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TAB L E O F C O NT E NT S
B I O LO GY ¡ E A RT H ¡ E N V I R O N M E N T ¡ L I F E ¡ I N T E R D I S C I P L I N A RY ¡ P H YS I CA L ¡ M AT E R I A L ¡ S O C I A L S C I E N C E S
Introductions
2 Ready . . . Set . . . Pipet!
Sean Sanders, Ph.D.
Your
Science/AAAS
Guide to
Head of Segment Marketing Academia, Sartorius
Fiona Coats, Ph.D.
Basic
Head of Life Science Research Marketing, Sartorius
Technical Notes
15 Cell Culture Expansion in Fully Closed Erlenmeyer
Shake Flasks Outside the Biosafety Cabinet with
MYCAP™ CCX
been peer-reviewed or assessed
by Science.
29 Minimizing Syringe Filter Consumption for Monoclonal
This booklet was produced by the Science/ Antibody Harvest from CHO Cell Culture Supernatants
AAAS Custom Publishing Office and
34
sponsored by Sartorius.
Correlation Between Colony Forming Units and Genome
Pushing the Boundaries of Knowledge Editor: Sean Sanders, Ph.D.
Proofreader/Copyeditor: Bob French
Designer: Amy Hardcastle
Copies of 9 Different Mycoplasma Species Using Quantified
CFU and GC Standards for Validation
ROGER GONCALVES,
42
for the Advancement of Science.
vast and growing global audience. Check out the latest findings or learn how to All rights reserved. 26 October 2018 Additional Resources
submit your research: ScienceAdvances.org
1
SCIENCE sciencemag.org
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES I NT R O D UC T I O NS
“
Y I
ou need to learn to walk before you can run” is a n a scientific world that is more competitive than ever before,
saying many of us probably heard when we were it is imperative to gain a deep understanding of biological no-
children. The clear message here is that there are velties and phenomena at both a macro and micro scale, and to
some basic skills we need to master before we can do this as quickly and accurately as possible. This knowledge
move on to the next level. And there are plenty of will potentially enable scientists to formulate novel hypotheses,
good reasons that following this mantra will set one up for success, Taking the make new discoveries, and share their findings with the world. The
not the least of which—to continue the metaphor—is to avoid tripping creation and dissemination of scientific information is the corner-
and falling on your face. First Steps stone of scientific and societal advancement.
In a scientific laboratory, there are also fundamental skills that “A Journey of a With such a strong focus on exciting discoveries—like the next
require mastering before more complex tasks can be undertaken. generation of cancer therapies—it is easy to forget that it all starts
Building a solid foundation of core lab skills is critical not only to Thousand Miles with the basics. As the Chinese philosopher Laozi once said, “The
producing accurate, reproducible experimental results, but also Begins with a Single journey of a thousand miles begins with a single step.“ Every cell
to prevent damage to expensive equipment and maintain a safe culture medium, and every sample of DNA, RNA, or purified protein,
environment for ourselves and our fellow labmates. Step.”—Laozi needs at some point during the experimentation process to undergo
a variety of different treatments. These materials may need to be
Gaining competence in accurately weighing dry reagents is a dissolved or diluted in purified water, weighed, filtered, pipetted,
Ready . . . Set critical skill, particularly when making stock solutions that might be
used across multiple experiments and by multiple researchers in the
or generally experience aseptic handling or transfer. All these small,
seemingly insignificant steps and minor details tend to be forgotten
. . . Pipet! lab. When an experiment doesn’t work, we often don’t know why—
but we certainly don’t want its failure to be the result of incorrectly
as a user gains experience and confidence in the daily routines of their
laboratory, or even disregarded when it comes to complete beginners.
It behooves all prepared solutions due to poor weighing proficiency.
Since nothing that stands the test of time can have a weak foun-
researchers to ensure Filtration is a foundational technique used ubiquitously in the dation, it is extremely important for today’s young scientists entering
biological sciences and is an essential step in many protocols. One the lab world for the first time to be able to build a robust foundation
that their core lab of its common applications is the generation of clean water needed in basic lab techniques, starting on day one. This underpinning is
skills are solid and in many aspects of lab work, but probably most importantly for crucial to their future success. It is equally important that experienced
making up and diluting reagents. Impurities in improperly filtered scientists revisit these basic topics in order to remedy potential
up to date. water, even at low levels, can negatively impact biological processes misconceptions, and to fill in the gaps in their knowledge that have
or, even worse, generate spurious results. Filtration is also essential developed over time.
for purification and/or concentration of solutions as well as the
sterilization of biological reagents for which autoclaving is not an Sartorius, a global laboratory products and services supplier for the
option due to heat sensitivity. academic and (bio)pharma markets, has been dedicated to providing
solutions that strengthen scientific experimentation for more than
Most, if not all, life science laboratories have at least one set of 140 years. Sartorius engages with its customers over the full spectrum
micropipettes. If they’re lucky, some might even have a set for each of their work, catering not only to their basic laboratory needs (such
researcher. Correct pipetting technique for small volumes of reagents as weighing, pipetting, and filtering), but also by offering high-end
is an essential skill for researchers performing almost any type of and high-throughput (live) cell-analysis instrumentation. By offering
molecular biology experiment. Knowing how to accurately pipet this booklet in partnership with Science/AAAS, we hope that we can
a range of fluids—from viscous glycerol to highly volatile phenol— contribute to building a secure and prosperous scientific future for
can make the difference between a successful experiment and yet the benefit of all stakeholders involved.
another confusing result. And anyone who remembers learning to
pipet will recall that it’s nowhere near as easy as it looks. Ferencz Paldy, Ph.D.
Head of Segment Marketing Academia, Sartorius
With increasing focus in the scientific community on reproducibility
of results, it behooves all researchers to ensure that their core lab Fiona Coats, Ph.D.
skills are solid and up to date. The latest advances in lab techniques Head of Life Science Research Marketing, Sartorius
need to be studied and absorbed, and basic skills revisited and
refreshed. In other words, keep practicing your walking skills so that
you’re able to sprint when it’s really needed!
Building Skills in Basic Lab Techniques: Others agree on the value of the right attitude with this
process. “The most important thing to keep in mind while
pipetting is slowing down and taking my time,” says VJ Tocco, One critical role
Useful Tips from the Experts lecturer in the department of chemical engineering at the
University of Florida, Gainesville. “Sometimes, I get tempted to
for filtration in
rush, which can lead to mistakes.” these industries
Safety and competency in a science laboratory depend on a set of basic skills. As science advances, so do some of the Tocco suggests other things to remember as well, including
capabilities required for it. Nonetheless, some skills are almost as old as science itself, and these remain vital—even picking the right pipette. “You should use the pipette that dis- is sterilization,
though the way of doing these tasks has evolved. With both old and new techniques, beginner and experienced scientists penses the smallest volume,” he says. “For example, to pipet
18 microliters of fluid, use the 20-microliter pipette, not the
since the use of
alike need to maintain their competency in the use of numerous standard methods. Even after learning and mastering a
technique, a refresher never hurts, and keeping current on changing methods maintains the foundation of a lab and the 100-microliter pipette.” And the pipette tip should be wet before heat to sterilize
integrity of its findings. By Mike May, Ph.D. using it. As Tocco says, “It’s best to aspirate liquid and dispense it
at least once before actually pipetting your liquid.” Lastly, Tocco would cause
H
reminds scientists to take their time and not to “aspirate so quick-
ere, we’ll explore familiar, everyday methods along precise weighing on a top-loading balance,” says Kevin Olsen, ly that bubbles form in the solution.” Those bubbles cause errors undesirable
with some newer ones—all aimed at helping scientists instrumentation specialist in the chemistry and biochemistry in volume measurement. product
build and maintain a skillset. Many of these skills will department at New Jersey’s Montclair State University. “It is
apply to various applications. For example, Donald important to understand the limitations of whatever kind of Purifying the processes degradation.
Spratt, assistant professor of chemistry and biochemistry at balance you are using.” Many protocols in a lab require a variety of solutions,
Clark University (Worcester, Massachusetts), says, “Protein For instance, any balance produces a more accurate weight including culture media, buffers, and more. And these solutions
scientists need, for example, to have excellent planning and for larger over smaller samples. “This is why we typically weigh usually require water. In most cases, not just any water will do.
organizational skills so they can design and successfully execute out an analytical standard in the grams range and dilute it rather Instead, water for lab processes must be filtered and purified,
their experiments.” He adds, “These skills are translatable to many than weighing the same material in the milligram range,” Olsen and the application determines the level of purity required. Filtering fluids
4 5
LIFE SCIENCE TECHNOLOGIES
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES
DIGITAL LAB
FEMANAGEMENT
AT UR E ART I C L E S
LIFE SCIENCE TECHNOLOGIES
Processing proteins maintain neutrality throughout,” says Shawn Douglas, LIMSwiki
DIGITAL LAB MANAGEMENT
Many protocols in life science and clinical labs involve pro- curator, “avoiding marketing and self-promotion. The wiki is an
teins. When asked about the top skill required for working with evolving tool, and we’re always looking for quality contributors.”
these molecules, Daniel J. Kosman, SUNY Distinguished Profes- LIMSwiki
maintain provides
neutrality definitions
throughout,” for Shawn
says terms such as ELN
Douglas, (elec-
LIMSwiki
sor in biochemistry at the University of Buffalo’s Jacobs School of curator, “avoiding marketing and self-promotion. The wiki experi-
tronic laboratory notebook, generally used to document is an
Medicine and Biomedical Sciences, picks the ability to use fast ments) and
evolving tool,LIMS
and we’re (laboratory
alwaysinformation
looking formanagement
quality contributors.” systems,
protein liquid chromatography (FPLC), which can isolate proteins traditionally used for definitions
LIMSwiki provides tracking standardized
for terms such processes
as ELN such (elec-as
in a mixture. He also notes that protein scientists must be able to production). But the distinction between informatics products
tronic laboratory notebook, generally used to document experi-
perform heterologous expression, in which DNA or RNA from one is blurring, says Markus Dathe, good manufacturing
ments) and LIMS (laboratory information managementpractice systems,
species is expressed in another to create a specific protein. With and computer at Roche,
traditionally usedsystem validation
for tracking coordinator
standardized processes such because
as
this technique, though, Kosman notes that the key challenges are “convergence is happening.” ELNs, LIMS, and equipment soft-
production). But the distinction between informatics products
ensuring the “correct folding and posttranslational modification of ware are expanding functions, interconnecting, and overlapping.
is blurring, says Markus Dathe, good manufacturing practice
heterologously expressed proteins.” Informatics
and computerpackages increasingly
system validation aim to cover
coordinator the entire
at Roche, life-
because
Spratt also points out the need for protein-expression capabili- cycle of an R&D project including reagent inventories, regulatory
“convergence is happening.” ELNs, LIMS, and equipment soft-
ties. When asked about the most common technique for obtain- forms,
ware areand work requests
expanding functions, in addition to experimental
interconnecting, details.
and overlapping.
ing proteins for further research, he selects bacterial expression Most researchers start small, though, with a homegrown ELN
Informatics packages increasingly aim to cover the entire life-
in Escherichia coli using recombinant DNA technology, calling it with ofprotocols
cycle an R&D in text documents
project including reagent and electronic
inventories, data regulatory
files.
Scientists who have been thinking about “the most common and cheapest way to make a protein.” With this “Everyone
forms, and worksees the value
requests of ELNs,
in addition to from scientistsdetails.
experimental to principal
writing all along can get a head start by using technique, the overexpressed protein “can then be purified using investigators to lab managers,” says Erik Alsmyr, senior director
Most researchers start small, though, with a homegrown ELN
an electronic lab notebook to keep track of
protocols and results.
chromatography, based on its unique physicochemical properties,
such as size, charge, affinity, solubility, and/or oligomeric state,”
Spratt explains. “Once the protein is pure, it needs to be quanti-
The Paperless Lab of software
Contur’s
“Everyone
development
iLabber)
sees for
for the
the small-to-medium-sized
Accelrys
with protocols in text documents and electronic data files.
value of ELNs, from scientists
Notebook
research
(previously
to groups.
principal
Alsmyr says most labs start with all-purpose
investigators to lab managers,” says Erik Alsmyr, senior director organizing and
fied prior to further biochemical examination.”
In the early 1980s, for example, I worked in a cell-culture lab,
and we made most of what we needed, including materials like
In fact, getting adequately pure protein for downstream tech-
niques can be challenging. “Many protein biochemists have
The Paperless Lab
Some scientists keep experimental records on sticky notes.
Some groups maintain ordering information in the head of a
single technician. But for researchers looking for more sta-
ofsharing
software
Contur’s
(IP)
software
ize theyiLabber)
development
need more
protection.
such asfor
for storage
Electronic
Evernote
the Accelrys or SharePoint,
Notebookthen
capacity or intellectual
small-to-medium-sized
systems provide
research
24/7
real-
(previously
property
global
groups.
access
rat-tail collagen to coat the coverslips on which the cells grew. to contend with frustrating obstacles, including protein yield, Alsmyr says most labs start with all-purpose organizing and
ble, searchable, and sharable records,
Some scientists keep experimental records on sticky notes. digital options such as sharing software such as Evernote or SharePoint, then real-are
to your records, says Alsmyr, and most commercial ELNs
Today, scientists can purchase a wide variety of media and solubility, and degradation issues,” Spratt says. “Speaking from
electronic laboratory notebooks (ELNs)
Some groups maintain ordering information in the head of a and laboratory infor- compliant
ize they need with
more regulatory
storagerequirements for electronic
capacity or intellectual records,
property
reagents as well as labware designed for specific culture tech- personal experience, it can take many attempts to overcome
mation management systems (LIMS) are
single technician. But for researchers looking for more sta- readily available. for example Part 11 of the Code of
(IP) protection. Electronic systems provide 24/7 global accessFederal Regulations Title 21,
niques, such as 3D culture. these challenges.”
Scientists can start with a simple online notebook
ble, searchable, and sharable records, digital options such as or choose which covers the U.S. Food and
to your records, says Alsmyr, and most commercial ELNs areDrug Administration, and Euro-
Still, some of the key skills remain the same. “The most impor- That brings up perhaps the most crucial lab skills of all: patience
a complete lab management package to
electronic laboratory notebooks (ELNs) and laboratory infor- track the entire life- pean Union Annex 11 for the European
compliant with regulatory requirements for electronic records, market.
tant aspect of tissue culture is good sterile technique,” says Katy and persistence.
cycle of
mation their projects.
management By Chris
systems (LIMS)Tachibana
are readily available. Researchers
for example Part 11 areofstilltheslowCode adopters,
of Federal though, particularly
Regulations Title at
21,
Phelan, director of the cytogenetics laboratory at Florida Can-
A
universities. That’s why LabArchives offers a free ELN in Euro-
ad-
cer Specialists & Research Institute (Fort Myers, Florida). “This Writing up the results Scientists can start with a simple online notebook or choose which covers the U.S. Food and Drug Administration, and
a complete paperlab notebook
management seems like it should
package to track last
theforever.
entire After
life- dition
pean to a subscription-based
Union Annex 11 for the European version market.
with more storage and
applies to initial setup of cultures as well as feeding, subcultur- Once those skills pay off, it’s time to write. Scientists who have
all, Gutenberg Bibles
cycle of their projects. By Chris Tachibana have survived since the 1400s. features. “Our research says that in
Researchers are still slow adopters, though, particularly academia, about 95%atof
ing, and cryopreservation.” This means that everything—culture been thinking about writing all along can get a head start by using
Still, paper is not perfect. Consider these true stories: universities. That’s why LabArchives offers a freeBeutler,
scientists still use a paper notebook,” says Earl ELN in LabAr-
A
media and additives, pipettes, culture vessels, and other equip- an electronic lab notebook to keep track of protocols and results. ad-
At an Australian university, 30 years of notebooks
paper notebook seems like it should last forever. After became a chives’ chief executive officer. Beutler,
dition to a subscription-based version with more storage whose entire familyandare
ment—must be kept sterile and tested to confirm sterility. “Prac- At the very least, they can cut and paste methods and results to
pile of loose pages after the have
bindings crumbled
sinceduring relo- scientists (including a Nobel Prize in winner), thinks it’s95%
time of for
ticing good sterile technique will reduce the chance that cul- get started on an article. all, Gutenberg Bibles survived the 1400s. features. “Our research says that academia, about
cation. Still,
In the United States, a postdoc spent days combing labs to go digital.
use a“I’ve worked around smart,Earltechnologically
tures will become contaminated,” Phelan explains. “Valuable cell Beyond collecting all the information, more challenges arise in paper is not perfect. Consider these true stories: scientists still paper notebook,” says Beutler, LabAr-
lines can be lost or compromised due to failure to practice good knowing how to describe the work. For even seasoned writers, Atthrough three-ring
an Australian binders30
university, foryears
experimental
of notebooks details requested
became a proficient
chives’ chief scientists
executive my entireBeutler,
officer. life,” hewhose
says, “and entireI’m amazed
family are
by reviewers. In a positive example of going paperless, a Swiss scientists (including a Nobel Prize winner), thinks it’s timeprinting
that their state-of-the-art is still taking a photo of a gel,
sterile technique.” In fact, keeping cultures contamination-free it’s worth reading “The Science of Scientific Writing” by writing pile of loose pages after the bindings crumbled during relo- for
consultant George Gopen and Judith Swan, associate director for contract manufacturing organization
a postdocwowed clients with real- it out, anddigital.
gluing“I’ve it into a paper notebook.”
is one of the biggest challenges of this general method. cation. In the United States, spent days combing labs to go worked around smart, technologically
writing in science and engineering at Princeton University (Ameri- time, online chromatography runs of their samples. Electronic Realizing that adhesives disintegrate and notesI’m on laptops
Plus, it’s crucial to ensure that a culture includes only what is through three-ring binders for experimental details requested proficient scientists my entire life,” he says, “and amazed
can Scientist, November–December 1990). As they concluded, “In laboratory tools have definite advantages, but scientists have don’t have the strongest IP protection, universities are buying
intended. “A common mistake in cell culture is sample mix-up by reviewers. In a positive example of going paperless, a Swiss that their state-of-the-art is still taking a photo of a gel, printing
or cross-contamination of samples,” Phelan explains. “Various real and important ways, the structure of the prose becomes the been reluctant adopters. The major barriers
contract manufacturing organization wowed clients with real- for going digital are informatics site licenses that
it out, and gluing it into a paper notebook.” cover entire departments, says
techniques can be employed in an attempt to prevent this error, structure of the scientific argument.” cost,online
time, the activation energy required
chromatography to change
runs of their samples. work habits, and
Electronic Beutler.
RealizingThisthatremoves
adhesives the cost barrier for
disintegrate and scientists
notes onand ensures
laptops
such as working with only one sample at a time in the tissue cul- To build the best structure, make an outline or develop the daunting
laboratory tools number of options.
have definite advantages, but scientists have proper
don’t have archiving
the strongestof potentially patentable
IP protection, results. LabArchives
universities are buying
own lengthy
own lengthymergermerger and acquisition
and acquisition history,history,
was recently
was recently compatible with handheld
compatible with handheld devices. Increasingly,
devices. data needs
Increasingly, data needs vasculitis therapy published in the New England Journal of by capturing experimental details with no manual data entry.
acquired by the by
acquired French software
the French company
software Dassault.
company Still, after
Dassault. Still, afterto be compiled
to be compiled acrossacross different instruments
different instrumentsand informatics
and informatics Medicine, the LabKey open source platform was used to Then, all we’d need is a robot to return reagents to the right
consolidating,
consolidating, companies strive to
companies retain
strive to users. “We still
retain users. “Wecarry
still carryplatforms, so Pedersen
platforms, so Pedersen says he is personally
says he is personally pushing pushing create a web portal with free public access to participant-level shelves.
software developed
software developedin the 1990s
in the 1990sand we’ve and always
we’ve alwaysshownshown for increased for increased standardization
standardization to facilitate information
to facilitate information data, stripped of identifying information.
customers a path aforward,”
customers says Leif
path forward,” says Pedersen,
Leif Pedersen, senior senior
vice vice sharing. Ever the
sharing. realist,
Ever though,
the realist, Elliott says
though, Elliottprogress
says progress Researchers who are committed to transparency and are
president at Accelrys.
president at Accelrys. in standardization
in standardization is slowisbecauseslow because even within a single
even within a single also do-it-yourselfers have a choice of open source workflow Chris Tachibana is a science writer based in Seattle, USA, and
Nonetheless,
Nonetheless, industries are notare
industries uniformly adopting
not uniformly laboratory
adopting laboratorydepartment,
department, users might
users employ
might employ different terminology
different terminology and and management tools. Carl Boettiger, an ecology and evolu- Copenhagen, Denmark.
informatics. Although
informatics. agencies
Although such as
agencies the as
such FoodtheandFood Drug
andAd-Drug Ad- definitions. The force
definitions. The that forcecould drive both
that could drivestandardization
both standardization tion postdoctoral researcher at the University of California, DOI: 10.1126/science.opms.p1400087
Originally published 25 July 2014 in SCIENCE Originally published 25 July 2014 in SCIENCE
8 sciencemag.org/products
SCIENCE
SCIENCE sciencemag.org/products 469 469 470 9
sciencemag.org/products SCIENCE
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES AP P L I C AT I O N NO T E S
How to
HowAvoid
to Avoid Contamination in Pipetting
gas, are formed in many laboratory activities such as
pipetting with air-displacement pipettes, and aerosols
guidelines:
– Select a tip with the relevant purity class for your
10 11
Definitions:
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES AP P L I C AT I O N NO T E S
Decontamination Any activity that reduces microbial load to Antisepsis The application of an antimicrobial
Definitions: prevent contamination. Includes methods chemical to living tissue to destroy
for sterilization, disinfection, and antisepsis. microorganisms.
Decontamination that reduces microbial The
Any activity Sterilization loaddestruction
to of all microbialThe
Antisepsis life,application ofDNase
an antimicrobial Powerful enzymes (nucleases) that degrade
including bacterial endospores.chemical
prevent contamination. Includes methods Can be to living tissue to destroy DNA by hydrolyzing it into short fragments.
for sterilization, disinfection, and antisepsis.
accomplished, e.g., using steam,microorganisms.
heating, Even trace amounts of DNases can lead to
Sterilization The destruction of all microbial life,chemicals, or radiation.
DNase Powerful enzymes (nucleases) that degrade low or no yields in DNA techniques such as
including bacterial endospores. Can Autoclaving
be DNA by hydrolyzing it into short fragments. PCR, or to degradation during DNA
Autoclaving (moist heat) is an efficient
purification. Contamination sources: human
Concentration toinaPipetting
Defined Final Volume
accomplished, e.g., using steam, heating, Even trace
sterilization method for laboratories. A hot, amounts of DNases can lead to
chemicals, or radiation. low or no
pressurized, and saturated steam is applied yields in DNA techniques such contact,
as saliva, bacteria. How to Avoid Contamination
PCR, or to degradation during DNA
Autoclaving to destroy microorganisms and
Autoclaving (moist heat) is an efficient RNase Powerful enzymes (nucleases) that catalyze
sterilization method for laboratories.decontaminate,
A hot,
pressurized, and saturated steam is applied
purification. Contamination sources: human
e.g., laboratorycontact,
plastic and
glassware. Exposure time and temperature
saliva, bacteria.
the degradation of RNA into short
fragments. Very stable enzymes that are
with Vivaspin® Turbo 15, Vivaspin® Turbo 4
#05
to destroy microorganisms and are critical.RNase
decontaminate, e.g., laboratory plastic
glassware. Exposure time and temperature
and
penetrate
Moreover, the steam Powerful
needs to
the to
through the entire load
enzymes (nucleases) that catalyze
degradation
be of RNA into short
difficult to remove. Contamination sources:
oils from skin, as well as hair, tears,
fragments. Very stable enzymes that are bacteria.
and Vivaspin® 500
efficient.
are critical. Moreover, the steam needs to difficult to remove. Contamination sources: Application #01
Disinfection
penetrate through the entire load toThe
be elimination of virtually all pathogenic Endotoxins
oils from skin, as well as hair, tears, Lipopolysaccharides, large molecules that
efficient. microorganisms (excluding bacterial
bacteria. are part of the outer membrane of Rik McRae1, Hannes Landmann2,* Note
Disinfection endospores)Endotoxins
The elimination of virtually all pathogenic and reduction of the microbial
Lipopolysaccharides, large molecules thatGram-negative bacteria such as E. coli,
microorganisms (excluding bacterial contamination to an acceptable level.
are part of the outer membrane of Salmonella, Shigella, Pseudomonas, and 1. Sartorius Stedim Lab Ltd, Sperryway, Stonehouse, Gloucestershire, GL10 methods
Practical 3UT, UK #02
A practical
endospores) and reduction of the microbial method for surface Gram-negative bacteria such as E. coli, Haemophilus . Cause fever in humans and
2. Sartorius Lab Instruments GmbH & Co. KG, for
Otto-Brenner-Straße avoiding
20, 37079 Göttingen, Germany
contamination to an acceptable level.decontamination. The disinfectant (e.g., , Shigella, Pseudomonas, and impair the growth of cell cultures. Are * Correspondence
Salmonella contamination in
A practical method for surface halogens), . Cause fever in humans andreleased into the environment when E-Mail: hannes.landmann@sartorius.com
alcohols, phenolic compounds, Haemophilus
concentration, and exposure time
decontamination. The disinfectant (e.g., should
impair be
the growth of cell cultures. Are bacteria die and the cell wall is destroyed.
pipetting. #03
alcohols, phenolic compounds, halogens), released into the environment when
selected according to the assumed Contamination sources: Endotoxins are
concentration, and exposure time should be
contamination type. bacteria die and the cell wall is destroyed.present wherever bacteria are able to grow,
selected according to the assumed Contamination sources: Endotoxins are i.e., air, water, soil, skin, raw materials, any #04
contamination type. present wherever bacteria are able to grow, non-sterile environment.
i.e., air, water, soil, skin, raw materials, any
non-sterile environment.
Abstract
This short Application Note describes how you can use Vivaspin® Turbo 15, Vivaspin®
Specifications subject to change without notice. Printed and copyrighted by Sartorius Biohit Liquid Handling Oy.
Turbo 4 and Vivaspin® 500 concentrators to concentrate to defined final volumes. By
Specifications subject to change without notice. Printed and copyrighted by Sartorius Biohit Liquid Handling Oy.
adding a particular volume to the filtrate vessel prior to the concentration, the final
volume of the concentrate can be adjusted accurately.
Publication No.: SUL1002-e 150601 ∙ Order No.: 85037-550-68∙ Ver. 06| 2015
Publication No.: SUL1002-e 150601 ∙ Order No.: 85037-550-68∙ Ver. 06| 2015
Introduction
It is sometimes desirable to be able to preselect a defined final volume for a concentration step, especially when
parallel concentrations are being performed. Vivaspin ® centrifugal concentrators have a built-in deadstop feature,
which prevents overconcentration to dryness. Due to the fast concentration rates possible with the
patented vertical membrane design in the Vivaspin ®, the drying out of the sample would otherwise be a possibility.
Introduction
This note describes a method for achieving reproducible
– Sartorius Precision Lab Balance
defined® D-16C
– Centrisart final volumes using
Centrifuge with Vivaspin
swing out rotor Turbo 15, Vivaspin ®
® for 50 ml Cell Culture Expansion in Fully Closed
How Erlenmeyer Shake Flasks Outside the
It is sometimes desirable to ®be able to preselect a defined final and 15 ml falcon tubes
Turbo 4 and Vivaspin 500 centrifugal concentrators. The method does not rely on the deadstop pocket but is
volume for a concentration step, especially when parallel concen- – Centrisart A-14C Centrifuge with fixed angle rotor
increasing the performed.
trations are being retained Vivaspin
volume ® by adding liquid to the filtrate vessel prior to centrifugation.
centrifugal concentrators for 24 1.5 | 2.2 ml tubes to Avoid Contamination in Pipetting
Biosafety Cabinet with MYCAP™ CCX
have a built-in deadstop feature, which prevents overconcentration
Equipment
to dryness. Due to the fast concentration rates possible with the Reagents
Reagents
–patented
Vivaspinvertical
® membrane
Turbo 15 10 design the Vivaspin®, the drying
kDainMWCO 1 mg/ml Bovine Serum Albumin labelled with Bromophenol blue
1 mg/mL Bovine Serum Albumin labeled with
out of the sample would otherwise be a possibility.
– Vivaspin Turbo 4 10 kDa MWCO
®
Bromophenol blue
#05
–This
Vivaspin 500a 10
note describes
®
kDafor
method MWCO
achieving reproducible defined Methods Charles Meadows1* (Senior Product Manager), Gregory Bremer1 (Upstream Engineer,
final volumes using Vivaspin® Turbo 15, Vivaspin® Turbo 4 and
– Tacta® 5 mL mechanical pipette and Optifit pipette tips Methods Research & Development), Dr. Michael Zumbrum1 Application
(Director of Research & Development,
Vivaspin 500 centrifugal concentrators. The method does not
–rely
Tacta
on the1000 μL mechanical
deadstop pipette the
pocket but is increasing andretained
Optifitvolume
1. Add defined amount of water to the filtrate tube (see table
pipette tips 1. Add defined amount of water to the filtrate tube (see New Oxford)
#01
by adding liquid to the filtrate vessel prior to centrifugation.
– Tacta 200 μL mechanical pipette and Optifit pipette tips
below).
table
2. Put the below).
concentrator insert into the filtrate tube
Note
and 2. Put thesolution.
add sample concentrator insert into the filtrate tube and 1. Sartorius Stedim Biotech GmbH, August-Spindler-Strasse 11, 37079 Goettingen
-Equipment
arium pro ultrapure water system
®
3. Close the concentrator cap (for Vivaspin® Turbo 15 or Practical methods #02
® add sample screw
solution. *
Correspondence
– Vivaspin
– Sartorius Turbo 15 10kDa MWCO
Precision Lab Balance Vivaspin Turbo 4) or close the cap (Vivaspin® 500) and place
®
for avoiding
– Vivaspin® Turbo 4 10kDa MWCO in the3.centrifuge.
Close the concentrator screw cap (for Vivaspin ® Turbo E-Mail: charles.meadows@sartorius-stedim.com
–– Vivaspin
Centrisart ®
D-16C Centrifuge with swing-out rotor for 15 or contamination in
theVivaspin
sample. ® Turbo 4) or close the cap (Vivaspin ®
®
500 10kDa MWCO 4. Concentrate
– Tacta
50 mL5 mland 15 mL pipette
mechanical falconandtubes
Optifit pipette tips
– Tacta 1000 µl mechanical pipette and Optifit pipette tips
5. Remove the concentrator
500) and placeinsert andcentrifuge.
in the recover the concentrate pipetting. #03
–– Tacta
Centrisart A-14C Centrifuge with fixed-angle rotor with a pipette.
200 µl mechanical pipette and Optifit pipette tips 4. Concentrate the sample.
- arium
for 24
®
1.5ultrapure
pro | 2.2 mL tubes
water system 5. Remove the concentrator insert and recover the
concentrate with a pipette. Abstract #04
Results
Results
Expansion of suspension cell culture from cell banks to seed bioreactor is performed
Results for Vivaspin® Turbo 15
Volume of water added Volume of sample solution added Spin conditions Final concentrate volume
through passages of successively larger Erlenmeyer shake flasks. The traditional cap of an
to the filtrate tube to the concentrator insert (average of 8 devices) Erlenmeyer flask is unscrewed for each fluid transfer. Risk of contamination is mitigated by
11.5 mL 15 mL 20 min @ 4,000 x g 1.50 ± 0.02 mL performing these fluid transfers in a biosafety cabinet (BSC) or laminar flow hood.
9.5 mL 15 mL 20 min @ 4,000 x g 0.96 ± 0.01 mL
7.5 mL 15 mL 20 min @ 4,000 x g 0.53 ± 0.02 mL
Work in a BSC is not preferred because of high maintenance and operating costs, intensive
®
Results for Vivaspin Turbo 4 cleaning and decontamination procedures, and the risk and inconvenience of performing
Volume of water added Volume of sample solution added Spin conditions Final concentrate volume operations in the BSC.
to the filtrate tube to the concentrator insert (average of 8 devices)
2.0 mL 4 mL 20 min @ 4,000 x g 0.34 ± 0.03 mL
1.5 mL 4 mL 20 min @ 4,000 x g 0.15 ± 0.02 mL Despite working in a BSC, expansion processes include passages with backup flasks to be
1.2 mL 4 mL 20 min @ 4,000 x g 80 ± 10 µL used in the case of contamination. Backup flasks are a material waste and multiply labor-
Results for Vivaspin® 500 in 40° fixed-angle rotor
intensive BSC work.
Volume of water added Volume of sample solution added Spin conditions Final concentrate volume
to the filtrate tube to the concentrator insert (average of 8 devices) Sartorius’ MYCAP™ CCX includes integral tubing and a specially designed gas exchange
500 µL 500 µL 15 min @ 15,000 x g 103 µL ± 13 µL
Sartorius Lab Instruments cartridge. Integral tubing supports good aseptic technique to prevent contamination.
380 µL 500 µL 15 min @ 15,000 x g 51 µL
GmbH± 11 µLKG
& Co.
250 µL 500 µL 15 min @ 15,000 x g Otto-Brenner-Strasse 20
30 µL ± 5 µL
All fluid transfers are done outside the BSC. The gas exchange cartridge has a high filter
37079 Goettingen, Germany
200 µL 500 µL 15 min @ 15,000 x g 23 µL ± +49.551.308.0
Phone 7 µL surface area to support passive gas exchange and vibrant cell growth in the incubator.
email: LF-info@sartorius.com
www.sartorius.com
Conclusion
Conclusion Sartorius Lab Instruments
Reproducible defined final concentrate volumes can beGmbH
quickly
USA Toll-free +1.800.635.2906
and easily achieved
& Co. KG with Vivaspin ® Turbo 15,
UK +44.1372.737159
Otto-Brenner-Strasse 20 France +33.1.70.62.50.00
Vivaspin ®
ReproducibleTurbo
defined4, and
final Vivaspinvolumes
concentrate ®
500.can be quickly 37079 Goettingen, Germany Italy +39.0362.5557.11
® ®
and easily achieved with Vivaspin Turbo 15, Vivaspin Turbo 4, Phone +49.551.308.0 Spain +34.913.586.095
14 Vivaspin 500.
and ®
email: LF-info@sartorius.com Russian Federation +7.812.327.53.27 15
www.sartorius.com Japan +81.3.3740.5408
CO2 Concentration
7,40
pH of Solution
aseptic technique. Good aseptic technique cap closure.
8,00
10,00
7,20
7,30 pH MYCAP™® CCX 1L
CO2 Concentration
pH of Solution
6,00
8,00 pH Traditional 1L
is especially important upstream where
7,10
7,20
Sartorius’ Solution
pH MYCAP
CO
®
CCX 1L
Concentration
2
7,00 4,00
6,00 pH Traditional 1L
preserving axenic, or monoculture conditions is 1L and 3L flasks were modified to accept a
7,10
Sartorius’
The Solutionprocess of the patented MYCAP® bottle closure
manufacturing 6,90
7,00
2,00
4,00
CO2 Concentration
CO2 Concentration
7,40
pH of Solution
Colder Aseptiquik®, Pall Kleenpak®, etc.) may
8,00
10,00
7,20
Inserted components
Sartorius developed the areMYCAP
not restricted
®
CCX gastoexchange
tube assemblies.
cartridge
7,30 pH MYCAP® CCX 3L
CO2 Concentration
pH of Solution
be installed at the tube ends. In either case, Change in pH of the solution indicates gas
6,00
8,00 pH Traditional 3L
7,10
7,20
Sartorius
with the MYCAP® CCX gas exchange cartridge
developedobjectives:
the following
™
pH MYCAP
CO
®
CCX 3L
Concentration
2
4,00
6,00
the bottle can be aseptically connected to receive or Traditional flasks have a filter membrane embedded in exchange across the filter membrane.
7,00
7,10 pH Traditional 3L
dispatch fluids in non-classified spaces without the risk the cap. The arrangement allows for unrestricted air flow
Provide
– Allow adequatelyair
unrestricted large
flowfilter surface
across filterarea
membrane 6,80
6,90 0,00
2,00
of introducing a contaminant. across the entire filter surface. However, the filter mem- The pH change of the solution on flasks with
2 3 4 5 6 7 8 9 10
– Reduce
Allow unrestricted air flow across filter
the filter footprint allowing space membrane
for integral tubing
Time (hours)
Cell Growth Study Conclusion
6,80 0,00
2 3 4 5 6 7 8 9 10
brane occupies the entire cap surface, leaving no room for the MYCAP™ CCX cap and flasks with the
– Reduce the filter footprint allowing space for integral tubing
Time (hours)
Key customers approached Sartorius to improve aseptic integral tubing for aseptic fluid transfers.
Sartorius performed a study comparing cell growth in flasks with traditional vented cap are virtually identical.
2 the MYCAP ®
CCX cap to flasks with the traditional vented cap. Expansion of suspension cell cultures using Erlenmeyer
technique in cell expansion with the following objectives: 2 Cell Growth Study Conclusion
Sartorius performed a study comparing cell growth in flasks with a BSC is a labor-intensive process. The flask’s cap is remo
– Eliminate contamination risk Sartorius’ Solution
the MYCAP CCX cap to flasks with the traditional vented cap.
® at eachofpassage
Expansion suspension andcell
fluid transfers
cultures including
using Erlenmeyermedia addi
flasks
– Enable fluid transfers in non-classified spaces The manufacturing process of the patented MYCAP™ Thaw Cell Growth Study
500 mL inoculation
a BSC and sampling
is a labor-intensive areThe
process. done, typically
flask’s cap is by hand-pi
removed
– Reduce waste from requisite backup passages bottle closure is an enabling technology. Components, Sartorius performed a study comparing cell
These
at each operations
passage are performed
and fluid under
transfers including laminar
media flow in th
addition,
– Achieve comparable culture growth rates & usually tube assemblies, are inserted into pre-formed Thaw growth in flasks with the MYCAP™ CCX cap to
500 mL inoculation and sampling are done, typically by
BSC to prevent contamination. Yet, contamination risk p hand-pipetting
doubling times to incumbent expansion methods holes. Silicone elastomer is dispensed into the cap to flasks with the traditional vented cap.
Passage 1 These
sooperations
back-up flasks are performed under laminar
are maintained for use in flow
theinevent
the of
hermetically seal the installed components in 500 mL 500 mL
BSCcontamination.
to prevent contamination.
In a GMP seed Yet, contamination
expansion process, risk persists
a typi
Cellular respiration consumes O2 and produces CO2 as a place and to create the highly compliant, plasticizer-free Passage 1 CHO DG44
so back-up flasks cells
are were directly
maintained for thawed
use in into
the a of a
event
passage requires three to four operators; the hood techn
byproduct. Cell cultures starved of O2 will not propagate. bottle closure. 500 mL 500 mL traditional In
contamination. flask and seed
aand
GMP thenexpansion
split into two trains:
process, a typical
Passage 2 hood assistant data/batch record recorder(s).
Cultures with an overabundance of CO2 become acidic 1000 mL 500 mL 500 mL 1000 mL
Train
passage 1 utilized
requires MYCAP
three to
™
four CCX flasks;
operators; and
the hood technician,
and impair cell viability. The exchange of O2 and CO2 Inserted components are not restricted to tube Passage 2 hood Train 2
assistant utilized
andhas traditional
data/batch flasks. Cells
record allowing were
recorder(s).
MYCAP ®
CCX integral tubing for aseptic fluid
across the filter membrane is critical to cell growth. assemblies. Sartorius developed the MYCAP™ CCX 1000 mL 500 mL 500 mL 1000 mL sub-cultured consecutively for three additional
in the open space of a workbench. The number of opera
gas exchange cartridge with the following objectives: Passage 3 MYCAP passages
®
CCX hasinintegral
varioustubing
size flasks
allowingup to
for3000 mL.
aseptic fluid trans
3000 mL 500 mL 500 mL 3000 mL in half, contamination risk is eliminated and wasteful ba
It is customary to attach a disc filter to integrated tubing – Provide adequately large filter surface area in the open space of a workbench. The number of operators is
Passage 3 flasks are not necessary.
in a cap for air venting during fluid transfer. Early testing – Allow unrestricted air flow across filter membrane 3000 mL 500 mL 500 mL 3000 mL Two-tailed
in half, T-Tests
contamination were
risk performed
is eliminated and wasteful back-up
of closures on Erlenmeyer flasks with a 50 mm disc – Reduce the filter footprint allowing space for Passage 4 flaskscomparing
are not necessary.
the doubling times between
Carefully™controlled conditions for cell growth in a shak
filter showed slowed or fully halted cell growth. Despite integral tubing 3000 mL 500 mL 500 mL 3000 mL MYCAP CCX and traditional flasks of
Passage 4 in an controlled
Carefully incubator are required. In particular,
growth inthe unrestric
the large filter surface area (3 in2 | 20 cm2) of the 50 mm 3000 mL 500 mL 500 mL 3000 mL the same size. conditions
There wasfor nocell
statistically a shake flask
Figure
Fig. 1: Cell
1: Cell Growth
Growth Study Study
Process Process
Diagram Diagram exchange
in ansignificant of
incubator are CO and
required. O between
In the
particular, cell
the culture and th
unrestricted
disc filter, the gas exchange across the membrane The MYCAP™ CCX gas exchange cartridge is a three- difference in growth rates between
2 2
Recommendations
The Tool generates charts to visualize growth rates and performs
MYCAP CCX Validation Template Tool: ™
Culture Doubling Times between Traditional Flasks and MYCAP® CCX A validation study comparing rates of growth in – Supports up to 6 Passages
30
the Student’s
MYCAP CCX T-Test totraditional
flasks with compare
™
the datasets.
flasks should – Complete MYCAP CCX materials list including “Where ™
15
technology for use in a production process.
and easy
against
to make
required performance
a scientifically
cell count targets, cell viability
criteria;
sound and
growth rate,
informed each Passage
decision if Statistical
– Visual and MYCAP™Analysis
CCX isincluding:
an acceptable replacement – Overall Doubling Time and Growth Rate Graphs
10
of–incumbent
Doubling Time and Growthfor
technology Rate
useGraphs at each Passage
in a production – Student’s T-Test
– Overall Doubling Time and Growth Rate Graphs
process.
5 – Student’s T-Test
Growth Rate
0,0200
Growth Rate
MYCAP™ CCX 0,0200
MYCAP® CCX
0,0150 Traditional Flask
Traditional Flask
Acceptable Growth 0,0150
0,0100
Expansion of suspension cell cultures using Erlenmeyer shake flask in an incubator are required. In particular, 0,0000 0,0050
flasks in a BSC is a labor-intensive process. The flask’s the unrestricted exchange of CO2 and O2 between the
1000 mL 1000 mL 3000 mL 3000 mL 3000 mL Seed Reactor
Vessel Size 0,0000
ithout notice. Copyright Sartorius Lab Instruments GmbH & Co. KG. Printed in the EU on paper bleached without chlorine.
contamination. Yet, contamination risk persists, so solution in response to a change in CO2 concentration, 25,00
30,00
backup flasks are maintained for use in the event of a was compared between MYCAP™ CCX and traditional 25,00
contamination. In a GMP seed expansion process, a flasks and found to be substantially equivalent.
Growth Rate
15,00 20,00
recorder(s). benchmarked by cell growth rates and cell culture 5,00 10,00
fluid transfers in the open space of a workbench. flasks across 4 passages were found to be equivalent.
The number of operators is cut in half, contamination
risk is eliminated and wasteful backup flasks are MYCAP™ CCX should be considered a suitable
not necessary. replacement for traditional Erlenmeyer flasks to reduce
MYCAP™ CCX and Opta ® are registered trademarks of Sartorius-Stedim Biotech
waste, eliminate contaminations and streamline cell
AseptiQuik ® is a registered trademark of Colder Products Company
expansion operations.
MYCAP® CCX and Opta® are registered trademarks of Sartorius-Stedim Biotech Sartorius Lab Instruments
AseptiQuik® is a registered trademark of Colder Products Company GmbH & Co. KG
Kleenpak® is a registered trademark of Pall Corporation Otto-Brenner-Strasse 20
18 37079 Goettingen, Germany 19
C-Flex® is a registered trademark of St. Gobain Performance Plastics
Phone +49.551.308.0
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES AP P L I C AT I O N NO T E S
Choose a
1
Direct weighing of even the smallest quantities of a
substance in large glass flasks enables straightforward, Quiet Pla
How to Achieve accurate and efficient preparation of stock solutions
and reference standards, e.g., for HPLC analysis. This 1. The table should be
whenever possible,
Optimal Weighing Performance
eliminates the need for transferring a microsample from a
synthetic stone.
weighing boat into a volumetric flask, which can result in
1. 2. 3. 2. Avoid causing the
errors. Weighing directly in a large container reduces both deflect even slight
sample loss and contamination. use it to prop up y
How to Avoid Contamination in Pipetting 3. Set up the balance
This application requirement that a balance needs to 4. 5. 6. location. Ensure th
meet poses an even greater challenge to its weighing or engines that gen
electromagnetic fi
#05 technology. The reason is that the smaller the sample
Magnetism must b
quantities used, the greater the relative measuring errors may not be made o
7.
become; and the larger the tare container size employed, 4. Do not position th
Application #01 the higher the influence of environmental conditions will of the room, but n
be on weighing accuracy. To ensure high accuracy during better, in the corne
Note weight measurements and excellent repeatability of the
is where the vibrat
generally at their l
results, you need to observe certain basic rules and
Practical methods #02 requirements.
for avoiding
contamination in
External environmental influences or improper handling
pipetting. #03 can lead to inaccurate results or poor weighing
performance, which are not caused by the balance.
#04
1
Choose a Stable Weighing 4. Do not position the table in the middle of the
Table in a Quiet Place to Set room, but near a wall or, even better, in the
Up Your Balance corner of a room, as this is where the vibration
amplitudes are generally at their lowest.
1. The table should be solid-built and, whenever
possible, be made of stone or synthetic stone. 5. Avoid exposing your balance to sunlight and
infrared radiation emitted by lamps or heaters.
2. Avoid causing the tabletop to sag or deflect
Introduction even slightly; for example, never use it to prop 6. The location may only be slightly ventilated.
With full-resolution 1 μg readability up to 61 g, the new Sartorius high-capacity microbalances are pushing up your arm. Exposure to drafts needs to be avoided, and the
back the limits of what is possible in weighing technology: They set a new record in accuracy with 60 million air flow rate should be below 0.2 m/s.
divisions. Their exceptional weighing performance and the impressive quality of their weighing results are 3. Set up the balance in a vibration-free location.
clearly revealed when they are checked with certified weights. Ensure that there are no machines or engines 7. Cold air currents from air conditioners may not
that generate vibrations or electromagnetic pass directly across or over the draft shield,
But perfect measurement of weights is not the application this balance was designed for. Sartorius high- fields near the balance. Magnetism must be as this can result in an inversion layer of air
capacity microbalances enable optimal minimum weights within the USP 41 operating range to be measured ruled out (e.g., tables may not be made of inside the draft shield. This, in turn, can cause
in heavy glass vessels, such as long-necked, volumetric flasks. stainless steel). unstable weight readouts.
20 21
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES AP P L I C AT I O N NO T E S
2 4
2 4
Constant Climate Conditions. Ensure That …
Work in the Lab under During the next Measuring
Consistently
1. Avoid significant Constant
temperature changes 4. Use the Sartorius ionizer option to elimi- 1. … the vessels used are acclimatized
to your balance; Sequence,
i.e., have adapted toEnsure
the
4. Avoid touching a vessel with your bare
That
fingers ...times, as a single fingerprint
at all
or spikes. nate electrostatic influences. Electrostatic
2. Keep theClimate Conditions
relative humidity as constant charges on glass vessels dissipate only very temperature conditions in the same room. can weigh up to 50 μg and therefore have
1. >40% 2. 3. as possible. Prevent the relative humidity slowly, particularly when these vessels have 1. 2. 3. 2. … you do not 1. ... the
touch vessels used
the container with are acclimatized
a major impact nexton to
theyour
accuracy of your
1. Avoid significant temperature changes
from dropping below 40%, as this will or surfaces,
very clean spikes. especially when they your hands whenbalance,
positioningi.e.,
it on the weight measurement
have adapted to the temperature result.
significantly increase interference by static are used freshly from a laboratory glass- weighing pan or in a sample holder. 5. When weighing, ensure that no powder
conditions in the same room.
electricity. ware washer. Electrostatic influences are Touching the sample vessel with your falls onto the weighing pan next to the vess
2. Keep the relative humidity as constant as ••••••••• •
hand usually
4. 3. Use the Sartorius climate sensor option easy to detect by the continuous drift of 4.
•••••
•
5. 6. as this will mean that the displayed sample
possible.
(temperature, Prevent
barometric the and
pressure relative humidity from
weight readouts. Increase the air humidity increases the 2. ... you doofnot
temperature the touch
vessel. the container
weight is with youris actually in the vessel.
not what
dropping below 40%,
relative humidity) to monitor climate as this will significantly
to levels up to 60%, and use an ionizer to Buoyancy and airhands
currentwhen
effectspositioning
influence 6.it Avoid
on thetheweighing
complete pan
interchange of air whe
conditions.increase interference by static electricity.
reduce these effects on the resulting weighing results. or in a sample
Remember that itholder.
takes Touching
openingthethesample
draft shield by opening only o
weight readings. 7. 8. ten minutes for these
vessel effects
withtoyour
subside. door,increases
hand usually where possible.
the Opt for using the dra
Use a pair of tweezers or forceps to posi- shield learning capability to open the door
3. Use the Sartorius climate sensor option temperature of the vessel. Buoyancy and air
tion the vessel. only as far as actually necessary.
(temperature, barometric pressure and relative 3. Avoid placing yourcurrent effects
hand inside the influence
draft 7.weighing results.
Carefully place the tare container on
humidity) to monitor climate conditions. Remember
shield to ensure that that it takes ten
no unnecessary theminutes
weighingfor these
pan or in the sample holder.
interchange of aireffects
outsideto subside.
and inside theUse a pair
Avoidofapplying
tweezers anyorexcessive force.
4. Use the Sartorius ionizer option to eliminate draft shield takesforceps
place andtothat no heat 8.
position the vessel.Do not lean on or against the weighing
electrostatic influences. Electrostatic charges is transferred into the draft shield. table or rest your arm arm on it during
the weighing procedure.
on glass vessels dissipate only very slowly, 3. Avoid placing your hand inside the draft shield
particularly when these vessels have very to ensure that no unnecessary interchange of air
clean surfaces, especially when they are used outside and inside the draft shield takes place
freshly from a laboratory glassware washer. and that no heat is transferred into the draft
Ensure That the Balance Is
3
Electrostatic influences are easy to detect by shield.
the continuous drift of weight readouts. Increase
Leveled and Calibrated.
the air humidity to levels up to 60%, and use an 4. Avoid touching a vessel with your bare fingers at
ionizer to reduce these effects on the resulting all times, as a single fingerprint can weigh up to
1. Sartorius high-capacity micro
weight balances will
readings. 50 μg and therefore have a major impact on the
isoCAL support you in using the calibration | ad- accuracy of your weight measurement result.
justment function isoCAL, and the Q-Level
3
1. 2. function implemented in the balance
for leveling continuously maintains the 5. When weighing, ensure that no powder falls
accuracy of the weighing results within onto the weighing pan next to the vessel, as this
a narrow toleranceEnsure
range. That the Balance is will mean that the displayed sample weight is
2. Moreover, routinelyLeveled and Calibrated
check the balance not what is actually in the vessel.
using an external, certified weight.
1. Sartorius high-capacity microbalances will 6. Avoid the complete interchange of air when
support you in using the calibration | adjustment opening the draft shield by opening only one
function isoCAL; and the Q-Level function door, where possible. Opt for using the draft
implemented in the balance for leveling shield learning capability to open the door only
continuously maintains the accuracy of the as far as actually necessary.
weighing results within a narrow tolerance range.
7. Carefully place the tare container on the
2. Moreover, routinely check the balance using an weighing pan or in the sample holder. Avoid
external, certified weight. applying any excessive force.
22 23
to final concentration | desalting of the to 2 l using dd-H2O. After every prepara-
purified protein. This protocol shows in tion, concentration and purification step,
detail the recoveries after each step along 1 ml sample was set aside for SDS gel
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES AP P L I C AT I O N NO T E S
with the time needed for every purification analysis at the end of the preparation.
and concentration step.
Ion Exchange chromatography was cho-
Concentration and Purification Efficiency
of and efficacyPart 1 – cycle
of a multiple Creating sen as and Concentrating
the method of choice for purifying
Proteins in Cell Culture Supernatant
experimental procedurethe Culture Medium the cell culture supernatant,
was performed lysozyme from
Using Sartorius Vivaflow ®, Vivaspin
®
using Vivaflow
® tangential flow cassettes especially from the “contaminant” BSA. For
for initial concentration and diafiltration this, the 2 l cell culture supernatant needed
and Vivapure Products
®
2 bottles
of a cell culture supernatant, (4 g)byof RPMI-1640
followed were dissolved
to be concentrated into 1.8
and then diafiltered to L
Vivapure® Ion Exchangedd-H O, andfor4 g ofadjust
spin columns
2
sodium acetate
the sample was
to the added.
starting conditions
® ®
Vivaflow and Vivaspin Workflow This protocol demonstrates how the Vivaflow cassettes,
the®protein purification step and finally needed for the ion exchange chromatogra-
Note
#01 #03 cassetteIon
with anwas
wasexchange
sufficient. Achromatography
Easychosen
Load, sizeas
Masterflex pump
16 the
pumpmethod
head was
used toofrunchoice for purifying
the Vivaflow ®
200 cassette.
Application
®
Figure lysozyme
1a. and 1 b. show
fromthe theVivaflow 200
cell culture
Practical methods #02 set up before and during the concentration
for avoiding process.supernatant, especially from the
“contaminant” BSA. For this,
contamination in
pipetting. #03 Note #04 ®
the 2 L200
The Vivaflow system
cell was set
culture up and
supernatant
run at 3 bar. Once 1.8 l of filtrate had been
needed to be concentrated and
collected, the pump was stopped, the tubes
removedthen
fromdiafiltered to adjust
the cell culture mediumthe
sample
concentrate and to the and
filtrate starting conditions
the Vivaflow ®
#04 systemneeded
was purged with dd-H O. This
for the ion2 exchange solu-
#07
flow cassettes for initial concentration and diafiltration
of a cell culture supernatant, followed by Vivapure ® Ion
of up to 5 L sample volumes. For the 2 L sample to
be concentrated in this experiment, one cassette was
Exchange spin columns for the protein purification sufficient. A Masterflex pump with an Easy Load, size 16
step and finally Vivaspin ® 20 ultrafiltration devices pump head was used to run the Vivaflow® 200 cassette.
for the final sample concentration and desalting. Figure 1a and 1b show the Vivaflow® 200 setup before and
An artificial mixture of proteins in a RPMI-1640 during the concentration process.
culture medium was created to mimic the type of
product that many researchers culture using, e.g., the The Vivaflow® 200 system was set up and run at 3 bar.
UniVessel device. This procedure further reflects a Once 1.8 L of filtrate had been collected, the pump was
method that can be adapted to a large number of stopped, the tubes removed from the cell culture medium
protein purification protocols, adapting MWCOs concentrate and filtrate, and the Vivaflow® system was
and device sizes where necessary. purged with dd-H2O. This solution now contained a
10-fold concentration of the constituent proteins from
the original culture medium.
24 25
with further 10 ml of 25 mM Sodium Acetate, discarding the
flow through, followed by an elution step with 5 ml of 1 M NaCl in
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES AP P L I C AT I O N NO T E S
25 mM Sodium. A BCA test revealed a 95 % lysozyme recovery.
A BCA protein detection test conveyed a 100% recovery Part 2 – Buffer Exchange of Culture Part 3 – Purification of Lysozyme,
AofBCA protein
protein detection
after test concentration
this first conveyed a 100%step.recovery of 1
Table Medium
Part 2 – BufferConcentrate exchange of culture medium concentrate PartProtein
the 3 – Purification
of Interestof Lysozyme, the protein of interest The eluate was then con
protein after this first concentration step. Table 1 indicates the The Vivaflow® 200 system was used for fast and easy diafiltration.
indicates the time needed for the sample concentration.
time needed for the sample concentration. To this end, the diafiltration cup, a Vivaflow® accessory, was filled The purification of lysozyme was performed using a Vivapure® MWCO), Figure 5., and c
A BCA protein detection test conveyed a 100% recovery of Thethe
Part 2Vivaflow
– 200
Buffer
®
200 System
exchange was Figure
of sample.
culture used 2for
medium fastthe
concentrate and The purification of lysozyme was performed using ®
protein after this first concentration step. aTable
with
easy ®
ml concentrated
diafiltration. To this end, the
shows
diafiltration
diafiltra-
cup,
cation exchange membrane adsorber devices (Vivapure Maxi H S). approximately 2 ml of c
a Vivapure cation exchange membrane adsorber
®
100%1 recovery
indicatesofthe The Vivaflow 200 system was used for fast and easy diafiltration.
®
A BCA protein detection test conveyed Part 2 – Buffer exchange of culture medium concentratehowev-
tion set up. The Vivaflow 200 system was set up as before,
time protein
neededafter
for the
thissample concentration.
first concentration step. Table 1 indicates the To
er this
aThe
Vivaflowend, the
attaching
Vivaflow ®
an diafiltration
® accessory,
additional
200 system was cup,
was
tubeusedtoathe
Vivaflow
filled fastwith
®
andaccessory,
for diafiltration the lid
easy 200 was
and mL filled
placing
diafiltration. The membrane
device (Vivapure Maxi
® adsorber
H S). Thematrix
membrane holds the active ligands and per-
adsorber was then re-filled with 1
with
this the
new 200
inlet
concentrated sample. ml
tube concentrated
into a 25 mMsample.
Sodium Figure
Acetate 2 shows
Figure 2 shows the diafiltration (pH the
5.5) diafiltra-
buffer matrix
formsholdslikethe active ligands and performs like a
®
time needed for the sample concentration. To
tion
(needed
this
withset the
end,
up.
to 200
the diafiltration
ThemlVivaflow
re-adjust the ®®sample
concentrated
cup,
200 sample.
a
system
Vivaflow
was
concentrate
Figure
accessory,
set2forup as before,
the
shows
was
ionic
theas
filled
howev-
starting
diafiltra-
a traditional cation exchanger. Membrane adsorbers pH 7.2 to 20 ml for a fin
setup. The Vivaflow 200 system was set up before, traditional cation exchanger. Membrane adsorbers
er attaching
conditions
tion set up.ofThe
however
an
attaching
additional
theVivaflow
ion exchange ® tube to the diafiltration lid and placing
an25
chromatography
200 system
additional
was set up asstep
tube to the
which
before, was to
howev-
diafiltration represent
represent a special
a special form
form of of chromatography
chromatography matrix. matrix. Unlike tradi- purified sample. The sam
this newThis
er attaching
follow). inlet antube
leads tointo
theaconcentration
additional mMtoSodium
tube ofAcetate
the diafiltration
the sample (pHand
lid 5.5)
in buffer
placing
the reser-
lid
(neededand
newtoplacing
thisand
voir re-adjust
inlet
the tube extent this
the
into inanew
sample
25 mM
which inlet tubeAcetate
concentrate
theSodium
original into forathe
buffer (pH25 mM
is ionic
5.5)
removed Sodium
starting
buffer and tionaltraditional
Unlike chromatography
chromatography resins,
resins,they make use of convective trans-
they make sample volume of 2 ml h
Acetate
(needed to
conditions
collected as(pH the5.5)
ofre-adjust
waste ion buffer
the
(filtrate), sample
exchange (needed
new concentrate to readjust
chromatography
buffer (25 mMfor thestep
Sodium the
ionic sample
starting
which was to
Acetate) use of convective transport to bring proteins to the ion
port to bring proteins to the ion exchange surface; hence, binding, 97 % lysozyme recovery
is conditions
follow).
suckedThis
concentrate into of the
leads
the for ion
tothe
closed exchange
the ionic
system, chromatography
concentration
starting
gradually ofconditions
the
leading steptowhich
sample ainofthe was
the
buffer to
reser-
ion exchange surface; hence, binding, washing and elution
follow).
voir
exchangeand This
to the
while leads
extentto the
keeping in concentration
which
the
exchange chromatography step which was to follow).samplethe of thebuffer
original
volume sample
constant is in the
removed
at 200 reser-
and
ml. washing
is performedand elution
quickly, is performed
and high quickly
binding capacities are and high binding capaci-
voirsystem
collected
The and as towasthe
waste extent 3inbar.
(filtrate), whichnew the 1original
buffer (25 buffer
mMhad is been
removed
Sodium and
Acetate)
This
collectedleads as torun
waste the atconcentration
(filtrate),
Once
new buffer
l ofof buffer
(25 the
mM sample
Sodium in the
Acetate) ties achieved
even are even achieved
at high at This
flow rates. highallows
flowtherates.
use This allows the use of the
Figure
Fig. 1a 1and
1a. and 1b: Vivaflow
b: Vivaflow ® ®
200 set up 200
beforesetup before
(1a) and (1a)theand
during (1b) sample is sucked into the closed
exchanged, the filtration was stopped. system, gradually leading to a buffer
reservoir and to the system,
extent in volume
which the original
to a bufferbuffer of the chromatography matrix in fast and convenient
during (1b) the sample concentration process.
concentration process. The
is sucked while
exchange into
200 ml solution
exchange while
the closed
keeping
keeping
now the sample
contained
the sample
gradually leading
the correct
volume
constant
bufferatto200
constant at new
ml.
maintain
200 ml.
chromatography matrix in fast and convenient centrifugal spin
Figure 4: Vivapure Maxi spin columns can be used in a
®
is
The removed
system was and
run collected
at 3 bar. Once as 1 waste
l
the stability of the proteins of interest for the next part of the of (filtrate),
buffer had been buffer centrifugal spin columns (Figure 3).
columns (Fig. 3). Fig. 4: Vivapure Maxi spin columns can be used in a centrifuge for fast and
®
The system was run at 3 bar. Once 1 l of buffer had been centrifuge for fast and easy protein purification.
Vivaflow ® 1 b: Vivaflow® 200 set up before (1a) and during (1b) the sample
200 (5 kDa MWCO)
Fig. 1a. and (25 mMand
exchanged,
protocol sodium
the theacetate)
hadfiltration correct waspH isandsucked
stopped. into the closed
salt concentration for the ion easy protein purification.
Table 1:1a.
Fig. Vivaflow
concentration and
process. 200, ®PES,
1 b: ®Vivaflow 200 set5upkDa MWCO
before (1a) and during (1b) the sample exchanged, the filtration was stopped.
The 200
system, ml solution now contained the correct buffer to maintain
Filtrate Volume (m
concentration
concentration L)
speed.
process. Time taken (h:min:s) The 200 mlgradually
exchange binding
solution nowstep. leading
BCA protein
contained to the
a buffer
correctexchange
quantification again
buffer to maintain while
showed
athe stability
100%
keeping protein
the stability theof the proteins
recovery.
of sample
the proteins
of
volume interest
of interest
for
constant the
for the next
next
at 200 part
part mL.
of the
of theThe The eluate was then concentrated in a Vivaspin® 20
0Vivaflow® 200® (5 kDa MWCO) 0:00:00 protocol and had the correct pH and salt concentration for theionion
Vivaflow 200 (5 kDa MWCO) protocol and
system washad run theatcorrect
3 bar.pHOnce and salt 1 concentration
L of buffer had for the been (PES, 5 kDa MWCO), shown in Figure 5, and centrifuged
100
Filtrate Volume (mL(m) L) 0:03:16
Time taken (h:min:s) exchange
Table 2 showsbinding the step.
time BCA
needed protein
for quantification
diafiltration
exchange binding step. BCA protein quantification again showed of again
200 ml showed
sample
Filtrate Volume
Part
200 2 – Buffer exchange of culture Time taken
medium
0:06:50
(h:min:s)
concentrate aexchanged,
a100%
against
100%1000protein
protein mlthe filtration
recovery.
exchange
recovery. buffer,was stopped.
again using Vivaflow® 200 with at 5000 x g for 10 min or until approximately 2 mL
0 0 0:00:00
0:00:00 of concentrate had been collected. The device was
he The Vivaflow® 200 system was used for fast and easy diafiltration. a 5 kDa PES membrane.
300
100 0:10:45 ®
To end, the diafiltration cup, a0:03:16
this100 0:03:16 accessory, was filled
Vivaflow The
Table2200
Table 2shows
showsmLthe solution
the time
time needed nowfor
needed contained
for diafiltration
diafiltration the correct
ofof200200mlmlsample buffer
sample Part 3 – Purification of Lysozyme, the protein of interest then refilled
The eluate waswith
then18 mL 50 mM
concentrated in potassium
a Vivaspin® 20phosphate
(PES, 5 kDa
400
with
200 the 0:14:38 against 1000 ml exchange buffer, again using Vivaflow ® ® 200 with
200200 ml concentrated sample. Figure 2 shows the diafiltra- ®
0:06:50
0:06:50 to maintain
against 1000 ml the stability
exchange of the
buffer, again proteins
using Vivaflowof interest 200 with for The purification of lysozyme was performed using a Vivapure MWCO), Figure 5., and centrifuged at 5000 xg for
buffer, pH 7.2 to 20 mL for a final buffer exchange 10 min. or until
® a a55kDa PES membrane.
tion
500 set
300 300 up. The Vivaflow 200 system was
0:18:36
0:10:45 set up as before, howev-
the kDanext PESpart membrane.
of the protocol and had the correct pH cation exchange membrane adsorber devices (Vivapure® Maxi H S). and approximately 2 ml of concentrate had been
desalting of the purified sample. The samplecollected. The device
0:10:45
er
600attaching an additional tube to the diafiltration
0:22:43 lid and placing The membrane adsorber matrix holds the active ligands and per- was then re-filled with 18ml 50mM Potassium Phosphate buffer,
400new400inlet tube into a 25 mM Sodium 0:14:38
0:14:38 and salt concentration for the ion exchange binding was again centrifuged until a final sample volume of
this Acetate (pH 5.5) buffer forms like a traditional cation exchanger. Membrane adsorbers pH 7.2 to 20 ml for a final buffer exchange and desalting of the
700 0:26:57 step. BCA protein quantification again showed a 100% 2purified
mL had beenTheattained. A BCA
500 500to re-adjust the sample concentrate
(needed 0:18:36 for the ionic starting
0:18:36 represent a special form of chromatography matrix. Unlike tradi- sample. sample was againtest revealed
centrifuged a 97%
until a final
800
conditions
600 600 of the ion exchange chromatography0:31:14
0:22:43
0:22:43 step which was to protein recovery. tional chromatography resins, they make use of convective trans- lysozyme
sample recovery.
volume of 2 ml had been attained. A BCA test revealed a
Figure 3: The electron microscopic image of
follow).
900
700 700This leads to the concentration 0:36:01of the sample in the reser-
0:26:57
0:26:57 Fig.
port 3:
to The
bring electron
proteins to microscopic
the ion exchange
chromatography gel beads (upper right) in image
surface; of chromatography
hence, binding, 97 % gel beads
lysozyme (upper
recovery.
voir and to the extent in which the0:40:50 original buffer is removed and washinginand elution is performed
1000
800 800 0:31:14
0:31:14
Table 2 shows the time needed for diafiltration of 200 right)
comparison comparison
to a Q ion to a Qquickly
exchange and high binding
ion exchange
membrane capaci- adsorber (background)
membrane
collected as waste (filtrate), new buffer (25 mM Sodium Acetate) Fig. 2: Diafiltration system set up for buffer exchange. Culture medium ties are even
adsorber achieved at reveals
(background) high flow rates. This
100-fold allows the use of the
larger
mL sample against 1000 mL exchange buffer, again reveals 100 fold larger
in fastpore sizes of the membranespin adsorber.
1100
is900 900
sucked into the closed system, gradually 0:45:46
0:36:01
0:36:01 leading to a buffer concentrate can be seen in the center of the image. 1 L 25 mM Sodium Acetate
using Vivaflow pore sizes of thematrix
chromatography membrane adsorber.
and convenient centrifugal
buffer) can be200seen with a 5tokDa PES onmembrane.
®
1200
exchange1000 while keeping the sample 0:50:36
0:40:50 (exchange connected the system the left of the
1000 0:40:50 constant at 200 ml.
volume
Fig.
image. 2: Diafiltration system set up for buffer exchange. Culture medium columns (Fig. 3).
The
1300 system
1100 was run at 3 bar. Once 0:55:32 1 l 0:45:46
of buffer had been Fig. 2: Diafiltration system set up for buffer exchange. Culture medium
1100 0:45:46 concentrate can be seen in the center of the image. 1 L 25 mM Sodium Acetate
® H S type devices (Figure 4) were
mple exchanged,
1400
1200
1200 the filtration was stopped. 0:50:36
1:00:24
concentrate
Table
(exchange
(exchange
can be seen in the
2: buffer)
Diafiltration
buffer)
can be seen
can be seen
center of the
of connected
200 mL
connected
to
to
image. 1 L 25 mM Sodium
concentrated
the system on thecell
the system on
culture
left of
the left
the
of
Acetate
the
TwoVivapure
Two Vivapure ®
Maxi Maxi H S type devices (Fig. 4) were equilibrated
The 200 ml solution now contained0:50:36 the correct buffer to maintain supernatant
image. containing the proteins lysozyme and BSA equilibrated with 10 mL of 25 mM sodium acetate,
1500 1300 0:55:32
1:05:26 image. Volume (mL)
Filtrate Time taken (h:min:s)
with 10 ml of 25 mM Sodium Acetate, pH 5.5 each, by filling with
the
1300stability of the proteins of interest for the next part of the
0:55:32 against 1000 mL 25 mM sodium acetate. pH 5.5 each, by filling with 10 mL of this buffer and
1400 1:00:24 0 0:00:00
1600
protocol
1400 and had the correct pH and
1500binding step. BCA protein
1:10:28
salt
1:00:24 concentration for the ion
1:05:26 Filtrate Volume (mL)
100 Time taken (h:min:s)
0:06:58
10 ml of this
centrifuging for 5 buffer
min in a swingand centrifuging
bucket centrifugefor at 5 min. in a swing bucket
exchange
1700 quantification
1:15:52 again showed Filtrate Volume (mL) Time taken (h:min:s)
1500
a 100%
1800
protein
1600 recovery.
1:05:26
1:10:28
1:21:50
0
200
0
0:00:00
0:14:16
0:00:00
centrifuge
500 at 500 the
x g and discarding xgflowandthrough.
discardingUsing the the flow through. Fig. 5: Vivaspin® 20 ultrafiltr
1600 1:10:28 100 0:06:58 concentrated and buffer exchanged sample from Part
Table
1700
170021:shows the time needed for1:15:52
1:15:52
diafiltration of 200 ml sample
300
100 0:22:39
0:06:58 Using the concentrated and buffer exchanged sample from Part
2, 10 mL sample were pipetted into each of these two
which allows pressurization o
Table 1800 1:21:50 200 0:14:16 Fig. 3: The electron microscopic image of chromatography gel beads (upper
against
Vivaflow® 200, PES, 5 kDa MWCO concentration
1800 1000 ml exchange buffer, 1:21:50
speed.
again using Vivaflow® 200 with 400
200
300
0:29:40
0:14:16
0:22:39 2, 10in comparison
right) ml sample
equilibrated Vivapure ®were pipetted into each of these two equilibrated
to a Q ion devices and centrifuged
exchange membrane again
adsorber (background)
in a centrifuge.
a 5 kDa PES membrane. 500 0:37:02 for 5 min in ®alarger
swingporebucket
Table 1: Vivaflow® 200, PES, 5 kDa MWCO concentration speed. 300
400
600
0:22:39
0:29:40
0:44:15
Vivapure
reveals 100 fold
devices andcentrifuge
sizes of the at 500 xagain
centrifuged
membrane adsorber. g. The for 5 min. in a swing
Table 1: Vivaflow® 200, PES, 5 kDa MWCO concentration speed. 400 0:29:40 Vivapure devices were washed with further 10 mL of ®
®
Figure 2: Diafiltration system 500
700
500
0:37:02
0:51:34
0:37:02
bucket
TwomM
25 Vivapurecentrifuge
sodium
®
Maxi atdevices
500(Fig.
H S typediscarding
acetate,
xg.4) The
the were Vivapure devices were washed
flow equilibrated
through,
set up for buffer exchange. 600 0:44:15
Culture medium concentrate 800
600
700
0:58:54
0:44:15
0:51:34 with
with 10further
followed mlbyofan 10Sodium
25 elution
mM mlstepof 255mM
Acetate,
with pH
mL5.5ofSodium
each,
1 M by
NaCl
10 ml of this buffer and centrifuging for 5 min. in a swing bucket
Acetate,
filling with discarding
Figure 5: Vivaspinthe®
20 ultrafiltration device, on the right with
can be seen in the center of in 25 mM sodium. A BCA test revealed a 95%
the image. 1 L 25 mM sodium
900
700
800 1:06:03
0:51:34
0:58:54 flow through,
centrifuge at 500 xg andfollowed by flow
discarding the an through.
elution step with 5 ml
a pressure of ® 1
cap M
that NaClpressurization
allows
Fig. 5: Vivaspin 20 ultrafiltration in on the rightofwith
device,
the device as
a pressure cap
1000 1:13:02 lysozyme recovery. and buffer exchanged sample from Part well, and the regular utilization in a centrifuge.
Using the concentrated
acetate (exchange buffer) can 800
900 0:58:54
1:06:03 25 mM Sodium. A BCA test revealed a 95 % lysozyme
2, 10 ml sample were pipetted into each of these two equilibrated
recovery.
which allows pressurization of the device as well and the regular utilization
in a centrifuge.
be seen connected to the 1000
900 1:13:02
1:06:03
system on the left of the image. Table 2: Diafiltration of 200 ml concentrated cell culture supernatant contain- Vivapure® devices and centrifuged again for 5 min. in a swing
1000
ing 1:13:02
the proteins lysozyme and BSA against 1000 ml 25 mM Sodium Acetate. bucket centrifuge at 500 xg. The Vivapure® devices were washed
Fig. 2: Diafiltration system set up for buffer exchange. Culture medium Table 2: Diafiltration of 200 ml concentrated cell culture supernatant contain-
26
concentrate can be seen in the center of the image. 1 L 25 mM Sodium Acetate ing the proteins lysozyme and BSA against 1000 ml 25 mM Sodium Acetate. with further 10 ml of 25 mM Sodium Acetate, discarding the 27
Table 2: Diafiltration of 200 ml concentrated cell culture supernatant contain- flow through, followed by an elution step with 5 ml of 1 M NaCl in
(exchange buffer) can be seen connected to the system on the left of the
ing the proteins lysozyme and BSA against 1000 ml 25 mM Sodium Acetate.
1 ml sample taken during the experiment were diluted with 95µl 1 working day, including SDS gel analysis, utilizing this time saving
reducing sample buffer, of which 20 µl were loaded onto a 12% strategy, when adapted to individual needs.
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES AP P L I C AT I O N NO T E S
tris-HCl SDS gel (Fig. 6)
(Table 1). In addition to 125 and 1000 mL shaking flasks, 5 L stirred tank reactor (UniVessel, Sartorius)
Introduction
were also used. The cell density and viability was examined with the Vi-CELL XR from Beckman In addition to 125 and 1000 mL shaking flasks, 5 L stirred tank reactor (UniVessel, Sartorius) were also used. The
Coulter. As of
Clarification target proteins,
mammalian cell CHO cell
culture lines were
samples selected with
for preparative mAb from
or analytical different
purposes IgG1 types,
is a necessary IgG2,
step fc
to enable cell density and viability was examined with the Vi-CELL XR from BeckmanCoulter. As target proteins, CHO cell
both a subsequent purification step and a smooth operation of analytical instruments.
fusion protein and a bispecific antibody. The specific designation has been anonymized, due to The overall aim of the clarification lines were selected with mAb from different IgG1 types, IgG2, fc fusion protein and a bispecific antibody. The
step is to removeagreements.
confidentiality cells, cellular debris and other particles from the cell culture while simultaneously allowing the target specific designation has been anonymized, due to confidentiality agreements.
product to be recovered with a sufficient yield. The conventional procedure for clarification of small volumes (approx.
<All
25cell
mL)culture
is a combination of centrifugation
batches were harvestedof the cell
after cultureFrom
14 days. sample followed
every bytwo
batch, a microfiltration
samples were of the supernatant
taken All cell culture batches were harvested after 14 days. From every batch, two samples were taken (max. 31 mL per
obtained.
(max. 31 While centrifugation
ml per sample), one removes
samplecoarse and high-density
destined particles,
for clarification withmicrofiltration
Minisart® Highis frequently
Flow andnecessary
one for to sample), one sample destined for clarification with Minisart ® High Flow and one for another premium brand. The
pull out small or low-density particles from the centrifugation supernatant. Microfiltration can serve as a simultaneous samples were clarified by centrifugation for 60 min at 4000 g, and the supernatants were filtered with the respective
another premium brand. The samples were clarified by centrifugation for 60 min at 4,000 g and the
sterilization step by using 0.2 or 0.22 μm rated sterile filters. syringe filters (Figure 1).
supernatants were filtered with the respective syringe filters (Figure 1).
The mAb titer was determined in the unharvested and harvested cell culture fluid using the Octet QKe system
equipped with a protein A Biosensor (ProA) from FortéBio without any interfering sample preparation.
TheAs sample
recovery waswith different
calculated volumes
by the values between 25 and 31 ml were compared, the
determined. relative mAb
calculated (Equation 1).
𝑣𝑣𝑣𝑣𝑚𝑚𝑚𝑚
𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑣𝑣𝑣𝑣𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑣𝑣𝑣𝑣 [mL
𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 ] × 𝑣𝑣𝑣𝑣𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑣𝑣𝑣𝑣𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑣𝑣𝑣𝑣 �mL �
𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣
𝑣𝑣𝑣𝑣𝑚𝑚𝑚𝑚 × 100% = yield [%]
[
𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 𝑠𝑠𝑠𝑠𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑠𝑠𝑠𝑠𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 mL ]
𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 × 𝑣𝑣𝑣𝑣𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 �mL �
𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣
Equation 1: Calculation formula of the relative mAb yield [%].This was necessary to compare the results from d
Equation 1: Calculation formula of the relative mAb yield [%].This was necessary to compare the results from different
sample
sample volumes
volumes ranging
ranging from 24from
mL–3124 - 31
mL. ml.
CCF CCFculture
= cell = cellfluid
culture
(= cellfluid (= cell
culture culture broth).
broth).
As Turbidity
samples withvalues
differentwere measured
volumes between 25 before
and and after
titers (cell clarification
culture) betweenby
0.4 using
and 8.8the TurbiCheck
mg/mL. This WL
31 mL were compared, the relative mAb yield was diversity was the prerequisite for a robust statement in
turbidimeter from Lovibond (white light source). Afterwards the reduction of turbidity was
calculated (Equation 1). terms of the syringe filter suitability.
determined by calculation of the ratio of values from harvested and unharvested samples.
Turbidity values were measured before and after To determine the particle reduction, we examined the
clarification by using the TurbiCheck WL turbidimeter turbidity of the cell culture and the filtrate. We found that
Figure 1: Clarification and sterile filtration of cell culture supernatants under aseptic conditions by using the
syringe filter Minisart® High Flow with a pore size of 0.22 μm.
Results and Discussion
from Lovibond (white light source). Afterwards the both filter models removed particles efficiently from the
reduction of turbidity was determined by calculation supernatant. The filtrate of the Minisart® High Flow showed
Goal of the study was to compare
of the ratio of values from harvested and unharvested the suitability
an average of oftwo
17.6 different
NTU, and other syringe
premium filter models for c
brands
Even though centrifugation removes the vast majority Methods and Materials of mAb supernatants in regard to particle reduction,
samples. showed an average mAbturbidity
recovery, yield,
of 17.7 NTU. and consumptio
Considering the
of particles, clogging of filters is often a problem and In an attempt to facilitate the filtration of cell culture entire clarification process, including centrifugation and
Figure
can 1: Clarification
lead and sterile
to an increased filtration of cell
consumption culture
of filter supernatantssupernatants
devices under aseptic conditions by using theof
for the development syringe filter a
cell lines,
units. and Discussion
Results filtration, this leads to a relative reduction in turbidity
Minisart® High Flow with a pore size of 0.22 µm.
or to ergonomic handling issues. However, both the comparative study was performed. The study was The goal of the study was to compare the suitability between 93.8 and 98.8%. Remarkably, the turbidity in
reduction of filter consumption and the associated executed by using CHO cell culture samples from real Fordifferent
of two the experiments, we used
syringe filter models both various
for clarification of thecultivation
filtrate does notsystems
depend on and theexpression
initial turbidity vectors.
of the Wi
The mAb titer was determined in the unharvested and harvested cell culture fluid using the Octet
operation time can be achieved by a well-considered
QKe system equipped with a protein A Biosensor (ProA) from
projects spread over a period of 3 months. The syringe
FortéBio without any interfering sample
mAbapproach,
supernatants we generated
in regard a heterogeneous
to particle reduction, mAb range
cell of(Figure
culture characteristics
3). with respect to viable ce
choice of the right filtration device. filter models Minisart® High Flow (Sartorius, order no. recovery, yield, and consumption of filter units. The various cell culture samples had titers of monoclonal
preparation. The recovery was calculated by the values determined.
16532-K, 0.22 μm PES membrane, EFA = 6.2 cm2) and viability, turbidity, mAb product, and titer (Table antibodies1). in aIn particular,
range of 0.2 to 8.8theg/L. turbidity
The mAb titersof the cell c
In the present work, we show that a proper choice another premium brand (0.2 μm PES membrane, Forharvest ranged
the experiments, wefrom 457various
used both to 1431 NTU, theofviable
cultivation cell
the filtrate count
ranged fromranged
0.2 to 8.2from
g/L for 4 x 106 to 16 x 10
both
of the syringe filter device for the clarification of EFA = 5.8 cm2) and were examined regarding their systems and expression vectors. With this approach, manufacturers, resulting in recovery rates between 89.9
CHO cell cultures can improve sample throughput and filtration performance by means of the parameters: weagenerated
viabilitya heterogeneous
from 48 to 89 range%,ofand mAb titers and
characteristics (cell culture)
103.9% between
(average: 97.7%) for0.4 and
Minisart ® 8.8 mg/ml. This d
High Flow and
filter consumption without having a negative impact on turbidity, mAb recovery, relative yield, throughput, and was
with thetoprerequisite
respect viable cell count,for a robust
viability, statement
turbidity, mAb 86.9inandterms
107.3% of(average:
the syringe
98.2%) forfilter suitability.
the other premium
turbidity, recovery of mAb product, and total yield. Two filter consumption. product, and titer (Table 1, next page). In particular, the brand. It should be emphasized that the recovery was
common sterile syringe filters available in the market were turbidity of the cell culture at harvest ranged from 457 independent of the cell culture titer (Figure 3). This is
To determine the particle reduction, we examined the turbidity of the cell culture and the
chosen with a pore size of 0.22 μm, slight difference in In 13 cultivation batches, 10 combinations of target to 1431 NTU, the viable cell count ranged from 4 x 10 6 to important when regularly monitoring mAb titers during
effective filtration areas, and a polyethersulfon membrane. proteins and cultivation methods were used (Table 1). 16 We
x 10 6 found
cells/mL,that bothfrom
a viability filter
48 tomodels
89%, andremoved
mAb particles
cultivation withefficiently
different levelsfrom the concentrations.
of product supernatant. The f
30
the Minisart® High Flow showed an average of 17.6 NTU and other premium brand31showe
average turbidity of 17.7 NTU. Considering the entire clarification process, including centri
Figure 3: The recovery [%] of mAb products in relation to the mAb titer
These results demonstrate that the Minisart® High Flow allows the filtration of larger volumes before
influenced by the syringe filter modelAPand was on average at 97.7 % for
P L I C AT I O N NO T E S
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES clogging while other parameters like turbidity, mAb recovery, and relative yield showed
premium brand. No impact of thethe same
syringe filter used on the mAb recove
high performance. culture titer.
The relative yield Table 1: Overview of various sample types (expression vectors| mAb products) and their parameters
such as cultivation system (STR = stirred tank reactor and SF = shake flask), viable cell count (VCC) 110
per sample was
and viability after 14 days, and turbidity of the cell culture at harvest. Clarification tests were run Turbidity 100
Rel. Yield
the same for both 90
with both syringe filters, so that the respective volume was clarified with both variants to obtain an
syringe filter models, objective comparison. 80
100
#04 #01
may be contaminated [2]. Due to their extremely basic
genomes, mycoplasma live as parasites. They compete
least two Non-Template Controls (NTC) and samples in
duplicate. Therefore 10 μL of sample or NTC were added
with host cells for biosynthetic precursors and nutrients to the PCR tubes with Master Mix respectively.
Application
and can alter DNA, RNA, and protein synthesis and induce
chromosomal alterations [2]. Given their tiny size (~0.3 μm– Standard Curve with Microsart® Calibration Reagent
Note #02
0.8 μm) mycoplasma contamination cannot be visualized
with a light microscope [1]. Moreover, altered growth rates
To quantify the DNA extracts of Microsart ® Validation
Standards, it is necessary to generate a standard
and morphological changes in infected cell cultures can curve with known concentrations of genome copies
be minimal or unapparent. Furthermore, mycoplasma- (GC). Therefore Microsart ® Calibration Reagents were
contaminated products represent a human health risk [2]. used. The calibration reagents contain 10 6 GC/μL of
#03
All these facts show clearly the high demand of routine
mycoplasma detection.
the specific organism after rehydration. Dilution series
havebeen prepared in Tris-buffer to achieve final
concentrations of 5 GC/10 μL to 500 GC/10 μL.
Microsart® ATMP Mycoplasma enables a reliable and
sensitive detection of mycoplasma DNA in cell cultures and Microsart ® ATMP Mycoplasma qPCR was performed
#04
cell culture derived biologicals, like autologous transplants,
according to European Pharmacopeia 2.6.7. Regulations
on the CFX96 Touch Cycler (Bio-Rad; 45 cycles,
3 min 95°C, 30 s 95°C, 30 s 55°C, 45 s 60°C). The
require comparability studies with compendial growth based mycoplasma DNA is indicated by an increasing
methods. As PCR technology only detects genome copies fluorescence signal in the FAM ® channel. Internal
(GC), a correlation between colony forming units (CFU) and Control DNA is detected in the ROX® channel in the
#05
GC is required by different authorities, i.e., the Korean Food
and Drug Administration (KFDA) or the Pharmaceuticals and
same tube to indicate a successful reaction in every
individual PCR tube. The analysis of the reaction was
Medical Devices Agency (PMDA), Japan. done with the CFX Manager Software (Bio-Rad). The
limit of detection of all Mycoplasma species listed in
In this study, the correlation between CFU and GC the EP/USP is ≤ 10 CFU/mL.
of 9 different Mycoplasma species was investigated
34 35
the protocol. The eluate was used directly for Microsart® ATMP
Mycoplasma qPCR.
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES AP P L I C AT I O N NO T E S
38 39
Y O U R PR A C T I C A L G U IDE TO BA SIC LA BORATORY TECHNIQUES AP P L I C AT I O N NO T E S
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