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Goemetry Values
Panel ID TU#3
Avg. spanwise length 18.36 in.
Avg. chordwise length 6.13 in.
(Inbd) Distance from fastener line to panel edge 0.6125 in.
(Inbd) Distance from Fastener Line to core edge 1.29 in.
(Inbd) Distance from core edge to support edge 0.25 in.
(Otbd) Distance from Fastener line to panel edge 0.6125 in.
(Otbd) Distance from Fastener Line to core edge 1.29 in.
(Otbd) Distance from core edge to support edge 0.25 in. FWD
(Fwd) Distance from fastener line to panel edge 0.6125 in.
(Fwd) Distance from Fastener Line to core edge 1.29 in.
OB
(Fwd) Distance from core edge to support edge 0.25 in.
(Aft) Distance from fastener line to panel edge 0.6525 in.
(Aft) Distance from Fastener Line to core edge 1.41 in.
(Aft) Distance from core edge to support edge 0.25 in. AFT
(Inbd) Maximum Fastener Spacing 1 in.
(Otbd) Maximum Fastener Spacing 1 in.
(Fwd) Maximum Fastener Spacing 1 in.
(Aft) Maximum Fastener Spacing 1 in.
Core cell size 0.1875 in.
Core thickness 0.5 in.
IFS Thickness, t1 0.0135 in.
OFS Thickness, t2 0.0135 in.
Overall Thickness of the laminate, t 0.527 in.
Total thickness of the edgeband, t_eb 0.1 in.
Max. fastener dia. 0.1875 in.
Constants Values
Equivalent Young's modulus of laminate, E 1.41E+06 psi
Poisson's ratio of face material in warp direction, Mw 1.30E-01 psi
Poisson's ratio of face material in fill direction, Mf 1.30E-01 psi
Compression Buckling Coefficient, Kc 10.6
Core shear Modulus in X-Z plane, G13 6.62E+03 psi
Equivalent Young's modulus of face material, Ef 7.41E+05 psi
Elastic compression modulus of core, Ecc 1.90E+04 psi
End fixity coefficient, c for Interrivet buckling 2.3
Compressive yield strength of the face material, Fcy 190000 psi
Loads & Allowables Values
Axial Load acting over the edge of the panel_Fs_axial 37.3572593800979 lb/in.
Stress acting on the edgeband, eb_axial 373.572593800979 psi
Maximum bending Moment. 701.885 lb.in
Applied load for Fastener shear out, P 100 lb
Shear force acting in X-Z Dir. For Core shear 3.52E+00 lb
Shear force acting in Y-Z Dir. For Core shear 1.33E+00 lb
Core shear stress, fxz for fastener pull through 7.03668000223016 psi
Core shear stress, fyz for fastener pull through 2.65703207159099 psi
Applied Pressure, Po 3.6 psi
Allowable core crushing strength of the material, Fcc 260 psi
Allowable core shear stress, Fxz 143.24 psi
Allowable core shear stress, Fyz 75.994
Allowable shear stress for fastener shear out, Fs.all 22500 psi
Allowable fastener pull through strength of the laminate, Pfpt 489.6 psi
Ultimate bearing strength of the material, fbr.ult 50645 psi
Axial load in the edgeband for fastener bearing, eb_axial 588.037 psi
Allowable interlaminar shear strength, F_intlam 4200 psi
OUTPUTS
Failure Criteria Margin of safety
General Buckling 1237.67988669355
Intracell Buckling 87.0849975688472
Face Wrinkling 46.4303833063023
Shear Crimping 69.1110261489192
Local Core crushing 4.2 To be done exclusively
Flexural Core Crushing -0.63633701387494
Inter Rivet Buckling 2.58752227074236
Core Shear 19.3561906971189
Shear out 27.5625
Fastener Pull Through 39.1215110873055
Fastener Bearing 1.40117461361952
IB
Interlaminar shear strength 32.5975786786678
RAMP
b CORE
MONOLITHIC REGION
a
Fastener Line
NMAT
2
S.No E11 E22 E33 G12 G13 G23 V12 V13 V23
1 3.50E+07 3.50E+07 1.00E+07 3.80E+06 3.80E+06 3.80E+06 1.10E-01 3.00E-01 3.00E-01
2 1.00E+00 1.00E+00 1.90E+04 1.00E+00 6.62E+03 3.69E+03 0.00E+00 0.00E+00 0.00E+00
NL
7
TL THETA MID
0.0045 0 1
0.0045 45 1
0.0045 45 1
0.5 0 2
0.0045 45 1
0.0045 45 1
0.0045 0 1
Effective Stiffness:
Exx = 1.41E+06
Eyy = 1.41E+06
Gxy = 7.45E+05
Vxy = 4.33E-01
Vyx = 4.33E-01
LOADS
Assumption:
Panel is rectangular and simply supported on all sides.
16PO ∞ ∞
1 m n
2
mx π
2
ny π
M x=
π4
∑ ∑ mnD
m=odd n=odd a
D11 +
b [( ) ( ) ] ( ) ( )
D12 sin
a
sin
b
16PO ∞ ∞
1 m n
2
mx π
2
ny π
M y=
π4
∑ ∑ mnD
m=odd n=odd a
D12 +
b [( ) ( ) ] ( ) ( )
D22 sin
a
sin
b
16PO ∞ ∞
1 m
3
m n
2
mx π ny π
Q x=
π3
∑ ∑ mnD
m=odd n=odd
D11
a [ ()
+ ( D12+2D66 )
a b ( )( ) ] ( ) ( )
cos
a
sin
b
16PO ∞ ∞
1 n
3
m
2
n mx π ny π
Qy=
π3
∑ ∑ mnD
m=odd n=odd
D22
b [ ()
+ ( D12 +2D66 )
a ( ) ( )] ( ) ( )
b
sin
a
cos
b
Where
INPUTS
OUTPUTS
mx π ny π
n ( ) ( )
a
cos
b
ness matrix
GENERAL BUCKLING
General buckling is one of the general instability criteriae which is treated as failure of sandwich element a
acting together. It is a part of overall instability check of the composite panel.
Loading: Edgewise
Caused due to
• Insufficient panel thickness
• Insufficient core shear rigidity
Assumptions
1) Sandwich panel is having similar orthotropic faces and is simply supported at all edges.
2) The panel is subjected to edgewise compressive loads.
3) The principal axes of the orthotropic material are parallel to the edges of the panel.
4) The faces have identical properties and ther respective warp directions are parallel.
5) The panel is rectangular with out any cutouts.
2
π ⋅K c⋅E
t 2
F c=
12 ( 1−μ2 ) b ()
Where,
Fc is critical buckling stress of the panel
Kc is Buckling coefficient
E is effective modulus of the laminate
t is total thickness of the panel
b is width of the loaded edge
μ is poisson's ratio of the laminate
color index
inputs
output
INPUTS
OUTPUTS
ges.
INTRACELL BUCKLING
A local instability failure of a facing, characterized by the buckling of facings into or out of the core cells.
Assumptions
3/ 2
F ci t
Intracell Buckling stress is given by,
η
=0 . 75⋅E⋅ f
2⋅E
s ( )
η=
E+ Et
Where,
E - Effective Young's modulus of the face material
Et - Tangent modulus of the material at Fc
t 1 +t 2
d - Distance between face sheets and is given by,
s- core cell size
d=c+ ( 2 )
Fcy is compression yield strength of the material
η is a function of compression yield strength of the material obtained from the graph shown below.
Ref. Bhrun c.12.5.2.b
N M
f c=
( )( )
t 1 +t 2
+
d . t1
Where N - Axial load
M - Moment
color index
inputs
output
INPUTS
OUTPUTS
g)
.
CORE SHEAR CRIMPING
This is one of the general instability failures of the composite laminate caused due to
low core shear modulus or low adhesive shear strength.
t 1 +t 2
d=c+ ( 2 )
color index
inputs
output
INPUTS
OUTPUTS
Assumptions
1) Sandwich panel is flat honeycomb structure with isotropic faces.
2) The panel is subjected to uniaxial compressive loads.
3) The panel is rectangular with out any cutouts.
Face wrinkling stress, Ffw, for sandwich panels under compression is given by the following empirical relation.
F fw
=0 . 43⋅( E⋅E cc⋅G xz )1/3
η
Where
E= Youngs modulus of face material
Gxz is core shear modulus in X-Z plane (Assuming loading is in X-direction which is structurally preferred orientatio
η is a function of compression yield strength of the material obtained from the graph shown below.
Maximum compressive stress on the faces, fc, is given by,
N M
f c=
( )( )
t 1 +t 2
+
d . t1
Where,
N is axial load acting on the face, lb/in.
t1 - thickness of the facing undergoing compression
t2 - thickness of other facing (incase of unequal facing thickness)
M - moment
c - core height
d - Mean distance about which load acts given by
t 1 +t 2
d=c+
2 ( )
color index
inputs
output
INPUTS
OUTPUTS
This is local instability of core caused due to insufficient compressive strength of the core due to transve
Here the compressive stress is due to local pressure loading as shown in the figure.
So it is analyzed with respect to material's allowable and pressure loading.
P pA
FC = = =p
A A
Where … p= pressure
color index
inputs
output
INPUTS
OUTPUTS
Flexural core crushing is due to bending which causes inadequate core compression strength.
Here the loading is due to maximum bending moment that happens due to flexural loading.
The applied flexural core crushing stress is given by,
2
( M max )
f cc =
b2 dD
Where,
2
d
D=
1−μ w μ f 1−μ w μ f
( Ex t )(
1
+
Ex t )2
Where,
t 1 +t 2
d=Distance between facesheets
t= Thickness of each facesheet
d=c+
2 ( )
μw = Poisson's ratio of each facesheet in the warp direction
μf =Poisson's ratio of each facesheet in the fill direction
E x=Elastic modulus of each facesheet parallel to the loading direction
Margin of Safety is given by,
F cc
MS .cc =
f cc
−1
( )
F cc
Where,
MS .cc =
( ) f cc
−1
color index
inputs
output
INPUTS
OUTPUTS
Buckling of skin between fasteners attaching the stiffener to the skin is termed as Inter-rivet buckling.
2
cπ E t
Fir =
( s / ρ)2
color index
inputs
output
INPUTS
OUTPUTS
Core shear is caused due to insufficient core shear strength or panel thickness.
Applied shear stress has to be calculated in Spanwise and chordwise edges of the panel.
Chordwise:
qx X-Z Direction
f cs. C =
tc
Spanwise:
qy Y-Z Direction
f cs. S =
tc
Margin of safety for span and chordwise has to be evaluated by using,
F xz
MS cs= −1
f xz
color index
inputs
output
INPUTS
Shear force acting in X-Z Dir. 3.51834 lb/in.
Shear force acting in Y-Z Dir. 1.328516 lb/in.
Core thickness 0.5 in.
Allowable core shear stress 143.24 psi
Allowable core shear stress 75.994 psi
OUTPUTS
Fastener shear out occurs due to insuffucient distance from panel edge to fastener line.
P
Applied shear stress is given by, τ=
As
where
P is appied load
A is area of c/s given by,
where
A =2. t .c
s
(Refer Fig. shown above)
f s .C CSK
Allowable shear stress is given by, f s.all
Ks
Ccsk is countersunk factor=0.92
Ks is shear notch factor that depends on stacking sequence (Assuming Ks=1)
INPUTS
OUTPUTS
Vxz is Shear force acting at the edge of the panel, Vxz, given by
V xz =f xz sd
Where
fxz is Core shear stress
s is maximum fastener pitch
d is distance between face sheets given by,
t 1 +t 2
d=c+ ( 2 ) t1 and t2 are thickness of inner and outer facesheets respectively
c is core height
This shear force Vxz creates a moment about the fastener line along the chord wise and span edges of the pane
And the Moment is given by,
M eb =x c_fcl V xz
Xc_fcl is the distance from the core edge to the fastener centerline.
The Toe load can then be determined by summing moments about the fastener line and setting the total momen
And is given by,
M eb
Ptoe = 2
3 x fcl_e
Xfcl_e is the arm length causing moment
Pfast =V xz +P toe
Where
Pfpt - Allowable fastener pull through strength of the laminate
P fpt
MSfpt .= −1
|Pfast|
color index
inputs
output
INPUTS
OUTPUTS
As fasteners are assumed to be much stronger in bearing than edge band region of laminate, only edgeban
Margins of safety have to be calculated for bearing stress for spanwise and chordwise edges of the panel.
NX
f br ( IB /OB )=
( )
t eb
. s IB / OB
df
Where,
Nx is the load acting on the edge, lb/in.
teb is thickness of the edgeband region, in
s is maximum fastener pitch for the corresponding IB/OB edges, in
df is the diameter of the fastener, in
f br . ult
MS C =
Max . Value (|f br . IB , f br . OB|)
Where fbr.ult is ultimate bearing strength of the material, psi
f ax . eb s OB. Max
f br . fwd =
( )( t eb
.
2
+ d fwd . fcl . e )
df
Similarly, bearing stress at aft side of the panel is given by,
f ax . eb s OB. Max
f br . aft =
( )(t eb
.
2
+ d aft . fcl . e )
df
Margin of safety in spanwise edges of the panel, MS_s is given by
f br . ult
MS S = −1
Max .Value|f br . fwd , f br . aft|
f br . ult
MS S = −1
Max .Value|f br . fwd , f br . aft|
color index
inputs
output
INPUTS
OUTPUTS
br . OB| )
d fwd . fcl . e )
aft . fcl . e )
−1
f br . aft|
−1
f br . aft|
INTERLAMINAR SHEAR STRENGTH
Inter laminar shear stresses are treated as 1.5 times the normal load as shown in the figure below.
Edgeband
filler
Edgeband
Outer
doubler Ramp stages
Outer Face
sheet
Interlaminar shear stresses are calculated at all free edges to design for delamination at forward, aft, inboa
and is given by,
1. 5 . Ptoe
f ils=
t eb . s
Margin of Safety is given by,
Spanwise
F int lam
MS ils. s = −1
Max . Value|f ils . fwd , f ils. aft|
Chordwise
F int lam
MS ils. c= −1
Max . Value|f ils. IB, f ils. OB|
F int lam
MS ils. c= −1
Max . Value|f ils. IB, f ils. OB|
Where,
F_intlam is allowable interlaminar shear strength, psi
color index
inputs
output
INPUTS
OUTPUTS
Honeycomb
Core
LOAD, P
Thickness