DOCUMENT No. JOB No.

INSPECTION & TEST PLAN PAGE 1 OF 7

Purchase Order No. TBA 13158-19 ITP-CSP 13158-19

Monadelphous – Ichthy’s FPSO
CLIENT DOC No. REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools
Carbon Steel Pipe Spool Fabrication N/A TBA

INSPECTION ACTIVITIES ITP REVISION STATUS

ACTIVITY DEFINITION REV DATE REVISION DESCRIPTION
(I) Inspect Visual Inspection 0 23.01.2019 Issued for Information
(A) Action Action
(H) Hold Work must not proceed until inspection activity has been carried out
(W) Witness Work may proceed where inspection personnel are not available at the specified time
(M) Monitor Monitor on a random basis would be visual or dimensional or exam. of records etc.
(S) Submit Submit documents to the Client for approval
(E) Examine Examine and endorse records for compliance to Quality Plan
(R ) Review Review documentation
ABBREVIATIONS COMPANY PROCEDURES CLIENT APPROVALS
ABBREVIATION DEFINITION CODE DEFINITION
WPS Weld Procedure Specification QP-01 Contract Review
WPQR Weld Procedure Qualification Record QP-02 Document and Data Control
WQR Welder Qualification Record QP-03 Purchasing
NCR Non Conformance Report QP-04 Workshop Procedures
SC Sub-Contractor QP-05 Equipment
MDR Manufacturer’s Data Report QP-06 Quality Management
JI Job Instructions QP-07 Human Resource Management
POA Purchase Order Attachments QP-08 Preparation of Quality Plans and ITP’s
IRC Inspection Release Certificate QP-09 Key Performance Indicators
REFERENCE DOCUMENTS GF ENGINEERING APPROVALS
CODE DEFINITION PREPARED BY: Syed Rahman
C1 A091-AX-SPC-5014 – Piping Fabrication and Testing Specification POSITION: QA/QC Inspector
C2 A091-AX-SPC-5015 – Pressure Containing Piping and Equipment Welding Specification DATE:
C3 S900-AX-SPC-10000 - Hull and Topside Piping Material Specification SIGNED:
C4 A091-AM-SPC-5048 – Painting and Coating Specification
C5 0000-AG-SPC-60001 – Packing, Marking and Documentation REVIEWED BY: Gabriel Bangera
C6 DOCUMENTA
ASME B31.3 – Process Piping POSITION: Project Manager
C7 ASME IX – Welding and Brazing Qualifications DATE:
C8 SIGNED:
C9
 DOCUMENT No. JOB No.
INSPECTION & TEST PLAN PAGE 2 OF 7

Purchase Order No. TBA 13158-19 ITP-CSP 13158-19

Monadelphous – Ichthy’s FPSO
CLIENT DOC No. REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools
Carbon Steel Pipe Spool Fabrication N/A TBA

VERIFICATION
ACTIVITY PERSON CONTROLLING VERIFYING INCLUDE
ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA (INITIAL AND DATE) COMMENTS
No. RESPONSIBLE DOCUMENT RECORD IN MDR
GFE Monadelphous

1.00 CONTRACT REVIEW

Our bid reconciles with

Project Bid documents
1.01 Contract review at tender stage QP-01 tender documents if No H/R R
Manager F101, F102
not otherwise specified
Award reconciles with
Project Bid documents
1.02 Contract review after award QP-01 our bid documents if No H/R
Manager F102
not otherwise specified
All discrepancies
between bid and award
Project are documented and Bid documents
1.03 Planning and Scheduling QP-01 No H/R
Manager costed where F102
applicable. Advise
Client
All incoming and
Project outgoing drawings /
1.04 Document and drawing control QP-02 Registers No H/R
Manager documents are
registered

2.00 INITIATE MDR

QA/QC Quality Requirements Approved MDR MDR is to be compiled as the project

2.01 Set up MDR index and files QP-08 Yes E R
Inspector Form Index progresses
 DOCUMENT No. JOB No.
INSPECTION & TEST PLAN PAGE 3 OF 7

Purchase Order No. TBA 13158-19 ITP-CSP 13158-19

Monadelphous – Ichthy’s FPSO
CLIENT DOC No. REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools
Carbon Steel Pipe Spool Fabrication N/A TBA

VERIFICATION
ACTIVITY PERSON CONTROLLING VERIFYING INCLUDE
ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA (INITIAL AND DATE) COMMENTS
No. RESPONSIBLE DOCUMENT RECORD IN MDR
GFE Monadelphous

3.00 APPROVALS

QA/QC Quality Requirements

3.01 Prepare and submit ITP QP-08 ITP Approval Yes S R
Inspector Form

QA/QC C2
3.02 Review weld procedure specifications WPS WPS Register Yes R R
Inspector C7

Submit Weld Procedure

Specifications including supporting
QA/QC WPS & C2
3.03 Procedure Qualification Records and WPS Approvals Yes S R
Inspector WPQR C7
register to the client for review &
acceptance
Welder
QA/QC
3.04 Review welder register WQR C1 Qualification Yes R R
Inspector Register
Submit welder qualifications and
QA/QC
3.05 register to the Client for review & QP-04 C1 WQR Approvals Yes S R
Inspector
acceptance

4.00 PURCHASING

Project
4.01 As per purchase order QP-03 Not Applicable POA No M/E R
Manager
 DOCUMENT No. JOB No.
INSPECTION & TEST PLAN PAGE 4 OF 7

Purchase Order No. TBA 13158-19 ITP-CSP 13158-19

Monadelphous – Ichthy’s FPSO
CLIENT DOC No. REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools
Carbon Steel Pipe Spool Fabrication N/A TBA

VERIFICATION
ACTIVITY PERSON CONTROLLING VERIFYING INCLUDE
ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA (INITIAL AND DATE) COMMENTS
No. RESPONSIBLE DOCUMENT RECORD IN MDR
GFE Monadelphous

5.00 MATERIAL RECEIPT

Receive materials and inspect the

following: Delivery dockets,
 Free Issue IRC’s or Free Material Inspection Report are to be
 Quantity delivered Workshop Conformance to issued material completed for all items received.
5.01 QP-03 Yes E/S R/H
 Identification Manager delivery docket register. Damaged items are to be flagged
 Damage Material immediately
 IRC’s Certificates
 Storage and delivery
Approved WPS
Workshop F305,
5.02 Welding consumable receipt QP-03 As per consumable Yes E/S R
Manager Batch Certificates
control instruction
Mark materials and consumables Conformance to Material /
Workshop
5.03 with job specific traceability QP-03 inspection release Consumable Yes H R
Manager and/or delivery docket Registers
identification
Store conforming materials to project Workshop Segregation of carbon steel & stainless
5.04 QP-03 C5 N/A No A R
designated area Manager steel

6.00 FABRICATION

Ensure approved WPS and work

Workshop C1, C2, C3, C6
6.01 instructions are available at work QP-04 Approved ITP No H R
Manager Approved Drawings
point
Fabrication
C1
Check fit up alignment, dimensions, Workshop Checklist
6.02 QP-04 WPS No I M
orientation and seam locations Manager Colour ribbon
Approved Drawings
system
Check weld preparations and ensure
Workshop C1, C2, C3, C6 Inspection
6.03 they are free of cracks, rust scale, QP-04 Yes M M
Manager WPS Report
burrs and defects
Workshop C1, C2, C3, C6 As Built Drawing
6.04 Post weld dimensional check QP-04 Yes H M Record on ‘As Built’ Drawings
Manager Approved Drawings Checklist
 DOCUMENT No. JOB No.
INSPECTION & TEST PLAN PAGE 5 OF 7

Purchase Order No. TBA 13158-19 ITP-CSP 13158-19

Monadelphous – Ichthy’s FPSO
CLIENT DOC No. REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools
Carbon Steel Pipe Spool Fabrication N/A TBA

VERIFICATION
ACTIVITY PERSON CONTROLLING VERIFYING INCLUDE
ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA (INITIAL AND DATE) COMMENTS
No. RESPONSIBLE DOCUMENT RECORD IN MDR
GFE Monadelphous

7.00 WELDING

Approved
QA/QC C1, C2, C3, C6
7.01 Check welder qualifications QP-04 Welder No H R
Inspector WQR
Qualification
Check welding parameters, interpass
temperatures, interpass cleaning, Welding C1, C2, C3, C6
7.02 QP-04 Heat Input Log No M R
weld sequence and distortion Inspector WPS
control, earth clamp location, etc.
Visual inspection of root run
Methods of Inspection:
 Internal access: Inspect with
torch & mirror
Welding C1, C2, C3, C6
7.03  Restricted access: Inspect with QP-04 Approved ITP No H/I R
Inspector
borescope inspection camera
 No internal access: Inspect
through preparation prior to final
closures of root run
Welding C1, C2, C3, C6
7.04 Post weld inspection QP-04 Check List No I M
Inspector
Record the following:
QA/QC Traceability Material identification and location,
7.05 Record all traceability details QP-04 All details are recorded Yes H R
Inspector Record Sheet Welder ID, WPS, consumable
identification, date welded
 DOCUMENT No. JOB No.
INSPECTION & TEST PLAN PAGE 6 OF 7

Purchase Order No. TBA 13158-19 ITP-CSP 13158-19

Monadelphous – Ichthy’s FPSO
CLIENT DOC No. REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools
Carbon Steel Pipe Spool Fabrication N/A TBA

VERIFICATION
ACTIVITY PERSON CONTROLLING ACCEPTANCE VERIFYING INCLUDE
ACTIVITY DESCRIPTION (INITIAL AND DATE) COMMENTS
No. RESPONSIBLE DOCUMENT CRITERIA RECORD IN MDR
GFE Monadelphous

8.00 NON DESTRUCTIVE TESTING

 100% Visual Examination QA/QC C1, C2, C3, C6 NDT NATA

8.01 QP-04 Yes H R NDT to be undertaken by third party
 100% RT / MT Inspector Client Requirement Report

9.00 REPAIR OF DEFECTS

Weld repairs shall be carried out in C1, C2, C3, C6

QA/QC Approved Repair
9.01 accordance with an approved QP-04 Approved Repair Yes H R Client to be notified on all repairs
Inspector Report
procedure WPS
Repaired weld areas shall be re-
QA/QC NDT NATA
9.02 examined by original testing QP-04 C1, C2, C3, C6 Yes H R
Inspector Report
methods

10.00 PRESSURE TESTING

QA/QC
10.01 Hydrostatic Testing QP-04 C1 Hydro Report Yes H R
Inspector

11.00 SURFACE TREATMENT

Painting shall be carried out by an Project QP-04

11.01 C4 Paint Report Yes S R
approved contractor Manager QP-08
 DOCUMENT No. JOB No.
INSPECTION & TEST PLAN PAGE 7 OF 7

Purchase Order No. TBA 13158-19 ITP-CSP 13158-19

Monadelphous – Ichthy’s FPSO
CLIENT DOC No. REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools
Carbon Steel Pipe Spool Fabrication N/A TBA

VERIFICATION
ACTIVITY PERSON CONTROLLING ACCEPTANCE VERIFYING INCLUDE COMMENTS
ACTIVITY DESCRIPTION (INITIAL AND DATE)
No. RESPONSIBLE DOCUMENT CRITERIA RECORD IN MDR
GFE Monadelphous

12.00 TRANSPORT

Inspection
Suitable packaging and clearly Workshop Pipes spools shall have flange protectors,
12.01 QP-04 C5 Release Yes M R
identified Manager pipe end covers and spool tags
Certificate
Project
12.02 Despatch Manager QP-04 C5 Delivery Docket No H H
Client Rep.

13.00 SUBMIT MDR

QA/QC MDR to be reviewed and approved prior

13.01 Submit MDR & issue IRC to Client QP-08 Client Requirement Approved MDR E/S R/H
Inspector to the introduction of hydrocarbon