Академический Документы
Профессиональный Документы
Культура Документы
2016−01
Processes
Multiprocess Welding
Description
XMT 425 VS
Auto-Line ™
File: MULTIPROCESS
Mil_Thank 2009−09
TABLE OF CONTENTS
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
Always verify the supply ground − check and be sure that input
The symbols shown below are used throughout this manual power cord ground wire is properly connected to ground terminal in
to call attention to and identify possible hazards. When you
disconnect box or that cord plug is connected to a properly
see the symbol, watch out, and follow the related instructions
grounded receptacle outlet.
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information When making input connections, attach proper grounding conduc-
found in the Safety Standards listed in Section 1-5. Read and tor first − double-check connections.
follow all Safety Standards. Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.
Only qualified persons should install, operate, maintain, and Frequently inspect input power cord and ground conductor for
repair this unit. damage or bare wiring – replace immediately if damaged – bare
wiring can kill.
During operation, keep everybody, especially children, away. Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or repaired cables.
Do not drape cables over your body.
ELECTRIC SHOCK can kill.
If earth grounding of the workpiece is required, ground it directly
Touching live electrical parts can cause fatal shocks with a separate cable.
or severe burns. The electrode and work circuit is Do not touch electrode if you are in contact with the work, ground,
electrically live whenever the output is on. The input or another electrode from a different machine.
power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic Do not touch electrode holders connected to two welding ma-
wire welding, the wire, wire reel, drive roll housing, chines at the same time since double open-circuit voltage will be
and all metal parts touching the welding wire are present.
electrically live. Incorrectly installed or improperly Use only well-maintained equipment. Repair or replace damaged
grounded equipment is a hazard.
parts at once. Maintain unit according to manual.
Do not touch live electrical parts. Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats Clamp work cable with good metal-to-metal contact to workpiece
or covers big enough to prevent any physical contact with the work or worktable as near the weld as practical.
or ground. Insulate work clamp when not connected to workpiece to prevent
Do not use AC output in damp areas, if movement is confined, or if contact with any metal object.
there is a danger of falling. Do not connect more than one electrode or work cable to any
Use AC output ONLY if required for the welding process. single weld output terminal. Disconnect cable for process not in
use.
If AC output is required, use remote output control if present on
unit. Use GFCI protection when operating auxiliary equipment in damp
or wet locations.
Additional safety precautions are required when any of the follow-
ing electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
SIGNIFICANT DC VOLTAGE exists in inverter weld-
as floors, gratings, or scaffolds; when in cramped positions such ing power sources AFTER removal of input power.
as sitting, kneeling, or lying; or when there is a high risk of unavoid- Turn Off inverter, disconnect input power, and discharge input
able or accidental contact with the workpiece or ground. For these capacitors according to instructions in Maintenance Section
conditions, use the following equipment in order presented: 1) a before touching any parts.
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit volt-
age. In most situations, use of a DC, constant voltage wire welder HOT PARTS can burn.
is recommended. And, do not work alone!
Do not touch hot parts bare handed.
Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to Allow cooling period before working on
OSHA 29 CFR 1910.147 (see Safety Standards). equipment.
Properly install, ground, and operate this equipment according to To handle hot parts, use proper tools and/or wear heavy, insu-
its Owner’s Manual and national, state, and local codes. lated welding gloves and clothing to prevent burns.
OM-234202 Page 1
Remove stick electrode from holder or cut off welding wire at
FUMES AND GASES can be hazardous. contact tip when not in use.
Wear body protection made from durable, flame−resistant material
Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free
these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high
health.
shoes, and a cap.
Keep your head out of the fumes. Do not breathe the fumes. Remove any combustibles, such as a butane lighter or matches,
If inside, ventilate the area and/or use local forced ventilation at the from your person before doing any welding.
arc to remove welding fumes and gases. The recommended way After completion of work, inspect area to ensure it is free of sparks,
to determine adequate ventilation is to sample for the composition glowing embers, and flames.
and quantity of fumes and gases to which personnel are exposed. Use only correct fuses or circuit breakers. Do not oversize or by-
If ventilation is poor, wear an approved air-supplied respirator. pass them.
Read and understand the Safety Data Sheets (SDSs) and the Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
manufacturer’s instructions for adhesives, coatings, cleaners, for hot work and have a fire watcher and extinguisher nearby.
consumables, coolants, degreasers, fluxes, and metals. Read and understand the Safety Data Sheets (SDSs) and the
Work in a confined space only if it is well ventilated, or while manufacturer’s instructions for adhesives, coatings, cleaners,
wearing an air-supplied respirator. Always have a trained watch- consumables, coolants, degreasers, fluxes, and metals.
person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath- FLYING METAL or DIRT can injure eyes.
ing air is safe.
Do not weld in locations near degreasing, cleaning, or spraying op- Welding, chipping, wire brushing, and grinding
erations. The heat and rays of the arc can react with vapors to form cause sparks and flying metal. As welds cool,
highly toxic and irritating gases. they can throw off slag.
Do not weld on coated metals, such as galvanized, lead, or Wear approved safety glasses with side
cadmium plated steel, unless the coating is removed from the weld shields even under your welding helmet.
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements BUILDUP OF GAS can injure or kill.
can give off toxic fumes if welded.
ARC RAYS can burn eyes and skin. Shut off compressed gas supply when not in use.
Always ventilate confined spaces or use
Arc rays from the welding process produce intense approved air-supplied respirator.
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the ELECTRIC AND MAGNETIC FIELDS (EMF)
weld. can affect Implanted Medical Devices.
Wear an approved welding helmet fitted with a proper shade of
filter lenses to protect your face and eyes from arc rays and Wearers of Pacemakers and other Implanted
sparks when welding or watching (see ANSI Z49.1 and Z87.1 Medical Devices should keep away.
listed in Safety Standards). Implanted Medical Device wearers should consult their doctor
Wear approved safety glasses with side shields under your and the device manufacturer before going near arc welding, spot
helmet. welding, gouging, plasma arc cutting, or induction heating
Use protective screens or barriers to protect others from flash, operations.
glare and sparks; warn others not to watch the arc.
Wear body protection made from durable, flame−resistant mate- NOISE can damage hearing.
rial (leather, heavy cotton, wool). Body protection includes Noise from some processes or equipment can
oil-free clothing such as leather gloves, heavy shirt, cuffless damage hearing.
trousers, high shoes, and a cap.
Wear approved ear protection if noise lev-
WELDING can cause fire or explosion. el is high.
OM-234202 Page 3
1-4. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to
which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other
cause birth defects and, in some cases, cancer. (California reproductive harm. Wash hands after use.
Health & Safety Code Section 25249.5 et seq.)
OM-234202 Page 4
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
fre_som_2015−09
7
Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives
aux précautions de sécurité et au mode opératoire.
Les équipements de soudage et de coupage produisent des Ce produit contient des produits chimiques, notamment du
fumées et des gaz qui contiennent des produits chimiques plomb, dont l’État de Californie reconnaît qu’ils provoquent
dont l’État de Californie reconnaît qu’ils provoquent des mal- des cancers, des malformations congénitales ou d’autres
formations congénitales et, dans certains cas, des cancers. problèmes de procréation. Se laver les mains après
(Code de santé et de sécurité de Californie, chapitre 25249.5 utilisation.
et suivants)
Warning! Watch Out! There are possible hazards as shown by the symbols.
Safe1 2012−05
When power is applied failed parts can explode or cause other parts to explode.
Safe26 2012−05
S
Welding In An
Environment With
Increased Risk Of
Percent
I2 Rated Welding
Current
Pulse
U1 Input Voltage U0 Rated No−Load
Voltage (Average)
Power Connection Three Phase Stat-
ic Frequency
Converter-
IP Internal Protection
Rating
X Duty Cycle
Gas Output Read Instructions
On
I1max Rated Maximum
Supply Current
Gas Metal Arc
Welding (GMAW)
OM-234202 Page 9
SECTION 4 − SPECIFICATIONS
B
71 lb (32.2 kg)
804 801-A
OM-234202 Page 10
4-5. Duty Cycle And Overheating
Duty Cycle is percentage of 10 min-
utes that unit can weld at rated load
without overheating.
If unit overheats, output stops, a
Help message is displayed and
cooling fan runs. Wait fifteen min-
utes for unit to cool. Reduce amper-
age or voltage, or duty cycle before
welding.
NOTICE − Exceeding duty cycle
can damage unit and void warranty.
500
425
400
WELDING AMPERES
350
300
THREE PHASE
250 OPERATION
200
150
100
10 15 20 25 30 40 50 60 70 80 90 100
% DUTY CYCLE
Overheating
0 A or V
15
OR
Minutes Reduce Duty Cycle
Notes
OM-234202 Page 11
4-6. Volt-Ampere Curves
80
70
60
VOLTS
50 SMAW GTAW
MAX MAX
40
30 GTAW
SMAW
80A
MN
20 0% ARC
25% CONTROL
10 50%
75%
100%
0
0 100 200 300 400 500
AMPERAGE
B. CV Mode
100
90
80
70
60
VOLTS
50
MAX
40
30
20
MIN
10
0
0 100 200 300 400 5 00
AMPERAGE
217 836-A / 217 837-B
Notes
OM-234202 Page 12
SECTION 5 − INSTALLATION
Movement
2 ! Do not move or operate unit
where it could tip.
OR 3
loc_med 2015-04
Notes
OM-234202 Page 13
5-2. Selecting Cable Sizes*
NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source
is 100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine
cable size.
Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit
Not Exceeding***
150 ft 200 ft 250 ft 300 ft 350 ft 400 ft
100 ft (30 m) or Less
(45 m) (60 m) (70 m) (90 m) (105 m) (120 m)
10 − 60%
60 − 100%
Welding Duty 10 − 100% Duty Cycle
Duty Cycle
Amperes Cycle AWG (mm2)
AWG (mm2)
AWG (mm2)
100 4 (20) 4 (20) 4 (20) 3 (30) 2 (35) 1 (50) 1/0 (60) 1/0 (60)
150 3 (30) 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 3/0 (95)
200 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120)
250 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x2/0 (2x70)
300 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95)
350 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95) 2x4/0 (2x120)
400 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 2x4/0 (2x120)
500 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x3/0 (3x95)
600 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x4/0 (3x120) 3x4/0 (3x120)
* This chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
( ) = mm2 for metric use
***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart).
Ref. S-0007-L 2015−02
OM-234202 Page 14
5-4. Optional Gas Valve Operation And Shielding Gas Connection
Obtain gas cylinder and chain to
running gear, wall, or other station-
ary support so cylinder cannot fall
and break off valve.
1 Cylinder
2 Regulator/Flowmeter
4 Install so face is vertical.
3 Gas Hose Connection
GAS IN Fitting has 5/8-18 right-hand
threads. Obtain and install gas
hose.
4 Gas In Fitting
2
5 Gas Out Fitting
The Gas In and Gas Out fittings
have 5/8-18 right-hand threads.
Obtain proper size, type, and length
hose and make connections as fol-
lows:
Connect hose from shielding gas
supply regulator/flowmeter to Gas
In fitting.
Connect hose coupler to torch.
Connect one end of gas hose to
hose coupler. Connect remaining
end of gas hose to Gas Out fitting.
Operation
3 The gas solenoid controls gas flow
during the TIG process as follows:
1
Lift−Arc TIG
Gas flow starts when tungsten
touches work (touch sensed).
Gas flow stops at end of post−flow.
Scratch Start TIG
Gas flow starts when current is de-
tected.
Gas flow stops at end of post−flow.
Post−flow time is factory set to 5
seconds per 100 amps of weld cur-
rent. The minimum post−flow time
is 5 seconds. The maximum post−
flow is 20 seconds (post flow set-
5 tings are not adjustable by the end
user).
GAS OUT
OM-234202 Page 15
5-5. Electrical Service Guide Elec Serv 2014−01
NOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated
input voltage.
Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input voltage
is outside this range, output may not be be available.
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda-
tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source.
In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating
of the circuit protection device. All components of the circuit must be physically compatible. See NEC articles 210.21, 630.11, and
630.12.
Three-Phase
Input Voltage (V) 208 230 400 460 575
Input Amperes (A) At Rated Output 40.4 36.1 20.6 17.8 14.1
Max Recommended Standard Fuse Rating In Amperes 1
Time-Delay 2 45 40 25 20 15
Normal Operating 3 60 50 30 25 20
Min Input Conductor Size In AWG/Kcmil 4 8 10 12 14 14
119 96 175 150 234
Max Recommended Input Conductor Length In Feet (Meters)
(36) (29) (53) (46) (71)
Min Grounding Conductor Size In AWG/Kcmil 4 10 10 12 14 14
Reference: 2014 National Electrical Code (NEC) (including article 630)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16). If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable
requirements.
OM-234202 Page 16
Notes
OM-234202 Page 17
5-6. Connecting 3-Phase Input Power
L1
3 L2 5
6 L3
Tools Needed:
OM-234202 Page 18
5-6. Connecting 3-Phase Input Power (Continued)
! Installation must meet all National and voltage available at site. This unit can be con- 5 Input Conductors (L1, L2 And L3)
Local Codes − have only qualified per- nected to any input power between 208 and 6 Disconnect Device Line Terminals
sons make this installation. 575 VAC without removing cover to relink the
power source. Connect green or green/yellow grounding
! Disconnect and lockout/tagout input conductor to disconnect device grounding ter-
power before connecting input con- See rating label on unit and check input volt- minal first.
ductors from unit. Follow established age available at site.
procedures regarding the installation Connect input conductors L1, L2, and L3 to
and removal of lockout/tagout For Three-Phase Operation disconnect device line terminals.
devices. 7 Over-Current Protection
1 Input Power Cord.
! Always connect green or green/yellow 2 Disconnect Device (switch shown in the
Select type and size of over-current protec-
conductor to supply grounding termi- tion using Section 5-5 (fused disconnect
OFF position)
nal first, and never to a line terminal. switch shown).
3 Green Or Green/Yellow Grounding
NOTICE − The Auto-Line circuitry in this unit Conductor Close and secure door on disconnect device.
automatically adapts the power source to the Follow established lockout/tagout procedures
primary voltage being applied. Check input 4 Disconnect Device Grounding Terminal to put unit in service.
Input2 2012−05
Notes
OM-234202 Page 19
SECTION 6 − OPERATION
1 Power Switch ing, place switch in Stick position. For best re- Select setting best suited for application.
sults, place Arc Control in the maximum posi-
The fan motor is thermostatically tion. Control adjusts inductance when V-Sense
controlled and only runs when cooling is 6 Arc Control Feeder position is selected on the mode
needed. switch. Inductance (0-100%) determines the
Control adjusts Dig when Stick mode is se-
2 Voltmeter “wetness” of the weld puddle. When set to-
lected on mode switch. When set towards
wards maximum, “wetness” (puddle fluidity)
3 Ammeter minimum, short-circuit amperage at low arc
increases.
4 V/A (Voltage/Amperage) Adjustment voltage is the same as normal welding
Control amperage. For self-shielding wires (FCAW) adjust arc
5 Mode Switch When set towards maximum, short-circuit control to FCAW setting.
amperage is increased at low arc voltage to
Mode switch setting determines the process. assist with arc starts as well as reduce stick- When one of the TIG modes is selected, this
For Air Carbon Arc (CAC-A) cutting and goug- ing while welding. control is not functional.
2 3 4
5 6
OM-234202 Page 20
6-2. Meter Functions
The meters display the actual weld output values for approximately three seconds after the arc is broken.
Stick mode provides the Adaptive Hot StartE feature, which automatically increases the output amperage at the start of a weld should the start
require it. This eliminates electrode sticking at arc start.
V-Sense Feeder MIG (GMAW) With Voltage Sensing Wire Feeder Electrode Hot
OM-234202 Page 21
6-4. Lift-Arc TIG Procedure
With Process Switch in the Lift-Arc
TIG position, start an arc as follows:
1 TIG Electrode
2 Workpiece
Touch tungsten electrode to work-
piece at weld start point, hold
electrode to workpiece for 1-2
seconds, and slowly lift electrode.
An arc will form when electrode is
lifted.
1 2 Normal open-circuit voltage is not
present before tungsten electrode
touches workpiece; only a low
sensing voltage is present between
electrode and workpiece. The
solid-state output contactor does
not energize until after electrode is
touching workpiece. This allows
electrode to touch workpiece with-
1−2 out overheating, sticking, or getting
“Touch” Seconds contaminated.
OM-234202 Page 22
SECTION 7 − MAINTENANCE & TROUBLESHOOTING
Replace
Damaged
Replace Cracked
Or
Torch Body
Unreadable
Labels
Repair Or
Replace
Cracked
Cables
Every
3
Months
Repair Or Replace
Cracked Cables And
Cords
Clean
And
Tighten Weld
Connections
Every
6 Blow Out Inside
Months
803 728-C
OM-234202 Page 23
7-3. Help Displays
V A
Help 2 Display
V A
Help 3 Display
HE.L P−3 Indicates the left side of the unit has over-
heated. The unit has shut down to allow the
fan to cool it (see Section 4-5). Operation will
continue when the unit has cooled.
V A
Help 5 Display
HE.L P−5 Indicates the right side of the unit has over-
heated. The unit has shut down to allow the
fan to cool it (see Section 4-5). Operation will
continue when the unit has cooled.
V A
Help 6 Display
V A
Help 8 Display
V A
Process Display
OM-234202 Page 24
7-4. Troubleshooting
Trouble Remedy
No weld output; unit completely inop- Place line disconnect switch in On position (see Section 5-6).
erative.
Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 5-6).
No weld output; meter display On. Input voltage outside acceptable range of variation (see Section 5-5).
Unit overheated. Allow unit to cool with fan On (see Section 4-5).
Erratic or improper weld output. Use proper size and type of weld cable (see Section 5-2).
Notes
OM-234202 Page 25
SECTION 8 − ELECTRICAL DIAGRAM
OM-234202 Page 26
254 072-A
OM-234202 Page 27
14 29
24 27 28
11
8 12 74
OM-234202 Page 28
6 15
16 23
25
78
5
13 77 30
19
9 79 31
4
20 26
17
10 18
3 75 33
76 35
72 36
32
22
73 37
53 21 38
54
39
40
60 41
61 52
47 17
1 59 43
2
62 46
63 55 48 45
66
58 49
71
50
51
65
67
68
69
70
803 729-P
Item Dia. Part
No. Mkgs. No. Description Quantity
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-234202 Page 29
Item Dia. Part
No. Mkgs. No. Description Quantity
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-234202 Page 30
Item Dia. Part
No. Mkgs. No. Description Quantity
... 75 ............... 024376 .. Blank, Snap−In Nyl .625 Mtg Hole Black . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 76 ............... 107983 .. Blank, Snap−In Nyl .500 Mtg Hole Black . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 77 . . . . . . L8 . . . . . . 241027 .. Core, Toroidal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 78 ............... 251701 .. Adapter, Nut Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 79 ............... 263052 .. Insulator, Capacitor Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-234202 Page 31
Notes
Notes
Notes
Effective January 1, 2016
(Equipment with a serial number preface of MG or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
Warranty Questions?
LIMITED WARRANTY − Subject to the terms and conditions below, 5. 6 Months — Parts
Call Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original * Batteries
retail purchaser that new Miller equipment sold after the effective * Bernard Guns (No Labor)
1-800-4-A-MILLER date of this limited warranty is free of defects in material and
* Tregaskiss Guns (No Labor)
workmanship at the time it is shipped by Miller. THIS WARRANTY IS
for your local EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS 6. 90 Days — Parts
Miller distributor. OR IMPLIED, INCLUDING THE WARRANTIES OF * Accessory (Kits)
MERCHANTABILITY AND FITNESS. * Canvas Covers
Within the warranty periods listed below, Miller will repair or replace * Induction Heating Coils and Blankets, Cables, and
any warranted parts or components that fail due to such defects in Non-Electronic Controls
Your distributor also gives material or workmanship. Miller must be notified in writing within * M-Guns
you ... thirty (30) days of such defect or failure, at which time Miller will * MIG Guns and Subarc (SAW) Torches
provide instructions on the warranty claim procedures to be * Remote Controls and RFCS-RJ45
Service followed. If notification is submitted as an online warranty claim, the
You always get the fast, * Replacement Parts (No labor)
claim must include a detailed description of the fault and the
reliable response you * Roughneck Guns
troubleshooting steps taken to identify failed components and the
need. Most replacement cause of their failure. * Spoolmate Spoolguns
parts can be in your Miller’s True Blue® Limited Warranty shall not apply to:
Miller shall honor warranty claims on warranted equipment listed
hands in 24 hours. below in the event of such a failure within the warranty time periods. 1. Consumable components; such as contact tips,
All warranty time periods start on the delivery date of the equipment cutting nozzles, contactors, brushes, relays, work
Support to the original end-user purchaser, and not to exceed twelve months station table tops and welding curtains, or parts that
Need fast answers to the after the equipment is shipped to a North American distributor or fail due to normal wear. (Exception: brushes and
tough welding questions? eighteen months after the equipment is shipped to an International relays are covered on all engine-driven products.)
Contact your distributor. distributor. 2. Items furnished by Miller, but manufactured by others,
The expertise of the 1. 5 Years Parts — 3 Years Labor such as engines or trade accessories. These items are
distributor and Miller is * Original Main Power Rectifiers Only to Include SCRs, covered by the manufacturer’s warranty, if any.
there to help you, every Diodes, and Discrete Rectifier Modules 3. Equipment that has been modified by any party other than
step of the way. 2. 3 Years — Parts and Labor Miller, or equipment that has been improperly installed,
* Auto-Darkening Helmet Lenses (Except Classic improperly operated or misused based upon industry
Series) (No Labor) standards, or equipment which has not had reasonable
* Engine Driven Welder/Generators and necessary maintenance, or equipment which has
(NOTE: Engines are Warranted Separately by the been used for operation outside of the specifications for
Engine Manufacturer.) the equipment.
* Inverter Power Sources (Unless Otherwise Stated) MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
* Plasma Arc Cutting Power Sources USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
* Process Controllers MAINTENANCE OF WELDING EQUIPMENT.
* Semi-Automatic and Automatic Wire Feeders In the event of a warranty claim covered by this warranty, the
* Transformer/Rectifier Power Sources exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
3. 2 Years — Parts and Labor replacement; or, where authorized in writing by Miller in appropriate
* Auto-Darkening Helmet Lenses − Classic Series Only cases, (3) the reasonable cost of repair or replacement at an
(No Labor) authorized Miller service station; or (4) payment of or credit for the
* Fume Extractors − Capture 5, Filtair 400 and Industrial purchase price (less reasonable depreciation based upon actual
Collector Series use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
4. 1 Year — Parts and Labor Unless Specified Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility
* Automatic Motion Devices as determined by Miller. Therefore no compensation or
* CoolBelt and CoolBand Blower Unit (No Labor) reimbursement for transportation costs of any kind will be allowed.
* Desiccant Air Dryer System TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
* External Monitoring Equipment and Sensors PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
* Field Options REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
(NOTE: Field options are covered for the remaining DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
warranty period of the product they are installed in, CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
or for a minimum of one year — whichever is
LEGAL THEORY.
greater.)
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
* RFCS Foot Controls (Except RFCS-RJ45) IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
* Fume Extractors − Filtair 130, MWX and SWX Series TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
* HF Units CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
* ICE/XT Plasma Cutting Torches (No Labor) BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
* Induction Heating Power Sources, Coolers OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
(NOTE: Digital Recorders are Warranted Separately DEALING, INCLUDING ANY IMPLIED WARRANTY OF
by the Manufacturer.) MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
* LiveArc Welding Performance Management System
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
* Load Banks MILLER.
* Motor-Driven Guns (except Spoolmate Spoolguns) Some states in the U.S.A. do not allow limitations of how long an
* PAPR Blower Unit (No Labor) implied warranty lasts, or the exclusion of incidental, indirect,
* Positioners and Controllers special or consequential damages, so the above limitation or
* Racks exclusion may not apply to you. This warranty provides specific
* Running Gear/Trailers legal rights, and other rights may be available, but may vary from
* Spot Welders state to state.
* Subarc Wire Drive Assemblies In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and to
* Water Coolant Systems
the extent that they may not be waived, the limitations and
* TIG Torches (No Labor) exclusions set out above may not apply. This Limited Warranty
* Wireless Remote Foot/Hand Controls and Receivers provides specific legal rights, and other rights may be available, but
* Work Stations/Weld Tables (No Labor) may vary from province to province. miller_warr 2016-01
Owner’s Record
Please complete and retain with your personal records.
Distributor
Address
City
State Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Contact the Delivering Carrier to: File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2016 Miller Electric Mfg. Co. 2016−01