Академический Документы
Профессиональный Документы
Культура Документы
Bucknalls Lane
Watford
WD25 9BA
Report of:
Surveillance Assessment
(Delete as required)
Company name:
Address
YES
Variations raised?
Products manufactured
Manufacture or design and manufacture
Consequence class Production category
Service category Execution class
Parent material (s)
Welding process (s) Declaration Method (s)
Relevant Standards
1. BS EN 1090-1 - Execution of steel structures and aluminium structures Part 1: Requirements for
conformity assessment of structural components.
2. BS EN 1090-2 - Execution of steel structures and aluminium structures Part 2: Technical requirements
for steel structures.
3. BS EN 1090-3 - Execution of steel structures and aluminium structures Part 3: Technical requirements
for aluminium structures.
4. BS EN ISO 3834-1 - Quality requirements for fusion welding of metallic materials- Part 1: Criteria for the
selection of the appropriate level of quality requirements.
5. BS EN ISO 3834-2 - Quality requirements for fusion welding of metallic materials- Part 2:
Comprehensive quality requirements.
6. BS EN ISO 3834-3 - Quality requirements for fusion welding of metallic materials- Part 3: Standard
quality requirements.
7. BS EN ISO 3834-4 - Quality requirements for fusion welding of metallic materials- Part 4: Elementary
quality requirements.
8. BS EN ISO 3834-5 - Quality requirements for fusion welding of metallic materials- Part 5: Documents
with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834 parts 2 to 4.
11. BS EN ISO 15614-1 - Specification and qualification of welding procedures for metallic materials —
Welding procedure test- Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys.
12. BS EN ISO 5817 - Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam
welding excluded) — Quality levels for imperfections
13. BS EN ISO 15607 - Specification and qualification of welding procedures for metallic materials —
General rules
14. BS EN ISO 15609-1 - Specification and qualification of welding procedures for metallic materials —
Welding procedure specification- Part 1: Arc welding
15. ISO/IEC 17021 - Conformity assessment — Requirements for bodies providing audit and certification of
management systems
16. BS EN ISO 1461 - Hot dip galvanized coatings on fabricated iron and steel articles — Specifications
and test methods.
17. BS EN ISO 17635 – Non-destructive testing of welds. General rules for metallic materials
18. BS ISO 9712 – Non-destructive testing. Qualification and testing of NDT personnel
Assessment details
Scope Assessment of Factory and Factory Production Control
(FPC) system to ensure suitability for the execution of load
bearing steel and or aluminium structures
Applicable standards EN 1090-1
Check lists used FPC assessment template and related standards
Any additional comment:
Evidences:
ISO Cert No. / expiry date:
WQMS reference / issue No:
Relevant certificates held
Quality requirement and execution resources for fusion welding of metallic materials
1- Review of Requirements
3834-3, clause 5.2 and 18
Does the manufacturer perform a contract review, considering?
2- Technical review
3834-3, clause 5.3 and 18
Does the manufacturer perform a technical review considering?
Comments:
Job / Brief details / Contract Review Technical review Production planning Date
project client Y/N Y/N Y/N
number
4- Sub-contracting
EN 3834-3 - clause 6
When the manufacturer intends to use sub-contracted services or activities (e.g. welding,
YES / NO
inspection, non-destructive, testing, heat treatment), do they provide adequate information to
meet the applicable requirements?
Does the manufacturer ensure that the sub-contractor can comply with the quality and
YES / NO
technical requirements as specified?
Comments:
7- Welding-procedure specifications
EN 3834-3- clause 10.2
YES / NO
Has the manufacturer prepared the welding-procedure specification(s)?
EN 3834-3 clause 10.2 and EN ISO 15609-1:2004
Are the details specified on WPS correct? Welding process, parent material, welding YES / NO
consumables etc.
EN 1090-1, clause 6.3.6
YES / NO
Are the WPS(s) specified on the manufacturing drawings?
Comments and any evidence:
Comments:
9- Work instructions
EN 3834-3, clause 10.4
Are welding procedure specification on display in workshops for instruction purposes? YES / NO
Are they legible and readily accessible to welding personnel? YES / NO
Comments:
Comments:
Comments:
Closing meeting
At the end of the assessment, a closing meeting
was held to discuss the assessment results,
findings, observations and non-conformities
raised. It was agreed that the BBA would be
advised of the corrective actions to be taken
where indicated. Who was present during this
meeting?
Assessor’s comments
Name: Date:
Signature:
Assessor’s details
Name
Phone number
Email address
Visit location:
Date of visit:
Certificate number:
Job Number:
Nonconformities shall be identified as “NC” and with critical findings as “Major NC”
Observations should be identified by “OBS”
Comments / agreed actions
N.B. Corrective action responses not received within this timescale will be chased by BBA and
continued non-response may place your certification at risk.
Name: Name:
Date: Date:
Ref. 07-06-61
Certificate
Number
Bucknalls Lane
Watford WD25 9BA
Telephone: 01923 665300
Facsimile: 01923 665423
Surveillance Assessment of Factory and Factory Production Control system as per requirement of CPR and the
applicable Harmonised European standard BS EN 1090-1:2009+A1:2011
Production location: As above Management representative:
Assessment date: Intended arrival time: 9:30 10:00am
As agreed, I can now confirm that I will be visiting your manufacturing site as detailed above to assess your Factory
Production Control (FPC). The assessment will commence with an opening meeting to discuss the format of the assessment,
which will only cover the production facility and process that are subject to a BBA contract.
The objectives being to confirm that your FPC is suitable for manufacturing of load bearing steel and/or aluminium
components in accordance with the requirements of BS EN 1090-1:2009 +A1:201. You need to have established, documented
and maintained an FPC system which consists of written procedures, regular inspections and tests and/or assessments and the
use of results to control the component’s constituent products, equipment, the production process and the manufactured
components. A FPC system conforming to the requirements of EN ISO 9001 and made specific to the requirements of above
standard will be considered to satisfy the above requirements.
As the assessor, in line with the welcome letter and related Annex, I am required to carry out inspection and evaluation of
your execution resources, (premises, personnel and equipment), including design where relevant, as being adequate to
manufacture steel and/or aluminium components according to the requirements in EN 1090-2 and / or EN 1090-3. In
particular, this will comprise: inspection and evaluation of the internal control system for checking conformity and procedures
for handling any nonconformity, evaluation of job descriptions and requirements for competence of personnel. For welding, I
shall check that the factory and the welding plant meet the requirement for the FPC with regard to equipment and personnel.
Yours sincerely
Technical Assessor
Audit & Inspection
BBA Audit Cancellation Policy:
If the agreed visit date above cannot be met, for UK appointments the BBA requires 10 working days’ notice to allow the
audit to be re-arranged. Failure to give such notice will result in a cancellation charge being made. For overseas appointments
the required notice is 30 days, and where advanced booking of non-refundable air travel and related costs has been necessary
(after the visit has been agreed) visit cancellation by the client within the 30-day period will result in re-booking costs in
addition to the cancellation charge(s) being passed on to the Client for payment.