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CHAPTER 3 flow rate of air-fuel into the cylinder during intake and

OPERATING PARAMETERS exhaust flow out of the cylinder during the exhaust stroke.
Higher piston speeds would require larger valves to allow
This chapter examines the operating characteristics of for higher flow rates. In most engines, valves are at a
reciprocating internal combustion engines. These maximum size with no room for enlargement.
include the mechanical output parameters of work,
torque, and power; the input requirements of air, fuel, Bore sizes of engines range from 0.5 m down to 5 cm
and combustion; efficiencies; and emission (20 in to 0.2 in). The ratio of Bore to stroke B/S, for
measurements of engine exhaust. small engines is usually from 0.8 to 1.2. An engine
with B = S is often called a square engine. If the length
3-1 Engine Parameters of stroke is longer than the bore diameter the engine is
under square, and if the stroke length is less than the
bore diameter it is over square. Very large engines are
always under square, with stroke lengths up to four
times the bore diameter.

The distance s between crank axis and wrist pin axis is


given by:
3.3

Where:
a = crankshaft offset
r = connecting rod length
θ = crank angle, which is measured from the
cylinder centerline and is zero when the piston is at
TDC.

When s is differentiated with respect to time, the


instantaneous piston speed is obtained.
For an engine with bore B (see Fig. 2-1), crank offset 3.4
a, stroke length S, turning at an engine speed of N:
3.1 S = 2a
The ratio of the instantaneous piston speed to the
Average piston speed is:
average piston speed can then be written as:
3.2 Up = 2SN
3.5
N is generally given in RPM (revolutions per minute),
Up in m/sec (ft/sec), and B, a, and S in m or cm (ft or
Where: R is the ratio of connecting rod length to
in.).
crankshaft offset. (Usually have values of 3 to 4 for
small engines, and increasing to 5 to 10 for large engines)
Average piston speed for all engines will normally be in
3. 6 R = r/a
the range of 5 to 15 m/sec (15 to 50 ft/sec), with large
diesel engines on the low end and high-performance
Displacement Volume Vd, is the volume displaced by
automobile engines on the high end. There are two reasons
the piston as it travels from BDC to TDC:
why engines operate in this range:
3.7
1. This is about the safe limit which can be tolerated by
material strength of the engine components.
2. The second reason why maximum average piston speed For an engine with Nc number of cylinders:
is limited is because of the gas flow into and out of the 3.8
cylinders. Piston speed determines the instantaneous
Typical values for engine displacement range from 0.1 The combustion chamber surface area is:
cm3 for small model airplanes to about 8L for large 3.15
automobiles to much larger numbers for large ship
engines. The displacement of modern average engines is
about 2 to 3 liters.

Minimum cylinder volume occurs when the piston is at Where Ach is the cylinder head surface area, which will
TDC and is called the clearance volume Vc. be somewhat larger than Ap. Then if the definitions of
3.9 r, a, s and R are used equation 3-15 can be written as:
3.16

3.10
Example:
A three-liter SI 6 cylinder engine operates on a four-
The compression ratio of an engine is defined as: stroke cycle at 3600 rpm. The compression ratio is 9.5,
the length of connecting rods is 16.6 cm, and the
3.11 rc = VBDC / VTDC = (Vc + Vd) / Vc engine is square. At this speed, combustion ends at 20 o
at TDC. Calculate:
a) cylinder bore and stroke length
Modern spark ignition (Sl) engines have compression b) average piston speed
ratios of 8 to 11, while compression ignition (Cl) engines c) clearance volume of one cylinder
have compression ratios in the range 12 to 24. d) piston speed at the end of combustion
e) distance the piston has traveled from TDC at the
The cylinder Volume V at any crank angle is: end of combustion.
f) volume in the combustion chamber at the end of
3.12 combustion.

This could also be written in a non-dimensional form


by dividing by Vc, substituting r, a and, and
employing the definition of R:

3.13

Where:
rc = compression ratio

The cross sectional area of a cylinder and the surface


area of a flat-topped piston are each given by:

3.14
3-2 WORK
Work is the output of any heat engine, and in
a reciprocating ICE this work is generated by the
gases in the combustion chamber of the cylinder.
Work done can be written as:
3.15

Because engines are often multi-cylinder, it is


convenient to analyze engine cycles per unit mass of
gas m within the cylinder. To do so, volume V is
replaced with specific volume v and work is replaced
by specific work.

3.16
If P represents the pressure inside the cylinder
combustion chamber then the areas shown in fig 2-9
3.17 give the work inside the combustion chamber. This is
called indicated work. Work delivered by the
crankshaft is less than indicated work, due to
mechanical friction and parasitic loads of the engine.
Parasitic loads include oil pump, air conditioner
The specific work w is equal to the area under the
compressor, alternator etc. Actual work available at
process line on the P – v coordinate on the figure 2.2
the crankshaft is called brake work.
Fig: 2.2
3.18 wb = wi - wf
where:
wb = brake specific work available at crankshaft
wi = indicated specific work generated inside the
combustion chamber
wf = specific work lost due to friction and parasitic
loads.

The upper loop of the cycle consist of the compression


and power strokes where output work is generated and
is called gross indicated work (areas A and C). The
lower loop, which includes the intake and exhaust
strokes, is called pump work (areas B and C). Net
indicated work is:
3.19 wnet = wgross - wpump

Pump work is negative for engines without


superchargers so:

3.20

Engines with superchargers or turbochargers can have


intake pressure greater than exhaust pressure, giving a
positive pump work. (fig 2-3). When this occurs,
3.21
b) indicated mean effective pressure: (imep)

Fig 2-3: The imep can further be divided into gross


mean effective pressure and net mean effective
pressure:

c) pump mean effective pressure (which can have


negative values): (pmep)

d) friction mean effective pressure:

The following equations relate some of the


The ratio of brake work at the crankshaft to indicated previous definitions:
work in the combustion chamber defines the
mechanical efficiency of the engine:
3.21

3-3 MEAN EFFECTIVE PRESSURE Where: nmep = net mean effective pressure

From fig 2.2 it can be seen that the pressure of an Typical maximum values of bmep for naturally
engine is continuously changing during the cycle. An aspirated SI engines are in the range 850-1050 kPa
average or mean effective pressure is defined by: (120 -150 psi). For CI engines, typical values are
3.22 700 to 900 kPa (100 -130 psi) for naturally
aspirated.

3-4 TORQUE AND POWER


TORQUE is a good indicator of an engine’s ability to
do work. It is defined as force acting at a distance.
Torque (  ) is related to work by:
3.21

Mean effective pressure is a good parameter in


Where:
comparing engines with regard to design or output
Wb = brake work of one revolution
because it is independent of both engine size and
n = number of revolutions per cycle:
speed. If torque used for engine comparison, a larger
n = 1 if engine is two-stroke
engine will always look better. If power is used as
n = 2 if engine is four-stroke
comparison, speed becomes very important.
In this equation, bmep and Wb are used because
torque is measured off the output crankshaft.
Various mean effective pressures can be defined by
using different work terms:

a) brake mean effective pressure: (bmep)


POWER ( Ẁ ) is defined as the rate of work of the g) brake work per unit mass of gas in the cylinder
engine. If n = number of revolutions per cycle and N = assuming gas entering the cylinder at BDC is
engine speed, then: air.
3.22 h) Brake specific power
i) Brake output per displacement
j) Engine specific volume
3.23

3.24

Where: W = work per cycle


Ap = piston face area Example 3:
When a three cylinder four stroke cycle SI engine
Depending upon which definition of work or mep is operating at 4000 rpm is connected to an eddy current
used; power can be defined as brake power, indicated dynamometer, 70.4 kW of power is dissipated by the
power, gross indicated power, pumping power, and dynamometer. The engine has a total displacement
even friction power. Also: volume of 2.4 Liters and a mechanical efficiency of 82
% at 4000 rpm. Because of heat and mechanical losses,
the dynamometer has an efficiency of 93 %.
ndyno = power recorded by dynamometer/actual
power from engine.
Calculate:
a) power lost to friction in engine
b) bmep
c) engine torque at 4000 rpm
Other ways which are sometimes used to classify d) engine specific volume
engines are as follows:

3-5 AIR-FUEL RATIO and FUEL-AIR RATIO


Energy input to an engine Qin comes from the
combustion of hydrocarbon fuel. Air is used to supply
oxygen needed for this chemical reaction. For
combustion reaction to occur, the proper relative
amounts of air and fuel must be present.
Air-Fuel ratio (AF) and Fuel-Air ratio (FA) are
parameters used to describe the mixture ratio. We
have:
Example 2: 3.25
The engine in example 1 is connected to a
dynamometer which gives a brake output torque
reading of 205 N-m at 3600 rpm. At this speed air 3.26
enters the cylinders at 85 kPa and 60 oC, and the
mechanical efficiency of the engine is 85 %.
Calculate:
a) brake power
b) indicated power
c) bmep
d) imep The ideal stoichiometric AF for many gasoline-type
e) fmep hydrocarbon fuel is very close to 15:1, with combustion
f) power lost to friction possible for values in the range of 6 to 25. AF less than 6
is too rich to sustain combustion and AF greater than 25
is too lean.
CI engines typically have AF input in the range of 18 to Thermal efficiency can be given as indicated or brake,
70. depending on whether indicated power or brake power
is used. It follows that:
Equivalence ratio Ф is defined as the actual ratio of
fuel-air to ideal or stoichiometric fuel-air: Fuel conversion efficiency is defined as:
3.27 3.32

3-6 SPECIFIC FUEL CONSUMPTION


Specific fuel consumption is defined as: For a single cycle of one cylinder the thermal
3.28 efficiency can be written:
3.33

3-8 VOLUMETRIC EFFICIENCY


Volumetric efficiency is defined as:
3.34

It also follows that:

3-7 ENGINE EFFICIENCIES


The time available for the combustion process of an
engine cycle is very brief, and not all fuel molecules
may find an oxygen molecule with which to combine, Example:
or the local temperature may not favor a reaction. 4. The engine in example 2 is running with an air-fuel
Consequently, a small fraction of fuel does not react ratio AF = 15, a fuel heating value of 44,000 kJ/kg m
and exits with the exhaust flow. A combustion and a combustion efficiency of 97 %. Calculate:
efficiency nc is defined to account for the fraction of a) rate of fuel flow into engine ( kg/s)
fuel that burns. Typically, nc has values in the range b) brake thermal efficiency (%)
0.95 to 0.98 when an engine is operating properly. c) indicated thermal efficiency (%)
For one engine cycle in one cylinder, the heat added is: d) volumetric efficiency (%)
3.29 e) brake specific fuel consumption (kg/kw-Hr)

For steady state, 3-9 EMISSIONS


3.30 The four main emissions that must be controlled are
oxides of Nitrogen (NOx), Carbon Monoxide (CO),
And the thermal efficiency is Hydrocarbons (HC), and solid particulates (part). Two
3.31 common methods of measuring the amounts of these
pollutants are specific emissions (SE) and the emission
index (EI). Specific emissions typically have units of
gm/kW-Hr while emission index has units of emission
flow of emission flow per fuel flow.
5. A 12 cylinder, two stroke CI engine produces 2440
kW of brake power at 550 using stoichiometric light
diesel fuel. The engine has bore of 24 cm and stroke of
32 cm, volumetric efficiency of 97 %, mechanical
efficiency of 88 %, and combustion efficiency of 98 %.
Calculate:
a) mass flow rate of fuel into the engine (kg/s)
b) brake specific fuel consumption (kg/kW-hr)
c) indicated specific fuel consumption (kg/kW-hr)
d) specific emissions of hydrocarbons due to unburned
fuel
e) emission index of hydrocarbons due to unburned
fuel.

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