Design of Cold Formed Lipped Z section Purlin Section

Properties of Section Input - Cell in BLUE

Type of Section : Purlin Output - Cell in BLACK
Type of Purlin Section : Z Section
Purlin Section Manufacturer : Pennar Steel
Purlin Section : 150ZS60X2
Type of Purlin = Single Section
Depth of Section d= 150.00 mm
Flange Width of Section w= 60.00 mm
Length of Lip of Section l= 20.00 mm
Thickness of Section t= 2.00 mm
Cross Sectional Area of Section A= 5.86 cm2
MI of Section @ major axis Izz= 203.00 cm4
4
MI of Section @ minor axis Iyy= 48.50 cm
3
Section Modulus @ major axis Zzz= 27.07 cm
Section Modulus @ minor axis Zyy= 8.09 cm3
Radius of gyration of Section @ xx rzz= 58.86 mm
Radius of gyration of Section @ yy ryy= 28.77 mm

Axial Force in Purlin Section P= 0.5 kN

Span of Purlin Section L= 5 m With Brace Angle
Spacing of Purlin = 1.5 m
Number of Sag Rods in Purlin =1 nos
Yield Stress of Material = 350 N/mm2
2
Young's Modulus for Material = 200000 N/mm
Allow 33% increase in permissible stresses Yes
Load Data
Selfweight of Section = 0.047 kN/m
Dead Load over Purlin DL= 0.1 kN/m2
Live Load over Purlin LL= 0.57 kN/m2
Basic Wind Speed
p at site Vb= 45 m/s IS 875:1987 Part 3
Maximum wind load Pressing Purlin Section =0.88 kN/m2
2
Maximum wind load lifting Purlin Section = 0.88 kN/m
Roof Slope : 4.76 deg
UDL over the purlin (DL+LL) : (0.1+0.57) x 1.5x cos 4.76+0.047 1.049 kN/m
UDL over the purlin (DL+WL) : 0.75x(0.1xcos4.76+0.88)x1.5+0.047 1.138 kN/m
UDL over the purlin (DL-WL) : 0.75x(0.1xcos4.76-0.88)x1.5+0.047 -0.843 kN/m Purlin Uplift
DL + WL case is CRITICAL.
Loading Diagram 1.13775 kN/m.

End Span Next to End Span Interior Span

A 5000 B 5000 C 5000 D

Transverse Shear force Diagram

0.4wl= 2.276 kN 0.55wl= 3.129 kN 0.5wl= 2.844 kN

0.6wl= 3.413 kN 0.5wl= 2.844 kN 0.5wl= 2.844 kN

Major Bending Moment Diagram

1/10*wl2= 2.84 kNm 2.84 kNm 1/12*wl2= 2.37 kNm 1/10*wl2= 2.37 kNm
2.37 kNm

2 2
1/16*wl = 1.78 kNm 1/16*wl = 1.78 kNm
2
1/12*wl = 2.37 kNm
Major Axis Bending Moment for Critical Load Case DL + WL case
Midspan Support
Bending Bending Max Shear Bending Shear Interaction Deflection Diameter
Bending Moments
Moment Moment Force kN Check Check Check Check of Sag Rod
kN-m kN-m
For End Span 2.38 2.85 3.50 OK OK OK OK
For Next to End Span 1.78 2.85 3.13 OK OK OK OK
For Interior Span 1.78 2.38 2.85 OK OK OK OK
Above tabulation is done for all spans of Members. Howeve calculation below are done for end span forces only.
Design Moments @ z-z axis for Critical DL + WL case,
Support Moment Mzz,support= 2.85 kN-m
Midspan Moment Mzz,span= 2.38 kN-m
Design of Section is Governed by Support Moment
Design Moments @ y-y axis for Critical DL + WL case,
Load for BM in Minor axis = (0.1 x 1.5+0.047)*Sin 4.76)
= 0.017 kN/m
Design Moment @ major axis Mz = 2.85 kN-m
Design Shear V= 3.50 kN
Bending moment @ minor axis Myy= 0.069 kN-m Assuming member as Simply supported between sag rods
End Moments for Purlin M 1= 2.84 kN-m As per IS:801, clause 6.3, pp 14.
(for the calculation of Cb ) M 2= -2.11 kN-m As per IS:801, clause 6.3, pp 14.
Check for Stresses
Actual stress
2
Actual stress due to axial force fc = 0.86 N/mm
Actual stress due to Mzz fbcz= Mzz/ Zzz
2
 105.29 N/mm
Actual stress due to Myy fbcy= Myy/ Zyy
2
= 8.53 N/mm
2
Total stress in section c,total= 114.68 N/mm
Allowable stress As per IS:801, clause 6.3, pp 14.
Unbraced length of Member L= 250 cm
MI of compression flange Iyc= Iy/2
= 48.5 / 2
4
Iyc= 24.25 cm
Bending Coefficient Cb= 1.75 + 1.05 (M1/M2) + 0.3 (M1/M2) ^ 2 - ( Subject to a maximum of 2.3 )
Cb= 1
Parameter L2 Sxc/d Iyc = 250 ^ 2 x 27.07 / 150 x 24.25
= 4651
Parameter 0.18x Pi^2xExCb / Fy = 0.18 x 3.141^ 2 x 200000 x 1 /350
= 1015
Parameter 0.90x Pi^2xExCb / Fy = 0.90 x 3.141^ 2 x 200000 x 1 /350
= 5076
Allowable Bending Stress in Purlin Fb= 2/3 Fy - Fy^2 / (2.7 Pi^2 E Cb ) x ( L ^ 2 Sxc / d I yc )
2
Fb= 126.32 N/mm
> 114.68 N/mm^2, section is SAFE IN BENDING.
Check for Combined axial and Bending Clause 6.7.2 of IS 801:1975
Factor Q= 1
Elastic torsional flexural buckling stress σTFO = Clause 6.6.1.2 of IS 801:1975
Stress critical stress σex= Clause 6.6.1.2 of IS 801:1975
= 274 N/mm2
Shear Modulus G= 79500 N/mm2
St Venant's Torsional Constant Ƭ= 720 Clause 6.6.1.2 of IS 801:1975
Polar radius of gyaration @ shear center r0=
= 66 mm
6
Warping Constant Cw= 265586 mm Moment of minor axis moment
Torsional Stress σt=
2
= 23 N/mm
Factor ß=
= 1.000
 2
Elastic torsional flexural buckling stress σTFO = 23 N/mm
2
Allowable avg axial compressive stress Fa2= 12 N/mm
Stress F'e=
= 136 N/mm2
Moment reduction coefficient cm= 0.85 Member with restrained ends
Ratio fa/Fa= 0.0723
Interaction ratio = 0.9733
< 1 section is SAFE IN INTERACTION CHECK.
Check for Shear Stress
Ratio of section depth to thickness d/t= 150 / 2
d/t= 75
Factor 4590 / SQRT ( Fy ) = 77
Allowable Stress in shear Fv,Allowable= Maximum of 1275*Sqrt(Fy)/(d/t) AND 0.4xFy
= 31.81 N/mm^2
Actual Shear Stress in Section t v.cal= V/ Web Area
= (3.5x1000)/(150x2)
= 11.67 N/mm^2
<31.81N/mm2, Section is SAFE IN SHEAR.
Check for Deflection
Actual Deflection  (5/384) x 1.13775 x 5000^4/(200000x203x10^4)
 22.81 mm
Allowable Deflection = Span / 180
= 5000/180 \
= 27.78 mm
>22.81 mm, Section is SAFE IN DEFLECTION
Connection Design
Grade of stitch bolt = 4.6
Grade of connection bolt = 4.8
Designation of stitch bolt = M8
Designation of connection bolt = M8
Center to center of stitch bolt provid = 400 mm
Center to center of connection bolt provided 100 mm
Number of Stich bolt on each side = 7.125
Number of connection bolts

Design of Sag Rod

Load for BM in Minor axis = 0.017 kN/m
Total load per sag rod = 0.0085 kN
Number of sag rods in a bay in line = 20 Nos
Load in topmost purlin = 0.17 kN
Yiels stress of Sag Rod materail = 250 MPa
Hence diameter of Sag rod required = 2 mm
Provide diameter of Sag rod = 8 mm Typical View of Building with
Purlin/Girt and Sag Rod
Design Summary
Purlin Section = 150ZS60X2
Number of Sag rods in a bay = 1
Diameter of Sag rod = 8 mm
Section is SAFE in Bending
Section is SAFE in Interaction
Section is SAFE in Shear
Section is SAFE in Deflection