Guncrete

11/1997

Guncrete

High strength, low shrinkage, high build

spray applied repair mortar

Uses
Fresh wet density: Approximately
For the reinstatement of large areas of concrete and for
2160 kg/m3 dependent on
small, localised patch repairs in areas such as sea walls
bridge decks and piers, tunnels, sewer pipes, etc . actual consistency used.

Specification clauses
Advantages
Steel reinforcement primer
■ High early strength
■ Very low drying shrinkage values The steel reinforcement primer shall be Nitoprime Zincrich,
a single component zinc-rich epoxy resin. The primer shall be
■ Chloride free
an ‘active’ type, capable of avoiding the generation of incipient
■ Low rebound anodes in the immediately adjacent locations.

Description Repair mortar

Guncrete is supplied as a ready to use dry powder for use The shrinkage-compensated reinstatement mortar shall be
with standard dry spray gunite or shotcrete equipment. The Guncrete, a single component cement-based blend of
material is formulated to produce a high build, low rebound, powders to which only the site-addition of clean water shall
material which can be applied by standard spraying be permitted. The cured mortar shall achieve >45 MPa
techniques. compressive strength at 28 days. Drying shrinkage
measured to ASTM modified 23oC/RH50% shall be not
greater than 450 microstrain at 7 days and 650 microstrain
Technical support
at 28 days.
Parbury Technologies offers a comprehensive range of high
performance, high quality construction products. In addition, Application instructions
Parbury Technologies offers a technical support service to
Preparation
specifiers, end-users and contractors, as well as on-site
technical support. Saw cut or cut back the extremities of the repair locations to
a depth of at least 10mm to avoid feather-edging and to
Design criteria provide a square edge. Break out the complete repair area
to a minimum depth of 10mm up to the sawn edge.
Guncrete is designed for vertical or horizontal use. It can be
applied in sections from 10mm up to150mm. The material Clean the surface and remove any dust, unsound or
should not be applied at less than 10mm thickness. contaminated material, plaster, oil, paint, grease, corrosion
deposits or algae. Where breaking out is not required,
Properties roughen the surface and remove any laitance by light
scabbling or grit-blasting.
The following results were obtained at a water:powder ratio
of 0.10 and temperature of 25oC. Oil and grease deposits should be removed by steam
cleaning, detergent scrubbing or the use of a proprietary
Test method Typical result degreaser. The effectiveness of decontamination should
then be assessed by a pull-off test.
Compressive strength 15 MPa @ one day
(BS 1881 Pt 116: 1983): 50 MPa @ 28 days Expose fully any corroded steel in the repair area and
Drying shrinkage ASTM remove all loose scale and corrosion deposits. Steel
modified 23o C/RH50% should be cleaned to a bright condition paying particular
7 days: < 350 microstrain attention to the back of exposed steel bars. Grit-blasting is
28 days: < 500 microstrain recommended for this process.
Guncrete: 11/1997

Setting time (BS 5075) –

Where corrosion has occurred due to the presence of chlorides,
Initial set: 4.5 hours the steel should be high-pressure washed with clean water
Final set: 10 hours immediately after grit-blasting to remove corrosion products
from pits and imperfections within its surface.
Reinforcing steel priming
Apply one full coat of Nitoprime Zincrich and allow to dry
before continuing. If any doubt exists about having
achieved an unbroken coating, a second application should
be made and, again, allowed to dry before continuing.
Application
Exposed steel reinforcing bars should be firmly secured to
avoid movement during the application process as this will
affect mortar compaction, build and bond.
Apply the Guncrete to the prepared substrate using suitable
guniting or shotcreting equipment. Ensure thorough
compaction of the mortar around the exposed
reinforcement. Guncrete can be applied in sections from
10mm up to 150mm in one pass.
If sagging occurs during application to vertical surfaces, the
Guncrete should be completely removed and reapplied at a
reduced thickness on to the substrate.
Note: the minimum applied thickness of Guncrete is 10mm.
Finishing
Guncrete is finished by striking off with a straight edge and
closing with a steel float. Wooden or plastic floats, or damp
sponges may be used to achieve the desired surface
texture. The completed surface should not be overworked.
Low temperature working
In cold conditions the material should not be applied when
the substrate and/or air temperature is 5oC and falling. At
5oC static temperature or at 5oC and rising, the application
may proceed.
High temperature working
At ambient temperatures above 35oC, the material should
not be used as this will cause premature setting.
Curing
Guncrete is a cement-based repair mortar. In common with
all cementitious materials, Guncrete must be cured
immediately after finishing in accordance with good
concrete practice. The use of Nitobond AR, sprayed on to
the surface of the finished Guncrete in a continuous film, is
recommended. Large areas should be cured as trowelling
progresses (0.5 m2 at a time) without waiting for completion
of the entire area. In fast drying conditions, supplementary
curing with polythene sheeting taped down at the edges
must be used. In cold conditions, the finished repair must
be protected from freezing.
Overcoating with protective decorative finishes
Guncrete is extremely durable and will provide excellent
protection to the embedded steel reinforcement within the
repaired locations. The surrounding parts of the structure
will generally benefit from the application of a barrier/
decorative coating to limit the advance of chlorides and
carbon dioxide, thus bringing them up to the same
protective standard as the repair itself. Parbury
Technologies recommend the use of the Dekguard range of
protective, anti-carbonation coatings. These products
provide a decorative and uniform appearance as well as
protecting areas of the structure which might otherwise be
at risk from the environment. Dekguard products may be
applied over the repair area without prior removal of the
Nitobond AR curing membrane. Other curing membranes
must be removed prior to the application of Dekguard
products.
Cleaning
Nitobond AR and Guncrete should be removed from tools,
equipment and mixers with clean water immediately after use.
Cured material can only be removed mechanically.
Equipment used with Nitoprime Zincrich should be cleaned
with Fosroc Solvent 20.
Limitations
Guncrete should not be used when the temperature is
below 5 oC and falling. Do not mix part bags. The product
should not be exposed to moving water during application.
Exposure to heavy rainfall prior to the final set may result in
surface scour. If any doubts arise concerning temperature
or substrate conditions, consult the local Parbury
Technologies office.
Estimating
Supply
Guncrete: 25 kg bags
Nitoprime Zincrich: 1 litre cans
Nitobond AR: 1, 5 and 20 litre containers
Fosroc Solvent 20: 4 and 20 litre cans
Coverage and yield
Guncrete: Approximately 12.5 litres/25 kg
bag (1.25 m2 at 10 mm thickness)
Nitoprime Zincrich: 7 m 2/litre (approx.)
Nitobond AR: 6 to 8 m2/litre
Notes: the actual yield per bag of Guncrete will depend on
the consistency used.

Storage
Shelf life
All products have a shelf life of 12 months if kept in a dry
store in the original, unopened bags or packs.
Storage conditions
Store in dry conditions in the original, unopened bags or
packs. If stored at high temperatures and/or high humidity
conditions the shelf life of Guncrete may be reduced to 4 to
6 months. Nitobond AR should be protected from frost.
Precautions
Health and safety
Guncrete contains cement powders which, when mixed or
become damp, release alkalis which can be harmful to the
skin. During use, avoid inhalation of dust and contact with
skin and eyes. Wear suitable protective clothing, gloves,
eye protection and respiratory protective equipment. The
use of barrier creams provides additional skin protection. In
case of contact with skin, rinse with plenty of clean water,
then cleanse with soap and water. In case of contact with
eyes, rinse immediately with plenty of clean water and seek
medical advice. If swallowed, seek medical attention
immediately - DO NOT induce vomiting.
Nitoprime Zincrich, Concure products and Fosroc Solvent
20 should not come into contact with skin or eyes, or be
swallowed. Ensure adequate ventilation and avoid
inhalation of vapours. Some people are sensitive to resins,
hardeners and solvents. Wear suitable protective clothing,
gloves and eye protection. If working in confined areas,
suitable respiratory protective equipment must be used. The
use of barrier creams provides additional skin protection. In
case of contact with skin, rinse with plenty of clean water,
then cleanse with soap and water. If poisoning occurs,
contact a doctor or Poisons Information Centre. If
swallowed, DO NOT induce vomiting - give a glass of water.
If in eyes, hold eyes open, flush with water for at least 15
minutes and see a doctor. If skin contact occurs, remove
contaminated clothing and wash skin thoroughly with soap
and water.
Guncrete
11/1997
Material Safety Data Sheets (MSDS) are available on
request to the nearest Parbury Technologies office. Read
the MSDS and product data sheet carefully before first
using any product.
Fire
Guncrete, Nitobond AR, and Fosroc Solvent 20 are non-
flammable.
Nitoprime Zincrich is flammable. Keep away from sources of
ignition. No smoking. In the event of fire, extinguish with
CO2 or foam. Do not use a water jet.
Flash points
Nitoprime Zincrich: 16oC
Additional information
Parbury Technologies manufactures a wide range of
products specifically designed for the repair and
refurbishment of damaged reinforced concrete. This
includes hand-placed and spray grade repair mortars, fluid
micro-concretes, chemical-resistant epoxy mortars and a
comprehensive package of protective coatings. In addition,
a wide range of complementary products are available. This
includes joint sealants, waterproofing membranes, grouting,
anchoring and specialised flooring materials.
Fosroc have also produced several educational training videos
which provide more detail about the mechanisms which cause
corrosion within reinforced concrete structures and the solutions
which are available to arrest or retard these destructive
mechanisms. For further information about products, training
videos or publications, contact your local Parbury Technologies
branch.
Manufactured and sold under license from Fosroc International Limited,
England. Fosroc, the Fosroc logo and Guncrete are trade marks of Fosroc
International Limited, used under license.
 PARBURY TECHNOLOGIES PTY LTD Sales Offices:
A.C.N. 069 961 968 St Peters, Sydney (02) 9519 4722
Wetherill Park, Sydney (02) 9604 9399
33 Lucca Road Archerfield, Brisbane (07) 3255 5666
NORTH WYONG, N.S.W. 2259 Gold Coast (07) 5539 3822
Tel (02) 4350 5000 Townsville (07) 4725 4394
Fax (02) 4351 2024 Gladstone (07) 4972 6499
Adelaide (08) 8293 2222
Perth (08) 9356 2533
Melbourne (03) 9326 3100

7 days a week, 24 hour 1800 817 779

Technical Support Hotlines : 1800 812 864
Important note
Parbury Technologies products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and conditions of sale,
copies of which may be obtained on request. Whilst the company endeavours to ensure that any advice, recommendation, specification or information it may
give is accurate and correct, it cannot, because it has no direct or continuous control over where or how its products are applied, accept any liability either
directly or indirectly arising from the use of its products, whether or not in accordance with any advice, specification, recommendation or information given
by it.

AUS/110/97/A