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ISRAEL AEROSPACE INDUSTRIES

WHEN RESULTS MATTER

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IAI - A World Leading Aerospace Company

 Largest defense and aerospace company


in Israel, government owned
 Cutting edge technologies and solutions
for: space, air, land, sea and cyber
 Development & manufacture of advanced
systems for Israel armed forces and for
foreign customers around the world
 Active in both the defense and commercial
aviation markets

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IAI - A World Leading Aerospace Company


 Employees: 16,000
 Annual Sales: 4B$
 Backlog: 10B$
 Reporting Company
 Global Company: Over 80% Export
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IAI Groups

Systems ELTA Systems Military Aircraft Commercial BEDEK Aviation Engineering


Missiles & Space Aircraft & Development

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Core Values Strengths Division IAI CAG at a Glance Quality Customers

Commercial Aircraft Group - CAG

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Core Values Strengths Division IAI CAG at a Glance Quality Customers

Our Core Values


Leadership, Innovation, Quality
 Technological leadership and innovation in all group activities and
business lines
 High level of quality and customer satisfaction
QUALITY

Core
Values

LEADERSHIP
INNOVATION

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Core Values Strengths Division IAI CAG at a Glance Quality Customers

Strengths
 Strong engineering capabilities in BTS (Design & Build) and BTP programs

 Years of experience in wide scale / complex programs integration

 Financial stability

 Investment in risk sharing programs based on business plan

 Robust world wide supply chain including suppliers in best cost countries

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Core Values Strengths Division IAI CAG at a Glance Quality Customers

Production Aero
Technologies Assemblies

Business
RAMTA
Jets

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Core Values Strengths Division IAI CAG at a Glance Quality Customers

IAI CAG at a Glance


 Business Jets
 Aerostructures
 Landing Gear Systems
 Marine Platforms
 Land Platforms

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Core Values Strengths Division IAI CAG at a Glance Quality Customers

Quality Accreditations
 AS 9100C - Quality Management System
 NADCAP - 6 Special Processes
 Boeing Approval – Inspection Delegation Authority
 ISO 9001: 2008 - Quality Systems - Models for Q.A
 Federal Aviation Regulation (FAR) Part 21 - Order 8100.7 ACSEP
 CAAI, FAA, EASA & CAAC part 145 - Repair Station
 ISO 14001:2004 - Environmental Management System
 ISO 17025:2005- EN 45001 – ANSI Z540-1
 OHSAS 18001- Health and Safety System

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Core Values Strengths Division IAI CAG at a Glance Quality Customers

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Business Jets History Certification Experience G280

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Business Jets History Certification Experience G280

Member of Exclusive Group of Companies Worldwide with FAR 25 Capability


G280 G200 (GALAXY)

Certification: August 2012 Certification: December 1998

G150 G100 (ASTRA SPX) 1125 ASTRA SP 1125 ASTRA

Certification: November 2005 Certification: January 1996 Certification: May 1990 Certification: August 1985

1121 JET COMMANDER 1123 COMMODORE JET 1124 WESTWIND I 1124A WESTWIND II

Certification: November 1964 Certification: December 1971 Certification: April 1980


Certification: March 1976
Line relocation to Israel: 1969
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Business Jets History Certification Experience G280

Certification Experience

G280 - Certification basis:


FAR 25 AMD. 117; CS AMD.1

G150 - Certification basis:


FAR 25 AMD. 107

G200 (Galaxy) - Certification basis:


FAR 25 AMD. 82

G100 (Astra SPX) - Certification basis:


FAR 25 AMD. 80

Astra - Certification Basis:


FAR 25 AMD. 54
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Business Jets History Certification Experience G280

Significant improvement in operational performance


 Longest-range & highest-speed in its class
 Improved takeoff performance
Max TOW 39,600 lbs
 Excellent payload and time-to-climb
Passengers 2+10
Best-in-class cabin
IFR Range 3,600 nm
 Longest cabin
Max Speed 0.85 M
 Superior cross-section
 Largest baggage volume

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Fully Integrated
BTS & BTP Capabilities Development Capabilities

Metal Capabilities Composite Capabilities

Hydraulic Capabilities Section Assembly

One Stop Solution for Aerostructures


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Fully Engineering Integrated Capability


Certification
Flight Tests
Manufacturing
Systems Integration
Avionics
Reliability & Maintainability
Heat Transfer
Electrical
Ground Tests
Structural Analysis
Flight Control
Mechanical Systems
Airframe & Detailed Design
Geometric Definition
Aerodynamics
Wind Tunnel Tests
Preliminary Design

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Structural Design & Analysis

 Structural concepts & detailed design


 Structural analysis, stress, loads, aero-elasticity, flutter, aero servo elasticity
 System installation and integration
 Fatigue and damage tolerance
 Weight control
 Advanced structural technologies
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Full Engineering Integrated Capabilities


 Flight sciences aerodynamics, CFD
heat transfer, flight control
 Materials and processes
metallurgy, composites, chemistry,
physics, radomes, NDT
 Mechanical design
fuel systems, landing gear,
hydraulic, ECS, dynamics, engines
 Ground testing
static & fatigue, mechanical
systems, environmental

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Aerostructure Assembly Capabilities


Tail Wing
Assembly Assembly

 50 years of know how in aircraft development, manufacturing & final assembly


 Major sections - Fully stuffed capabilities

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Aerostructure Assembly Capabilities

Robotic cell operation, as part of G280 production line, for the following activities:
 Panel drilling
 Panel riveting (variety of fasteners)
 Automatic sealing
 Inspection
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Equipment
Autoclave
HDF CTL

6 Autoclaves
Largest: 15’ Dia. X 40’L

 Composite complex assemblies and sub-assemblies for commercial and military platforms
 CTL, hand lay-up and out of autoclave (RTM & LRI)
 Material cutting & lay-up systems

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Equipment
T&D NDT CMM

 Composite trim & drill equipment


 NDT & CMM equipment

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B777 & B777X Programs

 Sole source of B777 & B777X empennage leading-edge assemblies


 Integral member of the design & build team
 Developed the replacement of the auxiliary front spar to 1 piece monolithic spar
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B787 Program
 Sections 46 & 47
packages:
 Passenger & cargo
floor beams
 Pivot bulkhead
 Door surrounds
 Up to 12 Shipsets per
month

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G280 Composite Tail – Design & Build

 Horizontal stabilizer is a prepreg/autoclave structure, comprising integral skin with stringers


 Vertical stabilizer is a hybrid aluminum & prepreg/autoclave structure
 Rudder is a RTM structure, comprising an integral torsion box
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Nacelles Programs

Goodrich Goodrich – BTS/Risk Sharing Goodrich


F/C Door & Outer Barrels Engine Air Inlet CFM56-5C BTS/Risk Sharing
CF6-80-E1 for A330 A340-200/300 Air Inlet +F/C
P&W 305

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Military Programs
F16 F15

 F15 vertical stabilizer & rudder - boron skin / titanium spar


 F16 vertical stabilizer skins - 90 plies of UD graphite tape, fracture critical I/R part with 550
drilled holes

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UH60 Program

 Replacement of metallic horizontal stabilator to innovative “ONE SHOT” composite


integral box
 Benefits of “ONE SHOT”  reduction of fasteners & parts  20% Cost & Weight Saving
 1st Shipset all composite materials in 9 months ARO!
 1,500 shipsets delivered to date!
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Rotary Wing Programs

 Bell V280 nacelle’s air inlet and RGB doors


 MD902 design & build entire top fairings structure
 US special forces CH53 cowlings re-design & manufacture honeycomb sandwich structure

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RADOMES – Design & Build


 All types of radomes – airborne, land and marine
 Antenna manufacturing & assembly
 BTS (design & build) capabilities

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 Ti & Al large parts machining capabilities


 High end stretch forming capabilities
 Special processes
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Machining • Stretch Forming • Processes

Machining

 Machining center for multi-axes


parts for various aerospace
programs
 6 SNK 3 head profiler machines
enable machining of 2-3 parts
simultaneously
 Competitive in large parts (<12 m)
made of titanium & stainless steel

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Machining • Stretch Forming • Processes

Stretch Forming
B777 F16 & F15
LE CFT

 2 transversal stretch forming machines


 Forming parts: leading edge, aft fuselage, canopy fuselage, nose section & door panels
 Up to 2400 mm width & 6000 mm length
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Machining • Stretch Forming • Processes

Mechanical Milling

 Most effective alternative to traditional chemical milling


 Mechanical milling advantages:
 Milling, routing, drilling, inspection & quality control in the same place without moving the part
 Higher accuracy
 Reduction of cycle time & labor cost
 Saving operational costs of chemical line and environmental issues
 All scraped aluminum is recyclable
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Machining • Stretch Forming • Processes

Processing Center

 The processing center provides internal services in the following areas:


 Heat treatment
 Surface treatment
 Non destructive testing
 Chemical milling
 The heat & surface treatment services are for aluminum & hard metal parts

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Hydraulic
 50 years experience in design & manufacturing of:
 Landing Gears Systems
 Actuators: hydraulic, electro-hydraulic & electro-
mechanical
 Injectors
 Servo systems (accuracy of 1-2 mm)

 In-house capabilities for development of landing


gear systems & actuators including:
 Design - from concept to detail design
 Analyses - stress, kinematic, dynamic, flow and
thermal analyses
 Specifications for components and systems
outsourcing design
 Qualification, development testing plans &
certification

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Landing Gear Programs

T-45A NOSE L/G


170 Sets Produced
B717-200 Main & Nose L/G
165 Sets Produced

More than 250 landing gears


More than 2,000 sub-assemblies
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Landing Gear Programs

IA63
MAIN (& NOSE) L/G

More than 1,000 landing gears were delivered

D328 Nose Landing Gear


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Actuators Programs

B777 MLG & NLG Retract Actuators F16 Rudder BJ Aileron

A380 Actuators

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Extensive In-House Production Capabilities

 Mill turn machines


 5 axis multi-spindle machines
 Flexible machining centers (FMS)
 Numerous CNC lathes, milling & grinding machines
 Heat treatment facilities including vacuum furnaces
 Full range of surface treatment
 Plating & painting facilities
 Final assembly capabilities
 Qualification & acceptance testing
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Assembly & Testing Facilities

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Tubs & Ducts

 Various metals: aluminum, stainless steels, titanium


 Bending range: 3/16” - 7”
 Capabilities: engineering & tool design, forming, bending, machining, GTAW, brazing, NDT
and pressure testing, insulating, painting and coating

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AFP • RTM - Automatic Line • Continues Improvement

AFP

 Building of a fully automated assembly line for wing skins including state-of-the-art
AFP machine
 First program secured by CAG - F35 wing skins

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AFP • RTM - Automatic Line • Continuous Improvement

RTM – Automatic Line

 IAI-CAG invests extensively in R&D, in order to maintain its


competitive edge.
 In addition to internally and nationally funded programs, IAI is heavily
involved in international R&D programs.
 These programs have focused on improvement of IAI capabilities in
areas including structural bonding and RTM.
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AFP • RTM - Automatic Line • Process • Continuous Improvement

Continuous Improvement
100
Program 1 100 Program 2
42% 54%

0 0
2011 2012 2013 2014 2015 2016 2012 2013 2014 2015 2016

100 Program 3 Universal Docking Device


25%

0
2010 2011 2012 2013 2014 2015 2016

 IAI-CAG invests in continuous improvement activities to


reduce costs for our customers
 Investments in improvement of production processes &
effectiveness DEMOLD Device

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Fast Patrol Boats Weapon Stations

Super Dvora Mk3

 Combat proven- nearly 120 worldwide


 Excellent range & endurance
 Precision stabilized weapon systems
 27.4 X 5.65 X 1.3 m ; 45 Knots
 Operability - sea state 3
 Survivability - sea state 6
 Reliability & worldwide support

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Fast Patrol Boats Weapon Stations

Super Dvora Multi Role

Advanced Stabilized
intelligence day / night
gathering & electro-optic
Anti-missile device Modern combat Tactical precision
unique self- information
early warning short range
defense center (CIC)
radar missiles
capabilities
(6000 – 8000m)

Stabilized
Precision long cannon
range slaved to
missile sensor
launcher UNCLASSIFIED payloads
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Fast Patrol Boats Weapon Stations

Fast Composite Boats


 Ramta’s diverse capabilities also include the building of fast patrol boats out of composite
materials
 Manned & unmanned ultra-high speed interceptor boats - state of the art in the market,
comprised of carbon fiber for maximum speed to weight ratio
 Combination of two core capabilities - composite material & maritime production

Up to 30 mm remote
controlled gun

Two diesel engines

Multi - mission innovative


speed boat
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Fast Patrol Boats Weapon Stations

Weapon Stations
Typhoon

 Up to 30 mm with anti terror (AT/FP) surface


fleet ammunition
 Remotely operated
 Effective target engagement
 Intuitive & simple operation
 Pinpoint accuracy
ZU-23 - Marine Cannon Electrically Powered

 Ramta redesigned a legacy manually


controlled weapon station to a state-of-the-
art electrically controlled one
 Optical sight LIZ
 Self-sustained power supply - 24 volts
 Double cannon - 23 mm

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 Multi-mission armored ballistic and blast protection vehicles


 Anti-magnetic mine actuating device – Actuates magnetically fused mines prior to
entering their kill zone
 Mine & IED detection system – Multi-sensor high performance metal detector array
with ground penetrating radar
 Launchers & antennas structures – Advanced engineering design, manufacturing &
assembling
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Thank you

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