Aditya Bearing Work Instruction For Rev. No.

0 1/10/07
Components Co. Calibration / Verification of Issue No. 3 1/10/07

Dial Gauges

1. Clamp a dial gauge into a stand and set it at zero by putting a 1.00 mm.
slip below to its plunger.

2. Now put a slip at 1.01 mm. below to its plunger and note the reading in
observation sheet

3. Increase the size slip by least count of Dial Gauge (0.01 mm.) and up to
0.10 mm. and record the all readings in observation sheet.

4. Now dial gauge set again the zero by Slip 1.0 mm.

5. Increase the size of slip by 0.10 to 1.00 mm. and note all observation in
Calibration sheet.

6. Decide acceptance of Dial Gauges based on acceptance criteria.

Prepared By QI Reviewed By Proprietor Approved By Proprietor

 Aditya Bearing Work Instruction For Rev. No. 0 1/10/07
Components Co. Calibration / Verification of Issue No. 3 1/10/07

Gauge Plates

1. Clean the gauge plate and put it on the surface plate.

2. Clamp a dial indicator at stand and set it at zero

3. Now move the gauge plate horizontally and note the variation in dial
gauge in observation sheet. If variation crosses the limit of acceptance
criteria, grind the gauge plate.

4. Repeat the Step – 1 to Step – 3 after grind the gauge plate.

5. The variation must be under acceptance limit. Otherwise repeat step – 4.

6. Decide acceptance of Dial Gauges based on acceptance criteria.

Prepared By QI Reviewed By Proprietor Approved By Proprietor

 Aditya Bearing Work Instruction For Rev. No. 0 1/10/07
Components Co. Calibration / Verification of Issue No. 3 1/10/07

Master Rings

1. Take a master and note the symbol.

2. Note all the dimensions and specifications, which are described on master

3. Take drawing of this symbol and note all dimensions related to master.

4. Now set a dial gauge for any one dimension using slip gauge. Note the
variation of master in observation sheet.

5. Repeat step – 4 to verify all dimensions of master.

6. Change master, if master shows variation.

Prepared By QI Reviewed By Proprietor Approved By Proprietor

 Aditya Bearing Work Instruction For Rev. No. 0 1/10/07
Components Co. Calibration / Verification of Issue No. 3 1/10/07

Micrometer

1. Clean The Micrometer.

2. Check the zero error in Micrometer if this is present & can’t be rectified;
subtract it from all further reading.

3. Take a slip of specific size say 1.00 mm & measure it by Micrometer.

4. Record the difference in observation sheet.

5. Increase the size slip by least count of Micrometer. E.g. 0.01 mm.

6. Measure next size of 1.01 with Micrometer & record observation.

7. Keep on increasing the size till full range of Micrometer is covered or max.
Usable range is covered.

8. Take reading of Micrometer in decreasing order also.

9. Decide acceptance of Micrometer based on acceptance criteria.

Prepared By QI Reviewed By Proprietor Approved By Proprietor

 Aditya Bearing Work Instruction For Rev. No. 0 1/10/07
Components Co. Calibration / Verification of Issue No. 3 1/10/07

Vernier Caliper

1. Clean The Vernier Caliper.

2. Set the Vernier at 0.00 mm.

3. Check if any light is visible between jaws.

4. Take a slip of specific size say 1.00 mm & measure it by Vernier Caliper.

5. Record the difference in observation sheet.

6. Increase the size slip by least count of Vernier Caliper. e.g. 0.01 mm.

7. Measure next size of 1.01 with Vernier Caliper & record observation.

8. Keep on increasing the size till full range of Vernier Caliper is covered or
max. Usable range is covered.

9. Take reading of Vernier Caliper in decreasing order also.

10.Decide acceptance of Vernier Caliper based on acceptance criteria.

Prepared By QI Reviewed By Proprietor Approved By Proprietor