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3 authors:
Manal Rekaby
National Research Centre,Egypt & Jazan University, KSA
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S. H. Nassar
M. M. Rekaby
INTRODUCTION
EXPERIMENTAL WORK
OH H H CH2OH
O O
OH O
H O
OH
O H H
CH2OH Cellulase OH
Cellulose (1)
CH2OH
OH
O H H O
OH O
H +
OH
O OH OH H
CH2OH OH
6 JOURNAL OF NATURAL FIBERS
H2COCH2COONa
H OH
H O H
OH H
O OH OH O O
Cellulase O
H H
H H H2COCH2COONa
n (2)
CMC
H2COCH2COONa
O H H
O
OH OH O
H +
OH
O OH OH H
H2COCH2COONa OH
0 0.205 0
2.5 0.233 13.66
5 0.378 84.39
7.5 0.227 10.73
10 0.317 54.63
12.5 0.310 51.22
90
80
70
60
50
40
30
20
10
0
0 2 4 6 8 10 12 14
Cellusoft L® conc. ml/l
80
60
40
20
0
0 2 4 6 8 10 12 14
–20
–40
–60
pH
40 0.391 90.73
50 0.378 84.39
60 0.193 −5.85
70 0.109 −46.83
80 0.064 −68.78
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90
–20
–40
–60
–80 Temp. (Cº)
10 JOURNAL OF NATURAL FIBERS
The enzyme starts to lose its activity and eventually becomes completely
inactive; the process is known as denaturation.
Effect of Time
The Timing of pretreatment has remarkable effects on enzymatic reac-
tion. To determine the optimum time required to realize the maximum
increase in thickener removal, printed fabrics were subjected to enzymatic
treatment for different durations viz, 10, 15, 30, 45, and 60 minutes, using
5 ml/L cellulase enzyme, a pH of 4.5, and a temperature of 40°C. The
obtained results are illustrated in Table 4 and Figure 4.
10 0.687 235.1
15 0.551 168.78
30 0.391 90.73
45 0.285 39.02
60 0.260 26.83
250
200
150
100
50
0
0 10 20 30 40 50 60 70
Time (min)
Salem, Nassar, and Rekaby 11
0 0.205 0
0.2 0.212 3.41
0.4 0.395 92.68
0.6 0.493 140.48
0.8 0.677 230.24
1.0 0.738 260
300
250
200
150
100
50
0
0 0.2 0.4 0.6 0.8 1 1.2
Lipase Conc. gm/l
It has been reported that lipases are enzymes that catalyze the hydroly-
sis of lipid esters (Riva, 1999) and ester linkage to produce polar hydroxyl
and carboxylic groups (You-Lo, 1998). The esterease mechanism of
lipase is shown as follows:
-
O O O
|| | || ..
H2O
R – C – O – R' R – C – O – R' R – C + HOR' + Enz. X (3)
.. | |
Enz. -X X OH
|
Enz.
the lipase enzyme concentration. Thus, the degree of thickener and excess
dye will increase leading to greater absorbance value of wash liquor.
Effect of pH
In the present work, we have studied the effect of different pH values
of enzymatic treatment by treating the printed sample with a constant con-
centration of lipase 1.0 g/l at 35°C for 30 minutes, the pH values are
adjusted to be 4, 5, 6, 7, 8, and 9, and the results of absorbance measure-
ment are listed in Table 6 and Figure 6.
4 0.377 83.90
5 0.513 150.24
6 0.536 161.46
7 0.738 260
8 0.434 111.71
9 0.405 97.56
300
Increase in the absorbance values %
250
200
150
100
50
0
0 2 4 6 8 10 12
pH
14 JOURNAL OF NATURAL FIBERS
25 0.616 200.48
35 0.738 260
45 0.498 142.93
55 0.312 52.19
60 0.209 1.95
300
250
200
150
100
50
0
0 10 20 30 40 50 60 70 80
Temp. ºC
Salem, Nassar, and Rekaby 15
It could be concluded from the data that the enzyme shows its maxi-
mum activity at 35°C and loses its activity when the temperature
increases above the optimum degree (35°C); thus, decreasing the removal
of thickener from printed fabric.
Effect of time
Printed samples under investigation were treated with 1.0 g/l lipase at
35°C and a pH of 7 for different durations, such as, 10, 15, 30, 45, and 60
minutes after treatment and washed at 90°C for 30 minutes. The absor-
bance values of wash liquor were measured and the results are listed in
Table 8 and Figure 8.
10 0.904 340.98
15 0.835 307.32
30 0.738 260.
45 0.533 160
60 0.514 150.73
400
350
300
250
200
150
100
50
0
0 10 20 30 40 50 60 70
Time (min)
16 JOURNAL OF NATURAL FIBERS
Sample BO D (20
5) COD
mg/L−1 mg/L−1
Ecological analysis
The ecological parameters biological oxygen demand (BOD )20 and chem-
( 5)
ical oxygen demand (COD) were used to characterize the organic substances
in the washing baths (Sostar, 1998; Fuhr, 1977). Table 10 shows the measured
values of the ecological parameters ( BO D (20
5) and COD) of the washing solu-
tion of printed cotton fabrics with and without using of enzymes. These mea-
surements were done for the washing solution after determination of the
optimum washing conditions which achieve the maximum thickener removal.
The data in Table 10 shows that the use of enzymatic washing closely
approaches the traditional washing method produces high COD value in
waste water. Nevertheless enzymatic washing reduced the value of
BOD(205) measured. This means that less oxygen is required by micro-
organisms growing under aerobic (oxygenated) conditions to oxidise or
convert the organic matter constituents of the solution to a non-pulresci-
ble end product (Middlebrooks, 1997).
This reduction in the BOD(205) value may be attributed to the enzymatic
breakdown of the thickener by the enzyme used. Hence, the washing
effluent becomes more easily biologically decomposed, which is a very
interesting property for reactive printing (Sostar, 1998).
Further, it has been reported that, the major part of hydrolysed dye, auxil-
iary agents, and thickeners are removed in the first washing baths. This, of
course, is the reason for the high COD values of the wash baths (Table 10) and
for the increase of COD values by enzymatic washing, as well (Sostar, 1998).
REFERENCES