/T7 5.08 <0.25 559 109500
C12/T1 7.96 0.26 560 95265 C17/T1 7.83 0.36 575 67890
C12/T2 8.04 0.29 565 85410 C17/T2 8.5 0.29 565 85410
C12/T3 8.84 <0.25 559 109500 C17/T3 8.59 <0.25 559 109500
C12/T4 8.87 <0.25 559 109500 C17/T4 8.63 <0.25 559 109500
C12/T5 8.2 <0.25 559 109500 C17/T5 8.34 <0.25 559 109500
C12/T6 8.42 <0.25 559 109500 C17/T6 8.2 <0.25 559 109500
C12/T7 5.6 <0.25 559 109500 C17/T7 5.43 <0.25 559 109500
C13/T1 8.21 0.27 562 91980 C18/T1 8.15 0.3 567 82125
C13/T2 8.61 <0.25 559 109500 C18/T2 9.68 0.28 564 88695
C13/T3 8.42 <0.25 559 109500 C18/T3 9.38 0.26 560 95265
C13/T4 9.29 <0.25 559 109500 C18/T4 8.73 0.26 560 95265
C13/T5 8.48 <0.25 559 109500 C18/T5 8.12 <0.25 559 109500
C13/T6 8.3 <0.25 559 109500 C18/T6 8.03 <0.25 559 109500
C13/T7 5.61 <0.25 559 109500 C18/T7 5.46 <0.25 559 109500
C14/T1 8.15 <0.25 559 109500 C19/T1 7.69 0.3 567 82125
C14/T2 8.32 <0.25 559 109500 C19/T2 9.3 0.26 560 95265
C14/T3 9.13 <0.25 559 109500 C19/T3 8.79 <0.25 559 109500
C14/T4 9.26 <0.25 559 109500 C19/T4 9.18 <0.25 559 109500
C14/T5 8.17 <0.25 559 109500 C19/T5 8.05 <0.25 559 109500
C14/T6 8.15 <0.25 559 109500 C19/T6 7.89 <0.25 559 109500
C14/T7 5.3 <0.25 559 109500 C19/T7 5.25 <0.25 559 109500
C15/T1 8.08 <0.25 559 109500 C20/T1 7.56 0.27 562 91980
C15/T2 8.82 <0.25 559 109500 C20/T2 9.5 0.29 565 85410
C15/T3 9.46 0.27 562 91980 C20/T3 8.87 0.25 559 98550
C15/T4 8.49 0.26 560 95265 C20/T4 8.69 0.26 560 95265
C15/T5 8.14 <0.25 559 109500 C20/T5 8.36 <0.25 559 109500
C15/T6 8.14 <0.25 559 109500 C20/T6 8.07 <0.25 559 109500
C15/T7 5.27 <0.25 559 109500 C20/T7 5.3 <0.25 559 109500
C16/T1 7.94 0.34 572 71905 C21/T1 8.21 0.3 567 82125
ABBREVATION

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 ET- ELEVATED TEMPERATURE * RUL- RESIDUAL USEFUL LIFE

HOURS

C21/T2 9.48 0.4 579 60225 C26/T2 9.03 0.27 562 91980
C21/T3 8.79 <0.25 559 109500 C26/T3 9.31 0.3 567 82125
C21/T4 8.67 0.3 567 82125 C26/T4 8.83 0.36 575 67890
C21/T5 7.94 <0.25 559 109500 C26/T5 7.9 0.25 559 98550
C21/T6 8.22 <0.25 559 109500 C26/T6 7.97 <0.25 559 109500
C21/T7 5.64 <0.25 559 109500 C26/T7 5.24 <0.25 559 109500
C22/T1 7.71 0.3 567 82125 C27/T1 8.35 0.29 565 85410
C22/T2 7.68 0.28 564 88695 C27/T2 8.66 0.28 564 88695
C22/T3 8.67 <0.25 559 109500 C27/T3 8.96 0.26 560 95265
C22/T4 8.81 0.26 560 95265 C27/T4 8.49 0.38 577 63875
C22/T5 8.39 <0.25 559 109500 C27/T5 7.83 <0.25 559 109500
C22/T6 8.24 <0.25 559 109500 C27/T6 8.32 <0.25 559 109500
C22/T7 5.2 <0.25 559 109500 C27/T7 5.34 <0.25 559 109500
C23/T1 8.12 0.38 577 63875 C28/T1 8.11 0.3 567 82125
C23/T2 8.24 <0.25 565 85410 C28/T2 8.33 0.26 560 95265
C23/T3 8.07 0.25 559 98550 C28/T3 9.09 0.27 562 91980
C23/T4 8.68 <0.25 559 109500 C28/T4 8.66 0.3 567 82125
C23/T5 8.18 <0.25 559 109500 C28/T5 8.06 <0.25 559 109500
C23/T6 8.25 <0.25 559 109500 C28/T6 7.99 <0.25 559 109500
C23/T7 5.36 <0.25 559 109500 C28/T7 5.28 <0.25 559 109500
C24/T1 8.38 <0.25 559 98550 C29/T1 8.63 <0.25 559 109500
C24/T2 8.19 <0.25 577 63875 C29/T2 8.79 <0.25 559 109500
C24/T3 9.37 <0.25 559 98550 C29/T3 9.25 <0.25 559 109500
C24/T4 8.83 <0.25 568 78840 C29/T4 8.58 <0.25 559 109500
C24/T5 8.21 <0.25 559 109500 C29/T5 9.15 <0.25 559 109500
C24/T6 8.11 <0.25 559 109500 C29/T6 8.31 <0.25 559 109500
C24/T7 5.4 <0.25 559 109500 C29/T7 5.54 <0.25 559 109500
C25/T1 8.82 0.29 565 85410
C25/T2 7.7 0.38 577 63875
C25/T3 9.25 0.28 564 88695
C25/T4 8.71 0.33 571 73730
C25/T5 7.98 <0.25 559 109500
C25/T6 8.13 <0.25 559 109500
C25/T7 5.42 <0.25 559 109500
C26/T1 8.37 0.38 577 63875

10.12.2018
409
P.O.NO. 40002106710531033 DATED: 22.09.2018
ABBREVATION
ET- ELEVATED TEMPERATURE * RUL- RESIDUAL USEFUL LIFE
HOURS

0.6
OXIDE SCALE
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C15/T2
C20/T5
C14/T1
C14/T3
C14/T5
C14/T7
C15/T4
C15/T6
C16/T1
C16/T3
C16/T5
C16/T7
C17/T2
C17/T4
C17/T6
C18/T1
C18/T3
C18/T5
C18/T7
C19/T2
C19/T4
C19/T6
C20/T1
C20/T3
C20/T7
TUBE NO

0.6
OXIDE SCALE
0.4
0.2
0
C20/T7
C24/T1
C28/T7
C20/T1
C20/T3
C20/T5
C21/T2
C21/T4
C21/T6
C22/T1
C22/T3
C22/T5
C22/T7
C23/T2
C23/T4
C23/T6
C24/T3
C24/T5
C24/T7
C25/T2
C25/T4
C25/T6
C26/T1
C26/T3
C26/T5
C26/T7
C27/T2
C27/T4
C27/T6
C28/T1
C28/T3
C28/T5
C29/T2
C29/T4
C29/T6
TUBE NO

10.12.2018
410
P.O.NO. 40002106710531033 DATED: 22.09.2018
TUBE NO VS RUL
150000
100000
RUL
50000
0
C26/T7
C20/T1
C20/T4
C20/T7
C21/T3
C21/T6
C22/T2
C22/T5
C23/T1
C23/T4
C23/T7
C24/T3
C24/T6
C25/T2
C25/T5
C26/T1
C26/T4
C27/T3
C27/T6
C28/T2
C28/T5
C29/T1
C29/T4
C29/T7
TUBE NO
TANGEDCO-TTPS
LOCATION: PENTHOUSE ELEVATION: 0.5 M ABOVE ROOF

C1/T1 10.19 <0.25 559 109500 C6/T2 10.32 0.29 565 85410
C1/T2 9.85 <0.25 559 109500 C6/T3 9.5 0.25 559 98550
C1/T3 10.09 0.3 567 82125 C6/T4 10.46 0.27 562 91980
C1/T4 9.91 <0.25 559 109500 C6/T5 9.64 <0.25 559 109500
C1/T5 8.26 <0.25 559 109500 C6/T6 8.44 <0.25 559 109500
C1/T6 8.5 <0.25 559 109500 C6/T7 7.47 <0.25 559 109500
C1/T7 7.2 <0.25 559 109500 C7/T1 10.13 <0.25 559 109500
C2/T1 10.08 0.28 564 88695 C7/T2 10.11 0.35 574 70080
C2/T2 10.24 0.25 559 98550 C7/T3 10.22 0.36 575 67890
C2/T3 10.06 0.28 564 88695 C7/T4 10.4 0.32 570 75555
C2/T4 10.09 0.25 559 98550 C7/T5 9.2 <0.25 559 109500
C2/T5 9.84 <0.25 559 109500 C7/T6 8.23 <0.25 559 109500
C2/T6 7.63 <0.25 559 109500 C7/T7 7.63 <0.25 559 109500
C2/T7 7.44 <0.25 559 109500 C8/T1 10.56 0.26 560 95265
C3/T1 10.79 <0.25 559 109500 C8/T2 10.39 0.32 570 75555
C3/T2 10.24 0.25 559 98550 C8/T3 10.94 0.38 577 63875
C3/T3 10.48 0.25 559 109500 C8/T4 9.41 0.28 564 88695
C3/T4 10.78 0.36 575 67890 C8/T5 8.27 <0.25 559 109500
C3/T5 9.27 <0.25 559 109500 C8/T6 7.27 <0.25 559 109500
C3/T6 8.2 <0.25 559 109500 C8/T7 7.94 <0.25 559 109500

10.12.2018
411
P.O.NO. 40002106710531033 DATED: 22.09.2018
C3/T7 7.26 <0.25 559 109500 C9/T1 10.16 0.32 570 75555
C4/T1 9.65 <0.25 559 109500 C9/T2 10.16 0.31 568 78840
C4/T2 9.75 0.3 567 82125 C9/T3 9.92 0.3 567 82125
C4/T3 10.09 0.26 560 95265 C9/T4 9.42 <0.25 559 109500
C4/T4 9.78 0.25 559 98550 C9/T5 8.4 <0.25 559 109500
C4/T5 8.42 <0.25 559 109500 C9/T6 8.56 <0.25 559 109500
C4/T6 9.06 <0.25 559 109500 C9/T7 7.43 <0.25 559 109500
C4/T7 7.4 <0.25 559 109500 C10/T1 10.88 <0.25 559 109500
C5/T1 10.42 0.45 585 47815 C10/T2 10.24 <0.25 559 109500
C5/T2 10.62 0.28 564 88695 C10/T3 9.64 <0.25 559 109500
C5/T3 10.38 0.42 582 54750 C10/T4 10.41 <0.25 559 109500
C5/T4 9.75 0.37 576 65700 C10/T5 9.36 <0.25 559 109500
C5/T5 9.33 0.3 567 82125 C10/T6 10.43 <0.25 559 109500
C5/T6 7.85 <0.25 559 109500 C10/T7 7.62 <0.25 559 109500
C5/T7 7.33 <0.25 559 109500 C11/T1 10.01 0.35 574 70080
C6/T1 10.18 0.31 568 78840 C11/T2 10.42 <0.25 559 109500
ABBREVATION
 TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS * ET- ELEVATED TEMPERATURE

C11/T3 10.95 <0.25 559 109500 C16/T3 10.65 0.29 565 85410
C11/T4 10.2 <0.25 559 98550 C16/T4 10.29 0.33 571 73730
C11/T5 10.84 <0.25 559 109500 C16/T5 10.3 0.3 567 82125
C11/T6 8.22 <0.25 559 109500 C16/T6 8.23 <0.25 559 109500
C11/T7 7.47 <0.25 559 109500 C16/T7 7.19 <0.25 559 109500
C12/T1 10.66 <0.25 559 109500 C17/T1 9.89 0.36 575 67890
C12/T2 10.46 0.32 570 75555 C17/T2 10.48 0.37 576 65700
C12/T3 10.32 0.25 559 109500 C17/T3 10.22 0.3 567 82125
C12/T4 9.93 0.32 570 75555 C17/T4 10.19 0.29 565 85410
C12/T5 9.04 <0.25 559 109500 C17/T5 9.45 <0.25 559 109500
C12/T6 8.21 <0.25 559 109500 C17/T6 7.83 <0.25 559 109500
C12/T7 7.69 <0.25 559 109500 C17/T7 7.51 <0.25 559 109500
C13/T1 10.19 <0.25 559 109500 C18/T1 9.85 0.3 567 82125
C13/T2 9.8 <0.25 559 109500 C18/T2 10.16 0.27 562 91980
C13/T3 10.4 <0.25 559 109500 C18/T3 10.39 0.29 565 85410
C13/T4 10.42 <0.25 559 109500 C18/T4 10.58 0.31 568 78840
C13/T5 9.34 <0.25 559 109500 C18/T5 10.5 <0.25 559 109500
C13/T6 8.21 <0.25 559 109500 C18/T6 9.53 0.33 571 73730
C13/T7 7.6 <0.25 559 109500 C18/T7 7.46 <0.25 559 109500
C14/T1 10.98 <0.25 559 109500 C19/T1 10.93 <0.25 559 109500
C14/T2 10.26 <0.25 559 109500 C19/T2 9.61 <0.25 559 109500
C14/T3 10.41 <0.25 559 109500 C19/T3 9.97 <0.25 559 109500
C14/T4 9.86 <0.25 559 109500 C19/T4 9.7 <0.25 559 109500
C14/T5 9.86 <0.25 559 109500 C19/T5 9.61 <0.25 559 109500
10.12.2018
412
P.O.NO. 40002106710531033 DATED: 22.09.2018
C14/T6 8.94 <0.25 559 109500 C19/T6 8.38 <0.25 559 109500
C14/T7 7.4 <0.25 559 109500 C19/T7 7.45 <0.25 559 109500
C15/T1 10.62 <0.25 559 109500 C20/T1 10.14 0.35 574 70080
C15/T2 10.99 <0.25 559 109500 C20/T2 10.15 0.26 560 95265
C15/T3 9.76 0.3 567 82125 C20/T3 10.07 0.25 559 98550
C15/T4 10.53 <0.25 559 109500 C20/T4 9.12 <0.25 559 109500
C15/T5 9.48 <0.25 559 109500 C20/T5 9.34 <0.25 559 109500
C15/T6 7.99 0.35 574 70080 C20/T6 8.02 <0.25 559 109500
C15/T7 7.24 <0.25 559 109500 C20/T7 7.64 <0.25 559 109500
C16/T1 10.23 0.35 574 70080 C21/T1 10.44 0.26 560 95625
C16/T2 10.75 0.3 567 82125 C21/T2 10.14 0.25 559 98550
ABBREVATION

HOURS

0.6
OXIDE SCALE
0.4
0.2
0
C8/T3
C1/T1
C1/T4
C1/T7
C2/T3
C2/T6
C3/T2
C3/T5
C4/T1
C4/T4
C4/T7
C5/T3
C5/T6
C6/T2
C6/T5
C7/T1
C7/T4
C7/T7
C8/T6
C9/T2
C9/T5
C10/T1
C10/T4
C10/T7
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C1/T7
C10/T1
C1/T1
C1/T4
C2/T3
C2/T6
C3/T2
C3/T5
C4/T1
C4/T4
C4/T7
C5/T3
C5/T6
C6/T2
C6/T5
C7/T1
C7/T4
C7/T7
C8/T3
C8/T6
C9/T2
C9/T5
C10/T4
C10/T7
TUBE NO

10.12.2018
413
P.O.NO. 40002106710531033 DATED: 22.09.2018

0.4
OXIDE SCALE
0.2
0
C19/T2
C20/T1
C11/T1
C11/T4
C11/T7
C12/T3
C12/T6
C13/T2
C13/T5
C14/T1
C14/T4
C14/T7
C15/T3
C15/T6
C16/T2
C16/T5
C17/T1
C17/T4
C17/T7
C18/T3
C18/T6
C19/T5
C20/T4
C20/T7
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C14/T1
C16/T2
C11/T1
C11/T4
C11/T7
C12/T3
C12/T6
C13/T2
C13/T5
C14/T4
C14/T7
C15/T3
C15/T6
C16/T5
C17/T1
C17/T4
C17/T7
C18/T3
C18/T6
C19/T2
C19/T5
C20/T1
C20/T4
C20/T7
TUBE NO

C21/T2 10.14 0.25 559 98550 C26/T2 10.51 0.28 564 88695
C21/T3 10.2 <0.25 559 109500 C26/T3 10.24 0.25 559 98550
C21/T4 10.05 0.25 559 98550 C26/T4 10.06 0.36 575 67890
C21/T5 9.32 <0.25 559 109500 C26/T5 9.09 0.29 565 85410
C21/T6 8.26 <0.25 559 109500 C26/T6 8.05 <0.25 559 109500
C21/T7 7.54 <0.25 559 109500 C26/T7 7.45 <0.25 559 109500
C22/T1 10.62 0.3 567 82125 C27/T1 10.03 0.31 568 78840
C22/T2 9.73 0.27 562 91980 C27/T2 10.06 <0.25 559 109500
C22/T3 9.36 <0.25 559 109500 C27/T3 10.25 0.25 559 98550
C22/T4 9.83 0.34 572 71905 C27/T4 10.52 <0.25 559 109500
C22/T5 8.94 <0.25 559 109500 C27/T5 9.57 <0.25 559 109500
C22/T6 8.14 <0.25 559 109500 C27/T6 8.21 <0.25 559 109500
C22/T7 7.04 <0.25 559 109500 C27/T7 7.52 <0.25 559 109500
C23/T1 10.44 0.3 567 82125 C28/T1 10.29 0.28 564 88695
C23/T2 10.22 0.3 567 82125 C28/T2 10.66 0.26 560 95625

10.12.2018
414
P.O.NO. 40002106710531033 DATED: 22.09.2018
C23/T3 10.63 0.25 559 98550 C28/T3 9.61 0.25 559 98550
C23/T4 10.32 <0.25 559 109500 C28/T4 10.79 <0.25 559 109500
C23/T5 9.53 <0.25 559 109500 C28/T5 9.58 <0.25 559 109500
C23/T6 7.91 <0.25 559 109500 C28/T6 10.02 <0.25 559 109500
C23/T7 7.55 <0.25 559 109500 C28/T7 7.7 <0.25 559 109500
C24/T1 10.17 <0.25 559 109500 C29/T1 10.41 <0.25 559 109500
C24/T2 10.34 0.31 568 78840 C29/T2 10.14 <0.25 559 109500
C24/T3 10.45 0.3 567 82125 C29/T3 10.75 <0.25 559 109500
C24/T4 10.05 0.3 567 82125 C29/T4 10.56 <0.25 559 109500
C24/T5 9.45 0.25 559 98550 C29/T5 9.55 <0.25 559 109500
C24/T6 8.11 <0.25 559 109500 C29/T6 8.31 <0.25 559 109500
C24/T7 7.77 <0.25 559 109500 C29/T7 7.75 <0.25 559 109500
C25/T1 10.55 0.27 562 91980
C25/T2 10.31 0.31 568 78840
C25/T3 10.66 <0.25 559 109500
C25/T4 10.18 0.32 570 75555
C25/T5 9.1 0.27 562 91980
C25/T6 9.55 0.25 559 98550
C25/T7 7.65 <0.25 559 109500
C26/T1 10.06 <0.25 559 109500
ABBREVATION
HOURS

0.4
OXIDE SCALE
0.3
0.2
0.1
0
C21/T5
C28/T6
C21/T1
C21/T3
C21/T7
C22/T2
C22/T4
C22/T6
C23/T1
C23/T3
C23/T5
C23/T7
C24/T2
C24/T4
C24/T6
C25/T1
C25/T3
C25/T5
C25/T7
C26/T2
C26/T4
C26/T6
C27/T1
C27/T3
C27/T5
C27/T7
C28/T2
C28/T4
C29/T1
C29/T3
C29/T5
C29/T7
TUBE NO

10.12.2018
415
P.O.NO. 40002106710531033 DATED: 22.09.2018
TUBE NO VS RUL
150000
100000
RUL
50000
0
C23/T7
C28/T6
C21/T1
C21/T3
C21/T5
C21/T7
C22/T2
C22/T4
C22/T6
C23/T1
C23/T3
C23/T5
C24/T2
C24/T4
C24/T6
C25/T1
C25/T3
C25/T5
C25/T7
C26/T2
C26/T4
C26/T6
C27/T1
C27/T3
C27/T5
C27/T7
C28/T2
C28/T4
C29/T1
C29/T3
C29/T5
C29/T7
TUBE NO

10.12.2018
416
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
417
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS

C1/T1 4.6 <0.25 559 109500 C10/T1 4.35 <0.25 559 109500
C1/T2 4.82 0.32 570 75555 C10/T2 4.58 0.49 588 44895
C1/T3 4.26 <0.25 559 109500 C10/T3 4.89 0.34 572 71905
C1/T4 4.68 <0.25 559 109500 C10/T4 4.8 <0.25 559 109500
C2/T1 4.43 <0.25 559 109500 C11/T1 4.53 0.3 567 82125
C2/T2 4.71 0.32 570 75555 C11/T2 4.56 0.5 589 43800
C2/T3 4.7 <0.25 559 109500 C11/T3 4.8 0.35 574 70080
C2/T4 4.75 <0.25 559 109500 C11/T4 4.8 0.25 559 98550
C3/T1 4.65 <0.25 559 109500 C12/T1 4.34 0.27 562 91980
C3/T2 4.55 0.27 562 91980 C12/T2 4.48 0.47 587 46264
C3/T3 4.72 <0.25 559 109500 C12/T3 4.84 <0.25 559 109500
C3/T4 4.84 <0.25 559 109500 C12/T4 4.55 0.28 564 88695
C4/T1 4.54 <0.25 559 109500 C13/T1 4.35 0.32 570 75555
C4/T2 4.58 0.36 575 67890 C13/T2 4.5 0.56 594 35588
C4/T3 4.69 <0.25 559 109500 C13/T3 4.31 0.3 567 82125
C4/T4 4.8 <0.25 559 109500 C13/T4 4.73 <0.25 559 109500
C5/T1 4.52 <0.25 559 109500 C14/T1 4.31 0.27 562 91980
C5/T2 4.4 0.41 581 57487 C14/T2 4.38 0.32 570 75555
C5/T3 4.62 <0.25 559 109500 C14/T3 4.74 <0.25 559 109500
C5/T4 4.78 <0.25 559 109500 C14/T4 4.81 <0.25 559 109500
C6/T1 4.54 0.65 601 26006 C15/T1 4.11 0.3 567 82125
C6/T2 4.63 0.27 562 91980 C15/T2 4.23 0.31 568 78840
C6/T3 4.74 <0.25 559 109500 C15/T3 4.41 <0.25 559 109500
C6/T4 4.73 <0.25 559 109500 C15/T4 4.76 0.36 575 67890
C7/T1 4.5 0.3 567 82125 C16/T1 4.42 0.3 567 82125
C7/T2 4.29 0.49 588 44895 C16/T2 4.12 0.33 571 73730
C7/T3 4.58 <0.25 559 109500 C16/T3 4.88 <0.25 559 109500
C7/T4 4.67 <0.25 559 109500 C16/T4 4.87 <0.25 559 109500
C8/T1 4.66 <0.25 559 109500 C17/T1 4.28 0.57 595 34766
C8/T2 4.72 0.32 570 75555 C17/T2 4.34 0.67 602 23816
C8/T3 4.82 <0.25 559 109500 C17/T3 4.6 0.3 567 82125
C8/T4 4.53 <0.25 559 109500 C17/T4 4.85 0.27 562 91980
C9/T1 4.64 0.44 584 49092 C18/T1 4.21 0.25 559 98550
C9/T2 4.01 0.48 588 45990 C18/T2 4.17 0.73 606 14782

10.12.2018
418
P.O.NO. 40002106710531033 DATED: 22.09.2018
C9/T3 4.73 <0.25 559 109500 C18/T3 5.06 0.58 596 33945
C9/T4 4.37 <0.25 559 109500 C18/T4 4.08 0.36 575 67890

C19/T1 4.29 0.64 600 27375 C28/T1 3.71 0.5 589 43800
C19/T2 4.56 0.6 597 32814 C28/T2 4.31 0.9 615 2738
C19/T3 4.74 0.39 578 62050 C28/T3 4.22 <0.25 559 109500
C19/T4 4.53 0.34 572 71905 C28/T4 4.82 0.32 570 75555
C20/T1 4.23 0.37 576 65700 C29/T1 4.1 0.61 598 31463
C20/T2 4.56 0.36 575 67890 C29/T2 4.24 0.85 613 5201
C20/T3 4.85 <0.25 559 109500 C29/T3 4.52 0.25 559 98550
C20/T4 4.78 <0.25 559 109500 C29/T4 4.77 0.77 609 10128
C21/T1 3.99 0.4 579 60225 C30/T1 4.12 0.73 606 14782
C21/T2 4.41 0.58 596 33945 C30/T2 4.13 0.8 610 7665
C21/T3 4.04 0.26 560 95265 C30/T3 3.69 0.25 559 98550
C21/T4 4.85 0.38 577 63875 C30/T4 4.71 0.45 585 47815
C22/T1 3.6 0.67 602 23816 C31/T1 4.04 0.64 600 27375
C22/T2 4.57 0.6 597 32814 C31/T2 4.26 0.75 607 12045
C22/T3 4.19 <0.25 559 109500 C31/T3 4.06 <0.25 559 109500
C22/T4 4.99 0.25 559 98550 C31/T4 4.9 0.31 568 78840
C23/T1 4.23 0.74 607 13140 C32/T1 4.24 0.6 597 32814
C23/T2 4.32 0.72 606 16425 C32/T2 3.9 0.9 615 2738
C23/T3 4.43 <0.25 559 109500 C32/T3 4.04 <0.25 559 109500
C23/T4 5.02 0.32 570 75555 C32/T4 4.83 0.3 567 82125
C24/T1 4.3 0.4 579 60225 C33/T1 4.24 0.52 591 41610
C24/T2 3.98 0.51 590 42705 C33/T2 4.22 0.94 617 2080
C24/T3 4.86 0.32 570 75555 C33/T3 4.09 0.25 559 98550
C24/T4 5.12 0.26 560 95265 C33/T4 4.7 0.51 590 42705
C25/T1 3.31 0.68 603 22995 C34/T1 4.25 0.83 612 6186
C25/T2 3.29 0.82 611 6679 C34/T2 3.99 0.89 615 3230
C25/T3 4.19 0.27 562 91980 C34/T3 3.92 0.28 564 88695
C25/T4 5.12 0.38 577 63875 C34/T4 4.93 <0.25 559 109500
C26/T1 3.75 0.64 600 27375 C35/T1 4.02 0.32 570 75555
C26/T2 4.53 0.75 607 12045 C35/T2 4.19 0.6 597 32814
C26/T3 4.57 0.44 584 49092 C35/T3 4.56 <0.25 559 109500
C26/T4 5.09 0.27 562 91980 C35/T4 4.81 0.31 568 78840
C27/T1 3.8 0.53 592 40515 C36/T1 4.16 0.35 574 70080
C27/T2 3.07 0.9 615 2738 C36/T2 3.88 0.83 612 6186
C27/T3 4.67 0.45 585 47815 C36/T3 4.21 <0.25 559 109500
C27/T4 4.92 0.32 570 75555 C36/T4 4.48 <0.25 559 109500
ABBREVATION

10.12.2018
419
P.O.NO. 40002106710531033 DATED: 22.09.2018

HOURS

10.12.2018
420
P.O.NO. 40002106710531033 DATED: 22.09.2018

0.8
OXIDE SCALE
0.6
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
TUBE NO

0.8
OXIDE SCALE
0.6
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO

10.12.2018
421
P.O.NO. 40002106710531033 DATED: 22.09.2018

C37/T1 4.36 0.72 606 16425 C46/T1 4.79 <0.25 559 109500
C37/T2 4.28 0.64 600 27375 C46/T2 4.37 0.62 599 30113
C37/T3 4.31 <0.25 559 109500 C46/T3 4.05 <0.25 559 109500
C37/T4 4.9 <0.25 559 109500 C46/T4 NA <0.25 559 109500
C38/T1 3.95 0.42 582 54750 C47/T1 4.74 0.47 587 46264
C38/T2 4.5 0.58 596 33945 C47/T2 4.66 0.52 591 41610
C38/T3 4.52 0.46 586 46538 C47/T3 5.01 0.3 567 82125
C38/T4 5.04 0.53 592 40515 C47/T4 NA NA NA NA
C39/T1 4.16 0.4 579 60225 C48/T1 4.36 <0.25 559 109500
C39/T2 3.91 0.56 594 35588 C48/T2 4.38 0.51 590 42705
C39/T3 4.18 <0.25 559 109500 C48/T3 4.15 <0.25 559 109500
C39/T4 4.75 <0.25 559 109500 C48/T4 4.39 <0.25 559 109500
C40/T1 4.22 0.35 574 70080 C49/T1 3.81 0.25 559 109500
C40/T2 4.21 0.65 601 26006 C49/T2 4.16 0.28 564 88695
C40/T3 4.47 <0.25 559 109500 C49/T3 3.97 <0.25 559 109500
C40/T4 5.03 0.28 564 88695 C49/T4 4.78 <0.25 559 109500
C41/T1 4.03 <0.25 559 109500 C50/T1 4.18 0.25 559 98550
C41/T2 4.48 0.3 567 82125 C50/T2 4.39 0.6 597 32814
C41/T3 3.73 0.41 581 57487 C50/T3 4.53 <0.25 559 109500
C41/T4 5.08 0.27 562 91980 C50/T4 4.88 <0.25 559 109500
C42/T1 4.31 0.31 568 78840 C51/T1 4.24 0.32 570 75555
C42/T2 4.49 0.39 578 62050 C51/T2 4.4 0.52 591 41610
C42/T3 4.29 <0.25 559 109500 C51/T3 4.38 <0.25 559 109500
C42/T4 4.9 0.32 570 75555 C51/T4 4.91 0.38 577 63875
C43/T1 4.19 0.28 564 88695 C52/T1 4.21 0.45 585 47815
C43/T2 4.19 0.5 589 43800 C52/T2 4.51 0.6 597 32814
C43/T3 4.29 <0.25 559 109500 C52/T3 4.86 0.42 582 54750
C43/T4 4.9 0.28 564 88695 C52/T4 4.86 0.33 571 73730
C44/T1 4.11 0.28 564 88695 C53/T1 4.36 0.61 598 31463
C44/T2 4.43 0.61 598 31463 C53/T2 4.32 0.63 600 28744
C44/T3 4.13 <0.25 559 109500 C53/T3 4.23 <0.25 568 78840
C44/T4 4.65 <0.25 559 109500 C53/T4 4.8 <0.25 559 109500
C45/T1 4.2 0.34 572 71905 C54/T1 3.89 0.39 578 62050
C45/T2 4.33 0.32 570 75555 C54/T2 4.44 0.7 604 20805
C45/T3 4.39 <0.25 559 109500 C54/T3 4.59 0.37 576 65700
C45/T4 NA <0.25 559 109500 C54/T4 4.42 0.4 579 60225
ABBREVATION
HOURS

10.12.2018
422
P.O.NO. 40002106710531033 DATED: 22.09.2018

C55/T1 4.24 <0.25 559 109500 C64/T1 3.86 <0.25 559 109500
C55/T2 4.48 0.6 597 32814 C64/T2 4.55 0.56 594 35588
C55/T3 4.69 0.38 577 63875 C64/T3 4.6 0.47 587 46264
C55/T4 4.8 0.38 577 63875 C64/T4 4.96 0.37 576 65700
C56/T1 4.23 0.33 571 73730 C65/T1 4.34 0.32 570 75555
C56/T2 4.5 0.63 600 28744 C65/T2 4.67 0.47 587 46264
C56/T3 4.48 0.38 577 63875 C65/T3 4.45 0.4 579 60225
C56/T4 4.85 <0.25 559 109500 C65/T4 4.47 0.25 559 98550
C57/T1 4.16 0.56 594 35588 C66/T1 4.37 0.38 577 63875
C57/T2 4.63 0.53 592 40515 C66/T2 4.58 0.54 593 39420
C57/T3 4.74 0.39 578 62050 C66/T3 4.57 0.52 591 41610
C57/T4 4.51 0.32 570 75555 C66/T4 4.78 0.41 581 57487
C58/T1 4.06 0.25 559 98550 C67/T1 3.62 0.25 559 98550
C58/T2 4.33 0.61 598 31463 C67/T2 4.67 0.47 587 46264
C58/T3 4.73 0.39 578 62050 C67/T3 4.56 <0.25 559 109500
C58/T4 4.65 0.31 568 78840 C67/T4 4.48 0.43 583 50370
C59/T1 4.19 0.28 564 88695 C68/T1 3.84 0.39 578 62050
C59/T2 4.68 0.48 588 45990 C68/T2 4.51 0.45 585 47815
C59/T3 4.54 0.39 578 62050 C68/T3 4.63 0.43 583 50370
C59/T4 4.43 <0.25 559 109500 C68/T4 4.72 0.41 581 57487
C60/T1 4.53 0.46 586 46538 C69/T1 4.3 0.3 567 82125
C60/T2 4.48 0.65 601 26006 C69/T2 4.5 0.36 575 67890
C60/T3 4.59 0.39 578 62050 C69/T3 4.62 0.38 577 63875
C60/T4 4.39 <0.25 559 109500 C69/T4 4.4 0.36 575 67890
C61/T1 4.46 0.45 585 47815 C70/T1 4.2 <0.25 559 109500
C61/T2 4.33 0.33 571 73730 C70/T2 4.6 0.55 594 38325
C61/T3 4.58 0.28 564 88695 C70/T3 4.51 0.41 581 57487
C61/T4 4.45 0.38 577 63875 C70/T4 4.53 0.32 570 75555
C62/T1 4.06 0.31 568 78840 C71/T1 4.11 0.28 564 88695
C62/T2 4.45 0.65 601 26006 C71/T2 4.46 0.6 597 32814
C62/T3 4.7 0.48 588 45990 C71/T3 4.75 0.42 582 54780
C62/T4 4.91 <0.25 559 109500 C71/T4 4.45 0.44 584 49092
C63/T1 4.05 0.32 570 75555 C72/T1 4.1 0.3 567 82125
C63/T2 4.4 0.48 588 45990 C72/T2 4.21 0.37 576 65700
C63/T3 4.41 0.39 578 62050 C72/T3 4.61 0.42 582 54750
C63/T4 4.67 0.48 588 45990 C72/T4 4.71 0.62 599 30113
ABBREVATION
HOURS

10.12.2018
423
P.O.NO. 40002106710531033 DATED: 22.09.2018
TUBE NO VS OXIDE
1
OXIDE
0.5
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO

0.8
0.6
OXIDE
0.4
0.2
0
C37/T1
C37/T3
C38/T1
C38/T3
C39/T1
C39/T3
C40/T1
C40/T3
C41/T1
C41/T3
C42/T1
C42/T3
C43/T1
C43/T3
C44/T1
C44/T3
C45/T1
C45/T3
C46/T1
C46/T3
C47/T1
C47/T3
C48/T1
C48/T3
C49/T1
C49/T3
C50/T1
C50/T3
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C43/T1
C45/T1
C37/T1
C37/T3
C38/T1
C38/T3
C39/T1
C39/T3
C40/T1
C40/T3
C41/T1
C41/T3
C42/T1
C42/T3
C43/T3
C44/T1
C44/T3
C45/T3
C46/T1
C46/T3
C47/T1
C47/T3
C48/T1
C48/T3
C49/T1
C49/T3
C50/T1
C50/T3
TUBE NO

10.12.2018
424
P.O.NO. 40002106710531033 DATED: 22.09.2018

C73/T1 3.91 0.32 570 75555 C82/T1 4.17 0.33 571 73730
C73/T2 4.26 0.35 574 70080 C82/T2 4.3 0.3 567 82125
C73/T3 4.42 0.25 559 98550 C82/T3 4.89 0.29 565 85410
C73/T4 4.64 0.32 570 75555 C82/T4 4.68 <0.25 559 109500
C74/T1 4.44 0.81 611 7172 C83/T1 3.95 0.32 570 75555
C74/T2 4.19 0.37 576 65700 C83/T2 4.75 0.43 583 50370
C74/T3 4.67 0.47 587 46264 C83/T3 4.72 0.25 559 109500
C74/T4 4.47 0.4 579 60225 C83/T4 4.68 0.25 559 109500
C75/T1 4.1 0.37 576 65700 C84/T1 4.49 0.25 559 109500
C75/T2 4.26 0.37 576 65700 C84/T2 4.4 0.47 587 46264
C75/T3 4.48 0.53 592 40515 C84/T3 4.43 <0.25 559 109500
C75/T4 4.43 0.61 598 31463 C84/T5 4.21 <0.25 559 109500
C76/T1 4.37 0.35 574 70080 C85/T1 4.46 <0.25 559 109500
C76/T2 4.25 0.35 574 70080 C85/T2 4.33 0.37 576 65700
C76/T3 4.31 0.3 567 82125 C85/T3 4.41 0.25 559 109500
C76/T4 4.75 0.36 575 67890 C85/T4 4.79 0.25 559 109500
C77/T1 3.89 0.39 578 62050 C86/T1 4.05 0.41 581 57487
C77/T2 4.86 0.56 594 35588 C86/T2 4.2 0.32 570 75555
C77/T3 4.62 0.25 559 98550 C86/T3 4.43 <0.25 559 109500
C77/T4 4.67 0.37 576 65700 C86/T4 4.82 <0.25 559 109500
C78/T1 4.06 0.36 575 67890 C87/T1 4.22 0.33 571 73730
C78/T2 4.54 0.62 599 30113 C87/T2 4.6 0.44 584 49092
C78/T3 4.64 0.43 583 50370 C87/T3 4.5 <0.25 559 109500
C78/T4 4.2 0.34 572 71905 C87/T4 4.72 0.38 577 63875
C79/T1 3.52 0.26 560 95265 C88/T1 4.3 0.28 564 88695
C79/T2 4.62 0.3 567 82125 C88/T2 4.59 0.36 575 67890
C79/T3 4.75 0.44 584 49092 C88/T3 4.5 <0.25 559 109500
C79/T4 4.82 0.37 576 65700 C88/T4 4.76 <0.25 559 109500
C80/T1 3.61 0.31 568 78840 C89/T1 4.12 0.26 560 95265
C80/T2 4.34 0.34 572 71905 C89/T2 4.43 0.38 577 63875
C80/T3 4.64 0.64 600 27375 C89/T3 4.42 <0.25 559 109500
C80/T4 4.62 0.25 559 109500 C89/T4 4.84 <0.25 559 109500
C81/T1 4.37 0.36 575 67890
C81/T2 4.17 0.6 597 32814
C81/T3 4.51 <0.25 559 109500
C81/T4 4.29 <0.25 559 109500
ABBREVATION
10.12.2018
425
P.O.NO. 40002106710531033 DATED: 22.09.2018
ET- ELEVATED TEMPERATURE * RUL- RESIDUAL USEFUL LIFE HOURS

1
OXIDE SCALE
0.8
0.6
0.4
0.2
0
C66/T1
C51/T1
C52/T2
C53/T3
C54/T4
C56/T1
C57/T2
C58/T3
C59/T4
C61/T1
C62/T2
C63/T3
C64/T4
C67/T2
C68/T3
C69/T4
C71/T1
C72/T2
C73/T3
C74/T4
C76/T1
C77/T2
C78/T3
C79/T4
C81/T1
C82/T2
C83/T3
C84/T5
C86/T1
C87/T2
C88/T3
C89/T4
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
C64/T4
C51/T1
C52/T2
C53/T3
C54/T4
C56/T1
C57/T2
C58/T3
C59/T4
C61/T1
C62/T2
C63/T3
C66/T1
C67/T2
C68/T3
C69/T4
C71/T1
C72/T2
C73/T3
C74/T4
C76/T1
C77/T2
C78/T3
C79/T4
C81/T1
C82/T2
C83/T3
C84/T5
C86/T1
C87/T2
C88/T3
C89/T4
TUBE NO

10.12.2018
426
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
LOCATION: PENT HOUSE ELEVATION: 1M ABOVE ROOF

C1/T1 3.93 <0.25 559 109500 C19/T1 3.4 <0.25 559 109500
C1/T2 3.65 <0.25 559 109500 C19/T2 3.62 <0.25 559 109500
C2/T1 3.64 <0.25 559 109500 C20/T1 3.56 <0.25 559 109500
C2/T2 3.54 <0.25 559 109500 C20/T2 3.7 <0.25 559 109500
C3/T1 3.51 <0.25 559 109500 C21/T1 3.52 0.31 568 78840
C3/T2 3.62 <0.25 559 109500 C21/T2 3.74 <0.25 559 109500
C4/T1 3.57 <0.25 559 109500 C22/T1 3.7 <0.25 559 109500
C4/T2 3.45 <0.25 559 109500 C22/T2 3.79 <0.25 559 109500
C5/T1 3.79 <0.25 559 109500 C23/T1 3.7 0.28 564 88695
C5/T2 3.5 <0.25 559 109500 C23/T2 3.56 <0.25 559 109500
C6/T1 3.68 <0.25 559 109500 C24/T1 3.97 0.33 571 73730
C6/T2 3.4 <0.25 559 109500 C24/T2 3.58 <0.25 559 109500
C7/T1 3.7 <0.25 559 109500 C25/T1 3.71 0.34 572 71905
C7/T2 3.56 <0.25 559 109500 C25/T2 3.47 <0.25 559 109500
C8/T1 3.74 <0.25 559 109500 C26/T1 3.75 0.4 579 60225
C8/T2 3.52 <0.25 559 109500 C26/T2 3.46 <0.25 559 109500
C9/T1 3.79 <0.25 559 109500 C27/T1 3.79 0.25 559 98550
C9/T2 3.7 <0.25 559 109500 C27/T2 3.42 <0.25 559 109500
C10/T1 3.41 <0.25 559 109500 C28/T1 3.74 0.3 567 82125
C10/2 3.68 <0.25 559 109500 C28/T2 3.43 <0.25 559 109500
C11/T1 3.39 <0.25 559 109500 C29/T1 3.97 <0.25 559 109500
C11/T2 3.97 <0.25 559 109500 C29/T2 3.86 <0.25 559 109500
C12/T1 3.47 0.26 560 95265 C30/T1 3.45 0.26 560 95265
C12/T2 3.71 <0.25 559 109500 C30/T2 3.59 <0.25 559 109500
C13/T1 3.43 <0.25 559 109500 C31/T1 3.44 0.25 559 98550
C13/T2 3.75 <0.25 559 109500 C31/T2 3.58 <0.25 559 109500
C14/T1 3.45 <0.25 559 109500 C32/T1 3.75 <0.25 559 109500
C14/T2 3.93 <0.25 559 109500 C32/T2 3.69 <0.25 559 109500
C15/T1 4.17 0.34 572 71905 C33/T1 3.46 0.25 559 98550
C15/T2 3.64 <0.25 559 109500 C33/T2 3.41 <0.25 559 109500
C16/T1 3.45 <0.25 559 109500 C34/T1 3.61 0.28 564 88695
C16/T2 3.57 <0.25 559 109500 C34/T2 3.56 <0.25 559 109500
C17/T1 3.72 <0.25 559 109500 C35/T1 3.67 0.3 567 82125
C17/T2 3.79 <0.25 559 109500 C35/T2 3.52 <0.25 559 109500
C18/T1 3.5 <0.25 559 109500 C36/T1 3.5 <0.25 559 109500

10.12.2018
427
P.O.NO. 40002106710531033 DATED: 22.09.2018

C37/T1 3.39 0.39 578 62050 C55/T1 3.75 0.34 572 71905
C37/T2 3.45 <0.25 559 109500 C55/T2 3.47 <0.25 559 109500
C38/T1 3.45 <0.25 559 109500 C56/T1 3.6 <0.25 559 109500
C38/T2 3.65 <0.25 559 109500 C56/T2 3.54 <0.25 559 109500
C39/T1 3.48 <0.25 559 109500 C57/T1 3.38 <0.25 559 109500
C39/T2 3.63 <0.25 559 109500 C57/T2 3.47 <0.25 559 109500
C40/T1 3.55 <0.25 559 109500 C58/T1 3.66 0.25 559 98550
C40/T2 3.59 <0.25 559 109500 C58/T2 3.63 0.26 560 95265
C41/T1 3.71 <0.25 559 109500 C59/T1 3.65 <0.25 559 109500
C41/T2 3.65 <0.25 559 109500 C59/T2 3.54 0.25 559 98550
C42/T1 3.53 <0.25 559 109500 C60/T1 3.32 0.42 582 54750
C42/T2 3.61 <0.25 559 109500 C60/T2 3.89 <0.25 559 109500
C43/T1 3.42 <0.25 559 109500 C61/T1 4.23 <0.25 559 109500
C43/T2 3.39 <0.25 559 109500 C61/T2 3.52 <0.25 559 109500
C44/T1 3.61 <0.25 559 109500 C62/T1 3.62 <0.25 559 109500
C44/T2 3.43 <0.25 559 109500 C62/T2 3.54 <0.25 559 109500
C45/T1 3.75 0.35 574 70080 C63/T1 3.63 <0.25 559 109500
C45/T2 3.86 <0.25 559 109500 C63/T2 3.54 <0.25 559 109500
C46/T1 3.82 <0.25 559 109500 C64/T1 3.59 <0.25 559 109500
C46/T2 3.33 0.38 577 63875 C64/T2 3.62 <0.25 559 109500
C47/T1 3.58 <0.25 559 109500 C65/T1 3.46 0.36 575 67890
C47/T2 3.54 0.26 560 95265 C65/T2 3.73 0.32 570 75555
C48/T1 3.48 <0.25 559 109500 C66/T1 3.42 0.27 562 91980
C48/T2 3.38 <0.25 559 109500 C66/T2 3.67 0.25 559 98550
C49/T1 3.53 <0.25 559 109500 C67/T1 3.41 <0.25 559 109500
C49/T2 3.41 <0.25 559 109500 C67/T2 3.93 0.26 560 95265
C50/T1 3.5 0.25 559 98550 C68/T1 3.46 <0.25 559 109500
C50/T2 3.45 <0.25 559 109500 C68/T2 3.6 <0.25 559 109500
C51/T1 3.43 <0.25 559 109500 C69/T1 3.58 <0.25 559 109500
C51/T2 3.48 0.3 567 82125 C69/T2 3.53 <0.25 559 109500
C52/T1 3.4 <0.25 559 109500 C70/T1 3.66 <0.25 559 109500
C52/T2 3.35 0.25 559 98550 C70/T2 3.75 0.32 570 75555
C53/T1 3.6 <0.25 559 109500 C71/T1 3.64 0.38 577 63875
C53/T2 3.57 <0.25 559 109500 C71/T2 6.54 0.4 579 60225
C54/T1 3.46 <0.25 559 109500 C72/T1 3.54 <0.25 559 109500
C54/T2 3.42 <0.25 559 109500 C72/T2 3.53 <0.25 559 109500
ABBREVATION

10.12.2018
428
RUL OXIDE SCALE RUL OXIDE SCALE
0
0.2
0.4
0.6
0
0.1
0.2
0.3
0.4
0.5
10.12.2018
0
50000
100000
150000
0
50000
100000
150000
C31/T1 C1/T1
CLIENT
P.O.NO.
C31/T1 C32/T1 C1/T1 C2/T1

PROJECT
C32/T1 C33/T1 C2/T1 C3/T1

C33/T1 C34/T1 C3/T1 C4/T1
DOCUMENT NO.:
C34/T1 C35/T1 C4/T1 C5/T1

C35/T1 C36/T1 C5/T1 C6/T1
RLA Study of Unit #7 Boiler

C36/T1 C37/T1 C6/T1 C7/T1
C37/T1 C38/T1 C7/T1 C8/T1
C38/T1 C39/T1 C8/T1 C9/T1
C39/T1 C40/T1 C9/T1 C10/T1
C40/T1 C41/T1 C10/T1 C11/T1
C41/T1 C42/T1 C11/T1 C12/T1
Registration No.:
C42/T1 C43/T1 C12/T1 C13/T1
C43/T1 C13/T1
429
C44/T1 C14/T1
C44/T1 C14/T1
C45/T1 C15/T1
C45/T1 C15/T1
C46/T1 C16/T1
C46/T1 C16/T1
TUBE NO
TUBE NO
C47/T1 C17/T1
TUBE NO
TUBE NO
TUBE NO VS RUL
TUBE NO VS RUL
C47/T1 C17/T1
C48/T1 C18/T1
C48/T1 C18/T1
C49/T1 C19/T1

C49/T1 C19/T1
C50/T1 C20/T1
NTPC - RAMAGUNDAM
C50/T1 C20/T1
40002106710531033 DATED: 22.09.2018
C51/T1 C21/T1
C51/T1 C21/T1
C52/T1 C22/T1
NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
C52/T1 C22/T1
C53/T1 C53/T1 C23/T1 C23/T1
C54/T1 C24/T1
UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C54/T1 C24/T1
C55/T1 C55/T1 C25/T1 C25/T1
C56/T1 C56/T1 C26/T1 C26/T1
C57/T1 C57/T1 C27/T1 C27/T1
27.11.2018 to
C58/T1 C58/T1 C28/T1 C28/T1
C59/T1 C59/T1 C29/T1 C29/T1
C60/T1 C60/T1 C30/T1 C30/T1
P.O.NO. 40002106710531033 DATED: 22.09.2018
C:NO/ TMT IOT ET RUL

T:NO (mm) (mm) (0C) (Hours)
C73/T1 3.5 <0.25 559 109500
C73/T2 3.9 0.3 567 82125
C74/T1 3.65 0.25 559 98550
C74/T2 3.66 0.3 567 82125
C75/T1 3.41 0.28 564 88695
C75/T2 3.45 0.25 559 98550
C76/T1 3.58 <0.25 559 109500
C76/T2 3.48 0.37 576 65700
C77/T1 3.47 0.25 559 98550
C77/T2 3.61 0.3 567 82125
C78/T1 3.78 0.43 583 50370
C78/T2 3.5 0.26 560 95265
C79/T1 3.49 0.3 567 82125
C79/T2 3.45 0.34 572 71905
C80/T1 3.44 <0.25 559 109500
C80/T2 3.46 0.25 559 98550
C81/T1 3.68 <0.25 559 109500
C81/T2 3.5 <0.25 559 109500
C82/T1 3.48 <0.25 559 109500
C82/T2 3.59 0.28 564 88695
C83/T1 4.22 <0.25 559 109500
C83/T2 3.69 0.28 564 88695
C84/T1 3.74 <0.25 559 109500
C84/T2 3.63 <0.25 559 109500
C85/T1 3.52 <0.25 559 109500
C85/T2 3.55 <0.25 559 109500
C86/T1 3.5 0.3 567 82125
C86/T2 3.73 <0.25 559 109500
C87/T1 3.7 <0.25 559 109500
C87/T2 3.73 0.27 562 91980
C88/T1 4.01 <0.25 559 109500
C88/T2 3.66 0.27 562 91980
C89/T1 3.75 <0.25 559 109500
C89/T2 3.69 <0.25 559 109500
ABBREVATION

10.12.2018
430
P.O.NO. 40002106710531033 DATED: 22.09.2018

0.5
OXIDE SCALE
0.4
0.3
0.2
0.1
0
C72/T1
C61/T1
C62/T1
C63/T1
C64/T1
C65/T1
C66/T1
C67/T1
C68/T1
C69/T1
C70/T1
C71/T1
C73/T1
C74/T1
C75/T1
C76/T1
C77/T1
C78/T1
C79/T1
C80/T1
C81/T1
C82/T1
C83/T1
C84/T1
C85/T1
C86/T1
C87/T1
C88/T1
C89/T1
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
C86/T1
C61/T1
C62/T1
C63/T1
C64/T1
C65/T1
C66/T1
C67/T1
C68/T1
C69/T1
C70/T1
C71/T1
C72/T1
C73/T1
C74/T1
C75/T1
C76/T1
C77/T1
C78/T1
C79/T1
C80/T1
C81/T1
C82/T1
C83/T1
C84/T1
C85/T1
C87/T1
C88/T1
C89/T1
TUBE NO

10.12.2018
431
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
LOCATION: FURNACE ELEVATION: 1M ABOVE TUBE BEND

C1/T1 4.23 <0.25 559 109500 C37/T1 4.34 <0.25 559 109500
C2/T1 4.21 <0.25 559 109500 C38/T1 4.24 <0.25 559 109500
C3/T1 4.4 <0.25 559 109500 C39/T1 4.44 <0.25 559 109500
C4/T1 4.25 <0.25 559 109500 C40/T1 4.38 <0.25 559 109500
C5/T1 4.35 <0.25 559 109500 C41/T1 4.39 <0.25 559 109500
C6/T1 4.17 <0.25 559 109500 C42/T1 4.21 <0.25 559 109500
C7/T1 4.3 <0.25 559 109500 C43/T1 4.21 <0.25 559 109500
C8/T1 4.21 <0.25 559 109500 C44/T1 4.32 <0.25 559 109500
C9/T1 4.41 <0.25 559 109500 C45/T1 4.39 <0.25 559 109500
C10/T1 4.33 <0.25 559 109500 C46/T1 4.23 <0.25 559 109500
C11/T1 4.23 <0.25 559 109500 C47/T1 4.31 <0.25 559 109500
C12/T1 4.35 <0.25 559 109500 C48/T1 4.49 <0.25 559 109500
C13/T1 4.12 <0.25 559 109500 C49/T1 4.35 <0.25 559 109500
C14/T1 4.45 <0.25 559 109500 C50/T1 4.24 <0.25 559 109500
C15/T1 4.17 <0.25 559 109500 C51/T1 4.2 <0.25 559 109500
C16/T1 4.36 <0.25 559 109500 C52/T1 4.38 <0.25 559 109500
C17/T1 4.23 <0.25 559 109500 C53/T1 4.26 <0.25 559 109500
C18/T1 4.21 <0.25 559 109500 C54/T1 4.17 <0.25 559 109500
C19/T1 4.22 <0.25 559 109500 C55/T1 4.28 <0.25 559 109500
C20/T1 4.47 <0.25 559 109500 C56/T1 4.2 <0.25 559 109500
C21/T1 4.06 <0.25 559 109500 C57/T1 4.22 <0.25 559 109500
C22/T1 4.36 <0.25 559 109500 C58/T1 4.43 <0.25 559 109500
C23/T1 4.53 <0.25 559 109500 C59/T1 4.43 <0.25 559 109500
C24/T1 4.38 <0.25 559 109500 C60/T1 4.41 <0.25 559 109500
C25/T1 4.34 <0.25 559 109500 C61/T1 4.23 <0.25 559 109500
C26/T1 4.18 <0.25 559 109500 C62/T1 4.22 <0.25 559 109500
C27/T1 4.38 <0.25 559 109500 C63/T1 4.81 <0.25 559 109500
C28/T1 4.31 <0.25 559 109500 C64/T1 4.37 <0.25 559 109500
C29/T1 4.24 <0.25 559 109500 C65/T1 4.46 <0.25 559 109500
C30/T1 4.26 <0.25 559 109500 C66/T1 4.33 <0.25 559 109500
C31/T1 4.28 <0.25 559 109500 C67/T1 4.4 <0.25 559 109500
C32/T1 4.35 <0.25 559 109500 C68/T1 4.45 <0.25 559 109500
C33/T1 4.26 <0.25 559 109500 C69/T1 4.38 <0.25 559 109500
C34/T1 4.3 <0.25 559 109500 C70/T1 4.13 <0.25 559 109500
C35/T1 4.37 <0.25 559 109500 C71/T1 4.66 <0.25 559 109500
C36/T1 4.32 <0.25 559 109500 C72/T1 4.29 <0.25 559 109500

10.12.2018
432
P.O.NO. 40002106710531033 DATED: 22.09.2018
C:NO/ TMT IOT ET RUL

T:NO (mm) (mm) (0C) (Hours)
C73/T1 4.46 <0.25 559 109500
C74/T1 4.44 <0.25 559 109500
C75/T1 4.43 <0.25 559 109500
C76/T1 4.67 <0.25 559 109500
C77/T1 4.53 <0.25 559 109500
C78/T1 4.44 <0.25 559 109500
C79/T1 4.26 <0.25 559 109500
C80/T1 4.23 <0.25 559 109500
C81/T1 4.2 <0.25 559 109500
C82/T1 4.22 <0.25 559 109500
C83/T1 4.26 <0.25 559 109500
C84/T1 4.18 <0.25 559 109500
C85/T1 4.1 <0.25 559 109500
C86/T1 4.2 <0.25 559 109500
C87/T1 4.25 <0.25 559 109500
C88/T1 4.83 <0.25 559 109500
C89/T1 4.79 <0.25 559 109500
ABBREVATION

10.12.2018
433
RUL
RUL OXIDE SCALE
10.12.2018
0
0.05
0.15
0.2
0.25
0.3
0.1
0
20000
40000
60000
80000
100000
120000
0
40000
60000
80000
100000
120000
20000
C1/T1
CLIENT
C31…
P.O.NO.
PROJECT
C1/T1 C2/T1
C32…
C2/T1 C3/T1
C33…
C3/T1 C4/T1
DOCUMENT NO.:
C34…
C4/T1 C5/T1
C35…
C5/T1 C6/T1

C36…
C6/T1 C7/T1
C37…
C7/T1 C8/T1
C38… C8/T1 C9/T1
C39… C9/T1 C10/T1
C40… C10/T1 C11/T1
C41… C11/T1 C12/T1
C42…
Registration No.:
C12/T1 C13/T1
C43… C13/T1 C14/T1
434
C44… C14/T1 C15/T1
C45… C15/T1 C16/T1
TUBE NO
C46… C16/T1 C17/T1
TUBE NO
TUBE NO
TUBE NO VS RUL
C47… C17/T1
TUBE NO VS RUL
C18/T1
C48… C18/T1
C19/T1
C49… C19/T1
C20/T1
C50… C20/T1
C21/T1
NTPC - RAMAGUNDAM
40002106710531033 DATED: 22.09.2018
C51… C21/T1
C22/T1
C52… C22/T1
C23/T1
C53… C23/T1
C24/T1
C54… C24/T1
C25/T1
C25/T1
C55… C26/T1
C26/T1
C56… C27/T1
C27/T1
C57… C28/T1
C28/T1
27.11.2018 to
C58… C29/T1
C29/T1
C59… C30/T1
C30/T1
C60…
P.O.NO. 40002106710531033 DATED: 22.09.2018
TUBE NO VS OXIDE SCCALE

0.3
0.25
0.2
OXIDE
0.15
0.1
0.05
0
C59/T1
C31/T1
C32/T1
C33/T1
C34/T1
C35/T1
C36/T1
C37/T1
C38/T1
C39/T1
C40/T1
C41/T1
C42/T1
C43/T1
C44/T1
C45/T1
C46/T1
C47/T1
C48/T1
C49/T1
C50/T1
C51/T1
C52/T1
C53/T1
C54/T1
C55/T1
C56/T1
C57/T1
C58/T1
C60/T1
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
C61/T1
C62/T1
C63/T1
C64/T1
C65/T1
C66/T1
C67/T1
C68/T1
C69/T1
C70/T1
C71/T1
C72/T1
C73/T1
C74/T1
C75/T1
C76/T1
C77/T1
C78/T1
C79/T1
C80/T1
C81/T1
C82/T1
C83/T1
C84/T1
C85/T1
C86/T1
C87/T1
C88/T1
C89/T1
TUBE NO

10.12.2018
435
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
436
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS

C1/T1 9.16 0.42 582 54750 C19/T1 9.46 0.36 575 67890
C1/T2 9.68 <0.25 559 109500 C19/T2 9.8 0.43 583 50370
C2/T1 9.62 0.38 577 63875 C20/T1 9.47 0.35 574 70080
C2/T2 9.61 0.25 559 109500 C20/T2 9.74 0.47 587 46264
C3/T1 9.42 0.49 588 44895 C21/T1 9.43 0.32 570 75555
C3/T2 9.24 0.52 591 41610 C21/T2 9.57 0.48 588 45990
C4/T1 9.56 0.43 583 50370 C22/T1 9.6 0.25 559 98550
C4/T2 9.16 0.48 588 45990 C22/T2 9.48 0.45 585 47815
C5/T1 9.58 0.32 570 75555 C23/T1 9.68 0.33 571 73730
C5/T2 10.15 0.37 576 65700 C23/T2 9.56 0.36 575 67890
C6/T1 9.58 0.31 568 78840 C24/T1 9.79 0.39 578 62050
C6/T2 9.75 0.25 559 98550 C24/T2 9.62 0.62 599 30113
C7/T1 9.8 0.37 576 65700 C25/T1 9.18 0.35 574 70080
C7/T2 9.78 0.33 571 73730 C25/T2 9.47 0.32 570 75555
C8/T1 9.54 0.31 568 78840 C26/T1 9.52 0.29 565 85410
C8/T2 9.74 0.37 576 65700 C26/T2 9.46 0.25 559 98550
C9/T1 9.56 0.38 577 63875 C27/T1 9.62 0.3 567 82125
C9/T2 9.68 0.47 587 46264 C27/T2 9.47 0.47 587 46264
C10/T1 9.71 0.39 578 62050 C28/T1 9.7 <0.25 559 109500
C10/2 10.43 0.33 571 73730 C28/T2 9.75 0.47 587 46264
C11/T1 9.58 0.35 574 70080 C29/T1 9.09 0.32 570 75555
C11/T2 10.04 0.38 577 63875 C29/T2 9.42 0.47 587 46264
C12/T1 9.68 0.44 584 49092 C30/T1 9.18 0.28 564 88695
C12/T2 9.75 0.44 584 49092 C30/T2 9.65 0.29 565 85410
C13/T1 9.76 0.43 583 50370 C31/T1 9.39 0.35 574 70080
C13/T2 9.85 0.36 575 67890 C31/T2 9.678 0.39 578 62050
C14/T1 9.73 0.43 583 50370 C32/T1 9.41 0.32 570 75555
C14/T2 9.76 0.45 585 47815 C32/T2 9.48 0.43 583 50370
C15/T1 9.85 0.43 583 50370 C33/T1 9.36 0.36 575 67890
C15/T2 9.85 0.44 584 49092 C33/T2 9.18 0.43 583 50370
C16/T1 9.76 0.45 585 47815 C34/T1 9.28 0.39 578 62050
C16/T2 9.75 0.36 575 67890 C34/T2 9.73 0.43 583 50370
C17/T1 9.82 0.47 587 46264 C35/T1 9.83 0.39 578 62050
10.12.2018
437
P.O.NO. 40002106710531033 DATED: 22.09.2018
C17/T2 9.78 0.38 577 63875 C35/T2 9.05 0.45 585 47815
C18/T1 9.44 0.44 584 49092 C36/T1 9.69 0.3 567 82125
C18/T2 9.13 0.42 582 54750 C36/T2 9.33 0.37 576 65700

C37/T1 9.68 0.42 582 54750 C55/T2 9.41 0.34 572 71905
C37/T2 9.44 0.41 581 57487 C56/T1 9.35 0.46 586 46538
C38/T1 9.18 0.42 582 54750 C56/T2 9.47 0.35 574 70080
C38/T2 9.41 0.46 586 46538 C57/T1 9.18 <0.25 559 109500
C39/T1 9.25 0.39 578 62050 C57/T2 9.5 0.25 559 95626
C39/T2 9.4 0.4 579 60225 C58/T1 9.43 0.36 575 67890
C40/T1 9.18 0.32 570 75555 C58/T2 9.5 0.3 567 82125
C40/T2 9.56 0.36 575 67890 C59/T1 9.88 0.41 581 57487
C41/T1 9.78 0.43 583 50370 C59/T2 9.33 0.37 576 65700
C41/T2 9.57 0.37 576 65700 C60/T1 9.46 0.3 567 82125
C42/T1 9.86 0.4 579 60225 C60/T2 9.36 0.47 587 46264
C42/T2 9.49 0.25 559 98550 C61/T1 9.31 0.32 570 75555
C43/T1 9.36 0.32 570 75555 C61/T2 9.35 0.39 578 62050
C43/T2 9.43 0.43 583 50370 C62/T1 9.68 0.25 559 109500
C44/T1 9.25 0.35 574 70080 C62/T2 9.4 0.25 559 109500
C44/T2 9.45 0.36 575 67890 C63/T1 9.52 0.25 559 109500
C45/T1 9.08 0.35 574 70080 C63/T2 9.59 0.39 578 62050
C45/T2 9.42 0.47 587 46264 C64/T1 10.04 <0.25 559 109500
C46/T1 9.25 0.32 570 75555 C64/T2 9.63 0.43 583 50370
C46/T2 9.45 0.45 585 50370 C65/T1 9.65 <0.25 559 109500
C47/T1 9.3 0.29 565 85410 C65/T2 9.65 0.46 586 46538
C47/T2 9.66 0.38 577 63875 C66/T1 9.89 0.6 597 32814
C48/T1 9.32 0.41 581 57487 C66/T2 9.76 0.44 584 49092
C48/T2 9.38 0.39 578 62050 C67/T1 9.46 0.37 576 65700
C49/T1 9.51 0.32 570 75555 C67/T2 9.33 0.39 578 62050
C49/T2 9.44 0.43 583 50370 C68/T1 9.32 0.38 577 62875
C50/T1 9.46 0.38 577 63875 C68/T2 9.45 0.46 586 46538
C50/T2 9.27 0.43 583 50370 C69/T1 9.09 0.35 574 70080
C51/T1 10.01 0.45 585 47815 C69/T2 9.85 0.25 559 98550
C51/T2 9.43 0.45 585 47815 C70/T1 9.56 0.3 567 82125
C52/T1 9.89 0.36 575 67890 C70/T2 9.48 0.33 571 73730
C52/T2 9.46 0.48 588 45990 C71/T1 9.68 0.35 574 70080
C53/T1 9 0.31 568 78840 C71/T2 9.4 0.4 579 60225
C53/T2 9.75 0.25 559 95626 C72/T1 9.08 0.29 565 85410
C54/T1 9.2 0.28 564 88695 C72/T2 9.5 0.39 578 62050
C54/T2 9.46 0.37 576 65700 C73/T1 9.16 0.28 564 88695
C55/T1 9.18 0.29 565 85410 C73/T2 9.61 0.41 581 57487
ABBREVATION:
10.12.2018
438

OXIDE SCALE RUL OXIDE SCALE
0
0.1
0.2
0.3
0.4
0.5
0.6
0
0.2
0.4
0.6
0.8
10.12.2018
0
100000
150000
50000
C31/T1 C1/T1
CLIENT
P.O.NO.
C32/T1 C1/T1 C2/T1

PROJECT
C33/T1 C2/T1 C3/T1

ET- ELEVATED
C34/T1 C3/T1 C4/T1

DOCUMENT NO.:
C35/T1 C4/T1 C5/T1

C36/T1 C5/T1 C6/T1

C37/T1 C6/T1 C7/T1
C38/T1 C7/T1 C8/T1
C39/T1 C8/T1 C9/T1
C40/T1 C9/T1 C10/T1
TEMPERATURE
C41/T1 C10/T1 C11/T1

TMT-TUBE METAL THICKNESS
C42/T1 C11/T1 C12/T1

C43/T1 C12/T1
Registration No.:
C13/T1
C44/T1 C13/T1 C14/T1
C45/T1
439
C14/T1 C15/T1
C46/T1 C15/T1
C16/T1
TUBE NO
C47/T1 C16/T1
TUBE NO
C17/T1
TUBE NO
C48/T1 C17/T1
TUBE NO VS RUL
C18/T1
C49/T1 C18/T1

C19/T1
C50/T1
C19/T1
C20/T1
C51/T1 C20/T1
C21/T1
C52/T1 C21/T1
NTPC - RAMAGUNDAM
40002106710531033 DATED: 22.09.2018
C53/T1 C22/T1
C22/T1
C54/T1 C23/T1 C23/T1
C55/T1 C24/T1 C24/T1

C56/T1 C25/T1 C25/T1
C57/T1 C26/T1 C26/T1

* IOT- INSIDE OXIDE SCALE THICKNESS.
C58/T1 C27/T1 C27/T1

C59/T1 C28/T1 C28/T1
27.11.2018 to
C29/T1
* RUL- RESIDUAL USEFUL LIFE HOURS
C60/T1 C29/T1
C30/T1 C30/T1
P.O.NO. 40002106710531033 DATED: 22.09.2018
TUBE NO VS RUL
150000
100000
RUL
50000
0
C36/T1
C46/T1
C56/T1
C31/T1
C32/T1
C33/T1
C34/T1
C35/T1
C37/T1
C38/T1
C39/T1
C40/T1
C41/T1
C42/T1
C43/T1
C44/T1
C45/T1
C47/T1
C48/T1
C49/T1
C50/T1
C51/T1
C52/T1
C53/T1
C54/T1
C55/T1
C57/T1
C58/T1
C59/T1
C60/T1
TUBE NO

10.12.2018
440
P.O.NO. 40002106710531033 DATED: 22.09.2018

C55/T2 9.41 0.34 572 71905 C73/T2 9.61 0.41 581 57487
C56/T1 9.35 0.46 586 46538 C74/T1 9.51 0.32 570 75555
C56/T2 9.47 0.35 574 70080 C74/T2 9.2 0.51 590 42705
C57/T1 9.18 <0.25 559 109500 C75/T1 9 0.34 572 71905
C57/T2 9.5 0.25 559 95626 C75/T2 9.43 0.55 594 38325
C58/T1 9.43 0.36 575 67890 C76/T1 9.32 0.28 564 88695
C58/T2 9.5 0.3 567 82125 C76/T2 9.56 0.47 587 46264
C59/T1 9.88 0.41 581 57487 C77/T1 9.5 0.3 567 82125
C59/T2 9.33 0.37 576 65700 C77/T2 9.66 0.47 587 46264
C60/T1 9.46 0.3 567 82125 C78/T1 9.8 0.32 570 7555
C60/T2 9.36 0.47 587 46264 C78/T2 9.53 0.48 588 45990
C61/T1 9.31 0.32 570 75555 C79/T1 9.56 0.38 577 63875
C61/T2 9.35 0.39 578 62050 C79/T2 9.35 0.42 582 54750
C62/T1 9.68 <0.25 559 109500 C80/T1 9.6 0.35 574 70080
C62/T2 9.4 <0.25 559 109500 C80/T2 9.4 0.37 576 65700
C63/T1 9.52 <0.25 559 109500 C81/T1 9.56 0.32 570 7555
C63/T2 9.59 0.39 578 62050 C81/T2 9.85 0.39 578 62050
C64/T1 10.04 0.25 559 109500 C82/T1 9.58 0.44 584 49092
C64/T2 9.63 0.43 583 50370 C82/T2 10.01 0.43 583 50370
C65/T1 9.65 <0.25 559 109500 C83/T1 9.63 0.28 564 88695
C65/T2 9.65 0.46 586 46538 C83/T2 9.76 0.36 575 67890
C66/T1 9.89 0.6 597 32814 C84/T1 9.69 0.38 577 63875
C66/T2 9.76 0.44 584 49092 C84/T2 9.73 0.38 577 63875
C67/T1 9.46 0.37 576 65700 C85/T1 9.75 0.32 570 75555
C67/T2 9.33 0.39 578 62050 C85/T2 10 0.36 575 67890
C68/T1 9.32 0.38 577 62875 C86/T1 9.56 0.3 567 82125
C68/T2 9.45 0.46 586 46538 C86/T2 9.87 0.36 575 67890
C69/T1 9.09 0.35 574 70080 C87/T1 9.53 0.28 564 88695
C69/T2 9.85 0.25 559 98550 C87/T2 10.02 0.43 583 50370
C70/T1 9.56 0.3 567 82125 C88/T1 9.1 0.38 577 60875
C70/T2 9.48 0.33 571 73730 C88/T2 9.95 0.38 577 60875
C71/T1 9.68 0.35 574 70080 C89/T1 9.48 0.41 581 57487
C71/T2 9.4 0.4 579 60225 C89/T2 9.62 0.35 574 70080
C72/T1 9.08 0.29 565 85410 C90/T1 9.43 0.38 577 60875
C72/T2 9.5 0.39 578 62050 C90/T2 9.81 0.41 581 57487
C73/T1 9.16 0.28 564 88695 C91/T1 9.76 0.35 574 70080
ABBREVATION:

10.12.2018
441
P.O.NO. 40002106710531033 DATED: 22.09.2018

C91/T2 9.7 0.39 578 62050 C109/T2 9.79 0.41 581 57487
C92/T1 9.56 0.38 577 60875 C110/T1 9.68 0.58 596 33379
C92/T2 10.13 0.41 581 57487 C110/T2 9.88 0.42 582 54750
C93/T1 9.56 0.51 590 34766 C111/T1 9.56 0.58 596 33945
C93/T2 9.78 0.37 576 65700 C111/T2 9.56 0.38 577 60875
C94/T1 9.22 0.29 565 85410 C112/T1 9.48 0.26 560 35265
C94/T2 9.75 0.43 583 85410 C112/T2 9.76 0.42 582 54750
C95/T1 9.58 0.28 564 88695 C113/T1 9.62 0.58 596 33945
C95/T2 9.23 0.43 583 50370 C113/T2 9.76 0.43 583 50370
C96/T1 9.69 0.43 583 50370 C114/T1 10 0.59 597 33379
C96/T2 9.56 0.58 596 33945 C114/T2 9.76 0.38 577 60875
C97/T1 9.56 0.49 588 44895 C115/T1 9.67 0.54 593 39420
C97/T2 9.54 0.54 593 39420 C115/T2 9.55 0.43 583 50370
C98/T1 9.36 0.38 577 60875 C116/T1 9.49 0.39 578 62050
C98/T2 9.78 0.38 577 60875 C116/T2 9.82 0.42 582 54750
C99/T1 9.23 0.48 588 45990 C117/T1 9.65 0.38 577 60875
C99/T2 10.02 0.39 578 62050 C117/T2 9.61 0.41 581 57487
C100/T1 9.76 0.43 583 50370 C118/T1 9.72 0.36 575 67890
C100/T2 9.73 0.48 588 45990 C118/T2 9.83 0.37 576 65700
C101/T1 9.62 0.33 571 73730 C119/T1 9.27 0.35 574 70080
C101/TT2 10.08 0.38 577 60875 C119/T2 9.9 <0.25 559 109500
C102/T1 9.56 0.48 588 63875
C102/T2 9.4 0.37 576 65700
C103/T1 9.54 0.45 585 47815
C103/T2 9.59 0.38 577 60875
C104/T1 9.17 0.41 581 57487
C104/T2 9.14 0.43 583 50370
C105/T1 9.58 0.59 597 33379
C105/T2 9.75 0.38 577 60875
C106/T1 9.56 <0.25 559 109500
C106/T2 9.7 0.44 584 49092
C107/T1 9.65 0.42 582 54750
C107/T2 9.6 0.37 576 65700
C108/T1 9.44 0.42 582 54750
C108/T2 9.37 0.38 577 60875
C109/T1 9.5 0.38 577 60875
ABBREVATION:

10.12.2018
442
0
0.2
0.4
0.6
0.8
0
0.2
0.4
0.6
0.8
10.12.2018
0
20000
60000
80000
100000
120000
0
50000
100000
150000
40000
C91/T1 C61/T1
CLIENT
P.O.NO.
C91/T1 C92/T1 C61/T1 C62/T1

PROJECT
C92/T1 C93/T1 C62/T1 C63/T1

C93/T1 C94/T1 C63/T1 C64/T1
DOCUMENT NO.:
C94/T1 C95/T1 C64/T1 C65/T1

C95/T1 C96/T1 C65/T1 C66/T1

C96/T1 C97/T1 C66/T1 C67/T1
C97/T1 C98/T1 C67/T1 C68/T1
C98/T1 C68/T1 C69/T1
C99/T1
C99/T1 C69/T1 C70/T1
C100/T1
C100/T1 C70/T1 C71/T1
C101/T1
C101/T1 C71/T1 C72/T1
C102/T1
C72/T1 C73/T1
Registration No.:
C102/T1 C103/T1 C73/T1 C74/T1
C103/T1 C104/T1 C74/T1
443
C104/T1 C75/T1
C105/T1 C75/T1
C105/T1 C76/T1
C106/T1 C76/T1
TUBE NO
TUBE NO
C106/T1 C77/T1
TUBE NO
TUBE NO
C107/T1 C77/T1
TUBE NO VS RUL
TUBE NO VS RUL
C107/T1 C78/T1
C108/T1 C78/T1
C108/T1 C79/T1
C79/T1

C109/T1
C109/T1 C80/T1
C110/T1 C80/T1
C110/T1 C81/T1
C111/T1 C81/T1
NTPC - RAMAGUNDAM
40002106710531033 DATED: 22.09.2018
C111/T1 C82/T1
C82/T1
C112/T1 C112/T1 C83/T1
C83/T1
C113/T1 C113/T1 C84/T1

C84/T1
C114/T1 C114/T1 C85/T1
C85/T1
C115/T1 C115/T1 C86/T1

C86/T1
C116/T1 C116/T1 C87/T1 C87/T1
C117/T1 C117/T1 C88/T1 C88/T1
C118/T1 C118/T1 C89/T1 C89/T1
27.11.2018 to
C119/T1 C119/T1 C90/T1 C90/T1
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
LOCATION: FURNACE ELEVATION: 0.5M ABOVE TUBE BEND

C1/T1 7.87 <0.25 559 109500 C37/T1 7.76 0.49 588 44895
C2/T1 7.95 0.28 564 88695 C38/T1 7.82 0.44 584 49092
C3/T1 7.98 0.27 562 91980 C39/T1 7.93 0.44 584 49092
C4/T1 8.21 <0.25 559 109500 C40/T1 8.06 0.35 574 70080
C5/T1 8.31 <0.25 559 109500 C41/T1 7.97 0.3 567 82125
C6/T1 8.06 <0.25 559 109500 C42/T1 7.82 0.33 571 73730
C7/T1 7.8 <0.25 559 109500 C43/T1 7.86 0.47 587 65700
C8/T1 8.85 0.26 560 95265 C44/T1 8.04 0.34 572 71905
C9/T1 7.88 0.35 574 70080 C45/T1 8.06 0.32 570 75555
C10/T1 7.91 <0.25 559 109500 C46/T1 7.8 0.51 590 42705
C11/T1 7.8 0.25 559 98550 C47/T1 7.92 0.43 583 50370
C12/T1 7.86 <0.25 559 109500 C48/T1 8.02 0.29 565 85410
C13/T1 7.72 0.36 575 67890 C49/T1 7.67 0.49 588 44895
C14/T1 7.89 0.26 560 95265 C50/T1 8.01 0.33 571 73730
C15/T1 7.94 0.34 572 71905 C51/T1 7.87 0.45 585 47815
C16/T1 7.99 <0.25 559 109500 C52/T1 7.77 0.3 567 82125
C17/T1 8.11 <0.25 559 109500 C53/T1 7.73 0.26 560 95265
C18/T1 8.01 0.28 564 88695 C54/T1 7.87 0.51 590 42705
C19/T1 7.74 0.34 572 71905 C55/T1 8.08 0.41 581 57487
C20/T1 8.26 0.36 575 67890 C56/T1 8.12 0.39 578 62050
C21/T1 7.94 0.36 575 67890 C57/T1 7.91 0.47 587 46264
C22/T1 7.9 0.34 572 71905 C58/T1 8.06 0.32 570 75555
C23/T1 8.07 0.29 565 85410 C59/T1 8.25 0.34 572 71905
C24/T1 8.59 0.42 582 54750 C60/T1 7.77 0.38 577 63875
C25/T1 7.89 0.35 574 70080 C61/T1 7.74 0.34 572 71905
C26/T1 8.74 0.52 591 41610 C62/T1 7.99 0.26 560 95265
C27/T1 8.08 0.29 565 85410 C63/T1 7.91 0.31 568 78840
C28/T1 8.84 0.48 588 45990 C64/T1 7.96 0.35 574 70080
C29/T1 7.78 0.35 574 70080 C65/T1 7.81 0.39 578 62050
C30/T1 7.91 0.33 571 73730 C66/T1 7.7 0.47 587 46264
C31/T1 7.99 0.32 570 75555 C67/T1 7.92 0.35 574 70080
C32/T1 7.92 0.32 570 75555 C68/T1 7.8 0.51 590 42705

10.12.2018
444
P.O.NO. 40002106710531033 DATED: 22.09.2018
C33/T1 7.76 0.49 588 62050 C69/T1 7.83 0.5 589 43800
C34/T1 7.97 0.27 562 91980 C70/T1 7.85 0.36 575 67890
C35/T1 8.11 0.29 565 85410 C71/T1 7.72 0.46 586 46538
C36/T1 7.94 0.35 574 70080 C72/T1 8.18 0.35 574 70080

C73/T1 7.95 0.5 589 43800 C109/T1 7.82 0.44 584 49092
C74/T1 7.81 0.37 576 65700 C110/T1 7.77 0.49 588 44895
C75/T1 7.99 0.25 559 109500 C111/T1 7.63 0.41 581 57487
C76/T1 8.02 0.25 559 109500 C112/T1 7.81 0.32 570 75555
C77/T1 7.74 0.33 571 73730 C113/T1 7.86 0.32 570 75555
C78/T1 8 0.42 582 54750 C114/T1 7.84 0.34 572 71905
C79/T1 7.73 0.54 593 40515 C115/T1 8.06 0.32 570 75555
C80/T1 7.95 0.39 578 62050 C116/T1 7.94 0.4 579 60225
C81/T1 7.85 0.37 576 65700 C117/T1 7.53 0.4 579 60225
C82/T1 7.74 0.34 572 71905 C118/T1 8.04 0.25 559 109500
C83/T1 8.01 0.34 572 71905 C119/T1 7.82 0.25 559 109500
C84/T1 7.88 0.4 579 60225
C85/T1 7.88 0.5 589 57487
C86/T1 7.86 0.48 588 45990
C87/T1 7.71 0.51 590 42705
C88/T1 7.86 0.52 591 41610
C89/T1 7.81 0.51 590 42705
C90/T1 7.63 0.51 590 42705
C91/T1 7.77 0.42 582 50370
C92/T1 7.88 0.32 570 75555
C93/T1 7.77 0.44 584 49092
C94/T1 7.71 0.51 590 42705
C95/T1 7.86 0.44 584 49092
C96/T1 7.78 0.33 571 73730
C97/T1 7.97 0.49 588 44895
C98/T1 7.92 0.4 579 60225
C99/T1 7.94 0.51 590 42705
C100/T1 7.86 0.35 574 70080
C101/T1 7.85 0.43 583 50370
C102/T1 8.04 0.31 568 78840
C103/T1 7.8 0.44 584 49092
C104/T1 8.12 0.36 575 63875
C105/T1 7.78 0.6 597 32814
C106/T1 7.59 0.49 588 44895
C107/T1 7.98 0.3 567 82125
C108/T1 7.68 0.41 581 57487
ABBREVATION:
10.12.2018
445
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
446
P.O.NO. 40002106710531033 DATED: 22.09.2018

0.6
0.5
OXIDE SCALE
0.4
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO

0.6
0.5
0.4
OXIDE SCALE
0.3
0.2
0.1
0
TUBE NO

10.12.2018
447
P.O.NO. 40002106710531033 DATED: 22.09.2018
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
120000 TUBE NO VS RUL

100000
80000
RUL
60000
40000
20000
TUBE NO

0.7
0.6
OXIDE SCALE
0.5
0.4
0.3
0.2
0.1
0
TUBE NO

10.12.2018
448
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: FINAL SUPER HEATER OUTLE T
LOCATION: FURNACE ELEVATION: BEND

C1/T1 7.36 0.29 565 85410 C37/T1 7.18 0.31 568 78840
C2/T1 7.46 <0.25 559 109500 C38/T1 7.35 0.32 570 75555
C3/T1 7.2 0.3 771 82125 C39/T1 7.2 0.35 574 70080
C4/T1 7.32 0.32 570 75555 C40/T1 7.48 0.45 585 47815
C5/T1 7.58 0.47 587 46264 C41/T1 7.32 0.43 583 50370
C6/T1 7.58 0.58 596 33945 C42/T1 7.24 0.47 587 46264
C7/T1 7.56 0.36 575 67890 C43/T1 7.18 0.38 577 63875
C8/T1 7.49 0.4 579 60225 C44/T1 7.46 0.46 586 46538
C9/T1 7.79 0.49 588 44895 C45/T1 7.53 0.29 565 85410
C10/T1 7.39 0.36 575 67890 C46/T1 7.18 0.3 567 82125
C11/T1 7.47 0.38 782 63875 C47/T1 7.42 0.44 584 49092
C12/T1 7.38 0.36 575 67890 C48/T1 7.42 <0.25 559 109500
C13/T1 7.11 0.3 567 82125 C49/T1 7.67 0.38 577 63875
C14/T1 7.1 0.31 568 78840 C50/T1 7.98 0.36 575 67890
C15/T1 7.45 0.25 559 98550 C51/T1 7.68 0.44 584 49092
C16/T1 7.36 0.38 577 63875 C52/T1 7.18 0.45 585 47815
C17/T1 7.27 <0.25 559 109500 C53/T1 6.85 0.44 584 49092
C18/T1 7.35 <0.25 559 109500 C54/T1 7.35 0.41 581 57487
C19/T1 7.28 0.25 559 98550 C55/T1 7.45 <0.25 559 109500
C20/T1 7.35 0.42 582 54750 C56/T1 7.4 0.25 559 98550
C21/T1 7.25 <0.25 559 109500 C57/T1 7.34 <0.25 559 109500
C22/T1 7.76 <0.25 559 109500 C58/T1 7.83 <0.25 559 109500
C23/T1 7.37 0.41 581 57487 C59/T1 7.45 0.52 591 41610
C24/T1 7.19 0.48 588 45990 C60/T1 7.26 0.52 591 41610
C25/T1 7.38 <0.25 559 109500 C61/T1 7.33 <0.25 559 109500
C26/T1 7.98 0.34 572 71905 C62/T1 7.48 0.27 562 91980
C27/T1 7.49 <0.25 559 109500 C63/T1 7.18 0.5 589 43800
C28/T1 8.28 0.38 577 63875 C64/T1 7.46 0.26 560 95265
C29/T1 7.45 0.36 575 67890 C65/T1 7.33 0.5 589 43800
C30/T1 7.84 0.4 579 60225 C66/T1 7.32 <0.25 559 109500
C31/T1 7.32 0.32 570 75555 C67/T1 7.92 0.34 572 71905
C32/T1 7.48 0.25 559 109500 C68/T1 7.13 <0.25 559 109500
C33/T1 7.16 0.38 577 63875 C69/T1 7.34 <0.25 559 109500
C34/T1 7.28 <0.25 559 109500 C70/T1 7.86 0.53 592 40515
C35/T1 7.81 0.35 574 70080 C71/T1 7.32 0.46 586 46538

10.12.2018
449
P.O.NO. 40002106710531033 DATED: 22.09.2018

C73/T1 7.51 0.51 590 42705 C109/T1 7.75 0.3 567 82125
C74/T1 7.27 0.5 589 43800 C110/T1 7.59 0.3 567 82125
C75/T1 7.82 0.37 576 65700 C111/T1 7.53 0.34 572 39420
C76/T1 7.55 <0.25 559 109500 C112/T1 7.56 0.48 588 71905
C77/T1 7.56 0.38 577 63875 C113/T1 7.39 0.38 577 45990
C78/T1 7.52 <0.25 559 109500 C114/T1 7.59 0.38 577 63875
C79/T1 7.13 0.36 575 67890 C115/T1 7.07 0.32 570 63875
C80/T1 7.45 0.42 582 54750 C116/T1 7.33 0.33 571 75555
C81/T1 7.3 0.44 584 49092 C117/T1 7.44 0.34 572 73730
C82/T1 7.08 0.31 568 78840 C118/T1 7.59 0.25 559 71905
C83/T1 7.61 0.25 559 98550 C119/T1 7.38 <0.25 577 109500
C84/T1 7.45 0.55 594 38325
C85/T1 7.49 0.38 577 63875
C86/T1 7.16 0.53 592 40515
C87/T1 7.5 0.54 593 39420
C88/T1 7.86 0.48 588 45990
C89/T1 7.32 0.48 588 45990
C90/T1 7.4 0.3 567 82125
C91/T1 7.32 0.51 590 42705
C92/T1 7.45 0.39 578 62050
C93/T1 7.6 0.48 588 45990
C94/T1 7.66 <0.25 559 109500
C95/T1 7.64 <0.25 559 109500
C96/T1 7.53 <0.25 559 109500
C97/T1 7.14 0.27 562 91980
C98/T1 7.63 <0.25 559 109500
C99/T1 7.78 0.48 588 45990
C100/T1 7.76 0.35 574 70080
C101/T1 7.54 0.6 597 32814
C102/T1 8.81 0.3 567 82125
C103/T1 7.53 <0.25 559 109500
C104/T1 7.98 <0.25 559 109500
C105/T1 7.24 <0.25 559 109500
C106/T1 7.2 <0.25 559 109500
C107/T1 7.45 0.3 567 82125
C108/T1 7.73 0.4 579 60225
ABBREVATION:

10.12.2018
450
P.O.NO. 40002106710531033 DATED: 22.09.2018
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
TUBE NO VS RUL
150000
100000
RUL
50000
0
TUBE NO

0.6
OXIDE SCALE
0.5
0.4
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO

10.12.2018
451
P.O.NO. 40002106710531033 DATED: 22.09.2018

0.8
OXIDE SCALE
0.6
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO

10.12.2018
452
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
453
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
454
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
LOCATION: PENT HOUSE ELEVATION: 1M BELOW HEADER

C1/T1 4.81 0.25 552 87600 C7/T1 4.94 0.25 552 87600
C1/T2 3.87 0.25 552 87600 C7/T2 3.93 0.25 552 87600
C1/T3 3.92 0.25 552 87600 C7/T3 3.92 0.25 552 87600
C1/T4 3.73 0.25 552 87600 C7/T4 3.74 0.25 552 87600
C1/T5 3.86 0.25 552 87600 C7/T5 3.79 0.25 552 87600
C1/T6 3.79 0.25 552 87600 C7/T6 3.86 0.25 552 87600
C2/T1 4.67 0.25 552 87600 C8/T1 4.92 0.25 552 87600
C2/T2 3.87 0.25 552 87600 C8/T2 3.91 0.25 552 87600
C2/T3 3.86 0.25 552 87600 C8/T3 3.96 0.25 552 87600
C2/T4 3.99 0.25 552 87600 C8/T4 3.92 0.25 552 87600
C2/T5 3.99 0.25 552 87600 C8/T5 3.96 0.25 552 87600
C2/T6 3.54 0.25 552 87600 C8/T6 3.79 0.25 552 87600
C3/T1 4.94 0.25 552 87600 C9/T1 4.94 0.25 552 87600
C3/T2 3.87 0.25 552 87600 C9/T2 3.93 0.25 552 87600
C3/T3 3.92 0.25 552 87600 C9/T3 3.99 0.25 552 87600
C3/T4 3.66 0.25 552 87600 C9/T4 3.92 0.25 552 87600
C3/T5 3.73 0.25 552 87600 C9/T5 3.96 0.25 552 87600
C3/T6 3.73 0.25 552 87600 C9/T6 3.6 0.25 552 87600
C4/T1 4.89 0.25 552 87600 C10/T1 4.86 0.25 552 87600
C4/T2 3.93 0.25 552 87600 C10/T2 3.93 0.25 552 87600
C4/T3 3.93 0.25 552 87600 C10/T3 3.99 0.25 552 87600
C4/T4 3.84 0.25 552 87600 C10/T4 3.85 0.25 552 87600
C4/T5 3.86 0.25 552 87600 C10/T5 3.66 0.25 552 87600
C4/T6 3.79 0.25 552 87600 C10/T6 3.92 0.25 552 87600
C5/T1 4.88 0.25 552 87600 C11/T1 4.2 0.25 552 87600
C5/T2 3.91 0.25 552 87600 C11/T2 3.88 0.25 552 87600
C5/T3 3.92 0.25 552 87600 C11/T3 3.92 0.25 552 87600
C5/T4 3.86 0.25 552 87600 C11/T4 3.99 0.25 552 87600
C5/T5 3.73 0.25 552 87600 C11/T5 3.92 0.25 552 87600
C5/T6 3.79 0.25 552 87600 C11/T6 3.71 0.25 552 87600
C6/T1 4.91 0.25 552 87600 C12/T1 4.75 0.25 552 87600
C6/T2 3.87 0.25 552 87600 C12/T2 3.93 0.25 552 87600
C6/T3 3.86 0.25 552 87600 C12/T3 3.92 0.25 552 87600
C6/T4 3.74 0.25 552 87600 C12/T4 3.9 0.25 552 87600
C6/T5 3.86 0.25 552 87600 C12/T5 3.92 0.25 552 87600
10.12.2018
455
P.O.NO. 40002106710531033 DATED: 22.09.2018

C13/T1 4.87 0.25 552 87600 C19/T1 4.94 0.25 552 87600
C13/T2 3.87 0.25 552 87600 C19/T2 3.93 0.25 552 87600
C13/T3 3.9 0.25 552 87600 C19/T3 3.86 0.25 552 87600
C13/T4 3.93 0.25 552 87600 C19/T4 3.83 0.25 552 87600
C13/T5 3.79 0.25 552 87600 C19/T5 3.79 0.25 552 87600
C13/T6 3.86 0.25 552 87600 C19/T6 3.75 0.25 552 87600
C14/T1 4.94 0.25 552 87600 C20/T1 4.81 0.25 552 87600
C14/T2 3.87 0.25 552 87600 C20/T2 3.87 0.25 552 87600
C14/T3 3.97 0.25 552 87600 C20/T3 3.92 0.25 552 87600
C14/T4 3.92 0.25 552 87600 C20/T4 3.98 0.25 552 87600
C14/T5 3.98 0.25 552 87600 C20/T5 3.92 0.25 552 87600
C14/T6 3.92 0.25 552 87600 C20/T6 3.94 0.25 552 87600
C15/T1 4.88 0.25 552 87600 C21/T1 4.87 0.25 552 87600
C15/T2 3.96 0.25 552 87600 C21/T2 3.91 0.25 552 87600
C15/T3 3.92 0.25 552 87600 C21/T3 3.92 0.25 552 87600
C15/T4 3.79 0.25 552 87600 C21/T4 3.92 0.25 552 87600
C15/T5 3.92 0.25 552 87600 C21/T5 3.86 0.25 552 87600
C15/T6 3.79 0.25 552 87600 C21/T6 3.64 0.25 552 87600
C16/T1 4.92 0.25 552 87600 C22/T1 4.94 0.25 552 87600
C16/T2 3.93 0.25 552 87600 C22/T2 3.8 0.25 552 87600
C16/T3 3.79 0.25 552 87600 C22/T3 3.98 0.25 552 87600
C16/T4 3.86 0.25 552 87600 C22/T4 3.96 0.25 552 87600
C16/T5 3.89 0.25 552 87600 C22/T5 3.79 0.25 552 87600
C16/T6 3.73 0.25 552 87600 C22/T6 3.94 0.25 552 87600
C17/T1 4.88 0.25 552 87600 C23/T1 4.94 0.25 552 87600
C17/T2 3.96 0.25 552 87600 C23/T2 3.93 0.25 552 87600
C17/T3 3.86 0.25 552 87600 C23/T3 3.86 0.25 552 87600
C17/T4 3.8 0.25 552 87600 C23/T4 3.98 0.25 552 87600
C17/T5 3.99 0.25 552 87600 C23/T5 3.92 0.25 552 87600
C17/T6 3.86 0.25 552 87600 C23/T6 3.65 0.25 552 87600
C18/T1 4.88 0.25 552 87600 C24/T1 4.92 0.25 552 87600
C18/T2 3.96 0.25 552 87600 C24/T2 3.85 0.25 552 87600
C18/T3 3.92 0.25 552 87600 C24/T3 3.92 0.25 552 87600
C18/T4 3.86 0.25 552 87600 C24/T4 3.79 0.25 552 87600
C18/T5 3.86 0.25 552 87600 C24/T5 3.86 0.25 552 87600
C18/T6 3.66 0.25 552 87600 C24/T6 3.65 0.25 552 87600
ABBREVATION:

10.12.2018
456
0
0.1
0.2
0.3
10.12.2018
0
0.05
0.1
0.15
0.2
0.25
0.3
C1/T1
0
20000
40000
60000
80000
100000
0
20000
40000
60000
80000
100000
C21/T1
CLIENT
C1/T5
P.O.NO.
C21/T1 C21/T5 C1/T1

PROJECT
C21/T5 C1/T5 C2/T3

C22/T3
C22/T3 C2/T3 C3/T1
C23/T1
C3/T5
DOCUMENT NO.:
C23/T1 C23/T5 C3/T1

C23/T5 C3/T5 C4/T3
C24/T3

C24/T3 C4/T3 C5/T1
C25/T1
C25/T1 C5/T1 C5/T5
C25/T5
C25/T5 C5/T5 C6/T3
C26/T3
C26/T3 C6/T3 C7/T1
C27/T1
C27/T1 C7/T1 C7/T5
C27/T5
C27/T5 C7/T5 C8/T3
C28/T3
C28/T3 C8/T3 C9/T1
C29/T1
Registration No.:
C29/T1 C9/T1 C9/T5
C29/T5
C29/T5 C9/T5 C10/T3
457
C30/T3
C30/T3 C10/T3 C11/T1
C31/T1
C31/T1 C11/T1 C11/T5
TUBE NO
TUBE NO
C31/T5
TUBE NO
C11/T5
TUBE NO
C31/T5
TUBE NO VS RUL
C12/T3
TUBE NO VS RUL
C32/T3 C12/T3
C32/T3 C13/T1
C33/T1 C13/T1
C33/T1

C13/T5
C33/T5 C13/T5
C33/T5 C14/T3
C34/T3 C14/T3
C34/T3 C15/T1
NTPC - RAMAGUNDAM
C35/T1
40002106710531033 DATED: 22.09.2018
C35/T1 C15/T1
C15/T5
C35/T5 C15/T5
C35/T5 C16/T3
C36/T3 C36/T3 C16/T3

C17/T1
C37/T1 C37/T1 C17/T1
C17/T5
C37/T5
C37/T5 C17/T5
C18/T3
C38/T3 C38/T3 C18/T3
C19/T1
C39/T1 C39/T1 C19/T1
C19/T5
C39/T5 C39/T5 C19/T5
27.11.2018 to
C20/T3
C40/T3 C40/T3 C20/T3
C21/T1
P.O.NO. 40002106710531033 DATED: 22.09.2018

C25/T2 3.87 0.25 552 87600 C31/T2 3.96 0.25 552 87600
C25/T3 3.96 0.25 552 87600 C31/T3 3.92 0.25 552 87600
C25/T4 3.99 0.25 552 87600 C31/T4 3.79 0.25 552 87600
C25/T5 3.92 0.25 552 87600 C31/T5 3.94 0.25 552 87600
C25/T6 3.73 0.25 552 87600 C31/T6 3.83 0.25 552 87600
C26/T1 4.93 0.25 552 87600 C32/T1 4.75 0.25 552 87600
C26/T2 3.91 0.25 552 87600 C32/T2 3.99 0.25 552 87600
C26/T3 3.92 0.25 552 87600 C32/T3 3.92 0.25 552 87600
C26/T4 3.98 0.25 552 87600 C32/T4 3.99 0.25 552 87600
C26/T5 3.86 0.25 552 87600 C32/T5 3.9 0.25 552 87600
C26/T6 3.99 0.25 552 87600 C32/T6 3.73 0.25 552 87600
C27/T1 4.88 0.25 552 87600 C33/T1 4.96 0.25 552 87600
C27/T2 3.93 0.25 552 87600 C33/T2 3.93 0.25 552 87600
C27/T3 3.92 0.25 552 87600 C33/T3 3.87 0.25 552 87600
C27/T4 3.83 0.25 552 87600 C33/T4 3.99 0.25 552 87600
C27/T5 3.92 0.25 552 87600 C33/T5 3.92 0.25 552 87600
C27/T6 3.79 0.25 552 87600 C33/T6 3.73 0.25 552 87600
C28/T1 4.96 0.25 552 87600 C34/T1 4.81 0.25 552 87600
C28/T2 3.75 0.25 552 87600 C34/T2 3.99 0.25 552 87600
C28/T3 3.92 0.25 552 87600 C34/T3 3.98 0.25 552 87600
C28/T4 3.79 0.25 552 87600 C34/T4 3.92 0.25 552 87600
C28/T5 3.86 0.25 552 87600 C34/T5 3.91 0.25 552 87600
C28/T6 3.92 0.25 552 87600 C34/T6 3.79 0.25 552 87600
C29/T1 4.88 0.25 552 87600 C35/T1 4.99 0.25 552 87600
C29/T2 3.74 0.25 552 87600 C35/T2 3.8 0.25 552 87600
C29/T3 3.98 0.25 552 87600 C35/T3 3.97 0.25 552 87600
C29/T4 3.92 0.25 552 87600 C35/T4 3.92 0.25 552 87600
C29/T5 3.92 0.25 552 87600 C35/T5 3.79 0.25 552 87600
C29/T6 3.86 0.25 552 87600 C35/T6 3.92 0.25 552 87600
C30/T1 4.93 0.25 552 87600 C36/T1 4.81 0.25 552 87600
C30/T2 3.87 0.25 552 87600 C36/T2 3.85 0.25 552 87600
C30/T3 3.99 0.25 552 87600 C36/T3 3.92 0.25 552 87600
C30/T4 3.92 0.25 552 87600 C36/T4 3.9 0.25 552 87600
C30/T5 3.87 0.25 552 87600 C36/T5 3.79 0.25 552 87600
C30/T6 3.86 0.25 552 87600 C36/T6 3.86 0.25 552 87600
C31/T1 4.88 0.25 552 87600 C37/T1 4.9 0.25 552 87600
ABBREVATION:

10.12.2018
458
P.O.NO. 40002106710531033 DATED: 22.09.2018

C37/T2 3.97 0.25 552 87600 C43/T2 3.93 0.25 552 87600
C37/T3 3.92 0.25 552 87600 C43/T3 3.96 0.25 552 87600
C37/T4 3.96 0.25 552 87600 C43/T4 3.86 0.25 552 87600
C37/T5 3.86 0.25 552 87600 C43/T5 3.73 0.25 552 87600
C37/T6 3.79 0.25 552 87600 C43/T6 3.86 0.25 552 87600
C38/T1 4.94 0.25 552 87600 C44/T1 4.82 0.25 552 87600
C38/T2 3.96 0.25 552 87600 C44/T2 3.87 0.25 552 87600
C38/T3 3.91 0.25 552 87600 C44/T3 3.86 0.25 552 87600
C38/T4 3.87 0.25 552 87600 C44/T4 3.58 0.25 552 87600
C38/T5 3.63 0.25 552 87600 C44/T5 3.79 0.25 552 87600
C38/T6 3.34 0.25 552 87600 C44/T6 3.66 0.25 552 87600
C39/T1 4.81 0.25 552 87600 C45/T1 4.79 0.25 552 87600
C39/T2 3.74 0.25 552 87600 C45/T2 3.8 0.25 552 87600
C39/T3 3.86 0.25 552 87600 C45/T3 3.9 0.25 552 87600
C39/T4 3.77 0.25 552 87600 C45/T4 3.94 0.25 552 87600
C39/T5 3.92 0.25 552 87600 C45/T5 3.85 0.25 552 87600
C39/T6 3.79 0.25 552 87600 C45/T6 3.86 0.25 552 87600
C40/T1 4.93 0.25 552 87600 C46/T1 4.94 0.25 552 87600
C40/T2 3.92 0.25 552 87600 C46/T2 3.87 0.25 552 87600
C40/T3 3.92 0.25 552 87600 C46/T3 3.87 0.25 552 87600
C40/T4 3.86 0.25 552 87600 C46/T4 3.93 0.25 552 87600
C40/T5 3.65 0.25 552 87600 C46/T5 3.69 0.25 552 87600
C40/T6 3.79 0.25 552 87600 C46/T6 3.62 0.25 552 87600
C41/T1 4.76 0.25 552 87600 C47/T1 4.94 0.25 552 87600
C41/T2 3.93 0.25 552 87600 C47/T2 3.93 0.25 552 87600
C41/T3 3.92 0.25 552 87600 C47/T3 3.98 0.25 552 87600
C41/T4 3.92 0.25 552 87600 C47/T4 3.95 0.25 552 87600
C41/T5 3.86 0.25 552 87600 C47/T5 3.81 0.25 552 87600
C41/T6 3.79 0.25 552 87600 C47/T6 3.69 0.25 552 87600
C42/T1 4.75 0.25 552 87600 C48/T1 4.96 0.25 552 87600
C42/T2 3.93 0.25 552 87600 C48/T2 3.92 0.25 552 87600
C42/T3 3.98 0.25 552 87600 C48/T3 3.87 0.25 552 87600
C42/T4 3.99 0.25 552 87600 C48/T4 3.81 0.25 552 87600
C42/T5 3.73 0.25 552 87600 C48/T5 3.84 0.25 552 87600
C42/T6 3.68 0.25 552 87600 C48/T6 3.62 0.25 552 87600
C43/T1 4.81 0.25 552 87600 C49/T1 4.88 0.25 552 87600
ABBREVATION:

10.12.2018
459
0
0.1
0.2
0.3
10.12.2018
0
0.2
0.3
0.1
C41/T1
0
20000
40000
60000
80000
100000
C41/T1
0
20000
40000
60000
80000
100000
CLIENT
P.O.NO.
C41/T1 C41/T5 C41/T5

PROJECT
C41/T1
C41/T5 C42/T3 C42/T3
C41/T5
C42/T3 C43/T1 C43/T1
C42/T3
DOCUMENT NO.:
C43/T1 C43/T5 C43/T1 C43/T5

C43/T5 C44/T3 C43/T5 C44/T3

C44/T3 C45/T1 C44/T3 C45/T1
C45/T1 C45/T5 C45/T1 C45/T5
C45/T5 C46/T3 C45/T5 C46/T3
C46/T3 C47/T1 C46/T3 C47/T1
C47/T1 C47/T5 C47/T1 C47/T5
C47/T5 C48/T3 C47/T5 C48/T3
Registration No.:
C48/T3 C48/T3
C49/T1 C49/T1
C49/T1 C49/T1
C49/T5 C49/T5
460
C49/T5 C49/T5
C50/T3 C50/T3
C50/T3 C50/T3
C51/T1
TUBE NO
C51/T1
TUBE NO
C51/T1 C51/T1
TUBE NO
TUBE NO
TUBE NO VS RUL
TUBE NO VS RUL
C51/T5 C51/T5
C51/T5 C51/T5
C52/T3 C52/T3
C52/T3 C52/T3

C53/T1 C53/T1
C53/T1 C53/T1
C53/T5 C53/T5
C53/T5 C53/T5
C54/T3
NTPC - RAMAGUNDAM
40002106710531033 DATED: 22.09.2018
C54/T3 C54/T3 C54/T3

C55/T1 C55/T1 C55/T1
C55/T1
C55/T5 C55/T5 C55/T5

C55/T5
C56/T3 C56/T3
C56/T3 C56/T3
C57/T1 C57/T1
C57/T1 C57/T1
C57/T5 C57/T5
C57/T5 C57/T5
C58/T3 C58/T3
C58/T3 C58/T3
C59/T1 C59/T1
27.11.2018 to
C59/T1 C59/T1
C59/T5 C59/T5
C59/T5 C59/T5
P.O.NO. 40002106710531033 DATED: 22.09.2018

C49/T2 3.87 0.25 552 87600 C55/T2 NA NA 552 87600
C49/T3 3.92 0.25 552 87600 C55/T3 3.93 0.25 552 87600
C49/T4 3.81 0.25 552 87600 C55/T4 3.96 0.25 552 87600
C49/T5 3.75 0.25 552 87600 C55/T5 3.96 0.25 552 87600
C49/T6 3.63 0.25 552 87600 C55/T6 3.87 0.25 552 87600
C50/T1 NA NA 552 87600 C56/T1 NA NA 552 87600
C50/T2 NA NA 552 87600 C56/T2 NA NA 552 87600
C50/T3 3.94 0.25 552 87600 C56/T3 3.99 0.25 552 87600
C50/T4 3.75 0.25 552 87600 C56/T4 3.96 0.25 552 87600
C50/T5 3.71 0.25 552 87600 C56/T5 3.84 0.25 552 87600
C50/T6 3.81 0.25 552 87600 C56/T6 3.87 0.25 552 87600
C51/T1 NA NA 552 87600 C57/T1 NA NA 552 87600
C51/T2 NA NA 552 87600 C57/T2 NA NA 552 87600
C51/T3 3.88 0.25 552 87600 C57/T3 3.86 0.25 552 87600
C51/T4 3.75 0.25 552 87600 C57/T4 3.96 0.25 552 87600
C51/T5 3.85 0.25 552 87600 C57/T5 3.87 0.25 552 87600
C51/T6 3.81 0.25 552 87600 C57/T6 3.92 0.25 552 87600
C52/T1 NA NA 552 87600 C58/T1 NA NA 552 87600
C52/T2 NA NA 552 87600 C58/T2 NA NA 552 87600
C52/T3 3.96 0.25 552 87600 C58/T3 3.98 0.25 552 87600
C52/T4 3.87 0.25 552 87600 C58/T4 3.92 0.25 552 87600
C52/T5 3.86 0.25 552 87600 C58/T5 3.81 0.25 552 87600
C52/T6 3.85 0.25 552 87600 C58/T6 3.75 0.25 552 87600
C53/T1 NA NA 552 87600 C59/T1 NA NA 552 87600
C53/T2 NA NA 552 87600 C59/T2 NA NA 552 87600
C53/T3 3.9 0.25 552 87600 C59/T3 3.81 0.25 552 87600
C53/T4 3.75 0.25 552 87600 C59/T4 3.87 0.25 552 87600
C53/T5 3.87 0.25 552 87600 C59/T5 3.94 0.25 552 87600
C53/T6 3.56 0.25 552 87600 C59/T6 3.87 0.25 552 87600
C54/T1 NA NA 552 87600
C54/T2 NA NA 552 87600
C54/T3 3.96 0.25 552 87600
C54/T4 3.93 0.25 552 87600
C54/T5 3.81 0.25 552 87600
C54/T6 3.82 0.25 552 87600
C55/T1 NA NA 552 87600
ABBREVATION:

10.12.2018
461
P.O.NO. 40002106710531033 DATED: 22.09.2018

10.12.2018
462
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: FINAL SUPER HEATER INLET
LOCATION: FURNACE ELEVATION: 1M ABOVE TUBE BEND

C1/T1 8.18 <0.25 559 109500 C37/T1 7.6 0.26 560 95265
C2/T1 8.27 <0.25 559 109500 C38/T1 8.33 0.34 572 71905
C3/T1 7.99 <0.25 559 109500 C39/T1 7.89 0.25 559 98550
C4/T1 8.07 <0.25 559 109500 C40/T1 8.26 0.32 570 75555
C5/T1 8.19 <0.25 559 109500 C41/T1 8.2 0.43 583 50370
C6/T1 7.94 <0.25 559 109500 C42/T1 7.99 0.25 559 98550
C7/T1 7.94 <0.25 559 109500 C43/T1 8.12 0.3 567 82125
C8/T1 7.95 <0.25 559 109500 C44/T1 7.42 0.25 559 98550
C9/T1 8.07 <0.25 559 109500 C45/T1 7.58 0.32 570 75555
C10/T1 8.01 <0.25 559 109500 C46/T1 7.92 0.32 570 75555
C11/T1 7.12 <0.25 559 109500 C47/T1 8.16 0.32 570 75555
C12/T1 8.29 <0.25 559 109500 C48/T1 7.66 0.25 559 98550
C13/T1 7.96 <0.25 559 109500 C49/T1 8.43 0.31 568 78840
C14/T1 7.97 <0.25 559 109500 C50/T1 8.09 0.25 559 98550
C15/T1 8.29 <0.25 559 109500 C51/T1 7.72 0.26 560 95265
C16/T1 8.22 <0.25 559 109500 C52/T1 7.74 0.31 568 78840
C17/T1 7.73 <0.25 559 109500 C53/T1 7.77 0.25 559 98550
C18/T1 8.29 <0.25 559 109500 C54/T1 8.41 0.28 564 88695
C19/T1 8.19 <0.25 559 109500 C55/T1 8.2 0.25 559 98550
C20/T1 8.08 <0.25 559 109500 C56/T1 8.36 0.42 582 54750
C21/T1 8.13 0.25 559 98550 C57/T1 8.11 0.26 560 95265
C22/T1 8.25 0.25 559 109500 C58/T1 7.96 0.26 560 95265
C23/T1 7.85 0.25 559 98550 C59/T1 8.26 0.26 560 95265
C24/T1 7.77 0.25 559 98550 C60/T1 7.31 0.32 570 75555
C25/T1 8.04 0.25 559 98550 C61/T1 7.68 0.31 568 78840
C26/T1 8.63 0.31 568 78840 C62/T1 8.23 0.42 582 54750
C27/T1 8.12 0.25 559 98550 C63/T1 8.09 0.3 567 82125
C28/T1 8.82 0.31 568 78840 C64/T1 8.26 0.27 562 91980
C29/T1 8.18 0.25 559 98550 C65/T1 8.14 0.3 567 82125
C30/T1 7.9 0.3 567 82125 C66/T1 8.45 0.4 579 60225
C31/T1 8.24 0.26 560 95265 C67/T1 8.28 0.48 588 45990
C32/T1 8.13 0.25 559 109500 C68/T1 7.99 0.32 570 75555
C33/T1 8.3 0.33 571 73730 C69/T1 8.12 0.3 567 82125
C34/T1 7.8 0.31 568 78840 C70/T1 7.92 0.25 559 98550
C35/T1 8.1 0.3 567 82125 C71/T1 8.3 0.26 560 95265
C36/T1 8.18 0.25 559 98550 C72/T1 8.16 0.3 567 82125
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P.O.NO. 40002106710531033 DATED: 22.09.2018

C73/T1 8.14 0.35 574 70080 C109/T1 8.13 <0.25 559 109500
C74/T1 8.12 0.3 567 82125 C110/T1 7.74 <0.25 559 109500
C75/T1 8.39 0.35 574 70080 C111/T1 8.14 <0.25 559 109500
C76/T1 8.28 0.3 567 82125 C112/T1 8.45 <0.25 559 109500
C77/T1 7.79 0.31 568 78840 C113/T1 8.28 <0.25 559 109500
C78/T1 7.36 0.31 568 78840 C114/T1 7.99 <0.25 559 109500
C79/T1 8.34 0.3 567 82125 C115/T1 8.12 <0.25 559 109500
C80/T1 8.36 0.26 560 95265 C116/T1 7.92 <0.25 559 109500
C81/T1 8.24 0.25 559 98550 C117/T1 8.3 <0.25 559 109500
C82/T1 7.78 0.35 574 70080 C118/T1 8.16 <0.25 559 109500
C83/T1 8.93 0.33 571 73730 C119/T1 8.2 <0.25 559 109500
C84/T1 8.26 0.32 570 75555
C85/T1 7.94 0.33 571 73730
C86/T1 7.87 0.3 567 82125
C87/T1 8.2 0.27 562 91980
C88/T1 7.87 0.26 560 95265
C89/T1 8.14 0.28 564 88695
C90/T1 7.99 0.26 560 95265
C91/T1 7.78 0.34 572 71905
C92/T1 8.2 0.28 564 88695
C93/T1 7.69 0.34 572 71905
C94/T1 7.72 0.26 560 95265
C95/T1 7.74 0.29 565 85410
C96/T1 8.19 0.25 559 98550
C97/T1 8.08 0.27 562 91980
C98/T1 8.13 0.32 570 75555
C99/T1 8.25 0.48 588 45990
C100/T1 7.85 0.32 570 75555
C101/T1 7.77 0.36 575 67890
C102/T1 8.04 0.3 567 82125
C103/T1 8.63 0.31 568 78840
C104/T1 8.12 0.4 579 60225
C105/T1 8.82 0.25 559 98550
C106/T1 8.18 0.3 567 82125
C107/T1 7.9 0.27 562 91980
C108/T1 8.24 <0.25 559 109500
ABBREVATION:

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P.O.NO. 40002106710531033 DATED: 22.09.2018

0.4
OXIDE SCALE
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO

0.6
OXIDE SCALE
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO

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P.O.NO. 40002106710531033 DATED: 22.09.2018

0.6
0.5
OXIDE SCALE
0.4
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO

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P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS
COMPONENT: FINAL SUPER HEATER INLET

C1/T1 7.37 <0.25 559 109500 C37/T1 7.43 0.29 565 85410
C2/T1 7 <0.25 559 109500 C38/T1 7.37 0.28 564 88695
C3/T1 7.34 <0.25 559 109500 C39/T1 7.42 0.25 559 98550
C4/T1 7.37 <0.25 559 109500 C40/T1 7.42 0.26 560 95265
C5/T1 7.36 <0.25 559 109500 C41/T1 7.13 0.26 560 95265
C6/T1 7.49 <0.25 559 109500 C42/T1 7.43 0.26 560 95265
C7/T1 7.25 <0.25 559 109500 C43/T1 7.12 0.28 564 88695
C8/T1 7.36 <0.25 559 109500 C44/T1 7.43 0.25 559 98550
C9/T1 7.37 <0.25 559 109500 C45/T1 7.45 0.26 560 95265
C10/T1 7.43 <0.25 559 109500 C46/T1 7.38 0.26 560 95265
C11/T1 7.31 <0.25 559 109500 C47/T1 7.43 0.28 564 88695
C12/T1 7.42 <0.25 559 109500 C48/T1 7.29 0.25 559 98550
C13/T1 7.18 <0.25 559 109500 C49/T1 7.36 0.26 560 95265
C14/T1 7.35 <0.25 559 109500 C50/T1 7.37 0.26 560 95265
C15/T1 7.18 <0.25 559 109500 C51/T1 7.18 0.29 565 85410
C16/T1 7.29 <0.25 559 109500 C52/T1 7.37 0.28 564 88695
C17/T1 7.1 <0.25 559 109500 C53/T1 7.43 0.25 559 98550
C18/T1 7.37 0.25 559 98550 C54/T1 7.35 0.26 560 95265
C19/T1 7.06 0.29 565 85410 C55/T1 7.24 0.26 560 95265
C20/T1 7.24 0.25 559 98550 C56/T1 7.23 <0.25 559 109500
C21/T1 7.23 0.28 564 88695 C57/T1 7.24 <0.25 559 109500
C22/T1 7.36 0.25 559 98550 C58/T1 7.18 <0.25 559 109500
C23/T1 7.39 0.26 560 95265 C59/T1 7.37 <0.25 559 109500
C24/T1 7.24 0.26 560 95265 C60/T1 7.24 <0.25 559 109500
C25/T1 7.37 0.26 560 95265 C61/T1 7.24 <0.25 559 109500
C26/T1 7.36 0.29 565 85410 C62/T1 7.35 <0.25 559 109500
C27/T1 7.05 0.28 564 88695 C63/T1 7.29 <0.25 559 109500
C28/T1 7.18 0.25 559 98550 C64/T1 7.37 0.29 565 85410
C29/T1 7.37 0.26 560 95265 C65/T1 7.24 0.28 564 88695
C30/T1 7.37 0.33 571 73730 C66/T1 7.44 0.25 559 98550
C31/T1 7.34 0.31 568 78840 C67/T1 7.37 0.28 564 88695
C32/T1 7.31 0.3 567 82125 C68/T1 7.29 0.25 559 98550
C33/T1 7.37 0.3 567 82125 C69/T1 7.36 <0.25 559 109500
C34/T1 7.38 0.26 560 95265 C70/T1 7.31 <0.25 559 109500
C35/T1 7.33 0.26 560 95265 C71/T1 7.24 <0.25 559 109500

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P.O.NO. 40002106710531033 DATED: 22.09.2018

C73/T1 7.43 <0.25 559 109500 C108/T1 7.37 <0.25 559 109500
C74/T1 7.29 <0.25 559 109500 C109/T1 7.43 <0.25 559 109500
C75/T1 7.4 0.27 562 91980 C110/T1 7.49 <0.25 559 109500
C76/T1 7.23 0.27 562 91980 C111/T1 7.31 <0.25 559 109500
C77/T1 7.06 <0.25 559 109500 C112/T1 7.43 <0.25 559 109500
C78/T1 7.37 <0.25 559 109500 C113/T1 7.43 <0.25 559 109500
C79/T1 7.42 <0.25 559 109500 C114/T1 7.37 <0.25 559 109500
C80/T1 7.42 <0.25 559 109500 C115/T1 7.31 <0.25 559 109500
C81/T1 7.37 <0.25 559 109500 C116/T1 7.36 <0.25 559 109500
C82/T1 7.18 <0.25 559 109500 C117/T1 7.38 <0.25 559 109500
C83/T1 7.18 <0.25 559 109500 C118/T1 7.53 <0.25 559 109500
C84/T1 7.42 <0.25 559 109500 C119/T1 7.52 <0.25 559 109500
C85/T1 7.39 <0.25 559 109500
C86/T1 7.37 <0.25 559 109500
C87/T1 7.15 <0.25 559 109500
C88/T1 7.31 <0.25 559 109500
C89/T1 7.43 <0.25 559 109500
C90/T1 7.46 <0.25 559 109500
C91/T1 7.39 <0.25 559 109500
C92/T1 7.42 <0.25 559 109500
C93/T1 7.43 <0.25 559 109500
C94/T1 7.26 <0.25 559 109500
C95/T1 7.48 <0.25 559 109500
C96/T1 7.31 <0.25 559 109500
C97/T1 7.43 <0.25 559 109500
C98/T1 7.31 <0.25 559 109500
C99/T1 7.43 <0.25 559 109500
C100/T1 7.42 <0.25 559 109500
C101/T1 7.48 <0.25 559 109500
C102/T1 7.44 <0.25 559 109500
C103/T1 7.37 <0.25 559 109500
C104/T1 7.24 <0.25 559 109500
C105/T1 7.35 <0.25 559 109500
C106/T1 7.86 <0.25 559 109500
C107/T1 7.37 <0.25 559 109500
ABBREVATION:

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P.O.NO. 40002106710531033 DATED: 22.09.2018

0.4
OXIDE SCALE
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
TUBE NO

0.3
OXIDE SCALE
0.28
0.26
0.24
0.22
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
TUBE NO

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469
P.O.NO. 40002106710531033 DATED: 22.09.2018

0.3
0.25
OXIDE SCALE
0.2
0.15
0.1
0.05
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO

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P.O.NO. 40002106710531033 DATED: 22.09.2018
Measured Measured
Corresponding Corresponding
Oxide scale Oxide scale
Tube Remaining Remaining
S. No Component Location Coil No. Thickness Thickness Remarks
No. Useful Life Useful Life
(mm) - (mm) -
hours (RUL) hours (RUL)
Minimum Maximum
CONCLUSION
471
P.O.NO. 40002106710531033 DATED: 22.09.2018
PLATEN SUPER
FINAL NEAR STUB
1 M ABOVE
81 HEATER
SUPERHEATER JOINT(PENT
TUBE BEND C1-C29
C1-C119 T1-T7
T1 <0.25 109500 0.63
0.60 28744
32814
OUTLET HOUSE)
FURNACE
PLATEN SUPER 0.5M ABOVE
2 HEATER ROOF(PENT C1-C29 T1-T7 <0.25 109500 0.42 54750
OUTLET HOUSE)
NEAR STUB
REHEATER
3 JOINT(PENT C1-C89 T1-T4 <0.25 109500 0.94 2080
OUTLET
HOUSE)
1 M ABOVE
REHEATER
4 ROOF(PENT C1-C89 T1-T2 <0.25 109500 0.43 50370
OUTLET
HOUSE)
1 M ABOVE
REHEATER
5 TUBE BEND C1-C89 T1 <0.25 109500
OUTLET
FURNACE
FINAL NEAR STUB
6 SUPERHEATER JOINT(PENT C1-C119 T1-T2 <0.25 109500 0.59 33379
OUTLET HOUSE)
FINAL 1 M ABOVE
7 SUPERHEATER TUBE BEND C1-C119 T1 <0.25 109500 0.60 32814
OUTLET FURNACE
472
P.O.NO. 40002106710531033 DATED: 22.09.2018
1M ABOVE
REHEATER
9 ROOF(PENT C1-C89 T1-T6 <0.25 87600
INLET
HOUSE)
FINAL 1 M ABOVE
10 SUPERHEATER TUBE BEND C1-C119 T1 <0.25 109500 0.48 45990
INLET FURNACE
FINAL 1M ABOVE
11 SUPERHEATER ROOF(PENT C1-C119 T1 <0.25 109500 0.30 82125
INLET HOUSE)
473
P.O.NO. 40002106710531033 DATED: 22.09.2018
IN-SITU OXIDE SCALE THICKNESS MEASUREMENT
CONCLUSION & RECOMMENDATIONS
Summary
Based on the available data obtained from site measurements, these data have been analysed
and the following recommendations are offered based on the steam side (internal) oxide scale
measurements. TTPS UNIT-2, 210 MW.
It has been decided to carry out internal (steam side) oxide Final Super Heater Inlet, Final
super Heater Outlet, Platen Super Heater Outlet, Re heater inlet & Re heater outlet at various
location for assessing the current condition of the internal Oxide Scale growth. Based on the
data’s and test results analysed, the Results and recommendations are given.
1.0 PLATEN SUPER HEATER OUTLET

In PLATEN SUPER HEATER OUTLET (BEND AT PENT HOUSE LOC 1) Coils,
oxide scale measurement has been made on (T1- T7) in 29 coils (C1-C29). The oxide scale
values show a value maximum of 0.63 and minimum less than 0.25 and their corresponding
life in hours are 28744 HRS and 109500 HRS. So, the coil have minimum life of 3.2 years.
Coil no-5 Tube no-1 shows the higher oxide scale value of 0.63with life less than 3.5
years, based on the growth of the oxide scale. We already informed to the concern
person to change the tube.
. Except that tubes the condition of all other coils is found to be satisfactory based on internal
oxide scale growth.
1.1 PLATEN SUPER HEATER OUTLET

In PLATEN SUPER HEATER OUTLET (1 M ABOVE ROOF AT PENT HOUSE)
Coils, oxide scale measurement has been made on (T1- T7) in 29 coils (C1-C29). The oxide
scale values show a value maximum of 0.42 and minimum less than 0.25 and their
corresponding life in hours are 54750 HRS and 109500 HRS. So, the coil have minimum life

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P.O.NO. 40002106710531033 DATED: 22.09.2018
of 3.2 years. The condition of the coils is found to be satisfactory based on internal oxide
scale growth.
2.0 REHEATER OUTLET

In REHEATER OUTLET (NEAR STUB AT PENT HOUSE) Coils, oxide
scale measurement has made on (T1-T4) in 89 coils(C1-C89).The Oxide scale values show a
value maximum of 0.94 & 0.90 and minimum of less than 0.25 and their corresponding life in
hours are 2080 HRS and minimum of 109800 HRS. So the coil have minimum life of less
than a year.
Coil no-33 Tube no-2 shows the higher oxide scale value of 0.94with life less than 1 year,
based on the growth of the oxide scale. We already informed to the concern person to
change the tube.
2.1 REHEATER OUTLET
In REHEATER OUTLET (1 M ABOVE ROOF AT PENT HOUSE) Coils,
oxide scale measurement has made on (T1-T4) in 89 coils(C1-C89).The Oxide scale values
show a value maximum of 0.43 and minimum of less than 0.25 and their corresponding life in
hours are 50370 HRS and minimum of 109800 HRS. So the coil have minimum life of 5.75
years. The condition of the coils is found to be satisfactory based on internal oxide scale
growth.
2.2 REHEATER OUTLET

In REHEATER OUTLET (1 M ABOVE TUBE BEND AT FURNACE) Coils,
oxide scale measurement has made on (T1-T12) in 89 coils(C1-C89).The Oxide scale values
show a value maximum of less than 0.25 and their corresponding life in hours of 109800
HRS. so the coil have minimum life of 12.5years. The condition of the coils is found to be
satisfactory based on internal oxide scale growth.
2.2 REHEATER INLET

In REHEATER INLET (1 M ABOVE ROOF AT PENT HOUSE) Coils, oxide
scale measurement has made on (T1-T6) in 89 coils(C1-C89).The Oxide scale values show a
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P.O.NO. 40002106710531033 DATED: 22.09.2018
value maximum of less than 0.25 and their corresponding life in hours of 87600 HRS. so the
coil have minimum life of 10years. The condition of the coils is found to be satisfactory
based on internal oxide scale growth.
3.0 FINAL SUPER HEATER OUTLET

In FINAL SUPER HEATER OUTLET (NEAR STUB AT PENT HOUSE)
Coils, oxide scale measurement has been made on (T1- T2) in 119 coils (C1-C119). The
oxide scale values show a value maximum of 0.59 and minimum less than 0.25 and their
of 3.8 years. Coil no-105 Tube no-2 shows the higher oxide scale value of 0.59with life
less than 4 years, based on the growth of the oxide scale. We already informed to the
concern person to change the tube. The condition of the coils is found to be satisfactory
based on internal oxide scale growth.

In FINAL SUPER HEATER OUTLET (0.5 M ABOVE TUBE BEND
FURNACE) Coils, oxide scale measurement has been made on (T1- T6) in 119 coils
(C1-C119). The oxide scale values show a value maximum of 0.60 and minimum less than
0.25 and their corresponding life in hours are 32814 HRS and 109500 HRS. So, the coil have
minimum life of 3.7 years. Coil no-105 Tube no-1 shows the higher oxide scale value of
0.60with life less than 4 years, based on the growth of the oxide scale. We already
informed to the concern person to change the tube. The condition of the coils is found to
be satisfactory based on internal oxide scale growth.

In FINAL SUPER HEATER OUTLET (TUBE BEND FURNACE) Coils,
oxide scale measurement has been made on (T1- T6) in 119 coils (C1-C119). The oxide scale
values show a value maximum of 0.60 and minimum less than 0.25 and their corresponding
life in hours are 32814 HRS and 109500 HRS. So, the coil have minimum life of 3.7 years.
10.12.2018
476
P.O.NO. 40002106710531033 DATED: 22.09.2018
Coil no-101 Tube no-1 shows the higher oxide scale value of 0.60with life less than 4
years, based on the growth of the oxide scale. We already informed to the concern
person to change the tube. The condition of the coils is found to be satisfactory based on
internal oxide scale growth.
3.3 FINAL SUPER HEATER INLET

In FINAL SUPER HEATER INLET (1 M ABOVE BEND FURNACE)
scale growth.
3.4 FINAL SUPER HEATER INLET

In FINAL SUPER HEATER INLET (1 M ABOVE BEND FURNACE)
scale growth.

10.12.2018
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P.O.NO. 40002106710531033 DATED: 22.09.2018
VIDEOSCOPE
INSPECTION REPORT
ANNEXURE - IX

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478
P.O.NO. 40002106710531033 DATED: 22.09.2018
TANGEDCO-TTPS UNIT-2,210 MW
Report No: 01 Date of Inspection: 04-03-2017 TO 06-03-2017
Client : UTILITY POWER TECH Technician: GULSHER
Equipment Used Make : GE Model : XLVU
Serial No: Probe details :

Reference Standard: ASME Sec V Article 9.
Job Details
Signature
Name Designation
NDT Technician NDT

Prepared By Mr. GULSHER
Level-II(VT)
Checked By Mr. PRADHAP
Approved&
Mr. Prashanth Varshney Project Manager
Witnessed by

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479
P.O.NO. 40002106710531033 DATED: 22.09.2018
Index:
Sr.NO DESCRIPTION OBSERVATION
1 LTSH INLET HEADER CLEAN

FOREIGN OBJECT
2 WATER WALL RING HEADER REAR
OBSERVED
FOREIGN OBJECT
3 WATER WALL RING HEADER FRONT
OBSERVED
4 PLATEN SUPER HEATER OUTLET HEADER CLEAN
5 REHEATER INLET HEADER CLEAN
6 REHEATER OUTLET HEADER CLEAN

CLEAN
7 FINAL SUPER HEATER OUTLET HEADER
CLEAN
8 LTSH OUTLET HEADER
CLEAN
9 ECO INTERMEDIATE HEADER-2B
10 ECO INTERMEDIATE HEADER-2A CLEAN
ECO INTERMEDIATE HEADER-2C CLEAN

11
WATER WALL PLATEN INLET NO-4 CLEAN
12
ECONOMICER INLET HEADER CLEAN
13
SUPER HEATER NO-8 CLEAN
14
WATER WALL PLATEN INLET NO-3 CLEAN
15

10.12.2018
480
P.O.NO. 40002106710531033 DATED: 22.09.2018
Client : TANGEDCO-TTPS Date of Inspection: 04.03.2017
Job Detail: LTSH INLET HEADER Location: TUTICORIN
LTSH INLET HEADER
REMARK: Clean

10.12.2018
481
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: WATER WALL RING HEADER REAR Location: TUTICORIN
WATER WALL RING HEADER REAR
REMARK: FOREIGN OBJECT OBSERVED

10.12.2018
482
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: WATER WALL RING HEADER FRONT Location: TUTICORIN
WATER WALL RING HEADER FRONT
REMARK: FOREIGN OBJECT OBSERVED

10.12.2018
483
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: PLATEN SUPER HEATER OUTLET HEADER Location: TUTICORIN
PLATEN SUPER HEATER OUTLET HEADER
REMARK: Clean

10.12.2018
484
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: REHEATER INLET HEADER Location: TUTICORIN
REHEATER INLET HEADER
REMARK: Clean

10.12.2018
485
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: REHEATER OUTLET HEADER Location: TUTICORIN
REHEATER OUTLET HEADER
REMARK: Clean

10.12.2018
486
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: FINAL SUPER HEATER OUTLET HEADER Location: TUTICORIN
FINAL SUPER HEATER OUTLET HEADER
REMARK: Clean

10.12.2018
487
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: LTSH OUTLET HEADER Location: TUTICORIN
LTSH OUTLET HEADER
REMARK: Clean

10.12.2018
488
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: ECO INTERMEDIATE HEADER-2B Location: TUTICORIN
ECO INTERMEDIATE HEADER-2B
REMARK: Clean

10.12.2018
489
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: ECO INTERMEDIATE HEADER-2A Location: TUTICORIN
ECO INTERMEDIATE HEADER-2A
REMARK: Clean

10.12.2018
490
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: ECO INTERMEDIATE HEADER-2C Location: TUTICORIN
ECO INTERMEDIATE HEADER-2C
REMARK: Clean

10.12.2018
491
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: WATER WALL PLATEN INLET NO-4 Location: TUTICORIN
WATER WALL PLATEN INLET NO-4
REMARK: Clean

10.12.2018
492
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: ECONOMICER INLET HEADER Location: TUTICORIN
ECONOMICER INLET HEADER
REMARK: Clean

10.12.2018
493
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: SUPER HEATER NO-8 Location: TUTICORIN
SUPER HEATER NO-8
REMARK: Clean

10.12.2018
494
P.O.NO. 40002106710531033 DATED: 22.09.2018
Job Detail: WATER WALL PLATEN INLET NO-3 Location: TUTICORIN
WATER WALL PLATEN INLET NO-3
REMARK: Clean

10.12.2018
495

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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION

PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW

FINAL REPORT (DRAFT)

REMAINING LIFE ASSESSMENT (RLA)

STAGE 3, UNIT# 7 BOILER, 500 MW

(BOILER REGISTRATION NUMBER: T-4607)

OVER ALL NDT REPORT

SI.NO AREA OF ACTIVITY DESCRIPTION / STATUS RESULT / REMARKS

Dye Penetrant Testing on stub & CS

Major Erosion Observed near Soot

Outside Diameter (OD), Ultrasonic

Dye Penetrant Testing on stub weld

Minor Erosion Observed on Bank

Outside Diameter (OD),

Hardness measurement has been

Minor Misalignment at furnace

Hardness measurement has been

Ultrasonic Testing carried out all

Minor Misalignment at furnace

Hardness measurement has been

Ultrasonic Testing carried out all

Minor Erosion Observed on Screen

Minor Misalignment at furnace

Hardness measurement has been

Minor Misalignment at furnace

Ultrasonic Testing carried out all

Minor Erosion observed at pent

VISUAL INSPECTION REPORT

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

VISUAL INSPECTION REPORT

Observations are given below.

Minor corrosion found inside the drum and on feed Acceptable

Major Erosion Observed near Soot blower area

Minor Misalignment at furnace area.

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

Minor Erosion Observed on Screen Tubes

Protective Shields are found damaged at Hanger To be repair are

09 Steam Cooled Wall No abnormality observed Acceptable

Minor Misalignment at furnace area. To be repair are

Minor Erosion observed at pent house, and also

Economiser Inlet Header surface found minor erosion, Supports are

Economiser Outlet Header surface found minor erosion, Supports are

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

Minor corrosion found on header external

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

Minor corrosion found on header external

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

42 Connecting Links No abnormality observed. Acceptable

No abnormality observed. All supports are found Acceptable

45 Boiler valves Boiler valves are found ok Acceptable

Visual Inspection carried out boiler valve External

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

STEAM DRUM EXTERNAL STEAM DRUM

STEAM DRUM INTERNAL STEAM DRUM INTERNAL

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

WATER WALL REAR SIDE WATER WALL RHS SIDE (PHOTO-6)

WATER WALL LHS SIDE WATER WALL FRONT SIDE

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

EXTENDED SCW(PHOTO-9) EXTENDED SCW

RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to

ECONOMIZER TOP LHS MANUAL ECONOMIZER TOP RHS MANUAL