SARB Documentation Training Dossier 2 (A4)

SATAH AL RAZBOOT (SARB) FIELD
DEVELOPMENT PROJECT
Gas Dehydration and Glycol Regeneration
Package (607-PU-1102/2102/3102)
TRAINING DOSSIER 2
Sub-
Sect. Description Page
Section
1.01 Gas Dehydration and Glycol Regeneration Process Operating Manual 2
1.02 Operating & Control Philosophy 73
1.03 Equipment List 98
1.04 Lean Glycol Feed Pumps Data Sheet (WEPUKO) 105
1.05 pH Injection Pumps Data Sheet (SEKO) 111
Gas Dehydration and Glycol Regeneration Process Operating Manual
AD204-600-G-09318-COMMON-DBM-0100
PROJECT: SATAH AL RAZBOOT (SARB) FIELD DEVELOPMENT PROJECT -

PACKAGE 4 EPC WORK
LOCATION: Satah Al Razboot (SARB) Oil Field, United Arab Emirates
COMPANY: Abu Dhabi Marine Operating Company (ADMA-OPCO)
PO NO.: AD204-600-G-09318-4600047814
DESCRIPTION: Gas Dehydration and Glycol Regeneration Package (607-PU-1102/2102/3102)
VENDOR DATA STATUS
SATAH AL RAZBOOT (SARB) FIELD DEVELOPMENT PROJECT - PACKAGE 4 EPC WORK □1 : No Comments. Work may proceed.
LOCATION Satah Al Razboot (SARB) Oil Field, United Arab Emirates □2 : Comments as noted.
COMPANY Abu Dhabi Marine Operating Company (ADMA-OPCO)
PO NO. AD204-600-G-09318-4600047814 □3 : Rejected. Revised and Resubmit.
EQUIPMENT NO. N.A.

□4 : Information Only.
Gas Dehydration and Glycol Regeneration Process Operating
DOCUMENT TITLE
Manual NOTE : Permission to proceed not constitutes
Acceptance of approval of design details,
DOCUMENT NO. AD204-600-G-09318-COMMON-DBM-0100
calculations, analysis, test method or
VENDOR DOC. NO. 14C039-COM-8P800 materials develpoed or selected by the supplier
REV. and does not reliev e supplier from full
compliance w ith contractual obligations.
STATUS
DATE REVIEW DATE : 2018.. 07. 24 . .
ENGINEER LEAD ENGINEER
C. H. Seung J. Y. Oh
3 17/07/2018 Issue for Construction M.ZANI A.BERTONI L.ZANNONI

2 14/03/2018 Issue for Construction R.FERIOLI S.GALLEGATI L.BERTAZZINI
F 27/09/2016 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
E 13/07/2016 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
D 26/02/2016 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
C 14/12/2015 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
B 18/09/2015 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
A 01/07/2015 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
Rev Date Description Prepared By Checked Approved By

Gas Dehydration and Glycol Regeneration Process Operating Manual 607-PU-1102/2102/3102
CONTRACTOR Doc. AD204-607-G-02219-COMMON-DBM-0100
Code COMART Doc. No. 14C039-COM-8P800
INDEX
1. INTRODUCTION .................................................................................................................... - 3 -
1.1 PURPOSE ......................................................................................................................... - 3 -
1.2 OVERVIEW ..................................................................................................................... - 3 -
1.3 REFERENCE DOCUMENTS .......................................................................................... - 4 -
1.3.1 ABBREVIATIONS............................................................................................... - 6 -
2. HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS............................. - 7 -

2.1 SPECIAL PERMIT FOR DBB ARRRANGEMENT TEST/BLEED PROCEDURE ..... - 8 -
2.2 BLEED OPERATION IN LETHAL SERVICE CONDITION ....................................... - 9 -
3. PROCESS DESIGN CONDITIONS AND BASIS ................................................................ - 9 -

3.1 PRODUCTIVITY CAPACITY ........................................................................................ - 9 -
3.2 DESIGN PRESSURE AND TEMPERATURE OF THE EQUIPMENT ...................... - 10 -
3.3 BASIS OF DESIGN FOR STEADY STATE SIMULATION ....................................... - 11 -
3.4 PROCESS SIMULATION REPORT ............................................................................. - 12 -
4. PROCESS DESCRIPTION ................................................................................................... - 12 -

4.1 PROCESS DESCRIPTION ............................................................................................ - 12 -
4.2 PROCESS OPERATING AND CONTROL PHILOSOPHY FOR THE PLANT ......... - 12 -
5. CONTROL SYSTEMS .......................................................................................................... - 12 -

5.1 CONTROL PHILOSOPHY ............................................................................................ - 12 -
5.2 INSTRUMENT INTERFACE PHILOSOPHY .............................................................. - 12 -
6. EQUIPMENT / COMPONENT SUMMARY DATA ......................................................... - 12 -
7. INSTRUMENT SETTINGS SUMMARY............................................................................ - 12 -
8. CONTROL VALVE SUMMARY ........................................................................................ - 12 -
9. PREPARATORY CHECKS ................................................................................................. - 13 -

9.1 GENERAL CHECKS ..................................................................................................... - 13 -
9.2 PIPING AND INTERNALS CHECKS .......................................................................... - 13 -
9.3 MACHINERY ................................................................................................................ - 13 -
9.4 VALVES AND FITTINGS ............................................................................................ - 14 -
9.5 ELECTRIC MOTORS .................................................................................................... - 15 -
9.6 INSTRUMENTATION .................................................................................................. - 16 -
10. PREPARATION FOR COMMISSIONING........................................................................ - 21 -

10.1 MECHANICAL PREPARATION ................................................................................. - 21 -
10.2 UNIT LEAKAGE TEST ................................................................................................. - 22 -
10.3 PROCEDURE FOR SAFE VESSEL INSPECTION ..................................................... - 24 -
10.4 NITROGEN PURGING ................................................................................................. - 25 -
11. START-UP .............................................................................................................................. - 27 -

11.1 PRE-CONDITIONS........................................................................................................ - 27 -
11.2 PRE-START CHECKS................................................................................................... - 28 -
-1-
11.3 GLYCOL (TEG) FILLING ............................................................................................ - 30 -

11.4 START-UP PROCEDURE (COLD AND HOT START).............................................. - 37 -
12. NORMAL OPERATIONS .................................................................................................... - 42 -

12.1 NORMAL OPERATING PARAMETERS .................................................................... - 42 -
12.2 CHANGEOVER OF LEAN GLYCOL FEED PUMPS (607-P-1103 A/B) ................... - 46 -
12.3 CHANGEOVER OF SOUR WATER PUMPS (607-P-1104 A/B) ................................ - 46 -
12.4 FILTER ELEMENTS CHANGE-OUT – DRAINAGE CRITERIA .............................. - 48 -
12.5 GLYCOL MAKE-UP TO GLYCOL SURGE DRUM 607-V-1103 .............................. - 50 -
12.6 SAMPLING .................................................................................................................... - 51 -
13. MONITORING & MAINTENANCE SCHEDULE ........................................................... - 52 -
14. SHUTDOWNS ........................................................................................................................ - 54 -

14.1 EMERGENCY SHUTDOWN ........................................................................................ - 55 -
15. TROUBLESHOOTING ......................................................................................................... - 56 -
16. LONG TERM PRESERVATION AT SITE ........................................................................ - 58 -
17. ANNEX 1- SAFETY DATA SHEET DIETHANOLAMINE LFG 85............................... - 58 -
18. ANNEX 2- LIST OF TRIP ACTIONS ................................................................................. - 58 -
19. ANNEX 3- OPERATING AND CONTROL PHILOSOPHY............................................ - 58 -
20. ANNEX 4- GDU SECTIONS ................................................................................................ - 58 -
-2-
1. INTRODUCTION
1.1 PURPOSE
This document provides a description for the operation and maintenance of the Gas Dehydration and
Glycol Regeneration Packages (607-PU-1102 / 607-PU-2102 / 607-PU-3102) for installation on the
Satah Al Razboot (SARB) Field Development Project - Package 4 EPC Work.
The logic of Gas Dehydration unit (which comprises Glycol Contactor Inlet Filter Separator 607-V-
1105, Glycol Contactor 607-C-1101, Glean Glycol / Dry Gas Exchanger 607-E-1101) is out of
COMART scope. For detailed description of Gas Dehydration unit, refer to the relative documentation
in addition to the indications present on this manual.
1.2 OVERVIEW
The purpose of the Gas Dehydration Unit described here below is to reduce the water content of the
wet gas, in order to meet the dry gas water dew point.
The Gas Dehydration Unit is composed mainly of two sections:
- TEG Contactor section for the gas dehydration
- TEG Regeneration Package for the glycol re-concentration.
The Wet Gas stream is routed to the Inlet filter separator (607-V-1105) in order to remove free water
as well as liquid hydrocarbon entrained in the gas phase.
Dehydration will be carried out by contacting the wet gas stream with a 99.95wt % Tri-Ethylene
Glycol (TEG) solution in the Glycol Contactor (607-C-1101).
The “Lean Glycol” is defined as the solution with low water content (TEG 99.95 wt% ), while the
“Rich Glycol” is the solution with high water content (TEG % wt. 95.4).
A TEG Regeneration Skid is required to re-concentrate the rich TEG solution used for the gas
dehydration. The GDU is capable of dehydrating when the gas is turned down to 10% of maximum
capacity although the glycol circulation turn-down shall be limited to 40% (due to packing wettability
requirement).
The rich glycol regeneration is accomplished by pressure reduction, by application of heat and finally
by hot fuel gas stripping. The lean glycol is then cooled and pumped back to the Glycol Contactor
(607-C-1101).
There are 3x100% Gas Dehydration Units (Train 1, Train 2, Train 3) and this Manual is valid for all
units.
All the mentioned instrumentation on this Manual shall be prefixed by 607 unless already indicated or
unless indicated otherwise.
Instrument, Piping Line and Tie-ins number Tag for each train shall be as follow: Train 1: 1xxx, Train
2: 2xxx, Train 3: 3xxx.
-3-
1.3 REFERENCE DOCUMENTS
Document Title Document No
Process Data Sheet – Gas Dehydration and TEG Regeneration Package

AD204-607-G-01285
(607-PU-1102/607-PU-2102/607-PU-3102)
14C039F03-COM-8P000
PFD and Heat and Material Balance AD204-600-G-09318-COMMON-DWG-0100
14C039F03-COM-8P010
Material Selection Diagram AD204-600-G-09318-COMMON-DWG-0101
14C039F03-COM-8P100
P&ID – Glycol Reboiler AD204-600-G-09318-COMMON-DWG-0102
14C039F03-COM-8P105
P&ID – Glycol Flash Drum AD204-600-G-09318-COMMON-DWG-0103
14C039F03-COM-8P110
P&ID – Glycol Filters AD204-600-G-09318-COMMON-DWG-0104
14C039F03-COM-8P115
P&ID – Stripping Column & L/R Heat Exchanger AD204-600-G-09318-COMMON-DWG-0105
14C039F03-COM-8P120
P&ID – Glycol Surge Drum AD204-600-G-09318-COMMON-DWG-0106
14C039F03-COM-8P125
P&ID – Lean Glycol Feed Pumps AD204-600-G-09318-COMMON-DWG-0107
14C039F03-COM-8P130
P&ID – Overhead Condenser & Drum AD204-600-G-09318-COMMON-DWG-0108
14C039F03-COM-8P135
P&ID – Sour Water Pumps AD204-600-G-09318-COMMON-DWG-0109
14C039F03-COM-8P140
P&ID – pH Injection Tank AD204-600-G-09318-COMMON-DWG-0110
14C039F03-COM-8P145
P&ID – Instrument Air Distribution AD204-600-G-09318-COMMON-DWG-0111
14C039F03-COM-8P150
P&ID – Drains and Vents Header AD204-600-G-09318-COMMON-DWG-0112
14C039F03-COM-8P160
P&ID Typical 1 AD204-600-G-09318-COMMON-DWG-0113
14C039F03-COM-8P165
14C039F03-COM-8P170
14C039F03-COM-8P500
Equipment List AD204-600-G-09318-COMMON-LST-0011
14C039F03-COM-8P400
Operating and Control Philosophy AD204-600-G-09318-COMMON-PHY-0001
14C039F03-COM-7I700
Instrument, I/O, Alarm and Shutdown Set Point List AD204-600-G-09318-COMMON-LST-0007
14C039F03-COM-8P700
Cause and Effects Chart AD204-600-G-09318-COMMON-OTH-0001
-4-
14C039F03-COM-8P300
Utilities and Consumption List AD204-600-G-09318-COMMON-LST-0010
14C039F03-COM-8P710
Trouble Shooting Loop Diagram AD204-600-G-09318-COMMON-OTH-0002
14C039F03-COM-8P810
Equipment Sizing Calculation and Sensitivity Analysis AD204-600-G-09318-COMMON-CAL-0004
14C039F03- COM-7C760
Instrument Logic Diagram AD204-600-G-09318-COMMON-DWG-0026
14C039F03-COM-7I100
Instrument ,I/O, Alarm and Shutdown Set Point List AD204-600-G-09318-COMMON-LST-0007
14C039F03-COM-7I300
Data Sheet for Pressure Safety Valves AD204-600-G-09318-COMMON-DSH-0003
14C039F03-COM-7I301
Data Sheet for Control Valves AD204-600-G-09318-COMMON-DSH-0004
14C039F03-COM-7I302
Data Sheet for Self-Actuated Valves AD204-600-G-09318-COMMON-DSH-0005
14C039F03-COM-7I303
Data Sheet for ON-OFF Valves AD204-600-G-09318-COMMON-DSH-0006
14C039F03-COM-7I304
Data Sheet for Pressure Transmitters AD204-600-G-09318-COMMON-DSH-0007
14C039F03-COM-7I305
Data Sheet for Differential Pressure Transmitters AD204-600-G-09318-COMMON-DSH-0008
14C039F03-COM-7I306
Data Sheet for Temperature Transmitters AD204-600-G-09318-COMMON-DSH-0009
14C039F03-COM-7I307
Data Sheet for Level Transmitters AD204-600-G-09318-COMMON-DSH-0010
14C039F03-COM-7I308
Data Sheet for Flow Transmitters & Flow Elements AD204-600-G-09318-COMMON-DSH-0011
14C039F03-COM-7I540
Sampling System Arrangement and Details AD204-600-G-09318-COMMON-DWG-0028
Data Sheet Chemical Injection Quill 14C039F03-COM-3P700

(refer to final data book for instructions on retrievable procedures) AD204-600-G-09318-COMMON-DSH-0015
Refer also to applicable equipment/instrumentation manuals/data books provided for detailed

equipment/instrument operation/maintenance description.
-5-
1.3.1 ABBREVIATIONS
CCR Central control room

CD Closed Drain
DBB Double block and bleed
DEA Diethanolamine
DPI Differential Pressure Indicator
FIT Flow Instrument Transmitter
GD Glycol Drain
GDU Gas Dehydration Unit
GRP Glass Reinforced Plastic
HRV HP Relief Gas
I&C Instrumentation and Control
ILC Interlocked Closed
LC Locked Close
LG Level Gauge
LI Level Indicator
LIT Level Indicator Transmitter
LP Flare Low Pressure Flare
LPD Low point drain
LRV LP Relief Gas
NC Normally Closed
PDIT Differential Pressure Indicator Transmitter
PI Pressure Indicator
PIT Pressure indicator transmitter
PPE Personal protective equipment
PSV Pressure Safety Valve
PTW Permits to Work
SDV Shutdown Valve
SIS Safety Instrumented System
TEG Tri-Ethylene Glycol
UCP Unit control panel
VRU Vapor Recovery Unit
-6-
2. HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS
Operators of the Gas Dehydration Package must be fully trained and competent with regards to the
safe storage, handling and utilization of chemicals used in this module. Operator diligence is required
at all times. Suitable chemical personal protection like coverall, gloves, goggles and rubber boots
should be used while handling these chemicals.
For further information refer to the Material Safety Data -Sheet that will be provided by the supplier of
the chemical. It details any specific personal protective equipment required when handling the
chemical. The outlined precautions must be adhered to at all times.
The chemicals present in the Gas Dehydration Package are:

• TEG (try-ethylene Glycol)
• pH Controller: DEA (Diethanolamine), commercial solution 85 wt% with water
• Antifoam: by Others (recommended Silicon Based Antifoam Solution).
In the case of chemical spillages, it is important to contain them and minimize any discharge to the
environment and to protect personnel.
Care should be taken with hot process vessels and piping. The Glycol Reboiler (607-E-1105) operates
at a temperature of 201°C.
General Tri-Ethylene Glycol (TEG) data
CAS Registry Number: 112-27-6
Chemistry:
The general characteristics of TEG are:
• Formula C6H14O4 (HOCH2CH2(OCH2CH2)2OH)
• Molecular weight 150.17
• Specific Gravity at 20/20°C 1.1254
• Boiling point 287.3°C at 760 mm Hg
• Freezing point -7°C
• Viscosity at 20°C 47.9 cP
• Vapor pressure at 90°C 2.2 mm Hg
• Specific heat at 0°C 0.492 kcal/kg °C
• Flash point (PMCC) 177°C
Toxicity:
Acute oral toxicity: the lethal dose for humans appears to be about 1.0 ml/kg of weight.
Chronic oral toxicity : extremely low
-7-
No data are available about threshold limit values.
Skin irritation: tri-ethylene glycol produce a low acute chronic irritation when applied to the skin.
Under severe conditions of exposure, such as a bathing for prolonged periods of time, tri-
ethylene glycol is absorbed to cause systemic injury.
Vapors inhalation: in ordinary applications no significant hazard appears, however prolonged
inhalation of saturated vapors or breathing of mists must be avoided.
Personnel protection:
Full protective clothing must be worn.

First aid:
• Eye: rinse with water immediately
• Skin: water flush
• Swallow: induce vomit
Note : TEG can contain significant amounts of H2S and aromatic hydrocarbons.
General pH controller data: DEA 85% LFG
Refer to ANNEX 1- safety data sheet Diethanolamine LFG 85

General Antifoam data: by Others (recommended Silicon Based Antifoam Solution).
Refer to AD204-600-G-01122 / Start-up, Operating, Shutdown & Maintenance Procedure for Included
Systems.
2.1 SPECIAL PERMIT FOR DBB ARRRANGEMENT TEST/BLEED PROCEDURE
Make sure that the team of personnel who attend/perform the test or the bleeding operation on Double
Block and Bleed (DBB) valves (or DBB arrangement) have got the special permit to work.
In lethal/hazardous/toxic service careful attention must be paid during the bleed of a DBB valve or
DBB arrangement. (Refer to Isolation Philosophy AD204-600-G-01134 table 6.1 for examples.)
ATTENTION! Suitable Personal protective equipment (PPE) must be used during work
activities in accord with applicable rules, operating procedures, codes, standard and local laws.
-8-
2.2 BLEED OPERATION IN LETHAL SERVICE CONDITION
In lethal/hazardous/toxic service careful attention must be paid during the bleeding of the liquid which
may be present in liquid drain lines connected to closed drain, usually in the small volume of pipe
between manual isolation valve and spectacle blind in drain line.
ATTENTION! Suitable Personal protective equipment (PPE) must be used during work
activities in accord with applicable rules, operating procedures, codes, standard and local laws.
3. PROCESS DESIGN CONDITIONS AND BASIS
3.1 Productivity capacity
DATA FOR ONE TRAIN
Design Capacity (inlet gas) 151.3 MMSCFD

Inlet Gas Pressure 68 barg
Inlet Gas Temperature 45 °C

Lean TEG concentration 99.95 wt%
Gas turn down 10% - 100% Design flow rate
Removed water 275 kg/h total
■ 250 kg/h liquid
■ 25 kg/h vapour
-9-
3.2 Design Pressure and Temperature of the Equipment

The design pressure and temperature of the equipment is reported in the following Table which is a
part of Equipment List AD204-607-G-02219-COMMON-LST-0011.
D e sign C o ndit io n D e sign C o ndit io n D e s ign P re s s. D e s ign T e mp.
D e s cript io n
E quipm ent Int . E xt . E quipm e nt [ barg] [ °C ]
D e s cript io n
No. P re s s. T e m p. P re s s . T em p. No.
Hot C o ld Hot C o ld
[ ba rg] [ °C ] [ ba ra] [ °C ]
HOT RICH /
C-1101 E-1104 LEA N
230 / 0 230 / 0
C-2101 GLYCOL CONTA CTORS 85 85 / -20 HV 150 E-2104 GLYCOL 10.5 10.5
(No te 1) (No te 1)
C-3101 E-3104 EXCHA NGE
RS
C-1102
C-2102 GLYCOL STILL COLUM NS 10.5 230 / 3 FV 150 O pe ra t ing P re ss .
C-3102 E quipm e nt
D e sc ript io n
C-1103 No.
S uc t . D is ch. D if f .
C-2103 GLYCOL STRIP P ING COLUM NS 10.5 230 / 3 FV 150
[ ba rg] [ ba rg] [ ba r]
C-3103
LEA N
P -1103A /B
D e sign C o ndit io n D e sign C o ndit io n GLYCOL
P -2103A /B 0.55 77 76.45
Int . E xt . FEED
E quipm ent P -3103A /B
D e s cript io n P UM P S
No.
P -1104A /B SOUR
P re s s. T e m p. P re s s . T em p.
P -2104A /B WA TER 0.58 6.5 5.92
[ ba rg] [ °C ] [ ba ra] [ °C ]
P -3104A /B P UM P S
V-1102 P -1107A /B pH
V-2102 RICH GLYCOL FLA SH DRUM S 10.5 121 FV 150 P -2107A /B INJECTION 0.05 8.5 8.45
V-3102 P -3107A /B P UM P S
pH
V-1103 P -1109
P ORTA B LE
V-2103 LEA N GLYCOL SURGE DRUM S 10.5 230 FV 150 P -2109 A TM 0.3 0.3
UNLOA DING
V-3103 P -3109
P UM P
V-1104
GLYCOL REGENERA TOR
V-2104 10.5 121 FV 150 O pera t ing C o ndit io n D es ign C o ndit io n
OVERHEA D DRUM S E quipm e nt
V-3104 D e s cript io n
No.
D e sign C o ndit io n P res s . T e mp. P re ss . T e mp.
D e s c ript io n O pe ra t ing C o ndit io n
( 1) [ barg] [ °C ] [ ba rg] [ °C ]
GLYCOL
E quipm ent CONTA CTO
V-1105
No. P re s s. T e m p. P re s s . T em p. R INLET
V-2105 68 45 85/HV -20/85/150
[ ba rg] [ °C ] [ ba rg] [ °C ] FILTER
V-3105
SEP A RA TO
R
T-1101 F-1102A /B RICH
Full o f Liq. +
T-2101 pH CONTROL INJECTION TA NK A TM AM B 85 F-2102A /B GLYCOL 4.5 57.7 10,5/FV 3/121/150
0,05 bar(g)
T-3101 F-3102A /B FILTERS
RICH
F-1103A /B
D e sign P res s . D es ign T e m p. GLYCOL
E quipm ent F-2103A /B 5 57.7 10,5/FV 3/121/150
D e s cript io n [ ba rg] ( 2 ) [ °C ] ( 2 ) CHA RCOA L
No. F-3103A /B
FILTERS
S he ll T ube S hell T ube
E-1101
LEA N GLYCOL / DRY GA S
E-2101 85 85 90 / -20 90 / -20
EXCHA NGERS
E-3101
E-1102
E-2102 REFLUX CONDENSERS 10.5 10.5 230 / 3 230 / 3
E-3102
E-1105
E-2105 GLYCOL REB OILERS 10.5 27 255 / 3 315 / 3
E-3105
E-1106
GLYCOL REGENERA TOR
E-2106 10.5 10.5 230 / 3 230 / 3
OVERHEA D TRIM COOLERS
E-3106
E-1107
E-2107 STRIP P ING GA S HEA TERS 10.5 10.5 255 255
E-3107
- 10 -
3.3 Basis of design for steady state simulation
DATA FOR ONE TRAIN
Design Capacity1 151.3 MMSCFD

Dry gas water vapour content 2 lb/MMSCF max.
Lean TEG circulation rate 4.76 Sm³/h
Max. Gas Pressure Drop across package battery limit 1.9 bar
Max. Package TEG losses 0.1 gal/MMSCF
In the table below is reported the Gas Composition for the design case.
2037 Summer 2019 Winter
Min. Make-up Gas Max. Make-up Gas

Description Value Value
Design Yes
Pressure, barg 68 68
Temperature, °C 45 45
Component Mol% Mol%
Methane 64.88 64.85
Ethane 11.84 10.72
Propane 7.30 7.53
i-Butane 0.97 0.93
N-Butane 1.85 1.76
I-Pentane 0.36 0.29
N-Pentane 0.34 0.27
Hexanes 0.03 0.03
Heptanes+ 0.26 0.11
Nitrogen 0.29 1.2
Carbon Dioxide 6.71 8.18
Water 0.19 0.13
Hydrogen Sulphide 4.98 4.00
Total 100.0 100.0
1
The TEG Regeneration Section receives the spent glycol. 130 kg/hr, from the LP fuel gas conditioning unit and
supplies lean glycol, 110 kg/hr, to it. Therefore, TEG Regeneration Unit shall treat both the wet gas and rich
glycol from the LP fuel gas conditioning unit and supply the lean glycol to LP fuel gas conditioning unit.
- 11 -
Molecular Weight2 24.36 24.38

Moisture, ppmw 1,439 933
Hydrogen Sulphide, 49,786 39,954
ppmv
3.4 Process Simulation Report

Refer to PFD and Heat and Material Balance (AD204-600-G-09318-COMMON-DWG-0100 ).
4. PROCESS DESCRIPTION
4.1 Process Description

Refer to ANNEX 3- Operating and Control Philosophy
4.2 Process Operating and Control Philosophy for the Plant

Refer to ANNEX 3- Operating and Control Philosophy
5. CONTROL SYSTEMS
5.1 Control Philosophy

Refer to Operating and Control Philosophy (AD204-600-G-09318-COMMON-PHY-0001).
5.2 Instrument Interface Philosophy

Refer to JB Wiring Diagrams (AD204-600-G-09318-COMMON-DWG-0024).
6. EQUIPMENT / COMPONENT SUMMARY DATA

For static equipment and pumps, refer to Equipment List AD204-607-G-02219-COMMON-LST-0011.
For Instrument summary data, refer to Instrument ,I/O, Alarm and Shutdown Set Point List (AD204-
600-G-09318-COMMON-LST-0007).
For other data, refer to the mentioned document at para 1.3.
7. INSTRUMENT SETTINGS SUMMARY

Refer to Instrument, I/O, Alarm and Shutdown Set Point List (AD204-600-G-09318-COMMON-LST-
0007) .
8. CONTROL VALVE SUMMARY

Refer to Data Sheet for Control Valves (AD204-600-G-09318-COMMON-DSH-0004).
2
The Molecular Weight Range of feed gas is 23.9 25.5.
- 12 -
9. PREPARATORY CHECKS
The following is a list of preparatory checks to be carried out prior to start-up.
9.1 GENERAL CHECKS
Checking of temporary/permanent component identification, against identification specified in the

relevant drawing/documentation. Any deviations must be documented and reported to the
erection/installation personnel so that the necessary changes can be incorporated.
9.2 PIPING AND INTERNALS CHECKS
Step Action Pre

Comm.
Comm.
1 Visual check of all piping and instruments and compliance with the relevant X
documentation.
2 Visual check of proper installation for piping supports. X
3 Check all vessels for proper installation of internals and confirm that all X
bolting of internals is tight. Check that vessels and exchangers are internally
clean.
9.3 MACHINERY
Electrical Pumps and Fans
For commissioning of pumps refer to Manufacturer’s operating manuals:
- Lean Glycol Feed Pumps (607-P-1103 A/B)
- Sour Water Pumps (607-P-1104 A/B)
- pH Controller Injection Pumps (607-P-1107 A/B)
In addition the following checks and test to be performed:
Step Action Pre

Comm.
Comm.
1 Check document pump and fans operating data, refer to the related data X
sheets.
- Lean Glycol Feed Pumps (607-P-1103 A/B
- pH Controller Injection Pumps (607-P-1107)
- Sour Water Pumps (607-P-1104 A/B)
- 13 -
Step Action Pre

Comm.
Comm.
2 Check coupling alignment report and, if necessary, re-check coupling X X

alignment.
3 Check bearing oil level. X X
4 Check sealing medium connections for any external leakage. X X
5 Check pump instrumentation. X
6 Check whether commissioning of all related equipment has been properly X
completed.
7 Check correct motor direction of rotation. X
8 Carry out motor test run with pump disengaged. X
9 Check motor bearing temperature. X
10 Check the motor for running smoothness. X
11 Check pump control from control room and locally. X
12 Check pump for running smoothness in normal operation. X
13 Check motor shaft for free movement. X
9.4 VALVES AND FITTINGS

Manual Valves
The followings checks and test shall be carried out:
Step Action Pre

Comm.
Comm.
1 Manually rotate valve spindle from Closed to fully Open position, and note X
the number of spindle revolutions required.
2 Check spindle surface in the gland seal area for proper and clean condition. X
3 Check valve spindle for easy movement; if required, provide lubrication. X
4 Put valve into operating position. X
5 For valve provided with limit switches, check the limit switches proper X
installation, so that the electric contact will close with the valve completely
closed or open in the correct position according to the specifications.
6 Check gland for any contamination or leakage. X
7 Check valve for any external leakage. X
8 Check sealing medium connections for any external leakage. X
- 14 -
Check Valves
Step Action Pre

Comm.
Comm.
1 Check non-return valves in piping systems for correct installation with X

regard to flow direction.
2 Check and assess performance of these components during system operation. X
Oil Filter / Filters / Strainers

Step Action Pre

Comm.
Comm.
1 Locally check oil filters/strainers as well as piping connected to these X

components for correct installation.
2 Check for proper internals installation. X
3 Check that they are free of any debris. X X
4 Check them visually for any external leakage. X
9.5 ELECTRIC MOTORS
Step Action Pre

Comm.
Comm.
1 Visual check for MCC wiring. X

2 Check for wire tightness. X
3 Check for wire isolation. X
4 Check for earth connections. X
5 Check for MCC voltage. X
6 Check for MCC absorption to be as per datasheets X
- 15 -
9.6 INSTRUMENTATION
General
Step Action Pre

Comm.
Comm.
1 Check presence against P&I Diagrams and proper installation against X

applicable drawings/specification of all instruments.
2 Check all instrument name plates against relevant Data Sheets and X
Calibration Test Certificates (all instruments have been calibrated at
Manufacturer’s shop).
3 All wiring and/or circuits shall be checked against terminal strip sketches and X
other applicable design drawings and specifications.
4 Continuity test shall be carried out on all wiring. X
5
6 Check proper installation and connection of the instrument air distributors. X
Above distributors shall be blown down to remove water, slugs and/or mill
scale from lines.
7 Test the secondary pneumatic lines with clean and oil-free compressed air. X
Verify absence of tubing leaks on any connections, by water-soap solution.
8 Check visually the orifice plates (flow elements) for nameplate data, correct X
sealing and for upstream sharp edge. Check presence of the straightening
vane elements and their correct installation.
9 Make sure that all safety relief valves have been correctly installed, checking X
also nameplate data against specifications.
10 Check valve response to hand wheel movement (if available). X
11 Check each pneumatic actuator functioning using clean and oil-free X
compressed nitrogen at the minimum design pressure; check also correct
performance of the relevant limit switches.
12 X
Check all instrument isolation valves are open and block and bleed valves are
configured correctly.
13 Check that CCR (Central Control Room) logic tests have been carried out in X
line with the “Cause and Effects Chart” Doc. N° AD204-600-G-09318-
COMMON-OTH-0001.
14 Using clean and oil-free compressed air, simulate and check all pneumatic X
instrument loops for proper operation. All diaphragm control valves must be
stroked over their full operating range to ensure freedom of movement,
checking also correct action on air failure.
15 Alarm and interlock checks shall be carried out in order to ensure proper X
function of all alarm and trip system. Whenever possible, process conditions
shall be simulated to check the operation.
16 Check electronic instrument loops for proper operation. X
17 Electronic transmitters might require re-calibration. X
- 16 -
Pressure and Differential Pressure Transmitters

Step Action Pre

Comm.
Comm.
1 Check signal lines and relevant valves for proper connection. X

2 Check connections for tightness. X
3 Check proper cable glanding & termination, earthing etc. X
4 Check required accessories being provided as per approved hook-up X
drawings
5 Three points calibration by using a dead-weight tester, hydraulic calibrator X
or precision pneumatic calibrator.
6 Check whether commissioning of all related electrical equipment has been X
properly completed.
7 Check alarm and shut down thresholds. X
Pressure Gauge
Step Action Pre

Comm.
Comm.
1 Direct connected bourdon-type pressure gauges shall be dead-weight tested X

against test gauge.
3 Bleed the primary connection. X
drawings
5 Receiver type pressure gauges shall be three points calibrated using precision X
pneumatic gauge and air regulator.
Temperature Transmitters
Step Action Pre

Comm.
Comm.
1 Check whether commissioning of all related electrical and I&C equipment X

has been properly completed.
drawings
4 Check relevant Temperature element calibration X
- 17 -
Step Action Pre

Comm.
Comm.
5 Carry out loop checks on related electric and I&C circuits. X

6 Three points bench calibration. X
Thermometers
Bi-metallic dial thermometers shall be three-points bench checked.
Level Instruments
Step Action Pre

Comm.
Comm.

drawings
3 Check signal lines and relevant valves for proper connection. X
5 Check measuring range. X
Control Valves and Regulators

Step Action Pre

Comm.
Comm.
1 Check related instrumentation, solenoids, converters, etc. as per P&IDs X

3 Check the connected piping and any glands for any leakage. X
4 Three point calibration of the positioned. X
5 Adjust set point value according to specifications. X
6 Monitor controlled parameter stability of the control valve during operation X
and make optimizing adjustments, if required.
- 18 -
Pneumatic Valve Actuators

Step Action Pre

Comm.
Comm.
1 Check the correctness of labels for valve position. X

3 Check spindles of servo actuator and valve for proper and clean surface X
condition.
4 Check piping connections and pneumatic pressure reducing station for proper X X
mounting as well as for air leakage.
5 Check spring assembly for initial tension. X
7 Check electro-pneumatic actuation system. X
8 Move pneumatic actuator to both limit positions. X
9 In the case of uneven (jerkily) movements, loosen gland bolts slightly (this X
may cause leaking).
10 Check valve position during pneumatic pressure failure and compare data X
with the valve specifications.
Shut-Down Valves
Step Action Pre

Comm.
Comm.
1 Check actuator connection. X

2 Check bolting tightness. X
3 Check that actuator commissioning has been completed satisfactorily. X
4
5 Mechanically adjust OPEN/CLOSED limit switches and carry out electrical X
check.
6 In case a Local Pneumatic Control Panel is installed, check all the sequences, X
and components for correct operations, stroke test.
7 Check valve position during pneumatic pressure failure and compare data X
with the valve specifications.
- 19 -
Solenoid Valves
Step Action Pre

Comm.
Comm.

3 Check electric feed voltage. X
Safety Valves
Step Action Pre

Comm.
Comm.
1 Check the test gag removed from the valve before putting the valve into X
service / commissioning.
2 Check isolation and by-pass valves position and compare with P&ID. X
3 In order to avoid damages to the valves, refer to the Manufacturer manual. X
Any test should be performed only if required and Manufacturer should be
consulted before.
4 Check piping connections for leakage. X
Others
Step Action Pre

Comm.
Comm.
1 Check for position and correct installation of all spades & spectacle blinds X
with gaskets as per P&IDs.
- 20 -
10. PREPARATION FOR COMMISSIONING
10.1 MECHANICAL PREPARATION
• Line walk the module to perform a visual check: check that installation of piping,
instrumentation, equipment and valves is in accordance with the latest revision of the
module P&IDs. This includes vents and drains and a check of the proper position of
manual and control valves, and that they can move freely; check the flow direction of all
check valves.
• Check that all preservation and shipping material has been removed and that the module
area is generally tidy (housekeeping).
• Check the general insulation conditions, assuring that all parts required by the production
process are properly insulated, replacing the insulation parts damaged during the system
assembly, transportation, and erection.
• Visual check of proper installation for piping supports.
• Check that all the safety and fireproofing devices and extinguishers are properly installed
and are available.
• Check that all identification labels for equipment, instruments and valves are properly
installed for a prompt identification by the operators.
• Check rotation view and proper connection for all the pumps and their relevant electric
motors. Check that drive alignment has been carried out and is within the vendor
recommended tolerance (refer to pump manuals, document numbers are listed in section
1.3 of this manual).
• Check that the correct type and quantity of lubricant has been added to all mechanical
equipment
• Check that all PSVs are fitted and carry valid test certificates.
• Check that all interlock systems on isolation valves for PSVs are fitted according to the
latest revision of the module P&IDs and that the sequence functions correctly.
• Check that vessel and exchanger inspections have been carried out and that manways
have been torque up with correct gaskets fitted. Check torque/tightening record sheet /
certificate as per torque value of each equipment. Where any dirt is found inside vessels
this is to be removed and the vessel cleaned by flushing with water and wiping with lint
free rags:
− Glycol Contactor Inlet Filter Separator (607-V-1105)
− Glycol Contactor (607-C-1101)
− Lean Glycol/Dry Gas Exchanger (607-E-1101)
− Rich Glycol Flash Drum (607-V-1102)
− Rich Glycol Charcoal Filters (607-F-1103 A/B) - If fitted, remove charcoal
canisters and store in a safe location
- 21 -
− Rich Glycol Filters (607-F-1102 A/B) - If fitted, remove filter cartridges and
store in a safe location
− Hot Rich/Lean Glycol Exchanger (607-E-1104)
− Glycol Reboiler (607-E-1105)
− Lean Glycol Surge Drum (607-V-1103)
− Glycol Stripping Column (607-C-1103)
− Glycol Still Column (607-C-1102)
− Reflux Condenser (607-E-1102)
− Glycol Regenerator OverHead Trim Cooler (607-E-1106)
− Glycol Regenerator Overhead Drum (607-V-1104)
• Check that the pulsation dampeners on the outlet pH controller pumps are pre-charged to
the correct pressure (refer to sec. 1.3 of this manual)
• Make sure that the vent isolation valves (V-275253 (TRAIN 2: V-276253/ TRAIN 3: V-
277253)/V-275255 (TRAIN 2: V-276255/ TRAIN 3: V-277255)– V-275254 (TRAIN 2:
V-276254/ TRAIN 3: V-277254)/V-275256 (TRAIN 2: V-276256/ TRAIN 3: V-
277256)) of the pulsation dampener of Sour Water Pumps (607-P-1104 A/B) are kept
always closed during operation.
• Fit temporary mesh screens at the following locations:
− Inlet nozzles B1-2” and B2-2” in the Hot Rich/Lean Glycol Exchanger (607-E-
1104), rich glycol side.
− Inlet nozzle A2 – 4” of Glycol Still Column (607-C-1102)
• Check Y-type strainers are clean and fitted.
10.2 UNIT LEAKAGE TEST
The hydrostatic test has already been carried out in the Supplier workshop.
For sensitive leak testing reference is made to Specification For Design And Fabrication Of Unfired
Pressure Vessels AD204-600-G-02096 (Rev.1).
Here below is described a method for a Gross Air Leak Test that can be carried out by using dry air to
pressurise to 1 barg. It will be easier to find any leaks if the module is divided in sections that are each
tested in turn. The module could be divided into the following sections according to their relevant
design pressures :
• High pressure section, with a max design pressure of 85 barg, including:

− Glycol Contactor Inlet Filter Separator (607-V-1105)
- 22 -
− Glycol Contactor (607-C-1101)

− Lean Glycol / Dry Gas Exchanger (607-E-1101)
− Lean Glycol Feed Pumps (607-P-1103 A/B)
• Rich Glycol section, with a max design pressure of 10.5 barg, including:
− Reflux Condenser (607-E-1102) (tube side)
− Rich Glycol Flash Drum (607-V-1102)
− Rich Glycol Charcoal Filters (607-F-1103 A/B)
− Rich Glycol Filters (607-F-1102 A/B)
− Hot Rich/Lean Glycol Exchanger (607-E-1104) (cold side)
• Regeneration section, with a max design pressure of 10.5 barg, including:

− Glycol Reboiler (607-E-1105)
− Lean Glycol Surge Drum (607-V-1103)
− Glycol Still Column (607-C-1102)
− Glycol Regenerator OverHead Trim Cooler (607-E-1106)
− Glycol Stripping Column (607-C-1103)
− Hot Rich/Lean Glycol Exchanger (607-E-1104) (hot side)
− Stripping gas heater (607-E-1107)
− Glycol Regenerator Overhead Drum (607-V-1104)
− Sour Water Pumps (607-P-1104 A/B)
• Chemical Injection Unit, with a max design pressure of 10.5 barg, including:
− pH Controller Injection Pump (607-P-1107 A/B)
Note: pH Controller Tank (607-T-1101) is an atmospheric tank, and so it is not considered in
this section.
− Antifoam injection (by Others)
Temporary connections are used to let air into the module. During the leakage test the module is to be
inspected for audible leaks and a soap solution can be used to aid in leak detection. All leaks are to be
eliminated by checking the tightness of flanges and changing of gaskets or other repairs as required.
Tightness Criterion: The pressure decay shall be equal or less than 0.2 bar each hour (refer and comply
with Project Leak Test Criteria as per PRO-134).
- 23 -
10.3 PROCEDURE FOR SAFE VESSEL INSPECTION
Before starting this section the personnel in charge must have the necessary permission and equipment
to carry out this activity in a safe manner (in particular, if the work station is near to a production unit,
or an area where flammable products are present, no sparking equipment must be used).
Before proceeding with any operation the personnel in charge must check that the upstream and
downstream piping connected to the vessel is isolated and the vessel is at ambient pressure and
temperature and it is empty.
It is necessary to make an external inspection, using the relevant drawings to check that the vessel has
arrived on site in perfect conditions, with all nuts and bolts assembled and all stub pipes in order
(special care must be given to level instrument connections). In case everything is right, proceed with
checking of the vessel internals, such as demisters, vanes, cartridges, baffles etc...
An internal inspection must be carried out by a team of two or three people, with the following
precautions (always refer to applicable procedures and local laws):
a) make sure there is no internal pressure

b) make sure that the atmosphere inside the vessel is safe for breathing by carrying out an oxygen test
which must be more than 19%
c) the personnel must be equipped with breathing masks and air flow hoses and be tied with a rope in
order to be extracted by personnel outside the vessel in case of breathing problems, etc.
d) use electric lights or portable lamps
The internal inspection will be carried out to check the walls conditions and the correct assembly of
the accessories; in any case it is recommended to check that all nuts & bolts are tightened properly for
the above mentioned accessories.
Note: Instruments and accessories shall be ATEX II2G certified, suitable for Zone 1, IIB, T3
hazardous classified area as minimum.
- 24 -
10.4 NITROGEN PURGING
The purging of the unit will be performed section by section, according to the mechanical
characteristics of the relevant equipment.3 The procedure and method for nitrogen purging shall be
followed as per applicable operating procedures, codes and standards.
The purpose of the purging operation is to evacuate all the air from the equipment, before the
introduction of hydrocarbons (hydrocarbons dissolved in Glycol when the unit is in operation and
hydrocarbon fuel gas used as blanket gas), in order to eliminate any risk of the formation of explosive
mixtures.
Before proceeding with any activity, make sure that all applicable safety rules have been considered
and incorporated.
During purging be careful to use the correct vent points to ensure that no section of the equipments is
left un-purged (normally, consider each PSV bypass line as high point vent point. There could be
multiple points depending on the system. Sections are indicated in ANNEX 4- GDU Sections) .
Nitrogen (N2) shall be used as purging medium and a temporary supply of nitrogen must be available.
Pressurization with nitrogen followed by depressurization is normally done to reduce hydrocarbon
content. Pressurization enables inert gas to reach pockets of hydrocarbon, which are likely to be short
circuited during any continuous purging, unless every such pocket has a vent, and venting with
positive flow is ensured.
After pressurization, various vent and drain valves can be opened to purge out the hydrocarbon
contents and closed later retaining a positive nitrogen pressure. Operation is to be repeated till oxygen
content is reduced to acceptable level. For these operations, pressurization with nitrogen would be
normally limited to 3 to 3.5 barg.
Accordingly, the estimated quantity of Nitrogen required for purging the entire unit is about 850 Nm3.
To make purging easier and limit the amount of purge gas required the module is to be divided in sub-
sections that are each purged in turn. Refer to the section for the leak test (10.2) for sub-sections.
Especially make sure that the Rich Glycol Flash Drum (607-V-1102) and the associated
pipework are purged with nitrogen because these are hydrocarbon containing in normal
operation.
The following general guidelines for each sub-section are provided, the procedure and method for N2
purging shall be followed as per applicable operating procedures, codes and standards:
Step Action
1 Connect the nitrogen supply to temporary connections used to let nitrogen into the system.
2 Open the vent valves far away from nitrogen supply connection.
3 Slowly start the nitrogen purge gas admittance and increase the pressure
3
Refer to the ANNEX 4- GDU Sections for an example of marked sections of the GDU. Also, refer to para. 11.3
which describes these sections.
- 25 -
Step Action
4 Make sure that the outlet air flow is approximately equal to purging gas rate so that the
pressure of the system will remain constant.
5 Make sure to purge all parts of the system by opening relevant vent connections.
6 After 1 or 2 hours, make sample measurements from all the above locations (high point
vents identified for each section/sub-section at para.10.4) for oxygen content analysis.
7 The purging has to be considered completed when oxygen content is lower than 2% vol.
in all samples.
The Glycol Regeneration skid is now ready for filling with Glycol and initial start-up.
- 26 -
11. START-UP
In order to establish circulation through the module, use is made of the warm-up/start-up line (GL-2”-
CC2GA0-1543-P) connecting the Lean Glycol Feed Pumps (607-P-1103 A/B) discharge to the normal
inlet of the module (on line GL-3”-CS5NL0-1501). The 607-SDV-1220 at the normal Glycol outlet
from the module at T.P. 1002 is kept closed to allow circulation only through the module and not to
interact with the Glycol Contactor (607-C-1101) and the Lean Glycol/Dry Gas Exchanger (607-E-
1101). This means that an override is required for the permissive to start that requires 607-SDV-1220
to be open before a Lean Glycol Feed Pump (607-P-1103 A/B) can be started.
11.1 PRE-CONDITIONS
The system status prior to start-up of the Gas Dehydration Packages is assumed to be as follows:
Step Action
1 Required fresh Tri-Ethylene Glycol (TEG) from Glycol Storage Tank is available in the
quantity needed at initial start-up: at least 26 m3.
2 Filter Cartridges have been installed in Rich Glycol Filters (607-F-1102 A/B).
3 Activated carbon canisters have been installed in Rich Glycol Charcoal Filters (607-F-
1103A/B).
4 All instruments have been put into service.
5 Spacers/Spectacles blinds have been correctly installed, and are in the position specified in
the P&IDs.
6 The following valves are closed as specified in Glycol Regeneration module P&IDs:
• All drain valves
• All vent valves
• Isolating valves of all pumps (initially prior to start-up).
• By-pass valves of control valves
• All Locked Close (LC) valves noted on P&IDs.
• All Normally Closed (NC) valves as noted on P&Ids
• All Interlocked Closed (ILC) valves as noted on P&Ids
7 The following valves are open:
• All valves on flare lines.
• All isolating valves of level instruments (i.e. LIs, LITs, LGs)
• All isolating valves of flow/pressure instruments (i.e. FITs, PIs, PITs, DPIs, PDITs).
• All Locked Open (LO) valves noted on P&IDs.
• All Normally Open (NO) valves as noted on P&Ids
• All Interlocked Open (ILO) valves as noted on P&Ids
8 Purging activities are completed and the system is under nitrogen atmosphere
This means that blanketing gas isolation valves of PCV-1200 are kept temporarily closed
and these will be opened during package filling, at step 6 – pressurization of Flash Drum.
This also means that Fuel Gas (stripping gas) isolation valves of FV-1121 are kept
temporarily closed and these will be opened during start-up, at step 25 – start stripping gas.
9 Set points of all control instruments are as per P&ID and Instrument List & I/O, Alarm and
Shutdown Set Point List (AD204-600-G-09318-COMMON-LST-0007).
- 27 -
Step Action
10 System commissioning is complete and Ready For Start-up is signed for all systems
required for Gas Dehydration Packages to operate:
1. LP Flare system
2. Open Drain system
3. Closed Drain system
4. Fuel Gas system
5. Nitrogen system
6. Instrument Air system
7. Utility Air system
8. VRU System
9. Produced water treatment system
10. Hot oil supply system
11. LRV/HRV systems
11.2 PRE-START CHECKS
Primary Control
The Control Room is the operating and monitoring centre for the Gas Dehydration Package. All key
variables, key alarms and trip alarms, are transmitted to the Control Room. Any condition requiring
Operator attention or action, and all trip alarms, are annunciates within the Control Room.
The Control Room Operator has to be provided with comprehensive displays, alarms, and control
interface and plant diagnostic facilities to enable the safe and efficient control of the Gas Dehydration
Package.
Pre-Start Checks
For a normal start-up any interdependent systems should be online or in the appropriate state for this
start-up procedure. For example, if a system being started is part of a flow stream, the upstream and
downstream systems should be online or pressurized and ready to deliver or receive product.
Prior to start-up of a facility that has undergone significant maintenance or a major turnaround, it is
essential to conduct a pre-start safety and operations meeting. Attendees at the meeting should include
the following:
• Operation personnel
• Maintenance personnel
• Other personnel involved in the turnaround, if required
Topics for discussion include the following:
• Safety issues
• Work plan
• De-isolation (blinds list)
• Purge requirements
• Personal Protective Equipment
• Common Protective Equipment
• Safety Equipment
- 28 -
• Locked open (“LO”), Locked Closed (“LC”) and Interlocked Valves.
Preliminary Checks
A fundamental condition for starting up is that maintenance works have been completed (instrumental,
electrical and mechanical) and all Permits to Work (PTW) are in place.
Operational Checks
The operation personnel shall perform checks as follows:
Step Action
1 Confirm that all construction and repair work on the system is completed.
2 Confirm that all permits and maintenance checklists are closed out.
3 Confirm that the drain, vent, and bleed valves are in the closed position.
4 Review the blind list and ensure that the blinds and flanges are removed and documented.
5 Confirm that energy isolation has been removed.
6 Confirm that the safety and fire fighting equipment is in place, operational, and ready for
use.
7 Confirm that the status of each temporary defect is correct.
8 Confirm that housekeeping has been properly carried out.
9 Confirm that instruments are operational.
Maintenance Checks
Step Action
1 Confirm that control and shutdown loops are functional.
2 Confirm that flow orifices are installed correctly.
3 Confirm that all transmitters are lined up and calibrated.
4 Confirm that fire and gas detectors are functioning and calibrated.
5 Confirm that electrical power is connected and tested for any necessary equipment.
6 Confirm that insulation is replaced on equipment where appropriate.
7 Confirm that all flange joints are properly connected and tightened.
- 29 -
11.3 GLYCOL (TEG) FILLING
The system filling with Glycol will be conducted through the following main steps, firstly referring to
the Glycol Regeneration Package 607-PU-1102, and then to the Gas Dehydration equipment (that can
be performed in another moment, depending on the availability of the equipment):
• Fill the Lean Glycol Surge Drum (607-V-1103) with the total Glycol inventory volume .
• Remember to vent nitrogen at available vent points during filling operations of equipment.
• Start one of the Lean Glycol Feed Pumps (607-P-1103 A/B), filling the Reflux Condenser
(607-E-1102) and the Rich Glycol Flash Drum (607-V-1102) up to normal level in inlet section
and the high level alarm in the outlet section.
• Stop the running Lean Glycol Feed Pump.
• Pressurize Rich Glycol Flash Drum (607-V-1102) with Fuel Gas.
• Fill the Rich Glycol Charcoal Filters (607-F-1103 A/B), Rich Glycol Filters (607-F-1102 A/B)
and the Hot Rich / Lean Glycol Exchanger (607-E-1104) (Rich TEG side) and establish
circulation of TEG to the Glycol Reboiler (607-E-1105) through the Glycol Still Column (607-
C-1102).
• Fill pipework and equipment from Glycol Stripping Column (607-C-1103) , through Hot Rich /
Lean Glycol Exchanger (607-E-1104) (Lean TEG side) back to Glycol Surge Drum (607-V-
1103) reaching the Lean Glycol Feed Pumps (607-P-1103 A/B).
• Start one of the Lean Glycol Feed Pumps (607-P-1103 A/B) and fill the Glycol Contactor (607-
C-1101) (Warm-up/start-up line (GL-2”-CC2GA0-1543-P) closed). Only for initial TEG
filling. After filling, Lean Glycol is not allowed to be routed to the contactor until the warm-up
procedure is complete (see para. 11.4)
• Fuel Gas Conditioning Drum Facility is out of COMART battery limit and the following
procedures are described considering such Facility isolated from GDU package during all the
startup activities.
The required volume of TEG to fill one Glycol Contactor (607-C-1101) to normal level is estimated to
be 1.02 m3;
The required volume of TEG to fill one Glycol Regeneration Skid, including piping and vessels to
normal level is estimated to be 26 m3.
!ATTENTION: Prior to commencing start-up, make sure that valves are in correct position.
During start-up of pump, keep a distant from rotating equipment to prevent from mechanical
hazards. After stabilization of operation, visual inspection can be performed. If any abnormal
noise is observed from pump stop immediately for mechanical inspection.
P&ID legend in step boxes: AD204-600-G-09318-COMMON-DWG-XXXX
XXXX indicates four digits of P&ID number where specific actions are required by description
ALL indicates that the actions are referred to equipment shown in all P&IDs or in
interconnecting piping
OTH indicates that procedures or checks have to be performed on facilities out of GDU B/L.
- 30 -
GLYCOL REGENERATION PACKAGE 607-PU-1102 FILLING

Step Action
1 Ensure the Gas Dehydration Package is purged with Nitrogen. Open manual valve
Check V-276764 (TRAIN 2: V-276864/ TRAIN 3: V-276964) and make sure that the
connections spectacle blind is in open position on glycol make up line GL-3”-BS5NL0-1526.
P&ID:
0106/ALL Note: during filling operation remember to vent nitrogen at available vent points.
Start Glycol fill operation by opening the make-up line from Glycol Storage Tank
Unit and supply fresh Glycol to Glycol Surge Drum (607-V-1103) via external
2 pumps (out of COMART B/L).
Fill Glycol Observe the level built up in the Glycol Surge Drum (607-V-1103).
Surge Drum:
total inventory Continue filling until resetting of the Low Low level trip and Low level alarm on
P&ID: 607-LT-1143 and the Low level alarm on 607-LT-1142.
0106/OTH Monitor the level in the Glycol Surge Drum (607-V-1103) with local level gauge
607-LG-1141.
Vent nitrogen at available vent points.
When glycol level in the Glycol Surge Drum is at high liquid level (2300 mm,
total inventory), (607-LAH2-1142):
• Make sure that the suction and discharge manual valves for both of the
Lean Glycol Feed Pumps (607-P-1103 A/B) are in open position and
confirm Glycol is present at the suction of Lean Glycol Feed Pumps (607-
3 P-1103 A/B).
Check pumps Confirm Lean Glycol Feed Pump 607-P-1103 A (Duty) is ready to run,
P&ID: valves are lined out and discharge routing is open through the warm-up
0102/0106/0107 line (GL-2”-CC2GA0-1543-P) to the Rich Glycol Flash Drum (607-V-
1102) . Ensure the pump is primed by venting at high points at the pump
suction and discharge lines.
• For pump protection during initial run, glycol surge drum low-low level
trip and pump suction low-low pressure trip should be available and in
line.
• At this point ensure 607-SDV-1220 at T.P. 1002 is closed (this means that
4 an override is required to start the Lean Glycol Feed Pumps (607-P-1103
Open recycle A/B)).
line and
warmup line - Pump recycle line GL-2”-AC2GA0-1525-P: Open fully the manual
P&ID: isolation ball valve, open partially the manual globe valve (V-276034
0102/0103/0107
(TRAIN 2: V-276084/ TRAIN 3: V-276134)4, ensure that the spectacle
AD204-607-D-
11217 blind in that line is in open position.
/OTH
- Ensure that the isolation valves between Warm-up line GL-2”-CC2GA0-
4
Pump recycle line is used only during warm-up and the isolation shown on P&ID must be restored before
admittance of gas inside Glycol Contactor.
- 31 -

Step Action
1543-P and Rich Glycol Flash Drum (607-V-1102) inlet are open as per
P&IDs.
- Close isolation valves downstream on Rich Glycol outlet of Rich Glycol
Flash Drum (607-V-1102)
- Ensure Glycol Contactor (607-C-1101) is isolated from TEG
Regenerator with 607-SDV-1202 closed.
Important note: During running of the Lean Glycol Feed Pumps (607-P-1103
A/B), the pump suction pressure shall be monitored as indicated. The TEG used
for filling will be at ambient temperature and it is assumed this temperature is
sufficient to allow pumping of TEG with the viscosity of the TEG below
approximately 53 cP.
Filling of Reflux Condenser and Rich Glycol Flash Drum (607-V-1102)
-Activate the start-up override for the inhibit signal from SIS (outlet 607-SDV-
1220 close status) to start for Lean Glycol Feed Pump (607-P-1103 A/B).
- Activate the start-up override for the inhibit signal from 607-PAL-1187/1190 to
prevent Lean Glycol Feed Pump (607-P-1103A/B) stop.
-Start the duty Lean Glycol Feed Pump 607-P-1103 A.

-Confirm Glycol is routed through the warm-up line (GL-2”-CC2GA0-1543-P)
and into the Rich Glycol Flash Drum (607-V-1102) .
The forward flow from the Lean Glycol Feed Pumps (607-P-1103 A/B) through
the warm-up line (GL-2”-CC2GA0-1543-P) is indicated by 607-FT-1130 and
shall be regulated by operating the manual globe valve (V-276034 (TRAIN 2: V-
276084/ TRAIN 3: V-276134) in the recirculation line GL-2”-AC2GA0-1525-P
5 to flow part of the pumped Glycol back to the Glycol Surge Drum (607-V-1103).
Start filling
equipment The pressure downstream of the Lean Glycol Feed Pumps (607-P-1103 A/B) is
P&ID: indicated by 607-PT-1190/1189 and 607-PT-1187/1188 and shall be monitored by
0102/0103/0106 the operator.
The manual globe valves in the warm-up line GL-2”-CC2GA0-1543-P and
recycle line shall be adjusted by the operator to avoid excessive pressure at pump
discharge.
-Monitor the pump suction pressure with local pressure gauge 607-PG-1198/1199
and pressure transmitters 607-PT-1191/1193.
Ensure a level is maintained in the Glycol Surge Drum (607-V-1103) and top up
with Glycol from the Glycol Make-Up Tank Unit if required.
-Observe the automatic reset of Low Low level trip on 607-LT-1136 in the Glycol
outlet section of the Rich Glycol Flash Drum (607-V-1102) and de-activation of
Low level alarm on 607-LT-1138 and 607-LT-1136.
-Observe the level in the Rich Glycol Flash Drum (607-V-1102) with 607-LG-
1139 (inlet section) and 607-LG-1134 / 607-LT-1138 / 607-LT-1136 (outlet
- 32 -

Step Action
section).
-Once normal level in inlet section and the high level alarm in the outlet section of
Rich Glycol Flash Drum (607-V-1102) have been reached, stop the running Lean
Glycol Feed Pump (607-P-1103 A/B).
Ensure self-regulating 607-PCV-1201 on Rich Glycol Flash Drum (607-V-1102)

vapour outlet to LP Compressor (T.P. 1008) is online with manual isolation
valves open. Also, ensure self-regulating 607-PCV-1239 on Rich Glycol Flash
Drum (607-V-1102) vapour outlet to LRV is online with manual isolation valves
open.
6 -Slowly open the manual isolation valves around self-regulating 607-PCV-1200

Pressurize Fuel Gas blanketing inlet to supply fuel gas to the Rich Glycol Flash Drum (607-
Flash Drum V-1102)
P&ID:
0103/OTH -Monitor the pressure in the Rich Glycol Flash Drum (607-V-1102) through 607-
PT-1203.
-Observe the pressure slowly increasing to the set point of 607-PCV-1200 of 3.5
barg.
At this stage the Rich Glycol Flash Drum (607-V-1102) is pressurized and
downstream equipment can be filled.
Note: Rich Glycol Charcoal Filters (607-F-1103 A/B) will be filled with Lean
Glycol and then bypassed in order to avoid the pollution of carbon canisters
during the subsequent start-up steps.
The filling operation of Charcoal Filters (607-F-1103 A/B) and Rich Glycol
Filters (607-F-1102 A/B) has to be performed filter by filter: 607-F-1103 A, 607-
F-1103 B, bypass the Charcoal Filters, 607-F-1102 A, 607-F-1102 B.
While filling monitor the Rich TEG level in the Rich Glycol Flash Drum (607-V-
7 1102) outlet section. When the level is low, fill more Glycol from the Lean glycol
Fill Filters Surge Drum (607-V-1103).
P&ID:
0103/0104
- Ensure valves are lined out to allow Glycol flow from the Rich
Glycol Flash Drum (607-V-1102) to the downstream Rich
Glycol Charcoal Filters (607-F-1103 A/B):
• Manual valves are open at the inlet and outlet of Rich Glycol Charcoal
Filters (607-F-1103 A/B)
• Manual valves are closed at inlet of Rich Glycol Filters (607-F-1102 A/B).
• Vent nitrogen from the bleed valve installed on 607-PSV-1251/1252 line
until Glycol starts to exit from that valve to completely fill the Filter with
Glycol.
- 33 -

Step Action
• Close the bleed valve and start to fill the Rich Glycol Filters (607-F-1102
A/B)
Bypass Charcoal Filters (607-F-1103 A/B):

• Manual valves are open in by-pass line around Rich Glycol Charcoal
Filters (607-F-1103A/B) GL-2”-AS5NL0-1509.
• Manual valves are closed at inlet and outlet of Rich Glycol Charcoal
Filters (607-F-1103 A/B).
- Ensure valves are lined out to allow Glycol flow from the Rich
Glycol Flash Drum (607-V-1102) to the downstream Rich
Glycol Filters (607-F-1102 A/B):
• Manual valves are open at the inlet of Rich Glycol Filters (607-F-1102
A/B)
• Manual isolation valves at the outlet of Rich Glycol Filters (607-F-1102
A/B) are closed.
• Vent nitrogen from the bleed valve installed on 607-PSV-1253/1254 line
until Glycol starts to exit from that valve to completely fill the Filter with
Glycol.
• Close the bleed valve.
The four filters are now filled.
Ensure valves are lined out to allow Glycol flow from the Rich Glycol Flash
Drum (607-V-1102) to the downstream Hot Rich / Lean Glycol Exchanger (607-
E-1104) – Rich Glycol side:
• Close Manual isolation valves at the outlet of 607-LV-1138.
• Open manual valve in the outlet of Rich Glycol Filter A (607-F-1102 A)
• Fill the Hot Rich / Lean Glycol Exchanger (607-E-1104) – Rich Glycol
side by venting nitrogen at available vent points (open 2” LPD ball valve
V-275368 (TRAIN 2: V-276368/ TRAIN 3: V-277368) on vent line of
8 rich glycol side and bleed nitrogen from drain bleed valve V-275353
Fill Rich (TRAIN 2: V-276353/ TRAIN 3: V-277353)).
Glycol Side of
R/L
Exchanger
P&ID:
0102/0103
/0104/0105
- 34 -

Step Action
• Once the Glycol reaches the bleed valve V-275353 (TRAIN 2: V-276353/
TRAIN 3: V-277353), close it and its upstream drain valves restoring the
isolation as shown in P&IDs.
Ensure valves are lined out to allow Glycol flow to the Glycol Still Column (607-
C-1102) :
• Manual valves are open at the inlet of Rich Glycol Filters (607-F-1102
A/B).
• Manual isolation valves of 607-LV-1138 are open.
• Start Lean glycol Feed Pump 607-P-1103 A/B to supply Glycol through
the warm-up line to Rich Glycol Flash Drum (607-V-1102)
9
• Open manual valve at the outlet of the duty Rich Glycol Filter (607-F-
Fill Glycol
1102 A/B).
Reboiler
P&ID:
0102/0103
Place level indicator controller 607-LT-1138 (Rich Glycol Flash Drum (607-V-
0104/0105 1102) Glycol outlet level control) in automatic with normal set-point and observe
0107/ALL operation of 607-LV-1138 and feeding Glycol to the Glycol Reboiler (607-E-
1105).
As the level in the Rich Glycol Flash Drum (607-V-1102) reaches the normal
level, level control valve 607-LV-1138 will open under automatic level control
and Glycol will flow to the Glycol Still Column (607-C-1102) and to the Glycol
Reboiler (607-E-1105) vessel.
Glycol is now circulating through the module.

Continue filling the Skid with Glycol at the same time venting nitrogen at
available vent points.
10 • Open the 3” manual valve (V-275355 (TRAIN 2: V-276355/ TRAIN 3: V-
Fill pipework 277355)) in Hot Rich / Lean Glycol Exchanger (607-E-1104) by-pass line.
from Stripping
• Vent nitrogen by available vent points (i.e. 4” ball valve V-276767
column to
(TRAIN 2: V-276867/ TRAIN 3: V-276967) vent of Lean Glycol Surge
Surge Drum
Drum (607-V-1103) )
P&ID:
0105/0106/ALL
The Glycol will flow by gravity in the remaining unfilled piping reaching the
Glycol Surge Drum. Observe the increasing level.
Confirm Lean Glycol Feed Pump B is ready to start and inlet and outlet valves are
lined out correctly for a pump start. Ensure the pump is primed by venting at high
points at the pump suction and discharge lines. Stop Lean Glycol Feed Pump A
11
and start pump B.
Fill all lines
P&ID: 0107
Monitor the pump suction and discharge pressure with local pressure gauges 607-
PG-1199 and pressure transmitters 607-PT-1193 and 607-PT-1187, 607-PT-1188.
12 Slowly open the manual isolation valves at inlet and outlet of duty Rich Glycol
Put online the Charcoal Filter (607-F-1103 A). Slowly close the manual isolation ball valve in
charcoal filter the by-pass line to put the filter online.
- 35 -

Step Action
P&ID: 0104 Vent nitrogen from the top to ensure the filter is completely filled with Glycol.
Circulate Glycol through the Skid while watching levels and checking for leaks.
The level in the Glycol Surge Drum shall be maintained and glycol topped if
required.
13 Circulate Glycol through the Skid for 15 to 30 minutes then stop the running Lean
Continue Glycol Feed Pump (607-P-1103 A/B).
circulation During this step, check and ensure that all the instruments in the glycol circuit are
P&ID:
working and any faulty instruments have be corrected.
0102/0103/
0104/0105/
0106/0107 At this point the Glycol Regeneration unit is glycol filled and circulation can be
continued using a duty Lean Glycol Feed Pump (607-P-1103 A/B) and the warm-
up line (GL-2”-CC2GA0-1543-P) to confirm system cleanliness.
GLYCOL CONTACTOR (607-C-1101) FILLING

Step Action
14
Close warmup Once the Glycol Regeneration Skid has been filled properly with Glycol, close the
line warm-up line GL-2”-CC2GA0-1543-P.
P&ID: 0102
Ensure valves are lined out to allow Glycol flow to the Glycol Contactor (607-C-
1101) through the Lean Glycol/Dry Gas Exchanger (607-E-1101):
15 • Ensure 607-SDV-1220 at T.P.1002 is open and any other isolation valve
Check (out of COMART B/L) in the inlet line of the Lean Glycol/Dry Gas
connections Exchanger (607-E-1101) is open as well.
P&ID:
• Ensure manual and automatic valves are open at inlet and outlet of the
AD204-607-D-
11217
Lean Glycol/Dry Gas Exchanger (607-E-1101).
/0107/OTH • Ensure manual and automatic valves are open at the Rich Glycol outlet
line from Contactor. (consider 607-SDV-1202 and 607-LV-1111 are
allowed to open -logic not in COMART scope-).
Start the Lean Glycol Feed Pump A and confirm Glycol is routed through the
Lean Glycol/Dry Gas Exchanger (607-E-1101) and into the Glycol Contactor
16 (607-C-1101).
Fill Glycol
Contactor Monitor the pump suction and discharge pressure with local pressure gauge 607-
P&ID: PG-1198 and pressure transmitter 607-PT-1191 and 607-PT-1190/1189.
AD204-607-D- De-activate the start-up override for the inhibit signal from 607-PAL-1187/1190.
11217
/0107/OTH Ensure a level is maintained in the Glycol Surge Drum (607-V-1103) and top up
with Glycol from the Glycol Make-Up Tank Unit if required.
Vent nitrogen at available vent points.
17 Monitor the rising level in the Glycol Contactor (607-C-1101) bottom section.
Isolate glycol As soon as the normal level (575 mm) in the Glycol Contactor (607-C-1101) has
Contactor been reached, stop the circulating pump and isolate the Glycol Contactor (607-C-
P&ID: 1101) and Lean Glycol/Dry Gas Exchanger (607-E-1101) by means of SDVs and
- 36 -

Step Action
AD204-607-D- manual isolation valves.
11217
/0107/OTH
11.4 START-UP PROCEDURE (COLD AND HOT START)
The same start-up procedure can be followed for a hot start (after a brief shut-down) or a cold start
(after a prolonged shutdown).
For startup procedure, the Hot Rich / Lean Glycol Exchanger (607-E-1104) is not initially by-passed
since Glycol will be heated up in Reboiler with no circulation, after starting the circulation Lean
Glycol is hot and not so viscous as cold glycol. (note: in any case of circulating cold lean glycol
trought Hot Rich / Lean Glycol Exchangers open exchanger bypass line)
In the case of a hot start where Glycol in the module is still close to the normal operating temperature
careful attention is to be paid to avoid the High High temperature trip on 607-TT-1213 (Lean TEG to
Lean Glycol Feed Pumps (607-P-1103 A/B).
Step Action
1
Pressurize
Pressurize (with process gas) the Glycol Contactor (607-C-1101) and the Lean
Contactor
P&ID: AD204- Glycol/Dry Gas Exchanger (607-E-1101) up to the operating pressure.
607-D-11217 Isolate this equipment by means of the appropriate isolating devices.
2 Open warm-up line GL-2”-CC2GA0-1543-P in order to by-pass the Contactor

Warm-up glycol until the normal operating Glycol temperature in the Surge Drum bulk is reached
up to 63°C (63°C): the Lean TEG will warmed-up in a closed loop in TEG regeneration.
P&ID: 0102
[Be careful to not overcome the maximum operating temperature of Lean Glycol
Feed Pumps (607-P-1103 A/B) (less than 90°C). ]5
3 Ensure that no air is present in the Glycol Regeneration Skid and that the system
Check blanketing
P&ID: ALL is blanketed with hydrocarbon gas or nitrogen.
4 Ensure that the Glycol Regeneration Skid is filled with TEG and that operating
Check equipment, levels in all vessels are at normal level. Check that all equipment are “ready for
levels, valves operation”. Check that all the manual valves are in the proper position as shown
P&ID: ALL on the related P&ID (except where otherwise specified in this section).
5 Ensure the Rich Glycol Flash Drum (607-V-1102) pressure is in the range 3.5-5
Check Flash barg with hydrocarbon gas blanketing online with manual isolation valves open
Drum Pressure for self-regulating pressure control valve 607-PCV-1200.
P&ID: Ensure the routing to LP Compressor and LRV are online with the manual
0103/OTH
isolation valves open for self-regulating pressure control valves 607-PCV-1201
and 607-PCV-1239.
5
It is possible to warm up the system without the use of warm up line; the circulation can be established trough
Contactor. Attention shall be paid to not increase temperature above the design temperature of each equipment in
GDU and TEG Regeneration Sections. In this case, do not isolate Contactor as indicated at point 1.
- 37 -
Step Action
6 Ensure that Lean Glycol Feed Pump (Duty) suction and discharge manual valves
Check Pump and are locked open and the duty Rich Glycol Charcoal Filter and Rich Glycol Filter
Filters are online.
P&ID:
0104/0107
7 For COLD START
Bypass R/L HEX Bypassing of Hot Rich / Lean Glycol Exchanger (607-E-1104) is not necessary
P&ID: 0105 since glycol will be heated up with no circulation as noted in point 9 here below.
8
Set Reboiler set- Set the initial set-point of the Glycol Reboiler (607-E-1105) temperature at 50°C
point and start the supply of Hot Oil to Glycol Reboiler (607-E-1105). The Hot Oil
P&ID: flow will be controlled by means of 607-TV-1122.
0102/OTH
9 Increase the set-point of the temperature controller 607-TIC-1156 on Glycol
Increase glycol Reboiler so that the temperature of the Glycol Reboiler (607-E-1105) will
temperature increase at the rate of 30°C/hour maximum, until operating temperature of 201°C
P&ID: 0102 is reached. Heat-up time ~5 hours – no TEG circulation.
Note: during the startup procedure the temperature of the TEG has to be kept
under the design temperature of any vessel, pump or any other equipment both in
the GDU and TEG Regeneration unit following the here described indication.
10 Confirm Lean Glycol Feed Pump (Duty) is ready to run. Ensure the pump is
Check duty pump
P&ID: 0107
primed by venting at high points at the pump suction and discharge lines.
11 Start the Lean Glycol Feed Pump A (Duty). Monitor the pump suction and
Start Duty Pump discharge pressure with local pressure gauges and pressure transmitters.
P&ID: 0107 Run followings points continuing warming up the Glycol until the Surge Drum
bulk temperature is 63°C. Heat-up time approximately 3 hours.
12 Ensure Glycol is flowing through the Reflux Condenser (607-E-1102) to the
Check Flow in
Rich Glycol Flash Drum (607-V-1102), and through the online Rich Glycol
equipment
P&ID: Charcoal Filter (607-F-1103A/B) and the Rich Glycol Filter (607-F-1102 A/B) to
0102/0103/0104 the Glycol Still Column (607-C-1102) .
13 Set the Glycol flow rate at design value closing recycle line GL-2”-AC2GA0-
Set glycol flow 1525-P in order to heat up rapidly. If not, use the recycle line GL-2”-AC2GA0-
P&ID: 1525-P to re-circulate part of the forward flow if required by observed
0106/0107 temperature in the circuit.
14 Confirm the incoming Glycol flow is partially flowing through the tube side of
Check flow and Reflux Condenser (607-E-1102).
temperature at As the set-point for 607-TIC-1156 for the Glycol temperature in the Reboiler
still column
reaches 201°C water will start to boil off.
P&ID: 0102
Adjust the flow of Rich Glycol through the Reflux Condenser (607-E-1102) by
operating the manual globe valve V-275471 (TRAIN 2: V-275571/ TRAIN 3: V-
275671) in the supply line. Adjust this flow so that a temperature of 113°C is
established for the still vapours from the Glycol Still Column (607-C-1102),
measured by temperature transmitter 607-TT-1146. (Note: This is the saturation
temperature of steam at 0.6 barg (it depends on battery limit VRU pressure).
- 38 -
Step Action
Once stripping gas is supplied to the TEG Regenerator at design flow rate, the
temperature at the top of the still column will reach the design value of 89°C).
Observe the pressure in the Glycol Reboiler (607-E-1105) with the related
pressure indicators and transmitters: 607-PG-1280, 607-PT-1163, 607-PT-1164.
15 Check the pressure drop across filters. Check chemical storage tanks are full.
Check deltaP
P&ID:
0104/0110/OTH
16 Warm-up is complete when the operation of the module is stable with:
Check operating
temperature
• Glycol Reboiler (607-E-1105) temperature of 201°C (607-TIC-1156 and
P&ID: 0102 607-TG-1149)
• Still Vapours from Glycol Still Column (607-C-1102) at a temperature of
about 113°C (607-TT-1146) (it depends on battery limit VRU pressure).
• Surge drum bulk temperature of 63°C
17 Set the stripping gas flow controller 607-FIC-1121 at 10% of design stripping gas
Start Stripping gas flow rate.
P&ID: Start the admittance of Stripping Gas ensuring that isolation manual valves are
0102/0106
open at inlet/outlet of 607-FV-1121 and increase the set point of the controller
607-FIC-1121 in 10% steps until reaching the 100% design flow rate set point.
Important note: In case of operation of the TEG Regeneration package without

using stripping gas, or in any other condition in which the amount of stripping gas
is different from the designed value to achieve the design Lean Glycol purity, the
vapour space of Glycol Reboiler is not filled by the gas coming from the stripping
column.
In these cases, the concentration in the Glycol Reboiler, in the equalization line
and then in the Lean Glycol Surge Drum vapour space will exceed the limit for
lethal service identification.
Refer to Equipment Sizing Calculation and Sensitivity Analysis (AD204-600-

09318-COMMON-CAL-0003) for detailed study.
18 When the bulk temperature of the Glycol Surge Drum is 63°C (normal operating
Open line from temperature) (see temperature transmitter 607-TT-1213 and 607-TG-1192):
regenerator to
• Make accessible the Glycol Contactor (607-C-1101): open 607-SDV-1220
Contactor
P&ID: and other isolation valves out of COMART B/L (e.g. 607-SDV-1222)6.
0102/0105/0106 • Close warm-up/start-up line GL-2”-CC2GA0-1543-P across Glycol
0107/ AD204- Contactor (607-C-1101)6
607-D-11217 • Close the recycle line GL-2”-AC2GA0-1525-P by acting on V-276033
/OTH (TRAIN 2: V-276083/ TRAIN 3: V-276133) and V-276034 (TRAIN 2:
6
In case of warm up with circulation through Contactor the indicated SDV valves shall be opened at the beginning
to allow circulation and warm-up line GL-2”-CC2GA0-1543-P maintained closed. Refer to note 5 pag.37.
- 39 -
Step Action
V-276084/ TRAIN 3: V-276134).
• Open 607-SDV-12027.
19 Ensure Sour Water Duty Pump 607-P-1104 A/B is online and ready to start with
Check sour water suction/discharge valves open.
pumps
Observe the water level increasing in the Glycol Regenerator OVHD Drum (607-
Check OVHD
Drum V-1104) and ensure 607-LIC-1146 is activated with On/Off control.
P&ID: During this stage the Low Low level trip (from transmitter 607-LT-1144) will be
0108/0109 reset allowing Sour Water Pumps to run when requested by 607-LIC-1146.
20 Open isolation valves on cooling water supply line (CWS-3”-AC2GA2-1620) and
Start cooling return line (CWS-3”-AC2GA2-1621) to Glycol Regenerator Overhead Trim
water Cooler (607-E-1106) allowing cooling water flow.
P&ID: 0108 Ensure isolation ball valve on bypass line of the above mentioned cooler is
closed.
Monitor the temperature profile of vapours (shell side) by means of 607-TT-1146
(inlet) and 607-TT-1198 (outlet) transmitters.
21 The system is ready to supply Glycol at normal operating temperature to the
Start wet gas flow Contactor routing glycol flow to the Lean Glycol / Dry Gas Exchanger (607-E-
to contactor 1101) exchanging heat with cold wet gas.
P&ID: AD204-
607-D-11217
/OTH
Start the admittance of Wet Gas in the Glycol Contactor (607-C-1101) and
increase slowly the gas flow rate.
In order to prevent any damage to Glycol Contactor (607-C-1101) packing and

Glycol Contactor (607-C-1101) liquid distributor increase the flow in steps of
10% of design inlet gas flow rate. COMART experience suggests that 10 minutes
are enough to complete the procedure.
The wet gas is at turndown ratio and the Lean Glycol will be cooled as designed
for such case in order to meet the water content specification.
In case of different conditions, the exiting dry gas can be routed to flare by
manual venting downstream the Lean Glycol / Dry Gas Exchanger (607-E-1101)
if it will not meet the water content specification which is measured by analyzer
AI-1101 downstream the Lean Glycol / Dry Gas Exchanger (607-E-1101).
22 The Glycol coming from Glycol Contactor (607-C-1101) is warmed up in the

Check glycol Rich/Lean Glycol Heat Exchanger and flowing to the Glycol Still Column (607-
temperature C-1102) . Observe the temperatures at the outlet of the exchanger:
increase
• Rich Glycol side (outlet): 607-TG-1185 and 607-TT-1208 (temperature
7
See note 6 page 39.
- 40 -
Step Action
P&ID: indicator)
0102/0105/ • Lean Glycol side (outlet): 607-TT-1210 (temperature indicator,
AD204-607-D- exchangers outlet line) and 607-TT-1213 (temperature transmitter, on
11217 Lean Glycol Feed Pumps (607-P-1103 A/B) suction line)
23 Ensure the set point of temperature controller 607-TIC-1146 is set at 89°C in
Check order to keep the still vapours temperature at gas saturation temperature of about
temperature at 89°C.
still column top
The reflux ratio in the Glycol Still Column (607-C-1102) will be automatically
P&ID: 0102
adjusted by means of control valve 607-TV-1146 on the Reflux Condenser (607-
E-1102) by-pass line.
24
Check level and Observe the levels in all vessels in the module.
temperature to Keep observing the temperatures of the Lean and Rich Glycol at the inlet and
glycol feed Pumps outlet of the Hot Rich / Lean Glycol Exchanger (607-E-1104).
P&ID:
0105/0107/ALL
25 Check Glycol pH to be in the range of 6.5-8.0; in case it is found out of this
Check pH range, pH controller should be injected starting the pH controller injections duty
P&ID: 0110 pump (607-P-1107 A/B) for a couple of hours.
After approximately 6 hours to allow an intimate mixture of the chemical into the
Glycol solution, the sample measurement shall be repeated. In case the effect is
not satisfactory, the procedure shall be started again.
26 Make sure and check that:
Check isolation as • Ball and globe valves on the recycle line at the Lean Glycol Pump’s
per P&ID
discharge (GL-2”-AC2GA0-1525-P) to the Glycol Surge Drum are locked
P&ID:
closed.
0102/0105/0107
/ALL/OTH • Warm-up line / start-up line ( GL-2”-CC2GA0-1543-P) isolation valves
are locked closed.
• Hot Rich / Lean Glycol Exchanger (607-E-1104) bypass line GL-3”-
AC2GA0-1518-H is closed
• Check the isolation to be in compliance with reference P&IDs for normal
operation.
27 The start-up of the unit is now complete.
- 41 -
12. NORMAL OPERATIONS
12.1 NORMAL OPERATING PARAMETERS
All operating parameters of the unit should be monitored carefully in order to ensure a steady and
satisfactory operation of the system. The following operating parameters for the equipment listed
below are of a primary importance and special attention should be paid to them.
Lean TEG concentration
This is the most critical variable of the Gas Regeneration Package. If the required Glycol concentration
(99.90 wt%)8 is not achieved, the dehydration capacity will be affected, leading to an off-spec Dry Gas
produced.
There is no in-line instrument to measure the Lean TEG Concentration (on a mass basis). The
determination of the water content in Glycol samples should be periodically checked by laboratory
Karl Fisher titration method or Marcusson distillation method that client must have available on site or
in nearby testing laboratory, recorded together with all the other major process variables recorded at
the time of sampling.
Lean Glycol Contamination
Operating and corrosion problems usually occur when the circulating Glycol solution becomes
contaminated. For long trouble free operation with a Glycol solution, it is necessary to recognise
potential contamination problems. Some of the major problems are:
- Oxidation
- Thermal Decomposition
- pH Control
- Salt Contamination
- Hydrocarbon Contamination - Sludge
- Foaming
The pH of a TEG sample indicates the acidity (below 7.0) or alkalinity (above 7.0) of the circulating
Glycol. If the pH drops below 6.0 the potential for corrosion is increased. The pH range is to be
between pH level of 6.5 to 8.0 and to be maintained by addition of pH controller chemical.
For the first 4 weeks of operation a sampling frequency of once every 7 days is suggested.
8
The Glycol Contactor is designed to achieve the required water dew point with a Lean TEG concentration of
99.90 wt% (governing case), even if the regeneration package can achieve a Lean TEG concentration of 99.95
wt%, varying the amount of stripping gas flow rate.
- 42 -
Flowrates
Check the flowrate of lean TEG delivered by the Lean Glycol Feed Pumps (607-P-1103 A/B) to the
Glycol Contactor (607-C-1101).
Liquid Levels
Proper operation of the TEG Regeneration Packages is dependent upon maintenance of the liquid
levels in the various processing vessels.
Rich Glycol Flash Drum (607-V-1102)
TEG outlet section: automatic level control at NLL 575 mm with 607-LIC-1138.
Hydrocarbon section: automatic level control (607-LIC-1132) of accumulated liquid hydrocarbons has
been provided. Also, manual drainage to Closed Drain is possible.
Glycol Reboiler (607-E-1105)

Reboiler level: normal liquid level in this section is self-maintained at 1265 mm by a broken siphon,
through which TEG is routed to the Glycol Stripping Column (607-C-1103).
Lean Glycol Surge Drum (607-V-1103)

Surge Drum level: it will vary with usage, surging, and from operation to shut down.
Add TEG only when in operation and level is lower than LAL1 (530 mm).
Glycol Regenerator Overhead Drum (607-V-1104)
This vessel collects the condensed still vapours from the Glycol Regenerator Overhead Trim Cooler
(607-E-1106); the normal liquid level is maintained at 585 mm by means of an ON/OFF control which
activates the duty Sour Water Pump (607-P-1104 A/B), discharging water to the Produced Water
Treatment (T.P. 1021), refer to AD204-607-D-11232.
Temperatures
In this TEG Regeneration Packages two temperatures are controlled:
Glycol Reboiler (607-E-1105)

The Glycol Reboiler (607-E-1105) heating source is provided by the hot oil heating medium. The
Reboiler bath temperature is controlled by the temperature indicator controller 607-TIC-1156 and it is
set at 201°C and is acting on flow control valve 607-FV-1122. The bath temperature in the Reboiler
determines the Lean TEG concentration leaving the Glycol Regeneration Package.
Glycol Still Column (607-C-1102)
The reflux rate at the top of the Glycol Still Column (607-C-1102) is controlled automatically (607-
TIC-1146) by adjusting the temperature of the vapours leaving the top of the still column.
- 43 -
This temperature is to be maintained at 89°C (607-TT-1146) by regulating the position of the 607-TV-
1146 in the supply line of cold Rich TEG to the tube side of the Reflux Condenser (607-E-1102).
The temperature of the vapours from the Still Column will determine their composition.
At a vapour temperature above 111°C higher Glycol vaporization losses occur.
A still vapour temperature much below 75°C can result in excessive water-vapour condensation,
column flooding and overloading the Reboiler heating capabilities resulting in low “poor” Lean TEG
concentration.
All other temperatures in the Glycol Regeneration Package are operating conditions dependent.
The temperature of Lean TEG from the Hot Rich/Lean Glycol Exchanger (607-E-1104) to the Lean
Glycol Feed Pumps (607-P-1103 A/B) should not exceed 63°C normally. This temperature is to be
monitored with local temperature indicator 607-TI-1210 (downstream of the exchanger) and
temperature transmitter 607-TT-1213 (upstream of the pumps). To protect the Lean Glycol Feed
Pumps (607-P-1103 A/B) against too high temperature of Lean TEG a trip is provided at 607-TT-1213
set at 90°C.
Pressures
Rich Glycol Flash Drum (607-V-1102)
The Rich Glycol Flash Drum (607-V-1102) pressure is maintained at 5 barg by the self regulating
pressure control valve 607-PCV-1201 letting out Flash Gas to the LP Compressor (T.P. 1008). The self
regulating pressure control valve 607-PCV-1200 on the LP Fuel Gas inlet is set at 3.5 barg to protect
the vessel against pressure reduction.
Glycol Reboiler (607-E-1105), Lean Glycol Surge Drum (607-V-1103), Glycol Stripping Column (607-
C-1103)
The operating pressure in these equipment is around 0.6 barg and is not controlled. This pressure
results from the backpressure of the Glycol Still Column (607-C-1102), the Glycol Regenerator
OverHead Trim Cooler (607-E-1106), the Glycol Regenerator Overhead Drum (607-V-1104) and the
discharge line to VRU.
Lean Glycol Feed Pumps (607-P-1103 A/B)

Sufficient pressure needs to be available at the pump suction to avoid cavitation. The pump suction
pressure is monitored with pressure gauges 607-PG-1198/1199 and pressure transmitters 607-PT-
1191/1193.
The pump discharge pressure is monitored with pressure transmitters 607-PT-1190/1189 and 607-PT-
1187/1188
- 44 -
Differential Pressures
Check the differential pressures across the Rich Glycol Charcoal Filters (607-F-1103 A/B) and the
Rich Glycol Filters (607-F-1102 A/B) and change filter elements if dirty or plugged.
Find also the recommendations of change-out frequency on para.12.4.
Rich Glycol Filters (607-F-1102 A/B)

The recommended maximum differential pressure for each filter vessel before replacing the cartridges
is 1.5 bar. Change cartridges on or before reaching this point. Differential pressure alarm 607-PAH-
1217 is set to alarm at 0.75 bar to alert the operator that cartridges have to be replaced.
Rich Glycol Charcoal Filters (607-F-1103 A/B)

Due to the method of adsorption in the carbon elements, the differential pressure will remain constant
even though the filters are no longer active. The differential pressure can increase in case of plugging
of the filter. Differential pressure alarm 607-PAH-1213 is set to alarm at 0.5 bar to alert the operator.
The recommended maximum differential pressure is 1 bar. Investigate the causes on or before this
point (if plugging of canister has been occurred, change the canisters).
Lean Glycol Feed Pumps (607-P-1103 A/B) operation

Check the performance of the Lean Glycol Feed Pumps (607-P-1103 A/B).
The duty pump should be periodically changed over and the Y-strainers inspected and cleaned.
• Monitor for excessive vibration.
• Regularly check the operation of the ancillary systems.
• Make frequent checks of temperatures and pressures around the equipment. This data
will be valuable for diagnosing problems and preventing unnecessary shutdowns.
Sour water pump (607-P-1104 A/B) operation
Check the performance of the Sour water pump (607-P-1104 A/B).
The duty pump should be periodically changed over and the Y-strainers inspected and cleaned.
• Monitor for excessive vibration.
• Regularly check the operation of the ancillary systems.
• Make frequent checks of temperatures and pressures around the equipment. This data
will be valuable for diagnosing problems and preventing unnecessary shutdowns.
• The pulsation dampener provided for Sour Water Pumps (607-P-1104 A/B) is bladderless type. This
means that the water flow will be dampened by means of the nitrogen contained inside and not by a
bladder. For this reason, the pulsation dampener will work partially filled with glycol (bottom
portion) and partially filled with nitrogen (upper portion).
• Make sure that the vent isolation valves:
V-275253 (TRAIN 2: V-276253/ TRAIN 3: V-277253)
V-275255 (TRAIN 2: V-276255/ TRAIN 3: V-277255)
V-275254 (TRAIN 2: V-276254/ TRAIN 3: V-277254)
- 45 -
V-275256 (TRAIN 2: V-276256/ TRAIN 3: V-277256)

of the pulsation dampener are kept always closed during operation.
• During maintenance the vent isolation valve should be opened in order to drain the content of the
pulsation dampener completely.
12.2 CHANGEOVER OF LEAN GLYCOL FEED PUMPS (607-P-1103 A/B)
The Glycol Regeneration Package has been provided with two identically operated Lean Glycol Feed
Pumps (607-P-1103 A/B). Only one pump is operating at any time. The automatic pump changeover
is permitted only for motor faults (change over time 30 sec. delay). The automatic start of stand-by
pump is done on activation of tripped/stopped signal from the running pump.
The automatic switch over of the pumps could be enabled/disabled from CCR (Central Control Room);
in case it has been disabled, change of the duty pump has to be done manually. The below procedure
gives the steps for stopping of duty Lean Glycol Feed Pump (607-P-1103 A) and starting of standby
Lean Glycol Feed Pump (607-P-1103 B) and can be adopted for both pumps by substituting tag
numbers as appropriate.
Step Action
Valve positions for Lean Glycol Feed Pump B:
• Isolation valve for pump B suction LOCKED OPEN
1 • Isolation valve for pump B discharge OPEN
• Isolation valves for 607-PSV-1246 outlet LOCKED OPEN
2 Stop Glycol Pump A.
Start Glycol Pump B and allow the pump to run up to speed and monitor for leaks,
3
excessive noise and vibration.
12.3 CHANGEOVER OF SOUR WATER PUMPS (607-P-1104 A/B)
The Glycol Regeneration Package has been provided with two identically operated Sour Water Pumps
(607-P-1104 A/B). Only one pump is operating at any time. The automatic pump changeover is
permitted only for motor faults (change over time 30 sec. delay). The automatic start of stand-by pump
is done on activation of tripped/stopped signal from the running pump.
The automatic switch over of the pumps could be enabled/disabled from CCR (Central Control Room);
in case it has been disabled, change of the duty pump has to be done manually. The below procedure
gives the steps for stopping of duty Sour Water Pump (607-P-1104 A) and starting of standby Sour
Water Pump (607-P-1104 B) and can be adopted for both pumps by substituting tag numbers as
appropriate.
- 46 -
Step Action
Valve positions for Sour Water Pump B:
• Isolation valve for pump B suction LOCKED OPEN
1 • Isolation valve for pump B discharge OPEN
• Isolation valves for 607-PSV-1242 outlet LOCKED OPEN
2 Stop Sour Water Pump A.
Start Sour Water Pump B and allow the pump to run up to speed and monitor for leaks,
3
excessive noise and vibration.
- 47 -
12.4 FILTER ELEMENTS CHANGE-OUT – DRAINAGE CRITERIA
Filtration of the TEG to remove solids and other contaminants is important for a trouble-free
operation of the Gas Dehydration Package. Presence of solids and contaminants in the TEG can
cause erosion, plugging and damage to equipment as well as foaming and excessive Glycol loss
from the Glycol Still Column (607-C-1102) and from the Glycol Contactor (607-C-1101).
The Rich Glycol Charcoal Filters (607-F-1103 A/B) are designed to remove hydrocarbons and
Glycol degradation products so that the Glycol is maintained colourless. One Rich Glycol Charcoal
Filter (607-F-1103 A/B) is on duty to process the full (100%) TEG flow rate while the second is on
stand-by. Each filter vessel is fitted with a total of 16 activated carbon canisters divided in two
layers (PECO 1122-C-AC)
The Rich Glycol Filters (607-F-1102 A/B) are designed to remove solid particles and any charcoal
dust. One Rich Glycol Filter (607-F-1102 A/B) is on duty to process the full (100%) TEG flow rate
while the second is on stand-by. Each filter vessel is fitted with 13 replaceable cartridges (PECO
WC-336-C-5, filtration degree 5 micron)
A by-pass line GL-2”-AS5NL0-1509/1505 is provided around the Rich Glycol Charcoal Filters
(607-F-1103 A/B) in order to bypass the filters during start-up procedure and avoid filters
pollution. Also, online maintenance can be performed using by-pass line.
A by-pass line GL-2”-AS5NL0-1514/1509 is provided around the Rich Glycol Filters (607-F-1103
A/B) in order to perform online maintenance if required.
The filter elements change-out require a short replacement cycle and this is achieved by using the
Quick Opening Closure provided on each filter vessel.
Upon filter element replacement, Glycol from the filter vessel is drained to Glycol Drain Collector
so that TEG is not lost and can be re-used by pumping it to the Rich Glycol Flash Drum (607-V-
1102) (refer to T.P. 1010).
- The change-out frequency of the Rich Glycol Filter (607-F-1102 A/B) elements depends on
the level of contaminants in the TEG but is expected to be every few months. Change-out can be
more frequent during initial operation of the Gas Dehydration Package.
The recommended change-out frequency of cartridges is every six (6) months, or less.
The recommended maximum differential pressure for each filter vessel before replacing the cartridges
is 1.5 bar. Change cartridges on or before reaching this point.
Differential pressure alarm 607-PAH-1217 is set to alarm at 0.75 bar to alert the operator that
cartridges have to be replaced.
- The method for determining the need to change the activated carbon elements of Rich Glycol
Charcoal Filters (607-F-1103 A/B) differs from that of particle filters. Due to the method of
adsorption in the carbon elements, the differential pressure will remain constant even though the
filters are no longer active. The elements should thus be changed when the clarity of the glycol
deteriorates or when the glycol analysis indicates a high hydrocarbon content. Also, the differential
pressure can increase in case of plugging, the transmitter 607-PAH-1213 is set to alarm at 0.5 bar
to alert the operator.
- 48 -
During normal operation, in order to avoid foaming issues, the recommended change-out
frequency of charcoal filter elements is every six (6) months, or less.
Canisters can be installed and removed with hands because equipped with handles.
- The Glycol Contactor Inlet Filter Separator (607-V-1105) (item supplied loose) elements
change-out is recommended when the total pressure drops (flange/flange) reach the value of 0.83 bar.
In clean conditions the total pressure drops (flange/flange) are about 0.11 bar.
Solid particle presence influences the elements change-out frequency. The Glycol Contactor Inlet
Filter Separator Manufacturer (PECO) recommends elements change-out frequency every six (6)
months of operating time, or less (irrespectively of the solid particle amount accumulated inside the
Filter).
The below procedure outlines the steps for replacement of the filter elements and applies to Rich
Glycol Filters (607-F-1102 A/B) and Rich Glycol Charcoal Filter (607-F-1103 A/B), by
substituting tag numbers as appropriate:
NOTE:
- Fluid should be drained after depressuring and temperature stable (general criterion
for all draining operations of all equipment).
Step Action
Change-over the duty/stand-by filter vessel as follows:
Establish flow through the stand-by filter vessel by slowly opening the manual isolation
1
valves at the inlet to the stand-by filter and at the outlet.
Isolate the duty filter vessel by closing the manual valves at the inlet and outlet.
Make sure that the 2” drain ball valves installed at bottom of the filter are in closed
position (i.e. V-276426 (TRAIN 2: V-276526/ TRAIN 3: V-276626)/V-276427 (TRAIN
2: V-276527/ TRAIN 3: V-276627) for 607-F-1103A)
Follow strictly the operating procedures for bleeding lines in lethal service
2
application.
Open the 2” manual bleed valve (V-276434) discharging any trapped liquid between the
drain isolation valve V-276426 (TRAIN 2: V-276526/ TRAIN 3: V-276626) and the
spectacle blind to the required drain point.
3 Swing the spectacle blind in the drain line in the Open position.
Open the 2” isolation valve and the 2” globe valve in the bypass of 607-PSV-1252.
Open the 2” manual drain valve V-276427 (TRAIN 2: V-276527/ TRAIN 3: V-276627)
in the drain line from the elements section of the filter vessel (nozzle D2).
4 Slowly open the 2” manual globe valve (V-276435 (TRAIN 2: V-276535/ TRAIN 3: V-
276635)) in the drain line and observe Glycol is drained into the glycol drain collector
and then into the related draining drum (out of COMART B/L) by available level
indicators.
Open the 2” manual drain valve V-276426 (TRAIN 2: V-276526/ TRAIN 3: V-276626)
in the drain line from the bottom of the filter vessel (nozzle D1). Observe further Glycol
5 is drained into the glycol drain collector by available level indicators. When draining is
complete close all of the drain valves and swing the spectacle blind in the drain line in the
Close position.
- 49 -
Step Action
Connect a nitrogen supply to the check valve connection V-276470 (TRAIN 2: V-
276570/ TRAIN 3: V-276670) on bottom of the filter vessel. Purge the filter vessel by
6
letting in nitrogen and venting to the LP flare system (via PSV bypass). After the purging
is complete, ensure that the vent to LP flare is closed (in the bypass of 607-PSV-1252) .
Open the top cover of the filter vessel. Remove and inspect the dirty filter elements and
7
replace with new elements. Close the top cover.
Purge the filter vessel by letting in nitrogen and venting to the LP flare system (opening
8 the bypass of 607-PSV-1252). After purging complete ensure that the nitrogen supply is
disconnected from the connection. Ensure that the vent to LP flare is closed.
With the manual valve in the filter normal outlet line closed, slowly open the manual
valve in the filter inlet line to fill the filter vessel with Glycol. Vent nitrogen with the
9
bleed vent valve on the 607-PSV-1252 inlet line until Glycol is present to confirm that
the filter vessel is completely Glycol filled.
Important Note: Always wear suitable personal protective equipment when handling
TEG.
12.5 GLYCOL MAKE-UP TO GLYCOL SURGE DRUM 607-V-1103
Due to continuous Glycol losses, the level in the Glycol Surge Drum (607-V-1103) slowly drops with
time. As the Glycol level in the surge drum section reaches the low level alarm on 607-LT-1142 set at
530 mm it is necessary to top up the TEG; the Glycol level in the surge drum section can be filled to
below the high level alarm on 607-LT-1142 set at 630 mm.
The make-up of TEG is provided to the Glycol Surge Drum (607-V-1103) from Glycol Storage Tank
connection (T.P. 1016).
In order to fill the Glycol Surge Drum (607-V-1103) make sure that the spectacle blind is in open
position on glycol make-up line GL-3”-BS5NL0-1526 and slowly open the manual isolation ball valve
V-276764 (TRAIN 2: V-276864/ TRAIN 3: V-276964).
- 50 -
12.6 SAMPLING
The following sample connections are included in the TEG Regeneration Package:
• Rich TEG: downstream of Rich Glycol Filters (607-F-1102 A/B), on line GL-2”-AS5NL0-
1514
• Lean TEG: upstream of Lean Glycol Feed Pumps (607-P-1103 A/B), on line GL-3”-AC2GA0-
1520-P
TEG SAMPLING LABORATORY TESTS
Component To be
Test Method Remarks
Analysed
H2O content ASTM E203 Karl Fischer Titration Method
Fourier Transform Infrared ( FT-IR )

Degradation Product ASTM E2412
Spectrometer
Oil Content ISO 9377-2 ( OSPAR_GC) Traces Gas Chromatography
pH ASTM D1293 Electrometric Measurement
Salt Content ASTM D4327 Ion Chromatography
Ion Chromatography with Conductivity

Chloride ASTM E2469-08a
Detection
Suspended Solids ASTM D5452 Gravimetric Measurement
Foam Test ASTM D1881 Glassware Test
- 51 -
13. MONITORING & MAINTENANCE SCHEDULE

This section provides general guidelines for monitoring of regeneration equipment
performance. For further maintenance details refer to the equipment manufacturer manuals
referenced in section 1.3 .
The following is the suggested monitoring schedule for Gas Dehydration Package:
Twice Daily
• Instrument Air Supply
• Liquid Levels
• Temperatures
• Pressures (process lines and instrument air)
• Differential Pressures
• Gas Flow Rate
• TEG Circulation Rate
• TEG Concentration (will be reduced upon plant historical data accumulation)
• Water Content of the Dry Gas (every hour if continuous recording is possible)
• HC Liquid Level in Rich Glycol Flash Drum (607-V-1102) – hydrocarbon section
Daily
• Drainage of condensed water which may be formed in 607-PSV-1255 atmospheric discharge
line9
Weekly
• TEG pH
• TEG consumption (measured from the level decrease in the Surge Drum)
• Bleed off gases from filters vent
• Oil level in Pumps (see remarks below)
• Pump Packing
Monthly
• TEG Colour
• Change filter elements (if required, depending on the pressure drop) Refer to related para.12.4.
• TEG degradations compounds and salinity
Semi-annually
• Check line strainers
• Pump motor ampere absorption
• Change charcoal canisters (if required, depending first of all on TEG conditions, and then on
the pressure drop) Refer to related para.12.4.
9
607-PSV-1255 has been installed on cooling water return line in order to protect the tube side of Overhead Trim
Cooler for fire case. The relief of steam is vented to a safe location. The drainage of water which could be
condensed inside the discharge pipe due environmental humidity has to be performed periodically using the
drainage connection provided on low point of PSV discharge pipe.
- 52 -
Annually
• Replace Pump Oil (see remarks)
• Calibrate Instruments
• Test Relief Valves
Note: the random packing of the Glycol Still Column (607-C-1102) is not expected to be under a
maintenance schedule.
Remarks on Lube Oil schedule for the Lean Glycol Feed Pump (607-P-1103 A/B):
Make-up depends on oil level. Make-up to be done only if necessary. Oil level is shown on oil sight
(pump) glass or oil dip stick (gear box). The oil is filled into the housings. No specific part has to be
lubricated. Refer to the following Lubricant List got from Pump Supplier WEPUKO (Fig. 1):
Fig. 1
- 53 -
14. SHUTDOWNS
This shutdown section is divided in to two main procedures:

• Normal Shutdown
• Emergency Shutdown
For a planned shutdown, the Shift Controller shall ensure that all personnel affected by the shutdown
are fully briefed prior to the shutdown commencing.
NORMAL SHUT-DOWN
A normal shut-down is a planned and controlled shut-down that is initiated by the Operator.
Step Action
1 Notify in advance all operating and service activities of your scheduled shut-down to
establish good liaison so that the shut-down time will be minimized.
2 Before starting the shut-down operations, be sure that the wet gas flow through the Glycol
Contactor (607-C-1101) has been stopped.
3 Stop the Hot-Oil supply by closing SDV valves on supply and return line (607-SDV-
1209/1210 – out of COMART B/L).
4 If possible continue to circulate Glycol for a short period to reduce the temperature in the
Glycol Reboiler (607-E-1105) and Lean Glycol Surge Drum (607-V-1103).
5 Stop the duty Lean Glycol Feed Pump (607-P-1103 A/B) .
6 Close 607-SDV-1220 in the Lean Glycol Feed Pumps (607-P-1103 A/B) discharge line and
other isolation valves out of COMART B/L (e.g. SDV-1222) to prevent any possible
backflow into Regeneration Skid from Glycol Contactor (607-C-1101).
7 Perform automatic (acting on 607-LIC-1132) or manual drainage of hydrocarbon liquids (if
any) from the hydrocarbon section of the Rich Glycol Flash Drum (607-V-1102) to the
closed drain following recommended draining procedures for lethal service equipment.
8 To facilitate the restart, the Rich Glycol Flash Drum (607-V-1102) can be left under
pressure unless maintenance or a long shutdown is.
- 54 -
14.1 EMERGENCY SHUTDOWN
When emergency situation occurs in the Gas Dehydration Package, it must be recognized and
responded immediately.
All operators should carefully study in advance and become thoroughly familiar with the proper
steps to be taken in such situations.
Action taken for Emergency Shutdown should protect all the equipment from any dangerous
situation, and preserving the Glycol solution from degradation.
Emergency Shutdown actions are managed under CCR (Central Control Room). The ESD actions
are listed in the document “Cause & Effect Chart” n° AD204-600-G-09318-COMMON-OTH-0001
and described also in the document “Operating and Control Philosophy” n° AD204-600-G-09318-
COMMON-PHY-0001.
When the ESD system is activated, it will carry out all the sequences for shutting down the Package
safely, preventing any risk or damage for the equipment and harm to the operators.
Refer also to Annex 2 for the list of trip actions.
- 55 -
15. TROUBLESHOOTING
Detailed information related to each alarm installed in the Glycol Regenerator Module have been
included in “Trouble Shooting Loop Diagram” AD204-600-G-09318-COMMON-OTH-0002.
Problem Possible Cause and Solutions
1.Loss of Glycol Glycol carry-over into the hydrocarbon condensate section:

from the Rich
• Check the operation of the Glycol outlet line.
Glycol Flash Drum
(607-V-1102) • Take a sample from the hydrocarbon condensate outlet line and analyse
for the presence of Glycol.
• Check that the Glycol internal pipe feeding Glycol into the Glycol outlet
section is a minimum of appr. 75 mm below the condensate weir.
2.Excessive Glycol Higher than maximum allowable designed natural gas velocity:
losses at the Glycol
• Check if the natural gas flow rate is higher than the maximum design
Contactor (607-C-
gas flow rate of 151.3 MMSCFD.
1101)
• Check if the operating pressure of the Contactor is below minimum
designed operating pressure (68 barg).
Glycol foaming and carryover:
• Check pH of Glycol and adjust to 6.5-8.0 range. Foaming is increased as
the pH increases above 8.5 or Glycol degradation will increase as pH
falls below 6.0; check dosage for pH Controller (DEA) chemical.
• Check the Rich Glycol at the Contactor outlet for solid particulate matter
such as rust, pipeline dirt or salt; the column should be cleaned and
flushed in severe cases.
• Inhibiting chemicals injected into gas stream before entering Glycol
Contactor (607-C-1101) can cause foaming; check with upstream
operation of plant to find what chemicals have been injected and then
consult a chemical company for checking of compatibility with TEG.
3.Excessive Glycol Glycol Still Column (607-C-1102) temperature too high:

losses at the Glycol
• Check the Glycol Still Column (607-C-1102) top temperature is near
Still Column (607-
89°C, adjust the flow of Rich TEG to the tube side of the Reflux
C-1102) overhead
Condenser (607-E-1102). If the temperature here is too high Glycol
vaporization rate increases and Glycol will escape with the water
vapour.
Leak on Reflux Condenser tube side:
• Check for possible leak, internal inspection.
Glycol foaming:
• Glycol foaming due to improper condition of Glycol (i.e. pH, high
- 56 -
hydrocarbon content, Glycol degradations materials, salts, etc.) can

cause Glycol losses through Still Column overhead. Foaming is often
due to contamination of Glycol with salt, hydrocarbon, particulates, or
corrosion inhibitor. Check the Glycol Charcoal (607-F-1103 A/B &
Rich Glycol Filters (607-F-1102 A/B). Remove the source of
contamination and if the Glycol system is badly contaminated, recharge
the system with new Glycol.
• Consider adding anti-foam, but be careful not to add too much. Refer to
AD204-600-G-01122 / Start-up, Operating, Shutdown & Maintenance
Procedure for Included Systems (out of COMART scope).
• Clean or replace the Still Column packing if fouled.
• Too high Stripping Gas rate
4.Lean TEG Water Operating temperature lower and/or operating pressure is higher than design in
content at module the Glycol Reboiler (607-E-1105) & Glycol Still Column (607-C-1102):
outlet is too high
• First check the Reboiler is operating at 201 °C and that the Reboiler
pressure does not exceed 0.65 barg (refer also to section 12.1 of this
Manual).
• Check that still vapours are freely venting. Check that any condensed
water is draining away from the Glycol Regenerator OVHD Drum (607-
V-1104).
• Dirty or broken packing in Still Column: inspect and replace packing if
required.
• Liquid hydrocarbons in Rich TEG to the Still Column: check proper
operation of Rich Glycol Flash Drum (607-V-1102) hydrocarbon
removal and check Rich Glycol Charcoal Filters (607-F-1103 A/B)
conditions.
Higher than design water content of the inlet TEG to the module:
• Check that the Rich TEG concentration entering the Glycol
Regeneration Package is close to 95.2 wt% and flow rate is maximum
6503 kg/hr.
Leakage of Rich Glycol into the Lean Glycol side of Hot Rich/Lean glycol
Heat Exchanger (607-E-1104):
• Take TEG samples at inlet and outlet of Lean TEG side of exchanger
and analyse for TEG/water content.
Reflux at the top of Glycol Still Column (607-C-1102) too high or too low:
• Check the temperature of vapours leaving the Glycol Still Column (607-
C-1102) is near 89°C, adjust the flow of Rich TEG to the tube side of
the Reflux Condenser (607-E-1102). If this temperature drops much
below 75°C the reflux rate is increased excessively and this can cause
operating upsets (column flooding, increased pressure in the column and
- 57 -
reboiler)
5.High Differential Glycol foaming:

Pressure across
• Refer to sections 2-3 of this table, analogue “Glycol foaming” points.
Glycol Contactor
(607-C-1101)
structured packing
6.High Differential Solids or hydrocarbons in the circulating TEG:

Pressure across
• Change and inspect filter elements on high differential pressure.
Glycol Charcoal
and Particle Filters
16. LONG TERM PRESERVATION AT SITE
In the case of off duty for brief period no particular precautions are necessary. In case of
prolonged inactivity instead the following activities are required:
- All openings (such as: rain hood, air intake etc.) shall be protected from rain water, moist
and other events created by site’s mismanagement of site facilities;
- Drain at bottom of stack shall be opened;
- Local Control Panels shall be protected from dust and moisture;
- Fans and electric motors shall be covered with water proof plastic sheets and drains
opened.
- 2 spare chemical injection pumps in warehouse: protect from water, moist and dust by
packing in suitable cover/sheets and covering of all connections.
IMPORTANT NOTE
The above procedures are to be considered as guidelines. The local operators can better judge
if such procedures are to be used with more stringent severity.
17. ANNEX 1- SAFETY DATA SHEET DIETHANOLAMINE LFG 85
18. ANNEX 2- LIST OF TRIP ACTIONS
19. ANNEX 3- OPERATING AND CONTROL PHILOSOPHY
20. ANNEX 4- GDU SECTIONS
- 58 -
Annex 1
Safety Data Sheet

The Dow Chemical Company
Product Name: Diethanolamine, LFG 85 Issue Date: 05/05/2014

Print Date: 06 May 2014
The Dow Chemical Company encourages and expects you to read and understand the entire (M)SDS,
as there is important information throughout the document. We expect you to follow the precautions
identified in this document unless your use conditions would necessitate other appropriate methods or
actions.
1. Identification of the substance/preparation and of the company/undertaking

Product Name
Diethanolamine, LFG 85
Identified uses
Chemical intermediate.
COMPANY IDENTIFICATION
The Dow Chemical Company
2030 Willard H. Dow Center
Midland, MI 48674
United States
Customer Information Number: 800-258-2436
EMERGENCY TELEPHONE NUMBER

24-Hour Emergency Contact: 989-636-4400
Local Emergency Contact: 00 971 4883 18 28
2. Hazards Identification
Harmful if swallowed.
Irritating to skin.
Risk of serious damage to eyes.
Harmful: danger of serious damage to health by prolonged exposure if swallowed.
3. Composition/information on ingredients
Component Amount Classification: CAS # EC #

2,2'-Iminodiethanol; 85.0 % Xn: R22, R48/22; Xi: 111-42-2 203-868-0
diethanolamine R38, R41
Water 15.0 % Not classified. 7732-18-5 231-791-2
See Section 16 for full text of R-phrases.
®(TM)*Trademark
Page 1 of 9
4. First-aid measures
Description of first aid measures
General advice: First Aid responders should pay attention to self-protection and use the
recommended protective clothing (chemical resistant gloves, splash protection). If potential for
exposure exists refer to Section 8 for specific personal protective equipment.
Inhalation: Move person to fresh air; if effects occur, consult a physician.
Skin Contact: Wash skin with plenty of water.
Eye Contact: Immediately flush eyes with water; remove contact lenses, if present, after the first 5
minutes, then continue flushing eyes for at least 15 minutes. Obtain medical attention without delay,
preferably from an ophthalmologist. Eye wash fountain should be located in immediate work area.
Ingestion: Do not induce vomiting. Give one cup (8 ounces or 240 ml) of water or milk if available and
transport to a medical facility. Do not give anything by mouth unless the person is fully conscious.
Most important symptoms and effects, both acute and delayed

Aside from the information found under Description of first aid measures (above) and Indication of
immediate medical attention and special treatment needed (below), any additional important
symptoms and effects are described in Section 11: Toxicology Information.
Indication of immediate medical attention and special treatment needed

If burn is present, treat as any thermal burn, after decontamination. Due to irritant properties,
swallowing may result in burns/ulceration of mouth, stomach and lower gastrointestinal tract with
subsequent stricture. Aspiration of vomitus may cause lung injury. Suggest endotracheal/esophageal
control if lavage is done. No specific antidote. Treatment of exposure should be directed at the
control of symptoms and the clinical condition of the patient.
5. Fire Fighting Measures
Suitable extinguishing media

Water fog or fine spray. Dry chemical fire extinguishers. Carbon dioxide fire extinguishers. Foam.
Alcohol resistant foams (ATC type) are preferred. General purpose synthetic foams (including AFFF)
or protein foams may function, but will be less effective.
Extinguishing Media to Avoid: Do not use direct water stream. May spread fire.
Special hazards arising from the substance or mixture

Hazardous Combustion Products: During a fire, smoke may contain the original material in addition
to combustion products of varying composition which may be toxic and/or irritating. Combustion
products may include and are not limited to: Nitrogen oxides. Carbon monoxide. Carbon dioxide.
Unusual Fire and Explosion Hazards: Container may rupture from gas generation in a fire situation.
Violent steam generation or eruption may occur upon application of direct water stream to hot liquids.
Advice for firefighters
Fire Fighting Procedures: Keep people away. Isolate fire and deny unnecessary entry. Use water
spray to cool fire exposed containers and fire affected zone until fire is out and danger of reignition has
passed. Fight fire from protected location or safe distance. Consider the use of unmanned hose
holders or monitor nozzles. Immediately withdraw all personnel from the area in case of rising sound
from venting safety device or discoloration of the container. Burning liquids may be extinguished by
dilution with water. Do not use direct water stream. May spread fire. Move container from fire area if
this is possible without hazard. Burning liquids may be moved by flushing with water to protect
personnel and minimize property damage.
Special Protective Equipment for Firefighters: Wear positive-pressure self-contained breathing
apparatus (SCBA) and protective fire fighting clothing (includes fire fighting helmet, coat, trousers,
Page 2 of 9
boots, and gloves). If protective equipment is not available or not used, fight fire from a protected
location or safe distance.
6. Accidental Release Measures

Personal precautions, protective equipment and emergency procedures: Isolate area. Refer to
Section 7, Handling, for additional precautionary measures. Keep unnecessary and unprotected
personnel from entering the area. Use appropriate safety equipment. For additional information, refer
to Section 8, Exposure Controls and Personal Protection.
Environmental precautions: Prevent from entering into soil, ditches, sewers, waterways and/or
groundwater. See Section 12, Ecological Information.
Methods and materials for containment and cleaning up: Small spills: Absorb with materials such
as: Non-combustible material. Sand. Clay. Vermiculite. Zorb-all®. Collect in suitable and properly
labeled containers. Do NOT use absorbent materials such as: Cellulose. Sawdust. Large spills:
Contain spilled material if possible. Pump into suitable and properly labeled containers. See Section
13, Disposal Considerations, for additional information.
7. Handling and Storage
Handling
General Handling: Avoid contact with eyes. Avoid contact with skin and clothing. Do not swallow.
Wash thoroughly after handling. Do not use sodium nitrite or other nitrosating agents in formulations
containing this product. Suspected cancer-causing nitrosamines could be formed. See Section 8,
EXPOSURE CONTROLS AND PERSONAL PROTECTION.
Other Precautions: Spills of these organic materials on hot fibrous insulations may lead to lowering of
the autoignition temperatures possibly resulting in spontaneous combustion.
Storage
Do not store in: Zinc. Copper. Copper alloys. Galvanized containers. Store in a dry place. Avoid
moisture.
8. Exposure Controls / Personal Protection

Exposure Limits
Component List Type Value
|
2,2'-Iminodiethanol; UAE OEL TWA 2 mg/m3 0.46 ppm SKIN

diethanolamine
ACGIH TWA 1 mg/m3 SKIN
Inhalable
fraction and
vapor.
A "skin" notation following the inhalation exposure guideline refers to the potential for dermal
absorption of the material including mucous membranes and the eyes either by contact with vapors or
by direct skin contact.
It is intended to alert the reader that inhalation may not be the only route of exposure and that
measures to minimize dermal exposures should be considered.
Personal Protection
Page 3 of 9
Eye/Face Protection: Use chemical goggles. Chemical goggles should be consistent with EN 166 or
equivalent.
Skin Protection: When prolonged or frequently repeated contact could occur, use protective clothing
chemically resistant to this material. Selection of specific items such as faceshield, boots, apron, or
full-body suit will depend on the task.
Hand protection: Use gloves chemically resistant to this material when prolonged or
frequently repeated contact could occur. Use chemical resistant gloves classified under
Standard EN374: Protective gloves against chemicals and micro-organisms. If hands are cut
or scratched, use gloves chemically resistant to this material even for brief exposures.
Examples of preferred glove barrier materials include: Chlorinated polyethylene.
Polyethylene. Ethyl vinyl alcohol laminate ("EVAL"). Examples of acceptable glove barrier
materials include: Butyl rubber. Natural rubber ("latex"). Neoprene. Nitrile/butadiene rubber
("nitrile" or "NBR"). Viton. Polyvinyl chloride ("PVC" or "vinyl"). Avoid gloves made of:
Polyvinyl alcohol ("PVA"). When prolonged or frequently repeated contact may occur, a glove
with a protection class of 5 or higher (breakthrough time greater than 240 minutes according to
EN 374) is recommended. When only brief contact is expected, a glove with a protection class
of 3 or higher (breakthrough time greater than 60 minutes according to EN 374) is
recommended. NOTICE: The selection of a specific glove for a particular application and
duration of use in a workplace should also take into account all relevant workplace factors
such as, but not limited to: Other chemicals which may be handled, physical requirements
(cut/puncture protection, dexterity, thermal protection), potential body reactions to glove
materials, as well as the instructions/specifications provided by the glove supplier.
Respiratory Protection: Respiratory protection should be worn when there is a potential to exceed
the exposure limit requirements or guidelines. If there are no applicable exposure limit requirements
or guidelines, wear respiratory protection when adverse effects, such as respiratory irritation or
discomfort have been experienced, or where indicated by your risk assessment process. For most
conditions, no respiratory protection should be needed; however, if handling at elevated temperatures
without sufficient ventilation, use an approved air-purifying respirator. Use the following CE approved
air-purifying respirator: Organic vapor cartridge, type A (boiling point >65 ºC)
Ingestion: Use good personal hygiene. Do not consume or store food in the work area. Wash hands
before smoking or eating.
Engineering Controls
Ventilation: Use local exhaust ventilation, or other engineering controls to maintain airborne levels
below exposure limit requirements or guidelines. If there are no applicable exposure limit
requirements or guidelines, general ventilation should be sufficient for most operations. Local exhaust
ventilation may be necessary for some operations.
9. Physical and Chemical Properties

Appearance
Physical State Liquid.
Color Colorless to yellow
Odor Ammoniacal
Odor Threshold No test data available
pH No test data available
Melting Point Not applicable to liquids
Freezing Point -6 °C Estimated. Approximately
Boiling Point (760 mmHg) 127 °C Literature .
Flash Point - Closed Cup 168 °C Pensky-Martens Closed Cup ASTM D 93
Evaporation Rate (Butyl No test data available
Acetate = 1)
Flammability (solid, gas) No
Flammable Limits In Air Lower: No test data available
Upper: No test data available
Vapor Pressure 4.67 kPa @ 20 °C Literature
Vapor Density (air = 1) 2.1 Literature
Specific Gravity (H2O = 1) 1.094 20 °C/20 °C Literature
Solubility in water (by 100 % Literature Miscible in all proportions
weight)
Page 4 of 9
Partition coefficient, n- No data available for this product. See Section 12 for individual
octanol/water (log Pow) component data.
Autoignition Temperature No test data available
Decomposition No test data available
Temperature
Dynamic Viscosity 100 mPa.s @ 30 °C Estimated. Approx.
Explosive properties no data available
Oxidizing properties no data available
Liquid Density 1.06 - 1.09 g/cm3 @ 25 °C Literature
10. Stability and Reactivity
Reactivity
No dangerous reaction known under conditions of normal use.
Chemical stability
Stable under recommended storage conditions. See Storage, Section 7. Hygroscopic.
Possibility of hazardous reactions

Polymerization will not occur.
Conditions to Avoid: Exposure to elevated temperatures can cause product to decompose.

Generation of gas during decomposition can cause pressure in closed systems. Avoid moisture.
Incompatible Materials: Avoid contact with: Nitrites. Strong acids. Strong oxidizers. Product may
potentially react with various halogenated organic solvents, resulting in temperature and/or pressure
increases Corrosive when wet. Heating above 60°C in the presence of aluminum can result in
corrosion and generation of flammable hydrogen gas. Avoid unintended contact with: Halogenated
hydrocarbons.
Hazardous decomposition products

Decomposition products depend upon temperature, air supply and the presence of other materials.
11. Toxicological Information

Acute Toxicity
Ingestion
Low toxicity if swallowed. Small amounts swallowed incidentally as a result of normal handling
operations are not likely to cause injury; however, swallowing larger amounts may cause injury.
Swallowing may result in gastrointestinal irritation or ulceration.
As product: Single dose oral LD50 has not been determined.
For the major component(s): LD50, rat, male and female 1,600 mg/kg
Aspiration hazard
Based on physical properties, not likely to be an aspiration hazard.
Dermal
Prolonged skin contact is unlikely to result in absorption of harmful amounts.
As product: The dermal LD50 has not been determined.
For the major component(s): LD50, rabbit > 8,200 mg/kg
Inhalation
At room temperature, exposure to vapor is minimal due to low volatility. Vapor from heated material
may cause respiratory irritation and other effects. For narcotic effects: No relevant data found.
As product: The LC50 has not been determined.
For the major component(s): LC0, 4 h, Aerosol, rat, male 3.35 mg/l
Eye damage/eye irritation
May cause severe eye irritation. May cause severe corneal injury.
Skin corrosion/irritation
Page 5 of 9
Prolonged contact may cause skin irritation with local redness. Repeated contact may cause skin
burns. Symptoms may include pain, severe local redness, swelling, and tissue damage. May cause
more severe response if skin is abraded (scratched or cut).
Sensitization
Skin
Did not cause allergic skin reactions when tested in guinea pigs.
Respiratory
No relevant data found.
Repeated Dose Toxicity
In animals, effects have been reported on the following organs: Male reproductive organs. Results
from repeated exposure tests on diethanolamine in laboratory animals include anemia (rats) and
effects on kidney (rats and mice) and liver (mice). Heart and nervous system effects were also
observed in animals given exaggerated doses of diethanolamine. Changes in other organs, causes of
which are nonspecific, were judged secondary to the poor health of the animals due to the extremely
high doses of diethanolamine given.
Chronic Toxicity and Carcinogenicity
Findings from a chronic diethanolamine skin painting study by NTP include liver and kidney tumors in
mice; no tumors were observed in rats. Mechanistic studies indicate that tumor formation is of
questionable relevance to humans. A number of factors may have influenced the results and are
being considered in their interpretation.
Developmental Toxicity
Based on information for component(s): Has been toxic to the fetus in laboratory animals at doses
toxic to the mother. Did not cause birth defects in laboratory animals.
Reproductive Toxicity
Repeated excessive exposures to high amounts may cause effects on testes and fertility in males.
Genetic Toxicology
Based on information for component(s): In vitro genetic toxicity studies were negative. Animal genetic
toxicity studies were negative.
12. Ecological Information

Toxicity
Data for Component: 2,2'-Iminodiethanol; diethanolamine

Material is toxic to aquatic organisms (LC50/EC50/IC50 between 1 and 10 mg/L in the most
sensitive species). May increase pH of aquatic systems to > pH 10 which may be toxic to
aquatic organisms.
Fish Acute & Prolonged Toxicity

LC50, Pimephales promelas (fathead minnow), static test, 96 h: 1,460 mg/l
Aquatic Invertebrate Acute Toxicity
EC50, Daphnia magna (Water flea), static test, 48 h: 55 mg/l
Aquatic Plant Toxicity
ErC50, Pseudokirchneriella subcapitata (green algae), Growth rate inhibition, 96 h: 2.2 mg/l
Toxicity to Micro-organisms
EC50, activated sludge test (OECD 209), Respiration inhibition, 3 h: > 1,000 mg/l
Aquatic Invertebrates Chronic Toxicity Value
Daphnia magna (Water flea), semi-static test, 21 d, NOEC: 0.78 mg/l, LOEC: 1.56 mg/l
Persistence and Degradability
Material is readily biodegradable. Passes OECD test(s) for ready biodegradability. Material is
ultimately biodegradable (reaches > 70% biodegradation in OECD test(s) for inherent
biodegradability).
OECD Biodegradation Tests:
Page 6 of 9
Biodegradation Exposure Time Method 10 Day Window

93 % 28 d OECD 301F Test pass
Bioaccumulative potential

Bioaccumulation: Bioconcentration potential is low (BCF < 100 or Log Pow < 3).
Partition coefficient, n-octanol/water (log Pow): -2.18 Shake flask (OECD 107 Test)
Mobility in soil

Mobility in soil: Given its very low Henry's constant, volatilization from natural bodies of water
or moist soil is not expected to be an important fate process., Potential for mobility in soil is
very high (Koc between 0 and 50).
Partition coefficient, soil organic carbon/water (Koc): 1 Estimated.
Henry's Law Constant (H): 3.97E-06 Pa*m3/mole.; 25 °C Estimated.
13. Disposal Considerations
This product, when being disposed of in its unused and uncontaminated state should be treated as a
hazardous waste according to EC Directive 2008/98/EC. Any disposal practices must be in
compliance with all national and provincial laws and any municipal or local by-laws governing
hazardous waste. For used, contaminated and residual materials additional evaluations may be
required. Do not dump into any sewers, on the ground, or into any body of water.
14. Transport Information

ROAD & RAIL
NOT REGULATED
OCEAN
NOT REGULATED
AIR
NOT REGULATED
INLAND WATERWAYS
NOT REGULATED
This information is not intended to convey all specific regulatory or operational

requirements/information relating to this product. Additional transportation system information can be
obtained through an authorized sales or customer service representative. It is the responsibility of the
transporting organization to follow all applicable laws, regulations and rules relating to the
transportation of the material.
15. Regulatory Information
European Inventory of Existing Commercial Chemical Substances (EINECS)

All components in this product are in compliance with EINECS.
Page 7 of 9
Classification and User Label Information

Hazard Symbol:
Xn - Harmful.
Risk Phrases :
R22 - Harmful if swallowed.
R38 - Irritating to skin.
R41 - Risk of serious damage to eyes.
R48/22 - Harmful: danger of serious damage to health by prolonged exposure if swallowed.
Safety Phrases :
S26 - In case of contact with eyes, rinse immediately with plenty of water and seek medical advice.
S36/37/39 - Wear suitable protective clothing, gloves and eye/face protection.
S46 - If swallowed, seek medical advice immediately and show this container or label.
Contains: 2,2'-Iminodiethanol; diethanolamine
16. Other Information

Risk-phrases in the Composition section
R22 Harmful if swallowed.
R38 Irritating to skin.
R41 Risk of serious damage to eyes.
R48/22 Harmful: danger of serious damage to health by prolonged exposure if
swallowed.
Product Literature
Additional information on this product may be obtained by calling your sales or customer service
contact. Ask for a product brochure.
Revision
Identification Number: 78282 / 0000 / Issue Date 05/05/2014 / Version: 4.0
Most recent revision(s) are noted by the bold, double bars in left-hand margin throughout this
document.
Legend
N/A Not available
W/W Weight/Weight
OEL Occupational Exposure Limit
STEL Short Term Exposure Limit
TWA Time Weighted Average
ACGIH American Conference of Governmental Industrial Hygienists, Inc.
DOW IHG Dow Industrial Hygiene Guideline
WEEL Workplace Environmental Exposure Level
HAZ_DES Hazard Designation
The Dow Chemical Company urges each customer or recipient of this (M)SDS to study it carefully and
consult appropriate expertise, as necessary or appropriate, to become aware of and understand the
data contained in this (M)SDS and any hazards associated with the product. The information herein is
provided in good faith and believed to be accurate as of the effective date shown above. However, no
warranty, express or implied, is given. Regulatory requirements are subject to change and may differ
between various locations. It is the buyer's/user's responsibility to ensure that his activities comply with
all federal, state, provincial or local laws. The information presented here pertains only to the product
as shipped. Since conditions for use of the product are not under the control of the manufacturer, it is
the buyer's/user's duty to determine the conditions necessary for the safe use of this product. Due to
the proliferation of sources for information such as manufacturer-specific (M)SDSs, we are not and
cannot be responsible for (M)SDSs obtained from any source other than ourselves. If you have
obtained an (M)SDS from another source or if you are not sure that the (M)SDS you have is current,
please contact us for the most current version.
Page 8 of 9
Page 9 of 9
011234
Operating and Control Philosphy
AD204-607-G-02219-COMMON-PHY-0001
PROJECT: SATAH AL RAZBOOT (SARB) FIELD DEVELOPMENT PROJECT - PACKAGE

4 EPC WORK
LOCATION: Satah Al Razboot (SARB) Oil Field, United Arab Emirates
COMPANY: Abu Dhabi Marine Operating Company (ADMA-OPCO)
PO NO.: AD204-600-G-09318 -4600047814
DESCRIPTION: Gas Dehydration and Glycol Regeneration Package
VENDOR DATA STATUS
SATAH AL RAZBOOT (SARB) FIELD DEVELOPMENT PROJECT - PACKAGE 4 EPC WORK □1 : No Comments. Work may proceed.
LOCATION Satah Al Razboot (SARB) Oil Field, United Arab Emirates □2 : Comments as noted.
COMPANY Abu Dhabi Marine Operating Company (ADMA-OPCO)
PO NO. AD204-600-G-09318-4600047814 □3 : Rejected. Revised and Resubmit.
EQUIPMENT NO. N.A.

□4 : Information Only.
DOCUMENT TITLE Operating and Control Philosphy
DOCUMENT NO. AD204-607-G-02219-COMMON-PHY-0001 NOTE : Permission to proceed not constitutes
Acceptance of approv al of design details,
VENDOR DOC. NO. 14C039-COM-8P400
calculations, analysis, test method or
REV. C D E F 0 1 materials dev elpoed or selected by the supplier
STATUS and does not reliev e supplier from full
compliance w ith contractual obligations.
DATE 22/Apr/15 19/May/15 3/Jul/15 18/Sep/15 1/Mar/17 14/Mar/17
REVIEW DATE : 2017.

. 03. 27
. .
ENGINEER LEAD ENGINEER
C. H. Seung J. Y. Oh
1 14/03/2017 Issued for Construction R.FERIOLI S.GALLEGATI L.BERTAZZINI

0 01/03/2017 Issued for Construction R.FERIOLI S.GALLEGATI L.BERTAZZINI
F 18/09/2015 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
E 03/07/2015 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
D 19/05/2015 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
C 22/04/2015 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
B 11/11/2014 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
A 10/10/2014 Issued for Approval R.FERIOLI S.GALLEGATI L.BERTAZZINI
Rev Date Description Prepared By Checked Approved By

Operating and Control Philosophy GDU 576-PU-2675 / 576-PU-2676
CONTRACTOR Doc. Code COMART Doc. No. 14C039-COM-8P400
AD204-607-G-02219-COMMON-PHY-0001
INDEX
1. GENERAL DESCRIPTION ........................................................................................................................................ 3
1.1 UNIT PURPOSE DESCRIPTION .................................................................................................................... 3
1.2 REFERENCE DOCUMENTS ........................................................................................................................... 4
1.3 LIST OF MAIN EQUIPMENTS ....................................................................................................................... 4
1.4 BASIS OF DESIGN ............................................................................................................................................ 5
2. PROCESS DESCRIPTION ......................................................................................................................................... 7
2.1 PROCESS CHEMISTRY .................................................................................................................................. 7
2.2 PROCESS DESCRIPTION ............................................................................................................................... 7
3. PROCESS VARIABLE CONTROL & SAFEGUARDING ................................................................................... 10
3.1 GLYCOL FLASH DRUM (607-V-1102) ........................................................................................................ 10
3.1.1 Pressure ..................................................................................................................................................... 10
3.1.2 Level .......................................................................................................................................................... 10
3.1.3 Safety Relief Valve ................................................................................................................................... 11
3.2 RICH GLYCOL CHARCOAL FILTER (607-F-1103 A/B).......................................................................... 11
3.2.1 Pressure ..................................................................................................................................................... 11
3.3 GLYCOL FILTERS (607-F-1102 A/B) ........................................................................................................... 11
3.3.1 Pressure ..................................................................................................................................................... 11
3.4 GLYCOL REBOILER (607-E-1105) .............................................................................................................. 12
3.4.1 Temperature .............................................................................................................................................. 12
3.4.2 Levels ........................................................................................................................................................ 12
3.4.3 Pressure ..................................................................................................................................................... 12
3.5 GLYCOL SURGE DRUM (607-V-1103) ........................................................................................................ 13
3.5.1 Level .......................................................................................................................................................... 13
3.5.2 Pressure ..................................................................................................................................................... 13
3.5.3 Temperature .............................................................................................................................................. 13
3.6 GLYCOL STRIPPING COLUMN (607-C-1103) .......................................................................................... 15
3.6.1 Flow........................................................................................................................................................... 15
3.6.2 Pressure ..................................................................................................................................................... 15
3.7 GLYCOL STILL COLUMN (607-C-1102) AND GLYCOL REFLUX CONDENSER (607-E-1102) ...... 15
3.7.1 Temperature .............................................................................................................................................. 15
3.7.2 Pressure ..................................................................................................................................................... 16
3.8 HOT RICH/LEAN GLYCOL HEAT EXCHANGER (607-E-1104) ............................................................ 17
3.8.1 Temperature .............................................................................................................................................. 17
3.8.2 Pressure ..................................................................................................................................................... 17
3.9 LEAN GLYCOL FEED PUMPS (607-P-1103 A/B)....................................................................................... 17
3.9.1 Flow........................................................................................................................................................... 17
3.9.2 Pressure ..................................................................................................................................................... 17
3.9.3 Temperature .............................................................................................................................................. 18
3.10 OVERHEAD TRIM COOLER (607-E-1106) ................................................................................................ 18
3.10.1 Temperature .............................................................................................................................................. 18
3.10.2 Pressure ..................................................................................................................................................... 19
3.10.3 Safety relief valve ...................................................................................................................................... 19
3.11 OVERHEAD DRUM (607-V-1104) ................................................................................................................. 19
3.11.1 Level .......................................................................................................................................................... 19
3.11.2 Temperature .............................................................................................................................................. 19
3.11.3 Pressure ..................................................................................................................................................... 19
3.11.4 Safety relief valve ...................................................................................................................................... 20
3.12 SOUR WATER PUMPS (607-P-1104 A/B) .................................................................................................... 20
3.12.1 Flow........................................................................................................................................................... 20
3.12.2 Pressure ..................................................................................................................................................... 20
3.12.3 Temperature .............................................................................................................................................. 20
1
AD204-607-G-02219-COMMON-PHY-0001
3.13 PH CONTROLLER TANK (607-T-1101) ...................................................................................................... 21

3.13.1 Level .......................................................................................................................................................... 21
3.14 PH CONTROLLER INJECTION PUMPS (607-P-1107 A/B) ...................................................................... 21
3.14.1 Flow........................................................................................................................................................... 21
3.14.2 Pressure ..................................................................................................................................................... 21
4. PRESSURE SAFETY VALVES ............................................................................................................................... 23
2
AD204-607-G-02219-COMMON-PHY-0001
1. GENERAL DESCRIPTION
The control philosophy for this plant is based on maintaining safe and optimum operating
conditions.
This means that in case of any abnormal conditions arising during the operation there are
appropriate safety devices to protect the equipment and plant personnel.
Three levels of output signals have been identified for the measured variables:
Indication: The value is returned to the operator (local and/or remote)
Alarm: The operator is alerted that the variable is out of range and that some abnormal
condition is occurring. No risk for equipment and/or operator is expected.
Shut down plant: Heavy upset condition has occurred and there are risks for equipment
integrity, operator safety and/or product off-spec resulting in bad performance
of the whole plant. In this case the plant will remain in a safe shut down mode
until the operators will identify and correct the fault. Afterwards the plant will
be put back into operation.
1.1 UNIT PURPOSE DESCRIPTION
The purpose of the Gas Dehydration Unit described here below is to reduce the water content
of the wet gas, in order to meet the dry gas water dew point.
The Gas Dehydration Unit is composed mainly of two sections:
- TEG Contactor section for the gas dehydration
- TEG Regeneration Package for the glycol re-concentration.
The Wet Gas stream is routed to the Inlet filter separator (607-V-1105) in order to remove
free water as well as liquid hydrocarbon entrained in the gas phase.
Dehydration will be carried out by contacting the wet gas stream with a 99.95wt % Tri-
Ethylene Glycol (TEG) solution in the Glycol Contactor (607-C-1101).
The “Lean Glycol” is defined as the solution with low water content (TEG % wt. 99.95),
while the “Rich Glycol” is the solution with high water content (TEG % wt. 95.4).
A TEG Regeneration Skid is required to re-concentrate the rich TEG solution used for the gas
dehydration. The GDU is capable of dehydrating when the gas is turned down to 25% of
maximum capacity although the glycol circulation turn-down shall be limited to 40% (due to
packing wettability requirement)
The rich glycol regeneration is accomplished by pressure reduction, by application of heat and
finally by hot fuel gas stripping. The lean glycol is then cooled and pumped back to the
Glycol Contactor (607-C-1101).
There are 3x100% Gas Dehydration Units and this process description is valid for all units.
Equipment tags in the description are for train 1, for train 2 the first number of each
equipment tag is substituted by the number “2”, for train 3 the first number of each equipment
tag is substituted by the number “3”.
3
AD204-607-G-02219-COMMON-PHY-0001
1.2 REFERENCE DOCUMENTS
Document Title Document No.1

14C039F03-COM-8P100
P&ID – Glycol Reboiler AD204-600-G-09318-COMMON-DWG-0102
14C039F03-COM-8P105
P&ID – Glycol Flash Drum AD204-600-G-09318-COMMON-DWG-0103
14C039F03-COM-8P110
P&ID – Glycol Filters AD204-600-G-09318-COMMON-DWG-0104
14C039F03-COM-8P115
P&ID – Stripping Column & L/R Heat Exchanger AD204-600-G-09318-COMMON-DWG-0105
14C039F03-COM-8P120
P&ID – Glycol Surge Drum AD204-600-G-09318-COMMON-DWG-0106
14C039F03-COM-8P125
P&ID – Lean Glycol Feed Pumps AD204-600-G-09318-COMMON-DWG-0107
14C039F03-COM-8P130
P&ID – Overhead Condenser & Drum AD204-600-G-09318-COMMON-DWG-0108
14C039F03-COM-8P135
P&ID – Sour Water Pumps AD204-600-G-09318-COMMON-DWG-0109
14C039F03-COM-8P140
P&ID – pH Injection Tank AD204-600-G-09318-COMMON-DWG-0110
14C039F03-COM-8P145
P&ID – Instrument Air Distribution AD204-600-G-09318-COMMON-DWG-0111
14C039F03-COM-8P150
P&ID – Drains and Vents Header AD204-600-G-09318-COMMON-DWG-0112
14C039F03-COM-8P700
Cause & Effects Chart AD204-600-G-09318-COMMON-OTH-0001
14C039-COM-7I100
Instrument, I/O, Alarm and Shutdown Set Point List AD204-600-G-09318-COMMON-LST-0007
1.3 List of main equipments

The Wet Gas is dried passing through the following equipment:
GDU Train 1 GDU Train 2 GDU Train 3
Inlet Filter Separator 607-V-1105 607-V-2105 607-V-3105
Glycol Contactor 607-C-1101 607-C-2101 607-C-3101
Lean Glycol/Dry Gas Exchanger 607-E-1101 607-E-2101 607-E-3101
The rich glycol from TEG Contactor is regenerated in the TEG Regeneration Package which includes the
following equipment:
GDU Train 1 GDU Train 2 GDU Train 3
Glycol Stripping Column 607-C-1103 607-C-2103 607-C-3103
Glycol Reboiler 607-E-1105 607-E-2105 607-E-3105
1
Document number are provided both in COMPANY format and COMART format for better understanding and
reference.
4
AD204-607-G-02219-COMMON-PHY-0001
Reflux Condenser 607-E-1102 607-E-2102 607-E-3102
Glycol Still Column 607-C-1102 607-C-2102 607-C-3102

Glycol Regenerator Orverhead Trim 607-E-1106 607-E-2106 607-E-3106
Cooler
Glycol Regenerator Orverhead Drum 607-V-1104 607-V-2104 607-V-3104
SourWater Pump 607-P-1104A/B 607-P-2104A/B 607-P-3104A/B

Hot Rich/Lean Glycol Heat Exchanger 607-E-1104 607-E-2104 607-E-3104
Rich Glycol Flash Drum 607-V-1102 607-V-2102 607-V-3102
Rich Glycol Filters 607-F-1102A/B 607-F-2102A/B 607-F-3102A/B
Rich Glycol Charcoal Filter 607-F-1103A/B 607-F-2103A/B 607-F-3103A/B
Glycol Surge Drum 607-V-1103 607-V-2103 607-V-3103
Lean Glycol Feed Pumps 607-P-1103A/B 607-P-2103A/B 607-P-3103A/B
Stripping Gas Heater 607-E-1107 607-E-2107 607-E-3107
pH Controller Tank 607-T-1101 607-T-2101 607-T-3101
pH Controller Injection Pumps 607-P-1107A/B 607-P-2105A/B 607-P-3105A/B
pH Portable unloading Pump 607-P-1109 607-P-2109 607-P-3109
Instrument, piping line, equipment and tie-ins number TAG for each train shall be as follow:
Train 1: 1xxx, Train 2: 2xxx, Train 3: 3xxx
All equipment/instrument tag on this document shall be prefixed by 607 unless already indicated or
indicated otherwise.
1.4 Basis Of Design
DATA FOR ONE TRAIN
2
Design Capacity 151.3 MMSCFD

Dry gas water vapour content 2 lb/MMSCF max.
Lean TEG circulation rate 4.76 Sm³/h

Max. Gas Pressure Drop across package battery limit 1.9 bar
Max. Package TEG losses 0.1 gal/MMSCF
2
The TEG Regeneration Section receives the spent glycol. 130 kg/hr, from the LP fuel gas conditioning unit and
supplies lean glycol, 110 kg/hr, to it. Therefore, TEG Regeneration Unit shall treat both the wet gas and rich
glycol from the LP fuel gas conditioning unit and supply the lean glycol to LP fuel gas conditioning unit.
5
AD204-607-G-02219-COMMON-PHY-0001
In the table below is reported the Gas Composition for the design case.
2037 Summer 2019 Winter
Min. Make-up Gas Max. Make-up Gas

Description Value Value
Design Yes
Pressure, barg 68 68
Temperature, °C 45 45
Component Mol% Mol%
Methane 64.88 64.85
Ethane 11.84 10.72
Propane 7.30 7.53
i-Butane 0.97 0.93
N-Butane 1.85 1.76
I-Pentane 0.36 0.29
N-Pentane 0.34 0.27
Hexanes 0.03 0.03
Heptanes+ 0.26 0.11
Nitrogen 0.29 1.2
Carbon Dioxide 6.71 8.18
Water 0.19 0.13
Hydrogen Sulphide 4.98 4.00
Total 100.0 100.0
Molecular Weight3 24.36 24.38

Moisture, ppmw 1,439 933
Hydrogen Sulphide, 49,786 39,954
ppmv
3
The Molecular Weight Range of feed gas is 23.9 25.5.
6
AD204-607-G-02219-COMMON-PHY-0001
2. PROCESS DESCRIPTION4
2.1 Process Chemistry
The principle of gas dehydration is contacting a gas stream with a hygroscopic liquid (TEG)
which has a greater affinity for the water vapour than does the gas. The gas moisture is retained
by TEG forming a rich glycol solution which is subsequently regenerated by heating and
stripping in the regeneration skid.
Therefore the water vapors absorbed in the glycol solution are boiled off in the Glycol
Regeneration Package and the regenerated TEG is pumped back to the Gas Dehydration
column.
2.2 Process Description

Flow rate of 151.3 MMSCFD of water saturated wet gas enters the Inlet Filter Separator (607-
V-1105; P=68 barg and T=45°C ) where free liquids (water and hydrocarbon phases) are
removed from the wet gas stream.
The “liquid free” wet gas enters the Glycol Contactor 607-C-1101 where it is dried by counter-
current contact with the Lean TEG which absorbs the water vapors from the wet gas. The Rich
TEG is then routed back, under level control, to the Glycol Regeneration Package.
The dry gas leaving the Glycol Contactor 607-C-1101 cools down the Lean TEG feed to the
column in the Lean Glycol/Dry Gas Exchanger 607-E-1101 (Tin= 65 °C; Tout= 55 °C).
Rich glycol at about 45.4°C and 67.2 barg leaves the Contactor 607-C-1101 under level
control, reducing its operating pressure to about 5.5 barg.
Upon entering regeneration skid the Rich TEG flows through the Reflux Condenser bundle
607-E-1102 where it is heated to about 57.7°C by condensing some of the vapors at the top of
the Glycol Still Column 607-C-1102.
Part of the Rich TEG can by-pass the Reflux Condenser 607-E-1102 by means of the control
valve 607-TCV-1146 installed on the by-pass line, in order to keep the temperature of the
vapors leaving the Still Column 607-C-1102 to about 88.9°C and thus reducing the glycol
losses.
Rich TEG leaving the Reflux Condenser 607-E-1102 enters the Rich Glycol Flash Drum 607-
V-1102 which operates at 5 barg and 57.7°C. This vessel is a three phase separator (bucket &
weir type) where flashed gases, liquid hydrocarbons, and Rich TEG are separated.
The flashed gas from Rich Glycol Flash Drum 607-V-1102 is sent to the acid gas line to LP
compressor (if pressure allows) by the pressure control valve 607-PCV-1201. If LP compressor
is inoperable, vapors are routed to the LP Flare Header by means of the 607-PCV-1239. Also,
blanketing 607-PCV-1200 has been provided.
The separated liquid hydrocarbons flow into the hydrocarbon section and from there are routed
to the LP Separator (Refer to AD204-607-D-11223). The discharge flow rate is controlled by
the level controller 607-LIC-1132 acting (on/off) on the level control valve 607-LV-1132 on
the discharge line.
4
Instrument tags are referred for Train 1. For Train 2 the first digit shall be 2xxx. For Train 3 the first digit shall
be 3xxx.
7
AD204-607-G-02219-COMMON-PHY-0001
The level of Rich TEG in the outlet section of the Rich Glycol Flash Drum is controlled by the
level controller 607-LIC-1138, acting on the level control valve 607-LV-1138 installed just
upstream the Glycol Still Column.
The Rich TEG from the Rich Glycol Flash Drum is first fed to the Rich Glycol Charcoal Filter
(604-F-1103A/B) and then to the Rich Glycol Filter (604-F-1102A/B).
The Charcoal Filter (604-F-1103A/B) removes any heavy hydrocarbons traces from the
circulating TEG by means of activated carbon adsorption. The Rich Glycol Filter (604-F-
1102A/B) removes solid particles (5 micron rating). The pressure drops across the filters are
monitored by local differential pressure transmitters.
Rich TEG from the filters enters the Hot Rich/Lean Glycol Heat Exchanger (607-E-1104)
(welded plate type heat exchanger) where it is heated to about 164.2°C before entering the
Glycol Still Column 607-C-1102.
The Glycol Still Column 607-C-1102 is provided with random packing. The liquid TEG flows
downwards over the packing from the Still Column 607-C-1102 into the Glycol Reboiler 607-
E-1105 where it is heated up to 201°C to boil off water from the Rich TEG. The glycol at about
98.3wt % leaves the Glycol Reboiler 607-E-1105 and it is sent to the Glycol Stripping Column
607-C-1103. Final glycol purification up to the desired 99.95wt % purity is accomplished by
stripping out the water from the lean glycol using counter-current fuel gas in the Glycol
Stripping Column 607-C-1103 which is provided with structured packing. Before entering the
Glycol Stripping Column 607-C-1103, the fuel gas is preheated in the Glycol Reboiler 607-E-
1105 by means of an inner coil pipe, Stripping Gas Heater 607-E-1107, up to approximately
150°C.
The Glycol Stripping Column (607-C-1103) is installed such that packing is not flooded and
freely drain the glycol. The hydraulic head provided is such that Lean Glycol can freely flow to
the Lean Glycol Surge Drum (607-V-1103) overcoming the pressure drop in the piping and in
the Hot Rich / Lean Glycol Heat Exchanger.
The liquid level in the Glycol Reboiler 607-E-1105 is maintained by means of a broken siphon
equalized with Reboiler and elevated at the normal liquid level in order to ensure that the hot
oil bundle (Tin=230°C; Tout=210°C) is submerged under any circumstance.
The fully regenerated 99.95wt % Lean TEG leaving the Glycol Stripping Column 607-C-1103
at about 183.6°C gets cooling down to 62.9°C against Rich TEG in Hot Rich/Lean Glycol Heat
Exchanger 607-E-1104 and then it is sent to the Glycol Surge Drum 607-V-1103.
The glycol level in the Glycol Surge Drum 607-V-1103 depends upon the system liquid hold-
up and in case of low level, fresh make-up glycol must be added so a glycol make-up
connection is provided on this vessel. Glycol make-up facilities of pumps and vessel are out of
COMART scope of supply.
The Glycol Reboiler 607-E-1105 bath temperature (201°C) is controlled by a temperature
controller 607-TIC-1156 acting in cascade on the flow controller 607-FIC-1122 regulating the
hot oil supply to the tube bundle.
The pressure of the Glycol Reboiler 607-E-1105, Glycol Stripping Column and Surge Drum
607-V-1103 is equalized by means of a 6” equalization line between the two vessels.
The still vapours from Glycol Still Colum 607-C-1102 are sent to the Glycol Regenerator
Overhead Trim Cooler 607-E-1106 where they are partially condensed by cooling water as a
cooling medium. The outlet two phase stream is sent to the Glycol Regenerator Overhead
Drum 607-V-1104 in which sour water and acid gas are separated. The level in the Glycol
8
AD204-607-G-02219-COMMON-PHY-0001
Regenerator Overhead Drum is controlled by 607-LIC-1146 which starts one of two (one
operating, one in standby) 100% Sour Water Pumps 607-P-1104A/B. These pumps discharge
sour water to produced water treatment (out of COMART scope of supply).
Two (one operating, one in stand-by) 100% Lean Glycol Feed Pumps 607-P-1103A/B have
been provided in order to send the Lean Glycol to the Glycol Contactor 607-C-1101.
The Lean TEG leaving the glycol regeneration skid is cooled down in the Lean Glycol/Dry Gas
Exchanger 607-E-1101 by the dry gas leaving the TEG Contactor 607-C-1101.
The pH injection facility consists of a pH Controller Tank 607-T-1101 and two (one operating,
one in standby) 100% pH Controller Injection Pumps 607-P-1105A/B. These pumps are
manually activated by operator when required by process conditions and are equipped with
stroke control local as well as remotely through DCS. The pH controller Tank is an
atmospheric tank manually filled with Di-Ethanol Amine solution when low level is reached.
Injection points are provided to inject anti-foam and pH control chemical at the following
locations:
 Anti-foam: Rich Glycol inlet to Glycol Flash Drum 607-V-1102. (Anti-foam facility of
pumps and tanks is provided by others)
 pH control: Lean Glycol Feed Pumps 607-P-1103A/B suction.
TEG Regeneration Unit receives spent glycol from the Fuel Gas Conditioning Drum (out of
GDU package) on Rich Glycol Line coming from Glycol Contactor 607-C-1101 to Reflux
Condenser 607-E-1102. Part of lean TEG is routed back to the Fuel Gas Conditioning Drum
before entering in the Lean Glycol/Dry Gas Exchanger 607-E-1101.
Recovered Glycol from Glycol Drain Collector is sent to the Rich Glycol Flash Drum 607-V-
1102.
All equipment and instrument drains are routed to Closed Drain, Glycol Drain or Open Drain
respectively based on service.
Equipment and instruments vents are routed to LRV when requested by service.
PSVs have been provided in order to protect all equipments by overpressure.
Instrument air distribution for instrumentation have been provided.
9
AD204-607-G-02219-COMMON-PHY-0001
3. PROCESS VARIABLE CONTROL & SAFEGUARDING
3.1 Glycol Flash Drum (607-V-1102)

(P&ID 14C039F03-COM-8P105)
3.1.1 Pressure
The Glycol Flash Drum pressure is controlled by the self regulating 607-PCV-1201 set at 5
barg which discharges the flashed off-gases to the LP compressor. If LP compressor is
inoperable, vapors are routed to the LP Flare Header by means of the 607-PCV-1239 set at 6.5
barg. A blanketing connection with fuel gas is also provided and it is regulated by 607-PCV-
1200 set at 3.5 barg.
The Glycol Flash Drum pressure affects the vapor disengagement from the TEG phase. The
pressure should be kept as high as needed to send rich TEG to the Still Column. Local 607-PG-
1281 has been provided in order to monitor the pressure locally.
In case of high-high pressure, the independent pressure transmitter 607-PT-1203 will activate
ESD sequence as per Cause & Effect Chart (total trip of GDU package). The pressure
transmitter 607-PT-1202 has been provided in order to monitor the pressure and it is equipped
with alarm for high and low pressure.
3.1.2 Level
The level in the inlet compartment of the Glycol Flash Drum is fixed by the internal bucket and
weir arrangement inside the vessel. The inlet compartment is fitted with level gauge 607-LG-
1139 in order to monitor the level locally.
The liquid level in the TEG outlet compartment of the Glycol Flash Drum is controlled by the
level controller 607-LIC-1138 acting on the level control valve 607-LV-1138 on the Rich TEG
line to the Glycol Still Column. Alarms for high and low level have been provided on the
controller. Level gauge 607-LG-1134 has been provided in order to monitor the outlet section
level locally.
In case of low low level (to avoid gas blow-by to the downstream equipment) or high high level
(to avoid overfilling of the Flash Drum), the independent level transmitter 607-LT-1136/1 or
607-LT-1136/2 (1oo2 voting philosophy) in the TEG outlet section will activate ESD sequence
as per Cause & Effect Chart (LAHH-1136 will close 607-SDV-1202 on Rich Glycol Line from
Contactor, it will close 619-SDV-1205/2205 on Rich Glycol Line from Gas Conditioning
Drum; LALL-1136 will close 607-SDV-1219 on Rich Glycol Outlet Line from Flash Drum).
Transmitters 607-LT-1136/1 and 607-LT-1136/2 are also equipped with high and low level
alarms in order to alert the operator before ESD sequence.
The liquid level in the hydrocarbon section of the Glycol Flash Drum is controlled by the level
controller 607-LIC-1132 (ON/OFF control) operating on the level control valve 607-LV-1132
installed on the hydrocarbon outlet line. The hydrocarbons outlet line is routed to LP Separator
(AD204-607-D-11223). Alarms for high and low level have been provided on the controller.
Level gauge 607-LG-1137 has been provided in order to monitor the level locally.
In case of low-low level (no trip actions for high high level) in the hydrocarbon section the
independent level transmitter 607-LT-1133/1 or 607-LT-1133/2 (1oo2 voting philosophy) will
activate ESD sequence as per Cause & Effect Chart (and by closing SDV-1218 it will isolate
10
AD204-607-G-02219-COMMON-PHY-0001
Rich Glycol Flash Drum from LP separator). Transmitters 607-LT-1133/1 and 607-LT-1133/2
are also equipped with high and low level alarms in order to alert the operator before ESD
sequence.
3.1.3 Safety Relief Valve

607-PSV-1249 and 607-PSV-1250 ( P&ID – 14C039F03-COM-8P110) have been provided to
protect the equipment in case of overpressure (see Table in Chapter 4).
3.2 Rich Glycol Charcoal Filter (607-F-1103 A/B)

(P&ID 14C039F03-COM-8P110)
3.2.1 Pressure
Two (one operating, one in spare) 100% Rich Glycol Charcoal Filters have been installed in
order to remove organic impurities in the TEG. Activated carbon filter can effectively remove
most foam promoting compounds such as well-treating chemicals, compressor oils and other
troublesome organic impurities in the glycol. The elements should be changed when the clarity
of the glycol deteriorates or when the glycol analysis indicates a high hydrocarbon content. A
differential pressure transmitter 607-PDT-1213 has also been provided equipped with an high
differential pressure alarm in order to alert the plant operators of charcoal element blockage. 5
The pressure is also locally monitored by 607-PG-1215 on 607-F-1103A and by 607-PG-1216
on 607-F-1103B.
607-PSV-1251 and 607-PSV-1252 have been provided to protect the equipment in case of
overpressure (see Table in Chapter 4).
3.3 Glycol Filters (607-F-1102 A/B)

(P&ID 14C039F03-COM-8P110)
3.3.1 Pressure
Two (one operating, one in spare) 100% Rich Glycol Filters have been installed to remove
solid impurities (filter rating 5 microns) before they cause fouling, foaming or plugging. A
differential pressure transmitter 607-PDT-1217 have been provided in order to monitor the
fouling conditions. A High differential pressure alarm has been provided to alert the plant
operators for the need of cartridge replacement.
The pressure is also locally monitored by 607-PG-1218 on 607-F-1102A and by 607-PG-1219

on 607-F-1102B.
5
The method for determining the need to change the activated carbon filters differs from that of particle filters.
Due to the method of adsorption in the carbon elements, the differential pressure will remain constant even though
the filters are no longer active. The elements should thus be changed when the clarity of the glycol deteriorates or
when the glycol analysis indicates a high hydrocarbon content.
11
AD204-607-G-02219-COMMON-PHY-0001

3.4 Glycol Reboiler (607-E-1105)

(P&ID 14C039F03-COM-8P100)
3.4.1 Temperature
Hot oil is used as heat source for the Glycol Reboiler. The temperature in the Reboiler is
controlled by the temperature controller 607-TIC-1156 in cascade mode with 607-FIC-1122.
607-TIC-1156 acts driving the SP of the flow rate controller 607-FIC-1122, which in turn
controls the Hot Oil inlet flow rate acting on valve 607-FV-1122. Alarms for high and low
temperature have been provided on 607-TIC-1156. Two temperature transmitters 607-TT-1150
and 607-TT-1152 has been provided on Reboiler and linked with a manual selector 607-HS-
1865 which acts in turn on 607-TIC-1156. Operator can choose which transmitter should be
used.
If the Reboiler’s bath temperature raises the 607-TIC-1156 controller will send a signal to 607-
FIC-1122 which in turn will close valve 607-FV-1122 in order to keep constant the bath
temperature. In the opposite case, when the temperature of the bath is lower than SP value the
607-FIC-1122 controller will open valve 607-FV-1122.
The independent temperature transmitter 607-TT-1154 with high and low temperature alarm
has been provided on the Hot Oil inlet line.
The Fuel Gas enters the Reboiler for pre-heating before being used as Stripping Gas, the LP
Fuel Gas outlet temperature is monitored by the local 607-TG-1153. The temperature of TEG
which flows to the stripping column is locally monitored by 607-TG-1155.
In case of high-high TEG bath temperature in the Reboiler the independent temperature
transmitter 607-TT-1151 will activate ESD sequence as per Cause & Effect Chart (Close 607-
SDV-1209/1210 on Hot Oil inlet/outlet lines).
3.4.2 Levels
The level in the TEG Reboiler is maintained by a broken siphon equalized with Glycol Surge
Drum and elevated at the normal liquid level in order to ensure that the hot oil bundle is
submerged under any circumstance.
The level is monitored by Level transmitters 607-LT-1122/1 and 607-LT-1122/2 (1oo2 voting
philosophy). Level gauge 607-LG-1123 has been provided in order to monitor the level locally.
In case of low-low or high high level the level transmitter 607-LT-1122/1 or 607-LT 1122/2
(1oo2 voting philosophy) will activate ESD sequence as per Cause & Effect Chart (LAHH-
1122 will close 607-SDV-1202 on Rich Glycol Line from Contactor and 619-SDV-1205/2205
on Rich TEG from Gas Conditioning Drum; LALL-1122 will close 607-SDV-1220 on Lean
Glycol Line from Lean Glycol Feed Pumps and trips the pump’s related motors). 607-LT-
1122/1 and 607-LT 1122/2 are also equipped with high and low level alarms in order to alert
the operator before ESD sequence.
3.4.3 Pressure
12
AD204-607-G-02219-COMMON-PHY-0001
The pressure in Glycol Reboiler will depend on the battery limit pressure downstream of the
Overhead Drum (607-V-1104) and the pressure drops through Glycol Still Column, Reflux
Condenser, Overhead Trim Cooler, Overhead Drum and related piping connections. The
transmitter 607-PT-1163, equipped with a high alarm, has been provided to monitor the
pressure of the Reboiler, local 607-PG-1280 has been also provided in order to monitor the
pressure locally. In case of high high pressure the independent pressure transmitter 607-PT-
1164 will activate the ESD sequence as per Cause & Effect Chart6 (607-PAHH-1164 will close
607-SDV-1220 on Lean Glycol Feed Pumps discharge line and trips pump’s related motors, it
will close 607-SDV-1209/1210 on Hot Oil supply/return lines, it will close 607-SDV-1202 on
Rich Glycol Line from contactor, it will close 619-SDV-1205/2205 on Rich TEG line from gas
conditioning drum) and it is also equipped with an high pressure alarm to alert operator before
ESD sequence.

607-PSV-1235 and 607-PSV-1236 have been provided in order to protect the equipment in
case of overpressure (see Table in Chapter 4). Also a T.P. 1022 is provided to connect the 607-
PSV 1258-1259 (not in COMART scope of supply) in order to protect the equipments, in the
Glycol Regeneration Skid, from gas blow by from Glycol Contactor 607-C-1101.
3.5 Glycol Surge Drum (607-V-1103)

(P&ID 14C039F03-COM-8P120)
3.5.1 Level
The level in the Glycol Surge Drum is fixed by the first TEG filling due to the system working
in a closed loop and it could vary as the TEG is consumed (TEG losses and leakages).
The level transmitter 607-LT-1142 installed in the Glycol Surge Drum is used to monitor the
liquid level and will alert the operator in case of low or high level through low and high level
alarms. Once the low level is reached, the TEG level has to be restored with fresh TEG through
the make-up line.
In addition the level gauge 607-LG-1141 is used to monitor the level locally.
The independent level transmitter 607-LT-1143 has been provided with low low alarm which
will start the ESD sequence as per Cause & Effect Chart (LALL-1143 will close 607-SDV-
1220 on Lean Glycol Feed pumps discharge line, it will trip Lean Glycol Feed pumps related
motors, it will close 607-SDV-1202 on Rich Glycol line from Contactor, it will close 619-
SDV-1205/2205 on Rich TEG line from Gas Conditioning Drum).
3.5.2 Pressure
Glycol Surge Drum pressure is the same of the Glycol Reboiler because of the equalization line
connecting the Glycol Surge Drum and the Reboiler. The driving force that causes the flow
from the Reboiler to the Surge Drum is only gravity.
Local 607-PG-1206 has been provided in order to monitor the pressure locally.
3.5.3 Temperature
6
Reboiler Trip set pressure 1.5 barg.
13
AD204-607-G-02219-COMMON-PHY-0001
The temperature inside the Glycol Surge Drum depends on the Lean Glycol temperature
coming from the Hot Rich/Lean Glycol Heat Exchanger (607-E-1104). Local 607-TG-1192 has
been provided in order to monitor the temperature locally.
14
AD204-607-G-02219-COMMON-PHY-0001
3.6 Glycol Stripping Column (607-C-1103)

(P&ID 14C039F03-COM-8P115)
3.6.1 Flow
The stripping gas flow to the stripping column is controlled by the flow rate controller 607-
FIC-1121 installed on the stripping gas feeding line and operating on 607-FV-1121 control
valve.
The flow transmitter 607-FT-1121 is provided with one high flow alarm and one low flow
alarm. When the low flow alarm is activated, the lean glycol purity may be out of designed
value and the H2S concentration at the top of the stripping column, and then in Glycol Reboiler
and Surge Drum, will be higher than design values, leading to a potential formation of a lethal
atmosphere in Glycol Surge Drum (for technical explanation refer to AD204-600-09318-
COMMON-CAL-0004).
Controller 607-FIC-1121 closes valve 607-FV-1121 when the flow rate rises above the SP
value and opens it when the level falls below the SP value.
3.6.2 Pressure
The pressure of the stripping gas flow to the stripping column is monitored by the transmitter
607-PT-1166 which is provided with high and low pressure alarms. A differential pressure
transmitter 607-PDT-1204 has been installed in order to monitor the pressure drop across the
structured packing section. The transmitter has also been provided by a high alarm to warn
operators that flooding may occur.
3.7 Glycol Still Column (607-C-1102) and Glycol Reflux Condenser (607-E-1102)
(P&ID 14C039F03-COM-8P100)
3.7.1 Temperature
The temperature of the vapors leaving the Still Column will determine their composition and in
particular the TEG content.
High temperatures will cause high TEG vaporization losses while low temperatures will cause
an excessive water re-condensation in the TEG Still Column which in turn “overloads” the
Reboiler heat duty and in the worst case resulting in low of lean TEG concentration.
The condenser cooling medium is the Rich TEG coming out the GDU contactor and its
temperature is monitored by local temperature indicator 607-TG-1148 just upstream the reflux
condenser inlet. The temperature of the vapors leaving the still column is kept at about 88.9°C
by temperature controller 607-TIC-1146 which is installed on outlet vapors line and controls
the TEG flow rate inside the condenser bundle through the control valve 607-TV-1146. This
valve is installed on the Rich Glycol bypass line just upstream the Reflux Condenser inlet
nozzle. Alarm for high and low temperature has been provided on the controller.
The temperature of heated Rich TEG coming out from Reflux Condenser is monitored by local
607-TG-1147 and 607-TG-1145 installed just upstream and downstream the bypass outlet
connection.
If the temperature of the vapor leaving the still column is higher than SP value the temperature
controller 607-TIC-1146 will close valve 607-TV-1146 and will open it when the temperature
is below its SP value.
15
AD204-607-G-02219-COMMON-PHY-0001
3.7.2 Pressure
The pressure in Glycol Still column will depend on the battery limit pressure as well as the
Glycol Reboiler pressure.
One differential pressure transmitter 607-PDT-1165 has been provided for the still column in
order to monitor the pressure drops through random packing. This transmitter is equipped with
high alarm to alert operators that flooding may occurs.
The pressure of heated Rich TEG coming out from Reflux Condenser is monitored by local
607-PG-1161 installed downstream the bypass outlet connection.
16
AD204-607-G-02219-COMMON-PHY-0001
3.8 Hot Rich/Lean Glycol Heat Exchanger (607-E-1104)

(P&ID 14C039F03-COM-8P115)
3.8.1 Temperature
Referring to this heat exchanger the temperature is monitored using two temperature indicators
607-TI-1211 and 607-TI-1208 on the inlet line and outlet line of Rich TEG streams
respectively. On Rich Glycol inlet line is also installed the local temperature indicator 607-TG-
1190 while on Rich Glycol Outlet line is installed the local temperature indicator 607-TG-1185.
The temperature of Lean TEG streams is monitored by temperature indicators 607-TI-1209 and
607-TI-1210 on inlet and outlet streams respectively. On Lean Glycol inlet stream is also
installed the local temperature indicator 607-TG-1191.
Temperature transmitter 607-TT-1210 has been provided with high temperature alarm in order
to alert the operator that probable heat exchanger malfunctioning is occurring due to fouling of
rich glycol section of the exchanger.
Temperature transmitter 607-TT-1208 has been provided with low temperature alarm, in order
to alert the operator that probable heat exchanger malfunctioning is occurring due to fouling of
lean glycol section of the exchanger.
3.8.2 Pressure
Two locals differential pressure indicators 607-PDI-1208 and 607-PDI-1207 have been
provided in order to monitor Lean TEG and Rich TEG pressure drops respectively. On Lean
TEG stream is also installed a local pressure indicator 607-PG-1205 while on Rich TEG outlet
line to still column is also installed a local pressure indicator 607-PG-1162 (shown on P&ID
14C039F03-COM-8P100 (AD204-600-G-09318-COMMON-DWG-0102).
3.9 Lean Glycol Feed Pumps (607-P-1103 A/B)

(P&ID 14C039F03-COM-8P125)
3.9.1 Flow
Lean TEG is pumped by the two Lean Glycol Feed Pumps (one running and the other in stand-
by).
The TEG flow rate is constant at maximum and minimum viscosities as shown in Pumps’ Data
Sheets. The manual globe valve V-276034 is installed on pump discharge recycle line to Glycol
Surge Drum, to re-circulate back part of normal flow, and it is normally closed. Detailed
information about this topic are included in the Operating Manual AD204-600-G-09318-
COMMON-DBM-010.
The flow transmitter 607-FT-1130 installed on discharge line to Lean glycol / Dry Gas Heat
Exchanger (607-E-1101) is used to monitor the TEG circulation rate. Threshold for low flow
have been provided to give an alarm in control room.
The start or stop of each pump is available via DCS commands or on local control panels (out
of COMART scope of supply). The automatic change over logic is allowed only for motor
faults. Change over time is 30 seconds delay. Simultaneously operation of both pumps is not
allowed by logic.
3.9.2 Pressure
17
AD204-607-G-02219-COMMON-PHY-0001
Two pressure indicators have been provided on each Lean Glycol feed pumps discharge line, in
particular 607-PI-1190 (equipped with high, low and low low alarms) and 607-PI-1189
(equipped with high and high high alarms) are in installed on pump 607-P-1103A discharge
line while 607-PI-1187 (equipped with high, low and low low alarms) and 607-PI-1188
(equipped with high and high high alarms) are in installed on pump 607-P-1103B.
One pressure indicator 607-PI-1192 also equipped with low pressure alarm has been provided
on common pumps’ suction line.
Local pressure indicators 607-PG-1198 and 607-PG-1199 are installed on suction lines of 607-
P-1103A and 607-P-1103B respectively.
In case of high high discharge pressure the transmitters 607-PT-1189 or 607-PT-1188 will
activate the ESD sequence as per Cause & Effect Chart (607-PAHH-1189 and 607-PAHH-
1188 will trip the Lean Glycol Feed Pump related motor). In case of low low discharge
pressure 607-PT-1190 or 607-PT-1187 will stop the related operating pump by DCS. Pressure
transmitters 607-PT-1191 and 607-PT-1193 have been provided on suction lines of 607-P-
1103A and 607-P-1103B respectively and are equipped with low and low low pressure alarms.
In case of low low pressure in suction line 607-PT-1191 or 607-PT-1193 will activate the ESD
sequence as per Cause & Effect Chart (607-PALL-1193 and 607-PALL-1191 will trip the Lean
Glycol Feed Pump related motor)..
3.9.3 Temperature
In order to avoid any dangerous phenomenon as reaching temperature close to pump’s design
temperature or cavitation problems inside the Lean Glycol Feed Pumps, the temperature
transmitter 607-TT-1213 has been provided on the common suction line. The transmitter is also
equipped with high and high high temperature alarms. In case of high high temperature on the
suction line of the feed pumps the temperature transmitter 607-TT-1213 will activate ESD
sequence as per Cause & Effect Chart (607-TAHH-1213 will close 607-SDV-1220 on Lean
Glycol Feed Pumps discharge line and it will trip the lean Glycol Feed Pumps related motors, it
will close 607-SDV-1202 on Rich Glycol Line from Contactor and it will close 619-SDV-
1205/2205 on Rich TEG Line from Gas conditioning Drum).

607-PSV-1245 and 607-PSV-1246 have been provided on 607-P-1103A and 607-P-1103 B
respectively, in order to protect the pumps in case of blocked discharge, releasing Glycol to
Lean Glycol Surge Drum (607-V-1103) (see Table in Chapter 4).
3.10 Overhead Trim Cooler (607-E-1106)

(P&ID 14C039F03-COM-8P130)
3.10.1 Temperature
Vapors coming out from reflux condenser are partially condensed in the Overhead Trim Cooler
by means of Cooling Water Supply. The temperature of vapors leaving the Overhead Trim
Cooler is monitored by temperature transmitter 607-TT-1198 equipped with an alarm for high
temperature and installed on the Overhead Trim Cooler outlet line to the Overhead Drum. The
temperature of cooling water is locally monitored by 607-TG-1197 installed on cooling water
return line. Test wells are provided on shell side and tube side inlet and outlet lines.
18
AD204-607-G-02219-COMMON-PHY-0001
3.10.2 Pressure
The pressure of vapors leaving the Overhead Trim Cooler is monitored by pressure indicator
607-PI-1221, installed on the shell of Overhead Drum, which has been provided with high
pressure alarm. The pressure of cooling water is locally monitored by 607-PG-1220 installed on
cooling water supply line and by 607-PG-1230 installed on cooling water return line.
3.10.3 Safety relief valve

PSV-1255 has been installed on cooling water return line in order to protect the tube side of
Overhead Trim Cooler for fire case. The relief of steam is vented to a safe location. The
drainage of water which could be condensed inside the discharge pipe due to environmental
humidity has to be performed periodically using the drainage connection provided on low point
of PSV discharge pipe .
3.11 Overhead Drum (607-V-1104)

(P&ID 14C039F03-COM-8P130)
3.11.1 Level
The level in Overhead Drum is controlled by 607-LIC-1146 acting (on/off) on Sour Water
Pumps soft hand switch 607-HS-1892 or 607-HS-1890. 607-LIC-1146 starts sour water duty
pump 607-P-1104 A or 607-P-1104B when the high level in Overhead Drum is reached (607-
LAH1-1146) and stops the sour water duty pump when the low level (607-LAL1-1146) is
reached.
In case running sour water pump is operating improperly which result in coming to 607-LAH2-
1146 level, then 607-LIC-1146 stops running duty sour water pump and starts standby sour
water pump on 607-LAH2-1146 level.
Level gauge 607-LG-1145 has been provided in order to monitor the level locally.
In case of low low and high high level, the independent level transmitter 607-LT-1144/1 or
607-LT-1144/2 (1oo2 voting philosophy) will activate the ESD sequence as per Cause & Effect
Chart (607-LALL-1144 will trip Sour Water Pump related motor, 607-LAHH-1144 will trip the
total GDU package).
Level alarm 607-LAL2-1146 has been provided in order to alert the operator before the low
low trip sequence.
3.11.2 Temperature
The temperature in Overhead Drum is the same of the vapor outlet line from Overhead Trim
Cooler. The temperature is thus monitored by temperature transmitter 607-TT-1198, equipped
with high temperature alarm, installed on the Overhead Trim Cooler outlet line just upstream
the Overhead Drum.
3.11.3 Pressure
The pressure in Overhead Drum depends on battery limit conditions, normally 0.5 barg and the
vapor outlet stream of the Overhead Drum is directly routed to the Vapor Recovery unit at
package B/L.
19
AD204-607-G-02219-COMMON-PHY-0001
3.11.4 Safety relief valve

3.12 Sour Water Pumps (607-P-1104 A/B)
(P&ID 14C039F03-COM-8P135)
3.12.1 Flow
Two (one operating, one in standby) double diaphragm Sour Water Pumps are provided to
remove sour water from regeneration package. Removed sour water is pumped to produced
water treatment.
The flow transmitter 607-FT-1134 is installed on the common pumps’ discharge line in order to
monitor the water flow rate. Threshold for low flow have been provided to give an alarm in
control room.
The start or stop of each pump is available via DCS commands or on local control panels (out
of COMART scope of supply).
Change over time is 30 seconds delay. Simultaneously operation of both pumps is not allowed
by logic. The automatic change over logic is allowed only for motor faults. In case running sour
water pump is operating improperly which result in coming to 607-LAH2-1146 level in
Overhead Drum, then 607-LIC-1146 stops running duty sour water pump and starts standby
sour water pump on 607-LAH2-1146 level.
3.12.2 Pressure
Pressure transmitter 607-PT-1240 has been provided on common discharge line and it is
equipped with high and high high pressure alarm. In case of high high discharge pressure the
transmitter 607-PT-1240 will activate the ESD sequence as per Cause & Effect Chart (607-
PAHH-1240 will trip Sour Water Pump related motor). The pressure is also monitored by
pressure indicator 607-PI-1227 installed on common discharge line and equipped with an alarm
for high pressure. The pressure is also monitored by local indicators 607-PG-1224 and 607-PG-
1226 installed on discharge line of 607-P-1104 A and 607-P-1104B respectively. The pressure
on suction line is locally monitored by local indicators 607-PG-1223 and 607-PG-1225
installed on suction line of 607-P-1104 A and 607-P-1104 B respectively.
Pressure transmitters 607-PT-1285 and 607-PT-1286 (installed on 607-P-1104 A and 607-P-
1104B respectively) are equipped with high high pressure alarms for diaphragm rupture, in
order to alert operators of diaphragm failure in the related pump. In case of high high pressure
in diaphragm pump, 607-PT-1285 or 607-PT-1286 will activate the ESD sequence as per Cause
& Effect Chart (607-PAHH-1285 and 607-PAHH-1286 will trip the motor of the related Sour
Water Pump).
3.12.3 Temperature
The temperature is monitored by temperature indicator 607-TI-1200 installed on common
discharge line.
20
AD204-607-G-02219-COMMON-PHY-0001

respectively, in order to protect the pumps in case of blocked outlet (see Table in Chapter 4).
3.13 pH Controller Tank (607-T-1101)

(P&ID 14C039F03-COM-8P140)
pH of TEG solution shall be carefully monitored in order to avoid low pH due to the
accumulation of TEG acid components in the solution causing TEG performance degradation
and corrosion tendency, or high pH due to chemical additives injected in the gas stream
upstream of gas dehydration resulting in TEG foaming in the contactor.
The frequency of TEG pH sample measurement is function of the operating conditions and gas
composition; during the early operation period (learning curve period) the sampling may be
once every 2-3 days, later this may decrease to once a week or less.
The correct figure for TEG pH is in the range of 6.5-8.0. In case it is found below 6.5, the pH
controller should be injected for a couple of hours. After approximately 6 hours to allow a
proper mixing of the chemical into the TEG solution, the sample measurement shall be
repeated. In case the effect is not satisfactory, the chemical dosing should be continued until
satisfactory results are obtained.
pH Controller start and stop shall be by plant operators or control room operators. However
the presence of operators on field is required for refilling the pH controller Tank by using
portable pneumatic pump 607-P-1109.
3.13.1 Level
The level in atmospheric pH controller tank is monitored locally by level gauge 607-LG-1235.
Level transmitter 607-LT-1149 has been provided to monitor the level in control room and it is
equipped with high and low level alarms. In case of low liquid level DCS will stop the running
pump and pH Controller Tank have to be refilled with amine solution.
3.14 pH Controller Injection Pumps (607-P-1107 A/B)
(P&ID 14C039F03-COM-8P140)
3.14.1 Flow
Two (one operating, one in standby) double diaphragm pH injection pumps are provided. The
operation of both pumps is discontinuous and it is based on the required pH correction.
The start or stop of each pump is available via DCS by an hand switch start or on local control
panels (out of COMART scope of supply). The automatic change over logic is allowed only for
motor faults. Each pump is equipped with motor operated stroke adjuster 607-HIC-1886 on
607-P-1107A and 607-HIC-1888 on 607-P-1107B (via DCS or local set point adjust -in
percentage of pump capacity-) and DCS stroke indicator 607-FI-1186 on 607-P-1107A and
607-FI-1888 on 607-P-1107B, it is equipped also with low alarm.
3.14.2 Pressure
Pressure on discharge line is locally monitored by pressure gauge 607-PG-1231 on 607-P-
1107A and 607-PG-1232 on 607-P-1107B. Pressure transmitters 607-PT-1241 and 607-PT-
1242 (installed on 607-P-1107 A and 607-P-1107 B respectively) are equipped with high
pressure alarm, in order to alert operators of diaphragm failure in the related pump. In case of
21
AD204-607-G-02219-COMMON-PHY-0001
diaphragm rupture which results in high pressure inside the pump, 607-PT-1241 or 607-PT-
1242 will stop the respective running pump via DCS.
respectively, in order to protect the pumps in case of blocked outlet (see Table in Chapter 4).
22
AD204-607-G-02219-COMMON-PHY-0001
4. PRESSURE SAFETY VALVES

Equipment
PSV TAG P&ID Vessel description / Set P. Scope of
TAG No. / Sizing Case
No. (607-) Number Line Description (barg) supply
Line No.
PSV-1258 RICH TEG FROM OUT OF
GL-3’’-
- GLYCOL BLOW BY 10.3 COMART
PSV-1259 AS5NL0-1507
CONTACTOR SCOPE
PSV-1235
8P100 GLYCOL REBOILER 607-E-1107 FIRE 10.3 LOOSE
PSV-1236
PSV-1249 GLYCOL FLASH
8P110 607-V-1102 FIRE 10.3 LOOSE
PSV-1250 DRUM
PSV-1251 8P110 CHARCOAL FILTER 607-F-1103A FIRE 8.6 LOOSE
PSV-1252 8P110 CHARCOAL FILTER 607-F-1103B FIRE 8.6 LOOSE
RICH GLYCOL
PSV-1253 8P110 607-F-1102A FIRE 8 LOOSE
FILTERS
RICH GLYCOL
PSV-1254 8P110 607-F-1102B FIRE 8 LOOSE
FILTERS
LEAN GLYCOL FEED BLOCKED
PSV-1245 607-P-1103A COMART
8P125 PUMP DISCHARGE 84.6
LEAN GLYCOL FEED BLOCKED
PSV-1246 607-P-1103B 84.6 COMART
8P125 PUMP DISCHARGE
OVERHEAD TRIM
PSV-1255 8P130 COOLER - TUBE 607-E-1106 FIRE 10.3 COMART
SIDE
PSV-1256
8P130 OVERHEAD DRUM 607-V-1104 FIRE 10.3 LOOSE
PSV-1257
SOUR WATER BLOCKED
PSV-1241 8P135 607-P-1104A 10.3 COMART
PUMPS OUTLET
SOUR WATER BLOCKED
PSV-1242 8P135 607-P-1104B 10.3 COMART
PUMPS OUTLET
pH INJECTION BLOCKED
PSV-1233 8P140 607-P-1107A 10.3 COMART
PUMPS OUTLET
pH INJECTION BLOCKED
PSV-1234 8P140 607-P-1107B 10.3 COMART
PUMP OUTLET
Notes:
1. 607-PSV-1235 and 607-PSV-1236 on GLYCOL REBOILER also protect:
o LEAN GLYCOL SURGE DRUM
o GLYCOL STILL COLUMN
o GLYCOL STRIPPING COLUMN
o STRIPPING GAS HEATER
o RICH/LEAN GLYCOL HEAT EXCHANGER – HOT SIDE
23
AD204-607-G-02219-COMMON-PHY-0001
2. 607-PSV-1249 and 607-PSV-1250 on RICH GLYCOL FLASH DRUM also protect:

o REFLUX CONDENSER
3. 607-PSV-1253 and 607-PSV-1254 on RICH GLYCOL FILTER also protect:

o RICH/LEAN GLYCOL HEAT EXCHANGER – COLD SIDE
4. 607-PSV-1256 and 607-PSV-1257 on OVERHEAD DRUM also protect:

o OVERHEAD TRIM COOLER – SHELL SIDE
24
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LEAN GLYCOL FEED PUMPS CLIENT HYUNDAI ENGINEERING & COSTR
607-P-1103/2103/3103 A/B PROJECT AD204

SITE ZIRKU ISLAND, UAE
MECHANICAL DATA SHEET
Sheet 3 OF 8 AD204-600-G-09318-607-P-1103-3103-DSH-0001 UNIT GAS DEHYDRATION PACKAGE
RECIPROCATING PUMP DATA SHEET - SI UNITS - API 674 2nd Ed.

1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT
2 FOR SATAH AL RAZBOOT (SARB) FIELD DEV. PR.- PACKAGE 4 UNIT GAS DEHYDRATION
3 SITE SATAH AL RAZBOOT (SARB) FIELD DEV. PR.- PACKAGE 4 NO. OF PUMPS REQUIRED 6 (2 x PACKAGE)
4 SERVICE LEAN GLYCOL FEED PUMPS SIZE AND TYPE DP405
5 MANUFACTURER WEPUKO PAHNKE SERIAL NO. 603498 - 603503
6 NOTE: INDICATES INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER
7 GENERAL
8 NO. MOTOR DRIVEN 6 OTHER DRIVER TYPE
9 PUMP ITEM NO'S 607-P-1103/2103/3103 A/B
10 MOTOR ITEM NO'S 607-PM-1103/2103/3103 A/B DRIVER ITEM NO'S GEAR ITEM NO'S
11 MOTOR PROVIDED BY WEPUKO DRIVER PROVIDED BY N/A GEAR PROVIDED BY WEPUKO
12 MOTOR MOUNTED BY WEPUKO DRIVER MOUNTED BY N/A GEAR MOUNTED BY WEPUKO
13 MOTOR DATA SHEET NO.AD204-600-G-09318-607-PM-1103-3103-DSH-0001 GEAR DATA SHEET NO.
14 OPERATING CONDITIONS (Note 11) LIQUID (Note 12)
15 CAPACITY @ PT (m³/h): TYPE OR NAME OF LIQUID LEAN TEG
16 @ MAX VISCOSITY 5,60 @ MIN VISCOSITY 5,60 PUMPING TEMPERATURE (°C): COMPRESSIBILITY %
17 DISCHARGE PRESSURE (kPa)(bar g): NORMAL 65 MAXIMUM 90 MINIMUM 3
18 MAXIMUM 77 MINIMUM 64 DENSITY (kg/m³) 1099,6 MAX. 1136 MIN.1067
19 SUCTION PRESSURE (kPa)(bar g): VAPOUR PRESSURE (bar a) 0,0008
20 MAXIMUM 10,8 RATED 0,65 VISCOSITY (cP) 8,81 MIN. 5,13 MAX. 95,69
21 DIFFERENTIAL PRESSURE (kPa)(bar): CORROSIVE/EROSIVE AGENTS N.A.
22 MAXIMUM 76,5 MINIMUM 53,2 CHLORIDE CONCENTRATION (ppmw)
23 NPSH AVAILABLE (m.l.c.) w/o ACCELERATION HEAD 14,90 H2S CONCENTRATION (ppmw) 0,0079
24 ACCELERATION HEAD (APP. G) 5,08 NET 9,83 LIQUID TOXIC FLAMMABLE OTHER
25 PERFORMANCE
26 RATED CAPACITY (m³/h) 5,60 SITE AND UTILITY DATA
27 NPSH REQUIRED (m) 7 LOCATION INDOOR OUTDOOR
28 PISTON SPEED (m/s) 0,562 HEATED UNHEATED UNDER ROOF
29 DISPLACEMENT (dm³/revolution) 0,3711 ELECTRICAL AREA CLASS T3 GROUP II B ZONE 2
30 VOLUMETRIC EFFICIENCY (%) 94 WINTERIZATION REQ'D TROPICALIZATION REQ'D
31 MECHANICAL EFFICIENCY(%) 92 SITE DATA
32 kW @ MAXIMUM VISCOSITY 14,0 RANGE OF AMBIENT TEMPS: MIN/MAX 3 / 50 °C
33 kW @ RELIEF VALVE SETTING 15,4 UNUSUAL CONDITIONS
34 PUMP SPEED (rpm) 268 DUST FUMES SALT ATMOSPHERE
35 OTHER
36 PINION SHAFT (RPM) 268 UTILITY CONDITIONS
37 HYDRAULIC kW 11,9 BRAKE kW N/A ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN
38 FOR DIRECT-ACTING PUMPS: VOLTAGE 415 +/- 10% 240 +/- 10%
39 DRIVE GAS HERTZ 50 +/- 5% 50 +/- 5%
40 GOVERNOR TYPE PHASE 3 1+N
41 INLET PRESSURE (kPa)(bar g) COOLING WATER INLET RETURN DESIGN MAX D
42 INLET TEMPERATURE (°C) TEMP °C MAX
43 EXHAUST PRESSURE (kPa)(bar g) PRESS. (kPa)(bar g) MIN
44 STALL PRESSURE (kPa)(bar g) SOURCE
45 GAS CONSUMPTION (kg/kW-h) INSTRUMENT AIR MAX MIN
46 APPLICABLE SPECIFICATIONS PRESSURE (kPa)(bar g)
47 API 674 POSITIVE DISPLACEMENT PUMPS - RECIPROCATING
48 GOVERNING SPECIFICATION (IF DIFFERENT) Refer to Note 1.
49 REMARKS:
50
51
52
607-P-1103/2103/3103 A/B PROJECT AD204


1 CONSTRUCTION
2 ANSI
3 LIQUID END: (2.7.1.1 THROUGH 2.7.1.4) NOZZLES SIZE RATING FACING
4 SIMPLEX MULTIPLEX PLUNGER LIQUID SUCTION 2" 1500 RTJ
5 DUPLEX TRIPLEX PISTON LIQUID DISCHARGE 1" 1500 RTJ
6 SINGLE ACTING HORIZONTAL REMOVABLE LINERS GAS INLET
7 DOUBLE ACTING VERTICAL NO LINERS GAS EXHAUST
8 VALVES PER CORNER: GLAND FLUSH
9 NUMBER AREA (mm²) VELOCITY (m/s) DRAINS
10 SUCTION 3 328 2,8 OTHER
11 DISCHARGE 3 328 2,8 OTHER
12 VALVE TYPE: UP-GUIDED WING D-BLE PORTED BALL OTHER
13 MATERIALS TBC/specified by VENDOR
14 PART LIQUID END ASTM NO. DIN NO.
15 Stainless steel
16 PUMP BODY AISI 316L ASTM A182 F316L 1.4404
17 PISTON OR PLUNGER AISI 316L ASTM A182 F316L / coated 1.4404
18 PISTON RINGS PTFE FILLED N/A N/A
19 PISTON ROD CAST IRON N/A GGG 40
20 VALVES/VALVE SEATS AISI 440B + STELLITE N/A / ASTM A276 1.4122 / 1.4112
21 GLAND AISI 316L + STELLITE
22 THROAT BUSHING AISI 316L
23 PACKING SOFT BRAID ARAMIDE + PTFE
24 LANTERN AISI 316L
25 BOLTING A193 B7 HOT DIP GALVANIZED A193 B7 HOT DIP GALVANIZED 10.9 GALVANIZED
26 OTHER (FRAME) CS ASTM A284 GRADE C 1.0037
27 OTHER
28 LIQUID END LUBRICATION PACKING
29 PACKING LUBE LIQUID END GAS END VALVE ROD
30 FLUSH SOURCE NO. OF RINGS 3+2
31 LUBRICATOR MAKE SIZE OF RINGS
32 SIZE NO. OF FEEDS OTHER
33 PRESSURE RATINGS QA INSPECTION AND TEST (Note A)
34 LIQUID COMPLIANCE WITH INSPECTORS CHECK LIST
35 CYLINDER CERTIFICATION OF MATERIALS (EN 10204 3.1) (Note 10)
36 MAXIMUM PRESSURE (kPa)(bar g) 85,0 FINAL ASSEMBLY CLEARANCES
37 MAXIMUM TEMPERATURE (°C) 90 SURFACE AND SUBSURFACE EXAMINATIONS
38 HYDROSTATIC TEST PRESS. (kPa)(bar g) 127,5 RADIOGRAPHY
39 OTHER ULTRASONIC (on crank shaft)
40 DRIVE MECHANISM MAGNETIC PARTICLE
41 DIRECT COUPLED V-BELT OR COG GEAR LIQUID PENETRANT (pressure containing machined parts)
42 COUPLING MANUFACTURER CLEANLINESS PRIOR TO FINAL ASSEMBLY
43 SOLEPLATES BASEPLATE SKID HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES (N/A)
44 BY PUMP MANUFACTURER FURNISH PROCEDURES FOR OPTIONAL TESTS
45 EXTENDED FOR Pump, Gear and el. Motor TESTS REQ'D W/T OBS
46 SUBPLATES BY PUMP MANUFACTURER HYDROSTATIC
47 DRAIN-RIM DRAIN-PAN DRIP TRAY PERFORMANCE
48 LEVELING PADS SUITABLE FOR COLUMN MOUNTING NPSH
49 NOISE
50 REMARKS: A) THE INSPECTION AND TEST AS PER API 674 AND PER " 14C039F03-COM-9Q710_A ITP"
51
607-P-1103/2103/3103 A/B PROJECT AD204


1 POWER FRAME CONTROLS
2 MAXIMUM FRAME RATING: TYPE: SIGNAL: (Note 13)
3 77,8 kW @ 657 RPM MANUAL REMOTE PNEUMATIC
4 MAXIMUM PRESSURE RATING (kPa)(bar g) 125 AUTOMATIC LOCAL ELECTRONIC
5 CRANKSHAFT MATERIAL 1.6580 / AISI4340 CAPACITY CONTROL:
6 NO. OF MAIN BEARINGS 2 FLOW BYPASS VARIABLE SPEED COMBINATION
7 TYPE OF MAIN BEARINGS ROLLER ONLY ONLY
8 INTERNAL GEARS YES NO VENDOR FURNISHES CS GOVERNOR & VALVE
9 GEAR RATIO 5,51 VENDOR TO FURNISH CONTROL PANEL
10 GEAR SERVICE FACTOR TBA FREESTANDING ON UNIT OTHER
11 POWER END LUBRICATION: TACHOMETER REQUIRED TYPE
12 TYPE SPLASH POSITIVE PRESSURE GRAVITY OTHER PURCHASE REQUIREMENTS
13 OIL PUMP: N/R NAMEPLATE UNITS U.S. CUSTOMARY SI
14 MAIN VENDOR REVIEW FURNISHED PROCESS PIPING
15 AUXILIARY
16 DRIVEN BY VENDOR REVIEW PIPING DRAWINGS
17 OIL FILTER: VENDOR FURNISHED PULSATION SUPPRESSION DEVICES (Discharge)
18 TYPE N/R MAKE VENDOR FURNISHED RELIEF VALVE
19 FILTRATION SIZE MODEL INTERNAL EXTERNAL
20 OIL COOLER RELIEF VALVE SETTING (kPa)(bar g) 85,0
21 TYPE LIQUID-FILLED PRESSURE GAUGES REQUIRED
22 SIZE TECHNICAL DATA MANUAL REQUIRED
23 DRIVERS MAXIMUM SOUND PRESSURE LEVEL 85 dBA
24 MOTOR @ 1 m
ELECTRIC
25 MANUFACTURER SIEMENS OVERSIZE NOZZLE MATING PARTS BY VENDOR
26 TYPE SQUIRREL CAGE QUENCH-TYPE GLANDS REQUIRED
27 FRAME NO. 200 PROVIDE PACKING COLLECTION CHAMBER
28 CONSTANT SPEED YES PROVIDE LANTERN RING PURGE
29 VARIABLE SPEED SIZE N.R.
30 kW 22 RPM 1475 OIL HEATER CONNECTION REQUIRED
31 VOLTS 415 PHASE 3 DISTANCE PIECE COVERS N.A.
32 HERTZ 50 SERVICE FACTOR SAFETY LOUVERED SOLID
33 ENCLOSURE IP55, Ex d IIB T3 GUARDS WEATHER COVERS
34 COVERS
35 STEAM TURBINE ADDITIONAL OIL SYSTEM ITEMS
36 EL. MOT. D.S. AD204-600-G-09318-607-PM-1103-3103-DSH-0001 FLOW PRESSURE TEMPERATURE
37 GEAR REDUCER INDICATOR GAUGES GAUGES
38 REQUIRED STRAINER OTHER
39 MANUFACTURER SIEMENS
40 MODEL Z108-K4-200 OIL HEATER REQUIRED
41 TYPE HELICAL GEAR UNIT STEAM ELECTRIC
42 SERVICE FACTOR 2,2 MECHANICAL LUBRICATION REQUIRED
43 RATING 22 kW MINIMIM DESIGN METAL TEMPERATURE°C 3
44 V-BELT OR CHAIN DRIVE GEARS COMPLY WITH API 613 API 677
45 REQUIRED API 671 COUPLINGS AND GAUGES REQUIRED
46 NO. OF BELTS PREPARATION FOR SHIPMENT
47 SIZE OF BELTS DOMESTIC EXPORT EXPORT BOXING
48 CHAIN DETAILS OUTDOOR STORAGE MORE THAN 6 MONTHS
49 TOTALLY ENCLOSED GUARD WEIGHTS (kg)
50 SLIDE RAILS FOR ADJUSTMENT PUMP 470 BASE 454 GEAR 155 DRIVER 333
51 COMPLETE UNIT 1510 OTHERS 97
607-P-1103/2103/3103 A/B PROJECT AD204


1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONTD) SERVICE
2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND /OR STAGE STAGE NO.
4 FOR/USER SATAH AL RAZBOOT (SARB) FIELD DEV. PR.- PACKAGE 4
5 SITE/LOCATION SATAH AL RAZBOOT (SARB) FIELD DEV. PR.- PACKAGE AMBIENT
4 TEMPERATURE MIN/MAX 9 / 43 °C
6 PUMP SERVICE LEAN GLYCOL FEED PUMPS NUMBER OF PUMPS 6 (2 x PACKAGE)
7 PUMP MFG. WEPUKO PAHNKE MODEL/TYPE DP405
8 SUPPRESSOR MFG. WERO Gmbh
9 NOTE: Data Completed Purch. By Pump/Supp. Mfg. w/Proposal By Mfg(s) after order By Mfg(s)/Purchaser as Applicable
10 GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS
11 Maximum allowable working pressure (Mawp): 103,6 (kPa)(bar g)
12 TOTAL NUMBER OF SERVICES AND /OR STAGES
13 ASME CODE STAMP
14 OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE ASME VIII Div.1
15 RADIOGRAPHY (X-RAY OF WELDS): NONE SPOT 100% IMPACT TEST SPECIAL WELDING REQUIREMENTS
16 SHOP INSPECTION OUTDOOR STORAGE OVER 6 MONTHS SPECIAL PAINT SPEC AD204-600-G-02004 Rev.2
17
18 DESIGN APPROACH: 1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM
19 HYDROTEST WITNESS 2 ACOUSTIC SIMULATION STUDY
20 OBSERVE STUDY TO BE WITNESSED: YES NO
21
22 OPERATING AND SUPPRESSOR DESIGN DATA
23 PUMP DATA, THIS SERVICE OR STAGE ONLY NUMBER OF CYL. N/A INTERNAL PASSAGES N/A
24 NOTES:
25 BORE DIA N/A mm STROKE N/A mm RPM N/A
26 PUMP VALVE DATA
27 TYPE N/A WEIGHT N/A g
28 SPRING PRELOAD N/A SPRING RATE N/A LIFT AREA N/A
29 FULL PROJECTED AREA EFF. FULL LIFT AREA
30 LIQUID HANDLED -SEE DATA SHEET PG. 1 NORMAL OPERATING
31 CORR. PRESENT (DESCRIBE)
32 SPECIFIC GRAVITY
33 COMPRESSIBILITY %
34 OPERATION N PARALLEL W/
35 PUMP MANUFACTURER'S RATED CAPACITY m3/h 14
36 LINE SIDE OPERATING PRESSURE INLET 0,65 (kPa)(bar g) DISCHARGE 77,00 (kPa)(bar g)
37 OPERATING TEMP WITHIN SUPRESSORS INLET 62,9 °C DISCHARGE 65 °C
38 ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS P (bar) % DP (bar) %
39 INLET SUPPRESSOR N.A. DISCHARGE SUPPRESSOR
40 COMBINATION INLET SUPP SEPARATOR/INTERNALS YS. NO / YS. NO / YES NO
41 NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE 1
42 ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE (kPa)(bar g) % (kPa)(bar g) 3 %
43 ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE (kPa)(bar g) % (kPa)(bar g) %
44 MIN. REQ'D WORKING PRESSURE & TEMPERATURE
45 NOTE: After design, the actual Mawp & temp are to be determined (kPa)(bar g) @ °C (kPa)(bar g) 70 @ 65 °C
46 based on the weakest component and stamped on the vessel.
47 The actual Mawp is shown on pg. 6 line 11.
48
49
50
51
607-P-1103/2103/3103 A/B PROJECT AD204

RECIPROCATING PUMP DATA SHEET - SI UNITS - API 674 - 2nd Edition

1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONT'D) SERVICE
2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE STAGE NO.
3 CONSTRUCTION REQUIREMENTS & DATA INLET SUPPRESSOR DISCHARGE SUPPRESSOR
4 BASIC MATERIAL REQUIRED, CS, SS, ETC. NOT REQUIRED LOW TEMP. CS
5 ACT.MAT.,ASTM OR SA DESIGNATION SHELL/HEAD / SA516 Gr. 60 / SA516 Gr. 60
6 SPECIAL HARDNESS LIMITATIONS Rc YES NO SHELL & HEADS WELDS SHELL & HEADS WELDS
7 CORROSION ALLOW. (mm) REQUIRED mm 3 mm
8 WALL THICKNESS, (mm) SHELL/HEAD mm/ mm 12 mm/ 12 mm
9 NOM. SHELL DIA x OVERALL LGTH. mm/VOL.lt. x mm/ m³ 400 mm/ 35 lt
10 PIPE OR ROLLED PLATE CONSTRUCTION PIPE ROLLED PLATE PIPE ROLLED PLATE
11 ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE (kPa)(bar g) @ °C 85 (bar g) @ 120 °C
12 MAX EXPECTED PRESSURE DROP D P, (bar)% LINE PRESS DP (kPa)(bar) / % DP 2 (kPa)(bar) / %
13 WEIGHT, kg EACH kg 80 kg
14 INSUL NUTS & ALLOW. FOR INSULATION REQUIRED YES NO YES NO
15 EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS 3%
16 BASED ON FINAL SUPPRESSOR DESIGN %/ % 3 %/ %
17
18 SUPPORTS, TYPE/QUANTITY
19 CONNECTION REQUIREMENTS & DATA
20 LINE SIDE FLANGE, SIZE RATING/FACING/TYPE
21 PUMP FLANGE(S),QTY: SIZE RATING/FACING/TYPE
22 FLANGE FINISH, SPECIAL (SPECIFY)
23 PER ASME 16.5
24 INSPECTION OPENINGS REQUIRED YES NO BLINDED YES NO BLINDED
25 SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
26 *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
27 VENT CONNECTIONS REQUIRED YES NO YES NO
30 DRAIN CONNECTIONS REQUIRED YES NO YES NO
33 PRESSURE CONNECTIONS REQUIRED YES NO YES NO
36 TEMPERATURE CONNECTIONS REQUIRED YES NO YES NO
38 CYL NOZZLE MAIN BODY
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607-P-1103/2103/3103 A/B PROJECT AD204
MECHANICAL DATA SHEET SITE ZIRKU ISLAND, UAE

NOTES
1 1) Reciprocating positive displacement pumps shall be in accordance with BP GIS 34-211 and API 674.
2 2) The positive displacement pumps shall be in accordance to point 5.6 spec. AD204-600-G-02550_0_Rev.0
3 3) The minimum flange rating for the process piping of the equipment shall be CL300# ANSI
4 4) DELETED
5 5) DELETED
6 6) Rotating machinery installation and installation design shall be in accordance with AD204-600-G-02550_0_Rev.0
7 7) DELETED
8 8) DELETED
9 9) DELETED
10 10) MATERIAL CERTIFICATION:
11 - For Sour, lethal, Rich glycol, lean glycol, Hydro Carbon
12 High Alloy Casing, casing Cover, Impeller :: BS EN 10204 :: 3.1
(kPa)
13 - For Shaft, :: BS En 10204 :: 3.1
14 - Pump Performance and MRT witness by HDEC , ADMA
15 11) The maximum suction pressure is equal to the Glycol Surge Drum design pressure plus the hydrostatic head. The maximum discharge pressure is equal to the GDU
16 Contactor operating pressure plus the hydrostatic head. The minimum discharge pressure has been evaluated considering the PALL in the GDU Contactor.
17
18 12) During normal operating conditions the maximum temperature of the pumped fluid is 65°C; the density is 1100 kg/m 3 and the viscosity is 8,8 cP.
19 In the event of an upset, the fluid temperature may reach 90 °C; at this temperature, the fluid density is 1067 kg/m 3 and the viscosity is 5,26 cP.
20 During startup, the temperature of the pumped fluid may be equal to 3 °C; at this temperature, the fluid density is 1136 kg/m 3 and the viscosity is 96 cP.
21 The pump shall be able to operate continuously with the fluid at at 3 °C and 90 °C.
22 13) The output signal from DCS is Foundation Fieldbus (FISCO).
23 14) Reference P&ID No. : AD204-607-D-11226/12226/13226
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pH INJECTION PUMPS CLIENT HYUNDAI ENG. & CONSTR.
607-P-1107/2107/3107 A/B PROJECT AD204

CONTROLLED VOLUME PUMP DATA SHEET - SI UNITS - API 675 2nd Ed.
2 FOR SATAH AL RAZBOOT (SARB) FIELD DEV.PR.-PACKAGE 4 UNIT GAS DEHYDRATION
3 SITE SATAH AL RAZBOOT (SARB) FIELD DEV.PR.-PACKAGE 4 NO. OF PUMPS REQUIRED 6 (2 PER PACKAGE)
4 SERVICE pH CONTROLLER INJECTION MODEL: 1Y20N02FB7SI4SO0 SIZE AND TYPE SIZE: - TYPE: DOUBLE DIAPHRAGM
5 MANUFACTURER SEKO S.p.A. SERIAL NO. 150174, 150175, 150176, 150177. 150179, 150179
6
8 GENERAL
9 NO. MOTORS DRIVEN 6 OTHER DRIVER TYPE N/A
10 PUMP ITEM NO'S 607-P-1107/2107/3107 A/B PUMP ITEM NO'S N/A
11 MOTOR ITEM NO'S 607-PM-1107/2107/3107 A/B DRIVER ITEM NO'S N/A GEAR ITEM NO'S N/A
12 MOTOR PROVIDED BY BROOK CROMPTON DRIVER PROVIDED BY N/A GEAR PROVIDED BY N/A
13 MOTOR MOUNTED BY SEKO S.p.A. DRIVER MOUNTED BY N/A GEAR MOUNTED BY N/A
14 MOTOR DATA SHEET NO. AD204-600-G-09318-607-PM-1107-3107-DSH-0001
15
17 CAPACITY @ PT (m³/h): TYPE OR NAME OF LIQUID Diethanolamine LFG 85%
18 MAXIMUM MINIMUM 0.01 RATED 0,012 PUMPING TEMPERATURE (°C):
19 RATED DISCHARGE PRESSURE (BARG): NORMAL AMB MAX 50 MIN 3
20 MAXIMUM 8,50 MINIMUM 0,55 SPECIFIC GRAVITY 1.094 MAX 1.11 MIN 1.078
21 SUCTION PRESSURE (BARG): SPECIFIC HEAT 2.427 Cp (kJ/kg °C)
22 MAXIMUM 0,20 MINIMUM 0,05 VISCOSITY (Cp) 100 MINIMUM 35.7 MAX 697
23 DIFFERENTIAL PRESSURE (BAR): CORROSIVE/EROSIVE AGENTS N/A
24 MAXIMUM 8,45 MINIMUM 0,35 NORMAL CHLORIDE CONCENTRATION (PPM) N/A
25 NPSH AVAILABLE (m) 9.47 H2S CONCENTRATION (PPM) N/A
26 WITHOUT ACCELERATION HEAD 9.58 ACTUAL 9.47 LIQUID TOXIC FLAMMABLE OTHER
27 TURNDOWN RATIO 10 - 100%
28
29 PERFORMANCE SITE AND UTILITY DATA
30 NUMBER OF FEEDS 1 RATED CAPACITY (m³/h) 0,012 LOCATION INDOOR OUTDOOR
31 NPSH REQUIRED (m) 7 HEATED UNHEATED UNDER ROOF
32 BHP RATED 0,11 AT RELIEF SETTING 0,12 ELECTRICAL AREA CLASS T3 GROUP IIB ZONE 2
33 PLUNGER SPEED (strokes/min) 70 DESIGN MAX 112 WINTERIZATION REQD TROPICALIZATION REQD
34 DIAMETER (mm) 20 LENGTH OF STROKE (mm) 10 SITE DATA
35 PUMP HEAD: DOUBLE DIAPHRAGM RANGE OF AMBIENT TEMPS:MIN/MAX 3 / 50 °C
36 M.A.W.P. (BARG) 16 UNUSUAL CONDITIONS
37 HYDRO TEST PRESSURE (BARG) 24 DUST FUMES SALT ATMOSPHERE
38 MAX DISCH PRESS. W/ JOB DRIVER (BARG) 40 OTHER
39 MAX BHP BASIS GEAR STRENGTH - UTILITY CONDITIONS
40
41 CONSTRUCTION ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN
42 SIZE ANSI FACING POSITION VOLTAGE 415 +/- 10% N/A
43 CONNECTIONS RATING HERTZ 50 +/- 5% N/A
44 SUCTION 1/2" 150 WN RF LOWER PHASE 3 N/A
45 DISCHARGE 1/2" 150 WN RF UPPER COOLING WATER INLET RETURN DESIGN MAX D
46 FLUSH N/A N/A N/A N/A TEMP °C MAX
47 INSTRUMENT N/A N/A N/A N/A PRESS. (BARG) MIN
48 LIQUID END JACKET REQ'D SOURCE N/A
49 TYPE DOUBLE DIAPHRAGM PLUNGER INSTRUMENT AIR MAX MIN
50 DIAPHRAGM DIA (mm) 73 NO REQ. 2 PRESSURE (BARG) 8,6 4,5
51
52 VALVES/FEED SUCTION DISCHARGE APPLICABLE SPECIFICATIONS:
53 TYPE BALL BALL API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
54
55 NUMBER 2 2 GOVERNING SPECIFICATION AD204-600-G-02565
56
57
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607-P-1107/2107/3107 A/B PROJECT AD204

1 MATERIALS (Note 2) CONTROLS
2 LIQUID END AISI 316L TYPE: SIGNAL:
3 CONTOUR PLATE N/A MANUAL REMOTE PNEUMATIC
4 HYDRAULIC DIAPHRAGM PTFE AUTOMATIC LOCAL ELECTRONIC
5 PROCESS DIAPHRAGM PTFE STROKE CONTROL: YES Min 10% ~ 100%
6 PLUNGER N/A PNEUMATIC (PSIG):
7 LANTERN RING N/A MINIMUM N.A. MAXIMUM N.A.
8 PACKING GLAND N/A ELECTRONIC (mA): (Note 15)
9 PACKING N/A MINIMUM 4 MAXIMUM 20
10
11 VALVE AISI 316L OTHER PURCHASE REQUIREMENTS
12 VALVE SEAT AISI 316L NAMEPLATE UNITS U.S. CUSTOMARY SI
13 VALVE GUIDE AISI 316L VENDOR FURNISHED PROCESS PIPING
14 VALVE BODY AISI 316L
15 VALVE GASKET AISI 316L VENDOR REVIEW PIPING DRAWINGS
16 FRAME CAST IRON VENDOR FURNISHED PULSATION SUPRESSION DEVICES FOR DISCHARGE
17 SPECIAL MATERIAL TESTS (2.13.1.3) N/A VENDOR FURNISHED INTERNAL RELIEF VALVE FOR HYDRAULIC CIRCUIT
18 INTERNAL EXTERNAL (BY COMART)
19 LOW AMBIENT TEMPERATURE MATERIALS TESTS (2.13.5) RELIEF VALVE SETTING (BARG) INT: 12 / EXT: 10.5
20 VENDOR FURNISHED BACK-PRESSURE VALVE
21
22 QA INSPECTION AND TEST (Note 12) DOUBLE CHECK VALVES REQUIRED
23 COMPLIANCE WITH INSPECTION AND TEST PLAN PRESSURE TRANSMITTER REQUIRED FOR DIAPHRAGM SEAL (Note 5)
24 CERTIFICATION OF MATERIALS (Note 3) VENDOR FURNISHED CONTROL PANEL
25 FINAL ASSEMBLY CLEARANCES BASEPLATE PREPARED FOR EPOXY GROUT
26 SURFACE AND SUBSURFACE EXAMINATIONS PROVIDE TECHNICAL DATA MANUAL
27 RADIOGRAPHY ASME STAMP FOR DISCHARGE PULSATION DAMPENERS
28 ULTRASONIC
29 PMI
30 MAGNETIC PARTICLE PREPARATION FOR SHIPMENT
31 LIQUID PENETRANT DOMESTIC EXPORT EXPORT BOXING
32 CLEANLINESS PRIOR TO FINAL ASSEMBLY OUTDOOR STORAGE MORE THAN 6 MONTHS
33 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (kg)
34 FURNISH PROCEDURES FOR OPTIONAL TESTS PUMP 35,5 BASE N/A GEAR N/A DRIVER 30
35
36 TESTS REQ'D WIT REW DRIVERS
37 VISUAL & DIMENSIONAL MOTOR:
38 HYDROSTATIC (Note 10) X MANUFACTURER BROOK CROMPTON
39 PERFORMANCE (Note 10) TYPE LOW VOLTAGE INDUCTION MOTOR
40 OTHERS FRAME NO. 90
41 CONSTANT SPEED YES
42 VARIABLE SPEED N/A
43
44 LUBRICATION FLUID kW 0,25 SPEED (rpm) 1450 (4 poles)
45 CRANKCASE ROLOIL S320 INTERMEDIATE OIL VOLTS 415 PHASE 3
46 HYDRAULIC FLUID ROLOIL L 1/10 HERTZ: 50 SERVICE FACTOR VTA
47 ACCESSORIES ENCLOSURE Zone 1 / IIB / T3 - Exd - IP55
48 SPEED REDUCER MANUFACTURER SEKO S.p.A. OTHER (SEE SEPARATE DATA SHEETS)
49 INTEGRAL SEPARATE GAS DRIVEN N/A
50 MODEL INTEGRATED NEXA SERIES STEAM TURBINE N/A
51 RATIO 1:20 OTHER Noise limit at motor full load shall be less than 85 dB(A) at 1m
52 BASEPLATE UNDER PUMP, REDUCER, MOTOR See Noise Level Data Sheet AD204-600-G-09318-COMMON-DSH-0002
53 COUPLING MANUFACTURER N/A
54 TYPE N/A - DIRECT
55
56 All non-filled-in items to be completed by VENDOR based on project requirements/specifications and size/type/model proposed
57
58
607-P-1107/2107/3107 A/B PROJECT AD204

1 NOTES
2
3 1. Controlled volume positive displacement pumps shall be in accordance with BP GIS 34-212 and API 675 and AD204-600-G-02565
4 2. Pumps wetted parts material shall be SS316L
5 3. Materials certification as per BS EN 10204 3.1 for pressure envelope material
6 4. Minimum ingress protection rating for terminal boxes shall be IP56
7 5. Pressure Transmitter will be provided for pump diaphragm pressure measurement
8 Pressure transmitter tags: 607-PT-1241/1242/2141/2142/3141/3142
9 6. Rotating machinery installation and installation design shall be in accordance with AD204-600-G-02550
10 7. Wind loads shall be in according to point 5.1.14 spec. AD204-600-G-02550
11 8. Deleted
12 9. The accessories and Auxiliaries shall be in according to point 5.6 of spec. AD204-600-G-02550
13 10. Witness hydro and performance test at Pump manufacturer shop by HDEC/ADMA appointed TPA
14 Vendor to give minimum 5 Arabian working days notice
15 11. Stroke adjustment shall have both electric (local and DCS) and manual capabilities while pump is operating as well as when idle
16 12. The Inspection and Test as per API 675 and AD204-600-G-09318-COMMON-ITP-0001
17 13. The maximum suction pressure is equal to atmospheric pressure plus 0.07bar plus hydrostatic head, evaluated at min.amb.temp.
18 The maximum discharge pressure is equal to downstream injection point plus hydrostatic head.
19 The minimum discharge pressure has been evaluated considering downstream injection pressure plus 0.55bar margin.
3
20 14. During normal operating conditions the maximum temperature of the pumped fluid is AMB; the density is 1094 kg/m and the viscosity
21 is 100cP. At ambiental conditions, the fluid temperature may reach 50 °C; at this temperature, the fluid density is 1078 kg/m 3 and
22 the viscosity is 35.7cP.'In other ambental conditions the temperature of the pumped fluid may be equal to 3°C; at this temperture the
23 fluid density is 1110kg/m3 and viscosity is 697cP.
24 15. The output signal from DCS is Foundation Fieldbus (FISCO).
25 16. Reference P&ID No : AD204-607-D-11238/12238/13238 Rev.0
26 17. Requirement of AD204-600-G-2566 to be complied
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SOUR WATER PUMPS CLIENT HYUNDAI ENG. & CONSTR.
607-P-1104/2104/3104 PROJECT AD204

2 FOR SATAH AL RAZBOOT (SARB) FIELD DEV.PR.-PACKAGE 4 UNIT GAS DEHYDRATION
3 SITE SATAH AL RAZBOOT (SARB) FIELD DEV.PR.-PACKAGE 4 NO. OF PUMPS REQUIRED 6 (2 PER PACKAGE)
4 SERVICE SOUR WATER PUMPS MODEL: 1Y70N12FB7MF6SO0 SIZE AND TYPE SIZE: - TYPE: DOUBLE DIAPHRAGM
5 MANUFACTURER SEKO S.p.A SERIAL NO. 150168, 150169, 150170, 150171, 150172, 150173
6
8 GENERAL
9 NO. MOTORS DRIVEN 6 OTHER DRIVER TYPE N/A
10 PUMP ITEM NO'S 607-P-1104/2104/3104 A/B PUMP ITEM NO'S N/A
11 MOTOR ITEM NO'S 607-PM-1104/2104/3104 A/B DRIVER ITEM NO'S N/A GEAR ITEM NO'S N/A
12 MOTOR PROVIDED BY SEKO S.p.A. DRIVER PROVIDED BY N/A GEAR PROVIDED BY N/A
13 MOTOR MOUNTED BY BROOK CROMPTON DRIVER MOUNTED BY N/A GEAR MOUNTED BY N/A
14 MOTOR DATA SHEET N. AD204-600-G-09318-607-PM-1104-3104-DSH-0020
15
17 CAPACITY @ PT (m³/h): TYPE OR NAME OF LIQUID SOUR WATER
18 MAXIMUM 0,336 MINIMUM 0,25 RATED 0,336 PUMPING TEMPERATURE (°C):
19 RATED DISCHARGE PRESSURE (BARG): NORMAL 44.8 MAX 55 MIN 3
20 MAXIMUM 6,5 MINIMUM 3,5 SPECIFIC GRAVITY 0.992 MAX 1.024 MIN 0.984
21 SUCTION PRESSURE (BARG): SPECIFIC HEAT 4.317 Cp (kJ/kg °C)
22 MAXIMUM 0,64 MINIMUM 0,58 RATED 0,6 VISCOSITY (Cp) 0.60 MINIMUM 0.50 MAX 1.595
23 DIFFERENTIAL PRESSURE (BAR): CORROSIVE/EROSIVE AGENTS H2S
24 MAXIMUM 5,9 MINIMUM 2,9 CHLORIDE CONCENTRATION (PPM)
25 NPSH AVAILABLE (m) FLOODED H2S CONCENTRATION (PPM) 254.4
26 WITHOUT ACCELERATION HEAD 13.64 ACTUAL 12.6 LIQUID TOXIC FLAMMABLE OTHER
27 TURNDOWN RATIO 10 - 100 %
28
29 PERFORMANCE SITE AND UTILITY DATA
30 NUMBER OF FEEDS 1 RATED CAPACITY (m³/h) 0,336 LOCATION INDOOR OUTDOOR
31 NPSH REQUIRED (m) 7 HEATED UNHEATED UNDER ROOF
32 BHP RATED 0,80 AT RELIEF SETTING 1,02 ELECTRICAL AREA CLASS T3 GROUP IIB ZONE 2
33 PLUNGER SPEED (strokes/min) 62 DESIGN MAX 235 WINTERIZATION REQD TROPICALIZATION REQD
34 DIAMETER (mm) 70 LENGTH OF STROKE (mm) 25 SITE DATA
35 PUMP HEAD: DOUBLE DIAPHRAGM RANGE OF AMBIENT TEMPS:MIN/MAX 3 / 50 °C
36 DESIGN PRESSURE (BARG) 12 UNUSUAL CONDITIONS
37 HYDRO TEST PRESSURE (BARG) 18 DUST FUMES SALT ATMOSPHERE
38 MAX DISCH PRESS. W/ JOB DRIVER (BARG) 12 OTHER
39 MAX BHP BASIS GEAR STRENGTH - UTILITY CONDITIONS
40
41 CONSTRUCTION ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN
42 SIZE ANSI FACING POSITION VOLTAGE 415 +/- 10% N/A
43 CONNECTIONS RATING HERTZ 50 +/- 5% N/A
44 SUCTION 1" 150 WN RF LOWER PHASE 3 N/A
45 DISCHARGE 1" 150 WN RF UPPER COOLING WATER INLET RETURN DESIGN MAX D
46 FLUSH N/A N/A N/A N/A TEMP °C MAX
47 INSTRUMENT N/A N/A N/A N/A PRESS. (BARG) MIN
48 LIQUID END JACKET REQ'D SOURCE N/A
49 TYPE DOUBLE DIAPHRAGM PLUNGER INSTRUMENT AIR MAX MIN
50 DIAPHRAGM DIA (mm) 208 NO REQ. 2 PRESSURE (BARG) 8,6 4,5
51
52 VALVES/FEED SUCTION DISCHARGE APPLICABLE SPECIFICATIONS:
53 TYPE BALL BALL API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
54
55 NUMBER 2 2 GOVERNING SPECIFICATION - AD204600-G-02656
56
57
58
607-P-1104/2104/3104 PROJECT AD204
1 MATERIALS (Note 2) CONTROLS
2 LIQUID END AISI 316L TYPE: SIGNAL:
3 CONTOUR PLATE N/A MANUAL REMOTE PNEUMATIC
4 HYDRAULIC DIAPHRAGM PTFE AUTOMATIC LOCAL ELECTRONIC
5 PROCESS DIAPHRAGM PTFE STROKE CONTROL:
6 PLUNGER N/A PNEUMATIC (PSIG):
7 LANTERN RING N/A MINIMUM N.A. MAXIMUM N.A.
8 PACKING GLAND N/A ELECTRONIC (mA): (Note 15)
9 PACKING N/A MINIMUM N.A. MAXIMUM N.A.
10
11 VALVE AISI 316L OTHER PURCHASE REQUIREMENTS
12 VALVE SEAT AISI 316L NAMEPLATE UNITS U.S. CUSTOMARY SI
13 VALVE GUIDE AISI 316L VENDOR FURNISHED PROCESS PIPING
14 VALVE BODY AISI 316L
15 VALVE GASKET AISI 316L VENDOR REVIEW PIPING DRAWINGS
16 FRAME CAST IRON VENDOR FURNISHED PULSATION SUPRESSION DEVICES FOR DISCHARGE
17 SPECIAL MATERIAL TESTS (2.13.1.3) N/A VENDOR FURNISHED RELIEF VALVE
18 INTERNAL (by SEKO) EXTERNAL (by COMART)
19 LOW AMBIENT TEMPERATURE MATERIALS TESTS (2.13.5) RELIEF VALVE SETTING (BARG) INT: 12,0 ; EXT: 10,5
20 VENDOR FURNISHED BACK-PRESSURE VALVE
21
22 QA INSPECTION AND TEST (Note 12) DOUBLE CHECK VALVES REQUIRED
23 COMPLIANCE WITH INSPECTION AND TEST PLAN PRESSURE TRANSMITTER REQUIRED FOR DIAPHRAGM SEAL (Note 5)
24 CERTIFICATION OF MATERIALS (Note 3) VENDOR FURNISHED CONTROL PANEL
25 FINAL ASSEMBLY CLEARANCES BASEPLATE PREPARED FOR EPOXY GROUT
26 SURFACE AND SUBSURFACE EXAMINATIONS PROVIDE TECHNICAL DATA MANUAL
27 RADIOGRAPHY ASME STAMP FOR DISCHARGE PULSATION DAMPENERS
28 ULTRASONIC
29 PMI
30 MAGNETIC PARTICLE PREPARATION FOR SHIPMENT
31 LIQUID PENETRANT DOMESTIC EXPORT EXPORT BOXING
32 CLEANLINESS PRIOR TO FINAL ASSEMBLY OUTDOOR STORAGE MORE THAN 6 MONTHS
33 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (kg)
34 FURNISH PROCEDURES FOR OPTIONAL TESTS PUMP 143 BASE N/A GEAR N/A DRIVER 54
35
36 TESTS REQ'D WIT REW DRIVERS
37 VISUAL & DIMENSIONAL MOTOR:
38 HYDROSTATIC (Note 10) X MANUFACTURER BROOK CROMPTON
39 PERFORMANCE (Note 10) TYPE LOW VOLTAGE INDUCTION MOTOR
40 OTHERS FRAME NO. 112
41 CONSTANT SPEED YES
42 VARIABLE SPEED N/A
43
44 LUBRICATION FLUID kW 1,5 SPEED (rpm) 950 (6 poles)
45 CRANKCASE ROLOIL S320 INTERMEDIATE VOLTS 415 PHASE 3
46 E HYDRAULIC FLUID HERTZ: 50 SERVICE FACTOR VTA
47 ACCESSORIES ENCLOSURE Zone 1 / IIB / T3 - Exd - IP55
48 SPEED REDUCER MANUFACTURER SEKO S.p.A. OTHER (SEE SEPARATE DATA SHEETS)
49 INTEGRAL SEPARATE GAS DRIVEN N/A
50 MODEL INTEGRATED NEXA SERIES STEAM TURBINE N/A
51 RATIO 1:15 OTHER Noise limit at motor full load shall be less than 85 dB(A) at 1m
52 BASEPLATE UNDER PUMP, REDUCER, MOTOR See Noise Level Data Sheet AD204-600-G-09318-COMMON-DSH-0002
53 COUPLING MANUFACTURER N/A
54 TYPE N/A - DIRECT
55
56
57
58
607-P-1104/2104/3104 PROJECT AD204
1 NOTES
2
3 1. Controlled volume positive displacement pumps shall be in accordance with BP GIS 34-212 and API 675 and AD204-600-G-02565
4 2. Pumps wetted parts material shall be SS316L
5 3. Materials certification as per BS EN 10204 3.1 for pressure envelope material
6 4. Minimum ingress protection rating for terminal boxes shall be IP56
7 5. Pressure Transmitter will be provided for pump diaphragm pressure measurement
8 Pressure transmitter tags: 607-PT-1285/1286/2185/2186/3185/3186
9 6. Rotating machinery installation and installation design shall be in accordance with AD204-600-G-02550
10 7. Wind loads shall be in according to point 5.1.14 spec. AD204-600-G-02550
11 8. Sour service requirements as per SP-1000
12 9. The accessories and Auxiliaries shall be in according to point 5.6 of spec. AD204-600-G-02550
13 10. Witness hydro and performance test at Pump manufacturer shop by HDEC/ADMA appointed TPA
14 Vendor to give minimum 5 Arabian working days notice
15 11. Stroke adjustment shall have both electric and manual capabilities while pump is operating as well as when idle
16 12. The Inspection and Test as per API 675 and AD204-600-G-09318-COMMON-ITP-0001
17 13. The maximum suction pressure is equal to the Glycol Regeneration OH Drum design pressure plus the hydrostatic head.
18 The maximum discharge pressure is equal to produced water treatment battery limit pressure (3.5barg) plus the hydrostatic head.
19 The minimum discharge pressure has been evaluated as equal to the battery limit pressure.
3
20 14. During normal operating conditions the maximum temperature of the pumped fluid is 44,8°C; the density is 992 kg/m and the viscosity
21 is 0,596cP. 'In the event of an upset, the fluid temperature may reach 55 °C; at this temperature, the fluid density is 984,4 kg/m 3 and
22 the viscosity is 0,5cP. During startup, the temperature of the pumped fluid may be equal to 3 °C; at this temperature, the fluid density
23 is 1024kg/mand viscosity is 1.595cP.'The pump shall be able to operate continuously with the fluid at at 3 °C and 55 °C.
24 15. The output signal from DCS is Foundation Fieldbus (FISCO).
25 16. Equipment is in Sour Service
26 17. Reference P&ID No : AD204-607-D-11232/12232/13232
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SARB Documentation Training Dossier 2 (A4)

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SATAH AL RAZBOOT (SARB) FIELD

PROJECT: SATAH AL RAZBOOT (SARB) FIELD DEVELOPMENT PROJECT -

LOCATION: Satah Al Razboot (SARB) Oil Field, United Arab Emirates

COMPANY: Abu Dhabi Marine Operating Company (ADMA-OPCO)

DESCRIPTION: Gas Dehydration and Glycol Regeneration Package (607-PU-1102/2102/3102)

VENDOR DATA STATUS

EQUIPMENT NO. N.A.

ENGINEER LEAD ENGINEER

3 17/07/2018 Issue for Construction M.ZANI A.BERTONI L.ZANNONI

Rev Date Description Prepared By Checked Approved By

2. HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS............................. - 7 -

3. PROCESS DESIGN CONDITIONS AND BASIS ................................................................ - 9 -

4. PROCESS DESCRIPTION ................................................................................................... - 12 -

5. CONTROL SYSTEMS .......................................................................................................... - 12 -

6. EQUIPMENT / COMPONENT SUMMARY DATA ......................................................... - 12 -

7. INSTRUMENT SETTINGS SUMMARY............................................................................ - 12 -

8. CONTROL VALVE SUMMARY ........................................................................................ - 12 -

9. PREPARATORY CHECKS ................................................................................................. - 13 -

10. PREPARATION FOR COMMISSIONING........................................................................ - 21 -

11. START-UP .............................................................................................................................. - 27 -

11.3 GLYCOL (TEG) FILLING ............................................................................................ - 30 -

12. NORMAL OPERATIONS .................................................................................................... - 42 -

13. MONITORING & MAINTENANCE SCHEDULE ........................................................... - 52 -

14. SHUTDOWNS ........................................................................................................................ - 54 -

15. TROUBLESHOOTING ......................................................................................................... - 56 -

16. LONG TERM PRESERVATION AT SITE ........................................................................ - 58 -

17. ANNEX 1- SAFETY DATA SHEET DIETHANOLAMINE LFG 85............................... - 58 -

18. ANNEX 2- LIST OF TRIP ACTIONS ................................................................................. - 58 -

19. ANNEX 3- OPERATING AND CONTROL PHILOSOPHY............................................ - 58 -

20. ANNEX 4- GDU SECTIONS ................................................................................................ - 58 -

1.3 REFERENCE DOCUMENTS

Document Title Document No

Process Data Sheet – Gas Dehydration and TEG Regeneration Package

Data Sheet Chemical Injection Quill 14C039F03-COM-3P700

Refer also to applicable equipment/instrumentation manuals/data books provided for detailed

CCR Central control room

2. HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS

The chemicals present in the Gas Dehydration Package are:

General Tri-Ethylene Glycol (TEG) data

CAS Registry Number: 112-27-6

No data are available about threshold limit values.

Full protective clothing must be worn.

Refer to ANNEX 1- safety data sheet Diethanolamine LFG 85

2.1 SPECIAL PERMIT FOR DBB ARRRANGEMENT TEST/BLEED PROCEDURE

2.2 BLEED OPERATION IN LETHAL SERVICE CONDITION

3. PROCESS DESIGN CONDITIONS AND BASIS

3.1 Productivity capacity

DATA FOR ONE TRAIN

Design Capacity (inlet gas) 151.3 MMSCFD

Inlet Gas Temperature 45 °C

3.2 Design Pressure and Temperature of the Equipment

3.3 Basis of design for steady state simulation

DATA FOR ONE TRAIN

Design Capacity1 151.3 MMSCFD

2037 Summer 2019 Winter

Min. Make-up Gas Max. Make-up Gas

Molecular Weight2 24.36 24.38

3.4 Process Simulation Report

4.1 Process Description

4.2 Process Operating and Control Philosophy for the Plant

5.1 Control Philosophy

5.2 Instrument Interface Philosophy

6. EQUIPMENT / COMPONENT SUMMARY DATA

For other data, refer to the mentioned document at para 1.3.