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STOPPLE Plugging Machine

T. D. Williamson, Inc.
Sizes: 4” and Larger Bulletin No: 1030.001.00
Date: February 1999
Cross Indexing No: n/a
Supersedes: 501.0 (8/1/87)

Description Typical Setup

TDW STOPPLE® Plugging Machines serve as


temporary block valves installed anywhere in a Hydraulic Cylinder
piping system. They are used to isolate a section of
line for repairs or additions without interruption of
service.
The STOPPLE Plugging Machine consists of three
major sections: a hydraulic cylinder or jackscrew, a
plugging head housing, and a plugging head.

Bleeder Valve

Features Housing

Operation of the hydraulic STOPPLE Plugging Equalization


Connection
Machine is easy due to the location of the control
valve, which is positioned at the lower end of the
hydraulic cylinder. The hydraulically operated
control bar has a direct reading scale visible to the
operator, enabling him to know the plugging head Plugging Head
position at all times.
The TDW STOPPLE Plugging Machine is
available for pipe sizes 4” (DN 100) and
SANDWICH® Valve
larger.
Its maximum operating temperature is 180°F
(82°C).
* For design code options not listed and additional sizes, consult your sales STOPPLE® Fitting
representative.

Equalization
Connection

ISO 9001 Certified

STOPPLE® Plugging Machine


Toll Free
1-888-TDWmSon (839-6766)

T.D. Williamson, Inc. P.O. Box 3409 Tulsa, Oklahoma 74101-3409 918-447-5100 Fax: 918-446-6327 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 1999. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
®

T. D. Williamson, Inc.
STOPPLE Plugging Machine ®

Cylinder Operation Plugging Heads & Sealing Elements


Jackscrew Operated Cylinder Lbs. Kg. Part Number Plugging Heads Sealing Elements
4” (DN 100) and 6” (DN 150) 69 31 08-0299-0000 Size Weight Weight
Hydraulic Operated Cylinders Inches DN Lbs. Kg. Part Number Lbs. Kg. Part Number
6” (DN 150), 8” (DN 200), 4 100 7 3 08-1886-0000 1 .5 08-0036-0005
10” (DN 250), 12” (DN 300) 235 107 08-2116-0000 6 150 25 11 08-1888-0000 2 .9 08-0040-0005
14” (DN 350), 16” (DN 400), 8 200 50 23 08-1889-0000 2 .9 08-0246-0005
18” (DN 450), 20” (DN 500) 862 391 08-2117-0000 10 250 90 41 08-1890-0000 4 2 08-0247-0005
22” (DN 550), 24” (DN 600), 12 300 150 68 08-1891-0000 5 2 08-0248-0005
26” (DN 650), 30” (DN 750) 1800 816 08-2118-0000 14 350 185 84 08-1892-0000 7 3 08-0249-0005
36” (DN 900), 42” (DN 1050), 16 400 260 118 08-1893-0000 9 4 08-0250-0005
48” (DN 1200) 2200 997 08-2119-0000 18 450 455 206 08-1894-0000 12 5 08-0251-0005
20 500 525 238 08-1895-0000 19 9 08-0252-0005
22 550 670 304 08-1896-0000 24 11 08-0253-0005
24 600 870 395 08-1897-0000 37 17 08-0254-0005
26 650 1050 476 08-1898-0000 40 18 08-1863-0005
30 750 1610 730 08-1900-0000 64 29 08-1623-0005
36 900 3025 1372 08-2048-0000 77 35 08-2046-0005
42 1050 4925 2234 08-1905-0000 95 43 08-0984-0005
48 1200 8500 3856 08-2050-0000 165 75 08-1755-0005
When ordering sealing elements specify pipe ID, pressure, material of sealing element desired and number of
bolt holes and bolt circle diameter required. Factory recommends two elements be purchased with each
plugging head, one to be used as a spare. STD Machines are designed for STD weight pipe. If used in heavy or
thin wall pipe, special components may be required.

STOPPLE® Housings
Housings For Jackscrew Cylinders: Class 150 Class 300 Class 600
Inches DN Lbs. Kg. Part Number Lbs. Kg. Part Number Lbs. Kg. Part Number
4 100 32 15 08-0319-0000 43 20 08-0320-0000 60 27 08-0300-0000
6 150 56 25 08-0322-0000 73 33 08-0323-0000 75 34 08-0302-0000
Housings For Hydraulic Cylinders:
6 150 56 25 08-0270-0000 73 33 08-0276-0000 75 34 08-1715-0000
8 200 92 42 08-0202-0000 130 59 08-0213-0000 187 85 08-1716-0000
10 250 128 58 08-0203-0000 185 84 08-0214-0000 270 122 08-1645-0000
12 300 200 91 08-0204-0000 285 129 08-0215-0000 350 159 08-0129-0000
14 350 327 148 08-0205-0000 410 186 08-0216-0000 570 259 08-1647-0000
16 400 410 186 08-0206-0000 535 243 08-0217-0000 660 299 08-0131-0000
18 450 480 218 08-0207-0000 655 297 08-0218-0000 955 433 08-0132-0000
20 500 600 272 08-0208-0000 735 333 08-0219-0000 1025 465 08-1648-0000
22 550 770 349 08-0209-0000 985 447 08-0220-0000 1365 619 08-1664-0000
24 600 935 424 08-0210-0000 1225 556 08-0221-0000 1740 789 08-1649-0000
26 650 1075 488 08-0211-0000 1410 640 08-0222-0000 1875 851 08-1864-0000
30 750 1425 646 08-0212-0000 1795 814 08-0223-0000 2440 1107 08-1650-0000
36 900 1550 703 08-0423-0000 2100 953 08-0360-0000 5130 2327 08-2257-0000
42 1050 -- -- -- -- -- -- 6927 3142 08-1670-0000
48 1200 -- -- -- -- -- -- 7500 3402 08-2052-0000
Note: Housings are equipped with flanges which are drilled, faced and pressure-rated to match ANSI Class 150, 300 or 600 flanges.

T.D. Williamson, Inc. P.O. Box 3409 Tulsa, Oklahoma 74101-3409 918-447-5100 Fax: 918-446-6327 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 1999. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
®

T. D. Williamson, Inc.
STOPPLE Plugging Machine ®

Approximate Dimensions for Determining Machine Clearances


Size A* B* C L
Inches DN Inches mm Inches mm Inches mm Inches mm
4 100 11 280 14 356 58 1473 72 1829
6 150 14 356 17 432 58 1473 75 1905
8 200 17 432 19 483 85 2159 104 2642
10 250 20 508 23 533 85 2159 108 2743
C
12 300 22 559 25 610 85 2159 110 2794
14 350 24 610 32 787 124 3150 156 3962
16 400 27 686 35 889 124 3150 159 4039
L
18 450 30 762 39 991 124 3150 163 4140
20 500 32 813 42 1041 124 3150 166 4216
22 550 35 889 46 1168 166 4216 212 5385
24 600 37 940 52 1321 166 4216 218 5537
B 26 650 40 1015 52 1321 166 4216 218 5537
30 750 45 1143 60 1524 166 4216 226 5740
36 900 52 1321 67 1803 166 4216 233 5918
42 1050 59 1498 86 2184 163 4140 249 6325
A
48 1200 63 1600 99 2515 163 4140 262 6655
*Maximum with 600 Class Flange.

Plugging Head Specifications


Control Bar Max. Operating
The TDW 660/760 Tapping Machine power Travel Pressure
unit normally operates 6” (DN 150) through 12” with Jackscrew Cylinder Inches mm psi bar
(DN 300) plugging machines. The power unit for 4” (DN 100) and 6” (DN 150) 48 1219 900 62
the 1200 Tapping Machines operates 14” with Hydraulic Cylinders
(DN 350) and larger. *6” (DN 150), 8” (DN 200), 10” (DN 250), 12” (DN 300) 72 1829 900 62
Hydraulic cylinder (08-2116-0000) is 14” (DN 350), 16” (DN 400), 18” (DN 450), 20” (DN 500) 102-1/2 2604 750 52
furnished with hydraulic couplings for 660/760 22” (DN 550), 24” (DN 600), 26” (DN 650),
Tapping Machine power unit. 30” (DN 750), 42” (DN 1050) 140 3556 625 43
Hydraulic cylinders (08-2117-0000, 08-2118- 36” (DN 900) 140 3556 1000 70
0000, and 08-2119-0000) are furnished with 48” (DN 1200) 140 3556 1200 82
hydraulic couplings for 1200 Tapping Machine NOTE: This chart is applicable to STOPPLE® equipment ordered from and manufactured at the Tulsa Manufacturing Plant. STOPPLE® equipment
ordered from and manufactured at TDW (UK) in England and TDW (SA) in Belgium is designed for a standard maximum operating pressure of 1,000
power units. psi (70 bar).
For STOPPLE® equipment requiring higher pressure ratings or sizes other than those indicated in the above chart, consult the factory.
Hydraulic cylinder (08-2117-0000) can be *When ordering 6” (DN 150) STOPPLE® equipment, please specify either jackscrew or hydraulic cylinder.
used with the 660/760 power unit with the
purchase of a conversion kit (08-0384-0000).
If other power unit to hydraulic cylinder
combinations are to be used, be sure to specify
so that proper couplings can be furnished.

T.D. Williamson, Inc. P.O. Box 3409 Tulsa, Oklahoma 74101-3409 918-447-5100 Fax: 918-446-6327 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 1999. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
®

T. D. Williamson, Inc.

Plugging Without Shutdown – Typical Procedure


1. Weld Fittings 2. Make Taps

2” Threaded-O-Ring Purge &


Equalization Fittings 1200 Tapping Machine

Section of line
to be replaced.

SANDWICH®
STOPPLE® Fitting
Tapping Valve

Bypass
Fitting Bypass
Flow Tapping Valve
Flow

STOPPLE® Fittings with LOCK-O-RING® Flanges* are welded on each end of the section to be isolated. Bypass A Tapping Valve* is mounted on each fitting and taps are made through the valves into the pipeline. The cutter
fittings with LOCK-O-RING Flanges and equalization fittings are welded to the line. is withdrawn after each tap, the valve closed, and tapping machine removed.

*See LOCK-O-RING Flanges, Bulletin 1120.001.00. *See SANDWICH® Valve, Bulletin 1020.001.00.

3. Plug Line 4. Recover Valves

STOPPLE®
Plugging Machine New Section

STOPPLE®
Blind Flange
Plugging Machine
LOCK-O-RING®
Flange w
Bypass Line Flo

Blind Flange
Flow

Flow LOCK-O-RING®
Flange
A

w
Flo

Flow

Bypass connections are made and the bypass valves are opened. STOPPLE® Plugging Machines are mounted Tapping machine cutters are replaced with LOCK-O-RING® Plugs, and tapping machines (or machine) are
and the plugging heads are lowered through valves into sealing position. After the new section is tied in, mounted on valves. The LOCK-O-RING® Plugs are lowered into position inside LOCK-O-RING® Flanges.
pressure is equalized by connection from the STOPPLE® Housing to the pipeline (See A). Tapping machines are removed, valves recovered, and blind flanges installed.

T.D. Williamson, Inc. P.O. Box 3409 Tulsa, Oklahoma 74101-3409 918-447-5100 Fax: 918-446-6327 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 1999. All rights reserved T. D. Williamson, Inc. / Printed in USA