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1.

The key to preventing accidents in a welding shop is caution and common sense
2. The person who is ultimately responsible for the welders safety is everyone
3. The three classifications of burns are first degree burns where only the skin is affected,
second degree burns where the skin is severely damaged, and third degree burns where
the nerve endings are burnt off.
4. Emergency steps that should be taken to treat burns are to place a cold cloth or cool
water on burns of the face hands or feet to cool the burned areas. Cover the burned
area with thick sterile, nonfluffy dressings. Call for an ambulance immediately; people
with even small third degree burns need to consult a doctor
5. The 3 types of light that may be present during welding are Ultraviolet, infrared and
visible
6. The type of light most likely to cause burns is ultraviolet, because you can not detect it
when it is burning you.
7. In order to reduce the danger of reflected light on the job site, one must paint the welding
area black
8. The name of the eye burn that can occur in a fraction of a second is a flash burn
9. 2 ways that ultraviolet light burns the eyes are on the retina, which doesnt hurt but
reduces eyesight and on the whites, which is very painful and can be infected easily.
10. It is important to seek medical treatment for eye burns because you can not tell whether
there is something in your eye or if it is burnt.
11. The best choice of fabric to wear in a welding shop is wool.
12. The ideal work shirt, pants, boots and caps that should be worn in a welding shop are a
long sleeve shirt that buttons up to the neck and tucks into the pants with no pockets,
long pants that cover the tops of your boots, boots with high tops, steel toes and smooth
tops. Caps should be thick
13. It is unsafe to carry butane lighters or matches in your pockets while welding because
they can explode when exposed to too much heat
14. Special protective items to provide extra protection for a welders hands, arms, body,
waist, legs and feet are leather, gauntlet type gloves with insulation. Leather jackets are
best for protection of the body. Using an apron helps protect the lap
15. Eye protection must be worn at all times in a welding shop because uv burns can
happen without being detected
16. The types of ear injuries that can occur during welding are pain and loss of hearing
17. The types of protection for ears during welding are earmuffs and earplugs
18. The types of information that should be covered in a respirator training program are
proper use of respirators, schedules for cleaning, disinfecting, storing, inspecting,
repairing, discarding and performing other aspects of maintenance of the respiratory
protection equipment, selection of the proper respirators for use in the workplace.
Procedures for testing the proper fitting respirators. Proper use of respirators and regular
evaluation of the effectiveness of the program
19. 2 types of respirators are air purifying respirators which remove specific contaminants
from air and atmosphere supplying respirators that supply air from an external source,
like an 02 can
20. Materials that give off dangerous fumes during welding are paints, coating or plating on
metals
21. Metal that has been used must be cleaned prior to welding so they don’t release the
chemicals onto them when welded
22. Natural ventilation must be used when you have an area with 10000 cubic feet and a
ceiling 16 feet high
23. 2 advantages of recycling scrap metal are that its good for the environment and it helps
generate revenue at your shop
24. Forced ventilation must be used when your shop is small
25. The person who is provided with the safety data sheets is anyone using the product or
anyone working in the area where the products are in use
26. An acceptable storage area for a cylinder of fuel gas must be 20 feet away from another,
with at least a 30 minute burn rate
27. High pressure gas cylinders must be stored vertically
28. If a leaking cylinder cannot stop leaking, you must move it outside and leave a sign
saying to have caution
29. It is important for acetylene cylinders to not be stored horizontally because if it is placed
back vertically it will leak
30. Hot work is work that might cause fire. You need a permit from the fire marshall to do hot
work
31. Highly combustible materials must 35 feet away from any welding
32. A fire watch is needed when there is danger of combustion in the area
33. 4 types of fire extinguishers are A, B, C and D. A is used for combustible solids, B for oil
gas and paint thinner. Type C is used for electrical fires and D for combustible metals
34. It is important to have a planned maintenance program for tools and equipment because
35. It is important to keep a welding area clean because you could trip on a lot of the stuff in
a shop
36. When you have to leave a piece of hot metal unattended, you must write the word hot on
it before leaving
37. A mushroomed chisel of hammer must be reground because it may result in chips of
metal flying off if you don’t
38. Most electric shock in the welding industry is caused by wetness, welder in or on the
workpiece and confined spaces
39. The factors necessary for a confined space hazard are metal enclosure, wetness,
restricted entry, heavier than air gas and the welder being in or on the workpiece
40. If too much power is being carried by a cable, it can overheat
41. Equipment must be turned off and unplugged before working on the electric terminals
because it can shock you if you don’t
42. For a power tool with a nameplate amperage of 9 and a cord length of 100 ft must have
a gauge wire size of 12
43. A GFCI is a ground-fault circuit interrupter
44. 5 safety tips for safe extension cord use are always connect the cord of a portable
electric power tool into the extension cord before the extension cord is connected to the
outlet, always unplug the extension cord from the receptacle before unplugging the cord
of the portable power tool from the extension cord, extension cords that go through dirt
and mud must be cleaned before storing, see that the extension cord is positioned so
that no one trips or stumbles over it and make a knot between the tool cord and
extension cord so they don’t get seperated.
45. 10 safety rules for the safe use of portable electric tools are to know the tool, ground the
tool, keep the area well lit, don’t expose it to water/rain, don’t start it in the presence of
propane, natural gas, gasoline, paint thinner, acetylene or other flammable vapors, don’t
force a tool to cut faster, use the right tool for the job, wear eye protection, wear a mask
if the tool produces dust, and disconnect it from power if it isn’t in use.
46. It is important not to weld when everything is wet because the water can conduct
electricity
47. 2 types of grinders used by welders are ones for ferrous metal and ones for non-ferrous
metals
48. The tool rest should be adjusted 1/16th of an inch to the stone.
49. Metal cutting machines used in the welding shop are the shear and the power punch
50. A person should safely lift a heavy object using their legs to hold it rather than their back.
51. The things that should be inspected on a ladder are loose or damaged steps, rungs,
rails, braces, and safety feet
52. 5 ladder use safety rules are to follow all recommended practices for safe use and
storage, do not exceed the manufacturers recommended maximum weight limit for the
ladder, before setting up a laffer, make certain it will be erected on a level, solid surface,
never use a ladder in a wet or muddy area where water or mud will be tracked up the
ladders steps or rungs. Only climb or descend laters with clean dry shoes. Tie the ladder
securely in place

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