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Continuous Improvement:

An Activity-Based
Model
B Y S U R E N D R A P. A G R A W A L , P H . D . , C M A , C P A ; Z A B I H O L L A H R E Z A E E ,
P H . D . , C M A , C PA , C I A ; A N D H O N G S . PA K , P H . D . , C PA

CONTINUOUS IMPROVEMENT MUST START AT THE ACTIVITY LEVEL. A FIELD STUDY OF

CONTINUOUS IMPROVEMENT ACTIVITIES AT THE AUTO LOAN DEPARTMENT OF A

COMMERCIAL BANK ILLUSTRATES HOW SUCH A PROGRAM CAN BE EMPLOYED TO

INCREASE A COMPANY’S COMPETITIVENESS AND SHAREHOLDER VALUE.

n a global business environment with advanced improvement in each category based on observations

I manufacturing innovation, continuous improvement


becomes crucial in gaining a competitive advantage.
Continuous improvement is the organizational
process that helps the company position itself
against its competitors in the pursuit of competitive
advantage. Continuous improvement strategies can be
used to develop competitive plans and focus on activi-
from a field study of continuous improvement activities
of the auto loan department of a commercial bank.

C L A S S I F I C AT I O N OF AC T I V I T I E S
Antonio Davila and Marc Wouters argued that a signifi-
cant portion of product costs is determined during prod-
uct development and suggested that management pay
ties that create shareholder value. particular attention to continuous improvement, includ-
Companies use many different ways to improve their ing technological innovation, product performance, and
profitability, such as expansion of production and sales, time-to-market, during the product development
increase in quality, reduction in costs, and shortening of stage.1 Alan Reinstein and Mohammed Bayou proposed
cycle time. A business uses numerous processes consist- a continuum of 13 different product costing systems
ing of activities carried out by various units that com- that facilitates the adoption of continuous improvement
prise its organization. Therefore, an important aspect of strategies.2 Robin Cooper and Robert Kaplan presented
any method for continuous improvement is that it must a model that classifies activities into either value-added
work at the activity level. We present here a model that or nonvalue-added activities.3 This model suggests that
divides activities into four categories: essential and business activities consume the organization’s resources,
value-added, essential and nonvalue-added, nonessen- and, thus, identification and analysis of these activities
tial and value-added, and nonessential and nonvalue- are a prerequisite to improving operational efficiency.
added. Then we discuss the strategy for continuous This one-dimensional classification of activities to

M A N A G E M E N T A C C O U N T I N G Q U A R T E R LY 14 SPRING 2006, VOL. 7, NO. 3


value-added and nonvalue-added categories may not be products and services. An organization can be viewed as
adequate and effective in improving operational a collection of discrete yet interdependent activities.
efficiency. Some of these activities are essential and are the source
Business strategies are determined on the basis of of value creation. A general analysis of each class of
integrating activities in the value chain in different activities for the purpose of continuous improvement is
units of the organization. Continuous improvement presented below.
strategies focus on activities essential in increasing the
value of a product or service. Competitive advantage A . VA L U E - A D D I N G AND ESSENTIAL
can be achieved when an organization increases the val- AC T I V I T I E S
ue of a product or service through continuous improve- This area is of the greatest significance for each organi-
ments. Activities may be considered to have two zational unit. Not all such activities are carried out with-
dimensions: Does an activity add value? Is it essential? in the organization, however. The unit has to decide
On the basis of these dimensions, activities are classi- which activities it must carry out by itself and develop
fied into four categories: this area as its core competency. The objective should
A. Value-adding and essential be to acquire more and better expertise and other
B. Value-adding but nonessential resources in a continuing manner. This step may
C. Nonvalue-adding but essential involve developing new and improved products and
D. Nonvalue-adding and nonessential processes that will increase overall profits, and/or by
A business entity may carry out the classification of improving quality, cutting cycle time, or reducing costs.
activities in this manner at different levels, such as the The unit also must use cost/benefit analysis to evaluate
organization, division, unit, factory, department, process, on a continuing basis which activities it should out-
worker team, or even individual employee levels. This source, including any opportunity costs of conducting
basic model of activity classification is presented in an activity internally that are not within its area of core
Figure 1. competency.
The primary focus in the case of activities falling in
A N A LY S I S OF AC T I V I T I E S this category is strategic. The strategy mentioned here is
Analyzing activities is a way of identifying and concep- the strategy of the unit under analysis. Thus, an activity
tualizing the activities that are needed to create value in that requires strategic attention at the unit level may not

Figure 1: ACTIVITY CLASSIFICATION


VALUE-ADDING ACTIVITIES NONVALUE-ADDING ACTIVITIES

ESSENTIAL ACTIVITIES
A C

NONESSENTIAL ACTIVITIES
B D

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require a strategic decision at the organizational level. chical structure for this purpose will be a matter of
judgment depending upon the cost of such activities.
B . VA L U E - A D D I N G BUT NONESSENTIAL The foregoing analysis of classifications of activities
AC T I V I T I E S applies to business activities in general. It should be
These activities are currently value-adding, but they further refined when considered in the context of activ-
may be eliminated without losing the value-added fea- ities in different functional areas.
ture of the output by such means as re-engineering and
product or process redesign. Identifying opportunities FUNCTIONAL AREAS OF A BUSINESS
for accomplishing this step requires continuous effort, For the purpose of classifying activities based on the
and the policy of each organizational unit should be to two dimensions for a particular business, a distinction
look for such opportunities actively. In many situations, must be made between activities comprising its value
the implementation of such an opportunity may require chain and those that relate to its planning and control
approval at a higher level, such as in the form of a capi- functions. A conceptual model of the business organiza-
tal budget. The primary focus in the case of activities tion depicting this distinction is shown in Figure 2.
falling in this category is technical.
AC T I V I T I E S IN THE VA L U E C H A I N
C . N O N VA L U E - A D D I N G BUT ESSENTIAL There are distinct inputs and outputs for each process
AC T I V I T I E S or subprocess in the value chain of a manufacturing
These activities do not add value, but they are essential company. Furthermore, there is a customer who uses
and must be carried out to complete a process under the output. For most of the processes, the customer is
the currently existing conditions. A large number of internal, and only the last process will have an external
such activities are conducted by every organization, customer. The process introduces a change in the input
both for internal and external purposes. A large part of that makes it useful to the customer. This change is the
the time and effort of most managers is spent in keep- value added by the process. There may be some activi-
ing control of these activities, which are often out- ties that do not add value. An example of the activities
sourced. The goal of each unit should be to minimize in a manufacturing process and their classification is
such activities, both those carried out internally and shown in the diagram below.
those outsourced. In the case of such activities, the clas-
Input (X) ➮ Workstation 1 (Processing) ➮ Inspection ➮
sification depends upon the unit that is under analysis.
Moving ➮ Waiting ➮ Workstation 2 ➮
The primary focus in the case of activities falling in this
Workstation 3 ➮ Output (X + a + b + c)
category is managerial.
In this diagram, Workstations 1, 2, and 3 add the fea-
D. N O N VA L U E - A D D I N G AND NONESSENTIAL tures a, b, and c, respectively, to the input X. The com-
AC T I V I T I E S pany’s continuous improvement process suggests
Obviously, these activities must be eliminated as quick- combining the activities of Workstations 2 and 3 in a
ly as possible, but identification of such activities is not single activity. In this case, the improved process causes
easy, primarily because the people who carry them out the activity of Workstation 1 to fall in category A (Fig-
would insist that they are either value-adding or essen- ure 1), while the activities of 2 and 3 fall in category B.
tial, which is generally true from their point of view. In the current environment, moving the material from
Each unit should actively look for such activities from Workstation 1 to 2 is essential to complete the process
an overall view of the unit. Furthermore, units at the though it does not add value as such. Therefore, “mov-
higher levels of the organization also should analyze ing” falls in category C. “Waiting” seems to be neither
activities carried out at the lower-level units from its essential for the completion of the process, nor does it
own perspective to consider if any of them fall in this add value; therefore, it would fall in category D.
category. How high the analysis should go in the hierar- “Inspection” is considered essential to ensure that the

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Figure 2: BUSINESS ORGANIZATION—A CONCEPTUAL MODEL

PLANNING MANAGERIAL CONTROL

STRUCTURE GOALS AND


(NATURE, SIZE, LOCATION, PERFORMANCE
TECHNOLOGY, ETC.) EVALUATION

DEVELOPMENT
ORGANIZATION
(R&D, MARKETING)
(PROCESS DESIGN AND LONG TERM
PRODUCT DESIGN)

SUPPORT
(HR, DP, ACCT, ACTIVITIES SHORT TERM
ADMIN, ETC.)

CURRENT

INPUTS OUTPUTS

MATERIALS/COMPONENTS INTERNAL PROCESSES PRODUCT

SERVICE PROCUREMENT MANUFACTURING SELLING DELIVERING SERVICE

LABOR INFORMATION

INFORMATION
SUPPLY/VALUE CHAIN

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output is of the required quality and thus falls in cate- be communicated to recipients orally, electronically, or
gory C. The company can improve the process in many by means of documents on paper, computer disks, etc.
ways, such as the following: Each function has an identifiable goal, and the activities
◆ Eliminate “waiting” by a more proper scheduling constituting that function should be defined as “value-
of jobs; adding” and/or “essential” with respect to such goal.
◆ Minimize “moving” by placing Workstations 1 Some examples of the classification of such activities
and 2 close to each other; are given below.
◆ Replace Workstations 2 and 3 with a new activity,
if it is found to be feasible and cost effective; Value-adding and Essential
◆ Make further improvements in the features a, b, Collection and analysis of information; development
or c that will make the output more attractive to and exchange of ideas; making decisions; resolving
the customer, subject to its being cost effective; problems; preparation of documents; communica-
and tion of information.
◆ Use an effective quality control system that Value-adding but Nonessential
reduces defects. Manually performed activities that can be
Making similar improvements will continue even computerized.
after the foregoing changes have been made. This is Nonvalue-adding but Essential
why we call it a continuous improvement model. Keeping files for future reference.
Nonvalue-adding and Nonessential
HIERARCHY OF AC T I V I T I E S Sending copies of documents to people who do not
As mentioned earlier, the actual definition of “value- use them; playing games on personal computers.
adding” and “essential” will differ when viewed from
the perspective of different levels of the organizational A C T I V I T Y- B A S E D M O D E L OF

hierarchy. For example, the foregoing analysis was car- CO N T I N U O U S I M P R OV E M E N T


ried out at the process level. If it is viewed from a high- Activity-based costing, activity-based budgeting, and
er level, the customer may be external and the entire activity-based management have become popular in
factory may be considered as one process. From that recent years. The use of an activity-based model can
vantage point, a “value-adding” activity would be one facilitate decision making in operations by focusing on
for which the customer is prepared to pay. Suppose it is activities that are essential and create value. Continuous
found that the external customer does not care for an improvement may take various forms, such as in rela-
added feature and is reluctant to pay for it. In such a tion to production and sales, cost, quality, or time.
case, the activity at Workstation 1 may belong in cate- Activities falling in different categories require signifi-
gory D and, therefore, be a candidate for elimination. cantly different strategies for improvement. Further-
At yet a higher level of the organization, “value-adding” more, while some of these strategies may be developed
may be defined in terms of an increase in the value of at the unit level, some others have to be developed at a
the company through the profitability of its products. higher level of the organization.
Suppose at this level it is determined that this particular Within the classification of activities presented here,
product is not likely to be profitable in the long run. In the strategies mentioned earlier suggest moving the
such a scenario, the entire production process for the activities from one classification to another. Such move-
product may be considered to be nonvalue-adding. ment may take the following directions, with the ulti-
mate aim of eliminating activities that fall in category
S E R V I C E AC T I V I T I E S D. The movement among the classes of activities is dis-
Planning, control, and similar other activities generally cussed below and illustrated in Figure 3.
have no concrete inputs and/or outputs. Most of the Enhancing activities in category A. A company must
input and output is in the form of information that may continue to enhance its activities constituting its core

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Figure 3: ACTIVITY-BASED MODEL OF
CONTINUOUS IMPROVEMENT
VALUE-ADDING ACTIVITIES NONVALUE-ADDING ACTIVITIES

STRATEGIC FOCUS MANAGERIAL FOCUS


ESSENTIAL ACTIVITIES
A C
ENHANCE MINIMIZE

STRATEGIC FOCUS
NONESSENTIAL ACTIVITIES
B D
SEEK AND IMPLEMENT ELIMINATE

competency. This process involves carrying out addi- Moving activities from the category C to category D.
tional activities and making changes in existing activi- Activities that are nonvalue-adding but essential will be
ties that may be called for with the improvements in continually examined to find ways to render them to be
technology, management techniques, worker capabili- nonessential. Thus, attempts will be made to reclassify
ties, and so forth. them as nonvalue-adding and nonessential.
Moving activities from category A to category B. Eliminating activities that fall in category D. As previ-
Activities that are currently value-adding and essential ously mentioned, these activities should be eliminated
will be analyzed to determine if any of them may be as quickly as possible. As soon as an activity is moved
reduced by means of redesigning the product or the from category B or C to this category, it becomes a
process. For example, it may be possible to avoid the prime candidate for immediate elimination.
activity of welding two fabricated metal pieces together This model shows a continuous flow of activities
if the process is redesigned to fabricate them as a single within a unit as well as into and out of that unit. In fact,
piece. Thus, this activity will be reclassified as value- this is a never-ending process with no pre-specified
adding but nonessential. goal. With the developments in technology and man-
Moving activities from category B to category D. agement, there will be a continuous need to keep
Once the redesigning of the product or the process is enhancing the core competency of the company, to
carried out, the activities previously carried out will keep analyzing activities, moving as many of them as
become nonessential and will be reclassified as prime possible to category D, and eliminating them as quickly
candidates for elimination. as possible.
Moving activities from category A to category C.
Value-adding and essential activities will be continually T H E F I E L D S T U DY
examined to see if they really add value; if any of them The banking industry has faced intensive competition
is found to be nonvalue-adding, it would be reclassified not only from its own industry but also from other
as nonvalue-adding but essential. financial service companies because of substantial

M A N A G E M E N T A C C O U N T I N G Q U A R T E R LY 19 SPRING 2006, VOL. 7, NO. 3


deregulation and other regulatory changes. As competi- plete loan origination processes and to comply with the
tion becomes more intensive, the efficiency of a bank’s bank’s loan procedure policy under the currently exist-
operation becomes more critical for its survival. Two ing operational condition. The outputs of those activi-
sets of data were collected from the auto loan depart- ties, however, are not related to the customers’
ment of a commercial bank over two periods. One set satisfaction. Thus, the activities are classified as “essen-
is the data before the implementation of a new tech- tial but nonvalue-adding” activities.
nology (i.e., an automated telephone system) in the In theory, the activities of customer service may be
department and the other set is the data after the classified to be either “value-adding” or “nonvalue-
implementation in the same department. A set of activ- adding” activities. If the activities lead to the satisfac-
ities in the department was collected for the four-day tion of the customers by introducing the products of the
period of July 6-9, 1999. The other set of activities was commercial bank or resolving questions in regard to the
collected for the four-day period of January 9-12, 2001. products of the bank that the customers have, they are
The bank implemented a new telephone system considered to be “value-adding.” If the activities do not
between these two study periods. create any customer satisfaction, they are considered to
A survey form was designed to collect data for partici- be “nonvalue-adding” activities. Furthermore, the
pants’ activities during the study periods. Participants activities may be classified to be either “essential” or
were asked to report their activities in detail as much as “nonessential.” If the customer service activities are a
possible along with time they spent. Further, they were part of the currently existing auto loan procedures, the
asked to judge whether activities they conducted fall in activities are classified to be “essential”; otherwise, they
the categories of “value-added” and “essential.” The are classified as “nonessential.”
definitions and examples of the terms were given in a The information gathered by this study indicates that
survey instruction sheet, and forms were delivered to most customer services provided by the loan officers are
study participants. The data obtained from the surveys avoidable and not directly related to the operational
are summarized on the basis of the broadly defined condition of the department. The head of the depart-
activities: (1) originating auto loans, (2) documenting ment expressed the opinion that the customer-related
loan applications, (2) reporting auto loans, (4) providing activities are purely nonproductive and even hamper
customer services, (5) collecting the delinquent auto other essential activities. He wanted those activities to
loan receivables, and (6) funding money. be eliminated. From the practical standpoint, this study
The auto loan department’s activities are analyzed on classifies the activities as “nonvalue-adding” and
the basis of our two-dimensional classification model, “nonessential” activities.
i.e., value-added and essential, value-added but The activities related to the delinquent loan collec-
nonessential, nonvalue-added but essential, and nonvalue- tion may be considered to be either “value-adding” or
added and nonessential. Then an analysis was conduct- “nonvalue-adding” activities. If the user is the outside
ed to determine how the adoption of an automated customer of the bank, the activities are classified to be
telephone system changed the loan officers’ activities. “nonvalue-adding” because the outputs of the bank’s
We focused on whether nonvalue-added and nonessen- collection activities do not satisfy the customer. If the
tial activities were reduced because of the new system user is defined as “top management” or “shareholders”
while more value-added and essential activities were of the bank, then the activities are classified as “value-
created. For example, the loan originating activities are adding” activities because the activities produce more
considered to be value-added and essential activities earnings and, ultimately, cash for the bank. Further-
because those activities are essential to commercial more, the activities may be classified to be either
banking, and the outputs of the activities, auto loans, “essential” or “nonessential” activities depending on
are the products that the customers expect from the whether the activities are part of the currently existing
commercial bank. The documenting, reporting, and operations. For example, the bank’s target customers
funding activities are the necessary procedures to com- are those whose financial credits are below average.

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COMPARISON OF BEFORE
Table 1: ment’s adoption of a new telephone system increased
AND AFTER IMPLEMENTATION value-added and essential activities from 12.94% to
16.58%, while it decreased value-added but nonessen-
OF TELEPHONE SYSTEMS tial activities from 10.34% to 3.52%. Nonvalue-added
activities were increased from 76.72% to 79.9% due to
the adoption of a new telephone system. The results
TIM E S P ENT
Difference
also show that about 13% to 17% of total time surveyed
AC T I V I T I E S Before After (After—Before) is considered to be value-added and essential activities,
I. Value-Added and Essential about 40% to 53% to be essential but nonvalue-added
Originating Loans 12.94% 16.58% 3.64% activities, and about 12% nonessential and nonvalue-
II Value-Added but Nonessential added activities.
Collecting 10.34% 3.52% -6.82%
III. Essential but Nonvalue-added
Documenting 26.90% 38.70% 11.80% A FRAMEWORK FOR CONTINUOUS
Reporting 9.48% 6.63% -2.85% I M P R OV E M E N T
Mailing 2.46% 7.55% 5.09%
To compete successfully in the global market, organi-
Funding 1.25% 0.27% -0.98%
zations must continuously improve operational perfor-
IV. Nonessential and Nonvalue-added
Customer Service 11.00% 12.19% 1.19% mance of their products and services. Our research
study suggests that activities analysis and continuous
improvements can be powerful tools in developing
sound business strategy. Identifying, classifying, and
The bank may assume the high risk of loan defaults, analyzing activities is a process of searching for contin-
and, therefore, collection is the anticipated activity and uous improvements. This framework links activities to
an essential part of the bank’s operations. On the other business strategies of increasing value of products and
hand, if the bank does not anticipate a high default risk, services that may be used by companies to embark
the collection activity may be considered to be upon a journey of continuous improvement. It classi-
nonessential in its operation. fies activities into four categories on the basis of two
The results of this study (see Table 1) show that the dimensions: value-adding vs. nonvalue-adding, and
officers’ time spent for customer services slightly essential vs. nonessential, making a distinction among
increased rather than decreased from 11% before the different functional areas of business and different levels
change to 12.19% after the change. Further, the offi- of organizational hierarchy. It discusses strategies that
cers’ time spent for originating loans and collecting may be followed for a continuous improvement in
default loans decreased from about 23% to 20%. Inter- each category. Such improvement will comprise
views with the loan officers who participated in this sur- enhancing value-adding/essential activities, taking
vey study indicated that the bank’s customers felt steps to move as many activities as possible to the
uncomfortable with the automated telephone systems nonvalue-adding/nonessential category, and eliminat-
because they had been used to talking personally to the ing all activities in that category. The results of the
loan officers. Further, these interviews indicated that field study suggest that the bank’s strategies for con-
the loan officers had to spend more time to deal with tinuous improvement of activities are essential and our
the customers’ complaints due to the change. The two-dimensional model works well in identifying and
results suggest that technology may reduce and elimi- assessing value-added, nonvalue-added, essential,
nate some activities but, at the same time, it may create and nonessential activities in the loan department.
other nonessential and “nonvalue-adding” activities We hope that business executives and other
(e.g., the officers’ time spent on the customers’ com- researchers will evaluate and further refine this
plaints due to the bank’s system changes). The results framework from the viewpoint of its feasibility for
of our field study indicate that the auto loan depart- adoption into practice. ■

M A N A G E M E N T A C C O U N T I N G Q U A R T E R LY 21 SPRING 2006, VOL. 7, NO. 3


Surendra P. Agrawal, Ph.D., CMA, CPA, FCA, is professor
of accountancy, Fogelman College of Business and Econom-
ics, The University of Memphis, Memphis, Tenn. He can be
reached at sagrawal@memphis.edu.

Zabihollah Rezaee, Ph.D, CMA, CPA, CIA, CGFM, CFE,


is Thompson-Hill Chair of Excellence & Professor of
Accountancy, Fogelman College of Business and Economics.
E-mail: zrezaee@memphis.edu

Hong S. Pak, Ph.D., CPA, is professor of accountancy, Col-


lege of Business Administration, California State Polytechnic
University, Pomona, Calif. He can be reached at
hspak@csupomona.edu

1 Antonio Davila and Marc Wouters, “Designing Cost-Competitive


Technology Products through Cost Management,” Accounting
Horizons, March 8, 2004, pp. 13-26.
2 Alan Reinstein and Mohammed E. Bayou, “Product Costing
Continuum for Management Decisions,” Managerial Auditing
Journal, September 1997, pp. 490-497.
3 Robin Cooper and Robert S. Kaplan, Cost and Effect: Using Inte-
grated Cost Systems to Drive Profitability and Performance, Harvard
Business School Press, Boston, 1997.

M A N A G E M E N T A C C O U N T I N G Q U A R T E R LY 22 SPRING 2006, VOL. 7, NO. 3


Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.

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