THICKNESS IN MM

Pipe Size
< 2 (Fillet) T≤2 2<T≤4 4<T≤6 6<T≤8 8<T≤10 10<T≤12 12<T≤14 14<T≤16 16<T≤18 18<T≤20 20<T≤22 22<T≤24 24<T≤26 26<T≤28 28<T≤30 30<T≤32 32<T≤34 34<T≤36 38<T≤38 38<T≤40 40<T≤42 42<T≤44 44<T≤46 46<T≤48 48<T≤50 50<T≤52 52<T≤54 54<T≤56 56<T≤58 58<T≤60 60<T≤62 62<T≤64 64<T≤66 66<T≤68 68<T≤70 70<T≤72 T>72
(NPS)
MANHOURS PER INCH DIA
0.5

0.75
1

1.25

1.5

2 1.63 1.64 1.66 1.67 1.69 1.7

3 1.63 1.64 1.66 1.67 1.69 1.7 1.72 1.74

4 1.63 1.64 1.66 1.67 1.69 1.7 1.72 1.74 1.75

6 1.63 1.64 1.66 1.67 1.69 1.7 1.72 1.74 1.75 1.77 1.78

8 1.65 1.66 1.68 1.69 1.71 1.72 1.74 1.76 1.77 1.79 1.8 1.84 1.86 1.9 1.92

10 1.66 1.68 1.69 1.71 1.72 1.74 1.76 1.77 1.79 1.8 1.84 1.86 1.9 1.92 1.98 2.02 2.08

12 1.66 1.68 1.69 1.71 1.72 1.74 1.76 1.77 1.79 1.8 1.84 1.86 1.9 1.92 1.98 2.02 2.08 2.16 2.22 2.3

14 1.68 1.7 1.71 1.73 1.74 1.76 1.78 1.79 1.81 1.82 1.86 1.88 1.92 1.94 1.98 2.02 2.08 2.16 2.22 2.3 2.45 2.55 2.7 2.8 2.95 3.05 3.2 3.3 3.45 3.55 3.7 3.8 3.95 4.05 4.20

16 1.68 1.7 1.71 1.73 1.74 1.76 1.78 1.79 1.81 1.82 1.86 1.88 1.92 1.94 2 2.04 2.1 2.18 2.24 2.32 2.47 2.57 2.72 2.82 2.97 3.07 3.22 3.32 3.47 3.57 3.72 3.82 3.97 4.07 4.22

18 1.68 1.7 1.71 1.73 1.74 1.76 1.78 1.79 1.81 1.82 1.86 1.88 1.92 1.94 2 2.04 2.1 2.18 2.24 2.32 2.47 2.57 2.72 2.82 2.97 3.07 3.22 3.32 3.47 3.57 3.72 3.82 3.97 4.07 4.22

20 1.68 1.7 1.71 1.73 1.74 1.76 1.78 1.79 1.81 1.82 1.86 1.88 1.92 1.94 2 2.04 2.1 2.18 2.24 2.32 2.47 2.57 2.72 2.82 2.97 3.07 3.22 3.32 3.47 3.57 3.72 3.82 3.97 4.07 4.22

24 1.7 1.71 1.73 1.74 1.76 1.78 1.79 1.81 1.82 1.86 1.88 1.92 1.94 2 2.04 2.1 2.18 2.24 2.32 2.47 2.57 2.72 2.82 2.97 3.07 3.22 3.32 3.47 3.57 3.72 3.82 3.97 4.07 4.22
26 1.74 1.75 1.77 1.78 1.8 1.82 1.83 1.85 1.86 1.9 1.92 1.96 1.98 2 2.04 2.1 2.18 2.24 2.32 2.47 2.57 2.72 2.82 2.97 3.07 3.22 3.32 3.47 3.57 3.72 3.82 3.97 4.07 4.22

28 1.74 1.75 1.77 1.78 1.8 1.82 1.83 1.85 1.86 1.9 1.92 1.96 1.98 2.04 2.08 2.14 2.22 2.28 2.36 2.51 2.61 2.76 2.86 3.01 3.11 3.26 3.36 3.51 3.61 3.76 3.86 4.01 4.11 4.26

30 1.74 1.75 1.77 1.78 1.8 1.82 1.83 1.85 1.86 1.9 1.92 1.96 1.98 2.04 2.08 2.14 2.22 2.28 2.36 2.51 2.61 2.76 2.86 3.01 3.11 3.26 3.36 3.51 3.61 3.76 3.86 4.01 4.11 4.26
32 1.74 1.75 1.77 1.78 1.8 1.82 1.83 1.85 1.86 1.9 1.92 1.96 1.98 2.04 2.08 2.14 2.22 2.28 2.36 2.51 2.61 2.76 2.86 3.01 3.11 3.26 3.36 3.51 3.61 3.76 3.86 4.01 4.11 4.26

34 1.74 1.75 1.77 1.78 1.8 1.82 1.83 1.85 1.86 1.9 1.92 1.96 1.98 2.04 2.08 2.14 2.22 2.28 2.36 2.51 2.61 2.76 2.86 3.01 3.11 3.26 3.36 3.51 3.61 3.76 3.86 4.01 4.11 4.26

36 1.74 1.75 1.77 1.78 1.8 1.82 1.83 1.85 1.86 1.9 1.92 1.96 1.98 2.04 2.08 2.14 2.22 2.28 2.36 2.51 2.61 2.76 2.86 3.01 3.11 3.26 3.36 3.51 3.61 3.76 3.86 4.01 4.11 4.26
38 1.82 1.84 1.85 1.87 1.89 1.9 1.92 1.93 1.97 1.99 2.03 2.05 2.04 2.08 2.14 2.22 2.28 2.36 2.51 2.61 2.76 2.86 3.01 3.11 3.26 3.36 3.51 3.61 3.76 3.86 4.01 4.11 4.26

40 1.82 1.84 1.85 1.87 1.89 1.9 1.92 1.93 1.97 1.99 2.03 2.05 2.11 2.15 2.21 2.29 2.35 2.43 2.58 2.68 2.83 2.93 3.08 3.18 3.33 3.43 3.58 3.68 3.83 3.93 4.08 4.18 4.33

42 1.82 1.84 1.85 1.87 1.89 1.9 1.92 1.93 1.97 1.99 2.03 2.05 2.11 2.15 2.21 2.29 2.35 2.43 2.58 2.68 2.83 2.93 3.08 3.18 3.33 3.43 3.58 3.68 3.83 3.93 4.08 4.18 4.33
44 1.82 1.84 1.85 1.87 1.89 1.9 1.92 1.93 1.97 1.99 2.03 2.05 2.11 2.15 2.21 2.29 2.35 2.43 2.58 2.68 2.83 2.93 3.08 3.18 3.33 3.43 3.58 3.68 3.83 3.93 4.08 4.18 4.33

46 1.82 1.84 1.85 1.87 1.89 1.9 1.92 1.93 1.97 1.99 2.03 2.05 2.11 2.15 2.21 2.29 2.35 2.43 2.58 2.68 2.83 2.93 3.08 3.18 3.33 3.43 3.58 3.68 3.83 3.93 4.08 4.18 4.33

48 1.82 1.84 1.85 1.87 1.89 1.9 1.92 1.93 1.97 1.99 2.03 2.05 2.11 2.15 2.21 2.29 2.35 2.43 2.58 2.68 2.83 2.93 3.08 3.18 3.33 3.43 3.58 3.68 3.83 3.93 4.08 4.18 4.33
50 1.92 1.94 1.95 1.97 1.99 2 2.02 2.03 2.07 2.09 2.13 2.15 2.11 2.15 2.21 2.29 2.35 2.43 2.58 2.68 2.83 2.93 3.08 3.18 3.33 3.43 3.58 3.68 3.83 3.93 4.08 4.18 4.33

52 1.92 1.94 1.95 1.97 1.99 2 2.02 2.03 2.07 2.09 2.13 2.15 2.21 2.25 2.31 2.39 2.45 2.53 2.68 2.78 2.93 3.03 3.18 3.28 3.43 3.53 3.68 3.78 3.93 4.03 4.18 4.28 4.43

54 1.92 1.94 1.95 1.97 1.99 2 2.02 2.03 2.07 2.09 2.13 2.15 2.21 2.25 2.31 2.39 2.45 2.53 2.68 2.78 2.93 3.03 3.18 3.28 3.43 3.53 3.68 3.78 3.93 4.03 4.18 4.28 4.43

56 1.92 1.94 1.95 1.97 1.99 2 2.02 2.03 2.07 2.09 2.13 2.15 2.21 2.25 2.31 2.39 2.45 2.53 2.68 2.78 2.93 3.03 3.18 3.28 3.43 3.53 3.68 3.78 3.93 4.03 4.18 4.28 4.43

58 1.92 1.94 1.95 1.97 1.99 2 2.02 2.03 2.07 2.09 2.13 2.15 2.21 2.25 2.31 2.39 2.45 2.53 2.68 2.78 2.93 3.03 3.18 3.28 3.43 3.53 3.68 3.78 3.93 4.03 4.18 4.28 4.43

60 1.92 1.94 1.95 1.97 1.99 2 2.02 2.03 2.07 2.09 2.13 2.15 2.21 2.25 2.31 2.39 2.45 2.53 2.68 2.78 2.93 3.03 3.18 3.28 3.43 3.53 3.68 3.78 3.93 4.03 4.18 4.28 4.43

D>60
Material = CS
Pipe Size = 12
Thickness = 9.53
Thk Range = 8<T≤10
Lab. Manhrs = 1.71
Unit Joint
# Description UOM
Rates Rates (SAR)
1 Labour Manhrs Cost SAR/Hr 31.50 646.38
2 Staff Manhours Cost SAR/ID 16.50 198.00
3 Cost for Weld Electrodes SAR/kg 15.00 36.02
4 Misc. Consumables Cost 20% of WE 7.20 20%
5 Cost for Gases SAR/ID 1.53 18.40
6 DPT SAR/ID 2.00 24.00
7 Equipments & Fuels SAR/ID 6.00 72.00
8 Packing Cost SAR/ID 1.25 15.00
9 Documentation Charges SAR/ID 1.34 16.08
10 WPS Charges SAR/ID 2.50 30.00
SUB -TOTAL 1,063.09
11 Banking Charges 3% of ST 31.89 3.0%

TOTAL(SAR) PER JOINT 1,094.98

Prepared By: FINAL TOTAL(SAR) PER JOINT 1,368.73
MARGIN (SAR) - INCL. OF PROFITS & OH 273.75 20%

Renny Devassy PER INCH DIA (SAR) 114.06

29/01/2019 PER INCH DIA (USD) $ 31.08
Total No. of staff Required = 18 Nos
Total Inch Dia = 12480 Inch Dia
Duration = 26 Days
Total Manhours = 208 Manhrs
Rate/Manhr = 55.00 SAR
Total Cost for Staff = 205,920.00 SAR
Cost for staff/Inch Dia = 16.50 SAR

Cost for Argon Cylinder = 40 SAR

Cost for Oxygen Cylinder
Cost for CO2 Cylinder
Total Cost for gases
ID completion per cyl.
Gas cost per Inch dia
= 35 SAR
= 40 SAR
= 115 SAR
= 75 Inch dia
= 1.53 SAR

Cost for DPT kit = 350 SAR

ID per kit = 175 Inch Dia
Cost of DPT per ID = 2.00 SAR

Notes & Assumptions

1) Labor Manhour consists of the following
- Receipt /handling of FIM including unloading & transportation into storage yard/Laydown area
- Transfer of FIM from laydown area to fabrication yard
- Marking, Cutting & Grinding
- Fitup & Tack weld
- Root pass upto final pass
- Final dimensional check
- DPT during fabrication process
- Repair in case required
- Transportation to spool storage area
- Packing works
- Loading onto client provided trailer
2) Following parameters considered for a normal piping shop
- Shop consisting of minimum 30 welders
- Productivity @ 16 Inch dia per day per welder for size upto 24" dia & thickness upto 25.4mm
- Shop consists of inhouse 7 Ton FL, 2 trailers, 50 Ton crane & 25 Ton crane along with other minimum
equipments
3) Considering 30 welders @ 16 inch dia per day per welder
- Productivity = 12480 Inch dia per month/480 Inch dia per day (Each day of 10 Hrs)
 29/01/2019
Prepared By

Renny Devassy
SIZE RANGE

2" - 60"
0.5" - 1.5"

$
$
BASE PRICE
CONSIDERING SHOP
FABRICATIONFOR CS

31.08
35.00
INCH DIA
US $ PER

1
1
CS

CS FBE LINED

Renny:

1.12
1.12
"Costing-Shop"
CS_NACE

1.05
1.05
taken from sheet
Price for shop to be
LTCS

1.1
1.1
LTCS_NACE

1.15
1.15
SS304L

1.6
1.6
SS304L NACE

1.65
1.65
SS316L

1.7
1.7
SS316L NACE

1.75
1.75
FACTOR
DSS

2.25
2.25
MATERIAL GRADE
DSS (NACE)

2.27
2.27
SDSS

2.5
2.5
SDSS_NACE

2.55
2.55

3
3
ALLOY 625/825

ALLOY 625/825_NACE

3.05
3.05

5
5
ALLOY 254

ALLOY 254_NACE

5.25
5.25
CS - GALV

2 < Thk < 4 mm

4 mm < Thk < 6 mm

6 mm < Thk < 8 mm

8 mm < Thk < 10 mm

10 mm < Thk < 12 mm

12 mm < Thk < 14 mm

1.02 1.0125 1.0250 1.0375 1.0500 1.0625 1.0750

14 mm < Thk < 16 mm

16 mm < Thk < 18 mm

18 mm < Thk < 20 mm

20 mm < Thk < 22 mm

22 mm < Thk < 24 mm

24 mm < Thk < 26 mm

26 mm < Thk < 28 mm

28 mm < Thk < 30 mm

30 mm < Thk < 32 mm

32 mm < Thk < 34 mm

34 mm < Thk < 36 mm

36 mm < Thk < 38 mm

THICKNESS

38 mm < Thk < 40 mm

40 mm < Thk < 42 mm

FACTORS TO BE ADDED TO THE BASE PRICE.

42 mm < Thk < 44 mm

44 mm < Thk < 46 mm

46 mm < Thk < 48 mm

48 mm < Thk < 50 mm

50 mm < Thk < 52 mm

52 mm < Thk < 54 mm

54 mm < Thk < 56 mm

56 mm < Thk < 58 mm

58 mm < Thk < 60 mm

60 mm < Thk < 62 mm

62 mm < Thk < 64 mm

64 mm < Thk < 66 mm

66 mm < Thk < 68 mm

68 mm < Thk < 70 mm

70 mm < Thk < 72 mm

1.02 1.0125 1.0250 1.0375 1.0500 1.0625 1.0750 1.0875 1.1000 1.1250 1.1250 1.1375 1.1500 1.1625 1.1750 1.1875 1.2000 1.2125 1.2250 1.2375 1.2500 1.2625 1.2750 1.2875 1.3000 1.3125 1.3250 1.3375 1.3500 1.3625 1.3750 1.3875 1.4000 1.4125 1.4250 1.4375