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Crane control with hydraulic load sensing system Mobile Crane LTM 1040-2.

1
• 4 working movements can be performed independently with
great precision
• Energy saving, as the variable displacement pump delivers
• Thanks to the modular design, the hydraulics are clearly laid
out and easy to service
• Fully hydraulic control with load-sensing system ensures
Product Advantages
only the quantity of oil required excellent sensitivity and precision
• Without high-speed activation, the entire oil volume can be
directed to a single consumer, should it be necessary to Max. load capacity: 40 t
increase the working speed, for example Max. height under hook: 44 m
Max. radius: 39 m

Telscoping ram
Luffing ram

Joystick
selector

Control block

Hoist winch

Axial piston variable


displacement pump

Double fixed
displacement pump
Mercedes-Benz (steering pumps)
OM906LA diesel
ZF 6 WG 210
automatic transmission
Slewing gear

Optional features make the crane even more versatile and increase
operating convenience and safety
On the chassis: On the crane superstructure:
• Additional heater with engine preheating • Air conditioning
• Eddy-current brake • Seat heating
• Storage compartment for load attachment rigging • Telescopic boom, folding jib wind warning
• Storage compartment for wheel wedges • Aircraft warning light
• Air conditioning • Work-area light on cab roof
• Trailer coupling • Xenon work-area light, electrically adjustable
• Preparation for intercom radio • Radio with CD player
• Seat heating for driver and co-driver • Radio remote control
• Radio with CD player • Twist absorber
• Battery charger • Master switches with winch rotation indicator
• Reversing warning system
• Fog lamps

Subject to modification. PN 137.00.E04.2006

Liebherr-Werk Ehingen GmbH


Postfach 1361, 89582 Ehingen/Do., Germany
콯 +49 7391 5 02- 0, Fax +49 7391 5 02- 33 99
www.liebherr.com, E-Mail: info.lwe@liebherr.com
10945
Compact, manoeuvrable LICCON computer system with
and weight-optimized safe load indicator and test system
• Overall length 10.95 m, chassis length 8.38 m • Setting-up program values selected by convenient interactive

3600
• Large overhang angle of up to 21° functions
• Minimum turning-circle radius 6.44 m with all-wheel steering • Safe and reliable acknowledgement of the setting-up values
20°
• 24 t gross weight, incl. 1.5 t ballast, 16-inch tires, • All essential data shown by graphic symbols on the operating
21° 35 t hook block (axle load 2 x 12 t) image
16.00 R 25 12 t 12 t • 2 optional tire sizes • With integrated wind force measurement (optional)
2110 8380 14.00 R 25 (vehicle width 2.5 m) • Reliable shut-down device if admissible load moments are
16.00 R 25 (vehicle width 2.5 m) exceeded
• Load capacity values for any intermediate boom length
R 6275 • Winch displays for precise lifting/lowering of the load
=
80
10
• Test system for service use with the option of checking via
a monitor all sensors connected to the system

2500
4300
6000
R=
333
0

R=
644
0
R = 7680
R
=
20
85
500

6275

Variable drive
and steering concept
• Drive 4 x 4: axles 1 and 2 driven
• All-wheel steering, 2nd axle also steerable independent
of axle 1 (crabwise steering)
• ABV (anti-locking system) together with ASR
(antislipping device) as standard
• All vehicle movements can be controlled from the crane cab

Ballasting
in a matter of minutes
• Total ballast 6.5 t, 1.5 t mounted permanently on slewing
platform, 5 t additional ballast
• Ballasting controlled from the crane cab
• Quick ballasting by the proven “key-hole” method
Setting crane on outriggers – • Compact ballast weight dimensions, ballast radius
only 3.33 m
quick, convenient and safe
570
• Variable support base width
Outriggers retracted
Support base area 4.3 m x 6.28 m, partially extended
Support base area 6 m x 6.28 m, fully extended
• Fixed support pads with splash guard for protection against 0,75 t
dirt
• Support jack extension range up to 570 mm 0,75 t
• 4 built-in lights for illumination of the support area
• Angle indicator in outrigger indicator panel and crane cabin
• 2 x 7.5° lateral inclination of crane chassis and superstructure
• Operation of outrigger at side of chassis and from the crane
cabin
• Control panels with foil-covered keyboard and reflecting
bubble level as well as pushbuttons for ENGINE/START/STOP 1,8 t
and speed control are illuminated and lockable
• Operation of the outrigger system in accordance with the
accident prevention regulations (UVV) 3,2 t

2 LTM 1040-2.1 LTM 1040-2.1 9


Lifting loads Torsionally rigid Modern, powerful Modern crane cabin Tried and tested components,
precisely and safe telescopic boom travel gear reliable and easy to maintain
• 4-section, 35 m long telescopic boom • Very high stability oval boom cross-section, with excellent • Water-cooled, Mercedes Benz 6-cylinder in-line diesel engine • Crane cab made from corrosion-resistant galvanized sheet • Components proven in tough long-term trials and specially
and 9.5 m long folding jib guiding characteristics. with exhaust turbocharger and intercooling, steel, fully powder coated, with sound and heat absorbent adapted for use in mobile cranes
• Telescopic boom with rounded oval lower chord, telescope • Hydromechanical telescopic system with single-stage 205 kW/278 bhp, with fully electronic engine management, interior panelling, tinted windows all round, opening windshield • Centralized lubrication system for slewing rim, boom, winch
from ultra-high strength S 1100 QL fine-grained steel - for hydraulic cylinder and double pulley exhaust emissions in accordance with EU directive 97/68EC with large wiper and wipe/wash system armoured-glass and luffing ram bearings
high lateral stability • Excellent range of lifting capacities at the telescopic boom Stage 3 and EPA/CARB Tier 3 skylight with large parallel-action wiper and wipe/wash
• Folding jib can be installed at 0°, 20°, 40° and 60° and folding jib • ZF automatic gearbox type 6 WG 210 with torque converter system, roller sunblinds on windshield and skylight, space-
• Easy and quick re-reeving of hoisting rope with socket and electronic transmission management, 6 forward and saving sliding door
60 m connection 2 reverse gears, off-road ratio • Pneumatically damped crane operator’s seat with pneumatic
• Load hook with integral socket connection, cylindrical hook • Liebherr System Bus (LSB) for data transfer of, for example, lumbar support and head restraint
pattern, can be rolled easily for erecting purposes engine/transmission management and vehicle electrics • Operator-friendly controls integrated into armrests, vertically
• Axial-piston variable displacement pump driven by powershift adjustable joystick selector consoles and armrests,
transmission, can be engaged for crane operation ergonomically angled operating consoles
• Steering control via rocker switches
Oval boom cross-section

50 m K 9.5 m 20°
40°

60°

40 m
35 m

30 m Proven hydromechanical
telescopic system
• Reliable single-stage, double acting hydraulic cylinder
• Low boom centre of gravity thanks to double pulley for the
3rd and 4th boom step
• Telescope 1 is extended/retracted via hydraulic cylinder
Telescopes 2 and 3 are extended/retracted via a double
pulley rope system
• High load telescoping capacity

20 m

10.52 m

Wide and comfortable Excellent drive train for on- and Niveaumatik suspension, reduces Weight-optimized steel structure
crane cab off-road applications wear on crane and roads
10 m
• 2-man cab made from corrosion-resistant galvanized sheet • Robust, low-maintenance weight-optimised axles made of • Maintenance-free suspension rams free from lateral forces, • Carrier, superstructure and telescopic boom in light-gauge
steel, dip-primed and fully powder coated, resilient rubber fine-grain structural steel, special arrangement of the piston rods protected against damage by plastic tubes design, calculated using the FEM method, weight-optimised
front mountings, hydraulic damping at rear, high levels of maintenance-free suspension control arms for excellent • Level position (suspension in "travelling mode") can be and of maximum torsional rigidity
comfort directional and lateral stability activated automatically by push-button control from the cab • High safety factor for material strength with the application
• Safety glass all-round • 4 x 4 drive, rear axle driven on-road, front axle can be • Stable cornering thanks to cross mounting of the hydro- of STE 960 (960 N/mm2) for all load-bearing components.
• Air-sprung driver’s seat with pneumatic lumbar support engaged for off-road use pneumatic suspension Telescopic boom constructed in part from ultra-high strength
• Steering wheel adjustable for height and angle, heated and • All-wheel steering, rear axle also steerable independent of • Axle locking system (locking of suspension for travelling with S 1100 QL fine-grained steel (1100 N/mm2)
electrically adjustable exterior mirrors front axle (crabwise steering) load) controlled from operator's cab • Computer controlled welding machines ensure welded joints
• Standardized, ergonomically arranged operating and control • Propeller shafts are maintenance-free easy and quick fitting of the highest quality
instruments, also for the "Niveaumatik" suspension of prop shafts thanks to 70° degree cross-splines and • The quality of the welded joints is confirmed with ultrasound
4 fixing screws testing

8 LTM 1040-2.1 LTM 1040-2.1 3 LTM 1040-2.1 4


Comfortable, highly efficient • Electric and electronic components are interconnected by Legend: 3a Control unit for outrigger system - right
operator’s cab the latest data bus transmission technology LSB - Liebherr-System Bus 4 Input/output module for outrigger system - left, and for rear
• Diesel engine and automatic transmission controlled via a CAN - Controller Area Network axle steering
• Modern, comfortable and highly efficient operator’s cab in CAN data bus. All-electronic driveline management reduces SCI - Seriel Communication Interface 4a Control unit for outrigger system - left
convincing design fuel consumption and exhaust emissions 5 CAN - Controller Area Network - neutral point
• Ergonomically correct arrangement of controls and displays • The chassis and crane electrical systems, all cockpit functions, 1 Input/output module for suspension, diesel engine, automatic 6 Automatic transmission control system
for safe and convenient handling for long periods and the outrigger and boom sensor systems are transmission, control functions, compressed air monitoring 7 Diesel engine control system
• Digital display and key-panel units interconnected with the interconnected by the Liebherr system bus for brake functions 8 Slip ring unit/slewing sensor
functional blocks by data bus technology • Instead of traditional electric wiring, a small number of data 1a Instrument panel key unit in operator's cab 9 Liebherr System Bus (LSB) - connector
• Air-sprung driver’s seat with pneumatic lumbar support cables is used to transmit digital data to the individual 2 Input/output module for steering from crane cab, diff locks, 10 LICCON central unit
• Head restraints and seat belts for driver and co-driver functional units all-wheel drive, compressed air monitoring, display functions 11 LICCON monitor in crane cab
• Steering wheel adjustable for height and angle • Control of the function blocks is by I/O modules programmed 2a Instrument panel key unit in operator's cab 12 Length/angle sensor
• Heated, electrically adjustable outside mirrors by the Liebherr system bus. The control intelligence is 3 Input/output module for outrigger system - right 13 Hoisting limit switch
• Windshield wipers with automatic wipe/wash system and integrated into the central LICCON unit 14 Wind sensor (option)
intermittent-wipe setting • This new data bus technology greatly enhances the
• Delayed switch-off of interior lighting functionality and efficiency of the mobile crane while at the
same time improving serviceability and diagnostics 14
• Various storage shelves and compartments
• Preparation for radio

13

Comfortable, highly efficient


crane cab
• Pneumatically damped crane operator’s seat with pneumatic
lumbar support and head restraint
• Operator-friendly controls integrated into armrests, vertically
adjustable joystick selector consoles and armrests,
ergonomically angled operating consoles
• Relevant operational data displayed on LICCON screen
• Wash/wipe systems for windshield and skylight
• Engine-independent warm water auxiliary heater
• Preparation for radio
• 70 W work-area light
• Crane travel and raising crane onto outrigger supports
controlled from the crane cab
11
6 7 7a

12

5
9

10
3 3a
1a
1

2a 4 4a

5 LTM 1040-2.1 6 LTM 1040-2.1 LTM 1040-2.1 7


Comfortable, highly efficient • Electric and electronic components are interconnected by Legend: 3a Control unit for outrigger system - right
operator’s cab the latest data bus transmission technology LSB - Liebherr-System Bus 4 Input/output module for outrigger system - left, and for rear
• Diesel engine and automatic transmission controlled via a CAN - Controller Area Network axle steering
• Modern, comfortable and highly efficient operator’s cab in CAN data bus. All-electronic driveline management reduces SCI - Seriel Communication Interface 4a Control unit for outrigger system - left
convincing design fuel consumption and exhaust emissions 5 CAN - Controller Area Network - neutral point
• Ergonomically correct arrangement of controls and displays • The chassis and crane electrical systems, all cockpit functions, 1 Input/output module for suspension, diesel engine, automatic 6 Automatic transmission control system
for safe and convenient handling for long periods and the outrigger and boom sensor systems are transmission, control functions, compressed air monitoring 7 Diesel engine control system
• Digital display and key-panel units interconnected with the interconnected by the Liebherr system bus for brake functions 8 Slip ring unit/slewing sensor
functional blocks by data bus technology • Instead of traditional electric wiring, a small number of data 1a Instrument panel key unit in operator's cab 9 Liebherr System Bus (LSB) - connector
• Air-sprung driver’s seat with pneumatic lumbar support cables is used to transmit digital data to the individual 2 Input/output module for steering from crane cab, diff locks, 10 LICCON central unit
• Head restraints and seat belts for driver and co-driver functional units all-wheel drive, compressed air monitoring, display functions 11 LICCON monitor in crane cab
• Steering wheel adjustable for height and angle • Control of the function blocks is by I/O modules programmed 2a Instrument panel key unit in operator's cab 12 Length/angle sensor
• Heated, electrically adjustable outside mirrors by the Liebherr system bus. The control intelligence is 3 Input/output module for outrigger system - right 13 Hoisting limit switch
• Windshield wipers with automatic wipe/wash system and integrated into the central LICCON unit 14 Wind sensor (option)
intermittent-wipe setting • This new data bus technology greatly enhances the
• Delayed switch-off of interior lighting functionality and efficiency of the mobile crane while at the
same time improving serviceability and diagnostics 14
• Various storage shelves and compartments
• Preparation for radio

13

Comfortable, highly efficient


crane cab
• Pneumatically damped crane operator’s seat with pneumatic
lumbar support and head restraint
• Operator-friendly controls integrated into armrests, vertically
adjustable joystick selector consoles and armrests,
ergonomically angled operating consoles
• Relevant operational data displayed on LICCON screen
• Wash/wipe systems for windshield and skylight
• Engine-independent warm water auxiliary heater
• Preparation for radio
• 70 W work-area light
• Crane travel and raising crane onto outrigger supports
controlled from the crane cab
11
6 7 7a

12

5
9

10
3 3a
1a
1

2a 4 4a

5 LTM 1040-2.1 6 LTM 1040-2.1 LTM 1040-2.1 7


Lifting loads Torsionally rigid Modern, powerful Modern crane cabin Tried and tested components,
precisely and safe telescopic boom travel gear reliable and easy to maintain
• 4-section, 35 m long telescopic boom • Very high stability oval boom cross-section, with excellent • Water-cooled, Mercedes Benz 6-cylinder in-line diesel engine • Crane cab made from corrosion-resistant galvanized sheet • Components proven in tough long-term trials and specially
and 9.5 m long folding jib guiding characteristics. with exhaust turbocharger and intercooling, steel, fully powder coated, with sound and heat absorbent adapted for use in mobile cranes
• Telescopic boom with rounded oval lower chord, telescope • Hydromechanical telescopic system with single-stage 205 kW/278 bhp, with fully electronic engine management, interior panelling, tinted windows all round, opening windshield • Centralized lubrication system for slewing rim, boom, winch
from ultra-high strength S 1100 QL fine-grained steel - for hydraulic cylinder and double pulley exhaust emissions in accordance with EU directive 97/68EC with large wiper and wipe/wash system armoured-glass and luffing ram bearings
high lateral stability • Excellent range of lifting capacities at the telescopic boom Stage 3 and EPA/CARB Tier 3 skylight with large parallel-action wiper and wipe/wash
• Folding jib can be installed at 0°, 20°, 40° and 60° and folding jib • ZF automatic gearbox type 6 WG 210 with torque converter system, roller sunblinds on windshield and skylight, space-
• Easy and quick re-reeving of hoisting rope with socket and electronic transmission management, 6 forward and saving sliding door
60 m connection 2 reverse gears, off-road ratio • Pneumatically damped crane operator’s seat with pneumatic
• Load hook with integral socket connection, cylindrical hook • Liebherr System Bus (LSB) for data transfer of, for example, lumbar support and head restraint
pattern, can be rolled easily for erecting purposes engine/transmission management and vehicle electrics • Operator-friendly controls integrated into armrests, vertically
• Axial-piston variable displacement pump driven by powershift adjustable joystick selector consoles and armrests,
transmission, can be engaged for crane operation ergonomically angled operating consoles
• Steering control via rocker switches
Oval boom cross-section

50 m K 9.5 m 20°
40°

60°

40 m
35 m

30 m Proven hydromechanical
telescopic system
• Reliable single-stage, double acting hydraulic cylinder
• Low boom centre of gravity thanks to double pulley for the
3rd and 4th boom step
• Telescope 1 is extended/retracted via hydraulic cylinder
Telescopes 2 and 3 are extended/retracted via a double
pulley rope system
• High load telescoping capacity

20 m

10.52 m

Wide and comfortable Excellent drive train for on- and Niveaumatik suspension, reduces Weight-optimized steel structure
crane cab off-road applications wear on crane and roads
10 m
• 2-man cab made from corrosion-resistant galvanized sheet • Robust, low-maintenance weight-optimised axles made of • Maintenance-free suspension rams free from lateral forces, • Carrier, superstructure and telescopic boom in light-gauge
steel, dip-primed and fully powder coated, resilient rubber fine-grain structural steel, special arrangement of the piston rods protected against damage by plastic tubes design, calculated using the FEM method, weight-optimised
front mountings, hydraulic damping at rear, high levels of maintenance-free suspension control arms for excellent • Level position (suspension in "travelling mode") can be and of maximum torsional rigidity
comfort directional and lateral stability activated automatically by push-button control from the cab • High safety factor for material strength with the application
• Safety glass all-round • 4 x 4 drive, rear axle driven on-road, front axle can be • Stable cornering thanks to cross mounting of the hydro- of STE 960 (960 N/mm2) for all load-bearing components.
• Air-sprung driver’s seat with pneumatic lumbar support engaged for off-road use pneumatic suspension Telescopic boom constructed in part from ultra-high strength
• Steering wheel adjustable for height and angle, heated and • All-wheel steering, rear axle also steerable independent of • Axle locking system (locking of suspension for travelling with S 1100 QL fine-grained steel (1100 N/mm2)
electrically adjustable exterior mirrors front axle (crabwise steering) load) controlled from operator's cab • Computer controlled welding machines ensure welded joints
• Standardized, ergonomically arranged operating and control • Propeller shafts are maintenance-free easy and quick fitting of the highest quality
instruments, also for the "Niveaumatik" suspension of prop shafts thanks to 70° degree cross-splines and • The quality of the welded joints is confirmed with ultrasound
4 fixing screws testing

8 LTM 1040-2.1 LTM 1040-2.1 3 LTM 1040-2.1 4


10945
Compact, manoeuvrable LICCON computer system with
and weight-optimized safe load indicator and test system
• Overall length 10.95 m, chassis length 8.38 m • Setting-up program values selected by convenient interactive

3600
• Large overhang angle of up to 21° functions
• Minimum turning-circle radius 6.44 m with all-wheel steering • Safe and reliable acknowledgement of the setting-up values
20°
• 24 t gross weight, incl. 1.5 t ballast, 16-inch tires, • All essential data shown by graphic symbols on the operating
21° 35 t hook block (axle load 2 x 12 t) image
16.00 R 25 12 t 12 t • 2 optional tire sizes • With integrated wind force measurement (optional)
2110 8380 14.00 R 25 (vehicle width 2.5 m) • Reliable shut-down device if admissible load moments are
16.00 R 25 (vehicle width 2.5 m) exceeded
• Load capacity values for any intermediate boom length
R 6275 • Winch displays for precise lifting/lowering of the load
=
80
10
• Test system for service use with the option of checking via
a monitor all sensors connected to the system

2500
4300
6000
R=
333
0

R=
644
0
R = 7680
R
=
20
85
500

6275

Variable drive
and steering concept
• Drive 4 x 4: axles 1 and 2 driven
• All-wheel steering, 2nd axle also steerable independent
of axle 1 (crabwise steering)
• ABV (anti-locking system) together with ASR
(antislipping device) as standard
• All vehicle movements can be controlled from the crane cab

Ballasting
in a matter of minutes
• Total ballast 6.5 t, 1.5 t mounted permanently on slewing
platform, 5 t additional ballast
• Ballasting controlled from the crane cab
• Quick ballasting by the proven “key-hole” method
Setting crane on outriggers – • Compact ballast weight dimensions, ballast radius
only 3.33 m
quick, convenient and safe
570
• Variable support base width
Outriggers retracted
Support base area 4.3 m x 6.28 m, partially extended
Support base area 6 m x 6.28 m, fully extended
• Fixed support pads with splash guard for protection against 0,75 t
dirt
• Support jack extension range up to 570 mm 0,75 t
• 4 built-in lights for illumination of the support area
• Angle indicator in outrigger indicator panel and crane cabin
• 2 x 7.5° lateral inclination of crane chassis and superstructure
• Operation of outrigger at side of chassis and from the crane
cabin
• Control panels with foil-covered keyboard and reflecting
bubble level as well as pushbuttons for ENGINE/START/STOP 1,8 t
and speed control are illuminated and lockable
• Operation of the outrigger system in accordance with the
accident prevention regulations (UVV) 3,2 t

2 LTM 1040-2.1 LTM 1040-2.1 9


Crane control with hydraulic load sensing system Mobile Crane LTM 1040-2.1
• 4 working movements can be performed independently with
great precision
• Energy saving, as the variable displacement pump delivers
• Thanks to the modular design, the hydraulics are clearly laid
out and easy to service
• Fully hydraulic control with load-sensing system ensures
Product Advantages
only the quantity of oil required excellent sensitivity and precision
• Without high-speed activation, the entire oil volume can be
directed to a single consumer, should it be necessary to Max. load capacity: 40 t
increase the working speed, for example Max. height under hook: 44 m
Max. radius: 39 m

Telscoping ram
Luffing ram

Joystick
selector

Control block

Hoist winch

Axial piston variable


displacement pump

Double fixed
displacement pump
Mercedes-Benz (steering pumps)
OM906LA diesel
ZF 6 WG 210
automatic transmission
Slewing gear

Optional features make the crane even more versatile and increase
operating convenience and safety
On the chassis: On the crane superstructure:
• Additional heater with engine preheating • Air conditioning
• Eddy-current brake • Seat heating
• Storage compartment for load attachment rigging • Telescopic boom, folding jib wind warning
• Storage compartment for wheel wedges • Aircraft warning light
• Air conditioning • Work-area light on cab roof
• Trailer coupling • Xenon work-area light, electrically adjustable
• Preparation for intercom radio • Radio with CD player
• Seat heating for driver and co-driver • Radio remote control
• Radio with CD player • Twist absorber
• Battery charger • Master switches with winch rotation indicator
• Reversing warning system
• Fog lamps

Subject to modification. PN 137.00.E04.2006

Liebherr-Werk Ehingen GmbH


Postfach 1361, 89582 Ehingen/Do., Germany
콯 +49 7391 5 02- 0, Fax +49 7391 5 02- 33 99
www.liebherr.com, E-Mail: info.lwe@liebherr.com

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