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qa450
qa450
© Copyright 2009 Sandvik
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik. All data and information in this manual may be changed
without further notice. Reservation for misprints.
Document number: ID: QA450-en-11785
Issue: 20090101
Version: 1
Sandvik
Hearthcote Road, Swadlincote, Derbyshire, DE11 9DU, United Kingdom
Tel: +44 (0) 1283 212121, Fax: +44 (0) 818181
www.sandvik.com
Contents
Loose Items - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
Chassis- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
Power Pack - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Main Conveyor Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
Tail Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 127
Side Conveyors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 133
Fourth Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 143
Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 149
Extended Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 157
Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 165
Extended Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 167
Vibrating Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 169
Screen Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 177
Hydraulic Hoses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 187
Stickers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 197
Magnet (Optional) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 201
Transportation Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 205
Triple Bogie - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 209
12
2
7-10
6 5 11
4
18 17
15 16 3
14
13
1: LOOSE ITEMS
11
1: CHASSIS ASSEMBLY
10
29 17
16
15
21
Hidden
12
14
13
22
33
32
23
30
Hidden
2
1
6: JACKING LEG
19
20 7
18
7: DIESEL TANK
28
35
31
9
Hidden 34
40
41
54
81
82
83
55
93
92
97
73 96 93 80
166
91
62
63
95
3: VIEW ON AIR CLEANER COMPONENTS 4: VIEW ON OIL BATH FILTER (WHERE FITTED)
140 56 7 152
19
138
22
158
141
167 160
88
23
58
87
5: VIEW ON HYDRAULIC FILTER 6: VIEW ON TRACK VALVE
53
85 14
50
90
86
37
68
20
18
45 34
Hidden
44
61 5
13
84
130
129
16 15 30
48 33
32
31
38
60
166
143 Hidden
126 6 Hidden
46
125
128
142
127
47
8 52 Hidden
25 145
137
51
139 134
Hidden
78
131
70 135
161
162
57
67 71
170
24
148
42
146
144
149 147
29
21
28
36
164
20
35
153
154
163
159 136
27
23: VIEW ON BALL VALVES AND LEVERS 24: VIEW ON HYDRAULIC ’T’
89
65
64
72
9 77
66
76
75
79
94
74
59
27: VIEW ON PULLEY BELTS 28: DETAILED VIEW ON FAN
12
151
155
155
150 11
10
154
155
156
165
33: EQUALISING VALVE UNDER CANOPY 34: VALVE PLATE TIE BAR
157
103 101 99
120 119 123
105
104
102
69
117
106
111
94
109
52 112
51
48
50
111
47
49
86
98
2: VIEW ON SPREADER PLATE
17
100 27 44 2 95
19
18
101 103 29 2 4 6 5 6 3
108
20
118 30 31 115 21
5: VIEW ON SCRAPER CROSS BEAM
34 33
54
93
32
53
92
9
22
11
8
10
97
14
15
70
69
68
60
60
59
56 66 32 37
36
93
38
55
67
37
35
92
46 45 75 76
73
74
74
78 79 80
11: VIEW ON TAIL DRUM GUARD
114
116
77
116
88 41 39 43 82
14: VIEW ON OUTER CENTRE JOINT R/H
87 90
89
91 87
88
13
24
12
23
25
28
26
10
11
113
74
16 110 83 99 1
19: VIEW ON TAIL DRUM
64
65
96
62
63
61
57
58
85
106
84
107
51 36 41 48
45
40
42
43
46 44 49
38 47 Hidden
39
52
13
23
7 55
24 22
23 1
10 11
12
29
14
50
30
20
18
21
54
2
4
6
5
3 6
19
4: DRIVE COUPLING
17
28
37 17
57
56
8
Hidden
16 53
32
31 33 57
8 56
15
34
25 35
26
27
44 51 47 97
73
45
52
98
66
60
68 81
67
99 75
48 74
46
101
100
76
41
42 49 50 38
40
77 16 11 12
37
71 15 23 15
79
70
92
85
80
84
69
72
39 43 91 19 60
43
78
86
91 5 19 60
20
91
87 77
35
9 56 94
36
10
33
77
90 14 32
18 95
27
8 29
1
89 22
55
13
34
88
54
30
37 70
4 2
7
6 7 8
7
25 3
24
83
17
26
10: DRIVE COUPLING
53
62
63
59 59 58 57 53 59
11: VIEW OF L/H SIDE CONVEYOR PIPING 12: VIEW OF R/H SIDE CONVEYOR PIPING
2. BT2009 BEARING 2
32 4
25
26
28
29
32
21
28
29
23
22
24
5 8
15
20 14
1
17
48
12
33
16
34
7
8
5
31 3
11
51
30 13
2
19
18
27
6 9
30
31
10
43
42
49
44
40 41
39 Not Shown
47 38
35
50
37 Hidden
36 Hidden
45
Not Shown 46
2. BT2003 BEARING 2
9
10
67
12
13
19
12
8
1: CONVEYOR
34
7
70
72
6
34
69
2: RETURN ROLLERS
15 20
71 79
8 14
1
11
77
68
16
75
3 17
44
43
73
31
30 28
76
29
5: HOPPER REAR
27 22
46 62
61
42 63
26
25
18
32 33
7: HOPPER FRONT
40 57 23 56 66 39 47 48 24
41
52
54 55 53 64
26 21 65
51
25
18
33 18
82
58
59 45
60
78
35
49
50
9: HOPPER UNDERSIDE
36
38
37
12
11
68
14
15
61
15
10
1: CONVEYOR
71
9
63
66
29 67 29
2: RETURN ROLLERS
6 17 62
85
69
16
10
83 13 1
65 2
18
80 4 64 2 7
38
37
79
26
25 24 82 51
5: VIEW ON HOPPER REAR
54
40 56 58 55 20
23 19 27 28 22
35 50 21 49 53 34 41 60
36
45
23
19 47 48 46 44 28 19 22 59 52 57
89
39
86
30
42 43
33
32 31
12
13 11 9
1: TIPPING GRID
14 20 7
10 16 6
19 2
8
4 15
17 18
13
6 11
8
1: TIPPING GRID
5 9 19 12
4
15
18 1
10
3 14
16 17
49
47
58
27
60 48
28
49
1: VIEW ON VIBRATING GRID
31
69
30
31
68 32 20
66
70
21
34
21 20
64 11 15 16 67
16
11
65 33
25
76
46
11
17
26
22 13 12 14
24 23
24
23
40
35
42
41
39 44 43 37
38
45
59
73
72
61
77 74 9 10 57 7
36 43 44 38
39
45
73
6 56 74
29 50 2 19 3 18 53 5 4 5 54 71
9: DRIVE COUPLING
58
9
55
9 60
49
51
8
52 62 63
11: VIEW ON NON-DRIVE SIDE PIPE 12: VIEW ON DRIVE SIDE PIPES
1. BG270000 SPRINGS 12
2. BT3508 BEARING 2
3. BT8014 O-RING 2
6. C3180000 SUBFRAME 1
7. C3220000 SUBFRAME 1
40
38
41
39
35
36
37
44
57
24
54
29
43 60
42
55
25
26
52
56
51
59
45 32 31
47
19
46
13 19
19
28
19
14
33
6
16
30 33
7: PRIMARY SCREEN BOX L/H VIEW
15
27
12 10
2
63
64
66
34
61 23
62
53
65
22 3
34
10
63
64
12
62 11
67
68
65
48
30
69
20
21
4
27
50
20 49
69
9
50
13
9 17
18
2. BT3031 BEARING 2
3. BT8507 COUPLING 2
When ordering hydraulic hoses, please quote the number stamped on the end of the hose.
HH60048 3/4"R2T 2.400 F 90S [M30 M/C REAR BULKHEAD TO M/C BULKHEAD,
X 2] PRESSURE
HH60049 3/4"R2T 1.270 F 90S [M30 M/C REAR BULKHEAD TO REAR MANIFOLD
X 2]
HH60065 3/8" R2T 0.665 F 90C L/H JACKLEG RAM RETURN TO TEE
HH60066 3/8" R2T 0.565 F 90C L/H JACKLEG RAM PRESSURE TO BALANCING
VALVE
HH60067 3/8" R2T 0.665 F 90C R/H JACKLEG RAM RETURN TO TEE
HH60068 3/8" R2T 0.565 F 90C R/H JACKLEG RAM PRESSURE TO BALANCING
VALVE
HH60003 3/4"R2T 4.000 F 90S [M30 T/C BULKHEAD, RETURN, TO TEE (TO R/H S/C)
X 2]
HH60004 3/4"R2T 2.380 F 90S [M30 TEE (FROM T/C) TO R/H S/C, PRESSURE
X 2]
HH60005 3/4"R2T 2.850 F F R/H S/C TO TEE (ON R/H S/C WEBTEC)
HH60006 3/4"R2T 2.800 F F TEE (ON R/H S/C WEBTEC) TO L/H S/C
HH60007 3/4"R2T 5.150 F F TEE (ON R/H S/C WEBTEC) TO L/H S/C
HH60013 3/8" R2T 3.310 F 90S JACKLEG SPOOL (A) TO P/P BULKHEAD,
PRESSURE
HH60014 3/8" R2T 3.310 F 90S JACKLEG SPOOL (B) TO P/P BULKHEAD, RETURN
HH60018 1/4"R2T 2.510 F 90S R/H S/C FOLD SPOOL PRESSURE (A) TO INBOARD
RAM ROD END
HH60019 1/4"R2T 2.490 F 90S R/H S/C FOLD SPOOL RETURN (B) TO INBOARD
RAM CYL END (TEE)
HH60020 1/4"R2T 1.840 F 90C R/H S/C INBOARD CYL TEE TO OUTBOARD RAM
CYL END
HH60021 1/4"R2T 3.120 F 90S L/H S/C FOLD SPOOL PRESSURE (A) TO INBOARD
RAM ROD END
HH60022 1/4"R2T 3.120 F 90S L/H S/C FOLD SPOOL RETURN (B) TO INBOARD
RAM CYL END (TEE)
HH60023 1/4"R2T 1.840 F 90C L/H S/C INBOARD CYL TEE TO OUTBOARD RAM
CYL END
HH60031 1/4"R2T 8.100 F F TEE ON T/C FOLD SPOOL TO TEE ON 1ST R/H
RAM, RETURN
HH60032 1/4"R2T 6.500 F F TEE ON T/C FOLD SPOOL TO TEE ON 1ST R/H
RAM, RETURN
HH60035 1/2"R2T 3.030 F 90S L/H SPOOL VALVE (TRACK) PRESSURE TO P/P
BULKHEAD
HH60036 1/2"R2T 1.690 F 90S FRONT L/H SPOOL C/O TO FRONT R/H SPOOL
PRESSURE
HH60042 1/4"R2T 3.300 F 90S BOGIE LOCKING PIN SPOOL PORT "A" TO RAM
PRESSURE
Hopper Kit A
Kit Number: HHSC01
Revision:
Date:
H2704 ¼" R2T 1.430 F F HOPPER LANDING LEG R/H RETURN (TEE) TO HOSE
H2708
H2706 ¼" R2T 1.430 F F HOPPER LANDING LEG R/H PRESSURE (TEE) TO
HOSE H2709
H2710 ¼" R2T 5.330 F S90F GRID TIP RETURN (TEE) TO HOSE H2714
H2711 ¼" R2T 2.130 F F GRID TIP (TEE) TO REAR RAM, RETURN
H2712 ¼" R2T 5.270 F S90F GRID TIP PRESSURE (TEE) TO HOSE H2711
H2713 ¼" R2T 2.100 F F GRID TIP (TEE) TO REAR RAM, PRESSURE
H2714 ¼" R2T 0.820 F S90F GRID TIP HOSE H2710 TO FRONT RAM, RETURN
H2715 ¼" R2T 0.660 F S90F GRID TIP HOSE H2712 TO FRONT RAM, PRESSURE
H2716 ¼" R2T 2.160 F F R/H GRID FLAIR RAM (RETURN) TO TEE
H2705 ¼" R2T 0.440 F F HOPPER LANDING LEG L/H RAM (RETURN) TO TEE
H2707 ¼" R2T 0.440 F F HOPPER LANDING LEG L/H RAM (RETURN) TO TEE
H2708 ¼" R2T 0.440 F F HOPPER LANDING LEG R/H RAM (RETURN) TO HOSE
H2704
H2709 ¼" R2T 0.440 F S90F HOPPER LANDING LEG R/H RAM (PRESSURE) TO
HOSE H2706
H10669 3/8"R2T 13.955 90S 90S MESH CHANGE M/C BULKHEAD TO HOSE H2672
H2607 ¾" R2T 0.480 F F R/H S/C PIPE LINK HOSE, PRESSURE
H2610 ¾" R2T 0.480 F F R/H S/C PIPE LINK HOSE, RETURN
H2613 ¾" R2T 0.595 F F L/H S/C PIPE LINK HOSE, PRESSURE
H2616 ¾" R2T 0.530 F F L/H S/C PIPE LINK HOSE, RETURN
H10656 1/4"R2T 0.435 F F WALKWAY LIFT RAM TEE TO STEEL PIPE, L/H
PRESSURE
H10657 1/4"R2T 0.550 F 90C WALKWAY LIFT RAM TO STEEL PIPE, R/H
PRESSURE
H10658 1/4"R2T 1.200 F 90C T/C LIFT SPOOL (TEE) TO L/H LIFT RAM
H10659 1/4"R2T 1.200 F 90C T/C LIFT SPOOL (TEE) TO R/H LIFT RAM
HH3544 3/4"R2T 0.790 F S90F LHS TRACK VALVE TANK PORT (CHECK VALVE) TO
MANIFOLD
HH3550 1/2"R2T 0.465 F S90F CETOP CH TO TEE ON LHS TRACK VALVE GALLERY
PORT
HH3557 3/4"R2T 1.070 F S90F TRACK SPOOL VALVE TANK PORT TO TEE ON
CHECK VALVE
HH3570 1/4"R2T 1.740 F 90S GRID TIP SPOOL (B) TEE TO CETOP MANIFOLD B3
HH3571 1/4"R2T 1.760 F 90S GRID TIP SPOOL (A) TEE TO CETOP MANIFOLD A3
H2580 3/8" R2T 3.370 F F JACK LEGS RETURN, FRONT BULKHEAD TO TEE
16 18
22 6
21 24
27 28
7 10
8 9
23 25
26
13 14
1 2
3 17
15 5
11 12
19
19. DE5023 DANGER - FALLING HAZARD/ SWITCH OFF, LOCKOUT & TAGOUT 2
3 Hidden 2 30 34
26 22
25
29 28 35
20
4 21 23 37
1 32
24
27 Hidden
4
22 33
38
3: VIEW ON THE MAGNET STRUCTURE FRAME 4: VIEW ON THE MAGNET NON-DRIVE BEARING
12
31 9
13
36
38 10
10 17
18
19
5
9
16
11
7: VIEW ON THE BOTTOM OF THE DISCHARGE CHUTE 8: VIEW ON THE CONVEYOR ROLLERS
7 Opp. side
28
6
31
35
30
29 Hidden
22
19
18
21
32 33 23
4
14
15
19
16
34
2
3 Opp. side
3
2 Opp. side
11 10
9
12
24 13
25
27
26 8
20
1 7
3
30
2
43
15
14
35 39
12
10
36
6
8 9
37
37
11
13
11 13
26
25
40
27
28
34 Not shown
4
24
22
33
23
5
21
32
31
19 42
41
18
38
12: VIEW ON HYDRAULIC LOCKING PIN 13: VIEW ON SECONDARY LOCKING PIN
17 20 16
29