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● Operation modes
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● Engine control
● Generator protection (ANSI)
● Display
● Mains/busbar protection (ANSI)
● M-Logic (Micro PLC)
● General
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
isenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com Document no.: 4921240396F
14 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com SW version: 3.6x.x or later
AGC-3 data sheet 4921240396 UK
1. Application information
1.1. General information................................................................................................................................3
1.1.1. Application..................................................................................................................................... 3
1.1.2. Test................................................................................................................................................ 4
1.1.3. Setup............................................................................................................................................. 4
1.1.4. Options.......................................................................................................................................... 4
1.1.5. Unit definitions............................................................................................................................... 5
1.1.6. M-Logic (Micro PLC)......................................................................................................................5
1.1.7. Single line application diagrams.................................................................................................... 5
1.1.8. Principle diagrams......................................................................................................................... 7
1.2. Power management applications (option G4/G5/G8).............................................................................7
1.2.1. Description.....................................................................................................................................7
1.2.2. Application..................................................................................................................................... 8
1.2.3. Configuration................................................................................................................................. 8
1.2.4. Load management ........................................................................................................................9
1.2.5. Load-dependent operation.............................................................................................................9
1.2.6. Priority selection............................................................................................................................ 9
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2. Optional functionality
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3. Technical information
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4. Ordering information
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4.1.2. Disclaimer....................................................................................................................................29
1. Application information
1.1 General information
1.1.1 Application
The Automatic Genset Controller is a microprocessor-based control unit containing all necessary functions for
protection and control of a genset. It contains all necessary 3-phase measuring circuits, and all values and
alarms are presented on the LCD display.
The AGC is a compact all-in-one unit designed for the following applications:
● Peak shaving
● Load takeover
● Mains power export (fixed power to mains)
● Remote maintenance
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Optional applications:
The AGC can operate in automatic mains failure mode as a secondary mode regardless of the
type of application - except the island applications.
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The display is separate and can be installed directly on the main unit or in the front of the switchboard door
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(requires option J1, J2 or J6 - display cable). Additional displays can be installed within 200 m.
The AGC is supplied with an engine interface I/O card with separate power supply and processor. The card is
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Inputs/outputs Available
Multi-inputs: 4 to 20 mA 3 (3)
Digital inputs
Pt100
Pt1000
RMI
0 to 40 V DC
Digital inputs 7 (6)
RPM (MPU) 1
Relays 4
CAN bus comm. 2
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The two CAN communications are only available, if option G4, G5 or H7 is selected.
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1.1.2 Test
The available genset modes except island operation include a test mode. The test can be configured in three
different ways.
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Simple: Genset starting and running for a preset time. Generator breaker is open during the
test.
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Load: Genset starting, synchronisation of the generator breaker. The test is carried out for a
preset period of time at a fixed power set point parallel to the mains.
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Full: Genset starting, synchronisation of the generator breaker, deload and opening of the
mains breaker. The test is carried out for a preset period of time after which the load
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1.1.3 Setup
Setup is easily done via a menu structure in the display (password-protected) or via the USB PC connection
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and the Multi-line 2 Windows®-based PC utility software. The PC utility software can be downloaded free of
charge from www.deif.com/Download_centre. The utility software offers additional features such as monitor-
ing of all relevant information during commissioning, saving and downloading of settings and downloading of
software updates.
1.1.4 Options
In order to perfectly match the product solution to specific applications, the functionality of the AGC can be
equipped with a number of available options. The options selected by the customer will be integrated in the
standard AGC, hereby securing the same user interface unaffected by whether the application needs a highly
complex or a more basic genset controller.
AGC mains: A power management control unit used in the parallel with mains power management
application (six to nine). Several options are available for the AGC mains.
AGC BTB: A power management control unit used in the power management application to split
the busbar (eight). Several options are available for the AGC BTB.
Standard
1. Automatic mains failure and 2. Island 3. Peak shaving, load takeover
fixed power/base load and mains power export
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Mains
Display
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Display
Transducer
(TAS-331DG)
Mains
Display
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Mains
Controller Mains
breaker Controller
(MB) breaker
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Busbar
(MB)
Consumers
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Controller Consumers
Generator
Generator breaker
breaker (GB) Generator
(GB) breaker
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(GB)
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G G G
Optional
4. Multiple gensets, load sharing 5.-9. Power managment
Display 1 Display 2 See separate page in this data
sheet
Busbar
Analogue
loadsharing
Controller Controller
Generator Generator
breaker breaker
(GB 1) (GB 2)
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G G
AGC
LOAD
NEUTRAL
NEUTRAL
TAS-331
ENGINE INTERFACE
digital / analogue
AVR CONTROL
inputs/outputs
GEN GB MB MAINS
measurements measurements
MULTI-LINE 2 AGC
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AUX.
TRANSDUCERS COMMUNICATIONS + -
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Hz 65
115/230VAC
50
45
MODEM www Power
DCP-2 1205 12V/5A
Output
DQ
DCP2
M-Vision
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AGC mains
LOAD
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1-16 Gen-sets
NEUTRAL
NEUTRAL
measurements measurements
TRANSDUCERS COMMUNICATIONS + -
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Hz 65
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115/230VAC
50
45
MODEM www Power
DCP-2 1205 12V/5A
Output
DQ
DCP2
M-Vision
DEIF supplies a complete range of current transformers (DCT range of CTs), power supplies
(DCP range), meters (DQ range) and transducers (TAS range) that are suitable for use with our
range of generator controls and protection relays - see www.deif.com for full details.
● 16 mains incoming
● 16 mains breakers
● 16 tie breakers
● 8 bus tie breakers
● 16 generators (256 on request)
● 16 generators
● 16 generator breakers
● Quick setup/broadcast
● Asymmetric load sharing
● CAN flags
● Droop frequency/voltage
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● Secured mode
● Base load
● Multi-master system
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In a multi-master system, all vital data is broadcasted from all units to all units, giving all units knowledge of
their own position in the application. This philosophy makes the application immune to a failing master con-
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troller.
1.2.2 Application
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The plant modes are configurable, and it is possible to change the plant mode on the fly, both in single genset
and in power management applications.
The plant can be divided into sections by several bus tie breakers, making it possible to run different plant
modes in each section.
1.2.3 Configuration
The setup of the application is easily configured using a computer and the DEIF PC utility software.
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The load management is primarily handled by the tie breakers. Functions are available to ensure sufficient
power capacity to handle the load either in terms of number of gensets or by soft-starting the load.
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If a certain level of available power on the busbar is required to connect a load group, functions are available
both for starting additional generators, and relays can be configured to activate when a specific level of avail-
able power is reached.
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The load-dependent starting and stopping of the gensets is based on a power-available calculation. The next
generator will start when the available power decreases below the adjustable set point. It will stop when too
much power is available.
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Priority routines are individually made for the mains in the plant sections and for the gensets.
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Redundant AGC mains units are only supported in the application: Dual mains (7).
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Busbar Mains
CANbus
Mains
Controller Controller breaker Controller
Generator Generator
breaker breaker (MB)
(GB 1) (GB 2)
Consumers
Tie
breaker
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(TB)
G G Display 1 Display 2
CANbus
G G
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Optional Optional
Mains 1 Mains 2
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Mains Mains
breaker Controller Controller breaker Controller Controller
(MB 1) (MB 2)
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Consumers
Tie
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Breaker
(GB)
Display 1 Display 2
Busbar
CANbus
G G
8. H-coupling.
The tie breaker controlled by the AGC mains is selectable depending on applicational needs.
Display mains 17 Display mains 18
Mains 17 Mains 18
Mains Mains
breaker Controller breaker Controller
(MB 17) (MB 18)
Consumers Consumers
Tie Tie
breaker breaker
(TB 17) TB 18)
BTB 33
Busbar BUSBAR
CANbus CANBUS
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G G G G
Diesel generator set 1 Diesel generator set 2 Diesel generator set 3 Diesel generator set 4
The tie breaker controlled by the AGC mains is selectable depending on applicational needs.
Display mains 17 Display mains 18 Display mains 19 Display mains 20 Display mains 21
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Busbar
Display 1
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CANbus
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Controller
Generator
breaker
(GB 1)
2. Optional functionality
2.1 Display layouts
2.1.1 Option Y1
Engine and generator breaker control (island)
Self check ok
Alarm multi-line AGC
Alarm Inh.
INFO VIEW
SEL
JUMP LOG
Run On Auto
START
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Load
BACK
STOP G MODE
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2.1.2 Option Y3
Generator breaker and mains breaker control
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Self check ok
Alarm multi-line AGC
Alarm Inh.
INFO VIEW
SEL
JUMP LOG
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Run On On Auto
START
Load
BACK
STOP G MODE
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2.1.3 Option Y4
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Self check ok
Alarm multi-line AGC MAINS
Alarm Inh.
INFO VIEW
SEL
JUMP LOG
On On Auto
START
Load
BACK
STOP MODE
2.1.4 Option Y5
Bus tie breaker control
Self check ok
Alarm multi-line AGC BUS TIE
Alarm Inh.
INFO VIEW
SEL
JUMP LOG
On Auto
BACK
MODE
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2.1.5 Option X3
Additional operator's panel - AOP-1
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AOP-1
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2.1.6 Option X4
Additional operator's panel - AOP-2
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AOP-2
option
Not available for
AGC mains and
AGC bus tie
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breakers G8
G8 Power management, 16 gensets 7 SW Not with H7, G4 or
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G5
H Serial communication
H2 Modbus RTU (RS-485) 2 HW Not with H3, H8.2
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or M14.2
H3 Profibus DP 2 HW Not with H2, H8.2
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or M14.2
H5 CAN bus: 8 HW Not with H6, H7,
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MTU (ADEC and MDEC) and all J1939 engine comm. M13.8, M14.8,
M15.8 or H8.8
Not available for
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or M15.8
H11 LED I/F card w/RS-232 service port HW Not with N
Class 1.0 measure-
ments
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option
M13.X 7 binary inputs, configurable 6, 8 HW M13.6: Not with F1,
M14.6 or M15
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M15.8
M15.8: Not with H5,
H6, M13.8, M14.8,
H8.8 or M15.6
N Option N (N3)
N - Modbus TCP/IP HW
- EtherNet/IP
- SMS/e-mail alarms
P Printer
P1 Event and alarm printer software SW Only with H11
Options E1, E2, EF2, EF4, EF5 and EF6 are used for GOV/AVR control. Four relays are used as
standard in the AGC for GOV/AVR control. If selected, these options will replace the four re-
lays.
Notice that not all options can be selected for the same unit. Refer to the chapter "Hardware
overview" in this data sheet for further information about the location of the options in the unit.
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X2 Additional standard display (DU-2). CAN bus comm. Other Two options X2
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can be ordered
for each AGC
unit
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Only available if
the AGC unit is
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ordered with a
display
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troller
1 2
3 4
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37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
CAN A
CAN B Ethernet Service port Display
Ethernet
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9
Power
Self check ok
Alarm inhibit
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73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
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5 6
N
7 8
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1
: The numbers in the drawing above refer to the slot numbers indicated in the table below.
E1 2 × +/-25 mA out
E2 2 × 0(4) to 20 mA out
EF2 1 × +/-25 mA out; 1 × 0(4) to 20 mA out
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9 LED I/F
H11 RS-232 service port
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There can only be one hardware option in each slot. For example, it is not possible to select
option H2 and option H3 at the same time, because both options require a PCB in slot #2.
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Besides the hardware options shown on this page, it is possible to select the software options
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3. Technical information
3.1 Specifications and dimensions
3.1.1 Technical specifications
perature -25 to 60 °C (-13 to 140 °F) if Modbus TCP/IP (option N) is available in the controller.
(UL/cUL Listed: Max. surrounding air temperature: 55 °C/131 °F)
Storage tem- -40 to 70 °C (-40 to 158 °F)
perature
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tive load)
Thermal rating @ 50 °C: 2 A: Continuously. 4 A: ton = 5 sec., toff = 15 sec.
(Unit status output: 1 A)
Open collector Supply: 8 to 36 V DC, max. 10 mA
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outputs
Analogue out- 0(4) to 20 mA and +/-25 mA. Galvanically separated. Active output (internal supply).
puts Load max. 500 Ω. (UL/cUL Listed: Max. 20 mA output)
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Galvanic sepa- Between AC voltage and other I/Os: 3250 V, 50 Hz, 1 min.
ration Between AC current and other I/Os: 2200 V, 50 Hz, 1 min.
Between analogue outputs and other I/Os: 550 V, 50 Hz, 1 min.
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Between binary input groups and other I/Os: 550 V, 50 Hz, 1 min.
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Response Busbar:
times Over-/under-voltage: <50 ms
(delay set to Over-/under-frequency: <50 ms
min.) Voltage unbalance: <250 ms
Generator:
Reverse power: <250 ms
Over-current: <250 ms
Fast over-current: <40 ms
Directional over-current: <150 ms
Over-/under-voltage: <250 ms
Over-/under-frequency: <350 ms
Overload: <250 ms
Current unbalance: <250 ms
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Overspeed: <500 ms
Digital inputs: <250 ms
Emergency stop: <200 ms
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Multi-inputs: 800 ms
Wire failure: <600 ms
Mains:
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Safety To EN 61010-1, installation category (over-voltage category) III, 600 V, pollution degree
2
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To UL 508 and CSA 22.2 no. 14-05, over-voltage category III, 600 V, pollution degree 2
EMC/CE To EN 61000-6-2, EN 61000-6-4, IEC 60255-26
Vibration 3 to 13.2 Hz: 2 mmpp. 13.2 to 100 Hz: 0.7 g. To IEC 60068-2-6 & IACS UR E10
10 to 60 Hz: 0.15mmpp. 60 to 150 Hz: 1 g. To IEC 60255-21-1 Response (class 2)
10 to 150 Hz: 2 g. To IEC 60255-21-1 Endurance (class 2)
Shock (base 10 g, 11 ms, half sine. To IEC 60255-21-2 Response (class 2)
mount) 30 g, 11 ms, half sine. To IEC 60255-21-2 Endurance (class 2)
50 g, 11 ms, half sine. To IEC 60068-2-27
Bump 20 g, 16 ms, half sine. To IEC 60255-21-2 (class 2)
Material All plastic materials are self-extinguishing according to UL94 (V1)
Plug connec- AC current: 0.2 to 4.0 mm2 stranded wire. (UL/cUL Listed: AWG 18)
tions AC voltage: 0.2 to 2.5 mm2 stranded wire. (UL/cUL Listed: AWG 20)
Relays: (UL/cUL Listed: AWG 22)
Terminals 98-116: 0.2 to 1.5 mm2 stranded wire. (UL/cUL Listed: AWG 24)
Other: 0.2 to 2.5 mm2 stranded wire. (UL/cUL Listed: AWG 24)
Display: 9-pole Sub-D female
Service port: USB A-B
Tightening tor-
For further information, refer to the "Installation Instructions"
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Protection Unit: IP20. Display: IP40 (IP54 with gasket: Option L). (UL/cUL Listed: Type Complete
Device, Open Type). To IEC/EN 60529
Governors Multi-line 2 interfaces to all governors, including GAC, Barber-Colman, Woodward and
Cummins
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AOP-2:
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provided by installer
Installation: To be installed in accordance with the NEC (US) or the CEC (Canada)
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Weight Base unit: 1.6 kg (3.5 lbs.)
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115 (4.528)
165 (6.486)
144 (5.669)
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119(4.689)
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15 (0.59)
115 (4.528)
215(8.465)
230 (9.055)
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115 (4.528)
Display or AOP
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4. Ordering information
4.1 Order specifications and disclaimer
4.1.1 Order specifications
Variants
Example:
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A1 + D1 + EF6 + G8
The AGC mains unit is only usable with option G5; this option is already included when or-
dered. The AGC bus tie unit is only usable with option G4 or G5.
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Accessories
Mandatory information
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Example:
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Mandatory information
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4.1.2 Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.