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 The designs for the project should be developed in coordination with an architect, formwork consultant,

structural and service consultants keeping the technology being used in the mind. Once the designs are
finalized, there shall be no scope for changes during execution.
 Firstly, a concrete pour diagram (a schedule showing the sequence of the concrete pours as per the target cycle
time) has to be planned to meet project timelines. Based on this the area of formwork to be purchased is
arrived at.
 Secondly, the formwork manufacturer has to be given inputs for designing the system to suit our concrete pour
plan.
 Lastly, the concrete mix should be designed to develop enough strength to allow early de-shuttering as per our
concrete pour plan.

achieved an average cycle time of 4 days for foundation.

Superstructure- Sequence of construction will be as follows

 Day 1 – Reinforcement for wall is laid in position and tied. All the service embedments like electrical conduits,
junction boxes; plumbing and sanitary cutouts are placed in position and fixed on to the reinforcement. Later
the formwork for wall and slab is completely fixed.
 Day 2 – Slab reinforcement and service embedments are fixed in position. The entire floor including walls, slab,
sunshades, parapet walls etc are concreted together in one shot.
 After 12 hours from concreting, the wall panels are deshuttered and shifted for erection in the next pour. At
the end of 36 hours the slab panels are de shuttered leaving an undisturbed central support in place.
 Once the entire floor is de shuttered, the staircase and the lift core will be cast which also follow a 2 day cycle
will parallel to the floor.

achieved an average cycle time of 4 days for foundation.

Superstructure- Sequence of construction will be as follows

 Day 1 – Reinforcement for wall is laid in position and tied. All the service embedments
like electrical conduits, junction boxes; plumbing and sanitary cutouts are placed in
position and fixed on to the reinforcement. Later the formwork for wall and slab is
completely fixed.
 Day 2 – Slab reinforcement and service embedments are fixed in position. The entire
floor including walls, slab, sunshades, parapet walls etc are concreted together in one
shot.
 After 12 hours from concreting, the wall panels are deshuttered and shifted for erection
in the next pour. At the end of 36 hours the slab panels are de shuttered leaving an
undisturbed central support in place.
 Once the entire floor is de shuttered, the staircase and the lift core will be cast which
also follow a 2 day cycle will parallel to the floor.

On-Site: Step by Step

 The foundation, the wall, and ceiling formwork systems are designed in
strict compliance with the architectural plan in accordance with the
design specifications in the fabrication plant.
 The construction site is leveled and compacted according to the
project's technical requirements.
 A layer of lean concrete is placed before the foundation.
 Piping systems like Sewerage pipes etc are laid.
 Reinforcement bars of the foundation are installed after the lean
concrete gains sufficient strength.
 The foundation forms are installed and poured.
 The wall reinforcement are put in place and connected to the starter
bars of the foundation.
 The window and door frames or templates, electrical conduits and
sockets, water pipes and sewer ducts are all built into the forms,
thereby eliminating the need for drilling, boring and excavation work.

 The wall forms are then installed and poured monolithically.


 After removing the wall forms, first the ceiling reinforcement mesh and then the ceiling forms are installed.
 The ceiling reinforcement bars are joined to the wall by means of starter bars. At this stage, junction boxes,
electrical conduits and water pipe ducts which pass through the ceiling are built into the forms.
 The ceiling forms are poured monolithically.
 Then the ground floor ceiling is prepared for the installation of the walls of the first floor.
 This cycle is repeated in the same manner for other floors.Somashekar, in his concluding remark says, “There is
a tremendous scope for further improvement in terms of quality, speed and adaptability. The demand and
supply chain of Mass Housing in India can be successfully addressed only if we use the right kind of technology
and the right kind of formwork system keeping the sustainable development in mind. Monolithic Construction
is the solution”.

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