9 Working Checked and Tested by Mary

Electrical / Instrumentation Operation Checklist 8 Not working

Carrara Panels - Updated 29 June 2010 ? To be determined
- Not applicable

Magnet
HT HT HT Magnet Remote /
No Machine VSD1 VSD2 VSD3 VSD4 Current Comments
Control Indication Current Control Local
Indication
1 IL-CA-01 9 9 9 9 9 9 9 - - 9
2 IL-CA-02 9 9 9 9 9 9 9 - - 9
3 IL-CA-03 9 9 9 9 9 9 9 - - 9
4 IL-CA-04 9 9 9 9 9 9 9 - - 9
5 IL-CA-05 9 9 9 9 9 9 9 - - 9
6 IL-CA-06 9 9 9 9 9 9 9 - - 9
7 IL-CA-07 9 9 9 9 9 9 9 - - 9
8 IL-CA-08 9 9 9 9 9 9 9 - - 9
9 IL-CA-09 9 9 9 9 9 9 9 - - 9
10 IL-CA-10 9 9 9 9 9 9 9 - - 9
11 IL-CA-11 9 9 9 9 9 9 9 - - 9
12 IL-CA-12 9 9 9 9 9 9 9 - - 9

13 IL-CA-13 9 9 9 9 9 9 9 - - 9
14 IL-CA-14 9 9 9 9 9 9 9 - - 9
15 IL-CA-15 9 9 9 9 9 9 9 - - 9
16 IL-CA-16 9 9 9 9 9 9 9 - - 9
17 IL-CA-17 9 9 9 9 9 9 9 - - 9
18 IL-CA-18 9 9 9 9 9 9 9 - - 9
19 IL-CA-19 9 9 9 9 9 9 9 - - 9
20 IL-CA-20 9 9 9 9 9 9 9 - - 9

21 IL-CA-21 9 9 9 9 9 9 9 - - 9
22 IL-CA-22 9 9 9 9 9 9 9 - - 9

23 IL-RD-01 9 9 9 9 - - - - - 9
24 IL-RD-02 9 9 9 9 - - - - - 9
25 IL-RD-03 9 9 9 9 - - - - - 9
26 IL-RD-04 9 9 9 9 - - - - - 9
27 IL-RD-05 9 9 9 9 - - - - - 9
28 IL-RD-06 9 9 9 9 - - - - - 9

29 IL-RR-01 9 9 9 9 - - - - - 9
30 IL-RR-02 9 9 9 9 - - - - - 9
31 IL-RR-03 9 9 9 9 - - - - - 9
32 IL-RR-04 9 9 9 9 - - - - - 9
33 IL-RR-05 9 9 9 9 - - - - - 9
34 IL-RR-06 9 9 9 9 - - - - - 9

35 IL-EP-01 9 - - - 9 9 9 - - 9

36 RR-EP-01 9 - - - 9 9 9 - - 9
37 RR-EP-02 9 - - - 9 9 9 - - 9
38 RR-EP-03 9 - - - 9 9 9 - - 9
39 RR-EP-04 9 - - - 9 9 9 - - 9

40 RR-CA-01 9 9 9 9 9 9 9 - - 9
41 RR-CA-02 9 9 9 9 9 9 9 - - 9

42 RR-IR-01 - - - - - - - 9 9 9

43 RR-RD-01 9 - 9 9 - - - - - 9

44 GA-RD-01 9 9 9 9 - - - - - 9
45 GA-RD-02 9 9 9 9 - - - - - 9

46 DZ-CA-01 9 9 9 9 9 9 9 - - 9
47 DZ-CA-02 9 9 9 9 9 9 9 - - 9

48 DZ-EP-01 9 - - - 9 9 9 - - 9
49 DZ-EP-02 9 - - - 9 9 9 - - 9
50 DZ-EP-03 9 - - - 9 9 9 - - 9

51 DZ-IR-01 - - - - - - - 9 9 9
52 DZ-IR-02 - - - - - - - 9 9 9

53 SL-EP-01 9 - - - 9 9 9 - - 9
54 SL-EP-02 9 - - - 9 9 9 - - 9
55 SL-EP-03 9 - - - 9 9 9 - - 9
56 SL-EP-04 9 - - - 9 9 9 - - 9

57 SL-RR-01 9 9 9 9 - - - - - 9
58 SL-RR-02 9 9 9 9 - - - - - 9
Electrical / Instrumentation Operation Checklist 9 Yes Checked and Tested by Mary
8 No
Under Speed Switches - Updated 11 July 2010 ? To be determined

Measured Speed Target Speed Is Speed

Shaft Switch Plate Sensor Switch
TAG No. LOCATION COMMENTS
Speed No. of Setting Installed Installed Working
RPM Pulses Hz Y/N Y/N Y/N
1 SS 2000 BELT FEEDER IL-FE-01 ? 8 8 8 No SS or target plate not mounted
2 SS 2002 CONVEYOR IL-CV-01 88.5 8 9 9 8 SS not on target / SS not working
3 SS 2018 CONVEYOR IL-CV-02 92.7 8 9 9 9 SS not working
4 SS 2031 BUCKET ELEVATOR IL-EL-01 58.6 4 9 9 8 SS removed
5 SS 2040 CONVEYOR IL-CV-03 54.5 8 9 9 8 SS not on target
6 SS 2042 CONVEYOR IL-CV-04 65.4 8 9 9 8 SS too far from target
7 SS 2045 BUCKET ELEVATOR IL-EL-05 61.8 4 9 9 9
8 SS 2050 BUCKET ELEVATOR IL-EL-02 41.6 4 9 9 9
9 SS 2054 CONVEYOR IL-CV-07 56.6 8 9 8 8 No SS
10 SS 2060 BUCKET ELEVATOR IL-EL-03 40.9 4 9 9 9
11 SS 2070 CONVEYOR IL-CV-05 55.7 8 9 9 9
12 SS 2080 BUCKET ELEVATOR IL-EL-04 42.1 4 9 9 8 SS removed
13 SS 2084 CONVEYOR IL-CV-06 55.2 8 9 9 8 SS not on target / SS not working
14 SS WIL-CV-01 62.2 8 9 9 9
15 SS WIL-CV-02 61.7 8 9 9 8 SS too far from target
16 SS 3000 BUCKET ELEVATOR RR-EL-01 52.5 4 9 9 9
17 SS 3004 BUCKET ELEVATOR RR-EL-02 53.5 4 9 9 9
18 SS 3020 CONVEYOR RR-CV-01 8 9 9 8 SS not on target / CV not running
19 SS 3023 BUCKET ELEVATOR RR-EL-03 4 9 9 8 SS removed / CV not running
20 SS 3027 CONVEYOR RR-CV-03 56.9 8 9 9 9 Junction box cable entry opened
21 SS 3030 CONVEYOR RR-CV-04 66.3 ? 8 8 8 No SS or target plate not mounted
22 SS 3040 BUCKET ELEVATOR RR-EL-04 53.6 4 9 9 9
23 SS 3044 BUCKET ELEVATOR RR-EL-05 53.4 4 9 9 9
24 SS 3060 BUCKET ELEVATOR RR-EL-06 53.7 4 9 9 9
25 SS 3080 BUCKET ELEVATOR RR-EL-08 47.4 4 9 9 9
26 SS 3100 CONVEYOR RR-CV-02 55.5 8 9 9 9
27 SS 3103 BUCKET ELEVATOR RR-EL-07 52.7 4 9 9 8 SS removed
28 SS 3115 BUCKET ELEVATOR RR-EL-09 54.3 4 9 9 8 SS not working
29 SS 3117 BUCKET ELEVATOR RR-EL-10 52.6 4 8 9 8 No target plate
30 SS WIL-CV-13 8 9 9 ? CV not running
31 SS 4000 CONVEYOR DZ-CV-01 55.2 8 9 9 9
32 SS 4021 BUCKET ELEVATOR DZ-EL-01 48.7 4 9 9 8 SS removed
33 SS 4025 BUCKET ELEVATOR DZ-EL-02 53.4 4 9 9 8 SS not working
34 SS 4040 BUCKET ELEVATOR DZ-EL-03 53.0 4 9 9 8 SS removed
35 SS 4042 BUCKET ELEVATOR DZ-EL-06 47.2 4 9 9 8 SS removed
36 SS 4044 BUCKET ELEVATOR DZ-EL-04 46.3 4 9 9 8 SS removed
37 SS 4060 CONVEYOR DZ-CV-04 57.1 8 8 9 8 No target plate
38 SS 4063 BUCKET ELEVATOR DZ-EL-05 48.2 4 9 9 8 SS too far from target
39 SS 4067 CONVEYOR DZ-CV-03 64.5 8 9 9 9
40 SS 4071 CONVEYOR DZ-CV-02 55.6 8 9 9 8 SS not working
41 SS WIL-CV-12 53.7 8 9 9 8 SS too far from target
42 SS 5040 CONVEYOR SL-CV-01 19.5 8 9 9 9
43 SS 5051 BUCKET ELEVATOR SL-EL-01 62.5 8 9 9 8 SS too far from target
44 SS 5060 BUCKET ELEVATOR SL-EL-02 62.2 4 9 9 9
45 SS 5064 CONVEYOR SL-CV-03 56.7 8 9 9 8 Target plate removed
46 SS 5080 CONVEYOR SL-CV-02 54.9 8 9 9 8 SS too far from target
47 SS 5083 BUCKET ELEVATOR SL-EL-03 63.0 8 9 9 9
48 SS WIL-CV-10 59.9 ? 8 9 8 No target plate
49 SS WIL-CV-11 60.1 ? 8 8 8 No SS or target plate not mounted
50 SS 6000 CONVEYOR GA-CV-01 30.6 ? 8 8 8 Buried in the sand/spillage?
51 SS 6021 BUCKET ELEVATOR GA-EL-01 55.4 8 9 9 8 SS not working
52 SS 6040 BUCKET ELEVATOR GA-EL-02 62.1 ? 8 9 8 No target plate
53 SS 6062 CONVEYOR GA-CV-02 57.5 8 9 9 8 SS not working
54 SS 6065 BUCKET ELEVATOR GA-EL-04 55.0 8 9 9 8 SS not working
55 SS 6069 CONVEYOR GA-CV-03 56.8 8 9 9 8 SS not on target
56 SS 6072 BUCKET ELEVATOR GA-EL-03 56.6 8 9 9 8 SS removed
57 SS WIL-CV-04 56.2 8 9 9 8 SS not working
58 SS WIL-CV-05 60.7 8 9 8 8 No SS
59 SS WIL-CV-06 61.2 8 9 8 8 No SS
60 SS WIL-CV-07 61.4 8 9 9 8 SS not working
61 SS WIL-CV-08 51.5 8 9 8 8 No SS
62 SS WIL-CV-09 51.7 8 9 9 8 SS not working
63 SS 7000 BUCKET ELEVATOR WZ-EL-01 55.8 ? 8 8 8 No SS or target plate not mounted
Electrical / Instrumentation Operation Checklist 9 Working Checked and Tested by Mary
8 Not working
Flow Force Weigher & Sampler - Updated 05 July 2010 ? To be determined
- Not applicable

DCS Sampling
Actuator/Cutter Operation Flow Rate (TPH) Collection
Setting

Air
Safety Interval Duration DCS Measured Sampling
No Equipment No. Local Remote Pressure Span Calibrated Comments
Cage/Cover (mins) (s) Value Value Pot
(PSI)
1 RR-WS-01 9 9 Yes 30 1 3 2 ? ? No Yes Pipe into the Weigher/Sampler is removed - Trimex
2 RR-WS-02 9 9 Yes 30 1 3 2 0.73 0.74 Yes Yes
3 GA-WS-01 9 9 Yes 30 1 3 10 1.1 1.3 Yes Yes
4 GA-WS-02 9 9 Yes 30 1 3 10 3.6 3.4 Yes Yes
5 DZ-WS-01 9 9 Yes 30 1 3 2 0.53 0.51 Yes Yes
6 SL-WS-01 9 9 Yes 30 1 3 10 3.7 3.8 Yes Yes

Auto Samplers - Updated 08 July 2010

Actuator Operation DCS Sampling Collection

Safety Air Interval Duration Sampling
No Equipment No. Local Remote Comments
Cage/Cover Pressure (mins) (s) Bucket
1 IL-SA-01 9 9 Yes 9 1 3 No Forward & reverse feedback positions are required for remote control from the DCS - WIL
2 IL-SA-02 9 9 Yes 9 1 3 No To be tested in Remote
3 DZ-SA-01 9 9 Yes 9 1 3 No
4 SL-SA-01 9 9 Yes 9 1 3 No
5 GA-SA-01 9 9 Yes 9 1 3 No
6 WZ-SA-01 9 9 Yes 9 1 3 No
7 WZ-SA-02 9 9 Yes 9 1 3 No
 Carrara Panels - VSD Settings

VSD1 to 3 (SEPARATION ROLLERS) VSD4 (FEEDERS) DCS (Rollers)

P1-01 P1-02 P1-07 P1-08 P1-01 P1-02 P1-07 P1-08

Maximum Minimum Voltage Current Maximum Minimum Voltage Current Maximum Minimum
Machine Hz Hz V A Hz Hz V A RPM RPM
IL-CA-01 65 35.3 415 3.6 23.7 10 415 1.2 212 115
IL-CA-02 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-03 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-04 65 35.3 415 3.6 23.7 10 415 1.2 212 115
IL-CA-05 65 35.3 415 3.6 24.2 10 415 1.2 212 115
IL-CA-06 65 35.3 415 3.6 24.8 10 415 1.2 212 115
IL-CA-07 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-08 65 35.3 415 3.6 23.1 10 415 1.2 212 115
IL-CA-09 65 35.3 415 3.6 25.2 10 415 1.2 212 115
IL-CA-10 65 35.3 415 3.6 22.9 10 415 1.2 212 115
IL-CA-11 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-12 65 35.3 415 3.6 23.1 10 415 1.2 212 115

IL-CA-13 65 35.3 415 3.6 23.6 10 415 1.2 212 115

IL-CA-14 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-15 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-16 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-17 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-18 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-19 65 35.3 415 3.6 23.6 10 415 1.2 212 115
IL-CA-20 65 35.3 415 3.6 23.6 10 415 1.2 212 115

IL-CA-21 66 34.7 415 3.6 63.9 11.1 415 1.2 400 210
IL-CA-22 66 34.7 415 3.6 63.9 11.1 415 1.2 400 210

IL-RD-01 62.9 35 415 2.6 65 10 415 1.3 90 50

IL-RD-02 62.9 35 415 2.6 65 10 415 1.3 90 50
IL-RD-03 62.9 35 415 2.6 65 10 415 1.3 90 50
IL-RD-04 62.9 35 415 2.6 65 10 415 1.3 90 50
IL-RD-05 62.9 35 415 2.6 65 10 415 1.3 90 50
IL-RD-06 62.9 35 415 2.6 65 10 415 1.3 90 50

IL-RR-01 66.2 34.8 415 1.3 65 10 415 0.8 400 210

IL-RR-02 66.2 34.8 415 1.3 65 10 415 0.8 400 210
IL-RR-03 66.2 34.8 415 1.3 65 10 415 0.8 400 210
IL-RR-04 66.2 34.8 415 1.3 65 10 415 0.8 400 210
IL-RR-05 66.2 34.8 415 1.3 65 10 415 0.8 400 210
IL-RR-06 66.2 34.8 415 1.3 65 10 415 0.8 400 210

IL-EP-01 65 10 415 1.2 0 to 100%

RR-EP-01 65 10 415 1.2 0 to 100%

RR-EP-02 65 10 415 1.2 0 to 100%
RR-EP-03 65 10 415 1.2 0 to 100%
RR-EP-04 65 10 415 1.2 0 to 100%

RR-CA-01 65 34.6 415 3.6 65 10 415 1.2 320 170

RR-CA-02 65 34.6 415 3.6 65 10 415 1.2 320 170

RR-IR-01

RR-RD-01 62.9 35 415 2.6 65 10 415 1.3 90 50

GA-RD-01 62.9 35 415 2.6 65.5 9.7 415 1.3 90 50

GA-RD-02 62.9 35 415 2.6 65.5 9.7 415 1.3 90 50

DZ-CA-01 65 35 415 1.8 65 35 415 0.9 390 210

DZ-CA-02 65 35 415 1.8 65 35 415 0.9 390 210

DZ-EP-01 65 10 415 1.2 0 to 100%

DZ-EP-02 65 10 415 1.2 0 to 100%
DZ-EP-03 65 10 415 1.2 0 to 100%

DZ-IR-01
DZ-IR-02

SL-EP-01 70 10 415 1.2 0 to 100%

SL-EP-02 70 10 415 1.2 0 to 100%
SL-EP-03 70 10 415 1.2 0 to 100%
SL-EP-04 70 10 415 1.2 0 to 100%

SL-RR-01 66.2 34.8 415 1.3 65 10 415 0.8 400 210

SL-RR-02 66.2 34.8 415 1.3 65 10 415 0.8 400 210

All VSDs: Settings

P1-03 (Acceleration ramp time): 10
P1-04 (Deceleration ramp time): 10
P2-01 (Digital input function select): 19
P2-25 (2nd Deceleration rampt time): 30
P2-33 (2nd Analgo input format): 4..20mA

All other VSD settings are set at default values.