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Reciprocating Compressor

Operating Conditions
Type: 2TZL190
Item-No.
1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT
2 FOR/USER _Chemie-Tech / PDO Oman_ SITE / LOCATION _OMAN SERVICE _Flare Gas Compressor (Plant 501)_ NO.REQ'D _1W+1S___
3 NOTE: INDICATES INFO. TO BE BY MANUFACTORER BY MANUFACTOR BY MANUFACTOR OR
4 COMPLETED BY PURCH. WITH PROPOSAL AFTER ORDER PURCHASER AS APPLICABLE
5 COMPR.MFGR NEUMAN & ESSER TYPE MODEL Horizontal – 2TZL190 SERIAL
6 COMPR.THROWS: TOTAL NO. 2 NO. WITH NO(S)
2 NOMINAL FRAME RATING NO(S)
BkW @ RATED RPM OF
7 MAX/MIN ALLOWABLE SPEED CYLS. / RPM
8 DRIVER MFGR. DRIVER NAMEPLATE kW/OPERATING RPM 475 kW / 490
9 DRIVE SYSTEM: DIRECT COUPLED GEARED & COUPLED V-BELT
10 TYPE OF DRIVER: IND.MOTOR SYN.MOTOR STEAM TURBINE GAS TURBINE ENGINE OTHER ________
11 NO NEGATIVE TOLERANCE APPLIES: YES - PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES CYLINDERS LUBE
12 (NNT) NO - PURCHASER TO FILL IN "MFGR.'S RATED CAP." LINES NON LUBE
13 MAX ACCEPTABLE AVG PISTON SPEED m/s

14 OPERATING CONDITIONS (EACH MACHINE)


15 SERVICE OR ITEM NO. Plant 501
16 STAGE 1 2
17 NORM. OR ALT. CONDITIONS
18 CERTIFIED PT. ( ) MARK ONE
19 MOLECULAR WEIGHT 26.01 26.01
20 Cp/Cv (K) @ 65°C OR 0 °C 1.19 1.18
21 INLET CONDITIONS: AT INLET TO: PULSE DEVICES COMPRESSOR CYLINDER FLANGES
22 NOTE: SIDE STREAM TO _____ STAGE(S), THESE INLET PRESS. ARE FIXED

23 PRESSURE kg/cm² a @ PULL. SUPP 1.77 8.34


24 INLT
PRESSURE kg/cm² a @CYL FLANGE 1.74 8.24
25 TEMPERATURE (°C) 35.00 40.00
26 REF. SIDE STREAM TEMPS (°C)
27 COMPRESSIBILITY (Zs) 0.994 0.974
28 I NTERSTAGE: INTERSTAGE  P INCL. PULSE DEVICES PIPING COOLERS SEPERATORS OTHER ______________

29  P BETWEEN STAGES, %/(kg/cm²) / / / / /


30 DISCHARGE CONDITIONS: AT OUTLET FROM PULSE DEVICE COMP. CYL. FLANGES OTHER _____

31 PRESS kg/cm² a @ CYL. FLANGE 8.63 30.28


32 PRESS kg/cm² a @ PUL. SUPP. 8.54 29.79
33 OUTLET
TEMP., ADIABATIC, FLANGE, °C
34 TEMP., PREDICTED, °C 132.82 120.95
35 COMPRESSIBILITY (Z2) OR (Zavg) 0.989 0.958
36 *REQUIRED CAPACITY, RATED FOR PROCESS, AT INLET TO COMPRESSOR, NO NEGATIVE TOLERANCE (-0%)
37 kg/h CAPACITY SPECIFIED 3869 3865
38 IS WET DRY
39 m³n/h (1,033 kg/cm² & 0°C) 3334 3330
40 *MFGR.'S RATED CAPACITY (AT INLET TO COMPRESSOR) & kW @ CERTIFIED TOLERANCE OF  3% FOR CAP. &  3% FOR kW
41 kg/h CAPACITY SPECIFIED 3988 3984
42 IS WET DRY
43 INLET m³/h 2290 480
44 m³n/h (1,033 kg/cm² & 0°C) 3437 3433
45 kW / Stage (Indicated)
46 TOTAL kW @ COMPRESSOR SHAFT 406
47 TOTAL kW INCLUDING
48 V-BELT & GEAR LOSSES
49 * CAPACITY FOR NNT REMARKS:
50 MANUFACTURE = REQUIRED / 0.97
51 THEREFORE REQUIRED = MFR'S * 0,97 Revised line modified: 
52
NEA Project Name Project No. Document No. Sheet Revision
1 of 2 0.0
Reciprocating Compressor
Cylinder Data at Full load Conditions
Type: 2TZL190
Item-No.
1 CYLINDER DATA AT 100% LOAD CONDITION
2 SERVICE/ITEM NO. Plant 501
3 STAGE 1 2
4 INLET PRESSURE, kg/cm² a @ CYLINDER FLANGES 1.74 8.24
5 DISCHARGE PRESSURE, kg/cm² a @ CYLINDER FLANGES 8.63 30.28
6 CYLINDERS PER STAGE 1 1
7 SINGLE OR DOUBLE ACTING (SA OR DA) da da
8 BORE, mm 670.00 330.00
9 STROKE, mm 210.00 210.00
10 RPM 490 490
11 PISTON SPEED, m/s: 3.430 3.430
12 CYLINDER LINER, YES/NO YES YES
13 LINER NOMINAL THICKNESS,mm
14 PISTON DISPLACEMENT, m³/h 4322.44 1025.09
15 CYLINDER DESIGN CLEARANCE, % AVERAGE 14.40 25.25
16 VOLUMETRIC EFFICIENCY, % AVERAGE 52.98 46.81
17 VALVES, INLET/DISCHARGE, QTY PER CYLINDER 4/4 4/4
18 TYPE OF VALVES
19 VALVE LIFT, INLET/DISCHARGE, mm 2.20/2.20 2.20/1.60
20 VALVE VELOCITY, API 5th EDITION, m/s
21 SUCTION VALVE(S) HE/CE 40.133/39. 13.819/13.
561 006
22 DISCHARGE VALVE(S) HE/CE 40.133/39. 19.000/17.
561 884
23 ROD DIAMETER, mm 80.00 80.00
24 MAX ALLOW. COMBINED ROD LOADING, kN, C * 380.00 380.00
25 MAX ALLOW. COMBINED ROD LOADING, kN, T * 380.00 380.00
26 CALCULATED GAS ROD LOAD, kN, C * 262.21 194.44
27 CALCULATED GAS ROD LOAD, kN, T * 252.33 174.61
28 COMBINED ROD LOAD (GAS + INERTIA), kN, C * 132.03 131.73
29 COMBINED ROD LOAD (GAS + INERTIA), kN, T * 140.61 118.52
30 ROD REV., DEGREES MIN @ X-HD PIN ** 166 176
31 RECIP WT. (PISTON, ROD, X-HD & NUTS), kg **
32 MAX ALLOW. WORKING PRESSURE kg/cm² g 8.64 32.23
33 MAX ALLOW. WORKING TEMPERATURE, °C 180.00 180.00
34 HYDROSTATIC TESTPRESSURE, kg/cm² g
35 GAS LEAK TEST PRESSURE, kg/cm² g
36 INLET FLANGE SIZE/RATING
37 FACING
38 DISCHARGE FLANGE SIZE/RATING
39 FACING
40 DISCHARGE RELIEF VALVE SETTING DATA AT INLET PRESSURE GIVEN ABOVE:
41 RECOMMENDED SETTING, kg/cm² g 8.64 32.23
42 GAS ROD LOAD, kN, C * 306.16 224.59
43 GAS ROD LOAD, kN, T * 295.62 203.16
44 COMBINED ROD LOAD, kN, C * 162.13 152.92
45 COMBINED ROD LOAD, kN, T * 178.94 143.92
46 ROD REVERSAL, °MIN @ X-HD PIN ** 167 178
47 NOTE: CALCULATED AT INLET PRESSURES
48 GIVEN ABOVE & RECOMMENDED SETTING
49 SETTLE-OUT GAS PRESSURE
50 (DATA REQUIRED FOR STARTING
51 * C = COMPRESSION * T = TENSION ** X-HD = CROSSHEAD Revised line modified: 
52 NOTES/REMARKS: 1) Vendor to advise angular locations and max. rod loads
NEA Project Name Project No. Document No. Sheet Revision
2 of 2 0.0