Expanded Cat Mining Products Training Catalog

EXPANDED CATERPILLAR MINING PRODUCTS
TRAINING CATALOG
SURFACE & UNDERGROUND MINING PRODUCTS
CATERPILLAR GLOBAL MINING
December 2013
Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 1

Process Overview pag.3
Hydraulic Shovels pag.5
• 2014 Q1 factory Training Schedule pag.5
• CAT 6015 - Service Training pag.6
• CAT 6015 - Training Time Schedule pag.6
• CAT 6018 - Training Time Schedule pag.7
• CAT 6030 to 6090 - Training Time Schedule pag.10
• CAT 6018 AC - Service Training pag.11
• CAT 6030 AC to 6090 AC - Training Time Schedule pag.14
• CAT 60XX Electrical Training - ‘CAMP’ - Control and Monitoring Platform pag.14
• CAT 60XX Electrical Training – ‘Regular’ pag.15
• Training available on Dealer Performance Center (DPC) pag.16
• Conditions and Rates for Training ‘Out of the Office’ pag.18
Electric Rope Shovels pag.19
• 7495HR Series Shovel Electrical Training Plan pag.19
• 7495HR Series Shovel Maintenance Training Plan pag.25
• 7495 Shovel Operator Training Plan pag.32
• SIEMENS IGBT Standard Training Course Outline pag.35
• Training schedule at Tinaja TPG pag.45
Draglines pag.46
Highwall Miners pag.46
Unit Rig Trucks pag.47
• Training Syllabus – Structure and Function pag.47
• Training Syllabus – General Electric AC Drive System pag.48
• Training Syllabus – General Atomics AC Drive System pag.49
• SERVICE TRAINING FOR MT4400AC D and MT5500AC D, Electric Drives pag.49
Surface Drills pag.51
• Training Program Syllabus – Rotaries SKF/SKS Large Blasthole Drill pag.51
• Hydraulic Percussive Track Drill Technical Training Program pag.56
Room & Pillar pag.58
• Continuous Miner Service Training – Program Overview pag.58
• Coal Hauler Service Training – Program Overview pag.59
• Scoop Utility Vehicle Service Training – Program Overview pag.60
• Feeder Breaker Service Training – Program Overview pag.60
• Roof Bolter Service Training – Program Overview pag.61
• Continuous Haulage Service Training – Program Overview pag.61
• Sheild Hauler Service Training – Program Overview pag.62
Plow/Shearer Longwall pag.63
Belt Systems pag.64

Contacts pag.61
Process Overview
Service Training for Bucyrus products will be provided in both Instructor-led and Web
Based formats. Most of the Instructor-led training will be delivered by Factory
Instructors from the Product Groups during the delivery, assembly and machine
commissioning process of a machine model within a product family. The training will
typically take place at the mine site on the machine for Dealer Training Instructors,
Technical Communicators, and Technicians from the selling dealer. Other Dealer
Training Instructors will be encouraged to attend the training to gain in-the-iron
exposure to the product and service requirements to enable them to train their dealer
technicians.
Caterpillar Global Manpower Development will work with the product groups and
regions to determine when machines from the product families will be scheduled for
commissioning within a region. Other training opportunities could occur when
machines operating under MARCs are scheduled for repair/overhaul. Based on
machine availability, a training session will be scheduled to coincide with the
commissioning or repair process and dealers will be advised on the timing and location
to enable training instructors to attend.
Additional Instructor-led training for some products is also available and is described
below.
To determine their training needs, dealers should use the following steps:
1) Dealer determines the current level of service support today.

2) Dealer determines the future level of service support, what training is
needed, what training is available based on the skills within their
dealership
3) Dealer communicates gaps in skills to their DSD.
4) DSD communicates the gaps to the Product Groups and determines the
strategy to fill those gaps. The DSD and Product Groups may contact
GMD and Global Mining for assistance.
A Skills Requirement Matrix has been developed which identifies up to three levels of
Mechanical (including Pneumatic and Hydraulic) and Electrical Skills, Specialized
Systems Skills, and level of education required for each Product Group. This includes
current machines and legacy. The matrix is available at Mining.Cat.com.

• The Dealer, DSD, and the Product Group will provide the training.
• The Product Families are:
o Hydraulic Shovels
o Surface Drills
o Unit Rig Trucks
o Room & Pillar Mining
o Electric Rope Shovels
o Draglines
o Longwall Mining
o Highwall Mining
o Belt Systems
Dealers will have access to the Dealer Performance Center, their Distribution Services
Divisions, and Machine specific training through each Product Group.
Dealer Performance Center (DPC):
https://dlms.logicbay.com

Hydraulic Shovels
The regular training courses are conducted in our training center in the Dortmund Factory.
We also offer the same training course to be conducted at the dealer location or customer site.
To schedule these ‘on site trainings’ please contact us to discuss the details of the request.
For more individual information, please contact us direct:
Matthias Aust – Training Manager

Matthias.Aust@cat.com
+49 231 922 4932
Training Schedule 1st Half of 2014 for - CAT® 60xx - Hydraulic Mining Shovels
Participants attending this course should have a technical education as mechanical or electrical
apprenticeship, or technical background such as technical training instructor, technical communicator,
shovel expert or service manager. We are planning to offer the following trainings:
Standard cost for each training session incl. material is 750,- EUR per participant incl. lunch in our
canteen. Costs for accommodation, flight, etc. are to be borne by the participant. Hotel payment has to
be done at check-out.
Please note that the minimum number of participants is 4 persons and the maximum limited to 8
persons. Registration is requested to arrive at the latest 5 weeks prior to training starting date to ensure
correct planning and optimal utilization. Please also bear in mind that visa application may be very time
consuming.
Please consider to bring your own safety shoes to ease the organization.
To register yourself, please fill in the attached registration form and send it to:
Attn.: Mrs. Dana Dietrich Copy: Mr. Matthias Aust

e-mail: dana.dietrich@cat.com e-mail: matthias.aust@cat.com

___________________________________________________________
CAT 6030 to 6090 – Time Schedule

CAT 6030 AC to 6090 AC – Training Time Schedule

Training Available on Dealer Performance Center (DPC)
Cat 6030 - Service and Maintenance Training - 40240

This module is for mechanical and electrical skilled people who can explain the basic operation of the Cat 6030, to provide
a detailed explanation of hydraulic and electrical circuits.
Description:
This module is for mechanical and electrical skilled people who can explain the basic operation of the
Cat 6030, to provide a detailed explanation of hydraulic and electrical circuits. During this module
participants acquire detailed knowledge and skills to carry out troubleshooting on the hydraulic and
electrical systems.
Learning Objectives:
Upon completion of this course, participants should be able to have a better understanding of basic
knowledge to properly maintain and perform minor repair on Caterpillar Hydraulic Mining Excavator
Cat 6030 and will be able to perform the following tasks: • Explain common machine features on Cat
6030 Hydraulic Mining Excavator. • Explain the safety precautions and procedure while working on the
machine. • Find necessary information in delivered technical documentation. • Identify & explain the
function of the major components of the machine systems. • Identify & explain the different functions
of the pilot or servo circuit. • Identify the components and explain system operation of power train and
PMS system. • Identify the components and explain system operation of attachment/travel/swing. •
Identify the components and explain system operation of Board Control System. Perform machine
startup and shutdown procedures. • Perform daily inspection and preventive maintenance as per the
operating instructions.
Approval Required: No - but approval may be required to register for a class.
Length: 5 days

Cat 60xx (6015, 6018 6030, 6040, 6050, 6060, 6090) CAMP Electric Training - 40239
This module is for mechanical and electrical skilled people who can explain the basic operation of the Cat 60xx machines,
to provide a detailed explanation of electrical circuits and systems used on those machines.
Description:
This module is for mechanical and electrical skilled people who can explain the basic operation of the
Cat 60xx machines, to provide a detailed explanation of electrical circuits and systems used on those
machines. During this module participants acquire detailed knowledge and skills to carry out
troubleshooting on the and electrical and electronic systems of machines equipped with CAMP electric
system.
Upon completion of this course, participants should be able to properly maintain and perform major
faultfinding and repair on Caterpillar Hydraulic Mining Excavator Cat 60xx machines equipped with
CAMP electric system and will be able to perform the following tasks: • Explain common machine
features on Cat 60xx Hydraulic Mining Excavator. • Explain the safety precautions and procedure
while working on the machine. • Find necessary information in delivered technical documentation. •
Identify & explain the function of the major components of the electric/electronic machine systems. •
Identify & explain the different functions of these systems. • Identify the components and explain the
operation of different controller boxes/systems. • Identify the components and explain system
operation of Board Control System. • Perform daily inspection and preventive maintenance as per the
operating instructions.
Length: 3 days

Conditions and Rates for Training ‘Out of the Office’ in 2014
Ladies and Gentlemen,
These are our regulations for your individual ‘on-site training’.

Prerequisite for a training course is the availability of the following:
Training: Technical Training for Maintenance + Service Personnel
Training room with projector and white screen.

White board and flip-chart with markers in different colors.
Access to the internet if possible.
Trainees should be free for 5 complete days.
The excavator should be available for the time of the training
to get more practical know how.
For the technical trainer, costs are 1.300,- EUR per day (travel day: 900,- EUR).
Additional costs for hotel accommodation, flights, handouts for training, etc.
Training: Operator Training
Training room with projector and white screen.

White board and Flip-chart with markers in different colors.
Access to the internet if possible.
Trainees should be free for the complete training or as long as needed.
The excavator must be available for the time of the training.
For the operator trainer, costs are 1000,- EUR per day (travel day: 700,- EUR).
Additional costs for hotel accommodation, flight, material for training, etc.
In case you have any questions, please do not hesitate to contact us.
To register yourself, please fill in the attached registration form and send it to:
Contact details:
Attn.: Mrs. Dana Dietrich Copy: Mr. Matthias Aust
e-mail: dana.dietrich@cat.com e-mail: matthias.aust@cat.com
In case you have any questions, please do not hesitate to contact us.
We look forward to receiving your registration soon.

ELECTRIC ROPE SHOVELS
For more information and quote, please contact:
Mark Smith – Technical Training Manager
Mark.M.Smith@cat.com
(414) 768-4785

SIEMENS IGBT Standard Training Course Outline
IGBT Standard Training Course Schedule

Class Length 5 Days
Scope of Class: This class is being given for IGBT Standard Shovel customers. It is
assumed that the people in class will be familiar with electrical shovels and basic
electrical fundamentals. This class will introduce the student to the technology as
applied on the standard IGBT shovels.
1. Documentation and Software furnished to the students:
A. Class Schedule
B. IGBT Shovel Systems Class Manual
C. General electrical schematics for shovels (SIEMENS & BUCYRUS)
D. General Information and Procedures for the SiBas control system
E. Shovel electronic devices manual
F. CDA / ANF Fault Manual
G. SIB Fault Manual
H. SIRAS remote logon information
I. SiBas Monitor software for connecting to SiBas32 program
Basic Outline:
I. System Overview
A. OBJECTIVES: Upon completion of this section, the student will be able to :
Introduce the major technologies used in the standard IGBT System
List the power connections and lock-out safety points for the cabinet
Explain the operation of components used on the shovel “skid”
List the three classes of faults that annunciate on the shovel
Read schematics and locate components based on device name
Maneuver through the various HMI screens found on the skid
Research faults in both the HMI and the troubleshooting manuals
Locate devices and characteristic in the Device Manual
B. MATERIALS:
Class Manual
Siemens Schematics
Bucyrus Schematics
Device Manuals
Troubleshooting Manuals
C. INTRODUCTION: Provides an overview of the technologies used in the Siemens
IGBT shovel family. The instructor introduces the major black boxes used in
controlling the system. Discusses the functions and responsibilities of each, as well
as the interfaces between them.
D. SIEMENS SCHEMATICS: Introduction to the schematic style used for the IGBT
system. Covers Print Sections, Cross-Referencing, Tracing. Exercises include
tracing control loops, component locations, Cable Detail Identification, etc.
E. BUCYRUS SCHEMATICS: Explanation of the different style of drawing used in the
Bucyrus
schematics. Identifying components and identifying interface points between the BI
and SE&A

schematics.
F. SYSTEM COMPONENTS: Describes some of the important system devices, their
operation and their specifications. Comparison of device specifications from the
vendors vs. those in the application. Use of the Device Manual.
G. TYPES OF FAULT MESSAGES:
ANF – PLC
CDA – PLC
SIB – SiBas
II. Component Identification – Practical
A. OBJECTIVES: Upon completion of this section, the student will be able to:
Locate any component in the Siemens cabinet based upon information from
the Siemens
schematic.
Locate any component in the Siemens schematic based upon its markings in
the drive cabinet.
Locate and Identify all connections points for field wiring to the drive cabinet
B. MATERIALS:
Class Manual
Siemens Schematics
Bucyrus Schematics
Device Manuals
Troubleshooting Manuals
Shovel drive cabinet – Power Disconnected
III. HMI Operation
Monitor feedback values from the PLC and drive systems.
Locate the various screens for Active Logic for monitoring and
troubleshooting.
Read faults from the Active Alarms screen.
Read and Save faults from the Fault History screen.
Follow faults to the on-line Troubleshooting Manual.
B. MATERIALS:
Maintenance Station Owner’s Manual
IV. HMI Operation – Practical
Monitor feedback values from the PLC and drive systems.
Locate the various screens for Active Logic for monitoring and
troubleshooting.
Read faults from the Active Alarms screen.
Read and Save faults from the Fault History screen.
Follow faults to the on-line Troubleshooting Manual.
Use Footprints screen to locate system components.
Locate and view Synchronizing voltages ULRT & ULST
B. MATERIALS:
Maintenance Station Owner’s Manual

Shovel drive cabinet – Power ON
V. SiBas 32
Explain the functions of the ZR and SIP processors
Explain the difference between the PLC and SiBas scan logic
Explain different block types, connector types, and scan times in the SiBas
program.
Trace the signal flow through the speed regulator function package.
Explain the functions of each card in the SiBas rack.
Explain the different protection levels in the UWS cards.
Start the Monitor program.
Start the Monitor program to load the ZR and SIP programs.
Start the Monitor program to read faults and clear faults.
Start the Monitor program to read and record values.
Start the Monitor program to change connectors and edit changes in the buffer
Explain the functions of the SIP Traco and how to set up and trigger record on
fault
conditions.
Set the system to Manual mode (for hoist & crowd).
B. MATERIALS:
SiBas Rack
Laptop with SiBas Monitor program installed
Interface cable
Class Manual
Microsoft Excel
Manual General Information and Procedures for SiBas 32 Control System
C. SiBas OVERVIEW:
SiBas as a motion control system, the differences between SiBas and earlier
control systems.
D. READING SiBas PROGRAM LISTING:
Reading Function Packages; block types, scan rates, scan sequence,
connector and data types.
E. SiBas RACK CARDS:
Functionality and interchangeability of SiBas rack cards. Different levels of
protection in the
UWS cards and their reset routine.
F. SiBas HARDWARE LIST:
Guide to reading the SiBas Hardware List; information contained.
G. SiBas MONITOR:
Installation, startup and configuration. Observing connectors and changing
values.
Creating, opening and saving files and data
Loading programs into the ZR and SIP cards. SIP Traco functions.
A. SiBas MONITOR PRACTICE

Exercises for the installation, startup and configuration of the software on the
laptop.
Creating, opening and saving files and data.
VI. SiBas 32 – Practical
Creating, opening and saving files and data.
Trapping signal values in the Monitor program.
Graphing signal values in Excel
Practice in troubleshooting SiBas faults
B. MATERIALS:
SiBas Monitor Software with Interface cable and Microsoft Excel programs
VII. Step 7 PLC and ET200 Stations
Understand the topology of the S7 network and its stations
Understand and Edit the S7 Hardware Configuration
Understand basics of Profibus communication
Work between the ON line / OFF Line windows
Use the Simatic Manager to check system information
Use the Simatic Manager to observe and change PLC values
Use the Simatic Manager to search for variables and I/O
Download & Upload programs
Archive & Retrieve projects
Configure individual ET200 stations
Understand PLC program structure
B. MATERIALS:
Class Manual
Laptop with Simatic Manager installed
C. PLC HARDWARE: Explanation of PLC network configuration. Differences between
earlier
network with Host PC / Slot PLC and the new system with Rocky. Explanation of
ET200 cards
and setup. Setting network addresses at stations and terminating resistors.
D. PROFIBUS: Basic steps in setting up Profibus networks.
E. STEP 7 INTRODUCTION
F. STEP 7 SIMATIC MANAGER
Using the Simatic Manager to open PLC projects
Viewing and setting up the Hardware Configuration
Object properties of the hardware components
Searching for I/O and variables in the Step 7 program
Comparing I/O addresses in the PLC program and the Siemens schematics
Troubleshooting from the HMI – System Ready screen and the Simatic
Manger
G. SETTING IP ADDRESS IN STEP 7
Setting the internal Ethernet address for the PLC

VIII. Step 7 PLC - Practical
Troubleshoot problems via the System Ready screen, the Simatic Manager
and around the
network.
B. MATERIALS:
HMI screens and the preinstalled Simatic Manager
IX. Shovel Command / Control Structure
List the steps in the DC Buss ON/OFF sequence
List the steps in the Motion ON/OFF sequence
B. MATERIALS:
Class Manual
PLC Listing
X. AC Motors & Controls
Explain the motor nameplate information
Understand the difference between real power and reactive power and
describe power factor
Explain the three basic methods of motor speed control
B. MATERIALS:
Class Manual
Step 2000 series guide
C. BASICS OF AC MOTORS
Nameplate data and slip
Real power, reactive power and power factor
Volts per Hertz relationship
D. BASIC DRIVE OPERATION
Modes of open-loop and closed-loop control for variable speed motors
The SiBas implementation of control
Torque and flux generation
Functions of the SIP’s and ZR
XI. AFE Operation & Space Vector Control
List the advantages of the AFE’s compared to other rectification systems
Describe the purpose of the choppers
Describe the difference between chopper firing and AFE firing
Describe the operation of Ground Fault detection in the IGBT system
B. MATERIALS
Class Manuals and Overheads
C. BASICS OF AFE POWER SECTION OPERATION
AFE Block Diagram
State Vector Modulation (SVM)
D. BASIC AFE MONITORING

Monitoring through the SiBas and the test points.
Observation of the chopper operation
E. GROUND FAULT DETECTION
Explanation of Ground Fault protection
XII. AFE Operation & Control – Practical
A. OBJECTIVES
Troubleshoot faults initiated in SiBas
B. MATERIALS
Siemens Schematics
Voltmeter
XIII. Midas and Siras
A. OBJECTIVES
Understand the differences between MIDAS and SIRAS and how they work
together
Understand Maintenance tools vs. Operations tools
Become familiar with the various screens and information presented in the
MIDAS DesktopR
B. MATERIALS
Class Manual
Laptop with MIDAS files stored for viewing
XIV. Review
A. OBJECTIVES
Summary of presented material
Open question and answer period
7495 MECHANICAL SYSTEMS OVERVIEW - 41590

The CAT 7495 Electric Rope Shovel Mechanical Systems Overview course is a foundational level course developed to
introduce the service & maintenance personnel to the CAT 7495 mechanical systems, circuits and components
Description:
The CAT 7495 Electric Rope Shovel Mechanical Systems Overview
course is a foundational level course developed to introduce the
service & maintenance personnel to the CAT 7495 mechanical
systems, circuits and components. Through lectures, classroom
discussions and exposure to a 7495 shovel the participants are
provided with learning experiences that will enable them to identify,
locate and describe the CAT 7495 Electric Rope Shovel mechanical
system. In addition the participants will be exposed to the machine
mechanical schematics, machine support websites and documents.
There is a maximum of 10 students per class.
Approval Required: No - but approval may be required to register

for a class.

7495 ELECTRICAL SYSTEMS OVERVIEW - 41591
The CAT 7495 Electric Rope Shovel Electrical Systems Overview course is a foundational level course developed to
introduce the service & maintenance personnel to the CAT 7495 electrical systems, circuits and components.
Description:
The CAT 7495 Electric Rope Shovel Electrical Systems Overview course is a foundational level course developed to
introduce the service & maintenance personnel to the CAT 7495 electrical systems, circuits and components. Through
lectures, classroom discussions and exposure to a 7495 shovel the participants are provided with learning experiences
that will enable them to identify, locate and describe the CAT 7495 Electric Rope Shovel electrical system. In addition the
participants will be exposed to the machine electrical schematics, machine support websites and documents.
7495 HydraCrowd Inspection and Service Schedule course - 41873

This course is intended for field representatives, mechanical maintenance personnel and anyone interested in learning
more about this product.
Description:
This course will provide knowledge on inspecting and servicing the HydraCrowd system. The
HydraCrowd system is found on Cat Electric Rope Shovels. Please refer to your service manual for
further specifications.
After completing this course you will: - Be able to perform various inspections on the HydraCrowd
system. - Be familiar with what a Preventive Maintenance Program is and why it is important. -
Understand the important safety risks associated with the HydraCrowd system.
Approval Required: No
Cost: $0.00
Payment Status: No payment required

Length: 00:30
7495 HydraCrowd Service Procedures Course - Part 1 - 41871

After completing this course you will be able to: - Identify contaminants and maintain cleanliness of
HydraCrowd parts and the surrounding area. - Understand the importance of cleanliness in
HydraCrowd procedures. - Flush, fill or filter necessary oils. - Replace the Auxiliary Power Unit filter. -
Clean the Crowd Cooler.
Cost: $0.00

Length: 1:00

7495 HydraCrowd Service Procedures Course - Part 2 - 41872
Description:
This course will provide knowledge on service procedures required for the HydraCrowd system, which
is found on Cat Electric Rope Shovels Please refer to your service manual for further specifications.
After completing this course you will be able to: - Purge air from the Main Pumps. - Clean the Upper
Tank return filters. - Remove, drain and reassemble the Isolators. - Replace Boom pressure and
return hoses. - Replace the Main Pump pressure hose.
Cost: $0.00

Length: 1:00
7495 HydraCrowd System™ and Component Overview - 41663

This course will provide knowledge about the HydraCrowd system, which is found on Cat Electric Rope Shovels. Please
refer to your Service Manual for further specifications.
Description:
This course is intended for field representatives and anyone interested in learning more about 7495
HydraCrowd System™ and Components.
After completing this course you will be able to: - Identify the advantages of the HydraCrowd system. -
Recognize the basic components of the HydraCrowd system. - Familiarize yourself with components
location and their functions
Cost: $0.00

Length: 1:00

7495 Series Electric Rope Shovel Air Filtration Training - 40242
This course will provide knowledge about the 7495 Series Electric Rope Shovel Air Filtration System. This course contains
information on house filter fans, the different parts of the air filtration system and how to maintain it. You will also find
information on the air conditioning/heater units
Description:
This course is intended for anyone interested in learning more about this product such as Cat® dealer
sales professionals or field representatives.
After completing this course you will be able to: Explain how to maintain the parts in the house filter
fans. Summarize the maintenance process for the different parts in air filtration system. Describe the
maintenance and cleaning process of the air conditioner/heater system.
Cost: $0.00

Length: 00:45
7495 Series Electric Rope Shovel Brakes - 41807
This course will provide knowledge about the 7495 Series Electric Rope Shovel Brakes. This course contains disc brake
operation, maintenance, hoist, crowd, propel, and swing brake maintenance procedures. Please refer to the Service
Manual for further specifications.
Description:
This course is intended for Caterpillar dealer’s sales professionals, field representatives and anyone
interested in learning more about this product.
After completing this course you will be able to: - Understand the disc brake operation. - Explain how
to maintain the hoist, crowd, propel and swing brake. - Summarize the maintenance procedures for
spring, friction disc and O-ring replacement. - Describe the safety considerations for brake
maintenance.
Cost: $0.00

Length: 01:00

7495 Series Electric Rope Shovel Couplings Training - 41867
This course will provide knowledge about the 7495 Series Electric Rope Shovel Couplings. This course contains grid and
gear coupling maintenance procedures. Please refer to the Service Manual for further specifications.
Description:
This course is intended for Caterpillar dealer’s sales professionals, field representatives and anyone
interested in learning more about this product. After taking the course, you should be able to explain
the different procedures for grid and gear couplings, summarize the maintenance procedures for
couplings and describe the safety considerations for coupling maintenance.
After completing this course you will be able to: • Explain the different procedures for grid and gear
couplings. • Summarize the maintenance procedures for couplings. • Describe the safety
considerations for coupling maintenance.
Cost: $0.00

7495 Series Electric Rope Shovel Overview - 40281
This course is intended for anyone interested in learning more about this product such as Cat dealer sales professionals or
field representatives.
Description:
This course will cover History, Mechanical Features, Lower Works, Electrical Features, Operator's
Cab and the Theory of Operation of the 7495 Series Electric Rope Shovel.
The goal of this course is to provide basic knowledge and a core understanding of the Cat 7495
Series Electric Rope Shovel.
Cost: $0.00

Length: 01:00

DRAGLINES
For more information, please contact: Diane Spear Sanicola – Team Leader
diane.spearsanicola@cat.com
(414) 768-4988
Bucyrus 8750 Dragline Product Overview - 41613

This module will familiarize you with the basics of the Bucyrus 8750 Dragline. This includes the history of the dragline,
standard mechanical and electrical features, the operator’s cab and controls, and the theory of operation.
Description:
This module will familiarize you with the basics of the Bucyrus 8750 Dragline. This includes the history of the dragline,
standard mechanical and electrical features, the operator’s cab and controls, and the theory of operation.
Upon completion of this course, you will be able to identify and describe the major components of the dragline.
Cost: $0.00
Length: 1:00
Mining 360 - Fundamentals of the Dragline - 33662 AICC
Description:
Mining 360 - Fundamentals of the Dragline: An explanation of the mechanical and electrical workings
and the application of draglines. This includes a review of component nomenclature, various operating
methods, cycle time and production calculations.
Recognize and be able to name the major structural compenents of a Dragline - Recognize and be
able to name the major structural compentents of a dragline bucket - Be familiar with the parameters
that effect the productivity of the dragline. - Understand the components of operating cost for a
dragline - Review the common operating methods of draglines.
Cost: $0.00

Length: 00:00
Highwall Miner
Electrical Maintenance Training – 2 day class.
Hydraulic Maintenance Training – 2 day class.
Both classes are taught at the Beckley WV Facility.
Contact:
Frank Nett – Product Health Manager
Frank.Nett@cat.com
(304) 253-0216

UNIT RIG TRUCKS
Training is provided on site in English.
Travis Houser – Technical Training Manager
Travis.Houser@cat.com
(414) 768-4097
Training Syllabus – Structure and Function
Location: on mining
site

Training Syllabus - General Electric AC Drive System

Training Syllabus - General Atomics AC Drive System
Location: on mining site

SERVICE TRAINING FOR MT4400AC D and MT5500AC D, Electric Drives
Training is provided on site in English.

Alfonso Fiz de la Puente
FIZ_ALFONSO@cat.com
+34 95 241 8734
Course Name OHT MT4400AC D and MT5500AC D, Electric Drives.
Course Length 4.5 days
Attendance min./max. Minimum 4, Maximum 8
Theory versus practical time 60% Theory, 40% Practical time
Intended Audience Service Training Instructors, Technical Communicators, Service Technicians, Field Mechanics with Load Haul
Dump Experience.
Pre-requisites Experience with others OHT’s and with Caterpillar Electronic Technician (E.T.).
Description This course will cover the following systems:
- Operator Station
- Monitoring System and VIMS 3G downloads
- Engine
- Air System
- Engine Fan and Hydraulic
- Drive Train Cooling Fan and Final Drive Lubrication
- Steering
- Hoist
- Brake
- Electric Drive Train
A minimum of 40% lab exercises will be provided for skill development on the various systems.
Course outline: Day 1: Operator Station, Monitoring, VIMS 3G download and Engine
Day 2: Air, Engine Fan and Hydraulic Systems
Day 3: Drive Train Cooling Fan, Final Drive Lubrication and Steering Systems
Day 4: Hoist, Brake Systems and Electric Drive Systems
Day 5: Carry on with Electric Drive System.
Objectives After completing the course, the students will be able to:
• Understand the Monitor functions.
• Locate and identify the major components of the above-mentioned systems.
• Troubleshoot and adjust the components of the above systems.
• Perform and understand all calibrations and troubleshooting operations allowed by E.T.
• Discharging, Safety and Troubleshooting of the Electric Drive System, Inverter Cabinet, Generator and
Electric Drive Motors.
Pre-course work ELC C01, ELC C02, ELC C03, ELC C04, ELC C05, ELC C06, ELC C071, ELC C08, ELC C09, ELC C10,
ELC C11, ELC C12.1, ELC C12.2, ELC C12.3, ELC C12.4, ELC C13.
Course materials STMG
Delivery X Web Based Training “Pre-Course work.
Course type X NPI, X Instructor Lead Training, X L3 (Advanced) Technician Courses, “System Operation and Testing

2012 - Unit Rig MT4400 AC Off-Highway Truck - SERV1950

Description: This Unit Rig MT4400 AC Machine Service Training course is designed to prepare participants to
demonstrate knowledge of the methods and strategies used in all of the major systems of the Unit Rig MT4400 AC
Off-Highway Truck.MODULE 1 - Operator's Station MODULE 2 - Structure MODULE 3 - Electrical System MODULE
4 - Engine and Support Systems MODULE 5 - Steering System MODULE 6 - Hoist System MODULE 7 - Brake
System MODULE 8 - Running Gear MODULE 9 - Electric Drive Train MODULE 10 - Automatic Lubrication System
MODULE 11 - Weigh System
Location(s): STMG Documents >> 2012 - Unit Rig MT4400 AC Off-Highway Truck - SERV1950
SURFACE DRILLS
Contact: Osvaldo Pires – Technical Training Manager

Osvaldo.Pires@cat.com
(903) 337-4554
Training Program Syllabus – Rotaries SKF/SKS Large Blasthole Drill

This Training is intended for Technical Personnel who are directly involved in maintenance and
operation of the Caterpillar Drilling units. It is intended for dealer or customer participants. Knowledge
of basic hydraulics and applied electricity is a prerequisite. Course is on an advanced level.
• Training will be conducted at the Drill Factory in Denison, TX. The classes are no cost to Cat Dealers.
Travel related expenses are the responsibility of the Dealer/participant. Training material and Lunch will
be provided.
• Training will start each day at 8:00 a.m. and finish at 5:00 p.m. Participants should plan to arrive
the Sunday before and depart after 12:00 p.m. on Friday.
• The Factory is located approximately 70 miles North of DFW Airport. Hotel(s) are approximately
10 minutes from the Factory.
• Classes will cover; Safety, Drill Application, Main Components & Layout, Operating Systems,
Operating Controls, Maintenance and Options.
• Registration is required (2) two weeks prior to the class. To register contact Joyce Chambers at
joyce.chambers@cat.com Joyce will also have information regarding accommodations.
A. 1– Maintainers Program Syllabus

1) Theoretical Technical Training, including functionality explanation of different Systems, such as:
air,water, hydraulic, electrical and mechanical (Mechanics and Operators)
2) Practical Training combined with assembly and identification of components and it’s functionality
(Mechanics and Operators – Field Only )
3) Operators Theoretical and Practical Training ( Field Only )
OVERVIEW MAJOR COMPONENT LOCATIONS

Using - (Locator Chart .Dwg) or actual unit when available
OVERVIEW OF POTENTIAL HAZARDS
Safety - Before Operation
Minimum Clearances from High Voltage Lines
Safety - Operation & After Operation
Safety - Maintenance & Equipment Transfer
OPERATOR CONTROLS
Graphic Symbol Legend
DRILLING FUNDAMENTALS (PRINCIPIOS DE BARRENACION)
Pull-down ( Carga sobre la Barrena )

Rotation ( Rotacion )
Hoist ( Izado de barras )
Tram ( Desplazamiento )
Bailing air ( Velocidad de Barrido )
SAFETY INSTRUCTIONS (INSTRUCCIONES DE SEGURIDAD)
Warning ( Advertencia )
Caution ( Precaucion )
Danger ( Peligro )
OPERATOR’S CAB (CABINA DEL OPERADOR)
Operators console ( Tablero de operacion )
Drill gauges ( Manometros de barrenacion, Rotacion, Pull-down, Bomba auxiliar, Presion de
aire )
Engine and compressor gauges ( Manometros del motor y compresor )
Fuses ( Fusibles )
Drill Controls ( Controles de Barrenacion, Pull-down / Hoist, Rotacion Der./ Izq.)
Tram Controls ( Controles de desplazamiento, Oruga Izq., Oruga Der ).
POWER TRAIN (CONJUNTO DE POTENCIA)
Motor Caterpillar and Cummins
Pump Gear Box and Pumps ( Caja de engranes y bombas )
Compressor Sullair ( Compresor Sull-Air )
Centamax Coupling ( Cople Centamax )
MAIN AIR SYSTEM (SISTEMA DE AIRE PRINCIPAL)
Sull-Air Compressor Components ( Componentes del compresor Sull- Air )
Sull-Air Compressor Control System ( Sistema de control del compresor Sull-Air )
Lubrication Charts and Maintenance ( Pautas de lubricaion y Mantenimiento )
DUST CONTROL SYSTEM (SISTEMA DE CONTROL DE POLVO)
Water Injection Pump ( Bomba de inyeccion de agua )
Lubrication and Maintenance ( Lubricaicon y mantenimiento )
MAST (Mastil)
Vertical Drilling ( Barrenacion Vertical )
Angle Drilling ( Barrenacion en Angulo )
Lock pins ( Seguro del mastil )
In the Hole Drill Pipe Interlock ( Seguro de Barra en el Barreno )
ROTARY DRIVE ( Cabezal de Rotacion )
Hydraulic Motors ( Motores Hidraulicos )
Swivel Seal ( Sello del Aire )
Main Bearing Preload ( Precarga de los rodamientos )
Rotary Head Supports and slicers ( Soprtes y Deslizaderas del Cabezal )
Lubricaion y matenimiento
PIPE RACK ( Cargador de barras )
Pipe rack interlock ( Seguro del Cargador de Barras )
Pipe rack operation and maintenance ( Operacion y Mantenimiento del Cargador de Barras )
HYDRAULIC SYSTEM ( Sistema Hidraulico )
Basic Hydraulics ( Hidraulica Basica )
Drill Tram selector Valve ( Selector de Desplazamiento o Perforacion )
Main Hydraulic Pumps Charge Loop ( Circuito de Carga de las Bombas Pricipales )
Close Loop, Right and Left Main Pumps, Drill / Tram .( Cicuito Cerrado de las Bombas Der. e
Izq.Perforacion / Desplazamiento )
Auxiliary Pump, Pull-Down System and Positioning functions. ( Bomba Auxiliar, Sistema del
Pull-Down y Funciones de Posicionamiento )
Fan Pump, Single and Double Speed Circuits. (Bomba del Ventilador (s) ( Circuitos de uno o
dos motores )
Leveling Jacks ( Gatos de Nivelacion )
Mast Lift Cylinders ( Gatos de Levante del Mastil )
Mast Lock Pins ( Seguros del Mastil )
Main Air Valve ( Valvula del Aire )

Winch ( Guincho o Malacate )
Deck Wrench ( Llave de Mesa )
Carrousel Swing in and Out / Interlock, ( Cargador de Barras Adentro y Fuera / Interlock )
Carrousel lock ( Seguro de giro del cargagador )
Carrousel rotation right or left ( Giro del Cargador Der. o Izq. )
Pipe position guide in or out ( Guia de Barras Adentro y Fuera )
Dust curtain ( Faldon )
Water Pump Circuit ( Circuito de la Bomba de Agua )
Main Hydraulic Schematic ( Circuito Hidraulico Princpal )
Auxiliary Hydraulic Schematic ( Circuito Hidraulico Auxiliar )
ELECTRIC SYSTEMS
Components ( Componentes )
Electric Schematic 24 DC ( Diagrama Electrico )
Tram Interlock System ( Sistema de Seguridad de Desplazamiento )
Drill Pipe Interlock ( Seguro de Barra en el Barreno )
LUBRICATION AND PREVENTIVE MAINTENANCE ( Lubricacion y mantenimiento preventivo)
Lubrication Chart ( Cuadros de Lubricaion )
Preventive Maintenance Chart ( Cuadros de mantenimiento preventivo)
Cuadros Lubricacion y Mantenimiento
WARNING DECALS
Operator Control Panel (standard)
Instrument Panel (standard)
Instrument Panel (optional)
Operator Control Panel (optional)
System Pressure Gauge Panel
Switch Panel
Lights, Circuit Breakers, & Heater/AC Controls.
Cab Heater Fault Isolation
AC/Heater/Pressurizer Unit
Air Conditioner
Maintenance and Servicing Schedule
Troubleshooting
LUBRICATION & PREVENTIVE MAINTENANCE

Service Points - Mainframe
Auto Lube System
Service Points - Mast
Lubrication - General
Equipment Lubrication
Care of Lubrication Points
Lubrication & Maintenance Chart
Lubricant Specifications
Hydraulic System
Compressor
Compressor Lubrication Procedure
Lubricating Grease
Gear Lubricant
Lubrication - Winch
Water Pump (Cat pump Model 1050)
Cat Pump Crankcase Oil
Engine Oil Specifications
Preventive Maintenance
Hydraulic System Maintenance
Cooling System Maintenance (Cummins)
Air Cleaners

Air Filter Elements
Electrical System
Scheduled Oil Sampling Analysis
Extended Machine Shutdown
OPERATING INSTRUCTIONS
Commissioning a New Machine
Walk Around Checks
Pre-Start Checklist
Fire Extinguisher Specifications
Fire Suppression System (optional)
Start-Up Procedure
To Start Engine:
After Start Checks
Normal Shut Down
Ground Level Engine Stop (optional)
Cold Weather Start-up
Hydraulic System Warm-Up
Compressor Warm-Up
Propelling Machine
Propelling Up, Down and Across Grades
Propelling Over Cables
Leveling Machine
Re-Leveling Machine
Raising Mast
Lowering Mast
Loading Drill Pipe
Preparing to Drill
Installing and Removing Drill Bit
Drilling Procedures
Multiple Pass Drilling
Adding Drill Pipe
Retracting Drill Pipe
B.2 Operator Program Syllabus

1. Safety
Personal protective equipment
Lock-outs
Noise Hazards
Electrical Contact Hazards
Contaminated Air Hazards
Machine Stability
Moving Rotary Parts Hazards
Safe Working Practices
Blind Spots on Drill Rig
2. Drill Movement
Propelling the rig
Raise and lower jacks
Raise and lower mast
Mast locks
Hobo and Pipe Positioner Positioning
Pipe Rack positioning
Transient Stability
3. Operator's Cab
Overall structure
Control console

Pipe rack
Pressure gauges
4. Main Frame & Undercarriage
Intertractor Tracks/Crawlers
Idler Roller
Track Adjustment
Track assembly
Final Drives
Towing the Drill Rig
Tram Motor Assembly
Rollers (upper and lower)
Pivot and equalizer bar
Leveling Jack Assembly
Mast Elevating Cylinder Assembly
5. Power Train
Centaflex Drive Line
Pump Drive Box
Compressor Coupling
Compressor and Controls
Compressor - cooler/thermal by-pass valve
Compressor oil filter
Compressor compression cycle
Compressor shaft seals
Compressor pressure regulators
Compressor blow down valve
Compressor discharge system
Compressor oil/cooling system
Compressor Inlet controls
6. Dust Control
Dry Dust Suppression
Water Injection Systems
7. Mast & Rotary Drive
Structure & main components
A-frame
Mast Locking
Mast Pivot Caps
Mast Elevating Cylinders
Mast Elevating/Raise Cylinder Pins
Feed System
Sheaves
Guide Assembly
Cable Adjustment
Rotary head
Rotary head wear pads/shims
Rod Handling - Carousel
Pipe Rack - break-out arrangements
Carousel - indexing motor assembly
Drill Deck - A tool arrangement
8. Hydraulics
Closed Loop - Open Loop Circuits
Hydraulic Tank
Return Filters
Pump Layout
Main Pump
Left hand tram and rotation pump
Gear Pumps - auxiliary

Adjustments
Charge Circuit
Charge Filters
Diverter Valve
Loop Filters
Rotation Circuit
Rotation Motors
Feed and Rotation Levers
Tram Motors - Final Drives
Auxiliary Functions
Jacks and Mast Raise Circuits
Pulldown & Hoist Valve
Dust Collector & water injection valve
Mast Valving
Rod Handler - Hobo
Cooling Fans and Cooling Circuits
9. Electrical
General Component Overview
Adjusting Joystick Output
Troubleshooting
Schematic Overview
10. Lubrication & Maintenance
Preventive Maintenance
Safety Overview
Maintenance Chart
Daily Checks
Hydraulic Percussive Track Drill Technical Training Program

Location : Denison.
This Training is intended for Technical Personnel who are directly involved in maintenance and
operation of the Caterpillar Drilling units. It is intended for dealer or customer participants. Knowledge of
basic hydraulics and applied electricity is a prerequisite. Course is on an advanced level.
Models: MD5050-MD5050T-MD5075-MD5090-MD505125
Coverage: Safety, Drilling Application, Main Components & Layout, Operating Systems, Operating
Controls, Maintenance, Can-Bus, Carrousel, Rod Changer and options.
DAY 1 INTRODUCTION
Safety
Model Overview - Layout
Application & Operation
Key Components
DAY 2 SYSTEMS
Hydraulics
Function
Settings
DAY 3 SYSTEMS
Electrical
Pneumatics
Function
Settings
DAY 4 HYDRAULIC ROCK DRILLS
HPR – 4519
HPR – 5123

HPR – 5128
HPR – 6030
HPR – 6832
Theory – Function – Overhaul
DAY 5 MECHANICS
Booms
Feeds
Rod Changer
Carousel
Practical Identification of Components –
Depending on machine availability
Maintenance Schedules
End of Training
The MD5150 Track Drill - ITTP - SERV1964

The Instructor Technical Training Package (ITTP) for the MD5150 Track Drill is available for
download from the Dealer Performance Center (DPC) website.
The MD5150 Track Drill ILT training course materials are designed to prepare participants to
quickly and accurately diagnose problems, to test and properly adjust components, and to
demonstrate knowledge of the methods and strategies used in all of the major systems of the
MD5150 Track Drill.
The instructional modules included in SERV1964 are:
Introduction Module
Module 1: Operator’s Station
Module 2: Monitoring System
Module 3: Engine
Module 4: Electrical System
Module 5: Hydraulic System
Module 6: Rock Drills
Module 7: Air System and Dust Collector System
Training Courses:
Information is available using the Service Training Catalog for New Surface and Underground
Mining pdf. available on the DPC item #5.
Regular training courses are conducted at the factory located in Denison, Texas.
• The classes are no cost to the dealer.
• Travel related expenses are the responsibility of the dealer/participant.
• Training materials and lunch will be provided.
• Minimum five participants per class.
• Training will start each day at 8:00 a.m. and finish at 5:00 p.m. on Friday.
• The factory is located approximately 70 miles north of DFW Airport.
Hotel(s) are approximately 10 minutes from the factory.
• Classes will cover:
o Safety
o Drill Application
o Main Components & Layout
o Operating Systems

o Operating Controls
o Maintenance and Options
• Registration is required two weeks prior to the class. To register, please contact Joyce
Chambers at joyce.chambers@cat.com. Joyce will also have information regarding
accommodations.
Training can be conducted at the dealer location or customer site. To schedule ‘on site training’
please contact Osvaldo Pires to discuss the details of the
request.
ROOM AND PILLAR

Training organized on requests. Training can be provided either at our facility or on site
Contact person:
Matt Phillips
M: (+1) 724.249.4861
O: (+1) 724.743.1549
matt.phillips1@cat.com
Continuous Miner Service Training – Program Overview
Scheduled Time: 5 days
Purpose:
1. Provide an overview of the machine and machine operation
2. Provide a detailed explanation of the machine control system
3. Provide a detailed explanation of the electrical, hydraulic, and water systems
4. Provide an overview of preventative maintenance required
5. Provide an overview of major mechanical assemblies
Required Experience:
Course attendees should have a strong mechanical background and have an advanced understanding
of hydraulic and electrical systems.
Typical Class Structure:

Day 1 Day 2 Day 3 Day 4 Day 5
Introduction Control System Control System Maintenance Mechanical
Overview/Operation Electrical System Hydraulics Wrap-Up
Control System
Coal Hauler Service Training – Program Overview

Purpose:
1. Provide an overview of machine operation, machine hydraulics, and maintenance
2. Provide a detailed explanation of both AC and DC control systems
3. Provide a detailed explanation of battery maintenance and charging


Day 1 Day 2
Introduction DC Motor Control
AC Motor Control DC Machine Operation
AC Machine Operation and Maintenance Battery and Battery Charging
Scoop Utility Vehicle Service Training – Program Overview
Purpose:
1. Provide an overview of machine operation, control system, maintenance, electrical permissibility,
and hydraulics for diesel powered scoops, AC battery powered scoops, and DC battery powered
scoops.

Day 1 – Diesel Day 2 – Dual Motor Day 3 – Single Day 4
DC Motor AC
Introduction DC Control System AC Control System Battery Maintenance
Control System, Electrical System Electrical System Electrical System Battery Chargers
Operation Operation Operation Scoop Wrap-up
Maintenance and Permissibility Hydraulics Hydraulics
Hydraulics Maintenance Maintenance
Feeder Breaker Service Training – Program Overview
Purpose:
1. Provide an overview of machine operation and control system, electrical system, hydraulic
system, and maintenance for a PLC controlled machine.
2. Provide an overview of machine operation, electrical system, hydraulic system, and
maintenance for a simple electrics machine.

Day 1 – PLC Day 2 – Non-PLC
Introduction Introduction
Operation & PLC Control Operation
Electrical System Electrical System
Hydraulic System Hydraulic System
Maintenance Maintenance

Roof Bolter Service Training – Program Overview
Scheduled Time: 1 day
Purpose:
maintenance.

Day 1
Introduction
Operation
Maintenance
Electrical System
Hydraulic System
Continuous Haulage Service Training – Program Overview
Scheduled Time: 1 day
Purpose:
maintenance.

Day 1
Introduction
Overview of Layout, Attached vs. Detached Systems, etc.
Operation
Maintenance
Electrical System
Hydraulic System

Shield Hauler Service Training – Program Overview
Purpose:
1. Provide an overview of machine operation, control system, maintenance, electrical
permissibility,
and hydraulics for diesel powered shield haulers, AC battery powered shield haulers, and DC
battery powered shield haulers.

Day 1 - Diesel Day 2 - DC Day 3 - AC Day 4
Introduction DC Control System AC Control System Battery Maintenance
Control System, Electrical System Electrical System Electrical System Battery Chargers
Operation Operation Operation Shield Hauler Wrap-Up
Maintenance and Permissibility Hydraulics Hydraulics
Hydraulics Maintenance Maintenance
Room and Pillar Mechanical Mining - 40974

This course will provide an overview of the Cat Room and Pillar Mechanical Mining System. This includes an
explanation of how an underground room and pillar mine operates and the various types of equipment used.
Description:
This course will provide an overview of the Cat Room and Pillar Mechanical Mining System. This
includes an explanation of how an underground room and pillar mine operates and the various types
of equipment used.
After completing the course, you should be able to: Identify the components of an underground room
and pillar mine layout Identify Room and Pillar equipment also used in Longwall development Identify
the equipment power systems available Explain how the various machine types are used in a room
and pillar mine site Identify the manufacturing locations for room and pillar equipment
Cost: $0.00
Length: 1:00
2012 - CM235 Continuous Miner - SERV1963

Description: It is necessary for participants to be able to quickly and accurately diagnose problems to test and
properly adjust components, and to know the methods and strategies used in all of the major systems of the
CM235 Continuous Miner. Use of the knowledge gained in this course will ensure participants will be able to
provide more effective customer service, which enhances customer satisfaction.
Location(s): STMG Documents >> 2012 - CM235 Continuous Miner - SERV1963

Cat CM235 Continuous Miner Overview - 41886
This course will provide an overview of the Cat CM235 Continuous Miner, how it operates, its main components, and its
service points.
Description:
This is a foundational level course. This course provides a review of the CM235 Continuous Miner.
The component locations and service points are identified and the basic systems operation are
discussed. When used in conjunction with the service manual, the information in this course should
permit the technician to analyze problems in any of the major systems on these machines.
After completing the course, you should be able to: - Identify the various systems and components of
a CM235 Continuous Miner - Identify the machine's key service points - Explain the basic operation of
the machine
Cost: $0.00

Length: 00:45
2012 - FH120 Room Pillar Mining - SERV1962

Description: This FH120 Face Hauler Machine Service Training Course is designed to prepare participants to
quickly and accurately diagnose problems, to test and properly adjust components, and to demonstrate
knowledge of the methods and strategies used in all of the major systems of the FH120 Face Hauler.
Location(s): STMG Documents >> 2012 - FH120 Room Pillar Mining - SERV1962
FH120 Face Hauler Service Training Course - 41869

This course will provide an overview of the FH120 Face Hauler machine. This includes the basic machine functions and the
location of service points around the machine, components in the operator’s station, the electrical system, the HiPAC 10
display, and the hydraulic system.
Description:
This course provides an overview of the FH120 Face Hauler. The basic machine functions, component locations and
service points are identified and the basic systems operation are discussed. When used in conjunction with the service
manual, the information in this course should permit the technician to analyze problems in any of the major systems on
these machines. Always use the latest Service Information to ensure that the most current specifications and test
procedures are used.
After completing the course, you should be able to: - Identify basic machine functions and the location of service points
around the machine - Identify components in the operator's station - Identify components of the electric system - Identify
the features of the HiPAC 10 display - Identify components of the hydraulic system
Current Status: Not Started
Cost: $0.00

PLOW / SHEARER/ LONGWALL
Training organized on requests, available from February 2013. Training will be
provided in factory facility in Luenen (Germany)
Contact person:
Dietmar Wegner – Product Support Manager

Dietmar.Wegner@cat.com
+49 2306 709 1946
Hans Leppkes - Technical Training Manager

Hans.Leppkes@cat.com
+49 2306 709 1264
This module will comprise a general introduction of underground mining and then the
different applications of the plow, shearer and longwall.
1. Course data
Underground longwall mining methods by shearer and plow systems. System and
product introduction (scheduled time 6h)
2. Purpose
This module is for dealer audience to become acquainted with underground longwall
mining infrastructure and the systems in general.
It gives an overview of the machines and main components a longwall system consists
of.
Furthermore an indication about possible required services like maintenance, typical
parts replacements and repair requirements will be given.
3. Required experience
Participants attending this course should be of a basic technical background.
4. Summary of content
Basic introduction of underground longwall mining. General explanation of a longwall
system, the main application requirements, the system components and general
service requirements.
5. Resources
Exemplary user manuals.
Exemplary parts books.

Belt Systems
Factory training delivered to the mine site.
Contact: Peter Coffey – Technical Documentation Cordinator

Peter.Coffey@cat.com
(724) 723-1396
Operation
• Basic Conveyor operation
• Power pack operation
• VFD controller operations
• REGEN Controller operation
• Belt scale operation
Service
• Pillow Block Bearing replacement
• B-Lock replacement
• T- lock replacement
• Engineered Pulley replacement
• Idler replacement
Contacts
Global Manpower Contact:
Mark W. Crandall – Service Training Supervisor

Crandall_Mark_W@cat.com
(309) 494-5493
Global Mining Contact:
Martin F Young – Product Support Project Manager

Young_Martin_F_JR@cat.com
(309) 636-5563
Regional Service Training Contacts:
Americas North
Kelley Maxwell – Service Training Consultant

Maxwell_Kelley_G@cat.com
(309) 675-4975
Americas South

Oscar Negrini – Training Supervisor
Negrini_Oscar@cat.com
(507) 305 2307
Asia Pacific Division
Asia Pacific
Kim Bak Chua – Training Manager
Chua_K_B@cat.com
+65 6828 7256
China
Steven Li – Training Manager
Li_Steven@cat.com
+86 21 2408 5307
Australia
Warwick Newson – Training Manager
Newson_Warwick_A@cat.com
+61 3 9953 9963
Japan
Tomohiko Yuda – Training Manager
Yuda_Tomohiko@cat.com
+81 42 7637144
EAME
Maurice Manders – Training Manager

Manders_Maurice@cat.com
+34 95 2418740 ext 8740

Expanded Cat Mining Products Training Catalog

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EXPANDED CATERPILLAR MINING PRODUCTS

CATERPILLAR GLOBAL MINING

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 1

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 2

1) Dealer determines the current level of service support today.

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 3

Dealer Performance Center (DPC):

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 4

Matthias Aust – Training Manager

Attn.: Mrs. Dana Dietrich Copy: Mr. Matthias Aust

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 5

CAT 6030 to 6090 – Time Schedule

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 10

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 14

Cat 6030 - Service and Maintenance Training - 40240

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 16

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 17

Ladies and Gentlemen,

These are our regulations for your individual ‘on-site training’.

Training: Technical Training for Maintenance + Service Personnel

Training room with projector and white screen.

Training: Operator Training

Training room with projector and white screen.

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 18

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 19

IGBT Standard Training Course Schedule

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 35

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 36

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 37

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 38

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 39

Training Available on Dealer Performance Center (DPC)

7495 MECHANICAL SYSTEMS OVERVIEW - 41590

Approval Required: No - but approval may be required to register

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 40

Approval Required: No - but approval may be required to register for a class.

7495 HydraCrowd Inspection and Service Schedule course - 41873

Payment Status: No payment required

7495 HydraCrowd Service Procedures Course - Part 1 - 41871

Payment Status: No payment required

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 41

Payment Status: No payment required

7495 HydraCrowd System™ and Component Overview - 41663

Payment Status: No payment required

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 42

Payment Status: No payment required

Payment Status: No payment required

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 43

Payment Status: No payment required

Payment Status: No payment required

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 44

Training Available on Dealer Performance Center (DPC)

Bucyrus 8750 Dragline Product Overview - 41613

Mining 360 - Fundamentals of the Dragline - 33662 AICC

Payment Status: No payment required

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 46

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 47

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 48

Location: on mining site

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 49

Training is provided on site in English.

Caterpillar Confidential: GREEN / WHEREVER THERE’S MINING. 50

2012 - Unit Rig MT4400 AC Off-Highway Truck - SERV1950

Contact: Osvaldo Pires – Technical Training Manager