1

Name of Customer T AND T INFRA LTD.

Construction of Flyover at Butibo

MIDC T- Junction at KM 26.280 on
Address of Customer NH-44 (old NH-7) in the state of
Maharashtra to be executed on E
mode.

Name of Agency Nil.

Office NO. 1 to 5 , A1, Vishnu

Name of Work Vihar,Bibwewadi - Kondhwa Road
Marketyard, Pune-411037

Agregates 20mm,10mm,crus
sand,river sand, and admixtu
Sample Description
(Fosroc conplast Sp 440
superplasticizer)
1
 Agregates
2 20mm,10mm,crus
sand,river sand, and admixtu
Sample Description
(Fosroc conplast Sp 440
superplasticizer)
Dt. of Sample
12/9/2018
Received
Dt. of Test
From 12/10/2018 Onwards
Conducted
CO
A -1 STIPULATIONS FOR PROPORTIONING
a) Grade designation
b) Type of Cement
c) Maximum nominal size of aggregate

e) Maximum water - cement ratio

f) Workability Initial
30 min
g) Exposure condition
h) Method of concrete placing
i) Degree of supervision
j) Type of aggregate
d) Minimum cement content
k) Maximum cement content
l) Chemical admixture type

A -2 SOURCE OF MATERIALS

1
 3
a) Coarse Aggregate (20mm & 10mm)
b) Fine aggregate (Crushed sand)
c) Fine aggregate (Natural sand)
d) Cement

A -3 TEST DATA FOR MATERIALS

a) Cement used
b) Specific gravity of cement
Coarse & Fine Aggregates
c)
1) 20mm Aggregate
2) 10 mm aggregate
3)Fine aggregate (Natural sand)
4) Fly ash
3)Fine aggregate (Crushed sand)
4) admixture
d) Sieve analysis
1)20mm aggregate, 10 mm a

1
 4

Sieve 20mm 10mm crushed sand

Size(mm)

40 100.00 100.00 100.00

20 87.23 100.00 100.00
4.75 0.00 42.15 85.32
0.600 0.00 0.65 34.48
0.150 0.00 0.30 1.90

1
 5
A - 4 TARGET STRENGTH FOR MIX PROPORTIONIN
Characteristic Strength of Concrete
Current Margin as per IS code (4x1.65)
Therefore, Target strength

A -5 SELECTION OF WATER CEMENT RATIO

Maximum Water cement Ratio as per IS 456 from
Based on experience,Adopt water - cement ratio
0.47< 0.55 Hence O.K.
A-6SELECTION OF WATER CONTENT
Based on trial for required workability water con
taken as -

A-7CALCULATION OF CEMENTITIOUS CONTENT

Adopted Water cement ratio = 0.47
Cement content = 165/0.47= 351.1
As Per IS 456 at Moderate Exposure, minimum c
350 > 300 Hence O.K.
Therefore, Adopted Cementitious Content =
Using Fly ash @ 28.58% by wt. of Cementitious
And cement content =
And Water Content
A-8PROPORTION OF VOLUME OF COARSE AGG

CONDITION
1
 6
CONDITION
Volume of C
corrected volume for 0.47 W/c
ratio

For Pumpable Concrete, Volume of Coarse Aggre

Therefore, Volume of Coarse Aggregate
Volume of Fine Aggregate

Hence, Adopting the Volume of Coarse Aggt.

Volume of Fine Aggregate
(Hence, Conf

A-9MIX CALCULATIONS
The mix calculations per unit volume of concrete
a) Volume of Concrete 1.0
b) Volume of Cement Mas
Specific
= (250/3.15x1/10
= 0.0789
c) Volume of water Ma
Specific

1
 7
= (165/1x1/1000
= 0.165

d) Volume of Fly ash = Ma

Specific
(100/2.12x1/10
0.0472

e) Volume of Chemical Admixture

Chembond @ percent 1.20%

by mass of cementitious material)
Mass of C
Specific G

= 0.0037
f) Volume of all in aggregate
agg = [a - (b+c+d+e)

= 0.705
g) Mass of 20mm aggregate
=
e x volume of

= (0.705 x 0.38 x
1
 8
= 780
h) Mass of 10mm aggregate
=
e x volume of

= (0.705 x 0.17 x
= 348
i) Mass of Fine aggregate (crushed sand)
=
= 529.554

j) Mass of fine aggregate (natural sand)

=
e x volume of

= (0.705 x 0.18 x
= 337
A-10 MIX PROPORTIONS& WATER CORRECTION
In case of dry condition of aggregate, the excess

Ingredients SSD W
Cementitious (cement+fly ash)
Cement
Fly ash
Water

1
 9
Coarse aggregate (20mm)
Coarse aggregate (10mm)
Natural sand
Crushed sand
Admixture
Density

Note: - Aggregates should be used in saturated s

allowance shall be made for the free (surface) mo
are dry, the amount of mixing water should be inc
necessary adjustments are also required to be m
shall be determined to IS: 2386.

A-11 Compressiv

Date 25/11/2018

S.n
weight in gms Density (gm/cc)
o.

1 8676 2.571

1
 10
2 8676 2.571
3 8246 2.443
4 8365 2.479
5 8536 2.529
6 8632 2.558

Verified by

P.S. Chouhan
Quality Head

1
 11

TEST REPORT
D. Page No.

ver at Butibori -
KM 26.280 on
the state of Report No.
xecuted on EPC

Report Date

1, Vishnu
Customer Ref
ondhwa Road,
No.
11037

10mm,crushed BIPL Ref No.

nd admixture
Sp 440

1
 12

Sampled By

Name of Test

nwards Test Method

CONCRETE MIX PROPORTIONING

M25
Ultra tech OPC 53 Grade Confirming to IS:269_2015
20 mm

0.55
200 mm
130 mm
Moderate
Chute
Good
Crushed angular aggregate
300 kg/cum (As per IS 456:2000 table no.5)
450 kg/cum ( As per clause no. 8.2.4.2 of IS 456 2000)
Fosroc conplast Sp 440 superplasticizer

1
 13
= Robo Silicon pvt. ltd.
= Robo Silicon pvt. ltd.
= Bhandara river
= Ultra tech Cement

OPC
3.168

Specific gravity Water absorptio

2.912 1.00%
2.905 1.00%
2.656 0.95%
2.120 -
2.782 1.80%
1.15 -

egate, 10 mm aggregate & Fine Aggregates - TABLE 5 of IS:383 (Co

COMBINED AGGREGATE GRADATION

% Passing of All in agrregates

1
 14

Natural Crushed
20mm 10mm
sand sand

38.00% 17.00% 27.0%

100.00 38.00 17.00 27.00

100.00 33.15 17.00 27.00
94.40 0.00 7.17 23.04
34.70 0.00 0.11 9.31
15.70 0.00 0.05 0.51

1
 15
ROPORTIONING
=
=
=

per IS 456 from table no 5 =

- cement ratio as =

ility water content

=

US CONTENT
0.47
351.1 kg/cum
re, minimum cement content =

350Kgs/Cum
Cementitious content 100.03
= = 350-100 250
= 165Kgs.
COARSE AGGREGATE AND FINE AGGREGATE CONTENT
ADJUSTMENT

1
 16
Volume of Coarse Aggregate(%) Volume of Fine

61.0 39.

f Coarse Aggregate Should be Reduced by 10%

= 54.9 say 55
= 45.0

= 56%
= 100-56 = 45
(Hence, Conforming to All In Agregate Gradation, IS-383)

me of concrete shall be as follows:

Cum
Mass of Cement
x (1/1000)
Specific Gravity of Cement
(250/3.15x1/1000)
Cum
Mass of water
x (1/1000)
Specific Gravity of Cement

1
 17
(165/1x1/1000)
cum

Mass of Fly ash

x (1/1000)
Specific Gravity of Fly ash
(100/2.12x1/1000)
cum

= 4.20Kgs

Mass of Chemical Admixture

x (1/1000)
Specific Gravity of admixture

0.0037 cum

[a - (b+c+d+e) ]

0.705 Cum

e x volume of Coarse aggregate x specific gravity of Coarse aggrega

(0.705 x 0.38 x 2.912 x 1000)

1
 18
kgs

e x volume of Coarse aggregate x specific gravity of Coarse aggrega

(0.705 x 0.17 x 2.905 x 1000)

kgs
ed sand)
(0.705x 0.27 x 2.782 x 1000)
kgs

e x volume of Fine aggregate x specific gravity of Fine aggregate x 1

(0.705 x 0.18 x 2.656 x 1000)

kgs
ORRECTION FOR SITE
te, the excess amount of water required will be add of ssd water of s

SSD Weight in Kg/cum DRY Weight in Kg/cum

350 350
250 250
100 100
165 189

1
 19
780 772
348 345
337 334
530 520
4.20 4.20
2514 2514

d in saturated surface dry condition. If otherwise, when computing the

e (surface) moisture contributed by the fine and coarse aggregates.
r should be increased by an amount equal to the moisture likely to b
quired to be made in mass of aggregates. The surface water and per

Compressive strength of Concrete Cubes ( As per IS 5

Volume in CC
Area mm2

Load at
Date of
Failure Strength (N/mm2) Average
casting
(KN)

462.50 20.56

1
 20
458.30 20.37
463.80 20.61
20.45 15/11/18
458.50 20.38
459.60 20.43
457.80 20.35

For Becque

Mr.
autho

1
 21

1 of 4

2205

12/24/2018

T & T/NHAI/Butibori/2018/14 Date

09/12/2018

Nil

1
 22

Customer

Mix Design of M25 Grade concrete

IS10262:2009

269_2015

)
S 456 2000)

1
 23

Water absorption Free (surface moisture)

1.00% 0.00%
1.00% 0.00%
0.95% 0.00%
- -
1.80% 0.00%
- -

5 of IS:383 (Combined Gradation)

1 of 1
N

1
 24

Natural % Passing
As Per Table 5 of IS-383
sand combine

18.00% 100% Lower limt Upper limt

18.00 100.00 100 100

18.00 95.15 95 100
16.99 47.19 30 50
6.25 15.67 10 35
2.83 3.39 0 6

1
 25

20N/mm2
6.6N/mm2
26.6N/mm2

0.55
0.47

165Kgs/Cum

Say 350Kgs/Cum
300Kgs/Cum

say 100Kgs/cum
Kgs/cum

ONTENT
ENT

1
 26
Volume of Fine Aggregate(%)

39.0

1 of 2

, IS-383)

1
 27

Coarse aggregate x 1000

1
 28

Coarse aggregate x 1000

ne aggregate x 1000

1 of 3

of ssd water of ssd materials

ght in Kg/cum Ratio by wt of cement

350 SSD DRY
250 1.00 1.00
100 0.40 0.40
189 0.66 0.75

1
 29
772 3.12 3.09
345 1.39 1.38
334 1.35 1.34
520 2.12 2.08
4.20 0.02 0.02
2514

en computing the requirement of mixing water,

rse aggregates. On the other hand, if the aggregates
oisture likely to be absorbed by the aggregates.
ce water and percent water absorption of aggregates

( As per IS 516 )
Volume in CC 3375
Area mm2 22500

Date of Age in
Remarks
testing days

1
 30

28 day compressive
22/11/18 7
strength awaited

For Becquerel Industries Pvt. Ltd.

Mr. Jeevan Ghime

authorized signatory

1 of 4

1
 TEST REPORT
Name of Customer T AND T INFRA LTD. Page No. 1 of 5

Office NO. 1 to 5 , A1, Vishnu

Address of Customer Vihar,Bibwewadi - Kondhwa Road, Report No. 2205
Marketyard, Pune-411037

National Highway Authority of

Name of Agency/clien
India Ltd.
Report Date 2/8/2018
Consulting Engineering Group
Name of Consultant
Ltd. ,(CEG),Nagpur

Construction of Flyover at
Butibori - MIDC T- Junction at KM
T & T/NHAI/Butibori/2018/14 Date
Name of Work 26.280 on NH-44 (old NH-7) in Customer Ref No.
09/12/2018
the state of Maharashtra to be
executed on EPC mode.

10mm,20mm,Aggregates BIPL Ref No. Nil

crushed sand,river sand, and
Sample Description
admixture (Fosroc conplast
Sp 440 superplasticizer) Sampled By Customer

Dt. of Sample
12/9/2018 Name of Test Mix Design of M25 Grade concrete
Received
Dt. of Test
From 12/10/2018 Onwards Test Method IS10262:2009
Conducted
CONCRETE MIX PROPORTIONING
A -1 STIPULATIONS FOR PROPORTIONING
a)Grade designation M25
b)Type of Cement OPC 53 Grade Ultra tech Cement Confirming to IS:269_2015
c)Maximum nominal size of aggregate 20 mm
e)Maximum water - cement ratio 0.55
f)Workability Initial 220 mm
30 min 130 mm
g)Exposure condition Moderate
h)Method of concrete placing Chute
i)Degree of supervision Good
j)Type of aggregate Crushed angular aggregate
k)Minimum cement content 300 kg/cum (As per IS 456:2000 table no.5)
l)Maximum cement content 450 kg/cum
m)Chemical admixture type Fosroc Conplast SP 440 Superplatiziser Admixture used

A -2 SOURCE OF MATERIALS
a) Coarse Aggregate (20mm & 10 = Robo Silicon PVT LTD
b) Fine aggregate (Natural sand) = Bhandara river
c) Cement = Ultra tech Cement

A -3 TEST DATA FOR MATERIALS

a)Cement used OPC
b)Specific gravity of cement 3.168
Coarse & Fine Aggregates Free surface
c) Specific gravity Water absorption moisture
1) 20mm Aggregate 2.843 1.21% 0.00%
2) 10 mm aggregate 2.824 1.11% 0.00%
3)Fine aggregate (Natural sand) 2.651 1.10% 0.00%
4) admixture 1.16 - -
 1)20mm aggregate, 10 mm

20mm 10mm
Sieve
Size(mm)

40 100.00 100.00
20 88.12 100.00
4.75 0.00 6.56
0.600 0.00 0.65
0.150 0.00 0.30
120

100

uppr limit Lower limit %passing

80
f passing

60
% of passing
60

40

20

0
0

A - 4TARGET STRENGTH FOR MIX

Characteristic Strength of Con
Current Margin as per IS code (4
Therefore, Target strength

A -5SELECTION OF WATER CEME

Maximum Water cement Ratio as
 Based on experience,Adopt wate
0.44< 0.55 Hence O.K.
A-6SELECTION OF WATER CONT
Based on trial for required work
water content taken as -

A-7CALCULATION OF CEMENT C
Adopted Water cement ratio =
Cement content = 154/0.44=
As Per IS 456 at Moderate Expo
350 > 300 Hence O.K.
Therefore, Adopted Cement Con
And Water Content
10 mm aggregate & Fine Aggregates - TABLE 5 o
COMBINED AGGREGATE GRADATION
% Passing of All in agrregates ( Blending

Natural
20mm 10mm
sand

38.00% 22.00%

100.00 38.00 22.00

100.00 33.49 22.00
97.16 0.00 1.44
49.54 0.00 0.14
3.30 0.00 0.07
 1
IS Sieve size in mm

Calculation of Trial mix no.1

OR MIX PROPORTIONING
of Concrete =
code (4x1.65) =
=

CEMENT RATIO
Ratio as per IS 456 from tab =
opt water - cement ratio as =

CONTENT
ed workability
en as - =

ENT CONTENT
tio = 0.44
44= kg/cum
e Exposure, minimum cement content =

ent Content = 350

= 154
es - TABLE 5 of IS:383 (Combined Gradation)
E GRADATION
ates ( Blending)

Natural % Passing
As Per Table 5 o
sand combine

40.00% 100% Lower limt

40.00 100.00 100

40.00 95.49 95
38.86 40.31 30
19.82 19.96 10
1.32 1.39 0
 10

Trial mix no.1

25N/mm2
6.6N/mm2
31.6N/mm2

0.55
 0.44

154Kgs/Cum

Say 350Kgs/Cum
nt = 300Kgs/Cum
dation)

er Table 5 of IS-383

Upper limt

100
100
50
35
6
100
2 of 5
A-8PROPORTION OF VOLU

CONDITION

corrected volume for 0.44

For Concrete Placing by

Therefore, Volume of
Volume of Fine
A-9MIX CALCULATIONS
The mix calculations per u
a) Volume of Conc
b) Volume of Cem

c) Volume of wate
d) Volume of Chem
Chembond @ percen
by mass of cem
e) Volume of all in

f) Mass of 20mm

g) Mass of 10mm
h) Mass of Fine a
OF VOLUME OF COARSE AGGREGA

NDITION
Volume of Coa

for 0.44 W/c ratio

acing by Chute then , Volume of Coars

olume of Coarse Aggregate
of Fine Aggregate
 Calculati
ONS
ons per unit volume of concrete shall b
of Concrete 1.0
of Cement Mass
Specific Gr
=(350/3.168x1/10
=0.1105
of water Mass
Specific Gr
 =(154/1x1/1000)
=0.154

of Chemical Admixture
percent 0.70%
s of cementitious material)
Mass of Che
Specific Gra

=0.0021
of all in aggregate
agg =[a - (b+c+d) ]

= 0.733
f 20mm aggregate
= e x volume of C
1000

= (0.733 x 0.38 x
= 792
f 10mm aggregate
= e x volume of C
1000
 e x volume of C
1000

= (0.733 x 0.22 x
= 455
f Fine aggregate (River sand)
=(0.733x 0.4 x 2.
= 777
GGREGATE AND FINE AGGREGATE
ADJUSTMENT

me of Coarse Aggregate(%)

64.0

of Coarse Aggregate Should be Reduc

= 60.2
= 40.0
lculation of trial mix no.1

te shall be as follows:
Cum
Mass of Cement
ecific Gravity of Cement
168x1/1000)
Cum
Mass of water
ecific Gravity of Cement
1/1000)
cum

= 2.45

ss of Chemical Admixture
cific Gravity of admixture

cum
c+d) ]

0.733 Cum

ume of Coarse aggregate x specific gra

x 0.38 x 2.843 x 1000)

kgs

ume of Coarse aggregate x specific gra

ume of Coarse aggregate x specific gra

x 0.22 x 2.824 x 1000)

kgs

0.4 x 2.651 x 1000)

kgs
GGREGATE CONTENT
DJUSTMENT

Volume of Fine Aggregate(%) Zo

36.0

uld be Reduced by 6%
say 60
mix no.1

x (1/1000)

x (1/1000)
Kgs

x (1/1000)
x specific gravity of Coarse aggregate

x specific gravity of Coarse aggregate

(%) Zone II
gregate x

gregate x
3 of 5
Similar Calculation are made for different trial mix as trial mix no. 1

A-10 Following quantities found after calculation with W/c correction .

Grade of concrete M25 Date of casting start 12/14/2018

100% River sand

materials Trial no.1 Trial no.2 Trial no.3 Trial no.4 Trial no.5

SSD DRY SSD DRY SSD DRY SSD DRY SSD DRY

Cement 350.00 350.00 360.00 360.00 385.00 385.00

River sand 777.00 769.00 772.00 763.00 802.00 794.00

Aggregate20mm 792.00 783.00 786.00 777.00 779.00 769.00

Aggregate10mm 455.00 451.00 452.00 447.00 407.00 403.00

Water 154.00 177.00 154.80 177.56 154.00 177.00

Admixture 2.45 2.45 4.50 4.50 4.43 4.43

Total Density 2530 2530 2529 2529 2531 2531

Observation Cohesive mix Cohesive mix Cohesive mix

Slump

initial 190 200 200

30min. 100 130 140

45min

60min

Remark Workable Workable Workable

W/c SSD 0.44 0.43 0.4

Casting Date 12/14/2018 12/14/2018 12/14/2018

12/21/2018 12/21/2018 12/21/2018

Testing date
12/14/2019 12/14/2019 12/14/2019

compressive strength

7 days 22.12 24.32 25.36

28 days 29.89 32.22 35.78

4 of 5
A-11PROPOSED MIX PROPORTIONS WITH WATER

In case of dry condition of aggregate, the excess a

Ingredients SSD Weig

Cement 3
River sand 7

Coarse aggregate (20mm) 7

Coarse aggregate (10mm) 4

Water 1

Admixture 4

Density 2
Note: - Aggregates should be used in saturated s
allowance shall be made for the free (surface) mo
aggregates are dry, the amount of mixing water s
aggregates. necessary adjustments are also requ
absorption of aggregates shall be determined to IS
A-12 Compressive

Date 25/11/2018

S.no. weight in gms Density (gm/cc)

1 8540 2.530

2 8550 2.533

3 8684 2.573

4 8656 2.565

5 8534 2.529

6 8658 2.565
Verified by

Mr. P.S. Chouhan

Quality Head
WATER CORRECTION FOR SITE

xcess amount of water required will be add of ssd materials

D Weight in Kg/cum DRY Weight in Kg/cum

360 360

772 763

786 777

452 447

155 178

4.50 4.50

2529 2529
rated surface dry condition. If otherwise, when computing the r
ce) moisture contributed by the fine and coarse aggregates. O
water should be increased by an amount equal to the moisture
o required to be made in mass of aggregates. The surface wa
ed to IS: 2386.
essive strength of Concrete Cubes ( As per IS 516 )

Volume in CC

Area mm2
Load at
Strength Date of
Failure Average
(N/mm2) casting
(KN)
636.50 28.29

669.90 29.77

837.10 37.20
32.22 12/14/2018
765.80 34.04

786.70 34.96

653.60 29.05
For Becquerel

Mr. Jeevan G

Authorized sig
of ssd materials

Ratio by wt of
in Kg/cum
cement
0 1.00 1.00

3 2.14 2.12

7 2.18 2.16

7 1.26 1.24

8 0.43 0.49

50 0.01 0.01

29
en computing the requirement of mixing water,
rse aggregates. On the other hand, if the
ual to the moisture likely to be absorbed by the
es. The surface water and percent water
per IS 516 )

ume in CC 3375

Area mm2 22500

Age in
Date of testing Remarks
days

12/21/2018 28
For Becquerel Industries Pvt. Ltd.

Mr. Jeevan Ghime

Authorized signatory

5 of 5