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LSA 40
Low Voltage Alternators - 4 pole
This manual concerns the alternator which you have just purchased.
We wish to draw your attention to the contents of this maintenance manual.
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LSA 40
Low Voltage Alternators - 4 pole
CONTENTS
1 - RECEIPT.............................................................................................................................4
1.1 - Standards and safety measures....................................................................................4
1.2 - Inspection......................................................................................................................4
1.3 - Identification.................................................................................................................. 4
1.4 - Storage.........................................................................................................................4
1.5 - Applications................................................................................................................... 4
1.6 - Usage restrictions......................................................................................................... 4
2 - TECHNICAL CHARACTERISTICS.....................................................................................5
2.1 - Electrical characteristics................................................................................................5
2.2 - Mechanical characteristics............................................................................................5
3 - INSTALLATION................................................................................................................... 6
3.1 - Assembly.......................................................................................................................6
3.2 - Checks prior to first use.................................................................................................7
3.3 - Terminal connection diagrams.......................................................................................7
3.4 - Commissioning........................................................................................................... 10
3.5 - Setting up.................................................................................................................... 10
4 - SERVICING - MAINTENANCE.......................................................................................... 11
4.1 - Safety measures......................................................................................................... 11
4.2 - Routine maintenance.................................................................................................. 11
4.3 - Bearings......................................................................................................................12
4.4 - Mechanical defects.....................................................................................................12
4.5 - Electrical faults............................................................................................................ 13
4.6 - Dismantling, reassembly.............................................................................................15
4.7 - Table of characteristics................................................................................................17
5 - SPARE PARTS.................................................................................................................. 19
5.1 - First maintenance parts...............................................................................................19
5.2 - Technical support service............................................................................................19
5.3 - Exploded views, parts list and tightening torque..........................................................20
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LSA 40
Low Voltage Alternators - 4 pole
1 - RECEIPT 1.4 - Storage
1.1 - Standards and safety Prior to commissioning, machines should
measures be stored :
- away from humidity (< 90%); after a long
Our alternators comply with most period of storage, check the machine
international standards. insulation. To prevent the bearings from
See the EC Declaration of Incorporation on becoming marked, do not store in an
the last page. environment with significant vibration.
1.2 - Inspection 1.5 - Application
On receipt of your alternator, check that it These alternators are mainly designed to
has not suffered any damage in transit. If produce electricity in the context of
there are obvious signs of knocks, contact applications involving the use of
the transporter (you may be able to claim generators.
on their insurance) and after a visual
check, turn the machine by hand to detect 1.6 - Usage restrictions
any malfunction. Use of the machine is restricted to operating
conditions (environment, speed, voltage,
1.3 - Identification power, etc) compatible with the characteri-
The alternator is identified by means of a stics indicated on the nameplate.
nameplate fixed on the machine (see
drawing).
Make sure that the nameplate on the
machine conforms to your order.
So that you can identify your alternator
quickly and accurately, we suggest you fill in
its specifications on the nameplate below.
LSA IP RATINGS
N°: Date : Voltage V
r.p.m. Hz Weight : kg Phase
LSA 000-1-006 e
27°C. A
C US
166631 Made in ............................
IEC 60034 - 1 & 5. / ISO 8528 - 3. / NEMA MG1 - 32 & 33. Moteurs Leroy-Somer - Boulevard Marcellin Leroy,
CS 10015 - 16915 Angoulême Cedex 9 - France
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LSA 40
Low Voltage Alternators - 4 pole
2 - TECHNICAL CHARACTERISTICS - Mounting arrangement: single bearing with
standard feet and SAE flanges/coupling
2.1 - Electrical characteristics discs, two-bearing with SAE flange and
This alternator is generator without sliprings standard cylindrical shaft extension.
and revolving field brushes, wound as “2/3 - Drip-proof machine, self-cooled
pitch”; 12-wire, with class H insulation and a
field excitation system available in either • Mechanical options
SHUNT or AREP version. - Direct power output by (non reconnectable)
In order to conform to standard EN 61000- cables, regulator fitted outside the alternator.
6-3, EN 61000-6-2, EN 55011, the R 791
interference suppression kit is needed. - Protection against harsh environmentsh.
- Air input filter, air output labyrinth cowling.
• Electrical options
- Stator temperature detection probes Alternators fitted with air inlet filters should
- Space heaters be derated by 5% (power).
To prevent excessive temperature rise
2.2 - Mechanical characteristics caused by clogged filters, it is advisable to fit
- Steel frame the stator winding with thermal sensors
- End shields in cast iron (PTC).
- Greasable ball bearings
Exciter T1 T7 T2 T8 T3 T9
Armature
Varistor
Red Black
T4 T10 T5 T11 T6 T12
+ Field -
6-
5+ R 220 Voltage reference
White Blue
Yellow
Green
Black
Field
6-
5+
R 438 Voltage reference
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LSA 40
Low Voltage Alternators - 4 pole
3 - INSTALLATION
Personnel undertaking the various
operations indicated in this section must
wear personal protective equipment
appropriate for mechanical and electrical
hazards.
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LSA 40
Low Voltage Alternators - 4 pole
3.2 - Checks prior to first use • Mechanical checks
Before starting the machine for the first time,
• Electrical checks check that:
- all fixing bolts are tight,
- the length of bolt and the tightening torque
are correct,
- the cooling air is drawn in freely,
Under no circumstances should an - the protective grills and housing are cor-
alternator, new or otherwise, be operated rectly in place,
if the insulation is less than 1 megohm - the standard direction of rotation is clock-
for the stator and 100,000 ohms for the
wise as seen from the drive end (phase
other windings.
rotation in order 1 - 2 - 3).
For anti-clockwise rotation, swap 2 and 3.
There are 2 possible methods for restoring
- the winding connection corresponds to the
the above minimum values. site operating voltage (see section 3.3).
a) Dry out the machine for 24 hours in a
drying oven at a temperature of 110 °C
(without the regulator). 3.3 - Terminal connection diagrams
b) Blow hot air into the air intake, having To modify the connection, change the
made sure that the machine is rotating with position of the stator cables on the terminals.
the exciter field disconnected. The winding code is specified on the
nameplate.
Note : Prolonged standstill
In order to avoid these problems, we
recommend the use of space heaters, as
well as turning over the machine from time to
time. Space heaters are only really effective
if they are working continuously while the Any intervention on the alternator
machine is stopped. terminals during reconnection or checks
should be performed with the machine
WARNING stopped.
In no case should the internal connections
Ensure that the alternator has the degree in the terminal box be subjected to
of protection matching the defined stresses due to cables connected by the
environmental conditions. user.
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LSA 40
Low Voltage Alternators - 4 pole
• 12 wires connection
Connection code L.L voltage Factory connection
A
L1(U) Winding 50 Hz 60 Hz T11 T5 T6
T1 T12 N
3 phases
T7
6 190 - 208 190 - 240
T10 T4
7 220 - 230 - T9 L3(W)
T4 T10 N
T3
T12 T5
8 - 190 - 208 T8 L2(V)
T9 T2
T11 R 220 voltage sensing: T2
T6 0 => (T8) / 110 V => (T11) T7 L1(U)
L2(V) R 438 voltage sensing:
L3(W) T3 T8
0 => (T3) / 220 V => (T2) T1 NDE
FF
Winding 50 Hz 60 Hz T11 T4
T7 M
1 phase 6 220 - 240 220 - 240
T3
T2 T6 T8 T12
7 250 - 260 - T9 L
T3 T10
T5 T11 T9
8 200 220 - 240 T8 T6
T1 T4 T7 T10
L L R 220 voltage sensing: T2
M
0 => (T1) / 110 V => (T4) T12 T5 L
R 438 voltage sensing:
Tension LM = 1/2 tension LL
LM voltage = 1/2 LL voltage 0 => (T10) / 220 V => (T1) T1
NDE
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LSA 40
Low Voltage Alternators - 4 pole
• 12 wires connection
Connection code L.L voltage Factory connection
L1(V) Winding 50 Hz 60 Hz T11 T5
B L
L3(W)
1 phase 6 110 - 120 120
T3
or T12 T1
3 phases T6 T7
7 120 - 130 - T9
T10
L
T9 T3
T4 8 - 110 - 120 T8 T4 L2(V)
T10 T12 T2
R 220 voltage sensing:
L3(W) T5 T2 L2(V) 0 => (T8) / 110 V => (T11) T7 T6 L1(U)
L L R 438 voltage sensing:
T11 T8 T1
0 => (T3) / 110 V => (T2) NDE
Connection inadvisable Winding 50 Hz 60 Hz T11 T5
G
6 T10 M
1 PH 220 - 240 220 - 240
T4
T6 T1 M
T12
T7 7 250 - 260 - T9 L
T4 T3
T3
T10
T2 8 200 220 - 240 T8 L
T5
T9 L
R 220 voltage sensing: T12 T2
L T11 T8 0 => (T8) / 110 V => (T11) T7 T6
R 438 voltage sensing:
LM voltage = 1/2 LL voltage 0 => (T3) / 220 V => (T2) T1 NDE
R221 voltage sensing: 0 => (T1) / 110 V => (T2) R221 voltage sensing: 0 => (T1) / 110 V => (T2)
90 80
0
5 70 via remote potentiometer
Green/Yellow
60
Ph3 180C
104 red/white wire
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LSA 40
Low Voltage Alternators - 4 pole
• Connection checks 3.4 - Commissioning
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LSA 40
Low Voltage Alternators - 4 pole
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LSA 40
Low Voltage Alternators - 4 pole
4.3 - Bearings
The bearings are permanently greased Approximate life of the grease (depending on use) = 20,000
hours or 3 years.
- System short-circuit
- Misparalleling
Alternator damaged by a Possible consequences
Abnormal - Broken or damaged coupling
significant impact, followed by
noise - Broken or bent shaft end
humming and vibration
- Shifting and short-circuit of main field
- Fan fractured or coming loose on shaft
- Irreparable damage to rotating diodes/AVR, surge suppressor
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LSA 40
Low Voltage Alternators - 4 pole
4.5 - Electrical faults
Fault Action Effect Check/Cause
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LSA 40
Low Voltage Alternators - 4 pole
• Checking the winding Assembly A: Connect a 12 V battery in
You can check the winding insulation by series with a rheostat of approximately
performing a high voltage test. In this case, 50 ohms - 300 W and a diode on both exciter
you must disconnect all AVR wires. field wires (5+) and (6-).
ASSEMBLY A
WARNING 6 - Field 5+
Damage caused to the AVR in such Rh. 50 -300W
1A diode
conditions is not covered by our
warranty.
+
• Checking the diode bridge -
70
1A diode
20
80
10
90
0 100
- DC
Variac AC 12V
220V
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LSA 40
Low Voltage Alternators - 4 pole
4.6 - Dismantling, reassembly • Access to connections and the
regulation system
WARNING The terminals and AVR are accessed
During the warranty period, this directly by removing the terminal box lid
operation should only be carried out in (41).
an approved workshop or in our factory,
otherwise the warranty • Accessing, checking and replacing the
may be invalidated. diode bridge
Whilst being handled, the machine
Dismantling
should remain horizontal (rotor not
- Remove the terminal box lid [41].
locked in position). Check how much the
- Cut the fixing clamps of the exciter cables,
alternator weighs before choosing the
disconnect E+, E- from the exciter.
lifting method.
- Remove the 4 nuts on the tie rods.
- Remove the NDE shield [36] using a puller:
eg. U.32 - 350 (Facom).
- Unsolder the connections.
- Check the bridge using an ohmmeter or a
battery lamp.
Reassembly
- Replace the bridges, respecting the
polarity.
- Resolder the connections.
- Fit a new O ring seal in the shield.
- Refit the NDE shield and pass the bundle
of wires between the top bars of the shield.
- Replace the fixing clamps on the cables.
- Replace the terminal box lid [48].
• Tools required
To fully dismantle the machine, we
recommend using the tools listed below: NDE shield
- 1 ratchet spanner + extension Rotor
- 1 torque wrench
- 1 set of flat spanners: 8 mm, 10 mm, 12 mm M8 threaded rod
- 1 socket set: 8, 10, 13 mm
- 1 socket TORX bit T20, T30
- 1 puller (eg. Facom: U35, U32/350)
• Bolt tightening torque
See section 5.3.
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LSA 40
Low Voltage Alternators - 4 pole
• Replacing the NDE bearing on single- • Accessing the main field and stator
bearing machines
Dismantling
Dismantling Follow the procedure for dismantling
- Remove the NDE shield [36]. bearings.
- Remove the ball bearing [70] using a bolt - Remove the coupling discs (single-bearing
puller. alternator) or the DE flange (two-bearing
alternator) and insert a tube of the
corresponding diameter on the shaft end or
a support made according the following
bellow.
Reassembly
- Heat the inner slipring of a new bearing by
induction or in a drying oven at 80 °C (do not
use an oil bath) and fit it to the alternator.
- Place the preloading wavy washer [79] in
the flange and fit a new O ring seal [349].
- Replace the NDE bracket [36].
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Low Voltage Alternators - 4 pole
Reassembly • Three-phase: 4-pole, SHUNT excitation
- Follow the dismantling procedure in Resistances at 20 °C (Ω)
reverse order.
Take care not to knock the windings when Type L/N stator Rotor Field coil Armature
refitting the rotor in the stator.
If you replace the fan, respect the assembly VS1 0.66 3 12.5 1.40
guide according the following bellow. Use a VS2 0.48 3.3 12.5 1.40
tube and a bolt. S3 0.41 3.5 12.5 1.40
S4 0.35 3.8 12.5 1.40
M5 0.28 4.3 12.5 1.40
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Low Voltage Alternators - 4 pole
Field excitation current i exc (A) • Table of weights
400V - 50 Hz (values given for information only)
“i exc”: excitation current of the exciter field
Type Total weight (kg) Rotor (kg)
Type No load At rated load
VS1 85 30
VS1 1.2 3.2
VS2 90 30
VS2 1.1 3.2
S3 100 35
S3 1.1 3.2
S4 105 35
S4 1.1 3.1
M5 110 40
M5 1.1 3
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Low Voltage Alternators - 4 pole
5 - SPARE PARTS 5.2 - Technical support service
5.1 - First maintenance parts Our technical support service will be
Emergency repair kits are available as an pleased to provide any additional
option. information you may require.
They contain the following items:
For all spare parts orders or technical
Emergency kit SHUNT ALT 040 KS 001 support requests, send your request to
AVR R220 - service.epg@leroy-somer.com or your
Diode bridge assembly - closest contact, whom you will find at
www.lrsm.co/support indicating the comp-
Surge suppressor - lete type of machine, its number and the
Emergency kit AREP ALT 040 KS 002 information indicated on the nameplate.
AVR R438 -
Part numbers should be identified from the
Diode bridge assembly -
exploded views and their description from
Surge suppressor - the parts list.
AVR fuse -
Single-bearing kit ALT 422 KB 002 To ensure that our products operate correctly
and safely, we recommend the use of
Non drive end bearing - original manufacturer spare parts.
«O» ring - In the event of failure to comply with this
Preloading (wavy) washer - advice, the manufacturer cannot be held
responsible for any damage.
Double-bearing kit ALT 422 KB 001
Non drive end bearing -
Drive end bearing -
«O» ring -
Preloading (wavy) washer - After operational testing, it is essential to
replace all access panels or covers.
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Low Voltage Alternators - 4 pole
5.3 - Exploded view, parts list and tightening torque
• Single bearing, AREP or SHUNT
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LSA 40
Low Voltage Alternators - 4 pole
• Two-bearing, AREP or SHUNT
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LSA 40
Low Voltage Alternators - 4 pole
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Low Voltage Alternators - 4 pole
Disposal and recycling instructions The oil and grease from the lubrication
We are committed to limiting the system should be treated as hazardous
environmental impact of our activity. We waste and must be treated in accordance
continuously monitor our production with local legislation.
processes, material sourcing and product
design to improve recyclability and minimise
our environmental footprint.
These instructions are for information
purposes only. It is the user’s responsibility
to comply with local legislation regarding
product disposal and recycling.
Recyclable materials
Our alternators are mainly constructed from
iron, steel and copper materials, which can
be reclaimed for recycling purposes.
These materials can be reclaimed through a
combination of manual dismantling,
mechanical separation and melting
processes. Our technical support depart-
ment can provide detailed directions on how
to dismantle products on request.
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LSA 40
Low Voltage Alternators - 4 pole
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Low Voltage Alternators - 4 pole
This Declaration applies to the generators designed to be incorporated into machines complying with the
Machinery Directive Nr 2006/42/EC dated 17 May 2006.
LSA40, LSA42.3, LSA44.2, LSA44.3, LSA46.2, LSA46.3, LSA47.2, LSA49.1, LSA49.3, LSA50.1, LSA50.2,
LSA51.2, LSA52.2, LSA52.3, LSA53.1, LSA53, LSA53.2, LSA54, LSA54.2, TAL040, TAL042, TAL044,
TAL046, TAL047, TAL049, as well as their derivatives, manufactured by Leroy-Somer or on Leroy-Somer's
behalf, comply with the following International Standards and Directive:
Furthermore, these generators, designed in compliance with the Machine Directive Nr 2006/42, are therefore
able to be incorporated into Electrical Gen-Sets complying with the following International Directives:
WARNING:
The here mentioned generators should not be commissioned until the corresponding Gen-Sets have been
declared in compliance with the Directives Nr 2006/42/EC and 2014/30/UE, as well as with the other relevant
Directives.
Leroy-Somer undertakes to transmit, in response to a reasoned request by the national authorities, relevant
information on the generator.
Technical Managers
J.P. CHARPENTIER Y. MESSIN
4152 en - 2017.05 / m
The contractual EC Declaration of Conformity and Incorporation can be obtained from your contact on
Moteurs Leroy-Somer
request.
Siege social : Boulevard Marcellin Leroy CS 10015 - 16915 Angoulême cedex 9 - France
SAS au capital de 65 800 512 € - RCS Angoulême 338 567 258
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Low Voltage Alternators - 4 pole
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Service & Support
Life Extension
•Reconditioning Start-up
•System upgrade
•Commissioning
•Training
Optimisation
•Monitoring Operation
•System audit •Genuine spare parts
•Repair services
Contact us:
Americas: +1 (507) 625 4011
Europe & Rest of the world: +33 238 609 908
Asia Pacific: +65 6250 8488
China: +86 591 88373036
India: +91 806 726 4867
Middle East: +971 4 5687431 Scan the code or go to:
service.epg@leroy-somer.com www.lrsm.co/support
www.emersonindustrial.com
www.leroy-somer.com/epg
Linkedin.com/company/Leroy-Somer
Twitter.com/Leroy_Somer_en
Facebook.com/LeroySomer.Nidec.en
YouTube.com/LeroySomerOfficiel
4455 en - 2018.07 / l