Motor Handbook

EDITION 4

Interpretation of the data presented is the responsibility of individuals

using this data. Renegade Performance Drilling Motors cannot be held
responsible for any loss or damage to any property whatsoever; injury or
death to any persons whatsoever; or any claims, demands, actions,
complaints, proceedings, judgement, losses, damages, compensation,
liabilities, costs or charges, however arising from the unauthorized or
undirected use of this handbook.
u Table of ConTenTS

Table of Contents

Introduction

Motor Performance Data

4-3/4” Motors

5” Motors

6-1/4” Motors

6-1/2” & 6-3/4” Motors

8” Motors

9-5/8” Motors

Combo Motors

Motor Specifications

Motor Handbook
u faCIlITy loCaTIonS

Facility Locations

Texas Operations
435 Hickerson Street
Conroe, Texas 77301
Tel: 936-441-3031
Fax: 936-756-2924

Louisiana Operations
103 Guernsey Lane
Youngsville, Lousiana 70592
Tel: 337-451-6624
Fax: 337-451-6625

Edition 4
u HealTH, SafeTy, & envIronMenT

Health, Safety, & Environment

Providing a safe, accident-free and healthy work environment is

paramount at Renegade. We understand that accident avoidance is
acheived through careful attention to all our company policies and
attention to detail.

Renegade was built with a clear focus on safety and accident

avoidance. At Renegade, the prevention of occupationally induced
injuries and illnesses take precedence over operating productivity
whenever necessary. It’s our company policy. Protecting our greatest
assets via enhanced safety measures ensures our future success.

Serving our customers needs and ensuring their success by

providing the industry’s best directional drillers - and doing it all
within a safe and accident free environment. It’s what we do best at
Renegade.

Motor Handbook
u MoTor aDjuSTMenT

Renegade Adjustable Motor Instructions

RENEGADE ABH ASSEMBLY/ADJUSTMENT PROCEDURE

KICK RING DETENT LOWER ABH

UPPER ABH SETSCREW

MANDREL

ASSEMBLY: ABH TORQUE:

1. Screw Mandrel into Lower
SIZE FL-LBS
Housing. Assemble Alignment Ring
475 10,000
on Mandrel. Note that Alignment
625 25,000
Ring and Mandrel are Splined 675 30,000
together. Screw Mandrel into Lower R
775 45,000
housing until it bottoms out. Back 963 70,000
off the Mandrel 1-2 Turns until the 0º
scribe marks line up. See Fig. 1.
(Back off 2 turns maximum)

2. Insert setscrew in Lower Housing.

Hand tighten into recess in Mandrel.

3. Screw on Upper Housing until it

shoulders up. You are now ready to
torque ABH.
UPPER UPPER
ADJUSTMENT: HOUSING HOUSING

1. ABH is now Torqued and set on

0º. Tong the Upper and Lower
Housings and Break Connection. ALIGNMENT
RING
ALIGNMENT
RING
0 0
1 2 3
1 2 3

2. Holding the Lower Housing,

Loosen the Setscrew (Back Screw 3 2 1
0
SETSCREW 3 2 1 0
SETSCREW

out of Detent) LOWER LOWER

HOUSING HOUSING

3. Tong the Alignment Ring and turn

to line up desired Angle (1º in this
case Fig. 2)

4. Hang tighten Setscrew into new

detent position.
Fig. 1 Fig. 2
Break Connection Torque Connection
5. Tong Upper and Lower Housings
and Torque connection.

6. Torque Setscrew.

Edition 4
u MoTor oPeraTIon

Motor Operation Procedure

All Renegade motors are prepped to specification before being sent

to the job site. Connections are torqued and adjustable housing/fixed
bend is set to the desired angle requested. The bit box and top sub
have thread protectors installed. The bit box of each motor is
stamped with the motor serial number. Renegade will set up the mud
motor to best perform in various drilling conditions- including hot
hole, oil based and caustic drilling fluids. To ensure damages have
not occurred during shipping, the motor should be visually inspected
upon arrival at the rig site. The motor must also be checked for
proper configuration.

To insure proper operation of the motor, a shallow test is

recommended. Running a float on top of the motor to prevent
damage to the motor is also recommended. A float sub will be
provided if the motor does not already incorporate a top sub bored
for a float. It is recommended to break circulation periodically, when
tripping in the hole. Especially if heat is a factor. As a reference,
pressure readings should be recorded. The readings will assist in
diagnosing any problems that may occur.

Avoid dropping or ‘spudding’ the motor on the bottom of the hole

when starting. Initiate by circulating a few feet off bottom, raising the
flow rate to the recommendations of the particular motor. To achieve
optimum differential pressure, apply weight gradually. Specified
maximum differential pressure should not be exceeded. If the power
demand exceeds the output of the motor, the motor may stall.
Immediately shut off the pumps if the motor stalls while sliding. Pull
the motor off bottom, and restart if this occurs. Shut down the pumps
and rotary immediately if the motor stalls while rotating. Pull off
bottom, and restart. Damage to the power section will occur as a
result of prolonged stalling. Drain the motor and reinstall thread
protectors when the motor run is completed.

Motor Handbook
u MoTor oPeraTIon

Motor Diagram

TOP SUB
ROTOR CATCH

CATCH RING

ROTOR & STATOR

FIXED BEND HOUSING

TRANSMISSION

UPPER INNER & OUTER

RADIAL SLEEVE
FLOW DIVERTER

BALL BEARING STACKUP

BEARING MANDREL

END NUT & LOWER

INNER RADIAL SLEEVE

Edition 4
u PreSSure reDuCTIon faCTor

"Hot Hole" Effect

As the static downhole temperature increases, the elastic liner

strength in the stator is reduced. To avoid premature deterioration of
the stator elastomer at increased downhole temperatures, the
maximum recommended pressure drop across the power section
must be adjusted accordingly.

Temperatures up to 140°F do not require adjustment. Temperatures

above 140°F require the maximum differential pressure (from the
power section charts) to be multiplied by the ΔP Reduction Factor
that corresponds to the downhole temperature of the motor.

Case in point:

For a maximum recommended differential pressure of 500 psi and a

static downhole temperature of 160°F:

ΔP Reduction Factor = 87%

500 psi x .87 = 435 psi

As illustrated above, the maximum recommended differential

pressure for this instance is 435 psi.

Motor Handbook
u PreSSure reDuCTIon faCTor

Motor Diagram
Pressure Reduction Factor

Temperature (°F) ∆P Reduction Factor

100 - 140 100
141 - 150 95
151 - 160 87
161 - 170 83
171 - 180 77
181 - 190 73
191 - 200 69
201 - 210 67
211 - 220 63
221 - 230 59
231 - 240 57
241 - 250 55
251 - 260 53
261 - 270 51
271 - 280 49
281 - 290 48
291 - 300 47
301 - 310 46
311 - 320 45

Edition 4
 3/4
4
Motor PerforMance data
”

Motor Handbook Edition 4

 u 4-3/4” MoTor PerforManCe DaTa

4-3/4” 5:6 Lobe 8.3 Stage - Fixed

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 47.5
Overall Lenth (in.) 325.6
Weight (Lbs) 1200
Bit Size Range (In.) 6” - 7 7/8”
Top Sub Connection 3 1/2 IF
Bit Box Connection 3 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 100-300 gpm 379-946 lpm
Revs per Unit Volume 1.00 rev/gal 0.14 rev/l
Speed (No Load) 100 - 280 rpm
Zero Load Pressure 107 psi 580 kpa
Max Weight on Bit 40,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 1250 psi 8580 kpa
Std Elastomer Torque @ Max Pressure 3210 ft-lbs 4350 nm
PowerPLUS™ Max ∆ Pressure 1870 psi 12880 kpa
PowerPLUS™ Torque Max @ Pressure 4810 ft-lbs 6530 nm
Max Recommended Horsepower 183 137 kW

PERFORMANCE CURVE Torque

Torque
ft-lb

Power Section Diff Pressure (kPa) Nm

0 2000 4000 6000 8000 10000 12000 14000

350
6000

Maximum Recommended Diff Pressure

8000

GPM=300 LPM= 1135

300

250
6000
00
4000

200
RPM

GPM=200 LPM= 757

4000

150
2000

GPM=100 LPM= 378

100
2000

50
NBR Max ∆ Pres. NBR-HR
HR Max ∆ Pres.
0
0

0 5 00 10 00 1 50 0 2 00 0

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 6” 6 1/2” 6 3/4” 7 7/8” (Deg.) 6” 6 1/2” 6 3/4” 7 7/8”
0.5 1 2.12 14 13 10.5 6
0.75 1.5 1 2.25 14.5 13.5 11 7
1 4.5 4 1 2.38 15 14.5 12 8
1.25 5.5 5 3 2.5 15.5 15 12.5 8.3
1.5 7.5 7 4.5 2.75 16 15.5 13 8.6
1.75 9 8 6.5 2 2.83 16.5 16 13.5 9
1.83 12.5 11 8.5 4 3 20 19.5 17 13
2 13 12 9.5 5

Motor Handbook
u 4-3/4” MoTor PerforManCe DaTa

4-3/4” 5:6 Lobe 8.3 Stage - Fixed

4.7
4.7

SLICK SLEEVE
29.5
44.5 MANDREL

5.56
47.5 BIT TO BEND

MANDREL
2.400
15
68.5 BIT TO STATOR

4.75

FLOW COUPLING
3.13
KICK PAD
5.125

TRANNY
3.13
4.75
276 OAL

229.50 ROTOR

ROTOR O.D.
2.945
242.50 STATOR

CATCH
2.75
TOP SUB
20

4.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 4-3/4” MoTor PerforManCe DaTa

4-3/4” 5:6 Lobe 8.3 Stage - Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 58.25
Overall Lenth (in.) 325.6
Weight (Lbs) 1200
Bit Size Range (In.) 6” - 7 7/8”
Top Sub Connection 3 1/2 IF
Bit Box Connection 3 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 100-300 gpm 379-946 lpm
Revs per Unit Volume 1.00 rev/gal 0.14 rev/l
Speed (No Load) 100 - 280 rpm
Zero Load Pressure 107 psi 580 kpa
Max Weight on Bit 40,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 1250 psi 8580 kpa
Std Elastomer Torque @ Max Pressure 3210 ft-lbs 4350 nm
PowerPLUS™ Max ∆ Pressure 1870 psi 12880 kpa
PowerPLUS™ Torque Max @ Pressure 4810 ft-lbs 6530 nm
Max Recommended Horsepower 183 137 kW

PERFORMANCE CURVE Torque

Torque
ft-lb

Power Section Diff Pressure (kPa) Nm

0 2000 4000 6000 8000 10000 12000 14000

350
6000

Maximum Recommended Diff Pressure

8000

GPM=300 LPM= 1135

300

250
6000
00
4000

200
RPM

GPM=200 LPM= 757

4000

150
2000

GPM=100 LPM= 378

100
2000

50
NBR Max ∆ Pres. NBR-HR
HR Max ∆ Pres.
0
0

0 5 00 10 00 1 50 0 2 00 0

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 6” 6 1/2” 6 3/4” 7 7/8” (Deg.) 6” 6 1/2” 6 3/4” 7 7/8”
0.5 2 11.5 11 8 3.5
0.75 1 0.5 2.25 13.5 12.5 10.5 4.5
1 4.5 4 1 2.5 16 15.5 13 7.5
1.25 5.5 5 2.5 2.75 17 16.5 14 9
1.5 6.5 6 3.5 1.5 3 19 18.5 16 11
1.75 9 9 5.5 2.5

Motor Handbook
u 4-3/4” MoTor PerforManCe DaTa

4-3/4” 5:6 Lobe 8.3 Stage - Adjustable

4.7
4.7

SLICK SLEEVE
29.5
44.5 MANDREL

5.56
47.5 BIT TO BEND

MANDREL
2.400
15
68.5 BIT TO STATOR

4.75

FLOW COUPLING
3.13
KICK PAD
5.125

TRANNY
3.13
4.75
276 OAL

229.50 ROTOR

ROTOR O.D.
2.945
242.50 STATOR

CATCH
2.75
TOP SUB
20

4.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 4-3/4” MoTor PerforManCe DaTa

4-3/4” 7:8 Lobe 3.8 Stage - Fixed

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 47.5
Overall Lenth (in.) 276
Weight (Lbs) 1100
Bit Size Range (In.) 6” - 7 7/8”
Top Sub Connection 3 1/2 IF
Bit Box Connection 3 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 100-250 gpm 379-946 lpm
Revs per Unit Volume 0.52 rev/gal 0.14 rev/l
Speed (No Load) 53 - 131 rpm
Zero Load Pressure 85 psi 580 kpa
Max Weight on Bit 40,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 570 psi 3930 kpa
Std Elastomer Torque @ Max Pressure 2960 ft-lbs 4020 nm
PowerPLUS™ Max ∆ Pressure 860 psi 5900 kpa
PowerPLUS™ Torque Max @ Pressure 4450 ft-lbs 6030 nm
Max Recommended Horsepower 74 55 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
lb
6000 ft-lb

Nm
0 1000 2000 3000 4000 5000 6000
8000

140
GPM=250 LPM= 946 Maximum Recommended Diff Pressure
120
5000

GPM=200 LPM= 757

6000

100
4000
400

GPM=150 LPM= 567

80
RPM

3000

4000

60
2000

40
2000
1000

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 100 200 300 400 500 600 700 800 900

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 6” 6 1/2” 6 3/4” 7 7/8” (Deg.) 6” 6 1/2” 6 3/4” 7 7/8”
0.5 1 2.12 14 13 10.5 6
0.75 1.5 1 2.25 14.5 13.5 11 7
1 4.5 4 1 2.38 15 14.5 12 8
1.25 5.5 5 3 2.5 15.5 15 12.5 8.3
1.5 7.5 7 4.5 2.75 16 15.5 13 8.6
1.75 9 8 6.5 2 2.83 16.5 16 13.5 9
1.83 12.5 11 8.5 4 3 20 19.5 17 13
2 13 12 9.5 5

Motor Handbook
u 4-3/4” MoTor PerforManCe DaTa

4-3/4” 7:8 Lobe 3.8 Stage - Fixed

4.7
4.7

SLICK SLEEVE
29.5
44.5 MANDREL

5.56
47.5 BIT TO BEND

MANDREL
2.400
15
68.5 BIT TO STATOR

4.75

FLOW COUPLING
3.13
KICK PAD
5.125

TRANNY
3.13
4.75
276 OAL

178 ROTOR

ROTOR O.D.
2.945
187 STATOR

CATCH
2.75
TOP SUB
20

4.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 4-3/4” MoTor PerforManCe DaTa

4-3/4” 7:8 Lobe 3.8 Stage - Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 58.25
Overall Lenth (in.) 276
Weight (Lbs) 1100
Bit Size Range (In.) 6” - 7 7/8”
Top Sub Connection 3 1/2 IF
Bit Box Connection 3 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 100-250 gpm 379-946 lpm
Revs per Unit Volume 0.52 rev/gal 0.14 rev/l
Speed (No Load) 53 - 131 rpm
Zero Load Pressure 85 psi 580 kpa
Max Weight on Bit 40,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 570 psi 3930 kpa
Std Elastomer Torque @ Max Pressure 2960 ft-lbs 4020 nm
PowerPLUS™ Max ∆ Pressure 860 psi 5900 kpa
PowerPLUS™ Torque Max @ Pressure 4450 ft-lbs 6030 nm
Max Recommended Horsepower 74 55 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
lb
6000 ft-lb

Nm
0 1000 2000 3000 4000 5000 6000
8000

140
GPM=250 LPM= 946 Maximum Recommended Diff Pressure
120
5000

GPM=200 LPM= 757

6000

100
4000
400

GPM=150 LPM= 567

80
RPM

3000

4000

60
2000

40
2000
1000

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 100 200 300 400 500 600 700 800 900

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 6” 6 1/2” 6 3/4” 7 7/8” (Deg.) 6” 6 1/2” 6 3/4” 7 7/8”
0.5 2 11.5 11 8 3.5
0.75 1 0.5 2.25 13.5 12.5 10.5 4.5
1 4.5 4 1 2.5 16 15.5 13 7.5
1.25 5.5 5 2.5 2.75 17 16.5 14 9
1.5 6.5 6 3.5 1.5 3 19 18.5 16 11
1.75 9 9 5.5 2.5

Motor Handbook
u 4-3/4” MoTor PerforManCe DaTa

4-3/4” 7:8 Lobe 3.8 Stage - Adjustable

4.7
4.7

SLICK SLEEVE
29.5
44.5 MANDREL

5.56
47.5 BIT TO BEND
58.25 BIT TO BEND ABH

MANDREL
2.400
15
68.5 BIT TO STATOR

4.75

FLOW COUPLING
3.13
KICK PAD
5.125

TRANNY
3.13
4.75
276 OAL

178 ROTOR

ROTOR O.D.
2.945
187 STATOR

CATCH
2.75
TOP SUB
20

4.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 5”
Motor PerforMance data

Motor Handbook Edition 4

 u 5” MoTor PerforManCe DaTa

5.00” O.D. 5:6 Lobe 8.3 Stage - Fixed

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 47.5
Overall Lenth (in.) 333
Weight (Lbs) 1350
Bit Size Range (In.) 6” - 7 7/8”
Top Sub Connection 3 1/2 IF
Bit Box Connection 3 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 100-300 gpm 379-946 lpm
Revs per Unit Volume 1.000 rev/gal 0.264 rev/l
Speed (No Load) 100 - 300 rpm
Zero Load Pressure 116 psi 800 kpa
Max Weight on Bit 50,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 1250 psi 8580 kpa
Std Elastomer Torque @ Max Pressure 3210 ft-lbs 4350 nm
PowerPLUS™ Max ∆ Pressure 1870 psi 12880 kpa
PowerPLUS™ Torque Max @ Pressure 4810 ft-lbs 6530 nm
Max Recommended Horsepower 239 178 kW

PERFORMANCE CURVE Torque

Torque
ft-lb

Power Section Diff Pressure (kPa) Nm

0 2000 4000 6000 8000 10000 12000 14000

350
6000

Maximum Recommended Diff Pressure

8000

GPM=300 LPM= 1135

300

250
6000
00
4000

200
RPM

GPM=200 LPM= 757

4000

150
2000

GPM=100 LPM= 378

100
2000

50
NBR Max ∆ Pres. NBR-HR
HR Max ∆ Pres.
0
0

0 5 00 10 00 1 50 0 2 00 0

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 6” 6 1/2” 6 3/4” 7 7/8” (Deg.) 6” 6 1/2” 6 3/4” 7 7/8”
0.5 1 2.12 14 13 10.5 6
0.75 1.5 1 2.25 14.5 13.5 11 7
1 4.5 4 1 2.38 15 14.5 12 8
1.25 5.5 5 3 2.5 15.5 15 12.5 8.3
1.5 7.5 7 4.5 2.75 16 15.5 13 8.6
1.75 9 8 6.5 2 2.83 16.5 16 13.5 9
1.83 12.5 11 8.5 4 3 20 19.5 17 13
2 13 12 9.5 5

Motor Handbook
u 5” MoTor PerforManCe DaTa

5.00” O.D. 5:6 Lobe 8.3 Stage - Fixed

5.0
5.0

SLICK SLEEVE
29.5
44.5 MANDREL

5.6
47.5 BIT TO BEND
58.25 BIT TO BEND ABH

MANDREL
2.400
15
68.5 BIT TO STATOR

5.0

FLOW COUPLING
3.13
KICK PAD
5.125

TRANNY
3.13
5.0
333 OAL

229 ROTOR

ROTOR O.D.
2.916
242.5 STATOR

CATCH
2.75
TOP SUB
20

5.0

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 5” MoTor PerforManCe DaTa

5.00” O.D. 5:6 Lobe 8.3 Stage - Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 58.25
Overall Lenth (in.) 333
Weight (Lbs) 1350
Bit Size Range (In.) 6” - 7 7/8”
Top Sub Connection 3 1/2 IF
Bit Box Connection 3 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 100-300 gpm 379-946 lpm
Revs per Unit Volume 1.000 rev/gal 0.264 rev/l
Speed (No Load) 100 - 300 rpm
Zero Load Pressure 116 psi 800 kpa
Max Weight on Bit 50,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 1250 psi 8580 kpa
Std Elastomer Torque @ Max Pressure 3210 ft-lbs 4350 nm
PowerPLUS™ Max ∆ Pressure 1870 psi 12880 kpa
PowerPLUS™ Torque Max @ Pressure 4810 ft-lbs 6530 nm
Max Recommended Horsepower 239 178 kW

PERFORMANCE CURVE Torque

Torque
ft-lb

Power Section Diff Pressure (kPa) Nm

0 2000 4000 6000 8000 10000 12000 14000

350
6000

Maximum Recommended Diff Pressure

8000

GPM=300 LPM= 1135

300

250
6000
00
4000

200
RPM

GPM=200 LPM= 757

4000

150
2000

GPM=100 LPM= 378

100
2000

50
NBR Max ∆ Pres. NBR-HR
HR Max ∆ Pres.
0
0

0 5 00 10 00 1 50 0 2 00 0

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 6” 6 1/2” 6 3/4” 7 7/8” (Deg.) 6” 6 1/2” 6 3/4” 7 7/8”
0.5 2 11.5 11 8 3.5
0.75 1 0.5 2.25 13.5 12.5 10.5 4.5
1 4.5 4 1 2.5 16 15.5 13 7.5
1.25 5.5 5 2.5 2.75 17 16.5 14 9
1.5 6.5 6 3.5 1.5 3 19 18.5 16 11
1.75 9 9 5.5 2.5

Motor Handbook
u 5” MoTor PerforManCe DaTa

5.00” O.D. 5:6 Lobe 8.3 Stage - Adjustable

5.0
5.0

SLICK SLEEVE
29.5
44.5 MANDREL

5.6
47.5 BIT TO BEND
58.25 BIT TO BEND ABH

MANDREL
2.400
15
68.5 BIT TO STATOR

5.0

FLOW COUPLING
3.13
KICK PAD
5.125

TRANNY
3.13
5.0
333 OAL

229 ROTOR

ROTOR O.D.
2.916
242.5 STATOR

CATCH
2.75
TOP SUB
20

5.0

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 5” MoTor PerforManCe DaTa

5.00” O.D. 7:8 Lobe 2.6 Stage - Fixed

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 47.5
Overall Lenth (in.) 319.5
Weight (Lbs) 1275
Bit Size Range (In.) 6” - 7 7/8”
Top Sub Connection 3 1/2 IF
Bit Box Connection 3 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 150-300 gpm 570-1140 lpm
Revs per Unit Volume 0.263 rev/gal 0.070 rev/l
Speed (No Load) 39 - 79 rpm
Zero Load Pressure 46 psi 320 kpa
Max Weight on Bit 50,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 390 psi 2690 kpa
Std Elastomer Torque @ Max Pressure 3500 ft-lbs 4750 nm
PowerPLUS™ Max ∆ Pressure 590 psi 4030 kpa
PowerPLUS™ Torque Max @ Pressure 5250 ft-lbs 7120 nm
Max Recommended Horsepower 53 39 kW

PERFORMANCE CURVE Torque

ft-lb
lb

Power Section Diff Pressure (kPa) m

Nm

0 500 1000 1500 2000 2500 3000 3500 4000

90
GPM=300 LPM=1135 Maximum Recommended Diff Pressure
80
6000

8000

70
6000

60
4000

GPM=225 LPM=851
50
RPM

4000

40
GPM=150 LPM=567
30
2000

2000

20

10
NBR Max ∆ Pres. HR Max ∆ Pres.

0
0
0

0 100 200 300 400 500 600

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 6” 6 1/2” 6 3/4” 7 7/8” (Deg.) 6” 6 1/2” 6 3/4” 7 7/8”
0.5 1 2.12 14 13 10.5 6
0.75 1.5 1 2.25 14.5 13.5 11 7
1 4.5 4 1 2.38 15 14.5 12 8
1.25 5.5 5 3 2.5 15.5 15 12.5 8.3
1.5 7.5 7 4.5 2.75 16 15.5 13 8.6
1.75 9 8 6.5 2 2.83 16.5 16 13.5 9
1.83 12.5 11 8.5 4 3 20 19.5 17 13
2 13 12 9.5 5

Motor Handbook
u 5” MoTor PerforManCe DaTa

5.00” O.D. 7:8 Lobe 2.6 Stage - Fixed

5.0
5.0

SLICK SLEEVE
29.5
44.5 MANDREL

5.6
47.5 BIT TO BEND
58.25 BIT TO BEND ABH

MANDREL
2.400
15
68.5 BIT TO STATOR

5.0

FLOW COUPLING
3.13
KICK PAD
5.125

TRANNY
3.13
5.0
319.5 OAL

220 ROTOR

ROTOR O.D.
2.916
229 STATOR

CATCH
2.75
TOP SUB
20

5.0

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 5” MoTor PerforManCe DaTa

5.00” O.D. 7:8 Lobe 2.6 Stage - Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 58.25
Overall Lenth (in.) 319.5
Weight (Lbs) 1275
Bit Size Range (In.) 6” - 7 7/8”
Top Sub Connection 3 1/2 IF
Bit Box Connection 3 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 150-300 gpm 570-1140 lpm
Revs per Unit Volume 0.263 rev/gal 0.070 rev/l
Speed (No Load) 39 - 79 rpm
Zero Load Pressure 46 psi 320 kpa
Max Weight on Bit 50,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 590 psi 4030 kpa
Std Elastomer Torque @ Max Pressure 5250 ft-lbs 7120 nm
PowerPLUS™ Max ∆ Pressure 880 psi 6050 kpa
PowerPLUS™ Torque Max @ Pressure 7880 ft-lbs 10680 nm
Max Recommended Horsepower 75 56 kW

PERFORMANCE CURVE Torque

ft-lb
lb

Power Section Diff Pressure (kPa) m

Nm

0 500 1000 1500 2000 2500 3000 3500 4000

90
GPM=300 LPM=1135 Maximum Recommended Diff Pressure
80
6000

8000

70
6000

60
4000

GPM=225 LPM=851
50
RPM

4000

40
GPM=150 LPM=567
30
2000

2000

20

10
NBR Max ∆ Pres. HR Max ∆ Pres.

0
0
0

0 100 200 300 400 500 600

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 6” 6 1/2” 6 3/4” 7 7/8” (Deg.) 6” 6 1/2” 6 3/4” 7 7/8”
0.5 2 11.5 11 8 3.5
0.75 1 0.5 2.25 13.5 12.5 10.5 4.5
1 4.5 4 1 2.5 16 15.5 13 7.5
1.25 5.5 5 2.5 2.75 17 16.5 14 9
1.5 6.5 6 3.5 1.5 3 19 18.5 16 11
1.75 9 9 5.5 2.5

Motor Handbook
u 5” MoTor PerforManCe DaTa

5.00” O.D. 7:8 Lobe 2.6 Stage - Adjustable

5.0
5.0

SLICK SLEEVE
29.5
44.5 MANDREL

5.6
47.5 BIT TO BEND
58.25 BIT TO BEND ABH

MANDREL
2.400
15
68.5 BIT TO STATOR

5.0

FLOW COUPLING
3.13
KICK PAD
5.125

TRANNY
3.13
5.0
319.5 OAL

220 ROTOR

ROTOR O.D.
2.916
229 STATOR

CATCH
2.75
TOP SUB
20

5.0

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 1/4
6
Motor PerforMance data
”

Motor Handbook Edition 4

 u 6-1/4” MoTor PerforManCe DaTa

6-1/4” 7:8 Lobe 4.8 Stage - Fixed

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 49
Overall Lenth (in.) 306
Weight (Lbs) 1950
Bit Size Range (In.) 7 7/8” - 8 3/4”
Top Sub Connection 4 1/2 XH
Bit Box Connection 4 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 150-400 gpm 568-1514 lpm
Revs per Unit Volume 0.33 rev/gal 0.09 rev/l
Speed (No Load) 50 - 132 rpm
Zero Load Pressure 57 psi 391 kpa
Max Weight on Bit 75,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 720 psi 4960 kpa
Std Elastomer Torque @ Max Pressure 5740 ft-lbs 7790 nm
PowerPLUS™ Max ∆ Pressure 1080 psi 7450 kpa
PowerPLUS™ Torque Max @ Pressure 8620 ft-lbs 11680 nm
Max Recommended Horsepower 144 108 kW

PERFORMANCE CURVE
NBR-1A, HSN-38 Torque
Torque
Power Section Diff Pressure (kPa)
ft-lb
lb
NBR-HR Nm
0 1000 2000 3000 4000 5000 6000 7000 8000
140
GPM=400 LPM= 1514
10000

Maximum Recommended Diff Pressure

120
12000
8000

100
GPM=275 LPM= 1040
8
9000
000

80
6000
0
RPM

60
6000

GPM=150 LPM= 567

4000

40
3000
2000

20
2

NBR Max ∆ Pres. HR Max ∆ Pres.

0
0
0

0 200 400 600 800 1000 1200

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 7 7/8" 8 1/2" 8 3/4" (Deg.) 7 7/8" 8 1/2" 8 3/4"
0.5 2 1 2.12 16 12 9
0.75 4 2 1 2.25 17 13 10
1 6 4 2 2.38 18 15 12
1.25 9 5 4 2.5 18.5 15.5 13
1.5 11 7 5 2.75 21.5 17.5 14
1.75 13 10 6 2.83 23 19 15
1.83 13.5 11 7 3 24 20 17
2 15 11.5 8

Motor Handbook
u 6-1/4” MoTor PerforManCe DaTa

6-1/4” 7:8 Lobe 4.8 Stage - Fixed

5.9
5.9

SLICK SLEEVE
35
48.6 MANDREL

6.63
49 BIT TO BEND

MANDREL
12

3.180
85.1 BIT TO STATOR

6.25

FLOW COUPLING
3.75
KICK PAD
6.625

TRANNY
3.63
6.25
306 OAL

194 ROTOR

ROTOR O.D.
3.980
203 STATOR

CATCH
3.0
TOP SUB
20

6.25

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 6-1/4” MoTor PerforManCe DaTa

6-1/4” 7:8 Lobe 4.8 Stage - Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 67
Overall Lenth (in.) 306
Weight (Lbs) 1950
Bit Size Range (In.) 7 7/8” - 8 3/4”
Top Sub Connection 4 1/2 XH
Bit Box Connection 4 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 150-400 gpm 568-1514 lpm
Revs per Unit Volume 0.33 rev/gal 0.09 rev/l
Speed (No Load) 50 - 132 rpm
Zero Load Pressure 57 psi 391 kpa
Max Weight on Bit 75,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 720 psi 4960 kpa
Std Elastomer Torque @ Max Pressure 5740 ft-lbs 7790 nm
PowerPLUS™ Max ∆ Pressure 1080 psi 7450 kpa
PowerPLUS™ Torque Max @ Pressure 8620 ft-lbs 11680 nm
Max Recommended Horsepower 144 108 kW

PERFORMANCE CURVE
NBR-1A, HSN-38 Torque
Torque
Power Section Diff Pressure (kPa)
ft-lb
lb
NBR-HR Nm
0 1000 2000 3000 4000 5000 6000 7000 8000
140
GPM=400 LPM= 1514
10000

Maximum Recommended Diff Pressure

120
12000
8000

100
GPM=275 LPM= 1040
8
9000
000

80
6000
0
RPM

60
6000

GPM=150 LPM= 567

4000

40
3000
2000

20
2

NBR Max ∆ Pres. HR Max ∆ Pres.

0
0
0

0 200 400 600 800 1000 1200

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 7 7/8" 8 1/2" 8 3/4" (Deg.) 7 7/8" 8 1/2" 8 3/4"
0.5 2 2 12 11.5 7
0.75 3 1 2.25 14 12.5 9
1 5 2 2 2.5 16.5 14 12
1.25 6 4 3 2.75 18.5 16.5 13
1.5 8 6 6 3 21 18 15
1.75 11 9 5

Motor Handbook
u 6-1/4” MoTor PerforManCe DaTa

6-1/4” 7:8 Lobe 4.8 Stage - Adjustable

5.9
5.9

SLICK SLEEVE
35
48.6 MANDREL

6.63
67 BIT TO BEND ABH

MANDREL
12

3.180
85.0 BIT TO STATOR

6.25

FLOW COUPLING
3.75
KICK PAD
6.625

TRANNY
3.63
6.25
306 OAL

194 ROTOR

ROTOR O.D.
3.980
203 STATOR

CATCH
3.0
TOP SUB
20

6.25

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 1/2 3/4
6 &” 6
Motor PerforMance data
”

Motor Handbook Edition 4

 u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-1/2” 7:8 Lobe 3.3 Stage - Fixed

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 49
Overall Lenth (in.) 360
Weight (Lbs) 2200
Bit Size Range (In.) 7 7/8” - 9 7/8”
Top Sub Connection 4 1/2 IF - 4 1/2 XH
Bit Box Connection 4 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-550 gpm 1140-1890 lpm
Revs per Unit Volume 0.160 rev/gal 0.042 rev/l
Speed (No Load) 48 - 80 rpm
Zero Load Pressure 64 psi 440 kpa
Max Weight on Bit 80,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressure 500 psi 3410 kpa
Std Elastomer Torque @ Max Pressure 7700 ft-lbs 10440 nm
PowerPLUS™ Max ∆ Pressure 740 psi 5120 kpa
PowerPLUS™ Torque Max @ Pressure 11550 ft-lbs 15660 nm
Max Recommended Horsepower 117 87 kW

PERFORMANCE CURVE Torque

ft-lb
lb

Power Section Diff Pressure (kPa) m

Nm
0 1000 2000 3000 4000 5000
20000 24000

90
GPM=550 LPM=2080 Maximum Recommended Diff Pressure
80
15000

70
12000 16000

60
1600
10000
00

GPM=400 LPM=1514
50
RPM

40
GPM=300 LPM=1135
8000

30
5000

20
4000

10
4

NBR Max ∆ Pres. HR Max ∆ Pres.

0
0

0 100 200 300 400 500 600 700 800

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 8 1/2 " 8 3/4" 9 7/8" (Deg.) 8 1/2 " 8 3/4" 9 7/8"
0.5 2 2 1 2.12 16 15 9
0.75 4 3 2 2.25 17 16 10
1 6 5 3 2.38 18 17 12
1.25 9 8 4 2.5 18.5 17.5 13
1.5 11 10 5 2.75 21.5 20.5 14
1.75 13 12 6 2.83 23 22 15
1.83 13.5 12.5 7 3 24 23 16
2 15 14 8

Motor Handbook
u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-1/2” 7:8 Lobe 3.3 Stage - Fixed

6.55
6.55

SLICK SLEEVE
7.50
34
48.6 MANDREL
49 BIT TO BEND FIXED

6.55
67 BIT TO BEND ABH

FLOW COUPLING
MANDREL
15
85.0 BIT TO STATOR

3.29

4.13
KICK PAD
6.875
TRANNY
4.0
6.55
360 OAL

250 ROTOR

ROTOR O.D.
4.200
260 STATOR

CATCH
3.25
TOP SUB
16.0

6.55

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 4:5 Lobe 7.0 Stage - Fixed

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 49
Overall Lenth (in.) 310
Weight (Lbs) 2200
Bit Size Range (In.) 8 1/2” - 9 7/8”
Top Sub Connection 4 1/2 IF - 4 1/2 XH
Bit Box Connection 4 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-600 gpm 1136-2271 lpm
Revs per Unit Volume 0.49 rev/gal 0.14 rev/l
Speed (No Load) 156 - 311 rpm
Zero Load Pressure 123 psi 846 kpa
Max Weight on Bit 80,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 1050 psi 7240 kpa
Std Elastomer Torque @ Max Pressure 660 ft-lbs 8220 nm
PowerPLUS™ Max ∆ Pressure 1580 psi 10860 kpa
PowerPLUS™ Torque Max @ Pressure 9090 ft-lbs 12330 nm
Max Recommended Horsepower 344 257 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
8000 10000 12000 ft-lb
lb
Nm
0 2000 4000 6000 8000 10000 12000
350
15000

Maximum Recommended Diff Pressure

GPM=600 LPM= 2271
300
12000

250
1

GPM=450 LPM= 1703

800

9000
00

200
RPM

6000

GPM=300 LPM= 1135

150
6000
4000

100
3000
2000

50
20

NBR Max ∆ Pres. HR Max ∆ Pres.

0
0

0 200 400 600 800 1000 1200 1400 1600 1800

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 8 1/2 " 8 3/4" 9 7/8" (Deg.) 8 1/2 " 8 3/4" 9 7/8"
0.5 2 2 1 2.12 16 15 9
0.75 4 3 2 2.25 17 16 10
1 6 5 3 2.38 18 17 12
1.25 9 8 4 2.5 18.5 17.5 13
1.5 11 10 5 2.75 21.5 20.5 14
1.75 13 12 6 2.83 23 22 15
1.83 13.5 12.5 7 3 24 23 16
2 15 14 8

Motor Handbook
u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 4:5 Lobe 7.0 Stage - Fixed

6.55
6.55

SLICK SLEEVE
7.50
34
48.6 MANDREL
49 BIT TO BEND

6.75

MANDREL
3.400
3.565
15
85.0 BIT TO STATOR

682:
685:
FLOW COUPLING
4.13
KICK PAD
7.125

TRANNY
4.0
6.75
310" OAL

201 ROTOR

ROTOR O.D.
4.22
210 STATOR

CATCH
3.25
TOP SUB
16.0

6.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 4:5 Lobe 7.0 Stage - Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 67
Overall Lenth (in.) 310
Weight (Lbs) 2200
Bit Size Range (In.) 8 1/2” - 9 7/8”
Top Sub Connection 4 1/2 IF - 4 1/2 XH
Bit Box Connection 4 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-600 gpm 1136-2271 lpm
Revs per Unit Volume 0.49 rev/gal 0.13 rev/l
Speed (No Load) 156 - 311 rpm
Zero Load Pressure 123 psi 846 kpa
Max Weight on Bit 80,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 1050 psi 7240 kpa
Std Elastomer Torque @ Max Pressure 660 ft-lbs 8220 nm
PowerPLUS™ Max ∆ Pressure 1580 psi 10860 kpa
PowerPLUS™ Torque Max @ Pressure 9090 ft-lbs 12330 nm
Max Recommended Horsepower 344 257 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
8000 10000 12000 ft-lb
lb
Nm
0 2000 4000 6000 8000 10000 12000
350
15000

Maximum Recommended Diff Pressure

GPM=600 LPM= 2271
300
12000

250
1

GPM=450 LPM= 1703

800

9000
00

200
RPM

6000

GPM=300 LPM= 1135

150
6000
4000

100
3000
2000

50
20

NBR Max ∆ Pres. HR Max ∆ Pres.

0
0

0 200 400 600 800 1000 1200 1400 1600 1800

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 8 1/2" 8 3/4" 9 7/8" (Deg.) 8 1/2" 8 3/4" 9 7/8"
0.5 2 1 2 12 11.5 7
0.75 3 2 1 2.25 14 13 9
1 5 4 2 2.5 16.5 15.5 12
1.25 6 5 3 2.75 18.5 17.5 13
1.5 8 7 4 3 21 20 15
1.75 11 10 5

Motor Handbook
u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 4:5 Lobe 7.0 Stage - Adjustable

6.55
6.55

SLICK SLEEVE
7.50
34
48.6 MANDREL

6.75
67 BIT TO BEND ABH

MANDREL
3.400
3.565
15
85.0 BIT TO STATOR

682:
685:
FLOW COUPLING
4.13
KICK PAD
7.125

TRANNY
4.0
6.75
310" OAL

201 ROTOR

ROTOR O.D.
4.22
210 STATOR

CATCH
3.25
TOP SUB
16.0

6.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 6:7 Lobe 5.0 Stage - Fixed

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 49
Overall Lenth (in.) 306
Weight (Lbs) 1950
Bit Size Range (In.) 7 7/8” - 8 3/4”
Top Sub Connection 4 1/2 XH
Bit Box Connection 4 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-600 gpm 1140-2270 lpm
Revs per Unit Volume 0.29 rev/gal 0.07 rev/l
Speed (No Load) 93 - 186 rpm
Zero Load Pressure 81 psi 556 kpa
Max Weight on Bit 80,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 750 psi 5170 kpa
Std Elastomer Torque @ Max Pressure 6230 ft-lbs 8450 nm
PowerPLUS™ Max ∆ Pressure 1130 psi 7760 kpa
PowerPLUS™ Torque Max @ Pressure 9350 ft-lbs 12680 nm
Max Recommended Horsepower 208 155 kW

PERFORMANCE CURVE
Torque
Power Section Diff Pressure (kPa)
ft-lb
lb
Nm

0 1000 2000 3000 4000 5000 6000 7000 8000

200
12000

Maximum Recommended Diff Pressure

GPM=600 LPM= 2271
180
15000

160
9000

12000

140 GPM=450 LPM= 1703

120
RPM

9000

100
6000

GPM=300 LPM= 1135

80
6000

60
3000

40
3000

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 200 400 600 800 1000 1200

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 8 1/2 " 8 3/4" 9 7/8" (Deg.) 8 1/2 " 8 3/4" 9 7/8"
0.5 2 2 1 2.12 16 15 9
0.75 4 3 2 2.25 17 16 10
1 6 5 3 2.38 18 17 12
1.25 9 8 4 2.5 18.5 17.5 13
1.5 11 10 5 2.75 21.5 20.5 14
1.75 13 12 6 2.83 23 22 15
1.83 13.5 12.5 7 3 24 23 16
2 15 14 8

Motor Handbook
u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 6:7 Lobe 5.0 Stage - Fixed

6.55
6.55

SLICK SLEEVE
7.50
34
48.6 MANDREL
49 BIT TO BEND

6.75

MANDREL
3.400
3.565
15
85.0 BIT TO STATOR

682:
685:
FLOW COUPLING
4.13
KICK PAD
7.125

TRANNY
4.0
6.75
300" OAL

191 ROTOR

ROTOR O.D.
4.32
200 STATOR

CATCH
3.25
TOP SUB
16.0

6.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 6:7 Lobe 5.0 Stage - Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 67
Overall Lenth (in.) 306
Weight (Lbs) 1950
Bit Size Range (In.) 7 7/8” - 8 3/4”
Top Sub Connection 4 1/2 XH
Bit Box Connection 4 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-600 gpm 1140-2270 lpm
Revs per Unit Volume 0.29 rev/gal 0.09 rev/l
Speed (No Load) 93 - 186 rpm
Zero Load Pressure 81 psi 556 kpa
Max Weight on Bit 80,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 750 psi 5170 kpa
Std Elastomer Torque @ Max Pressure 6230 ft-lbs 8450 nm
PowerPLUS™ Max ∆ Pressure 1130 psi 7760 kpa
PowerPLUS™ Torque Max @ Pressure 9350 ft-lbs 12680 nm
Max Recommended Horsepower 208 155 kW

PERFORMANCE CURVE
Torque
Power Section Diff Pressure (kPa)
ft-lb
lb
Nm

0 1000 2000 3000 4000 5000 6000 7000 8000

200
12000

Maximum Recommended Diff Pressure

GPM=600 LPM= 2271
180
15000

160
9000

12000

140 GPM=450 LPM= 1703

120
RPM

9000

100
6000

GPM=300 LPM= 1135

80
6000

60
3000

40
3000

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 200 400 600 800 1000 1200

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 8 1/2" 8 3/4" 9 7/8" (Deg.) 8 1/2" 8 3/4" 9 7/8"
0.5 2 1 2 12 11.5 7
0.75 3 2 1 2.25 14 13 9
1 5 4 2 2.5 16.5 15.5 12
1.25 6 5 3 2.75 18.5 17.5 13
1.5 8 7 4 3 21 20 15
1.75 11 10 5

Motor Handbook
u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 6:7 Lobe 5.0 Stage - Adjustable

6.55
6.55

SLICK SLEEVE
7.50
34
48.6 MANDREL

6.75
67 BIT TO BEND ABH

MANDREL
3.400
3.565
15
85.0 BIT TO STATOR

682:
685:
FLOW COUPLING
4.13
KICK PAD
7.125

TRANNY
4.0
6.75
300" OAL

191 ROTOR

ROTOR O.D.
4.32
200 STATOR

CATCH
3.25
TOP SUB
16.0

6.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 7:8 Lobe 5.0 Stage - Fixed

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 49
Overall Lenth (in.) 295
Weight (Lbs) 2200
Bit Size Range (In.) 8 1/2” - 9 7/8”
Top Sub Connection 4 1/2 IF - 4 1/2 XH
Bit Box Connection 4 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-600 gpm 1136-2271 lpm
Revs per Unit Volume 0.28 rev/gal 0.08 rev/l
Speed (No Load) 87 - 174 rpm
Zero Load Pressure 122 psi 838 kpa
Max Weight on Bit 80,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 750 psi 5170 kpa
Std Elastomer Torque @ Max Pressure 6980 ft-lbs 9460 nm
PowerPLUS™ Max ∆ Pressure 1130 psi 7760 kpa
PowerPLUS™ Torque Max @ Pressure 10460 ft-lbs 14190 nm
Max Recommended Horsepower 229 171 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
ft-lb

m
Nm

0 1000 2000 3000 4000 5000 6000 7000 8000

200
12000

Maximum Recommended Diff Pressure

180
15000

GPM=600 LPM= 2271

160
12000
9000

140
120

GPM=450 LPM= 1703

90

120
RPM

9000

100
6000

GPM=300 LPM= 1135

80
6000

60
3000

40
3000
3

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 200 400 600 800 1000 1200

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 8 1/2 " 8 3/4" 9 7/8" (Deg.) 8 1/2 " 8 3/4" 9 7/8"
0.5 2 2 1 2.12 16 15 9
0.75 4 3 2 2.25 17 16 10
1 6 5 3 2.38 18 17 12
1.25 9 8 4 2.5 18.5 17.5 13
1.5 11 10 5 2.75 21.5 20.5 14
1.75 13 12 6 2.83 23 22 15
1.83 13.5 12.5 7 3 24 23 16
2 15 14 8

Motor Handbook
u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 7:8 Lobe 5.0 Stage - Fixed

6.55
6.55

SLICK SLEEVE
7.50
34
48.6 MANDREL
49 BIT TO BEND

6.75

MANDREL
3.400
3.565
15
85.0 BIT TO STATOR

682:
685:
FLOW COUPLING
4.13
KICK PAD
7.125

TRANNY
4.0
6.75
295" OAL

185 ROTOR

ROTOR O.D.
4.52
194.5 STATOR

CATCH
3.25
TOP SUB
16.0

6.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 7:8 Lobe 5.0 Stage - Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 67
Overall Lenth (in.) 295
Weight (Lbs) 2200
Bit Size Range (In.) 8 1/2” - 9 7/8”
Top Sub Connection 4 1/2 IF - 4 1/2 XH
Bit Box Connection 4 1/2 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-600 gpm 1136-2271 lpm
Revs per Unit Volume 0.28 rev/gal 0.08 rev/l
Speed (No Load) 87 - 174 rpm
Zero Load Pressure 122 psi 838 kpa
Max Weight on Bit 80,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 750 psi 5170 kpa
Std Elastomer Torque @ Max Pressure 6980 ft-lbs 9460 nm
PowerPLUS™ Max ∆ Pressure 1130 psi 7760 kpa
PowerPLUS™ Torque Max @ Pressure 10460 ft-lbs 14190 nm
Max Recommended Horsepower 229 171 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
ft-lb

m
Nm

0 1000 2000 3000 4000 5000 6000 7000 8000

200
12000

Maximum Recommended Diff Pressure

180
15000

GPM=600 LPM= 2271

160
12000
9000

140
120

GPM=450 LPM= 1703

90

120
RPM

9000

100
6000

GPM=300 LPM= 1135

80
6000

60
3000

40
3000
3

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 200 400 600 800 1000 1200

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 8 1/2" 8 3/4" 9 7/8" (Deg.) 8 1/2" 8 3/4" 9 7/8"
0.5 2 1 2 12 11.5 7
0.75 3 2 1 2.25 14 13 9
1 5 4 2 2.5 16.5 15.5 12
1.25 6 5 3 2.75 18.5 17.5 13
1.5 8 7 4 3 21 20 15
1.75 11 10 5

Motor Handbook
u 6-1/2” & 6-3/4” MoTor PerforManCe DaTa

6-3/4” 7:8 Lobe 5.0 Stage - Adjustable

6.55
6.55

SLICK SLEEVE
7.50
34
48.6 MANDREL

6.75
67 BIT TO BEND ABH

MANDREL
3.400
3.565
15
85.0 BIT TO STATOR

682:
685:
FLOW COUPLING
4.13
KICK PAD
7.125

TRANNY
4.0
6.75
295" OAL

185 ROTOR

ROTOR O.D.
4.52
194.5 STATOR

CATCH
3.25
TOP SUB
16.0

6.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 8”
Motor PerforMance data

Motor Handbook Edition 4

 u 8” MoTor PerforManCe DaTa

8” 7:8 Lobe 4.0 Stage - Fixed

PHYSICAL DATA
STANDARD RUBBER
Bit To Bend (in.) 62
Overall Lenth (in.) 326
Weight (Lbs) 3050
Bit Size Range (In.) 9 7/8” - 12 1/4”
Top Sub Connection 6 5/8 REG
Bit Box Connection 6 5/8 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-900 gpm 1136-3407 lpm
Revs per Unit Volume 0.16 rev/gal 0.05 rev/l
Speed (No Load) 50 - 149 rpm
Zero Load Pressure 76 psi 521 kpa
Max Weight on Bit 100,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 600 psi 4140 kpa
Std Elastomer Torque @ Max Pressure 9950 ft-lbs 13490 nm
PowerPLUS™ Max ∆ Pressure 900 psi 6210 kpa
PowerPLUS™ Torque Max @ Pressure 14930 ft-lbs 2240 nm
Max Recommended Horsepower 283 211 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
ft-lb
lb
Nm
m

0 1000 2000 3000 4000 5000 6000

160
GPM=900 LPM= 3406
Maximum Recommended Diff Pressure
16000

140
20000

120
GPM=650 LPM= 2460
12000

15000

100
RPM

80
8000

GPM=400 LPM= 1514

10000

60

40
4000

5000

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 100 200 300 400 500 600 700 800 900 1000
Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 9 7/8" 10 5/8" 12 1/4" (Deg.) 9 7/8" 10 5/8" 12 1/4"
0.5 2.12 9.5 7.5 6.5
0.75 2.25 10 8.5 7
1 2 1 2.38 11.5 9.5 7.5
1.25 4 3 2 2.5 13 11.5 8.5
1.5 5.5 5 4 2.75 14 12.5 9.5
1.75 7 6 5 2.83 15 13.5 10
1.83 7.5 6.5 5.5 3 16 14 11
2 9 7 6

Motor Handbook
u 8” MoTor PerforManCe DaTa

8” 7:8 Lobe 4.0 Stage - Fixed

7.73
7.73

SLICK SLEEVE
39
60 MANDREL

8.6
62 BIT TO BEND

MANDREL
3.96
21
107 BIT TO STATOR

7.75/8.00
FLOW COUPLING
5.13
KICK PAD
8.125

TRANNY
4.7
7.75/8.00
326 OAL

193 ROTOR

ROTOR O.D.
5.186
203 STATOR

CATCH
4.2
TOP SUB

7.75/8.00
16.0

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 8” MoTor PerforManCe DaTa

8” 7:8 Lobe 4.0 Stage - Adjustable

PHYSICAL DATA
STANDARD RUBBER
Bit To Bend (in.) 78
Overall Lenth (in.) 326
Weight (Lbs) 3050
Bit Size Range (In.) 9 7/8” - 12 1/4”
Top Sub Connection 6 5/8 REG
Bit Box Connection 6 5/8 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-900 gpm 1136-3407 lpm
Revs per Unit Volume 0.16 rev/gal 0.05 rev/l
Speed (No Load) 50 - 149 rpm
Zero Load Pressure 76 psi 521 kpa
Max Weight on Bit 100,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 600 psi 4140 kpa
Std Elastomer Torque @ Max Pressure 9950 ft-lbs 13490 nm
PowerPLUS™ Max ∆ Pressure 900 psi 6210 kpa
PowerPLUS™ Torque Max @ Pressure 14930 ft-lbs 2240 nm
Max Recommended Horsepower 283 211 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
ft-lb
lb
Nm
m

0 1000 2000 3000 4000 5000 6000

160
GPM=900 LPM= 3406
Maximum Recommended Diff Pressure
16000

140
20000

120
GPM=650 LPM= 2460
12000

15000

100
RPM

80
8000

GPM=400 LPM= 1514

10000

60

40
4000

5000

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 100 200 300 400 500 600 700 800 900 1000
Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 9 7/8" 10 5/8" 12 1/4" (Deg.) 9 7/8" 10 5/8" 12 1/4"
0.5 2 9 7 6
0.75 2.25 10 8.5 7
1 2 1 2.5 13 11.5 8.5
1.25 4 3 2 2.75 14 12.5 9.5
1.5 5.5 5 4 3 16 14 11
1.75 7 6 5

Motor Handbook
u 8” MoTor PerforManCe DaTa

8” 7:8 Lobe 4.0 Stage - Adjustable

7.73
7.73

SLICK SLEEVE
39
60 MANDREL

8.6
62 BIT TO BEND FIXED
78 BIT TO BEND ABH

MANDREL
3.96
21
107 BIT TO STATOR

7.75/8.00
FLOW COUPLING
5.13
KICK PAD
8.125

TRANNY
4.7
7.75/8.00
326 OAL

193 ROTOR

ROTOR O.D.
5.186
203 STATOR

CATCH
4.2
TOP SUB

7.75/8.00
16.0

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 5/8
9
Motor PerforMance data
”

Motor Handbook Edition 4

 u 9-5/8” MoTor PerforManCe DaTa

9-5/8” 5:6 Lobe 4.0 Stage - Fixed

PHYSICAL DATA
STANDARD RUBBER
Bit To Bend (in.) 74
Overall Lenth (in.) 368
Weight (Lbs) 5500
Bit Size Range (In.) 12 1/4” - 17 1/2”
Top Sub Connection 6 5/8 R- 7 5/8 R
Bit Box Connection 6 5/8 R- 7 5/8 R

RECOMMENDED OPERATING LIMITS

Flow Range 600-1200 gpm 2271-4542 lpm
Revs per Unit Volume 0.12 rev/gal 0.050 rev/l
Speed (No Load) 73 - 150 rpm
Zero Load Pressure 44 psi 299 kpa
Max Weight on Bit 120,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 600 psi 4140 kpa
Std Elastomer Torque @ Max Pressure 15850 ft-lbs 21490 nm
PowerPLUS™ Max ∆ Pressure
PowerPLUS™ Torque Max @ Pressure
Max Recommended Horsepower 357 267 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
25000 ft-lb
lb
m
Nm

0 1000 2000 3000 4000 5000 6000

160
GPM=1200 LPM= 4542 Maximum Recommended Diff Pressure
25000 30000

140
20000

120 GPM=900 LPM= 3406

0000 2
15000
5000

100
5000 10000 15000 20000
RPM

80 GPM=600 LPM= 2271

10000

60

40
5000

20
50

NBR Max ∆ Pres. HR Max ∆ Pres.

0
0

0 100 200 300 400 500 600 700 800 900 1000

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 12 1/4" 14 3/4" 17 1/2" (Deg.) 12 1/4" 14 3/4" 17 1/2"
0.5 1 1 2.12 8 6 5
0.75 2 1.5 2.25 9 6.25 5.5
1 3 2 1 2.38 9.5 6.5 6
1.25 4 3 2 2.5 10 6.75 6.5
1.5 5 4 3.5 2.75 11.5 7.5 7
1.75 6 4.5 4 2.83 12 8.5 7.25
1.83 6.5 5 4.5 3 13 9 7.5
2 7.5 5.5 7.75

Motor Handbook
u 9-5/8” MoTor PerforManCe DaTa

9-5/8” 5:6 Lobe 4.0 Stage - Fixed

9.40
9.53

SLICK SLEEVE
50
68 MANDREL

10.63
74 BIT TO BEND

MANDREL
5.100
18
120 BIT TO STATOR

9.63
FLOW COUPLING
KICK PAD
10.00

6.0

TRANNY
5.5
10.25 ABH
9.63
368 OAL

219 ROTOR

ROTOR O.D.
6.181
228 STATOR

CATCH
4.5
TOP SUB
20

9.63

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 9-5/8” MoTor PerforManCe DaTa

9-5/8” 5:6 Lobe 4.0 Stage - Adjustable

PHYSICAL DATA
STANDARD RUBBER
Bit To Bend (in.) 96
Overall Lenth (in.) 368
Weight (Lbs) 5500
Bit Size Range (In.) 12 1/4” - 17 1/2”
Top Sub Connection 6 5/8 R- 7 5/8 R
Bit Box Connection 6 5/8 R- 7 5/8 R

RECOMMENDED OPERATING LIMITS

Flow Range 600-1200 gpm 2271-4542 lpm
Revs per Unit Volume 0.12 rev/gal 0.03 rev/l
Speed (No Load) 73 - 150 rpm
Zero Load Pressure 44 psi 299 kpa
Max Weight on Bit 120,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 600 psi 4140 kpa
Std Elastomer Torque @ Max Pressure 15850 ft-lbs 21490 nm
PowerPLUS™ Max ∆ Pressure
PowerPLUS™ Torque Max @ Pressure
Max Recommended Horsepower 357 267 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
25000 ft-lb
lb
m
Nm

0 1000 2000 3000 4000 5000 6000

160
GPM=1200 LPM= 4542 Maximum Recommended Diff Pressure
25000 30000

140
20000

120 GPM=900 LPM= 3406

0000 2
15000
5000

100
5000 10000 15000 20000
RPM

80 GPM=600 LPM= 2271

10000

60

40
5000

20
50

NBR Max ∆ Pres. HR Max ∆ Pres.

0
0

0 100 200 300 400 500 600 700 800 900 1000

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 12 1/4" 14 3/4" 17 1/2" (Deg.) 12 1/4" 14 3/4" 17 1/2"
0.5 1 1 2 7.5 5.5 7.75
0.75 2 1.5 2.25 9 6.25 5.5
1 3 2 1 2.5 10 6.75 6.5
1.25 4 3 2 2.75 11.5 7.5 7
1.5 5 4 3.25 3 13 9 7.5
1.75 6 4.5 4

Motor Handbook
u 9-5/8” MoTor PerforManCe DaTa

9-5/8” 5:6 Lobe 4.0 Stage - Adjustable

9.40
9.53

SLICK SLEEVE
50
68 MANDREL

10.63
74 BIT TO BEND FIXED
96 BIT OT BEND ABH

MANDREL
5.100
18
120 BIT TO STATOR

9.63
FLOW COUPLING
KICK PAD
10.00

6.0

TRANNY
5.5
10.25 ABH
9.63
368 OAL

219 ROTOR

ROTOR O.D.
6.181
228 STATOR

CATCH
4.5
TOP SUB
20

9.63

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 coMbo
Motor PerforMance data

Motor Handbook Edition 4

 u 7-3/4” x 6-3/4” MoTor PerforManCe DaTa

7-3/4” x 6-3/4” 4:5 Lobe 7.0 Stage - Fixed & Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 62 Fixed 78 ABH
Overall Lenth (in.) 350
Weight (Lbs) 2650
Bit Size Range (In.) 9 7/8” - 12 1/4”
Top Sub Connection 6 5/8 API REG BFF
Bit Box Connection 6 5/8 API REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-600 gpm 1136-2271 lpm
Revs per Unit Volume 0.49 rev/gal 0.14 rev/l
Speed (No Load) 156 - 311 rpm
Zero Load Pressure 123 psi 846 kpa
Max Weight on Bit 80,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 1050 psi 7240 kpa
Std Elastomer Torque @ Max Pressure 660 ft-lbs 8220 nm
PowerPLUS™ Max ∆ Pressure 1580 psi 10860 kpa
PowerPLUS™ Torque Max @ Pressure 9090 ft-lbs 12330 nm
Max Recommended Horsepower 344 257 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
8000 10000 12000 ft-lb
lb
Nm
0 2000 4000 6000 8000 10000 12000
350
15000

Maximum Recommended Diff Pressure

GPM=600 LPM= 2271
300
12000

250
1

GPM=450 LPM= 1703

800

9000
00

200
RPM

6000

GPM=300 LPM= 1135

150
6000
4000

100
3000
2000

50
20

NBR Max ∆ Pres. HR Max ∆ Pres.

0
0

0 200 400 600 800 1000 1200 1400 1600 1800

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 8 1/2 " 8 3/4" 9 7/8" (Deg.) 8 1/2 " 8 3/4" 9 7/8"
0.5 2 2 1 2.12 16 15 9
0.75 4 3 2 2.25 17 16 10
1 6 5 3 2.38 18 17 12
1.25 9 8 4 2.5 18.5 17.5 13
1.5 11 10 5 2.75 21.5 20.5 14
1.75 13 12 6 2.83 23 22 15
1.83 13.5 12.5 7 3 24 23 16
2 15 14 8

Motor Handbook
u 7-3/4” x 6-3/4” MoTor PerforManCe DaTa

7-3/4” x 6-3/4” 4:5 Lobe 7.0 Stage - Fixed & Adjustable

7.73
38

SLICK SLEEVE
60 MANDREL

8.63
62 FIXED | 78 ABH

MA NDREL
3.96
7.75
FLOW SUB
ABH O.D.
5.25
8.10
116
350" OAL (29.16ft)

TRANNY O.D.
4.75

STATOR O.D.
6.75
ROTOR 201
STATOR 210

ROTOR O.D.
4.220

CATCH
3.25
24

BFF TOP SUB

6.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 7-3/4” x 6-3/4” MoTor PerforManCe DaTa

7-3/4” x 6-3/4” 7:8 Lobe 5.0 Stage - Fixed & Adjustable

PHYSICAL DATA
HARD RUBBER
Bit To Bend (in.) 62 Fixed 78 ABH
Overall Lenth (in.) 350
Weight (Lbs) 2650
Bit Size Range (In.) 9 7/8” - 12 1/4”
Top Sub Connection 6 5/8 API REG BFF
Bit Box Connection 6 5/8 API REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-600 gpm 1136-2271 lpm
Revs per Unit Volume 0.28 rev/gal 0.08 rev/l
Speed (No Load) 87 - 174 rpm
Zero Load Pressure 122 psi 838 kpa
Max Weight on Bit 80,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 750 psi 5170 kpa
Std Elastomer Torque @ Max Pressure 6980 ft-lbs 9460 nm
PowerPLUS™ Max ∆ Pressure 1130 psi 7760 kpa
PowerPLUS™ Torque Max @ Pressure 10460 ft-lbs 14190 nm
Max Recommended Horsepower 229 171 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
ft-lb

m
Nm

0 1000 2000 3000 4000 5000 6000 7000 8000

200
12000

Maximum Recommended Diff Pressure

180
15000

GPM=600 LPM= 2271

160
12000
9000

140
120

GPM=450 LPM= 1703

90

120
RPM

9000

100
6000

GPM=300 LPM= 1135

80
6000

60
3000

40
3000
3

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 200 400 600 800 1000 1200

Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 8 1/2 " 8 3/4" 9 7/8" (Deg.) 8 1/2 " 8 3/4" 9 7/8"
0.5 2 2 1 2.12 16 15 9
0.75 4 3 2 2.25 17 16 10
1 6 5 3 2.38 18 17 12
1.25 9 8 4 2.5 18.5 17.5 13
1.5 11 10 5 2.75 21.5 20.5 14
1.75 13 12 6 2.83 23 22 15
1.83 13.5 12.5 7 3 24 23 16
2 15 14 8

Motor Handbook
u 7-3/4” x 6-3/4” MoTor PerforManCe DaTa

7-3/4” x 6-3/4” 7:8 Lobe 5.0 Stage - Fixed & Adjustable

7.73
38

SLICK SLEEVE
60 MANDREL

8.63
62 FIXED | 78 ABH

MA NDREL
3.96
7.75
FLOW SUB
ABH O.D.
5.25
8.10
116
334" OAL (27.83ft)

TRANNY O.D.
4.75

STATOR O.D.
6.75
ROTOR 185
STATOR 194

ROTOR O.D.
4.520

CATCH
3.25
24

BFF TOP SUB

6.75

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 u 9-5/8” x 8” MoTor PerforManCe DaTa

9-5/8 x 8” 7:8 Lobe 4.0 Stage - Fixed & Adjustable

PHYSICAL DATA
STANDARD RUBBER
Bit To Bend (in.) 74 Fixed 96 ABH
Overall Lenth (in.) 365
Weight (Lbs) 5300
Bit Size Range (In.) 12 1/4” - 17 1/2”
Top Sub Connection 6 5/8 REG - 7 5/8 REG
Bit Box Connection 6 5/8 REG - 7 5/8 REG

RECOMMENDED OPERATING LIMITS

Flow Range 300-900 gpm 1136-3407 lpm
Revs per Unit Volume 0.16 rev/gal 0.05 rev/l
Speed (No Load) 50 - 149 rpm
Zero Load Pressure 76 psi 521 kpa
Max Weight on Bit 100,000 lbs
Max Rotating RPM 50 rpm

PERFORMANCE OUTPUT
Std Elastomer Max ∆ Pressue 600 psi 4140 kpa
Std Elastomer Torque @ Max Pressure 9950 ft-lbs 13490 nm
PowerPLUS™ Max ∆ Pressure 900 psi 6210 kpa
PowerPLUS™ Torque Max @ Pressure 14930 ft-lbs 2240 nm
Max Recommended Horsepower 283 211 kW

PERFORMANCE CURVE
Torque
Torque
Power Section Diff Pressure (kPa)
ft-lb
lb
Nm
m

0 1000 2000 3000 4000 5000 6000

160
GPM= 900 LPM= 3406
Maximum Recommended Diff Pressure
16000

140
20000

120
GPM= 650 LPM= 2460
12000

15000

100
RPM

80
8000

GPM= 300 LPM= 1514

10000

60

40
4000

5000

20
NBR Max ∆ Pres. HR Max ∆ Pres.
0
0

0 100 200 300 400 500 600 700 800 900 1000
Power Section Diff Pressure (psi)

ESTIMATED BUILD RATES

Bend Angle Slick Hole Size Bend Angle Slick Hole Size
(Deg.) 9 7/8" 10 5/8" 12 1/4" (Deg.) 9 7/8" 10 5/8" 12 1/4"
0.5 2.12 9.5 7.5 6.5
0.75 2.25 10 8.5 7
1 2 1 2.38 11.5 9.5 7.5
1.25 4 3 2 2.5 13 11.5 8.5
1.5 5.5 5 4 2.75 14 12.5 9.5
1.75 7 6 5 2.83 15 13.5 10
1.83 7.5 6.5 5.5 3 16 14 11
2 9 7 6

Motor Handbook
u 9-5/8” x 8” MoTor PerforManCe DaTa

9-5/8 x 8” 7:8 Lobe 4.0 Stage - Fixed & Adjustable

9.40
50

SLICK SLEEVE
68 MANDREL

10.63
74 FIXED | 96 ABH

MA NDREL
5.100
9.63
FLOW SUB
6.0
ABH O.D.
10.25
138
365" OAL (30.42ft)

TRANNY O.D.
5.5

STATOR O.D.
7.75
ROTOR 193
STATOR 203

ROTOR O.D.
5.186

CATCH
4.5
24

BFF TOP SUB

9.63

Warning: Rotation above 1.83° is considered out of specification and is not recommended. This action can
and will result in severe motor damage. Motors with a 1.83* setting or less, a rotary speed of 60 R.P.M. or less
is recommended.

Edition 4
 Motor
SPecificationS

Motor Handbook Edition 4

u forMulaS

Formulas

Horse Power

T = Torque (lb-

N = Speed (rpm)

P = Pressure Drop (psi)

Q = Flow Rate (gpm)

Pressure
P = Pressure Drop (psi)
Bit Pressure Drop
Q = Flow Rate (gpm)

W = Mud Weight (ppg)

A = Total Flow Area (in2)

Hydrostatic
W = Mud Weight (ppg)

Total Flow Area

P = Bit Pressure Drop (psi)

Q = Flow Rate (gpm)

W = Mud Weight (ppg)

Motor Handbook
u raDIuS of CurvaTure

Directional Radius of Curvature

Build Rate Radius Drilled

Degrees/100 ft. of Curvature Measured Depth
1 5729.6 9000.0
2 2864.8 4500.0
3 1909.9 3000.0
4 1432.4 2250.0
5 1145.9 1800.0
6 954.9 1500.0
7 818.5 1285.7
8 716.2 1125.0
9 636.6 1000.0
10 573.0 900.0
11 520.9 818.2
12 477.5 750.0
13 440.7 692.3
14 409.3 642.9
15 382.0 600.0
16 358.1 562.5
17 337.0 529.4
18 318.3 500.0
19 301.6 473.7
20 286.5 450.0
21 272.8 428.6
22 260.4 409.1
23 249.1 391.3
24 238.7 375.0
25 229.2 360.0
26 220.4 346.2
27 212.2 333.3
28 204.6 321.4
29 197.6 310.3
30 191.0 300.0

Edition 4
 Nozzle 1 2 3 4 5 6 7 8
Size Nozzle Nozzles Nozzles Nozzles Nozzles Nozzles Nozzles Nozzles
u ToTal

7/32 0.0376 0.0752 0.1127 0.1503 0.1879 0.2255 0.2631 0.3007

8/32 0.0491 0.0982 0.1473 0.1963 0.2454 0.2945 0.3436 0.3927
9/32 0.0621 0.1243 0.1864 0.2485 0.3106 0.3728 0.4349 0.4970
flow area

10/32 0.0767 0.1534 0.2301 0.3068 0.3835 0.4602 0.5369 0.6136

11/32 0.0928 0.1856 0.2784 0.3712 0.4640 0.5568 0.6496 0.7424
12/32 0.1104 0.2209 0.3313 0.4418 0.5522 0.6627 0.7731 0.8836
Total Flow Area Chart

13/32 0.1296 0.2592 0.3889 0.5185 0.6481 0.7777 0.9073 1.0370

14/32 0.1503 0.3007 0.4510 0.6013 0.7516 0.9020 1.0523 1.2026
15/32 0.1726 0.3451 0.5177 0.6903 0.8629 1.0354 1.2080 1.3806
16/32 0.1963 0.3927 0.5890 0.7854 0.9817 1.1781 1.3744 1.5708
17/32 0.2217 0.4433 0.6650 0.8866 1.1083 1.3300 1.5516 1.7733

Motor Handbook
18/32 0.2485 0.4970 0.7455 0.9940 1.2425 1.4910 1.7395 1.9880
19/32 0.2769 0.5538 0.8306 1.1075 1.3844 1.6613 1.9382 2.2151
20/32 0.3068 0.6136 0.9204 1.2272 1.5340 1.8408 2.1476 2.4544
21/32 0.3382 0.6765 1.0147 1.3530 1.6912 2.0295 2.3677 2.7059
22/32 0.3712 0.7424 1.1137 1.4849 1.8561 2.2273 2.5986 2.9698
24/32 0.4418 0.8836 1.3254 1.7671 2.2089 2.6507 3.0925 3.5343
26/32 0.5185 1.0370 1.5555 2.0739 2.5924 3.1109 3.6294 4.1479
28/32 0.6013 1.2026 1.8040 2.4053 3.0066 3.6079 4.2092 4.8106
u bouyanCy faCTor

Bouyancy Factor

Mud Weight
(lbs/gal) Bouyancy Factor

8.0 0.878
8.5 0.870
9.0 0.863
9.5 0.855
10.0 0.847
10.5 0.840
11.0 0.832
11.5 0.824
12.0 0.817
12.5 0.809
13.0 0.802
13.5 0.794
14.0 0.786
14.5 0.779
15.0 0.771
15.5 0.763
16.0 0.756
16.5 0.748
17.0 0.740
17.5 0.733
18.0 0.725

MW
BF (lbs/gal) = 1 - ____
65.5

Edition 4
 u MoTor

Motor Size 4.75 4.75 5.00 6.25 6.50 6.75 6.75 6.75 7.75 9.625

Configuration 568.3 783.8 500782.6 784.8 650783.3 457.0 675.0 785.0 784.0 564.0

Bit Size (in) 6-7 7/8 6-7 7/8 6-7 7/8 7 7/8-8 3/4 7 7/8-9 7/8 8 1/2-9 7/8 7 7/8-8 3/4 8 1/2-9 7/8 9 7/8-12 1/4 12 1/4-17 1/2
SPeCIfICaTIonS

Flow Range* (GPM) 100-300 100-250 150-300 150-400 300-550 300-600 300-600 300-600 300-900 600-1200

Speed (no Load) RPM 103-284 53-131 40-80 50-132 48-80 156-311 93-186 87-174 50-149 66-132
Motor Specification Chart

Revolution/gallon 1.00 0.53 0.26 0.33 .16 0.49 0.29 0.28 0.16 0.12

Full load Torque* (ft/lbs) 4810 4450 5250 8620 11550 9090 9350 10460 9950 15850

Max Pressure* (PSI) 1870 860 590 1080 740 1580 1130 1130 600 600

Motor Handbook
Tool Weight (lbs) 1100 1100 1300 1950 2200 2200 1950 2200 3050 5500

Length (in) 315.5 276 331 306 360 310 306 295 326 368

Fixed Bit to bend (in) 42, 47.5 42, 47.5 42, 47.5 49 49 42, 49 42, 49 42, 49 56, 62 74

Adjustable Bit to bend (in) 50, 58.25 50, 58.25 50, 58.25 67 67 55, 67 55, 67 55, 67 68, 74 96

Make up torque 9000 9000 9000 20000 20000 28000 28000 28000 40000 65000
 u MoTor
SPeCIfICaTIonS

(+/- 1000) (+/- 1000) (+/- 500) (+/- 500) (+/- 500) (+/- 500) (in)
Motor Size ABH/HOUSING Bottom Nut Stabilizer Flow Diverter Transmission Rotor Catch Compression
475 9000 7000 4500 4000 3000 2 3/8 HEF 2000 .05-.06
Makeup Torque Values

475 9000 7000 4500 4000 4500 2 7/8 HEF 2000 .05-.06
9/32 20000 180000 8000 6500 6000 2000 .065-.08
625 22000 22000 8500 8000 8000 2000 .09-.110

Edition 4
650 28000 22000 8500 8000 8000 2000 .100-.115
675 40000 40000 12500 12000 10000 2500 .100-.115
775/800 65000 65000 25000 20000 20000 2500 .100-.125