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Original Instructions
1: PUMP SPECS
Certified Quality
Model S15
Non-Metallic
2: INSTAL & OP
Design Level 3
3: EXP VIEW
ISO 9001 Certified
ISO 14001 Certified
4: AIR END
5: WET END
6: OPTIONAL
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
7: WARRANTY
sandpiperpump.com
Safety Information
IMPORTANT WARNING
Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.
1: PUMP SPECS
SECTION 1: PUMP SPECIFICATIONS.................1
• Explanation of Nomenclature
• Performance
• Materials
• Dimensional Drawings
2: INSTAL & OP
SECTION 2: INSTALLATION & OPERATION.......4
• Principle of Pump Operation
• Recommended Installation Guide
• Troubleshooting Guide
3: EXP VIEW
• Composite Repair Parts Drawing
• Composite Repair Parts List
• Material Codes
4: AIR END
• Air Distribution Valve Assembly
• Air Valve with Stroke Indicator Assembly
• Pilot Valve Assembly
• Intermediate Assembly
5: WET END
• Diaphragm Drawings
• Diaphragm Servicing
6: OPTIONAL
• Dual Port
• Electronic Leak Detector Installation Instructions
Your Model
#: __
S ____ __ __ __ __ __ __ __ __ __ ____
(fill in from pump
nameplate)
Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Pump Kit
Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options
Model #: S XX X X X X X X X X X XX
II 2G EEx
Special Conditions FormSafe
c II Use:
T5 Conductive polypropylene, conductive acetal, or conductive PVDF pumps are not to be installed in applications where the pumps may be
C, V C 0, 6 A1, A2, A3, A4
II 2D
subjected to oil, c IP65and
greases T100°C
hydraulic liquids
ATEX
S15, S20 Detail
Wetted Material Non-Wetted Pump
ATEX Detail Kit Options
Options Material Options Options
II 1G c T5
II 1D c T100°C
C C 6 00
I M1 c
I M2 c
II 2G c T5
C C 0, 6 00
II 2D c T100°C
II 2G Ex ia c IIC T5
C C 0, 6 P1
II 2D Ex c iaD 20 IP67 T100°C
II 2G EEx m c II T5
C C 0, 6 A1, A2, A3, A4
II 2D c IP65 T100°C
1: PUMP SPECS
BAR
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
PSI
• 1 1/2 ANSI Flange or
PN10 40mm DIN Flange 7 100 10 (17)
CAPACITY 10
0P 20 (34)
• 0 to 100 gallons per minute SI
6 (6.
(0 to 378 liters per minute) 8B 30 (51)
Displacement Per Stroke: .43 Gallons
80 ar) 1.63 Liters
AIR DISTRIBUTION VALVE 80 Flow Capacity: 0-100 Gallons Per Min.
5 PS 0-378 Lilters Per Min.
• No-lube, no-stall design I (5
NPSHR
40 (68)
.44
SOLIDS-HANDLING Ba
60 r)
• Up to .47 in. (12mm) 4 60
HEAD
PS 50 (85)
I (4
HEADS UP TO .08
METERS
Ba
• 100 psi or 231 ft. of water 3 r)
FEET
40
(7 bar or 70 meters) 40 P
SI (2 10
DISPLACEMENT/STROKE 2 .72 30
Bar) 8
• .43 Gallon / 1.63 liter
20 20 6
MAXIMUM OPERATING PRESSURE 20 PS
1 I (1.36 4
• 100 psi (7 bar) Bar)Air 10
Inlet P
ressure 2
SHIPPING WEIGHT
0 0 0 0
• Polypropylene 82 lbs. (37kg) 0 10 20 30 40 50 60 70 80 90 100
• PVDF 112 lbs. (51kg) U.S. Gallons per minute
• Conductive Polypropylene 85 lbs. (38kg) 0 50 100 150 200 250 300 350
• Polypropylene Spill Containment 149 lbs. (68kg) Liters per minute
• PVDF Spill Containment 194 lbs. (88kg) CAPACITY
Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C
EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and solvents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F(21°C)) will resistance to most solvents and oils. 66°C 0°C
attack FKM. Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Very few chemicals are known to chemically react with PTFE; 104°C -37°C
temperatures only. 104°C -29°C molten alkali metals, turbulent liquid or gaseous fluorine and
a few fluoro-chemicals such as chlorine trifluoride or oxygen
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F difluoride which readily liberate free fluorine at elevated
not affected by moderate chemicals, fats, greases and many 93°C -23°C temperatures.
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
hydrocarbons. Maximum life should not be expected at the extreme limits of the temperature ranges.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
Metals:
highly polar solvents like acetone and MEK, ozone, chlorinated Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
hydrocarbons and nitro hydrocarbons.
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F resistant iron chromium, iron chromium nickel and nickel based alloy castings for
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
and chemicals.
For specific applications, always consult the Chemical Resistance Chart.
Ambient temperature range: -20°C to +40°C
Process temperature range: -20°C to +80°C for models rated as category 1 equipment
-20°C to +100°C for models rated as category 2 equipment
In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.
DISCHARGE PORT
1 1/2” STANDARD 125# FLANGE
CONFIGURATION
.62 (4) HOLES EQUALLY SPACED
ON A 3.88 BOLT CIRCLE
SUCTION PORT
1 1/2” STANDARD 125# FLANGE OPTIONAL THREADED 1”
CONFIGURATION NPT METAL MUFFLER
.62 (4) HOLES EQUALLY SPACED FOR ATEX COMPLIANT PUMPS
ON A 3.88 BOLT CIRCLE
AIR INLET
3/4” NPT
OPTIONAL
THREADED 1” NPT
SOUND DAMPENING OR
BRASS MESH MUFFLER
SUCTION PORT
1 1/2” STANDARD 125# FLANGE
CONFIGURATION
.62 (4) HOLES EQUALLY SPACED
ON A 3.88 BOLT CIRCLE OPTIONAL THREADED 1”
NPT METAL MUFFLER
FOR ATEX COMPLIANT PUMPS
AIR INLET
3/4” NPT
2: INSTAL & OP
Air Line As inner chamber pressure (P1) exceeds liquid chamber
pressure (P2), the rod ⑤ connected diaphragms shift
Discharged together creating discharge on one side and suction on the
Fluid opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or flap)⑥ orientation.
SUCTION
LINE
SUCTION
LINE
sandpiperpump . com Model S15 Non-Metallic • 4
s15nmdl3sm-rev0717
Recommended Installation Guide
Available Accessories:
1. Surge Suppressor Unregulated Air
1
2. Filter/Regulator Supply to Surge
Suppressor
Surge Suppressor
3. Air Dryer
Pressure Gauge
Shut-Off Valve
2: INSTAL & OP
Pipe Connection
Note: Surge Suppressor and (Style Optional)
Piping must be supported after
Flexible Connector Discharge
the flexible connection
Check
Valve
Shut-Off
Drain Port Valve
Muffler
(Optional Piped Exhaust)
2 Air Inlet
Flexible Connector
3
Vacuum
Gauge
Filter Regulator
Air Dryer
Suction
CAUTION
Shut-Off Valve The air exhaust should
be p iped to an area
Drain Port for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.
Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.
2: INSTAL & OP
supply pressure). (Does not apply to high pressure 2:1 units).
Blocked air exhaust muffler. Remove muffler screen, clean or de-ice, and re-install.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Pump Cycles and Will Cavitation on suction side. Check suction condition (move pump closer to product).
Not Prime or No Flow Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold). Resistance Guide for compatibility.
Valve ball(s) / seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Sluggish / Stalling, Icing. Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Flow Unsatisfactory Clogged manifolds. Clean manifolds to allow proper air flow.
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Through Exhaust Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm Cavitation. Enlarge pipe diameter on suction side of pump.
Failure Excessive flooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards, Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn. worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.
For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388
Overlay Option
Drawing
ILLUSTRATION SHOWS
DIRECTION OF DIAPHRAGMS
DIAPHRAGM CONFIGURATION
DETAIL
NOTE TO ASSEMBLY
THE DIAPHRAGMS FOR BOTH
CONFIGURATIONS SHOWN ABOVE ARE TO BE
INSTALLED WITH CONVOLUTIONS FACING Torque: 350 in/lbs
TOWARDS CENTER OF PUMP
(39 N-m)
3: EXP VIEW
One-Piece Bonded
Option Drawing
3: EXP VIEW
4 114-024-551 Intermediate Assembly 1 545-008-308 Nut, Hex 1/2-13 32
114-024-559 Intermediate Assembly 1 25 560-001-360 O-Ring 2
5 132-035-360 Bumper, Diaphragm 2 26 612-195-157 Inner, Plate Diaphragm 2
6 135-034-506 Bushing, Plunger 2 612-227-150 Inner Diaphragm Plate
7 165-118-551 Air Inlet Cap Assembly 1 (One-Piece Bonded Option) 2
165-118-559 Air Inlet Cap Assembly 1 27 612-225-520 Outer, Plate Diaphragm 2
8 170-055-115 Capscrew, Hex HD 612-225-552 Outer, Plate Diaphragm 2
1/2-13 x 2.50 32 28 620-004-114 Plunger, Actuator 2
170-055-308 Capscrew, Hex HD 29 670-045-520 Retainer, Ball 4
1/2-13 x 2.50 32 670-045-552 Retainer, Ball 4
9 170-069-115 Capscrew, Hex HD 30 675-042-115 Ring, Retainer 2
5/16-18 x 1.75 4 31 685-063-120 Rod, Diaphragm 1
170-069-308 Capscrew, Hex HD 32 720-004-360 Seal, U-Cup 2
5/16-18 x 1.75 4 33 720-035-600 Seal, Check Valve Assembly 8
10 170-092-115 Capscrew, Hex HD 34 720-037-600 Seal, Manifold 4
1/2-13 x 4.00 16 35 722-074-520 Seat, Check Valve 4
170-092-308 Capscrew, Hex HD 722-074-552 Seat, Check Valve 4
1/2-13 x 4.00 16 36 901-038-115 Washer, Flat 5/16" 4
11 171-053-115 Capscrew, Soc HD 901-038-308 Washer, Flat 5/16" 4
3/8-16 x 2.75 4 37 901-046-115 Washer, Flat 1/2" 96
171-053-308 Capscrew, Soc HD 901-046-308 Washer, Flat 1/2" 96
3/8-16 x 2.75 4 38 901-048-115 Washer, Flat 3/8" 4
12 171-078-115 Capscrew, Flat HD 901-048-308 Washer, Flat 3/8" 4
3/8-16 x1.25 8
13 196-187-520 Chamber, Outer 2 NOT SHOWN:
196-187-552 Chamber, Outer 2 530-033-000 Muffler 1
196-187-557 Chamber, Outer 2
14 196-188-551 Chamber, Inner 2
196-188-559 Chamber, Inner 2
15 286-005-354 Diaphragm 2
286-005-357 Diaphragm 2
286-005-360 Diaphragm 2
286-005-363 Diaphragm 2
286-005-365 Diaphragm 2
286-114-000 Diaphragm,
One-Piece Bonded PTFE 2
LEGEND:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specific to the material codes.
ATEX Compliant
Note
(PTFE ONLY):
Items # 41
the diaphragms
are to be installed
with the concave
side facing
toward the outer
chambers.
7
4: AIR END
S15 Spill Containment Repair Parts List
Santoprene Option Item Part Number Description Qty
39 170-102-115 Capscrew, Hex HD 1/2-13 x 6.00 16
Torque:
Torque:600
600 in/lbs
in/lbs
6 6 (replaces 170-095-115)
170-102-308 Capscrew, Hex HD 1/2-13 x 6.00 16
40 196-189-520 Chamber, Spill Prevention (PTFE Only) 2
196-189-552 Chamber, Spill Prevention (PTFE Only) 2
196-215-520 Chamber, Spill Prevention (Santoprene Only) 2
196-215-552 Chamber, Spill Prevention (Santoprene Only) 2
41 286-120-600 Diaphragm, Pumping 2
286.036.354 Diaphragm, Pumping 2
42 518-198-520 Manifold 2
(replaces 518-197-520)
518-198-520E Manifold, 40mm DIN 2
7
7 (replaces 518-197-520E item #23)
518-198-552 Manifold 2
(replaces 518-197-552)
518-198-552E Manifold, 40mm DIN 2
(replaces 518-197-552E item #23)
43 538-022-110 Nipple, Pipe 4
538-022-308 Nipple, Pipe 4
44 560-078-611 O-Ring 8
45 618-003-110 Plug, Pipe 4
618-003-308 Plug, Pipe 4
46 618-025-110 Plug, Boss 4
618-025-308 Plug, Boss 4
47 618-031-110 Threaded Bushing 4
618-031-308 Threaded Bushing 4
48 835-005-110 Tee, Pipe 4
835-005-308 Tee, Pipe 4
49 860-055-606 Tube, Sight 2
50 866-060-110 Connector, Tube 4
51 560.078.611 O-Ring 4
Replace as required. to one side, keeping the pump from shifting. Adjust
NOTE: The spill containment option has two additional the airline regulator so that air pressure slowly fills the
Step 2: Reassembly: There are two different types of pumping diaphragms (item 41). PTFE Pumping pump. The diaphragm expands, forcing the fluid in the
diaphragm plate assemblies utilized throughout the diaphragms are installed with the natural concave chamber to be slowly displaced.
Sandpiper product line: Outer plate with a threaded curve toward the outer chamber.
stud, diaphragm, and a threaded inner plate. Outer 15. Loosen the top boss plug (item 46) on the filled
plate with a threaded stud, diaphragm, and an inner NOTE: One Piece Diaphragm Servicing (Bonded chambers. This allows fluid in the chamber to purge
plate with through hole. Secure threaded inner plate PTFE with integral plate) The One Piece diaphragm trapped air from the chamber. This can be seen by
in a vise. Ensure that the plates are being installed has a threaded stud installed in the integral plate at watching the column of fluid in the sight tube. When
with the outer radius against the diaphragm. the factory. The inner diaphragm plate has a through fluid appears at the top of the port, quickly tighten the
hole instead of a threaded hole. Place the inner boss plug. Fluid loss of 1 to 2ml is acceptable.
Step 3: Lightly lubricate, with a compatible material, plate over the diaphragm stud and thread the first
the inner faces of both outer and inner diaphragm diaphragm / inner plate onto the diaphragm rod only 16. Tilt the pump so the uppermost pipe tee (item 48) is
plates when using on non-Overlay diaphragms (For until the inner plate contacts the rod. Do not tighten. A in the vertical position. Loosen the pipe plug (item 45).
EPDM water is recommended). No lubrication is small amount of grease may be applied between the This will allow trapped air to purge through the pipe tee.
required. inner plate and the diaphragm to facilitate assembly. When fluid appears at the tee opening, reinstall the pipe
Insert the diaphragm / rod assembly into the pump plug. NOTE: If all air is not purged using this procedure,
Step 4: Push the threaded outer diaphragm plate and install the outer chamber. Turn the pump over remove the check valve components from the top
through the center hole of the diaphragm. and thread the second diaphragm / inner plate onto port of the outer chamber (item13). Apply manual
Note: Most diaphragms are installed with the natural the diaphragm rod. Turn the diaphragm until the pressure to the pumping diaphragm by inserting a blunt
bulge out towards the fluid side. inner plate contacts the rod and hand tighten the instrument into the top port of the outer chamber and
assembly. Continue tightening until the bolt holes applying pressure to the diaphragm. Loosen the pipe
Step 5: Thread or place, outer plate stud into the inner align with the inner chamber holes. DO NOT LEAVE plug (item 45) allowing the fluid to purge any remaining
plate. For threaded inner plates, use a torque wrench THE ASSEMBLY LOOSE. trapped air. Reinstall the plug.
to tighten the assembly together. Torque values are
called out on the exploded view. Repeat procedure FILLING CHAMBERS WITH LIQUID 17. Repeat steps 12 through 16 to fill opposite spill
for second side assembly. Allow a minimum of 15 THE CHAMBERS ARE FILLED WITH WATER AT containment chamber.
minutes to elapse after torqueing, and then re-torque THE FACTORY.
the assembly to compensate for stress relaxation in If you prefer to substitute another liquid, to prevent 18. Reinstall the check valve components, discharge
the clamped assembly. system contamination consult the factory first to manifold and elbows to the pump. The pump is now
determine compatibility of the substitute with pump ready for operation.
construction.
1-G
1-F
1-D
1-E
1-G
1-A
1-G 1-B
4: AIR END
1-E 1-D 165-096-551 Cap, Muffler 1
1-H 1-E 165-140-551 Cap, End 2
1-F 530-028-550 Muffler 1
1-G 560-020-360 O-Ring 10
Air Distribution Valve Servicing 1-H 675-068-115 Staple 2
1-J 710-015-115 Screw, Self-tapping 4
See repair parts drawing, remove screws.
Step 1: Remove staple retainer (1-H). For Pumps with Piped Exhaust:
1 031-141-000* Air Valve Assembly 1
Step 2: Remove end cap (1-E).
(Includes all items used on 031-140-000
Step 3: Remove spool part of (1-A) (caution: do not scratch). minus items 1-D, 1-F & 1-J)
Step 4: Press sleeve (1-A) from body (1-B).
Step 5: Inspect O-Ring (1-H) and replace if necessary. Air Valve Assembly Parts List
Step 6: Lightly lubricate O-Rings (1-H) on sleeve (1-A). Item Part Number Description Qty
Step 7: Press sleeve (1-A) into body (1-B). 1 031-140-001 Air Valve Assembly 1
1-A 031-139-000 Sleeve and Spool Set 1
Step 8: Reassemble in reverse order, starting with step 3. 1-B 095-119-559 Body, Air Valve 1
1-D 165-096-559 Cap, Muffler 1
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 1-E 165-140-559 Cap, End 2
sleeve and spools (1-A) cannot be interchanged. 1-F 530-028-550 Muffler 1
1-G 560-020-360 O-Ring 10
1-H 675-068-115 Staple 2
IMPORTANT 1-J 710-015-115 Screw, Self-tapping 4
Read these instructions completely, before installation For Pumps with Metal Mesh Muffler or Piped Exhaust:
and start-up. It is the responsibility of the purchaser 1 031-141-001 Air Valve Assembly 1
to retain this manual for reference. Failure to comply (Includes all items used on 031-140-001
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
minus items 1-D, 1-F & 1-J)
ATEX Compliant
* For pumps with stainless brass sleeve and spool set use replace last three digits with 162
1-J
1-G
1-F
1-D
1-E
1-G
1-M
1-C
1-A
1-K
1-C
1-B
1-E
4: AIR END
ATEX Compliant
2-A
2-E 2-D
2-F
2-C
4: AIR END
2-B
30
27
4: AIR END
34
6
32
Intermediate Assembly Drawing
Step 1: Remove plunger, actuator (28) from center of
intermediate pilot valve cavity.
Step 2: Remove Ring, Retaining (30), discard.
Step 3: Remove bushing, plunger (6), inspect for wear
and replace if necessary with genuine parts.
Step 4: Remove O-Ring (25), inspect for wear and
replace if necessary with genuine parts.
Step 5: Lightly lubricate O-Ring (25) and insert into
intermediate. IMPORTANT
Step 6: Reassemble in reverse order.
When the pumped product source is at a higher
Step 7: Remove Seal, Diaphragm Rod (32). level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
Step 8: Clean seal area, lightly lubricate and install new Seal, to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
Diaphragm Rod (32). center section is recommended.
5: WET END
54 53
Wiring
Diagram
3rd Terminal 55
for ground
#2 Terminal #1 Terminal
Neutral Power
(Negative) (Positive)
56
6: OPTIONAL
219-009-006 Solenoid Coil, 230VAC 50 Hz 1
Note: Item 53 (Conduit Connector) is not required
52
For ATEX Compliant Solenoid Coils used in the European
porting flange of the elbows are designed to mate positioning in the Dual Porting Drawing.)
with a 1 1/2 ANSI Flange Connection.
DUAL PORTING OF THE SUCTION AND SINGLE
DUAL PORTING OF BOTH SUCTION AND
PORTING OF THE PUMP DISCHARGE
DISCHARGE ENDS OF THE PUMP
To convert the pump from the standard single
Converting the pump from the standard single
suction and single discharge porting configuration to
suction and discharge porting configuration to dual
a dual suction porting arrangement remove the only
porting at each end is easy. Simply remove the
the suction (bottom) manifolds and manifold seals.
manifold seals and manifolds from the pump.
Position the suction elbows in the desired
The discharge elbows can be rotated in
direction at 180° increments. (See arrows and
90°increments and the suction elbows can be rotated
optional positioning in the Dual Porting Drawing.)
in 180° increments (see optional positioning in the
Dual Porting Drawing).
6: OPTIONAL
The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and
EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the
stringent requirements of the certifying agencies.
Declaration of Conformity
Manufacturer: Warren Rupp, Inc., 800 N. Main Street
Mansfield, Ohio, 44902 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer® Surge Suppressors comply with
the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.
Director of Engineering
Authorised Representative: Title
IDEX Pump Technologies
R79 Shannon Industrial Estate
February 27, 2017
7: WARRANTY
Revision Level: F
EC / EU Declaration of Conformity
The objective of the declaration described is in conformity with the relevant Union harmonisation
legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016).
DATE/APPROVAL/TITLE:
18 March 2016 David Roseberry, Director of Engineering