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Version 2.

2
January 31, 2017
701PXXXXX

Xerox® Versant® 80 Press

In-Line (DFA)
Finishing Resource Guide

Check GSN Library #XXXX for Updates


Before Using this Document
©2016 Xerox Corporation. All rights reserved. Xerox®, Xerox and Design®, Versant® and
SquareFold®, Xerox® DocuTech, Xerox® DocuPrint, Xerox Nuvera®, Xerox® IGen and Xerox®
FreeFlow Print Server are trademarks of Xerox Corporation in the United States and/or other
countries. BRXXXXX

Other company trademarks are also acknowledged.

Document Version: 2.2 (January 2017).


Xerox® Versant® 80 Press DFA Resource Guide iii
Table of Contents
Overview ........................................................................................................................... 4 
Base Finishing ............................................................................................................... 6 
Modules ..................................................................................................................................................... 6 
Interface Module (IFM) ........................................................................................................ 6 
Standard Finisher and Booklet Maker Finisher .......................................................... 7 
High Capacity Stacker............................................................................................................ 8 
GBC AdvancedPunch .............................................................................................................. 8 
GBC AdvancedPunch Pro ...................................................................................................... 8 

Base Finishing Interfaces ........................................................................................ 9 


Control/Status ........................................................................................................................................ 9 
CDI .................................................................................................................................................. 9 
Mechanical ........................................................................................................................................... 10 
FX Produced Modules.......................................................................................................... 10 

System-level Finishing Architecture .................................................................11 


Advanced Finishing ..................................................................................................12 
Document Finishing Architecture .............................................................................................. 12 
Command/Status .................................................................................................................. 12 
Mechanical Interface .......................................................................................................... 17 
Module Descriptions through DFA Profiles ............................................................... 18 
Advanced Finishing Module Information .............................................................................. 23 
Plockmatic Pro50/35 Booklet Maker with Plockmatic RCT ............................... 23 
Horizon ColorWorks PRO Plus .......................................................................................... 26 
GBC eBinder II ........................................................................................................................ 27 
GBC eWire ................................................................................................................................. 28 
Xerox Tape Binder ................................................................................................................ 29 
Advanced Finishing Partner Guidelines .................................................................................. 30 
Required Accessories ........................................................................................................... 30 
Technical Support ................................................................................................................. 30 

Reference .......................................................................................................................32 

X
Xerox® Versant® 80 Press DFA Resource Guide 3
Overview
The DFA Resource Guide describes the Xerox® Versant® 80 Press Base Finishing modules, and
introduces the optional Advanced Finishing capabilities (per Xerox Document Finishing
Architecture (DFA) Level-1) using the Standard Finisher Plus module. This information is intended
for development team members, service providers and Advanced Finisher developers.

The following information is contained in this document:

 Base Finishing – brief descriptions of the finishing modules developed and manufactured by
Fuji Xerox (FX)

 Base Finishing Interfaces – description of the mechanical and communication interface of the
finishing modules developed and manufactured by Fuji Xerox (FX)

 System-level Finishing Architecture – description of the how Advanced Finishing is


implemented

 Advanced Finishing – more specific information about the implementation of Advanced


Finishing using the DFA Interface.
Xerox® Versant® 80 Press DFA Resource Guide 5
Base Finishing
Base Finishing describes the optional finishing modules developed and manufactured by Fuji Xerox
(FX). The Base Finishing modules support the essential finishing features of stacking, hole
punching, folding, stapling and booklet making. The modules utilize a proprietary communication
interface which supports all operational modes as well as diagnostic and SW download functions.

Modules

High Standard DFA


Feeder Print Engine Interface Capacity Finisher Plus Finishing
Module Stacker

The Base Finishing Modules are illustrated above and described in detail below. All modules, with
the exception of the GBC AdvancedPunch and GBC AdvancedPunchPro, receive signals from and
provide signals to the Interface Module (IFM) using the Fuji Xerox (FX) proprietary Common Device
Interface (CDI).

Interface Module (IFM)


The Interface Module (IFM) is required whenever a Base Finishing Module exists (not required for
Catch Tray configurations). The IFM is always located adjacent to the Print Engine – Right Module
and “upstream” of any finishing module. The IFM performs the following functions:
communications management, dynamic curl management, and print cooling.

Communication - Manages finishing module-to-finishing module communications, and is the


communication interface between the print engine controller and variable finisher configurations.
The IFM controls the interoperations between finishing modules in static (i.e. power saver modes,
diagnostic modes) and dynamic (i.e. sheet arrival and delivered signals) modes.

Curl Management – the IFM contains a dual path, wrapped-belt sheet decurling system which
adjusts set points to negate paper curl based upon paper weight, paper coating, environmental
conditions, and area coverage on a sheet-by-sheet basis.

Sheet cooling – Output from the print engines is cooled by direct contact with paper path
components and open areas exposed to turbulent airflow which removes heat from each sheet.
The IFM is equipped with several ducted fans which circulate cooler air pulled from the exterior of
the IFM.

Paper speed – the IFM increases the paper speed from the exit of the print engine to 1000mm/sec
to increase inter-document gaps and to match the speed of “downstream” finishing devices.
Standard Finisher and Booklet Maker Finisher
Standard Finisher - The Standard Finisher is an output device that can
support up to 100-sheets stapling, up to 3,000 sheets offset stacking, with
2/4 or 2/3 hole punching, and cover paper insertion.

The Standard Finisher has a built-in 200 sheet interposer that feeds cover
paper for or covers for stapled sets. The 500 sheet Top Tray supports the full
paper weight and size range that can be printed on the press The Stack Tray
supports a slightly reduced subset of the Top Tray.

Booklet Maker Finisher - The Booklet Maker Finisher provides the same
features as the Standard Finisher plus the ability to produce up to 25 sheet
saddle-stitched booklets. This model has a reduced Stack Tray capacity of
2,000 sheets.

NOTE: The Standard and Booklet Maker Finishers are available in regionally-
specific configurations: the units equipped with the 2/3 hole punch are
available through Western Hemisphere distribution centers and the units
equipped with the 2/4 hole punch are available through European distribution centers.

Options
Both the Standard Finisher and Booklet Maker Finisher can be equipped with an optional C/Z
Folder, and the Booklet Maker can be equipped with an additional option: SquareFold® Trimmer.

C/Z Folder - The C/Z folding tray can accommodate 30 sheets of up to 24 lb (64-90 gsm) uncoated
media and stock sizes of 8.5x11” (A4) to the bottom tray, 11 x 17” (B4 & A3) to the top tray.

Xerox® SquareFold® Trimmer - The SquareFold® Trimmer flattens the


spine of the booklet to make it lay flat and trims the face of the booklet.
It is an option for the Booklet Maker Finisher.

Xerox® Versant® 80 Press DFA Resource Guide 7


High Capacity Stacker
The High Capacity Stacker (HCS) is designed to produce neatly jogged
stacks for long production runs and /or post-production operations. Up to
5,000 sheets, with or without offsetting, can be delivered to the output
stack tray with movable cart to move to off-line finishing. The unit is also
equipped with a 500 sheet top tray for convenient access to short-run
output or sample prints.

Sample Sheet Feature

This is a programmable feature at Color Server or an On-Demand feature at HCS User Interface
which produces single sheet samples delivered to Top Tray for the purpose of print quality
assessment while without interrupting the job.

GBC AdvancedPunch
The GBC® AdvancedPunch™ is an inline die punch that utilizes modular die
sets to enable a variety of hole-punch patterns in A4 (European) or 8 ½ x 11
in (LTR) (Western Hemisphere) long-edge-fed media. Output from the GBC®
AdvancedPunch™ is bound offline.

NOTE: The punch is available in two models, the 60hz, letter-size model is
available through western hemisphere distribution centers and the 50hz, A4-
size model is available through European distribution centers.

GBC AdvancedPunch Pro


The GBC® AdvancedPunch Pro™ is an inline die punch that utilizes modular die
sets to enable a variety of hole-punch patterns in A4 through SRA3 (European) or
8 ½ x 11 in (LTR) (Western Hemisphere) through 12 x 18 media. Productivity is at
rated engine speed for most paper sizes.
Base Finishing
Interfaces
The Base Finishers share similar communication (with the exception of the GBC AdvancedPunch)
and mechanical interfaces which make is possible to create multiple, unique configurations which
are automatically detected by the system (limited plug-and-play functionality).

This interface: simplifies installation and reduces the level of specialized training required for
installer, supports diagnostic routines from the system UI and supports system-wide software
download from a single point of access (personal computer user interface, PCUI).

NOTE: The addition of new Base Finishing Modules requires several modifications to the
communication interface to add/modify: feature controls in the UI, device information in the
existing finishing properties descriptions, diagnostic routines and controls, fault codes and
corrective instructions.

Control/Status
Control of the Base Finishers is accomplished using the FX-proprietary Common Device Interface
(CDI). The exception to this interface standard is the GBC AdvancedPunch and GBC
AdvancedPunchPro which uses a serial interface.

CDI
All finishing power state and command/response communication is controlled by the Interface
Module (IFM), and the IFM is the single interface to the Print Engine Controller. The CDI supports
power on/off, dynamic device configuration and capabilities, sheet-level information, fault
declaration and cycle-down coordination, fault recovery, diagnostic support and support for
software download.

Xerox® Versant® 80 Press DFA Resource Guide 9


Mechanical
FX Produced Modules
The CDI is a communications specification and does not include hardware specification, FX has
adopted de facto mechanical interface standards associated with finishing modules using the CDI.

The critical interface characteristics are: center registration (all sheets are aligned with the
centerline of the sheet to the centerline of the paper path) with the paper path elevation at
770mm (reference to floor)
System-level Finishing
Architecture
The market requirements for the Xerox Versant 80 Press include in-line finishing capabilities well
beyond those provided by the Base Finishing modules. The extended range of in-line finishing is
referred to as Advanced Finishing and relies upon the capabilities provided by several Third Party
finishing producers such as C.P. Bourg, Plockmatic, Duplo, Horizon, Watkiss, Gradco, GBC, and many
others.

Several of these modules are already in use with Xerox® production systems using a well-establish
interface known as Document Finishing Architecture (DFA).

The Xerox Versant 80 Press has included support for the DFA capability by adding a modified
version of the Standard Finisher, referred to as the
Standard Finisher Plus.

Standard Finisher Plus - Provides the same capabilities as


the Standard Finisher (although reduced Stack Tray
capacity up to 2,000 sheets), and includes a unique
finishing transport to deliver center-registered sheets at
the DFA-specified height of 860mm.

The Standard Finisher Plus communicates with the IFM


using the CDI and provides a DFA communications port and a DFA Docking Mechanism per the
DFA Level 1 Specification.

The DFA is preferred for the broad array of Advanced Finishing choices as a cost-effective means
to quickly deliver finishing Advanced Finishing capabilities that production-oriented customers
require. It is very flexible due to its simplified communication and mechanical interface
requirements, and does not require system-level software changes when new finishing devices
become available.

Printing can begin after installation of Advanced Finishing module(s) and activating the DFA
profiles associated with the configuration.

Xerox® Versant® 80 Press DFA Resource Guide 11


Advanced Finishing

Document Finishing Architecture


Document Finishing Architecture (DFA) was first developed in the early 1990’s to enable adding
third party finishing products to the Xerox® DocuTech 135. This architecture defines how a
finishing device is directly connected to a machine and what signals are shared by the connected
devices. Since its start, DFA has been used throughout the Xerox® DocuTech and Xerox®
DocuPrint families of products and is currently in use in the Xerox Nuvera® and Xerox® IGen
Product families for production printing. Everything from mailers to paperback books has been
produced directly on these high volume printers.

Command/Status
The port on the rear of the Standard Finisher plus is used to connect to the Advanced Finishers
as described in the DFA Level 1 Specification. The Xerox® DFA Level 1 functional interface is
intended for many general purpose feeder or finisher applications. Definition is provided for all
of the eight status lines and eight command signals.

All command signal references, abbreviated as C0 to C7, and all status signal references,
abbreviated as S0 to S7, refer to the command and status physical signals. Both status and
command signals are inclusive of the status and command signals defined in the following
tables.

Refer to the DFA Level 1 Specification for complete details.


Command Signal Assignments

Command Name Function DFD/EFD Action Signal


Signal Characteristics
C0 Sheet Exit Indicates a sheet is exiting Advanced Finisher Normally high,
(Advanced Bypass and entering prepares to accept a active low
Finisher) (Advanced Finisher) sheet of paper
C1 End of Set Indicates current sheet Advanced Finisher Normally high,
(Advanced entering Advanced Finisher is performs set operation active low
Finisher) the last sheet of a set

C2 Cycle Up Indicates IOT requires use of Advanced Finisher Normally high,


(Advanced Advanced Finisher turns on components active low
Finisher) required for operation
C3 End of Job Indicates current sheet Advanced Finisher Normally high,
(Advanced entering Advanced Finisher is performs job operation active low
Finisher) last sheet of last set of job
C6 Invoke Indicates to the Advanced Advanced Finisher Normally high,
Advanced Finisher to begin its specific performs specific active low
Finisher operation for function #1 (e.g. operation beginning
function #1 perforate) with the current with the sheet entering
(Advanced sheet entering the Advanced the Advanced Finisher
Finisher) Finisher and continue until the
signal is removed.
C7 Invoke Indicates to the Advanced Advanced Finisher Normally high,
Advanced Finisher to begin its specific performs specific active low
Finisher operation for function #2 (e.g. operation beginning
function #2 punch) with the current sheet with the sheet entering
(Advanced entering the Advanced the Advanced Finisher
Finisher) Finisher and continue until the
(not enabled signal is removed.)
on 4135)

 Notes: C6 and C7 can be used as follows:


 C6 and C7 could be used individually for separate functions/options in the Advanced Finisher. C6
could invoke a perforator and C7 could invoke a punch. They could be turned on individually or
together, or both turned off.
 Sub-functions of large Advanced Finisher systems could be driven by these two signals. C6 could be ...
“add insert page(s) for option #1”; C7 could be ... “add insert page for option #2”. This may trigger a
programmed sequence in the DFD, or it may operate just a single event.
 Two signals could be used together to designate four states. For example the states could be: both off
... “normal operation”; C6 on ... “invoke extra operation #1”; C7 on ... “invoke extra operation #2”; and
both on ... “invoke operation #3”. These states could be used as selector for media additions, for
finishing operations, for routing, or for other functions. The key point is that four states are defined
and if one is designated as the normal or “option off” state, three are still available for us

Xerox® Versant® 80 Press DFA Resource Guide 13


Status Signal Assignments
Recommended binary status signal assignments for the DFA Level 1 interface are described in the following
table. The binary (input voltage) states referenced (low and high): "low" implying the input light-emitting
diode in the opto-coupler is not being driven and "high" implying the input LED is being driven by the DFD.

Status Name Function Printer Action Signal


Signal Characteristics
S0 Off-line Indicates the The system will not attempt to cycle Low = Off-line
(DFD) Advanced Finisher up a device that is off line. It will High = On-line
is Off-line and not halt sheet deliveries to a device that
available for use. goes off line as soon as possible.
Can be used by a When a device goes off line while
Advanced Finisher processing sheets, any sets that
to “hard stop” a have not been delivered (S4
printer received), will be remade with set
recovery. [Note: This recovery will
only happen if specifically
requested via software command.]
S1 Faulted Indicates that The system will not attempt to cycle Low = Off-line
(Advanced Advanced Finisher up a device that is faulted. It will High = On-line
Finisher) is faulted and is halt sheet delivery as soon as
not ready to possible and will inhibit the end of
receive sheets set command, C1. Any sheets not
causing the printer delivered will be remade with sheet
to “hard-stop” recovery. [Note: This job recovery
will only happen if specifically
requested via software command.]
S2 Full Indicates the The system will not attempt to cycle Low = Off-line
(Advanced Advanced Finisher up a device that is full, and will halt High = On-line
Finisher) has or will shortly sheet deliveries to a device that
reach a capacity becomes full while it is processing
limit or depleted a sheets after delivering all sheets in
consumable. Can process (a maximum of 30 sheets).
be used by some No sheets, sets or jobs will be
Advanced remade upon recovery.
Finisher’s as a
“soft stop” signal
to the printer.
S3 Sheet Indicates The system will count the Normally low; pulsed
Delivered Advanced Finisher corresponding sheets as delivered high on sheet
(Advanced has successfully once this signal is received. [Note: delivery. High
Finisher) delivered a sheet For a given set all S3 (sheet duration = 50msec
to its final delivered) signals must be 10
destination or a received by the IOT prior to
compiling device. receiving S4 (set delivered) signal
from an Advanced Finisher]
S4 Set Indicates The printer will count the Normally low; pulsed
Delivered Advanced Finisher corresponding set as delivered once high on sheet
(Advanced has successfully this signal is received. [Note: See delivery. High
Finisher) delivered a set to above note under S3 Printer duration = 50msec
its final Action] 10
destination.

 If clearing of the S2 (full signal) is to be used by the Advanced Finisher to restart the printer
automatically, Xerox requires a written “risk assessment” from the Partner prior to issuing any “auto
restart” software to a customer. Contact Xerox for the requirements of this assessment.

Combination of Features
The Standard Finisher Plus when used in conjunction with Advanced Finishers allows some
Standard Finisher Plus Features to be used.
Interposer and Advanced Finishing Device
The 200 sheet inserter can be used to add covers to output directed to the Advanced Finisher

Limitation Note1:

Current IOT SW prevents submission of transparencies oriented face-down. This may affect
Advanced Finishers such as the eBinder. The workaround is to identify the stock in the Interposer
Tray as a heavyweight stock and the tray will function as expected.

Limitation Note2:

Current IOT SW prevents submission of tabs from the Interposer Tray. This affects all Advanced
Finishers. The EFI Print Server workaround is to identify the stock in the Interposer Tray as an
ordered stock and the tray will function as expected. A less affective workaround for the Xerox®
FreeFlow Print Server is to identify the stock in the Interposer Tray as a heavyweight stock and the
tray will function as expected, but error recovery will not occur as described in the User Guide.
Manual sorting of the material in the Interposer Tray is required to insure the correct tab is in
position.

Z-Fold and Advanced Finishing Device


If the Standard Finisher Plus is equipped with the optional C/Z Folder, Z-Folded output can be
directed to the Advanced Finisher.

Xerox® Versant® 80 Press DFA Resource Guide 15


Error Handling
Malfunctions in the Advanced Finishing modules are displayed in the System UI and are assigned
fault code to aid in diagnosis of the problem. Recovery from errors will follow the settings assigned
in the DFA Profile (Set or Sheet Recovery).

Fault Codes
Fault Code Possible Cause Recommended Solution
051-910 Either the DFA device • Refer to any user documentation that came with
051-911 is not ready or other your Advanced Finishing device and follow the
fault has occurred with instructions to bring the device back online.
it. • If necessary, power Off/On the machine, Advanced
Finisher and if necessary, resend/restart your print job.
• If the fault persists, contact the Customer Support
Center.
051-912 The DFA device is Refer to any user documentation that came with your
either full or out of Advanced Finisher device and follow the instructions
supplies to clear the fault 0r empty tray, and/or replenish the
depleted supplies.
051-913 Paper jam in the DFA • Refer to any user documentation that came with
051-914 device your Advanced Finishing device and follow the
051-915 instructions to clear the fault.
• If necessary, set the correct profile value; refer to
the System Administration Guide, Profiles chapter for
more information.
• If necessary, refer to the Advanced Finishing user
documentation for setting/changing profile values.
• If necessary, power Off/On the machine and
Advanced Finisher, and if necessary, resend/restart
your print job.
• If the fault persists, contact the Customer Support
Center.

Set and Sheet Recovery


Error recovery varies depending on the location of the error and the setting of the DFA Profile (refer
to DFA Profile Setting in this document for details). Generally, sheet recovery will occur if the jam
occurs in the modules preceding the Advanced Finishing module. If the jam occurs in the Advanced
Finishing module the system will recover as directed by the setting of the DFA Profile.

Sheet Handling During Fault


Errors originating in the Advanced Punch module will result in redirection of sheets to the nearest
top trays and the posting of a message o the System UI that “Purge Sheets” have been directed to
these locations. The delivery of “Purge Sheets” reduces the number of operations required to clear
the paper path.

More serious error may require a rapid shutdown of the system resulting in papers located
throughout the System Paper Path. Every effort has been made to minimize these types of
shutdowns resulting from errors.
Mechanical Interface
This section describes the physical connections between the Standard Finisher Plus and the Advanced
Finisher module.

Communication Cable
The physical characteristics of the 37-pin communications cable are described in the DFA Level 1
Specification.

Paper Path
The height of the Standard Finisher Plus exit nip and the entrance nip of the Advanced Finisher
paper path is 860mm (reference to floor). Detailed information is available in the DFA Level 1
Specification.

Paper speeds, modes


The Standard Finisher Plus ejects the paper at 1,000 mm/sec, with a minimum inter copy gap of
107 ms.

Paper Alignment
Less than or equal to +25mrad skew and +/- 8mm from nominal substrate center alignment

Paper Curl
Less than or equal to 12.7mm at Standard Finisher Plus output

Stock Properties
The Standard Finisher Plus will be capable of handling a continuum of substrate sizes from 182mm
(7.16”) to 488 mm (19.2”) in the process direction, and 182mm (7.16”), 330.2mm (13”) center
register in the cross-process direction, and capable of handling substrate weights of 52 to 350gsm.

Average Monthly Print Volume


The Standard Finisher Plus is designed for an Average Monthly Print Volume (AMPV) of 400,000.

Module Docking
The connection between the Standard Finisher Plus and Advanced Finishing module is described in
the DFA Level 1 Specification as consisting “of a bracket mounted on the Xerox printer that carries
a latch bushing assembly. The bracket has two locating slots”. These slots mate with the locating
pins of an Advanced Finisher.

The inboard-to-outboard location of the Advanced Finisher as it relates to the paper path is
adjustable by the inboard –to-outboard location of the Finishing Transport Module (relative to the
Finisher Module portion of the Standard Finisher Plus). The adjustment procedure is described in
detail in the Installation Chapter of the Finishing Transport Module Service Documentation.

Xerox® Versant® 80 Press DFA Resource Guide 17


Module Descriptions through DFA Profiles
The Document Finishing Architecture has three distinct elements:

1. The physical connection to the Xerox machine.

2. The electrical signal connection to the Xerox machine.

3. The programmable timing and capabilities information of the Advanced Finisher as


conveyed in the DFA Profile. The DFA Profile is entries, which must be created for each
device attached. When a job is submitted, the capabilities information ensures that the job
features are set up correctly for the finishing device and the timing information is used by
the press to interact with the finishing device.

Timing information contained in the DFA Profile is used to adjust the timing of the Xerox
Versant 80 Press to the Advanced Finisher communication signals. These signals are used
by the press and the finisher to insure that the systems are working together properly. Jam
timing and jam recovery are controlled by values in this profile. Each finishing device has a
customized timing profile provided by the device manufacturer. The DFA Profile
information is entered in the System UI. Several different DFA Profiles can be entered,
depending on how many different Advanced Finishing devices will be used on the press. A
DFA Profile must be activated at the System UI before the Advanced Finisher can be
operated.

Capabilities information contained in the DFA Profile is used to control the way a job is
submitted to the system for printing to the finishing device. The capabilities are specific to
the print server. The Advanced Finisher is designed to perform a specific job and needs the
printed pages to arrive in a special order, a specific paper size, or has a limit to the number
of sheets that it can process. The DFA Profile capabilities provide the information used to
compare the job against the Advanced Finisher capabilities and prevents the job from
running if the job parameters and capabilities are inconsistent. An example would be an
Advanced Finisher whose maximum sheet size capability is 11”x17”. The information in the
DFA Profile will not allow a job requiring larger paper size to run. The operator will receive a
conflict message that needs to be resolved before re-submitting the job. The manufacturer
of each Advanced Finisher module develops these DFA Profile capabilities and provides
them as part of the device documentation.
Parameters and Definitions
The following is a screen capture of the System UI screen for viewing or inputting DFA Profile
information. DFA Profile values can be added and adjusted, if required. Several Advanced Finisher
DFA Profiles can be added with manufacturer’s recommended settings, depending upon the
configuration. The Plockmatic Pro35/50 Booklet Maker with RCT, Horizon ColorWorks PRO Plus
Booklet Maker and GBC eBinder II Advanced Finisher modules have been validated and require the
entry of DFA Profiles values in the Administrator Tools Menu to the System UI (Entry/ Edit window
displayed below).

Xerox® Versant® 80 Press DFA Resource Guide 19


Entering and Editing
Minimal instructions for accessing and changing the DFA Profiles are provided in the Systems
Administrator Guide in the Profiles/ Finishing Devices section; therefore additional information is
provided in this document which will be added to the Systems Administrator Guide in future
updates.

The following instructions are provided to accomplish the creation of a new profile or editing
current profiles.

Creating a New DFA Profile


The following procedure provides the basic steps required for creating a new DFA Profile.

To set up the job workflow for Advanced Finisher (DFA finishers), always enter the DFA Profile Name and
profile information on the press first; then select the appropriate DFA Profile name on the print server.
1. Log in as the administrator.
2. Press the Tools button on the press Control Panel.
3. Select the Tools icon.

4. From the screen that displays, select Maintenance.

5. Scroll down the list to locate and select Finisher Adjustment and DFA Finisher Profiles.
6. From the DFA Finisher Profile screen:
a) If adding a new Advanced Finisher, select an available row and select Create/Edit.
Enter the name and other attributes for that device.
NOTE: DFA Profile Names must be limited to less than 25 alpha-numeric characters, without spaces.
b) If changing information about an existing device, select that finisher’s row and select Create/Edit to
edit the profile.
c) If removing an Advanced Finishing device, select that finisher’s row and select Delete.

7. Select Save.
8. Select Close.

NOTE: Unique DFA Profiles values for CSE Mode and each Advanced Finisher can be found in
the References section

Xerox® Versant® 80 Press DFA Resource Guide 21


Profile Name Sharing with Print Servers
DFA Profile names can be edited and saved using the methods above, making the DFA Profile
names more meaningful to end users.

The name changes implemented in the DFA Profile are transmitted to the Print Servers following
the exit from Administrator Tools mode or at System Initialization (such as following power on,
transmitted via the network cable connection between the Print Engine and Print Server). This
insures all elements of the system use identical DFA Profile names.

NOTE: DFA Profile Names must be limited to less than 25 alpha-numeric characters, without spaces.

Limitations/ Caveats
Need to set NVM 740-498 to 1.
Advanced Finishing Module
Information
This section provides information about Advanced Finishing modules available on the date of
publication. Due to the nature of the DFA Interface additional modules will be added in the
future and this document will be updated to remain current. Please confirm use of the latest
version before implementing the information contained in this portion of the document.

Plockmatic Pro50/35 Booklet Maker with Plockmatic RCT

The Plockmatic Pro50 Booklet Maker is a compact inline booklet maker capable of stapling,
folding, face trimming and square folding saddle-stitched booklets of up to 50 sheets. The
Plockmatic Pro35 Booklet Maker is a compact inline booklet maker capable of stapling, folding,
face trimming and square folding saddle-stitched booklets of up to 35 sheets. Both machines
have the capability to bleed trim, rotate and crease each sheet. The Plockmatic Pro50/35
Booklet Maker is suited for customers whose booklet making needs will not exceed an average
of 30,000 booklets per month.
The in-line Plockmatic Pro50/35 can also be used as a walk-up device in off-line mode.
Rotate Crease and Bleed Trimmer (RCT) option – The RCT adds rotation, creasing, and bleed
trimming to folded booklets for a professional look. The trimmings are collected in a bin for
easy emptying. This feature is not available when using offline mode.
Booklet Maker (BM50/35) – The standard Plockmatic Pro50/35 configuration includes the
Booklet Maker and output tray providing set compiling, stapling, folding and output tray
stacking. The BM50/BM35 uses staple cartridges and has two staple heads.
Cover Feeder (CF50/35) option – The Cover Feeder can be added to any configuration to
enable using pre-printed covers. Pre-printed covers and printed square spines give booklets the
appearance of a perfect bound book. The CF50/CF35 module fits within the standard covers of
the BM50/BM35.
Trimmer (TR50/35) option – The Trimmer can be added to the BM50/BM35 for removing the
shingled effect on the face of the finished document when multiple sheets are folded and
provides a clean document edge. The trimmings are collected in a bin for easy emptying.
Square Folder (SQF50/35) option – The Square Folder adds square folding to booklets for a
professional look and printable spine. The SQF50/SQF35 requires and attaches to the
TR50/TR35.
High Capacity Belt Stacker option – The High Capacity Belt Stacker allows for convenient

Xerox® Versant® 80 Press DFA Resource Guide 23


stacking of up to 1000 finished booklets (two-sheet, four page, letter-size, 80 gsm).
Productivity Module – The Productivity Module is a compact sheet buffer that mounts inside
the Booklet Maker allowing the engine to keep its rated speed. It is required for Nuvera.
JDF Enablement Kit – This kit is required to enable the Xerox® IntegratedPlus Finishing
Solution for Booklets.

Booklet Maker Specifications

Limitations

• The Plockmatic Pro50/35 Booklet Maker is suited for customers whose booklet making needs
will not exceed an average 30,000 booklets per month.
• The maximum number of sheets that can be folded without stapling is 5 sheets of 80 gsm.
• Staple position can vary on the spine when being square folded, especially on thicker
booklets. The staple positions are not customer adjustable and a Service technician can adjust
them only slightly.
• If paper entering the Plockmatic Pro50/35 Booklet Maker is not uniform and square, the
booklet quality will vary accordingly.
• Coated stock covers may show marking along the spine of the booklet from the clamp. The
more pages in the booklet, the more evident the marking.
• For some white coated stock, such as Xerox® Digital Color Elite Silk two sided coated paper,
occasional fold roller marks may be observed on the “top side.”
• Fold roller marking can occur on heavy cover stock.
• Fold roller marking can occur on some outer surface of heavy/gloss media stock depending
on the thickness of the book; thus, it may require changes to the media cover stock.
• If the fold line is imaged with toner, on heavy stocks and small size booklets, toner cracking
will occur on the fold line. To avoid toner cracking along the fold line, it is recommended to
keep the fold free of any image content.
• Simplex jobs are not supported.
• The double feed sensor should be turned off when feeding cover 200 gsm or more. You may
also have to turn off this function if you have heavy dark area coverage or covers with
different images on them.
• If you are making a booklet whose cover is intended to be fed from the Plockmatic Pro50/35
Booklet Maker cover feeder but the Plockmatic Pro50/35 Booklet Maker cover feeder misfeeds,
the booklet maker will continue to process the booklet without the cover. The Plockmatic
Pro50/35 Booklet Maker user interface will state there was a misfeed, but the printer user
interface does not declare there was a misfeed.
• Media sent from the CF50/CF35 does not pass through the RCT because the CF50/CF35 is
located behind the RCT. Covers must be trimmed to size and pre-scored prior to being feed by
the CF50/CF35.
• It is possible to feed heavy weight covers and a lighter weight body from the CP800 to the
Plockmatic Pro50/35 and then face trim and bleed trim to a desired size. However, the cover of
the book and the body will both be trimmed to the same size.
• A4 sheets cannot be RCT bleed trimmed - the minimum bleed trim width is 206 mm (the
width of A4 stock).
• All A4 LEF sheets need to be rotated in order to pass through the Plockmatic Pro50/35
Booklet Maker.
• Plockmatic recommends creasing prior to folding if any image exists on the fold line of the
cover.
• Full waste bins and stacker on the optional Plockmatic Pro50/35 may result in a system
shutdown.
• Occasionally, a sheet/set delivery signal is not seen by the Standard Finisher Plus when sent
by the Plockmatic Pro50/35 Booklet Maker, causing a fault code #13-109 shutdown.
• DFA/Standard Finisher Plus system faults are not being logged in the Fault Log, Shutdown
History, or Error Log.
• Creo DFE does not display all fault codes for system shutdowns.
• When Square Folding thick booklets with a thin cover, the cover sheet may be spaced away
from the body of the book and/or it may be crushed in the Square Folding process. This
phenomenon can be eliminated/reduced by using a heavier media as the cover. If using a
heavier cover is not an option, using a lower MODE in the Square Folding process may help.

References
Plockmatic Pro50/35 SPG, Document Version: Revision W (June 2014)

Xerox® Versant® 80 Press DFA Resource Guide 25


Horizon ColorWorks PRO Plus
The Horizon ColorWorks PRO Plus is an
automated inline Booklet Maker.

The ColorWorks PRO Plus supports booklet


making, corner/top stitching, bleed trimming
for edge-to-edge color, and can apply one to
four score lines per sheet, for flatter booklets
and to properly prepare tri-fold brochures and
perfect bound book covers.

Specifications

References
Horizon ColorWorksProPlus SPG, Document Version: Revision M (July 2015)
GBC eBinder II
The eBinder II is and in-line integrated punch and bind device that
produces lay-flat output with without operator intervention for set-up
or adjustment throughout the document size range of 5 to 100 sheets
(excluding covers).

Specifications

References
GBC eBinder II SPG, rev F, October 2015

Xerox® Versant® 80 Press DFA Resource Guide 27


GBC eWire
The GBC eWire will take punched sheets, collate and automatically bind
them using a Twin-Loop supply to produce a wire-bound, lay flat
book. This in-line DFA device, in conjunction with the GBC Advanced
Punch Pro will provide an attractive inline, wire-bound binder solution for
the Xerox entry and mid production printer portfolio. The eWire will be
the first fully automated twin loop wire solution for the digital
marketplace.

Specifications

Binding  Specifications 
Paper Type /  Uncoated and Coated 
Weight  20lb Bond ‐ 110lb Cover (75 ‐ 300 gsm) 
Paper Size  8.5x11, A4 
Input Height  33.85" (860mm) 

Length 
Min: 7.16" (182mm) 
Max: 19.33" (491mm) 
Width 
Bypass Paper  Min: 7.16" (182mm) 
Size  Max: 13" (331mm) 
Bypass Paper 
Weight  56 ‐ 300 gsm 
Output Height  33.58" (860mm) 
Bind Cycle Time  19.2 seconds 
Max Book Size  100 sheets (75gsm) 
Min Book Size  7 sheets (75gsm) 
Element A 7‐30 sheets ‐ 35 books 
Element B 31‐50 sheets ‐ 35 books 
Element C 51‐65 sheets ‐ 35 books 
Element D 66‐80 sheets ‐ 30 books 
Element E 81‐90 sheets ‐ 25 books 
Max Tray  Element F 91‐100 sheets – TBD (Available 
Capacity  1st Qtr 2017) 
Covers per Book  upto 2 

References
GBC eWire SPG, Rev N, Oct 26, 2016
Xerox Tape Binder
The Xerox® Tape Binder (TB) creates bound books inline using a thermal
adhesive tape to securely bind pages. It gives documents such as reports,
proposals and manuals a professional appearance and a strong, flexible
bind. The finished documents hold up to repeated use without cracking or
pulling apart. The Tape Binder binds 8.5” x 11” or A4 documents of up to
125 pages 75 gsm, 250 images in duplex mode.
The Tape Binder is capable of supporting uncoated/multipurpose medias,
for book body stock, as well as smooth or highly calendared medias.
Smooth media capability is available on factory built Tape Binders starting
March 2017 (have tag 33), but older Tape Binders can be upgraded to this
capability through install of Tag 33 Kit and a Xerox service software upgrade available on
GSN. Please note, if the tape binder doesn’t have tag 33, it is also recommended, but not
required, to install the “tag 33 kit” (XPN 607K18880; i.e. stronger springs that improve large
book compiler tray ejection reliability.).
The Tape Binder uses Xerox® Tape Binder Strips which come in black, white, and dark blue. A
single thermal adhesive strip produces durable tape binding without the need for stapling or
stitching.
The Tape Binder tray is capable of stacking finished books with a combined total of up to
1,500 80gsm sheets.
The Xerox Tape Binder has bypass capability to allow other inline finishing devices to be
connected downstream.

Specifications

Reference
Xerox Tape Binder SPG, Rev U, February 2017

Xerox® Versant® 80 Press DFA Resource Guide 29


Advanced Finishing Partner Guidelines
This section describes the accessories required to ship with each Advanced Finisher and the
expected level of customer and technical support before and after sale. The content should not
be considered a summary. Complete requirements are described in Product Specific Agreements.

Required Accessories
The materials listed below should be shipped with each Advanced Finisher module or made
available through alternative method per mutual agreement.

Docking Bracket
Each Advanced Finisher must ship with the Docking Bracket specified in the DFA Level 1
Specification

DFA Cable
Each Advanced Finisher must ship with the DFA Communications Cable, 117K1460, specified in
the DFA Level 1 Specification

Operator Manual
Each Advanced Finisher must ship with the Operator Manual, either as hardcopy digitally on
media. The manual should also be available for web-based distribution.

Initial Consumables
Each Advanced Finisher should ship with a sufficient starter supply of consumables that the
customer can operate at the AMPV for 150% of the expected order fulfillment lead time. For
example, if the supplies replenishment time is 10 business days then the Advanced Finishing
module should ship with supplies sufficient for 15 business days at the AMPV.

Technical Support
Advanced Finishing module vendors should plan to provide the following types of support.

Service Manual
Service Documentation should be organized in a format identical to Xerox Edoc. Each Service
Manual will undergo certification; each supplier will provide a schedule for documentation
development that is compatible with the program schedule. The Advanced Finishing supplier will
be responsible for periodic Service Manual updates and distribution.

Service Training
Advanced Finishing module developer will be responsible to provide sufficient technical input to
support the development of a training program. Xerox will produce and distribute the Service
Training.

Spare Parts
Advanced Finishing spare parts recommendations and pricing will be provided to Xerox
approximately 6 months before launch, or more if lead times are exceptionally long.
Preventative Maintenance
Advanced Finishing suppliers must consider opportunities to incorporate preventive maintenance
elements into the design of the module. Ideally, the preventive maintenance components will be
designed for simple replacement (no more than one component per replacement activity by the
printing system operator using a simple tool).

Software
Advanced Finisher developer must provide a cost effective method to upgrade module software.

Technical Support Escalations


Advanced Finishing suppliers will provide 3rd Level support for Customer and Technical
escalations. Details of the support and duration are include in the Product Specific Agreement.

Xerox® Versant® 80 Press DFA Resource Guide 31


Reference
The following pages contain all of the DFA Profile values in a tabular format.
For CSE Setup:

Name CSE-Setup
Finisher Type Finisher
Function 1 Line Off
Function 2 Line Off
Sheet Sequence (1-N) On
Sheet Sequence (N-1) On
Side Direction (Face Up) On
Side Direction (Face Down) On
Min Sheet Length 182 mm
Max Sheet Length 488 mm
Min Sheet Width 182 mm
Max Sheet Width 332 mm
Min Sheet Weight 52 gsm
Max Sheet Weight 280 gsm
Min Set Size 1
Max Set Size 65000
Last sheet first No
Time to cycle up 0 sec
Cycle down delay 2 ms
Finisher capacity 15
Recovery behavior Sheet
Time between sheets 0 ms
Sheet jam time 500 ms
Time between sets 0 ms
Set jam time 1500 ms
Set complier time 0 ms
Offline (S0) Off
Faulted (S1) Off
Full (S2) Off
Sheet delivered (S3) Off
Set delivered (S4) Off
Delivery signal type Lead edge
Delivery start adjust 0
Delivery end adjust 30 ms
End of set offset 0
Same Output 1
In order delivery delay 0
Pause for Setup Unchecked
For Plockmatic Pro35:
Need to set NVM 740-498 to 1 as well as add the following profile information :

Name Pro35 Pro35 - Inserts


Device Type Finisher Finisher
Function 1 Line off Line off
Function 2 Line off Line off
Sheet Sequence N-1 N-1
Side 1 Direction FaceUp FaceUp
Last sheet first No No
Min Sheet Length 208 mm 208 mm
Max Sheet Length 458 mm 458 mm
Min Sheet Width 205 mm 205 mm
Max Sheet Width 321 mm 321 mm
Min Sheet Weight 64 gsm 64 gsm
Max Sheet Weight 253 gsm 253 gsm
Min Set Size 1 1
Max Set Size 35 35
Time between sheets 0 1500 ms
Sheet jam time 5000 ms 5000 ms
Set complier time 2100 ms 2100 ms
Time between sets 0 0
Set jam time 32700 ms 32700 ms
Time to cycle up 0 0
Pause for Setup Unchecked Unchecked
Offline (S0) On On
Faulted (S1) On On
Full (S2) On On
Sheet delivered (S3) On On
Set delivered (S4) On On
Delivery signal type Lead edge Lead edge
Recovery behavior Set Set
Delivery start adjust 0 0
Delivery end adjust 30 ms 30 ms
End of set offset 0 0
Finisher capacity 7 7
Cycle down delay 33 sec 33 sec
In order delivery delay 0 0
Same Output 1 1

Xerox® Versant® 80 Press DFA Resource Guide 33


For Plockmatic RCT-Pro35:
Need to set NVM 740-498 to 1 as well as add the following profile information :

Name RCT Pro35 RCT Pro35 - Inserts


Device Type Finisher Finisher
Function 1 Line off Line off
Function 2 Line off Line off
Sheet Sequence N-1 N-1
Side 1 Direction FaceUp FaceUp
Last sheet first No No
Min Sheet Length 208 mm 208 mm
Max Sheet Length 458 mm 458 mm
Min Sheet Width 205 mm 205 mm
Max Sheet Width 321 mm 321 mm
Min Sheet Weight 64 gsm 64 gsm
Max Sheet Weight 253 gsm 253 gsm
Min Set Size 1 1
Max Set Size 35 35
Time between sheets 0 1500 ms
Sheet jam time 5000 ms 5000 ms
Set complier time 2100 ms 2100 ms
Time between sets 0 0
Set jam time 32700 ms 32700 ms
Time to cycle up 0 0
Pause for Setup Unchecked Unchecked
Offline (S0) On On
Faulted (S1) On On
Full (S2) On On
Sheet delivered (S3) On On
Set delivered (S4) On On
Delivery signal type Lead edge Lead edge
Recovery behavior Set Set
Delivery start adjust 0 0
Delivery end adjust 30 ms 30 ms
End of set offset 0 0
Finisher capacity 7 7
Cycle down delay 33 sec 33 sec
In order delivery delay 0 0
Same Output 1 1
For Plockmatic Pro50:
Need to set NVM 740-498 to 1 as well as add the following profile information :

Name Pro50 Pro50 - Inserts


Device Type Finisher Finisher
Function 1 Line off Line off
Function 2 Line off Line off
Sheet Sequence N-1 N-1
Side 1 Direction FaceUp FaceUp
Last sheet first No No
Min Sheet Length 208 mm 208 mm
Max Sheet Length 458 mm 458 mm
Min Sheet Width 205 mm 205 mm
Max Sheet Width 321 mm 321 mm
Min Sheet Weight 64 gsm 64 gsm
Max Sheet Weight 253 gsm 253 gsm
Min Set Size 1 1
Max Set Size 50 50
Time between sheets 0 1500 ms
Sheet jam time 5000 ms 5000 ms
Set complier time 2100 ms 2100 ms
Time between sets 0 0
Set jam time 32700 ms 32700 ms
Time to cycle up 0 0
Pause for Setup Unchecked Unchecked
Offline (S0) On On
Faulted (S1) On On
Full (S2) On On
Sheet delivered (S3) On On
Set delivered (S4) On On
Delivery signal type Lead edge Lead edge
Recovery behavior Set Set
Delivery start adjust 0 0
Delivery end adjust 30 ms 30 ms
End of set offset 0 0
Finisher capacity 7 7
Cycle down delay 33 sec 33 sec
In order delivery delay 0 0
Same Output 1 1

Xerox® Versant® 80 Press DFA Resource Guide 35


For Plockmatic RCT-Pro50:
Need to set NVM 740-498 to 1 as well as add the following profile information :

Name RCT Pro50 RCT Pro50 - Inserts


Device Type Finisher Finisher
Function 1 Line off Line off
Function 2 Line off Line off
Sheet Sequence N-1 N-1
Side 1 Direction FaceUp FaceUp
Last sheet first No No
Min Sheet Length 208 mm 208 mm
Max Sheet Length 458 mm 458 mm
Min Sheet Width 205 mm 205 mm
Max Sheet Width 321 mm 321 mm
Min Sheet Weight 64 gsm 64 gsm
Max Sheet Weight 253 gsm 253 gsm
Min Set Size 1 1
Max Set Size 50 50
Time between sheets 0 1500 ms
Sheet jam time 5000 ms 5000 ms
Set complier time 2100 ms 2100 ms
Time between sets 0 0
Set jam time 32700 ms 32700 ms
Time to cycle up 0 0
Pause for Setup Unchecked Unchecked
Offline (S0) On On
Faulted (S1) On On
Full (S2) On On
Sheet delivered (S3) On On
Set delivered (S4) On On
Delivery signal type Lead edge Lead edge
Recovery behavior Set Set
Delivery start adjust 0 0
Delivery end adjust 30 ms 30 ms
End of set offset 0 0
Finisher capacity 7 7
Cycle down delay 33 sec 33 sec
In order delivery delay 0 0
Same Output 1 1
For Horizon ColorWorks PRO Plus:
Need to set NVM 740-498 to 1 as well as add the following profile information :
Booklet
Booklet Small Side or
Booklet Large Small Sheets w Corner
Name Top Tray Sheets Sheets Scoring Stitch Universal
Device Type Finisher Finisher Finisher Finisher Finisher Finisher
Function 1 Line off Line off Line off Line off Line off Line off
Function 2 Line on Line off Line off Line off Line off Line off
Sheet Sequence 1-N & N-1 1-N 1-N 1-N 1-N 1-N
FaceUp &
Side 1 Direction FaceDown FaceDown FaceDown FaceDown FaceDown FaceDown
Last sheet first No No No No No No
Min Sheet Length 182 mm 297 mm 182 mm 182 mm 208 mm 182 mm
Max Sheet Length 488 mm 458 mm 458 mm 458 mm 356 mm 488 mm
Min Sheet Width 182 mm 182 mm 182 mm 182 mm 210 mm 182 mm
Max Sheet Width 331 mm 321 mm 321 mm 321 mm 320 mm 321 mm
Min Sheet Weight 54 gsm 74 gsm 74 gsm 74 gsm 74 gsm 74 gsm
Max Sheet Weight 253 gsm 253 gsm 253 gsm 253 gsm 253 gsm 253 gsm
Min Set Size 1 1 1 1 1 1
Max Set Size 65000 20 20 20 25 25
Time between sheets 0 0 ms 0 1500 ms 0 ms 2500 ms
Sheet jam time 400 ms 14000 ms 14000 ms 14000 ms 14000 ms 14000 ms
Set complier time 0 ms 4000 ms 3000 ms 3000 ms 1000 ms 10000 ms
Time between sets 0 ms 0 0 0 0 0
Set jam time 500 ms 21000 ms 21000 ms 21000 ms 21000 ms 21000 ms
Time to cycle up 0 0 0 0 0 0
Pause for Setup Unchecked Unchecked Unchecked Unchecked Unchecked Unchecked
Offline (S0) On On On On On On
Faulted (S1) On On On On On On
Full (S2) On On On On On On
Sheet delivered (S3) Off On On On On On
Set delivered (S4) Off On On On On On
Delivery signal type Lead edge Lead edge Lead edge Lead edge Lead edge Lead edge
Recovery behavior Sheet Set Set Set Set Set
Delivery start adjust 0 0 0 0 0 0
Delivery end adjust 30 ms 30 ms 30 ms 30 ms 30 ms 30 ms
End of set offset 0 0 0 0 0 0
Finisher capacity 25 7 7 7 7 7
Cycle down delay 7 sec 22 sec 22 sec 22 sec 22 sec 22 sec
In order delivery delay 0 0 0 0 0 0
Same Output 1 1 1 1 1 1

Xerox® Versant® 80 Press DFA Resource Guide 37


For eBinder II:
Need to set NVM 740-498 to 1 as well as add the following profile information :

Name eBinder
Device Type Finisher
Function 1 Line Off
Function 2 Line Off
Sheet Sequence 1-N
Side 1 Direction Face Up
Last sheet first Checked
Min Sheet Length 208 mm
Max Sheet Length 232 mm
Min Sheet Width 277 mm
Max Sheet Width 300 mm
Min Sheet Weight 60 gsm
Max Sheet Weight 253 gsm
Min Set Size 7
Max Set Size 102
Time between sheets 500 ms
Sheet jam time 3100 ms
Set complier time 13200 ms
Time between sets 14200 ms
Set jam time 13200 ms
Time to cycle up 10 sec
Pause for Setup Unchecked
Offline (S0) Checked
Faulted (S1) Checked
Full (S2) Checked
Sheet delivered (S3) Checked
Set delivered (S4) Checked
Delivery signal type Lead Edge
Recovery behavior Set
Delivery start adjust 0
Delivery end adjust 30
End of set offset 0
Finisher capacity 2
Cycle down delay 15 sec
In order delivery delay 0
Same Output 1
For eBinder II and Pro35 (RCT optional):
Need to set NVM 740-498 to 1 as well as add the following profile information :

Name eBinder RCT Pro35 RCT Pro35 - Inserts


Device Type Finisher Finisher Finisher
Function 1 Line Off Line off Line off
Function 2 Line Off Line off Line off
Sheet Sequence 1-N N-1 N-1
Side 1 Direction Face Up FaceUp FaceUp
Last sheet first Checked No No
Min Sheet Length 208 mm 208 mm 208 mm
Max Sheet Length 232 mm 458 mm 458 mm
Min Sheet Width 277 mm 205 mm 205 mm
Max Sheet Width 300 mm 321 mm 321 mm
Min Sheet Weight 60 gsm 64 gsm 64 gsm
Max Sheet Weight 253 gsm 253 gsm 253 gsm
Min Set Size 7 1 1
Max Set Size 102 35 35
Time between sheets 500 ms 0 1500 ms
Sheet jam time 3100 ms 6000 ms 6000 ms
Set complier time 13200 ms 2100 ms 2100 ms
Time between sets 14200 ms 0 0
Set jam time 13200 ms 32700 ms 32700 ms
Time to cycle up 10 sec 0 0
Pause for Setup Unchecked Checked Checked
Offline (S0) Checked On On
Faulted (S1) Checked On On
Full (S2) Checked On On
Sheet delivered (S3) Checked On On
Set delivered (S4) Checked On On
Delivery signal type Lead Edge Lead edge Lead edge
Recovery behavior Set Set Set
Delivery start adjust 0 0 0
Delivery end adjust 30 30 ms 30 ms
End of set offset 0 0 0
Finisher capacity 2 7 7
Cycle down delay 15 sec 33 sec 33 sec
In order delivery delay 0 0 0
Same Output 1 1 1

Xerox® Versant® 80 Press DFA Resource Guide 39


For eWire:
Need to set NVM 740-498 to 1 as well as add the following profile information :
Name eWire
Device Type Finisher
Function 1 Line Off
Function 2 Line Off
Sheet Sequence 1-N
Side 1 Direction Face Up
Last sheet first Checked
Min Sheet Length 208 mm
Max Sheet Length 232 mm
Min Sheet Width 277 mm
Max Sheet Width 300 mm
Min Sheet Weight 60 gsm
Max Sheet Weight 253 gsm
Min Set Size 7
Max Set Size 100
Time between sheets 170 ms
Sheet jam time 2200 ms
Set complier time 22000 ms
Time between sets 0 ms
Set jam time 19200 ms
Time to cycle up 25 sec
Pause for Setup Unchecked
Offline (S0) Checked
Faulted (S1) Checked
Full (S2) Checked
Sheet delivered (S3) Checked
Set delivered (S4) Checked
Delivery signal type Lead Edge
Recovery behavior Set
Delivery start adjust 0
Delivery end adjust 30
End of set offset 0
Finisher capacity 2
Cycle down delay 20 sec
In order delivery delay 0
Same Output 1
Xerox Tape Binder:
Need to set NVM 740-498 to 1 as well as add the following profile information :
XTB   XTB  No 
XTB  No Tabs  Smooth  XTB Smooth   Tabs – HW 
Name XTB  Tabs  XTB  No Tabs  – HW Covers  Tabs   No Tabs  Covers 
Device Type Finisher Finisher Finisher Finisher Finisher Finisher
Function 1 Line Off Line Off Line Off Line Off Line Off Line Off
Function 2 Line On Line Off Line Off Line On Line Off Line Off
Sheet Sequence 1-N & N-1 1-N & N-1 1-N & N-1 1-N & N-1 1-N & N-1 1-N & N-1
FaceUp & FaceUp & FaceUp & FaceUp & FaceUp & FaceUp &
Side 1 Direction FaceDown FaceDown FaceDown FaceDown FaceDown FaceDown
Last sheet first No No No No No No
Min Sheet Length 200 mm 200 mm 200 mm 200 mm 200 mm 200 mm
Max Sheet Length 230 mm 230 mm 230 mm 230 mm 230 mm 230 mm
Min Sheet Width 260 mm 260 mm 260 mm 260 mm 260 mm 260 mm
Max Sheet Width 300 mm 300 mm 300 mm 300 mm 300 mm 300 mm
Min Sheet Weight 60 gsm 60 gsm 60 gsm 60 gsm 60 gsm 60 gsm
Max Sheet Weight 280 gsm 253 gsm 280 gsm 280 gsm 253 gsm 280 gsm
Min Set Size 10 10 10 10 10 10
Max Set Size 125 125 125 125 125 125
Time between sheets 184 ms 184 ms 184 ms 184 ms 184 ms 184 ms
Sheet jam time 11000 ms 6000 ms 11000 ms 11000 ms 6000 ms 11000 ms
Set complier time 5800 ms 184 ms 5800 ms 5800 ms 184 ms 5800ms
Time between sets 27000 ms 27000 ms 27000 ms 32767 ms 32767 ms 32767 ms
Set jam time 28000 ms 28000 ms 28000 ms 32700 ms 32700 ms 32700 ms
Time to cycle up 1s 1s 1s 1s 1s 1s
Pause for Setup Unchecked Unchecked Unchecked Unchecked Unchecked Unchecked
Offline (S0) On On On On On On
Faulted (S1) On On On On On On
Full (S2) On On On On On On
Sheet delivered (S3) On On On On On On
Set delivered (S4) On On On On On On
Delivery signal type Lead edge Lead edge Lead edge Lead edge Lead edge Lead edge
Recovery behavior Set Set Set Set Set Set
Delivery start adjust 0 0 0 0 0 0
Delivery end adjust 30 ms 30 ms 30 ms 30 ms 30 ms 30 ms
End of set offset 0 0 0 0 0 0
Finisher capacity 2 2 2 2 2 2
Cycle down delay 28 s 28 s 28 s 33 s 33 s 33 s
In order delivery
delay 0 0 0 0 0 0
Same Output 1 1 1 1 1 1

Xerox® Versant® 80 Press DFA Resource Guide 41

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