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MAINTENANCE MANUAL
MANUAL PART NO. 3017042
CHAPTER
SECTION PAGE DATE
LEP 1 Nov 16/2012
2 blank Nov 16/2012
TABLE OF CONTENTS
SUBJECT PAGE
1. General 1
2. Component Description 1
A. Compressor Assembly 1
1. General 201
A. General 201
TABLE OF CONTENTS
SUBJECT PAGE
1. General
The compressor (gas generator) section is located between the accessory gearbox and the
power turbine and exhaust sections of the engine. The section contains the compressor
inlet, the compressor, the combustor and the compressor turbine components and the gas
generator case (Ref. Fig. 1). The compressor inlet components comprise an air inlet screen,
a bleed air case and a compressor inlet case. The compressor comprises three axial
stages and one centrifugal stage and is supported by No.1 and No.2 bearings. The combustor
components comprise a combustion chamber liner, a large exit duct and a small exit duct.
The turbine components comprise a bladed disk, which is secured to the compressor stubshaft,
and a vane ring and shroud assembly. The gas generator houses the compressor, combustor
and compressor turbine components. The compressor inlet case, which supports the air
inlet screen and the bleed air case is secured to the gas generator case at Flange F. The case
also provides mountings for the front and center fireseals. On Post-SB5131 and PT6T-3B
engines a compressor wash ring is installed on the front fireseal mounting ring adjacent to the
air inlet screen.
2. Component Description
The compressor basically comprises three axial rotor stages, three interstage spacers,
three stator assemblies and a single-stage centrifugal impeller and housing. The complete
assembly is housed within the gas generator case and is supported by No.1 bearing
assembly in the compressor inlet case and No.2 bearing assembly in the gas generator
case centerbore. When running at maximum continuous rating, the compressor
supplies air to the engine combustion section at a compression ratio of 7:1.
No.2 bearing, the compressor stubshaft, the centrifugal impeller and the impeller
housing are positioned in that order, followed, sequentially by the third and second-stage
rotor and stator assemblies and their associated interstage spacers, the first-stage
stator assembly, and the first-stage rotor assembly of which the compressor hub is an
integral part. The hub is supported by No.1 bearing. The rotor components are stacked
and secured together by six tie rods.
No. 2 roller bearing supports the compressor stubshaft and its attached turbine. The
bearing inner race is located between labyrinth rotor air seals which butt against shoulders
on the compressor stubshaft and the compressor turbine stubshaft.
The impeller housing is secured in the gas generator case by a retaining ring. Rotation
of the housing in the gas generator case is prevented by a stainless steel locating
pin in the case which mates with a slot in the housing.
Each rotor stage consists of rotor blades which fit into dovetail grooves in the rims of
rotor disks. First-stage rotor blades are made from titanium and second and third-stage
blades from cadmium plated stainless steel. The airfoil cross-sections of first-stage
blades differ from that of second and third-stage blades and blade length decreases
72-30-00
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COMPRESSOR SECTION - DESCRIPTION AND OPERATION Mar 09/2001
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3017042
FRONT FIRESEAL
COMPRESSOR
TURBINE BLADES
COMPRESSOR
TURBINE DISK
COMPRESSOR TURBINE
VANE RING AND SHROUD
CENTER
FIRESEAL NO. 1
NO. 2 BEARING BEARING
FLANGE C
FLANGE E FLANGE F FLANGE G
C9326
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COMPRESSOR SECTION - DESCRIPTION AND OPERATION Mar 09/2001
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3017042
COMPRESSOR
TIE−ROD BLADE
PRESSURE
OIL NOZZLE
STUB SHAFT
NO.2 BEARING
NO.1 BEARING
CENTRIFUGAL
IMPELLER
SHORT SPACER
IMPELLER
HOUSING COMPRESSOR
BLEED VALVE
C3006A
Compressor Assembly - Component Location
Figure 2
72-30-00Page 3
COMPRESSOR SECTION - DESCRIPTION AND OPERATION Mar 09/2001
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3017042
progressively from first-stage to third. The limited clearance between the blade root and
the disk groove produces the characteristic clicking sound heard during compressor
rundown. The interstage spacers installed between the rotor disks limit blade axial
movement during operation.
Each set of compressor stator assembly vanes is held in position by a circular ring
through which vane ends protrude and to which they are brazed. The first-stage
compressor stator assembly provides a shroud for the first and second-stage rotor blades,
and the third-stage vane and shroud assembly provides a shroud for the third-stage
blades. First and third-stage assemblies are bolted together, and the third-stage vane and
shroud assembly is secured to the impeller housing. The second-stage compressor
stator assembly is housed between first and third-stage assemblies and located by a
single staked pin. Interstage pressure air (P2.5) is vented to the compressor bleed valve
chamber in the gas generator case through slots in the third-stage vane and shroud
assembly.
The rows of vanes in each stator stage diffuse compressor air, raise its static pressure
and direct it to the next rotor stage. The air finally leaves the compressor at the centrifugal
impeller and is directed into the diffuser tubes in the gas generator case.
The case consists of two stainless steel sections fabricated into a single structure and
houses the turbine, compressor and combustion sections of the engine. The case extends
between Flange C, where it is secured to the exhaust duct, and Flange F, where it is
secured to the inlet case. The diffuser pipes and straightening vanes are brazed to the
case center section. The outer section of the case contains various bosses and
apertures for fourteen nozzles, two spark igniters, two drain valves and a P3 air bleed
port. The compressor bleed valve is secured by four bolts to a port at the 5 o’clock position
on the case. The case centerbore houses the No.2 bearing components which are
lubricated and scavenged by oil tubes within the case. The No.2 bearing components
comprise two labyrinth air seals and the bearing itself, the outer race of which is bolted to
the centerbore. The single labyrinth air seal is bolted to the centerbore and the double
labyrinth air seal is secured by a retaining ring.
P3 air for the fuel control pneumatic system is bled from an outlet at the 7 o’clock
position on the case. A second boss at the 7 o’clock position opens directly into the
pressurized area of the case and provides P3 air to pressurize internal carbon seals in
the reduction gearbox. Pressurized air for compressor bleed valve operation is taken
through an internal pressure tube from the space behind the diffuser pipes. P3 air for
aircraft use is made available by the air bleed port at the 11 o’clock position on the case.
72-30-00
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COMPRESSOR SECTION - DESCRIPTION AND OPERATION Mar 09/2001
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3017042
SCAVENGE OIL TUBE DIFFUSER PIPE STRAIGHTENING VANE FLANGE F SCAVENGE OIL TUBE
C3007C
Gas Generator Case - Component Location
Figure 3
72-30-00
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COMPRESSOR SECTION - DESCRIPTION AND OPERATION Mar 09/2001
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3017042
Pressure oil for No.2 bearing lubrication is taken from an inlet port at the 7 o’clock
position through an internal pressure tube to a passage in the case centerbore and then
to a duplex nozzle assembly at the 10 o’clock position. Scavenge oil is taken through
an internal tube at the 6 o’clock position to an outlet at the 5 o’clock position.
72-30-00 Page 6
COMPRESSOR SECTION - DESCRIPTION AND OPERATION Mar 09/2001
PRATT & WHITNEY CANADA
MAINTENANCE MANUAL
MANUAL PART NO. 3017042
1. General
B. For additional information regarding Special Tools and Fixtures, Equipment, and
Consumable Materials referred to in this section, refer to section TOOLS/FIX/EQUIP or
CONSUMABLE MATERIALS respectively.
2. Consumable Materials
The consumable materials listed below are used in the following procedures.
The special tools listed below are used in the following procedures.
The fixtures, equipment and supplier tools listed below are used in the following procedures.
Name Remarks
Keensert Insert KN1032 (NAS1394C-3)
Locking Tool TD1032L
5. Inspection/Check
Inspection procedures and damage limits applicable to the gas generator case are covered
in engine hot-section inspection procedures as detailed in 72-00-00, INSPECTION/CHECK,
Hot Section Inspection.
6. Approved Repairs
NOTE: Cracks in outer wall of pipes may be reached by drilling access holes in inner
walls using 1/4 (0.250) in. drill (Ref. Detail D). These access holes are
acceptable without repair.
(1) Stop-drill cracks using 1/16 (0.0625) in. drill (Ref. Details A, B and E).
(2) Blend out areas where material has become detached (Ref. Details A and B).
(3) Blend out cracks on edge of fishtail which may join and cause sections to become
detached (Ref. Detail C).
(4) Position shanknut on flange and flare nut end using tool as shown.
NOTE: This repair applies to damaged fuel nozzle pad threaded holes and bleed valve
attaching bolt holes.
(2) Drill out damaged hole using letter I (0.271 inch) or (6.9 mm) drill.
(5) Screw in ‘‘Keensert’’ insert, Part No. KN1032 (NAS1394C-3) using fingers, to depth
of 0.010 to 0.015 inch below surface of parent component.
(6) Using ‘‘Kee’’ driving tool, (TD1032L) and hammer, drive down keys with several
light taps.
STOP−DRILL AND SMOOTH OUT HOLE STOP−DRILL AND SMOOTH OUT CAVITY
A B
BLEND OUT CRACKED AREA STOP−DRILL THROUGH WINDOW
ON INNER WALL
0.800
MAX
0.400 0.250
MAX MAX
CRACK
C D
FRETTED
AREA
C62900
Diffuser Pipe Crack Repairs
Figure 201
3
2
NUT AFTER FLARING
2
NUT BEFORE FLARING
C6097
Interfast Inc.
21 Constellation Court
Rexdale, Ontario
Canada M9W 1K4
Tridair Industries
Fastener Division
3000 W. Lomita Blvd
Torrance, CA 90505
USA
(1) Drill out insert material between keys and internal thread to a maximum depth of
5/32 (0.156) inch, using a 7/32 (0.219) inch drill (Ref. Detail A).
(2) Using small pin punch, bend keys inward and break them off (Ref. Detail B).
(3) Remove insert with a standard ’’E-Z Out‘‘ type tool (Ref. Detail C).
(4) Screw in new ’’Keensert‘‘ insert, Part No. KN1032 (NAS1394C-3), using fingers, to
a depth of 0.010 to 0.015 inch below surface of parent component (Ref. Detail D).
(5) Using ’’Kee‘‘ driving-tool (TD1032L) and hammer, drive down keys with several light
taps (Ref. Detail E).
NOTE: Refer to Subparagraph C. for ’’Keensert‘‘ Insert and ’’Kee‘‘ Driving Tool
suppliers.
(1) Wash salt and smog deposits from gas generator case with clean water. Dry with
clean, dry compressed air.
_7
32 INCH DRILL
LOCKING KEYS
KEENSERT
0.015
0.010 INCH
DETAIL D
DETAIL E
C11787A
(3) Sand area(s) to bare metal with 180 grit alumimum-oxide abrasive cloth. Clean with
dry, oil free shop air and wipe with a clean, dry cloth. Do not apply solvent to
sanded surface and do not touch area with bare hands.
(4) Option 1: Apply SermeTel 249 (PWC07-023) and air dry 15-30 minutes or until dry
to touch. Spray, brush or swab the coated surface with SermeTel 273 (PWC07-024)
catalyst. Allow to stand one hour. Wash with water and dry with shop air.
(5) Option 2: Apply SermeTel 196 (PWC07-034) touch-up coating in two applications
with either spray or brush. Air dry 30-60 minutes between coats. Air dry second
coat 6-8 hours.
(1) Remove fuel manifold adapter assembly as necessary to expose broken bolt (Ref.
73-10-05).
Lisle Corp.
805 Main St.
Clarinda, IA 51632
USA
(3) Drill pilot hole with center drill using jig guide.
(6) Remove bolt. Examine threads for damage, and repair if necessary.
1. General
C. Install suitable protective caps/covers over all disconnected tubes/lines and component
openings.
2. Consumable Materials
Not Applicable
3. Special Tools
Not Applicable
Not Applicable
A. General
(1) Blend repair limits are provided to possibly prevent unnecessary engine removal
due to FOD. Should the damage be extensive, an evaluation should be made to
proceed with the repair or remove the engine and send to a facility capable of
performing the repair.
(2) Any blend repair performed should be documented (Ref. 72-00-00, Inspection)
(3) Blend repair limits provide the maximum permissible amount of material that can be
removed from any one blade.
(4) Blending to maximum permissible depth may result in compressor unbalance. If the
amount of material removed exceeds 50% of the recommended limit, the diametrally
opposite blade should be blended to the same dimension.
(5) Unless otherwise noted an unlimited number of blades can be blended to the
specified limits, provided the engine performance remains satisfactory. However
the affected components may have to be replaced at the next overhaul.
(6) Maintain leading edge profile and fillet radius as close as possible to original .
72-30-05
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The export control classification with respect to this document is contained on the back of the title page.
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MAINTENANCE MANUAL
MANUAL PART NO. 3017042
CAUTION: KEEP THE COMPRESSOR INLET AREA CLEAR OF ALL FOREIGN MATERIAL
AND OBJECTS WHICH COULD BE INGESTED BY THE ENGINE AND
CAUSE SERIOUS DAMAGE DURING OPERATION.
(1) Repair the first-stage blade leading edge within the following limits using fine hand
files and stones.
(2) Suitably mask the entire first-stage compressor area to prevent contamination of
the compressor with filing residue.
(3) In case of multiple leading edge defects situated closer than 0.200 in., the entire
leading edge of an unlimited number of blades may be cut back 0.025 in.
maximum (Detail A). If blade has been previously cut back, reduce repair limit by
previous cut back. Maintain the leading edge profile and fillet radius as close as
possible to the original.
NOTE: If cutting back the leading edge by 0.025 in. does not eliminate or make
defects acceptable, the blade cutbacks may be extended to 0.050 in.
maximum, providing engine performance is within limits. This is acceptable
to permit the engine to remain in service; however, the affected
components may have to be replaced at the next overhaul.
(4) Nicks and tears may be smoothed to 0.300 inch wide maximum by 0.165 inch deep
maximum, provided repaired area is 0.220 in. minimum from blade tip (Detail C).
NOTE: 1. If repairing within the above limits does not eliminate the defects or make
them acceptable, individual defects may be smoothed to 0.500 inch wide
maximum and 0.250 inch deep maximum, provided repair area is
0.350 inch minimum from blade tip, and engine performance is within
limits. However, the affected components may have to be replaced at next
overhaul.
NOTE: 2. If any blade is smoothed to the maximum limit, the blade 180 degrees
opposite must be smoothed to the same shape to prevent compressor
rotor imbalance.
(5) Bent or torn leading edge tips may be repaired to 0.375 inch wide maximum by
0.280 inch deep maximum (Detail D).
NOTE: If any blade is smoothed to the maximum limits, the blade 180 degrees
opposite must be smoothed to the same shape to prevent compressor
rotor imbalance.
72-30-05
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The export control classification with respect to this document is contained on the back of the title page.
Page 202
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MAINTENANCE MANUAL
MANUAL PART NO. 3017042
(6) Smooth sharp edge at the blade leading edge root eroded area to restore as near
as possible the original radius and smoothness (Detail E). After repair, make sure
the original airfoil chord at the repair area was not reduced by more than 0.250 inch.
(7) Clean entire compressor inlet area thoroughly with a suitable suction cleaner.
Remove masking material and repeat cleaning.
(1) Dents and nicks up to 0.050 in. deep and wide, not less than 0.200 in. apart and
not within 0.250 in. of blade tip, are acceptable (maximum 4 per blade), providing
there are no tears or cracks.
(2) Sharp corners must be smoothed to an approximate radius of 0.050 in. and a
maximum of 0.050 in. deep and wide. Tip corner radius must not exceed 0.100 in.
72-30-05
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MAINTENANCE MANUAL
MANUAL PART NO. 3017042
0.165 DEEP
MAX
0.050 MAX
CUT BACK AREA
0.220
MIN
0.300
MAX
MAINTAIN LEADING EDGE RADIUS
AVOID SHARP EDGES OR FLAT AREAS
ENLARGED VIEW B
DETAIL C
B
0.280 DEEP
MAX
0.050
MAX
0.375
MAX
DETAIL A DETAIL D
C22550F
72-30-05
P&WC Proprietary Information. Subject to the restriction on the title page.
The export control classification with respect to this document is contained on the back of the title page.
Page 204
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MAINTENANCE MANUAL
MANUAL PART NO. 3017042
F F
DETAIL E
C61332
Compressor First-stage Repair Limits
Figure 201 (Sheet 2)
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