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UMES THAMKE CONSULTING ENGINEER

JOB PM MALL
ARCH
SUB SUMMARY OF COST
DATE 10.01.2019

SUMMARY

S NO. DESCRIPTION
COST (Rs.)
1 CHILLER -

2 PUMPS -

3 COOLING TOWERS -

4 VIBRATION ISOLATORS -

5 AIR HANDLING UNITS -

6 FAN COIL UNIT -

7 TREATED FRESH AIR UNIT -

8 VENTILATION & EXHAUST FANS -

9 CONDENSER WATER PIPING -

10 DRAIN PIPING -

11 CHILLED WATER PIPING W/O ALU. CLADDING -

12 SHEET METAL DUCTING -


GRILLES / DIFFUSERS
13 -
ALUMINIUM

14 ELECTRICAL EQUIPMENT -

15 IBMS -

16 Transpotation

GRAND TOTAL -
UMESH THAMKE CONSULTING ENGINEER

S.No. Description Qty. Unit

1 PUMPS

Centrifugal pumps (insulated), factory mounted on a common


base with electric motor, for recirculation of water for the
1.1 central airconditioning system. The pumps motor shall be
suitable for 415 +/- 10% volts, 50 cycles, 3 phase AC power
supply. Pumps shall have bronze impeller, mechanical seals &
electrical isolators (lockable ON / OFF push buttons).

All elec. and motors to be IP 55. & motor effi. IE-3


[Contractor to select pumps head, motor to suit chiller - 3 Nos
Primary
x 280 TRChilled Waterwith
& AC system PumpsThermal Storage]
1.1.1

a) Flow - 835 usgpm 3 Nos.


Head - 49.2 ft.WC
Speed - 1470 rpm
(2W+1S)

Secondary Chilled Water


Variable Speed Pumping System
Supply, installation, testing, balancing and commissioning of
1.1.2 Secondary Variable Speed Pumping system , 2 Nos. Dedicated
microprocessor based pump controller with parallel pumping
software duly downloaded, 2 Nos. adjustable frequency drives
and multiple differential pressure sensor / transmitters as
necessary and as described in the specifications. Pumps shall
have bronze impeller, mechanical seal & electrical isolators
(lockable ON / OFF push buttons).

All Electricals & Motors to be IE-3


Water flow - 950 usgpm
a) Head - 90 ft. 3 Nos.
Speed - 1470 rpm (2W+1S)

SECONDARY PUMP ELETRICAL PANLE WITH VFD DRIVE &


Pump logic controller capable of controlling 2 pumps in
parallel & expandable to control upto 6 pumps in parallel, UL
listed, capable of accepting 16 analog inputs from zone sensor
1.1.2.1 / transmitters can accept inputs from flow meter, KS sensor 1 Nos.
meter, capable of communicating with BAS by both hard
wired & serial communications and capable of
communicating with Johnsons Controls, Siemens, Sauter,
Modicon's Modbus, BACNet Class II, Allen Bradley, Profibus &
Trane Tracer. Panel to be suitable for outdoor installation (IP
55)

1.1.2.2 Parallel Pumping Software duly downloaded 1 Lot

1.1.3 Condenser Water Pumps

300 TR
Water flow -1260 usgpm
a) Head - 65 ft.WC 3 Nos.
Speed - 1470 rpm (2W+1S)
Motors to be IE-3
TOTAL FOR 1.0

COOLING TOWERS
2

FRP rectangular single cell Cooling Tower induced draft type


2.1 with Fan, Motor, Water distribution System, Make-up, Quick-
fill, Drain, FRP Deep Basin, ladder & Water-proof IP-55 ON-
OFF Push Button stations.

a) 300 TR 3 Nos.
TOTAL FOR 2.0

VIBRATION ISOLATORS
3
Vibration Isolators complete with frame / flanges, rust
3.1 resistant springs, rust resistant bolts / nuts etc. to prevent
transmission of vibration and sound etc.

For Pumps
3.1.1 Rectangular structural beam or channel concrete form for 9 Sets
floating foundations, concrete reinforcement bars, rust
resistance spring isolators on 1/4" neoprene acoustical pads
etc.
Double sphere flexible connector with G I flanges, bolts etc.
3.1.2
On Chillers
a) 200 MM DIA 6 Nos.
b) 250 MM DIA 4 Nos.
On Pumps
a) 200 MM DIA 12 Nos.
b) 250 MM DIA 6 Nos.

TOTAL FOR 3.0


S.No. Description Qty. Unit

4 AIR HANDLING UNITS

Supply,Instillation,Testing & Commissioning of CHW AHU ,


4.1 with Twin Blower & Forward curve fans & IE-3 motor with
extended drain tray. complete with unit casing, Fan section
with fan, motor and drive set, coil section with chilled water
cooling coil, duly insulated extended drain pan with factory
fitted valve assembly set of filters. The unit must have a drain
connection. The vendor is expected to provide a properly
sized P trap at drain outlet. Starter and necessary electricals.
Ceiling Suspended
A.
a) 10000 cfm/ 22.0 TR 6R (rows) ESP 25 mm 2 Nos.
9000 cfm/16.0 TR 6R (rows) ESP 25 mm
b) 2 Nos.

9000 cfm/13.0 TR 6R (rows) ESP 25 mm


b) 4 Nos.

8500cfm/18.0 TR 6R (rows) ESP 25 mm


c) 2 Nos.

8500cfm/15.0 TR 6R (rows) ESP 25 mm


d) 3 Nos.

8000 cfm/15.0 TR 6R (rows) ESP 25 mm


e) 3 Nos.

8000 cfm/14.0 TR 6R (rows) ESP 25 mm


f) 4 Nos.

8000 cfm/12.0 TR 6R (rows) ESP 40 mm


g) 2 Nos.

6000 cfm/10.0 TR 6R (rows) ESP 25 mm


h) 1 Nos.

4000 cfm/10.0 TR 6R (rows) ESP 25 mm


i) 1 Nos.

4000 cfm/6.0 TR 6R (rows) ESP 25 mm


j) 1 Nos.

TOTAL FOR 4.0

5 FAN COIL UNIT


Hi static with extended tray and controls for temp. with
valve station including strainer/Isolation valve /PIBCV
valve/PG/TG
a) 2000 cfm/5.0 TR 4R (rows) ESP 10 mm 1 Nos.
b) 1700 cfm/4.5 TR 4R (rows) ESP 10 mm 2 Nos.
b) 1300 cfm/3.5TR 4R (rows) ESP 10 mm 14 Nos.
c) 1200 cfm/3.0 TR 4R (rows) ESP 10 mm 4 Nos.
d) 800 cfm/2.0 TR 4R (rows) ESP 10 mm 30 Nos.

TOTAL FOR 5.0

6 TREATED FRESH AIR UNIT


Frame structure: Extruded profile Al. anodized with thermal break
Panels: Double skin panels 48 mm thick +- 2 puff.
Inner skin: 20G GI plain
Outer skin: 24G GI pre-coated
Skid: GI epoxy coated

Drain pan: 1.2 mm thick SS304 with 25mm Nitrile rubber


sandwiched. Provide 40 mm SS threaded drain nipple.
Dampers: Al. anodized low leakage aerofoil.
Shaft to accept motorized actuators.

Filter section: Non-Combustible Filter, Prefilter ,access


doors filters in extruded al. box type frames with gasket
arrangements around filter frames. This should include one
set of commissioning filters
Coil Section: Cu coils with hydrophilic coated al. fins, 8 Row
coil,Chilled Water coil
Fan section: Centrifugal fans with access doors on both sides,
inspection windows, limit switch to shut off fan on door
opening, with EC control
Drive: IE-3 motor
Vibration Isolators: For fans and mounting arrangements -
Rust resistant spring
Flexible connectors: Non flammable, weather and fungus
proof

a) 8500 CFM/ 39.0 Tr. 2 Nos.


b) 7700 CFM/ 35.0 Tr. 1 Nos.
c) 4500 CFM/ 20.5 Tr. 1 Nos.

TOTAL FOR 6.0

7 VENTILATION & EXHAUST FANS


A GENERAL VENTILATION
7.1 Kitchen wet Scrubber Unit complete with DIDW Fan Section

Supply, Installation, Testing and Commissioning of


Electrostatic Type Kitchen Exhaust Air Cleaner (Wet
Scrubber) complete with the following accessories,
components etc.making it a completely functional wet
scrubber suitable for Kitchen Hood Exhaust.
The component to be included are

1. Casing - Shall be made of 0.63 mm galvanized pre-


plasticized/powder coated sheet on outside and 0.63 mm GI
sheet inside with PUF foam of 36 kg/m3 density insulation in
between sheets to make 25 mm thick panels.
2. Pre Filter Section with Wire Mesh SS Filters for
Coarse Particle Removal
3. Electrostatic Precipitator Section - Electrostatic
section shall be made of 16 gauge galvanised sheet, high bake
epoxy powder coated, SS Spiked ionizers to create high
voltage DC field, aluminum collector plates which should be
alternatively charged positive and negative with large
collecting area with deep cell, to work as magnet for charged
smoke and oil particles. Average efficiency of 90-95% in single
pass as per ASHRAE/DOP test method. Electrostatic
Precipitator should be able to charge particles from 0.01
micron to 10 microns through solid state power supply.
Collector cell should be of permanent type and incorporate
slide out facility for easy removal for cleaning.Power supplies
shall be 100% solid state. 4. Fan Section
with DIDW Backward Curved Fan having following capacity @
specified SP and should be complete with suitable TEFC
Induction Motor and Belt Drive arrangements.
a) 15000 cfm @ 75mmwg SP 1 Nos.
b) 12000 cfm @ 75mmwg SP 1 Nos.
c) 11500 cfm @ 75mmwg SP 1 Nos.

Tube Axial Fans:


7.2 Supply, Installation, commissioning and testing of
Exhaust/Fresh Air Tube axial fans with Die cast aluminium
Impeller, TEFC motor, IP-55 Class F Motor.epoxcy coated
etc.Twith Canvas Necessary cabling
a) 13000 CFM (20 MM ESP) 3 Nos.
b) 10000 CFM (20 MM ESP) 1 Nos.
c) 6100 CFM (30mm ESP) E.A. (PUMP ROOM VENT.) 1 Nos.
d) 6000 CFM (30mm ESP) E.A. (STP VENT.) 1 Nos.
e) 5500 CFM (30mm ESP) F.A. (PUMP ROOM VENT.) 1 Nos.
f) 5400 CFM (30mm ESP) F.A. (STP VENT.) 1 Nos.
g) 4500 CFM (10mm ESP) E.A. (ATRIUM VENT.) 8 Nos.
h) 3600 CFM (20mm ESP) FRESH AIR 3 Nos.
i) 2250 CFM (20mm ESP) FRESH AIR 10 Nos.

Supply and Installation of Inline Fans with 10 micron


7.3 washable prefilter & TOILET EXHAUST with necessary cabling
,canvass connection
a) 1575 CFM (20mm ESP) TOILET EXHAUST 4 Nos.
b) 1000 CFM (20mm ESP) ELECTRICAL ROOM EXHAUST 1 Nos.
c) 900 CFM (20mm ESP) TOILET EXHAUST 1 Nos.
d) 825 CFM (20mm ESP) TOILET EXHAUST 3 Nos.
e) 750 CFM (20mm ESP) TOILET EXHAUST 4 Nos.

B BASEMENT VENTILATION

Supply, unloading, installation, testing & commissioning of Jet


fans with smoke extract system consisting of inlet cones,
7.4 protective screen, two silencers terminal box mounting with
Vibration Spring Isolator, all safeties etc.
The complete fan shall have to be tested for 300 Deg. C for 2
hours continous operation. Fan shall be suitable for two
speed operation. Capacity of the fans at normal speed is given
below. Fan to operate on higher speed during emergency for
smoke
2710/ extract.
1355 CFM Also provision
(ID310 for fan
ø) 27/7 to operate
N , Db 43 /54 from BMS.
a) 10 Nos.

7.5 Cable size 1.5 sqmm x 6 core Cu. FRLS Armoured Cable . 400 Rmt
S.No. Description Qty. Unit

7.6 CO Sensors for BASEMENT with all necessary fitings from 10 Nos.
each co sendor to the panel, as per drg.

7.7 Cable size 1.5 sqmm x 2 core Cu. FRLS Armoured Cable . 400 Rmt

CFD Analysis to be done / submitted.


7.8 Max. CO concentration should be less than 100 ppm at 1 Job
exposure time of 30 minutes. The velocity profile should also
be acceptable. In case additional fans are required the same
shall be provided by supplier at no extra cost.

PLC based electrical panel with starters for all JET , EXHAUST
7.9 AXIAL FANS,FRESH AIR FANS,STAIRCASE PRESSURIZATION & 1 Nos.
LIFT LOBBY PRESSURIZATION FAN located in Both Basement.
Incoming cables by others up to main Panel, Including
NONC/Starter,Outgoing cabling to all ductless fans by HVAC
vendors. All cables to be FRLS Armoured Cable .
A. CO BASED , B. FIRE MODE, C. TIMER BASED.
Tube Axial Fans:
For ventilation and also to operate during a fire event as per
specs. Complete from OEM - back draft dampers, sound
attenuators on inlet & outlet, non-flammable flexible
connections, Vibration Spring Isolator, base plate, single piece
7.10 rouged construction , TEFC motor, epoxcy coated , with
START/STOP Button for Emergency.The fan with 2 hours
rating at 300 drg C of high temperature.(LOW NOISE )

a) 7000 CFM (20mm ESP) E.A. (BASEMENT VENT.) 8 Nos.

7.11 Cable size 4.0 sqmm x 4 core Cu. FRLS Armoured Cable . 320 Rmt
TOTAL FOR 7.0
S.No. Description Qty. Unit

8 CONDENSER WATER PIPING


Condenser Water piping MS heavy 'C' class complete with
8.1 bends, elbows, tees, vibration isolators, hangers and painting
etc.
350 mm dia
a) 250 mm dia 55 Rmt
b) 150 mm dia 60 Rmt
c) 60 Rmt

Butterfly valves with flanges, gaskets, bolts etc.


8.2
350 mm dia
a) 250 mm dia 3 Nos.
b) 150 mm dia 9 Nos.
c) 6 Nos.

8.3 Motorised butter fly valves with all necessary elctricals and
with flanges, nuts, bolts, gaskets etc.
250 mm dia
a) 6 Nos.

8.4 Non return


250 mm diavalve
a) 40 mm dia 3 Nos.
b) 1 Nos.
Pot or 'Y' strainers with flanges, nuts, bolts, gaskets etc.
8.5 350 mm dia 'Pot' stainer
a) 250 mm dia 'Y' Strainer 1 Nos.
b) 40 mm dia 'Y' Strainer 6 Nos.
c) 1 Nos.

8.6 Balancing type control-cum-balancing valves complete with


flanges
250 mmmeasuring
dia ports etc.
a) 150 mm dia 3 Nos.
b) 6 Nos.

8.7 Ball typedia


50 mm Drain Valve
a) 40 mm dia 10 Nos.
b) 8 Nos.

8.8 Pressure Guage 24 Nos.

8.90 Thermowell with Temp Guage 24 Nos.


S.No. Description Qty. Unit

Auto Air vent WITH BALL VALVE


8.10 50 mm
a) 9 Nos.

8.11 Flexible
250 mmConnection
a) 150 mm 12 Nos.
b) 12 Nos.

8.12 Flow switch 2 Nos.


TOTAL FOR 8.0

9 DRAIN PIPING

9.1 insulated drain piping with GI heavy `C’ class with elbows,
bends,
50 mm tees, cleanouts etc.
a) 40 mm 650 Rmt
b) 25 mm 350 Rmt
c) 500 Rmt

TOTAL FOR 9.0

10 CHILLED WATER PIPING


WITH ALUMINIUM CLADDING
Insulated chilled water piping, MS heavy duty 'C' Class (as per
IS 1239 - Part I 2004) complete with bends, elbows, tees,
vibration isolators, hangers, full round PU / rubber supports
insulated with 50 mm thick pre-formed sections of TF
thermocole finished with glass cloth, FOSTER 30-36 coat &
final finished with 24G Al. cladding etc.
Pipe thickness:
10.1 6.3 mm thick for 200 - 250 dia pipes
8 mm thick for 300 - 350 dia pipes
10 mm thick for 400 - 600 dia pipes
12 mm thick for 650 - 1000 dia pipes
Insulation thickness
exposed to sun - 75 mm

10.1.1 PIPE AT TERRCAE WITH TF QUALITY THRMOCOLE


350 mm
a) 300 mm 50 Rmt
b) 250 mm 10 Rmt
c) 200 mm 180 Rmt
d) 115 Rmt
150 mm
e) 35 Rmt
125mm
f) 100 mm 80 Rmt
g) 15 Rmt
80 mm
h) 330 Rmt
65 mm
i) 110 Rmt
50 mm
j) 550 Rmt
40 mm
k) 60 Rmt
32 mm
l) 120 Rmt
25 mm
m) 1300 Rmt

10.2 Insulated Butterfly Valves with flanges, gaskets, bolts etc.

a) 300 mm 9 Nos.
b) 250 mm 0 Nos.
200 mm
c) 16 Nos.
150 mm
d) 1 Nos.
125 mm
e) 1 Nos.
f) 80 mm 15 Nos.
g) 65 mm 5 Nos.
h) 50 mm 30 Nos.
i) 40mm 80 Nos.

10.3 Insulated balancing type control-cum-balancing valves


complete
250 mm with flanges measuring ports etc.
a) 200 mm QRO Nos.
b) 125 mm 4 Nos.
c) 1 Nos.

2 way pressure independent control valve with equal


percentage flow characteristics. The valve should have inbuilt
ultrasonic / electromagnetic flow meter for monitoring and
10.4 controlling the flow rate through the coil with RTD
temperature sensors to measure supply and return water line
temperature . The valve actuator must be capable of
maintaining the delta T across the coil higher than the design
value. The min. and max. operating ΔP should be 7 kPa and
350 kPa respectively. Minimum IP rating required for the
actuator should be IP54. Actuator must have IP connectivity
with built in webpage, further it must be BMS compatible
with open protocol like BACnet/IP or BACnet / MSTP.
80 mm
a) 3 Nos.
65 mm
b) 1 Nos.
50 mm
c) 6 Nos.
40 mm
d) 16 Nos.
32 mm
e) 2 Nos.
25 mm
f) 1 Nos.

Insulated ball valves without strainers etc.


10.5
50 mm
a) 15 Nos.
32 mm
b) 25 mm 10 Nos.
c) 5 Nos.
S.No. Description Qty. Unit

10.6 Insulated motorised butter fly valves with all necessary


elctricals
200 mm and with flanges, nuts, bolts, gaskets etc.
a) 3 Nos.
Insulated Pot / 'Y' strainers with flanges, nuts, bolts, gaskets etc.
10.7 200 mm
a) 80 mm 9 Nos.
b) 65 mm 3 Nos.
c) 50 mm 1 Nos.
d) 40 mm 6 Nos.
e) 32 mm 16 Nos.
f) 25 mm 2 Nos.
g) 1 Nos.

10.8 Non mm
200 Return
dia Valve
a) 6 Nos.

10.9 Fixing of BTU meter with all necessary flanges etc Complete
with
65 mmPIPE SPOOL piece.
a) 3 Nos.
50 mm
b) 40 mm 6 Nos.
c) 32 mm 2 Nos.
d) 1 Nos.
25 mm
e) 1 Nos.
Auto Air vent WITH BALL VALVE
10.10
25 mm
a) 69 Nos.

10.11 Pressure Guage WITH DEAD PLUG 76 Nos.

10.12 Temp Guage WITH TERMOWELL AND DEAD PLUG 76 Nos.

10.13 Flexible
200 mmConnection
a) 80 mm 18 Nos.
b) 65 mm 6 Nos.
c) 50 mm 5 Nos.
d) 40 mm 12 Nos.
e) 32 mm 32 Nos.
f) 4 Nos.
25 mm
g) 104 Nos.

10.14 Flow switch 3 Nos.

Supply, Installation and Testing of Non precharged expansion


tank complete with Duty/ Assist water pumps, motorized
10.15 overflow valve, pressure transducer, non-return valve and
necessary isolating valves. Expansion Tanks shall have
acceptance factor of 90% and act as air separator by
degassing the water in the system at atmospheric pressure.
Tank shall be of MS construction duly insulated as per the
specifications. Expansion tanks shall be of following
capacities:
a) Size: 600 Liter, PN 10 1 Nos.

Insulated Air separator centrifugal type with tangential entry


10.16 & exit, vessel dia to be 3 times stainless steel perforated the 1 Nos.
nominal pipe dia air collector tube with 4 mm dia holes with a
blank flange with necessary pressure reducing valve, valves
heavy duty air connection vents & outdoor installation,
(Manufacturer to furnish data sheet specifying air collection
efficiency & pressure drop at rated flow)

Automatic Make-up water pumps


10.17 (1W + 1S) to suit the Expansion Tank and System pressure 1 Sets
with pre-adjustment, switches, necessary valves, piping,
electrical etc.(totally automatic)

10.18 Chilled Water Dosing System 1 Lot


a) OPEN SYSTEM 1 Sets
b) CLOSED SYSTEM -01 1 Sets

10.19 3 Stage Chemical cleaning


a) OPEN SYSTEM 1 Sets
b) CLOSED SYSTEM -01 1 Sets

TOTAL FOR 10.0

SHEET METAL DUCTING


11 SMACNA STANDARDS
ROLASTAR Ducting System with ROLAMATE System
Components

GSS ducting complete with elbows, turning vanes, volume


11.1 control duct dampers, neoprene / PVC gaskets, GI fully
threaded rods, G.I. supports / hangers etc.
11.1.1
Duct Pressure Class - 1 inch W.G with intermediate bracing
a) 1 - 750
751 - 1000 -- 26
26GG C&SS
Rolamate 300 Sq.mt
b) 1001 - 1500 - 24 G Rolamate 800 Sq.mt
c) 1801 - 2100 - 20 G Rolamate 2000 Sq.mt
d) 2101 - 2400 18 G 450 Sq.mt
e) 250 Sq.mt
GSS Louvres with bird screen, adjustable damper for fresh air
11.1.2 and without damper for exhaust air etc.

For Fresh Air


a) 15 Sq.mt.
For Exhaust Air
b) 10 Sq.mt
S.No. Description Qty. Unit

ACOUSTICAL INSULATION
11.1.4 Foster 81-10 / 81-22 + Fibre Glass + R P Tissue + 24 G. Al.
perforated sheet + Stick pins
25 mm 48 Kg / cum density
a) 330 Sq.mt

Supplying, testing and laying of:-THERMAL INSULATION of


11.1.5 ducts with flexible Closed Cell Elastomeric Foam. Fire
performance
13 class
mm thick for 'O'DUCT
S.A.
a) 1300 Sq.mt
19 mm thick for TFA
b) 1100 Sq.mt

Combined smoke and fire dampers with 90 minutes rating


11.1.6 with extended wall sleeves & motorised actuators (Belimo) to
operate with either signal from factory calibrated / electronic
sensing device (70 oC), mounted in air-stream or signal from
smoke detection system. Provide remote control panel to
operate and test damper and all electricals etc.
Smoke Fire Dampers
a) 10 Sq.mt

b) Actuator Fire Dmapers with trsnformer / panel etc., control & 26 Nos.
power cable form panel to Actuator

11.1.7 Volume Control Damper for fresh air 5 Sq.mt


TOTAL FOR 11.0

GRILLES / DIFFUSERS
12 ALUMINIUM

12.1 Square / Rectangular / Round diffusers. extruded aluminium,


removal core type, with or without Aluminium VCD

12.1.1 Square / Rect. with VCD (SAD) with plenum box to connect 83 Nos.
with flexible duct to suit tile size - 4 way
a) 450 x 450 (Neck size)

12.1.2 WITHOUT VCD FOR R.A


a) 450 x 450 (Neck size) 83 Nos.

Linear Grilles ( EP-15 / 30 / 45) - continous with four side


12.2 flange, including mitered corners etc.

12.2.1 6" wide 45 Rmt

12.3 Aluminium opposed Blade Dampers. Nylon - geared with


Aerofoil Blades Matt Black powder coated finishing
EP-15
12.3.1 5 Sq.mt
Exh. Grilles 4 way Deflection type
12.4 6" x 6" (TOILET VENTILATION)
12.4.1 8" x 8" 180 Nos.
12.4.2 10"x 10" 60 Nos.
12.4.3 12" x 12" 16 Nos.
12.4.4 30 Nos.

TOTAL FOR 12.0

13 ELECTRICAL EQUIPMENT

Floor mounted cubicle type compartmentalised dust &


vermin proof Electrical Main Airconditioning central panel
duly painted by 7 Tank painting process in 14/16G with draw-
out type ACB and MCCB's, required to cater to complete Air-
conditioning Equipment in the Roof Level & PRIMARY
13.1 PUMPS / COOLING TOWER MOTOR WITH VFD / CONDENSOR
WATER PUMP / PRESSURAZATION PUMPS / Main isolators
with Electrolytic tinned copper busbars, incoming outgoing
feeders, starters, indicating lamps, selector switches, internal
cu. power control cabling, run hour meter, KW hour meter
compatible to BMS with Integration card, AMP meter, Volt
meter. Provide G I perforated cable trays with cover, G I
support, earthing, protective devices, safeties, power &
control cabling to all equipment in the Roof, Fans and
Termination, etc. Panel to be suitable for outdoor
installation(IP-65). For further protection provide second
enclosure.

Panels for the PRIMARY PUMP /SECONDARY PUMP/


COOLING TOWER(VFD STARTER PANEL WITH HARMONIC
13.1.1 FILTERS / CONDENSER PUMP / PRESSURAZATION PUMP. & 1 Nos.
Fans VNETILATION FNAS interfacing with Fire, BMS,
Controllers etc.
Chiller isolation electrical panel with Amunimium XLPE cable
13.1.2 from Panel to chiller with all necessary connetion , and BMS 3 Nos.
compatibility.
13.1.3 Fan starter panel 29 Nos.

AHU/TFA STARTER PANEL & Bypass Starer & ATF TYPE -


PASSIVE HARMONIC FILTERS with all necessary control
13.2 cabling, IP 55 Enclosure, IBMS / FAS conpatable Hard points , 29 Nos.
NO/ NC contactors , Realys, All eletrcial safties as single
phase , over load realy, earthing. etc. complte as per
specifications.

TOTAL FOR 13.0


S.No. Description Qty. Unit
Cost (Rs.)
Sr No Description Unit Qty. Rate Amount
Supply, Installation, Testing & Commissioning of imported/indigenous
make of 300 TR AHRI CERTIFIED WATER COOLED SCREW
CHILLERS Complete with multiple , multiple independent refrigerant
circuit, semi-hermetic screw compressors, Shell & tube type flooded
Evaporator, water cooled condensor, Refrigerant,oil,microprocessor control
panel with open protocol for hook up with BMS,unit mounted star delta
starter,elec panels, isolators. Chillers shall be factory Tested @ 100%, 75%,
50%, 25%. Chiller should be compliant with ASHRAE 90.1 - 2007, Shall
be rated as per AHRI Standard 550/590. The cost of lifting, shifting,
1 loading, unloading and transportation and any other related work to be Nos 3.0 0
considered.Chiller shall be selected for the parameters as under , with anti
coorisive treatment as Epoxy. at Muzzaparpur, Bihar Condition

Chiller
Chilled water inlet/Outlet Temp :- 54 / 44 deg F (12 C / 7 C)
Fouling Factor : - 0.0005FPS
Condenser
Chilled water inlet/Outlet Temp :- 90 / 96.8 deg F (32.2 C / 36 C)
Fouling Factor : - 0.001FPS ( British unit)
Noise Level
Maximum Noise level 75 dbA @ 3mtr distance
Chiller shall deliver 280 TR @ Above condition
Full Load C.O.P at Design Condition > 5.0
Full Load C.O.P at AHRI Condition 6.0
IPLV = 7.75 or better
NPLV 7.5 or better
BMS Compatiblity including BMS Card
Vibration Isolator: Rust Resistant Spring Isolators with neoprene pads for
Water cooled Chiller 1 set with each chiller
Motor shall be suitable for 415V+/- 5%, 50 C/S , 3 Phase, AC Supply.
Refrigerant used shall be R-134a
Flanges or Grooved Couplings

SUBTOTAL WITH OUT GST BASIC ONLY 0

TOTAL WITHOUT GST


P & M MALL MUZZAFARPUR

BMS BOQ

Sr No. Description Quantity Unit

1 CENTRAL CONTROL STATION


CPU 3 GHz, Core i5, Memory 8GB, Hard Disc 1TB,
RPM 7.2K, Cashe 64MB, Network card Gigabit speed,
1 Nos.
Graphic card memory 2GB, Resolution 2560 X 1600,
Monitor 19'' Resolution 1920 X 1080
A4 B/W Printer 1 Nos.
2 BMS SOFTWARE

Web Based Graphical Software with complete


monitoring and control applications,Centralized alarms
and data management Alarms triggered on Email,
unlimited web clients, meeting the requirements as per
given in I/O Summary including configuration, Advanced
1 Nos.
activity log,Open building protocol.
using a web browser,efficient alarm management an
trend charts,Backup and restore an dynamic
programming. Support and facility to create / provide the
graphic mapping for all I/O Summary points.

3 HARDWARE
System Integration Unit for integration of third party
3.1 equipment of Bacnet-MSTP, Modbus on RS 485, M-Bus
or Bacnet/IP for following equipments
Chiller -3nos. 1 lot
Secondary Pump VFD - 3nos.
BTU Meter Integration-13 nos 1 lot

32 Bit IP DDC Controllers in accordance with required


input/output, True IP based, Networkable, Open protocol
standard based Building Automation Controllers, having
4
built-in soft integration port for Modbus RS485/Bacnet-
MSTP,4 GB of eMMC memory for data and backup,
Having two programming option.

Chiller Plant 1 nos

5 FIELD DEVICES
Air DP Switch for run and filter status 30 Nos.
Duct Temperature Sensor 15 Nos.
Duct Pressure Sensor 11 Nos.
Liquid DP Sensor 1 Nos.
Immersion Temp. Sensor 10 Nos.
Outside air temperature & RH sensor 1 Nos.
Level switch for cooling Tower sump level monitoring 3 Nos.

6 CABLES AND CONDUITS


2C X1 Sq.mm Stranded, FRLS, Shielded Armoured
4000 Mtrs
Cable
4C X1 Sq.mm Stranded, FRLS, Shielded Armoured
2000 Mtrs
Cable
2C X1 Sq.mm twisted pair FRLS, Shielded Armoured
3500 Mtrs
Cable
CAT6 Cable FRLS armoured Cable 2500 Mtrs

TOTAL
AFARPUR

Unit Rate (Rs.) Amount (Rs.)

-
-
-
-
-
-
-

-
-

-
IO SUMMARY FOR P & M MALL MUZZAFARPUR

Sr. No. Description Qty AI DI AO DO


A WC Chillers (3 Nos.) 3
1 Chiller On Off Command 3

2 Chiller Auto / Manual Status 3

3 Chiller Run Status 3

4 Chiller Trip status 3

Chilled Water Supply and Return


5 6
Temperature monitoring
Condensor Water Supply and Return
6 6
Temperature monitoring
Common Supply & Return Chilled
7 2
Water Header Temp monitoring
Differential Pressure sensor across
8 1
Chilled water header
Butterfly Valve (Chilled Water In/
9 Condensor Water Out) open/close 6
Status
Butterfly Valve (Chilled Water In/
10 Condensor Water Out) On/Off 6
Command
11 Outside temperature and RH Sensor 2
Total IO summary for Chillers (3
17 15 0 9
Nos.)

B Primary Pumps (3 Nos.)

3 Primary Water Pumps Command 1

Primary Water Pumps Auto / Manual


1 1
Status monitoring

2 Primary Water Pumps Run Status 1

4 Primary Water Pumps Trip Status 1


Total IO summary Primary Pumps (1
0 3 0 0
No)
Total IO summary Primary Pumps (3
0 9 0 0
Nos.)

C Secondary Pumps (3 Nos.)

3 Secondary Water Pumps Command 1

Secondary Pumps Auto / Manual


1 1
Status monitoring

2 Secondary Water Pumps Run Status 1

4 Secondary Water Pumps Trip status 1

5 Secondary pumps VFD Modulation 1


Total IO summary Secondary Pumps
0 3 1 0
(1 no)
Total IO summary Secondary Pumps
0 9 3 0
(3 Nos.)

D Condenser Pumps (3 Nos.)

3 Condenser Water Pumps Command 1

Condenser Water Pumps Auto / Manual


1 1
Status monitoring

2 Condenser Water Pumps Run Status 1

4 Condenser Water Pumps Trip Status 1

Total IO summary Condenser


0 3 0 0
Pumps (1 No)
Total IO summary Pumps (3 Nos.) 0 9 0 0

E Cooling Tower (3 Nos.)

1 Cooling tower Fan On/ Off Command 1

2 Cooling tower Fan run status 1


3 Cooling tower Fan Auto/ manual Status 1

Cooling tower Supply Butterfly valve


4 1
status monitoring
Cooling tower Supply Butterfly valve
5 1
Command

6 Cooling tower Trip Status 1

7 Cooling tower supply temp monitoring 1

8 Cooling tower return temp monitoring 1

Cooling tower High/Low status


9 2
monitoring
Total IO summary Cooling Tower (1
1 6 2
no)
Total IO summary Cooling Tower (3
3 18 0 6
nos)

Grand total 20 60 3 15
UZZAFARPUR

Soft Int By IBMS Contractor

Potential free contact to Chiller MCC


panel from BMS DDC Panel
Potential free contact from Chiller MCC
panel to BMS DDC Panel
Potential free contact from Chiller MCC
panel to BMS DDC Panel
Potential free contact from secondary
pump electrical panel to BMS DDC
Panel

Immersion Temperature Sensor

Immersion Temperature Sensor

Immersion Temperature Sensor

Differential Pressure Sensor

Butterfly Valve actuator

Butterfly Valve actuator

Potential free contact to secondary


pump electrical panel from BMS DDC
Panel
Potential free contact from Primary
pump electrical panel to BMS DDC
Panel
Potential free contact from/to Primary
pump electrical panel to BMS DDC
Panel
Potential free contact from secondary
pump electrical panel to BMS DDC
Panel
Potential free contact to secondary
pump electrical panel from BMS DDC
Panel
Potential free contact from secondary
pump electrical panel to BMS DDC
Panel
Potential free contact from secondary
pump electrical panel to BMS DDC
Panel
Potential free contact from secondary
pump electrical panel to BMS DDC
Panel
0-10 Vdc from BMS to VFD

Potential free contact to secondary


pump electrical panel from BMS DDC
Panel
Potential free contact from Primary
pump electrical panel to BMS DDC
Panel
Potential free contact from/to Primary
pump electrical panel to BMS DDC
Panel
Potential free contact from secondary
pump electrical panel to BMS DDC
Panel

Potential free contact from / to CT Fan


electrical panel to BMS DDC Panel

Potential free contact from CT Fan


electrical panel to BMS DDC Panel
Potential free contact from CT Fan
electrical panel to BMS DDC Panel

Butterfly Valve actuator

Butterfly Valve actuator

Potential free contact from CT Fan


electrical panel to BMS DDC Panel

0
Sr.No. Equipment / Materials Recommended Manufacturers
1 Pumps
a) Primary / Secondary / Condenser Armstrong / Grundfoss (Denmark, Germany, Italy) / ITT-
Bell & Gosset (USA)
2 Cooling Towers Advance / Bell / Mihir/BAC
3 Air Handling Units/TFA (Double Skin) Edgetech / Nutech / Zeco
(including Cooling Coils from AHU
manufacturer)
4 Vibration Isolators
a) Springs, Neoprene Pads Kanwal Ind. Corp./ Polybond / Resistoflex
(Total rust resistant)
b) Pipe flexible connections Cori / Kanwal Ind. Corp. / Resistoflex
c) Cushy Foot Mounts Dunlop / Kanwal Ind. Corp / Polybond / Resistoflex
d) Floating Foundations Kanwal Ind. Corp / Polybond / Resistoflex
e) Insulated flexible ducts Century / Diamond / Klimatech
f) Flexible duct connector / Inst. Port Klimatech
5 Pre-Filters & Filters (non-flammable) Airtech / Thermodyne / Uccomech / John Fowler
6 Aluminum Cladding – 24G Hindalco / Indalco
7 Piping
a) M.S. Pipes upto 200mm Dia Jindal / Tata
b) M.S. Pipes above 200mm Dia. SAIL / Jindal
c) Butterfly valves Audco / Bonomi Ventiel / Crawley & Ray / KSB / TA
Hydronics
d) Balancing valves Advance / Flowcon / TA Hydronics
e) Gate & Globe valves Bankim Sarkar / Bonomi Ventiel / Kirloskar / Leader
f) Check valves Advance / Audco / Bonomi Ventiel/ Crawley & Ray
g) Pot Strainers Emerald / Trishul
h) ‘Y’ Strainers Emerald / Trishul
i) Rubber Support Inserts Klimatech
j) Dial type Thermometers & Pressure Gauges Fiebig / Guru

k) Flow meters Rockwin


l) Ball valves Audco / Zoloto / Giacomini / TA Hydronics
m) Ball valves with Strainer Audco / Zoloto / Giacomini / TA Hydronics
n) Auto Air Vent valve Anergy Instrument, K.D.Agency, Rapid Control
o) 2 way motorised diverting Valve with Belimo
actuators (both imported from OEM)
p) Chemical Dosing System Aqua Bird Water Treatment Co./ ION Exchange
8 Expansion Tanks
(Closed – Pressurised)
9 Humidistate Siemens/Honeywell
10 Sheet Metal
a) G I Sheets Class VII - 180 gm/sq.m SMACNA Sheets – Bhushen / Jindal /National / TISCO
Standards ROLASTAR Ducting System with ROLAMATE or
equivalent System Components
b) Factory Fabricated ducts Alphaducts / Rolastar / Zeco with OEM standard
SMACNA Standards flanges, fittings, bracings
c) Fire dampers, extended sleeves & control Caryaire / Cosmos / George Rao & Co. / Greenheck
panels
(90 minutes rating)
Damper & Sleeves - painted orange
d) Fire Damper Actuators
i) Motorised Belimo – BF 24 - T / Siemens – GGA126.1E
ii) Fusible Linkage Durolyne
11 Suspension / Support Systems (Fully
galvanised for Ducts, Pipes, etc.)
a) Anchor Fasteners Hilte
b) Fully threaded rods, nuts, bolts, pipe Alpha duct / Diamond / Hitech / Hilte / Perfect /
clamps etc. Rolastar / Zeco
c) Channels / Angles – lengths with predrilled Hitech / Hilte / Perfect / Rolastar
holes
d) Duct Flanges Alpha duct / Rolamate / Zeco
12 Insulation
a) Fibreglass Foil Faced (Thermal) Owens Corning / UP - Twiga
b) Fibreglass (Acoustic) Owens Corning / UP – Twiga
c) Black Glass Tissue U P Twiga
d) Phenotherm (underdeck) Bakelite Hylam
e) Phenolic foam pipe sections Bakelite Hylam
f) Expanded Polystyrene (TF) Beardsell / Cooline / Modifoam
g) Closed cell nitrile elostomeric Class ‘O’ Armaflex / Eurobetex / K – Flex
h) Adhesives (when dry non-flammable) Armaflex 520 / Pidilite SR 998 / Foster IIDL
13 Grilles / Diffusers (Powder coated)
a) Aluminium Air-Product / Air Master / Cosmos / Dnacraft
b) Aluminium opposed blade dampers / Air-Product / Air Master /Cosmos/Caryaire
louvres
14 Adhesives / Vapour Seals
a) Duct Foster 81-10 / 81-22 / IIDL / Napco
15 BMS
- BMS Software Honeywell
Johnson – Metasyis Global
Siemens – DESIGO Insight Workstation
Schneider Electric
Trane India
- DDC Controller Honeywell
Johnsons DX – 9100
Siemens – NRK / NRD
Schneider Electric
Trane India
16 Electricals – (IS)
a) Starters L&T / Merlin Gerlin / Siemens
b) Contactors ABB / L&T / Merlin Gerlin / Siemens
c) Switchgear Havells / L&T / Merlin Gerlin
d) Ammeter Auto-Electric / Rishab
e) Voltmeter Auto-Electric / Rishab
f) All panel accessories Technics
g) Capacitors Asian / Datar / L & T / Siemens
h) ELCB’s Datar / L & T /MDS / Prok
i) MCCBs, MCB’s ABB / L&T / Merlin Gerlin / MDS
j) SFU’s ABB / L&T / Merlin Gerlin / Siemens
k) Electric Meters Alacrity / Enercon / Secure
l) Cables
- Power Asian / CCI / Finolex / Gloster / Geoflex / Polycab
- Control Geoflex / Polycab / Universal

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