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Welding safety

● Gear
○ Safety glasses
○ Bandana
○ Jacket
○ Longpants
○ Leather shoes
○ Gloves
○ Cotton clothes

● Welding process
○ Welding process a concentrated heat source melts the material in the weld area
the molten are then solidifies to join the pieces together
○ Sometimes a filler material is added to the molten pool to strengthen the weld
● Physics of welding
○ In fusion welding a source of high density heat energy raises the temperature of
the surfaces enough to cause localized melting, if the heat density (power divided
by surface area) is too low the heat is conducted

● Types of welding manufacturing


○ Fusion welding
○ Oxy Fuel welding uses high temperature flame from the combustion of acetylene
and oxygen
○ Arc welding
■ TIG
■ GMAW
■ FCAW
■ SMAW
1. Following the safety rules, regulations and the procedures for the welding
process.
2. I am
3. 1st degree- Surface of skin reddish, tender, & painful (no broken skin). 2nd
degree- Surface of skin severely damaged, blisters & possible break in skin. 3rd
degree- Surface of skin & possibly tissue below skin appear white & charred.
4. 1st degree- burn area under cold water or use cold water that compresses (No
butter, No Grease). 2nd degree- burn area under cold water or use cold water
that compresses. Any cold liquids you drink can be poured on burn (No
ointments sprays, antiseptics, or home remedies). 3rd degree- Don't remove
clothing. If victim on fire smother victim with blanket, rug, or jacket. Make sure
victim is breathing. Cover with thick, sterile, non-fluffy dressings. Call ambulance.
(No ice water or ice) (No ointments sprays, antiseptics, or home remedies)
5. Ultraviolet, Infrared, & Visible
6. Ultraviolet causes 1 & 2 degree burns to eye or skin if welder is close to arc with
higher current & quicker burn
7. Painted in flat black colored or black paint if not weld curtains
8. Flash Burn
9. Can injure either the white of the eye or the retina(back of eye).
10. Possible loss of eyesight and risk of infection
11. -Dark color, thick, and tightly woven -100% wool -100% cotton
12. -Shirts- long sleeved -Pants- must be long enough to cover the tops of the boots
and must be without cuffs -Boots- must have high tops -Caps- should be thick
13. They may catch fire or explode (1/4 stick of dynamite)
14. -Hands- All leather, gauntlet-type gloves -Arms, body, chest- leather jackets &
capes or full or half sleeves -Waist- Bib Aprons or full aprons -Legs, Feet-
Leather Pants & spats
15. To avoid debris and light reflection and excessive exposure to arc light
16. Causes of pain and loss of hearing, hot sparks can drop in open ear causing
burns
17. Earmuffs and earplugs
18. -Welders are responsible for following the shops written respiratory protect policy
-Proper respirator use -Maintenance schedules & respiratory selection-Regular
program Evaluation
19. -Demand respirators are atmosphere-supplying respirators that admit breathing
air to the face-piece only when a negative pressure is created inside the
face-piece by inhalation -Positive pressure respirators are respirators in which
the pressure inside the respiratory inlet covering exceeds the ambient air
pressure outside the respirator
20. Paints, coating, or plating or metals
21. Some contain lead-based painting
22. 10,000 cubic feet or more per welder or 16 feet and or higher ceilings
23. Are good for the environment and generate revenue for the for your welding shop
24. Small shops or shops with large number of welders & or welding metals that give
off dangerous fumes
25. Must be provided to anyone with the product or working in the area where
products are in use
26. Located away from halls, stairways, & exits, and away from heat, radiators,
furnaces and welding sparks. Stored separately by 20 ft or by a wall 5 ft high with
at least 1/2 hour burning rate. (an area that unauthorized people cannot tamper)
27. Secured with chain or other device and with a valve protection cap
28. It be moved to a vacant lot or an open area, then pressure should be slowly
releases after posting warning sign (Identified and reported to supplier)
29. May draw acetone out of the cylinder which lowers the flame temperature & can
damage regulator or torch valve settings
30. When performing welding outside of shop
31. 35 feet or more away from any welding
32. When someone sounds the fire alarm and uses the fire extinguishers
33. -​Type A ​fire Extinguisher- (green triangle)- combustible [solids wood, cloths,
paper]
a. -​Type B​ fire Extinguisher- (red square) -combustible liquids [oils, paint,
gas]
b. Type C​ fire extinguisher- (blue circle)- combustible electrical's [fuse box,
motors, welding machines]
c. Type D ​extinguishers -(yellow star)- combustible metals [zinc, magnesium,
titanium]
34. Will aid in detecting potential problems such as leaking coolant, looses wires,
poor grounds, frayed insulation, or split hoses (prevents breaking of equipment
and injury)
35. Prevent tripping and from injury
36. Write the word "Hot"
37. May result in chips flying off and causing injury
38. Accidental contact with bare or poorly insulated conductors
39. 1-Metal enclosure 2-Wetness 3-Restricted entry 4-Heavier than air gas 5-Welder
inside or on workpiece
40. Over heat and break down the insulation rapidly
41. Prevent electrocution
42. 12 wire size
43. Ground-Fault Circuit Interpreter- fast acting circuit breakers that shut of the
power to an electrical circuit when detected of a small imbalance in circuits
electrical flow
44. Connect cord to tool into extension cord first
a. unplug extension cord from receptacle first
b. Extension cords should not come in contact with sharp objects & must be
positioned appropriately
c. Check for loose or exposed wire & unusual heating
d. Use a knot to prevent accidental separation
45. -Know the tool and ground when needed
a. -Do not expose to water
b. -Do not force a cutting tool to cut faster
c. -Use the right tool for the right job
d. -Wear eye and face protection
e. -Secure your work with clamps
f. -Disconnect from power source when not in use
g. -Check to see keys or wrenches are removed
h. -Avoid accidental starting
i. -Be sure accessories and bits are attached securely
46. You can get an electric shock & or electrocuted
47. Pedestal Grinder & portable Grinder
48. 1/16 in (2mm)
49. -Shear, punches, cut-off machines, and band saws
-Advantages are thermal cutting include little or no post-cutting cleanup, wide
variety of metals can be cut, & the metal is not heated
50. Weight of object should be distributed evenly between both hands, & your legs
should be used to lift,NOT YOUR BACK.
51. Look for loose or damaged steps, rungs, rails, braces & safety feet. Check
hardware is tight (hinges, locks, nuts, bolts, screws, & rivets). If Wood ladder
check for Rot, wood decay & crack
52. -Tie ladder securely in place
-Do not exceed the manufacturers recommend maximum weight limit
-Climb & descend the ladder cautiously
- Never use ladders around live electrical wires
-Wear well-fitted shoes or boots

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