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2012-13 ENGINE
REPAIR PROCEDURES
1. Release the residual pressure in fuel line (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL
LINE" ).
CAUTION: When removing the fuel pump relay, a Diagnostic Trouble Code
(DTC) may occur. Delete the code with the GDS after completion
of "Release Residual Pressure in Fuel Line" work.
2. Install the special service tool for measuring the fuel pressure in between the fuel feed tube and
the fuel delivery pipe (Refer to illustration below) .
3. Inspect fuel leakage on connections among the fuel feed tube, the delivery pipe, and the SST
components with IG ON.
4. Measure Fuel Pressure.
1. Start the engine and measure the fuel pressure at idle.
NOTE: If the fuel pressure differs from the standard value, repair or
replace the related part (Refer to FUEL PRESSURE CHART.
2. Stop the engine, and then check for the change in the fuel pressure gauge reading.
Standard Value: The gauge reading should hold for about 5 minutes after the engine stops
NOTE: If the gauge reading should not be held, repair or replace the
related part (Refer to FUEL PRESSURE CHART.
CAUTION: When removing the fuel pump relay, a Diagnostic Trouble Code
(DTC) may occur. Delete the code with the GDS after completion
of "Release Residual Pressure in Fuel Line" work.
6. Test End
1. Remove the Special Service Tool (SST) from the fuel feed tube and the delivery pipe.
2. Connect the fuel feed tube and the delivery pipe.
CAUTION: There may be some residual pressure even after "Release Residual
Pressure in Fuel Line" work, so cover the hose connection with a shop
towel to prevent residual fuel from spilling out before disconnecting
any fuel connection.
1. Turn the ignition switch OFF and disconnect the battery (-) cable.
2. Remove the fuel pump relay (A).
CAUTION: When removing the fuel pump relay, a Diagnostic Trouble Code
(DTC) may occur. Delete the code with the GDS after completion
of "Release Residual Pressure in Fuel Line" work.
FUEL TANK
REPAIR PROCEDURES
Removal
1. Release the residual pressure in fuel line (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL
LINE" ).
2. Remove the rear seat (Refer to "SEAT " ).
3. Remove the fuel pump service cover (A).
NOTE: The wiring in between the fuel pump and the sub fuel sender is
fastened to the vehicle. So please separate it before removing the fuel
pump service cover in accordance with the procedures below.
1. Remove the sub fuel sender cover and disconnect the sub fuel
sender connector (Refer to "SUB FUEL SENDER" ).
2. Release the wiring clips (A) under the carpet.
4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
5. Disconnect the fuel feed tube quick connector (C).
8. Lift the vehicle and support the fuel tank with a jack.
Afinacion de Motor y Diagnostico,OBDII,VW,Audi 044 664 252 34 69
viernes, 21 de julio de 2017 10:15:40 a. m. Page 6 © 2011 Mitchell Repair Information Company, LLC.
2012 Kia Sorento EX
2012-13 ENGINE Fuel Delivery System - 3.5L - Sorento
9. Remove the center muffler assembly (Refer to "INTAKE AND EXHAUST SYSTEM " ).
10. Remove the propeller shaft (Refer to "PROPELLER SHAFT ASSEMBLY " .
11. Remove the protector (A).
14. Disconnect the vapor tube quick-connector (A) and the ventilation tube quick-connector (B).
Fig. 12: Identifying Vapor Tube Quick-Connector And Ventilation Tube Quick-Connector
Courtesy of KIA MOTORS AMERICA, INC.
16. Remove the fuel tank from the vehicle after removing the fuel tank bands (A).
Afinacion de Motor y Diagnostico,OBDII,VW,Audi 044 664 252 34 69
viernes, 21 de julio de 2017 10:15:40 a. m. Page 8 © 2011 Mitchell Repair Information Company, LLC.
2012 Kia Sorento EX
2012-13 ENGINE Fuel Delivery System - 3.5L - Sorento
Installation
FUEL PUMP
REPAIR PROCEDURES
Removal
1. Release the residual pressure in fuel line (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL
LINE" ).
2. Remove the rear seat (Refer to "SEAT " ).
3. Remove the fuel pump service cover (A).
NOTE: The wiring in between the fuel pump and the sub fuel sender is
fastened to the vehicle. So please separate it before removing the fuel
pump service cover in accordance with the procedures below.
1. Remove the sub fuel sender cover and disconnect the sub fuel
sender connector (Refer to "SUB FUEL SENDER" ).
2. Release the wiring clips (A) under the carpet.
4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
5. Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).
Fig. 17: Identifying Fuel Pump Connector And Fuel Tank Pressure Sensor Connector
Courtesy of KIA MOTORS AMERICA, INC.
6. Remove locking ring (A) by using the special service tool (B).
7. Disconnected the suction tube (A) at the bottom of the fuel pump, and then remove the fuel pump
from the fuel tank.
Fig. 20: Identifying Fuel Pump Assembly, Locking Ring And O-Ring
Courtesy of KIA MOTORS AMERICA, INC.
Installation
Removal
1. Release the residual pressure in fuel line (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL
LINE" ).
2. Remove the rear seat (Refer to "SEAT " ).
3. Remove the fuel pump (Refer to "FUEL PUMP"), and then disconnect the suction tube (A) at the
bottom of the fuel pump.
Fig. 23: Identifying Sub Fuel Sender Connector And Vapor Tube Quick-Connector
Courtesy of KIA MOTORS AMERICA, INC.
7. Remove locking ring (A) by using the special service tool (B).
Fig. 25: Identifying Sub Fuel Sender, Locking Ring And O-Ring
Courtesy of KIA MOTORS AMERICA, INC.
Installation
FILLER-NECK ASSEMBLY
REPAIR PROCEDURES
Removal
2. Remove the rear-LH wheel, tire, and the inner wheel house.
3. Disconnect the fuel filler hose (A).
5. Remove the filler-neck assembly from the vehicle after removing the bracket mounting nuts (A).
Installation
ACCELERATOR PEDAL
REPAIR PROCEDURES
Removal
1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.
2. Disconnect the accelerator position sensor connector (A).
3. Remove the installation nuts (B), and then remove the accelerator pedal module.
Installation
DELIVERY PIPE
REPAIR PROCEDURES
Removal
1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
2. Release the residual pressure in fuel line (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL
LINE" ).
CAUTION: When removing the fuel pump relay, a Diagnostic Trouble Code
(DTC) may occur. Delete the code with the GDS after completion
of "Release Residual Pressure in Fuel Line" work.
3. Remove the surge tank (Refer to "INTAKE AND EXHAUST SYSTEM " ).
4. Disconnect the injector [Bank 1] connector (A).
NOTE: The injector [Bank 2] connector was disconnected when removing the
surge tank.
6. Remove the installation nuts (A), and then remove the delivery pipe & injector assembly from the
engine.
Installation