MEGA 200-V (S/N 3001 AND UP)

A20RG REAR WORKING LAMP EMG STEERING PRESS SW FUSIBLE LINK

(2534-9049C)x2 (2549-1135D4) (2527-1027) EMG STEERING PUMP TERMINAL NO
(FR) A20B
FRONT 24V 70W A20B GAUGE PANEL A16RW A16W (401-00129A) ANTENNA
WORKING LAMP A20RW REAR LAMP RELAY SPEAKER
CN1 AMP MIC 13P B
ROTATING BEACON (2534-1127)x2 (2544-9033) (CN2-13) (2541-9020)x2 HRS NO.GT7A-26PD-DS 26P AMP 9PT 1-480673 AMP 9PR 1-480672-0
A20RG (RR) A20B A18B 10bar 0.5G AMP MIC 13P AMP MIC 17P
+ SIG (534-00062) 24V 70W 87a 60R A (LH) (RH)
CN1-4 A20G 30 A18RG STARTER(30)
HELLA (FL) A20B (CABIN) 6 5 4 3 2 1 8 7 6 5 4 3 2 1
SPEED - CN1-5 A20R A20RW 87 A20WL C 13 12 11
10 9 8 7 6 5 4 3
2 1 3 2 1 1 2 3
FUSE BOX1(7)
(RL) 13 12 11 10 9 8 7 17 16 15 14 13 12 11 10 9 26 25 24 23 22 21 20 19 18 17 16 15 14
A20B A18RG A20B P 6 5 4 4 5 6
+ S 86 85 A20B A20W D + - + -
CN1-3 A20WG A20GR (CN3)

A20WB
3 7 (CN1) (CN2) 9 8 7 7 8 9
0.85R 1 (D10) A20GW
TACHO - CN1-13 A20B A18RG REAR LAMP SW CAR
5 60B E 10 1 A20BY (CN4) (CN5)
1 A18RY (2549-9098 )+(2190-2036D20) 3 STEREO
+ 1 A20WL T/M CONTROLLER (ZF 68P)
S CN1-6 A20L W/TEMP SENSOR 5 7 1 8 A20GY T/M SELECTOR SWITCH (PACKARD)
A20RY A20GR EMG STEERING (2541-9019)
WATER (2547-6028 ) 7 (18) 4 A20W 5 1 A20B
- 5 A20RY TIMER A20LW 4 2 A20BW
TEMP 10 9 A20WR 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2
(17) 7 A20B 5 2 A20G 23 1
(537-00039A) A20WR 9 10
+ S A20B 10 9 A20WR 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24
CN1-7 A20YR A20B FUEL SENSOR A20B 9 3
FRONT LAMP SW 10 9 A20WR A20B A20BR 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46

A20RL
FUEL - (547-00019 ) A20B (2549-9098) A20B DC / DC A B C D D C B A
T/M CONTROLLER (36) EMG STEERING SW 11 A20L 2
BEACON SW CONVERTER
+ (2549-9098) A20RL +(2190-2036D5) (2549-9110)+(2190-2036D21)
1
(CN6) X1 X2
S CN1-8 A20GR A20B A20WR (2531-1003)
T/M OIL TRANSMISSION OIL +(2190-2036D10) A18RY
A18RY
- TEMP SENSOR STEREO RELAY
TEMP A20WG A20WG 20WG A16RW 87a
(ZF 0510 308 844) (2544-9033)
1 3 30
CN1-2 A20RW A20RW A20RW A20RW 87a
1 A20LgR 87 A16R
HOUR 2 30 A20L
A20WR A20WR A20WR A20WR
87 A20RW 5
A20LW 7 86 85 A20B
A20BW A20B A18R A18R A18R A18R
ILLUMINATION 85 86
A18G A20BrW A20BrW A20B A20LR FUEL FILTER
A20WR 9 10 A20B
HEATER
INDICATOR A20RY A16RW
(2170-9005)
CN1-9 A20WR CONTROL UNIT A20L A20L FUEL FILTER HEATER RELAY
FUEL FILTER HEATER SW A18B
(543-00001) A16RW (2544-9033)
CN1-1 A18R (2549-9098)+(2190-2584D21)
B A20L CIGAR LIGHTER
+ REAR WIPER SW A20WR
CHARGE CN2-5 A20W A20W 3 1 A20R STOP RUN E A20B (2549-9129 ) (545-00001)
L5 A20BrW A20BrW N S A20BW A20BW D PP A14Y C
+(2190-2036D18)
ENG OIL PRESS CN2-4 A20BY A20BY 4 2 A20RW M L 2 A20B P
L4 A20LW A20LW 4 II - A20B A20WG A20WG C B 15R B
TIME DELAY A20BY A14W
-
A20RW A20LR B E A20B
WATER TEMP CN2-3 A20YB A20YB 5 S A20Y A20YB + STARTER
L3 6 0 (3)
BUZZER CIRCUIT 7 A20B A18RG (65.26201-7044)
A20BR 5 I A20W STARTER RELAY
BRAKE OIL PRESS CN2-10 A20YL A20YL 6 STARTER 24V 4.5KW
L10 (19) 10 9 A20WR A20WR A20RW A20RW (2544-1022)
CONTROLLER
REAR WIPER MOTOR A18RW
PARK BRAKE CN2-12 A20Lg A20Lg 7 8 A20BrW A20G A20G A18RW/A20WR (2543-9015)
(2538-9005 ) A
L12
(11) A20B A20L A18RY A18WR
AIR CLEANER CN2-2 A20BW PILOT BUZZER (12) B A
L2 (2516-1102A) A20W A20L
A20L A20BR 60B
CN2-11 A20LR 10 9 A20LB - E A20B
BLINKER P1 A20LY 87a 60R
L11
+ A18RB 5 2 1 UNIT 9 10 11 12 13 14 30 FUEL PUMP
PREHEAT CN2-1 A20LB A20B 13 WINDOW WASHER
(2525-1011) P2 A20LW 87 (2401-1277A)
L1 (4916-9006 ) 15A 15A 15A L 15A 15A 15A 15A 10A 10A
A14W A18WR
CN2-16 A20LR CN1 AMP MIC 13P + (R) - A20GY A B 85 86 A18RW A18B
A20R A20L A20BR 9 7 17 18 19 A20RW
P A18W A16WR P
WORKING CN2-9 A20RL A20RL A14W E
L9 FUSE BOX 2 A20RY
A20GR A20GR A20BR + (F) - A20B A20B
TURN SIGNAL (R) CN2-8 P (570-00002 ) HORN (H) H.F FUSE BOX 1 ROOM LAMP
L8 A20B
A20GL A20GL A16W (2516-9015) AVX 5W ENG STOP RELAY (2534-9063 )
(4510-1012A) A20B
TURN SIGNAL (L) CN2-6 A20R A20R ENG STOP MOTOR (2544-9033)
L6 A20BR A20B 10 8 A20WR 15 16 AVX 5W (2523-9016) A20RW 10W
HI BEAM A16RW EMERGENCY PUMP
CN2-7 30A 10A 10A 15A 15A 15A 15A 20A 15A 15A 30A
L7 (13)
A20LB A20LB A20RY A18WR A20BY 0.5G
EMG STEERING CN2-13 6 4 3 HORN (L) 1 2 3 4 5 6 7 8
L13 L.F A20B A16WR A16WR A16WR A16R
A20BY (2516-9016)

A18RG/A20GY
A20WR
ENG OIL PRESS SWITCH

A16RW

A20WL

A20WR
A20RW
CN2-17 A20LR A20LR

A20GY
0.7bar (65.27441-7007)
FUSIBLE LINK

A16RL
AVX 5W

A14W
A18LR
A20LB

A20WL
A18R A14W

A20R
CN2 AMP MIC 17P A20YB A20B WATER TEMP SWITCH (2527-1023A)
A20B A20LB A14W A14W A18WG
GAUGE PANEL ASS'Y (66.27435-6008)

A18WR
A18RB

A20BY
A20LR
A20LB A20LB A20RW
(539-00028B) A20YL A20B
BRAKE OIL PRESS SW A20RW A20RW A20RG A14W CIRCUIT BREAKER A16R
65bar (2549-9093 ) 60R
(527-00002)
A16RL A16RL A16RL A20RW C
A20Lg A20B EMG STEERING (OPT) ACC B A
PARK BRAKE PRESS SW A20BR A20BR A20RY A20LB A18LR AVX 8W AVX 8W
45bar (549-00039)
A20RB SIDE TURN SIGNAL LAMP(L) SIDE TURN SIGNAL LAMP(R) B
A20WL A20WL A20RG A20LB
(2534-9069) 5W (2534-9069) 5W R2 BR A20Br A20BrW A20BrW BR
A18RG A20RG
A20GL A20GR
RAISE & FLOAT A20WR A20WR A20WR R1
A20B A20B (1) 1.25B E
(FLOAT KICK-OUT) MAGNET STARTER
A20RY A20GY A20BrW
HORN RELAY HEAD LAMP RELAY

A18WG
A20RW

A20RW

A20BW
SWITCH 60R

A20BG
A18LR

A20LB
+ A20RB LAMP SWITCH

A14W
3 A20R FRONT FRONT (2544-9033 ) (2544-9033 )
HEAD LAMP(L) HEAD LAMP(R) (2549-9109 ) (549-00085) AVX 8W BATTERY RELAY
O A20W 1 6 COMBI LAMP(L) COMBI LAMP(R) A20LY 1
A20B RAISE & FLOAT RELAY 87a 87a (2544-9024)
5 A20RY (2534-1138A) (2534-1141 ) (2534-1141 ) (2534-1151A) 5 A20GY +(2190-2036D4)
- A20B 7 (2544-9033) 30 7 30 A18RG
21W 10W 75/70W 75/70W 10W 21W 87 87 0 60B 60R
87a A18RB
6 I 2
PROXIMITY SW A20B 10 9 30 A20RB 2
A20WR (15) 85 86 A20LY 85 86
(4549-1148) 87 6 A20B A20WY 3 II

FLOAT KICK-OUT SW A20B A20B A20WR 8 9 10 (2)

85 86

A20WL
A20RY A20RB - + - +

A20LY
(2549-9098 ) A20WR
A20B

(turn sig)

(turn sig)
(position)

(position)
(RAISE) +(2190-2036D22) A20B 10 9 A18WG

A20BrW

A20RW
A20RW
12V 100AH 900CCA 12V 100AH 900CCA

A20WR

A20WR

A20WR
A20WL
A20RW

A20WL
A20GL

A20GR

A20BR
A20GR
A20RY

(high)

(high)
A20B A20RW

A20GL

(low)

(low)
A20R

A20R
A20B

A20B
A20G
A20R

+ A20RB A20RW
2RL
HORN SWITCH 2
BATTERY
O A20RY A20LB A20BrY HAZARD SWITCH
SW TURN SIGNAL HEAD LAMP (506-00006)x2
- A20B 1 6 (2549-9138 )

A20BW
A20BG
A20LB
RETURN TO DIG (5) (6) +(2190-2036D2) TML N
(ON JOYSTICK) A20GY CN4-8
MAGNET DISPLAY ILL RELAY 49a
PROXIMITY SW A20GR A20GR A20GR CN4-4 AVX 8W
(4549-1148) (2544-9033 ) R 7 4 8
3 A20G RETURN TO DIG RELAY
(2544-9033) 87a A20GL A20GL A20GL CN4-1 2 A20WG A18WG A18WG
A20B 6 L COMBINATION PREHEAT
87a 30 A20BY CN4-5 A16RW
A20RW A18RB SWITCH (R) CONTROLLER 5
30 A20RB A20B 87 56 A20BrY 15R
(RETURN TO DIG) 87 A20R A20R A20RW CN4-6 (4549-9418) (523-00014)
56b I(L) BAT R
+ A20RB 85 86 A20WR C B
A20WR A20LB A20R CN4-7 0.5 uF
(14) 85 86 56a 1 3 6
O A20WG A20RB
A20GW A20GY A20GY A20RG CN4-9

200A
B+
15/1 A20B
- A20B A20LB CN5-6

A20YB
PREHEAT

A20LR
A20RY 15(53a)
A20WR A20BR A20BR CN5-8 RELAY I(L)
PROXIMITY SW 53c (544-00007)
A20BrW A20BrW A20WR A20BrY CN4-2
(4549-1148)x2 WIPER MOTOR H REG.
(position)

(position)
(back up)

(back up)
(turn sig)

(turn sig)
A20RL A20RL
(stop)

(stop)

(stop)

(stop)
A20GW

A20GW

A20GR
TRIO DIODE

A20WR
CN5-7
A20RY

A20RY
A20GL

A20WL
A20GW

A20GW
(4538-9017 ) A20BL J
SAFETY START RELAY BACK UP RELAY A20B A20B D H
H A20RY A20RY CN5-3 A20B
(2544-9033) (2544-9033 ) 53b F+ FIELD
15L
0.5BrW 87a 87a L A20YB A20YB CN5-1
C A B D F E E F D B A C 53 F-
30 A20RL A20RL 30 CN5-4
87a A20BrL 31b
E
87 87 A20RY S A20Y AIR HEATER
LO 30 A20BrL TML J 0 I II OFF ON OFF ON THERMO 22V 2.6KW
A20Gr 85 86 85 86 A20RL HI 87
A20RL A20P 21W 21W 10W 12W 12W 12W 12W 10W 21W 21W A20LB SWITCH (65.26803 GND ALTERNATOR
M STOP SW WIPER WASHER HORN 8B
5W
REAR COMBI LAMP (LH) REAR COMBI LAMP (RH) 86 85 (65.27435 -7028) (502-00003A)
LICENCE LAMP - RUN A20L A20B
(2534-1159B ) (2534-1158B ) B A20LB -6003) 24V 80A
(2534-1139A )
15B
DISPLAY A18LR AIRCON UNIT NOTE.
A20Gr 52 5 A20P (4539-6036 ) A20GW A20GW E (4920-9050A) 1. DIODE PART NO.
A20GY A20B WIPER RELAY A14W
7 A20RL 2-4 1-4 5bar (2544-9033) - DIODE (11)~(19) : 2548-1026
A20BY BACK BUZZER BLOWER
44 (516-00025) STOP LAMP SW PARKING BRAKE SW 15 - DIODE (1)~(9) : 2548-1027
14 A20WG 2-1 2-3 A20B A20L 4 1 A20BL A/C CONTROL PANEL A14W +
M
-
35 A20RY + (2549-9098)
(2543-9031A) A20RW A20W 14
A20B +(2190-2036D16) WIPER TIMER 2 A20BL
31 -
1 (2537-9002 ) 22 STARTER SWITCH CONNECTION
(ZF 0750 133 022) 5 5 3
59 A20WL A20B A20BL TML B
PST BR R1 R2 C ACC
7 A20_Or
15 A20GW 2 1 A20RL DOWN SHIFT SW OFF
13 A18W
A20R 12 18 A20BrL 4 3 A20B A20V A20WL A20WR 9 10 CONDENSER FAN RELAY PREHEAT
(2544-9033)
A16RL

+ VPS1 7 A20R 13 23 A20RW 5 1 T/M SELECTOR SWITCH

A20G

4WG-160 CONDENSER ASS'Y 87a ON

CHECK CONN (4549-6072) (2520-6004) 3 11 HIGH
TRANSMISSION TRANSMISSION 68 A20RW (ON JOYSTICK) 30 A20LB
DW-3 (ZF 0501 210 702) A20LR START
VALVE ASS'Y Y1 1 A20LW 56 CONTROLLER 36 A20B - + A20L 87 5 A20LY 12 MID
A20G
HSG-94 EST-37 KICK 1 2 3 4 M
Y2 2 A20YG 10 F N R A20_Or 8 A20LW 13 LOW
(543-00020) DOWN STEP STEP STEP STEP A20YB 85 86 A20LR 4WG-160 TRANSMISSION CONNECTION
Y3 3 A20GL 32 45 A20RL A20RL X2-A 18 A20GrG 9 REC
VP (8) FORWARD REVERSE
Y4 4 A20WB 55 67 A20Gr A20Gr X2-D CLUTCH SOLENOID
AD6 19 A20GrY 10 FRE 1 2 3 4 1 2 3
INTAKE
Y5 5 A20GR 9 20 A20BW A20BW X1-A A20B PARKING BRAKE 10
AD3 A20YB ACTUATOR KV Y5
M
Y6 6 A20WL 51 22 A20V A20V X1-D RELEASE SOL-VALVE
AD7 COMPRESSOR RELAY KR Y2
63 A20L A20L X1-C COMPRESSOR 23 A20_OrR 7 OPEN
AD1 RECEIVER DRIER (2544-9033) K1 Y3
TEMP 8 A20LB 39 65 A20G A20G X1-B (2208-6013B) (2204-6039A) 87a
AD2 20 A20_OrW 8 CLOSE K2 Y6
30 VENT
TEMP 9 A20Br 46 43 A20Y A20Y X2-B MAGNET A20W
AD4 A20LW 87 ACTUATOR K3 Y4
CLUTCH A20BW M
64 A20P A20P X2-C AD5 K4 Y1
A20LgR 19 21 A20_Or A20_Or A20RB 85 86 A20W
HIGH PRESS LOW PRESS 14 A20LgW 3 (WARM)
(ENGINE) A20Lg 29 A20W A20W (4) CUT OFF SW CUT OFF SW 15 2 (COOL)
A20LgB
PILOT CUT OFF SW M
SPEED A20LgW 41 1 1 (AUTO) 2 A20YR 4
66 A20RY A20LB A20W (2549-9098) 9 MIX
PICK-UP (TURBINE) A20Lg 5 A20RL 5 A20B A20B A20RB
25bar A20RL +(2190-2036D17) 16 A20YW 5 ACTUATOR
(ZF 0501 7 7 (MANU) PILOT CUT OFF
42 1 A20WR 11
209 688)x3 A20LgB T/M CUT OFF SW 1 SOL-VALVE A20BW 4 A20YG 1
(CENTRAL 5 A20WL
A20Lg 3 (4549-9080) LED 1~12
GEAR CHAIN) A20B 10 9 A20WR A20WR 9 10 A20B (9) 7 1 A20B A20B 6
1 A20B
5 1 A20YR THERMISTOR
2 A20B 10 9 A20WR
2 A20YR 62 A20B
T/M CUT OFF SW 2 AUTO SELECT SW 9 10 A20B REVERSE FAN 26 A18B A16B 16
A20B SOL-VALVE DUCT/DEF
1 A20RB 4 6 (2549-9098) (2549-9098 ) DEF 2 A20G 7
ACTUATOR
3 CN6 AMP 68P +(2190-2036D15) +(2190-2036D9) (7) DUCT 3 A20GW 6
A20RL REVERSE FAN (2213-9002 ) M CN3 HRS 26P CN1 AMP MIC 13P + 250 4P
A20RL A20WR (2549-9110)
SPEED SENSOR
(ZF 0501 209 560) +(2190-2584D20) A20B

MEGA 200-V

BVS0080L
Page 11
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MEGA 200-V (TIER II) (S/N 2001 THRU 3000)

MEGA 200-V (Tier II)

BHS0070L
Page 10
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MEGA 200-V (TIER I) (S/N 1001 THRU 2000)

0.85RG REAR WORKING LAMP

ROTATING BEACON (2534-9049C)x4
87a ALARM RELAY 1
(FR)
(OPTION) FRONT 0.85B
24V 70W
87
30 1.25RY (2544-9033) ALARM RELAY 2 STARTER SWITCH CONNECTION
WORKING LAMP 0.85RW 1.25RW 87a (2544-9033) ANTENNA SPEAKER TML B
CN1 AMP MIC 13P PST BR R1 R2 C ACC NOTE.
ROTATING BEACON (2534-1127)x2 30 0.85WL 87a (2541-9020)x2
0.85RG (RR) 0.85B 85 86 OFF 1. DIODE PART NO.
+ SIG (2RL006846-111) 24V 70W 0.5B 0.5RG 0.85B 87 30 0.85WB (LH) (RH)
CN1-4 0.85G - DIODE (11)~(19) : 2548-1026
HELLA (FL) 0.85B 0.85LB 87 PREHEAT
SPEED - CN1-5 0.85R (REAR FENDER) 85 86 0.5WR
0.85RW REAR LAMP SW ON - DIODE (1)~(9) : 2548-1027
0.85B 85 86 0.5LR
+ 1.25RG (2549-9109) + - + -
S CN1-3 0.5WG (RL) 0.85B REAR LAMP RELAY START
0.85R +(2190-2036D20) 3 7 0.85GrR
TACHO - 1 (2544-9033) TERMINAL NO
CN1-13 0.85B 1.25RG 0.5B CAR
5 0 10 1 0.85BY
1 1.25RY 0.85RW STEREO
+ 7 6 I 2 1.25RY 8
S CN1-6 0.85L W/TEMP SENSOR 5 0.85RY 0.85GrL
(CR) 0.85B 1.25B (2541-9019) HRS NO.GT7A-26PD-DS 26P AMP 9PT 1-480673 AMP 9PR 1-480672-0
WATER (2547-6028 ) 7 1.25RW 3 II 0.85LW 4 2
- 10 9 PILOT BUZZER 0.85BW AMP MIC 13P AMP MIC 17P
TEMP 0.5WR
(17) 0.5B 9 10 0.5WR (2516-1102A)
10 9 (CABIN) 6 5 4 3 2 1 8 7 6 5 4 3 2 1
+ S 0.5B 0.5WR 0.85WB - 13 12 11 2 1 3 2 1 1 2 3
CN1-7 0.85YR 0.85B FUEL SENSOR 0.85RW (18) 9 3 10 9 8 7 6 5 4 3
FRONT LAMP SW 0.85B 0.85BR
FUEL - (547-00019 ) 0.5B 0.85RW + 13 12 11 10 9 8 7 17 16 15 14 13 12 11 10 9 26 25 24 23 22 21 20 19 18 17 16 15 14 6 5 4 4 5 6
(2549-9098) (CL) 0.85B 11 0.85L 0.85L 2 DC / DC
BEACON SW +(2190-2036D5) CONVERTER
(2549-9098) 0.5RL 0.5RL 2RY (CN1) (CN2) (CN3) 9 8 7 7 8 9
+ S 0.85B 0.85WR 1 (2531-1003)
CN1-8 0.85GR TRANSMISSION OIL +(2190-2036D10)
T/M OIL 1.25RY 1.25RY (CN4) (CN5)
- TEMP SENSOR STEREO RELAY T/M CONTROLLER (ZF 68P)
TEMP 0.5WG 0.5WG 0.5WG
(ZF 0510 308 844) (2544-9033) T/M SELECTOR SWITCH (PACKARD)
1 3 0.5RW 0.5RW 0.5RW 0.5RW 87a
CN1-2 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2
23 1
HOUR 2 30 0.85L
0.85WR 0.85WR 0.85WR 0.85WR 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24
0.85LW 87
0.85BW 0.85B 1.25R 1.25R 1.25R 1.25R 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46
ILLUMINATION 85 86 A B C D D C B A
0.85G 0.5BrW 0.5BrW 0.5B 0.5LR
INDICATOR (CN6) X1 X2
0.85LB 0.85LB
(2170-9005)
CN1-9 0.85WR CONTROL UNIT 0.85L 0.85L
STARTER STARTER
(543-00001) STARTER RELAY
CN1-1 1.25R CONTROLLER (65.26201-7044)
B 0.85L CIGAR LIGHTER (2543-9015) (2544-1022)
+ REAR WIPER SW 0.5LR 24V 4.5KW
CHARGE CN2-5 0.5W 0.5W 3 1 0.85R STOP RUN E 0.85B (2549-9129 ) (545-00001)
L5 0.5BrW 0.5BrW N S 0.85BW 0.85BW D PP 3Y C
+(2190-2036D18)
ENG OIL PRESS CN2-4 0.5BY 0.5BY 4 2 0.5RW M L 2 0.85B P
L4 0.85LW 0.85LW 4 II - 0.85B 0.85WG 0.5WG C B B
TIME DELAY 0.85BY 3W
-
0.5RW 0.5LR B E 0.85B
WATER TEMP CN2-3 0.5YB 0.5YB 5 S 0.85Y 0.85YB +
L3 6 0 (3)
BUZZER CIRCUIT 7 0.85B 2RY
0.85BR 5 I 0.85W
BRAKE OIL PRESS CN2-10 0.5YL 0.5YL 6 (19) 9 0.5WR
L10 10 0.5WR 0.85RW 0.5RW
REAR WIPER MOTOR 1.25RW
PARK BRAKE CN2-12 0.5Lg 0.5Lg 7 8 0.5BrW (2538-9005 ) 0.85G 0.85G 1.25RW/0.85WR
L12 A
(11) 0.5B 0.85L 1.25RY 1.25WR
AIR CLEANER CN2-2 0.85BW (12) B A
L2 0.85W 0.85L
0.85L 0.85BR 0.85BR 60B
BRAKE OIL FILTER CN2-11 0.85GR 0.85LR 10 9 0.85LB E 0.85B
BLINKER P1 0.85LY 87a
L11
1.25RB 5 2 1 UNIT 9 10 11 12 13 14 30 FUEL PUMP
PREHEAT CN2-1 0.5LB 0.85B 13 WINDOW WASHER
(2525-1011) P2 0.85LW 87 (2401-1277A)
L1 (4916-9006 ) 15A 15A 15A L 15A 15A 15A 15A 10A 10A
3W 1.25WR
CN2-16 0.85LR CN1 AMP MIC 13P + (R) - 0.85GY A B 85 86 1.25RW 1.25B
0.85L 0.85BR 9 7 17 18 19 0.85RW
P 2W 2WR P
WORKING CN2-9 0.5RL 0.5RL 3W E
L9 FUSE BOX 2 0.85RY
0.5GR 0.5GR 0.85BR + (F) - 0.85B 0.5B
TURN SIGNAL (R) CN2-8 P (570-00002 ) HORN (H) H.F FUSE BOX 1 ROOM LAMP
L8 0.85B
0.5GL 0.5GL 2W (2516-9015) 5W ENG STOP RELAY (2534-9063 )
(4510-1012A) 0.85B
TURN SIGNAL (L) CN2-6 0.5R 0.5R ENG STOP MOTOR (2544-9033)
L6 0.85BR 0.85B 10 8 0.85WR 15 16 5W (2523-9016) 0.85RW 10W
HI BEAM 2RW EMERGENCY PUMP (OPT) NOTE.3
CN2-7 30A 10A 10A 15A 15A 15A 15A 20A 15A 15A 30A
L7 (13)
0.5LB 0.5LB 0.85RY 1.25WR 0.85BY 0.5G
EMG STEERING CN2-13 6 4 3 HORN (L) 1 2 3 4 5 6 7 8
L13 L.F 0.85B 2WR 2WR 2WR 2R
0.85BY (2516-9016)
ENG OIL PRESS SWITCH

2RG/0.85GY
0.85WR
0.85RW
0.85GY
CN2-17 0.5LR 0.5LR

0.85WR
0.85WL
0.7bar (65.27441-7007)
FUSIBLE LINK

1.25LR
0.85LB

0.85WL
1.25R 5W

0.85R
3W

2LR
CN2 AMP MIC 17P 0.85YB

2RL
0.85B WATER TEMP SWITCH (2527-1023A)
0.85B 0.5LB 3W 3W 1.25WG
GAUGE PANEL ASS'Y 103°C (66.27435-6008)

1.25WR

0.85BY
1.25RB 0.5LB 0.5LB 0.5RW

0.5LR
(539-00028) 0.85YL 0.85B
BRAKE OIL PRESS SW 0.85RW 0.85RW 0.85RG 2LR CIRCUIT BREAKER 2R
BRAKE OIL FILTER SW 0.85B 0.85GR 65bar (2549-9093 ) 60R
(2527-9004)
(2471-9054) 2RL 2RL 2RL 0.5RW C
0.85Lg 0.85B EMG STEERING (OPT) ACC B A
PARK BRAKE PRESS SW 0.85BR 0.85BR 0.85RY 0.85LB 1.25LR 8W 8W
45bar (549-00039)
0.5LB B
0.85WL 0.85WL 0.85RG
FLOAT KICK-OUT ASS'Y (OPTION) STD 0.85RB
1.25RG 0.85RG R2 BR 1.25Br 1.25BrW 1.25BrW BR
0.85RB 0.85RB
FLOAT KICK-OUT SW OPT (FLOAT KICK-OUT)
0.85WR 0.85WR 0.85WR R1
(FLOAT KICK-OUT) (2549-9098 ) (1) 1.25B E
(16) 1 0.85R
+ 0.85RB +(2190-2036D22) 0.85R 0.85RY 0.85GY STARTER 1.25BrW

1.25WG
4 HORN RELAY HEAD LAMP RELAY SWITCH 60R

1.25LR
0.5RW

0.5RW

0.5BW
FRONT FRONT

0.5BG
LAMP SWITCH

0.5LB
O 0.85W 1 RAISE (2544-9033 ) (2544-9033 )

2LR
COMBI LAMP(L) HEAD LAMP(L) HEAD LAMP(R) COMBI LAMP(R) (2549-9109 ) (2549-1152) 8W BATTERY RELAY
5 0.85RY MAGNET RAISE RELAY 0.85LY 1 1.25RG
- 0.85B 7 (2534-1138A) 87a 5 0.85GY 87a +(2190-2036D4) (2544-9024)
FLOAT (14) (2544-9033 ) (2534-1141 ) (2534-1141 ) (2534-1151A)
30 30 1.25WG 1.25WG
MAGNET 2 87a 21W 10W 75/70W 75/70W 10W 21W 7 0
10 9 5 30 0.85RB 87 1.25WY 87 60B 60R
PROXIMITY SW 0.5B 0.5WR 0.85B 2
(4549-1148) 6 I 7 4 8
87 0.5LY 2
85 86 0.5B 85 86 0.5WY 3 II
6 2 0.5WG
85 86 0.85RB 0.85B 0.85B 8 9 10 PREHEAT
(RAISE) 0.5WR 0.5WR (2)
CONTROLLER

0.5WL
6 0.85B - + - +

0.85LY
+ 0.85RB 0.85RB 0.5WR

(turn sig)

(turn sig)
0.5B

(position)

(position)
0.5B 10 9 (2523-9002)

0.85RW
0.85RW

0.85WR

0.85WR

0.85WR
0.85WL
12V 100AH 12V 100AH
0.85RW

0.85WL
0.85GL

0.85GR

0.85BR
0.5BrW
O 0.85RY 0.85RY

(high)

(high)
0.5B 1.25RW

(low)

(low)
0.85R

0.85R
0.5GR

0.85B

0.85B
0.85G

0.5GL
0.5GL
0.5R

2RL
HORN SWITCH 2
- 0.85B BATTERY
RETURN TO DIG 0.5LB 0.5BrY HAZARD SWITCH 1 3 5
MAGNET RETURN TO DIG RELAY 0.85RB SW TURN SIGNAL HEAD LAMP 0.85Br (2506-1104)x2
1 3 (2549-9138 )
(2544-9033) N PREHEAT RELAY
(5) (6) +(2190-2036D2) TML

0.85BR
0.85YB
0.85LR
(RETURN TO DIG) 3 0.85G 87a (ON JOYSTICK)-L 0.85GY CN4-8 (2544-1022)
6 DISPLAY ILL RELAY 49a
+ 0.85RB 0.85B 30 0.85RB 0.5GR 0.85GR 0.85GR CN4-4 C B 5W AVX 8W
(2544-9033 ) R (7)
87
O 0.85WG 87a 0.85GL 0.85GL 0.85GL CN4-1 AVX 1.25WG
L COMBINATION
- 0.85B 85 86 0.85RB 30 0.5BY CN4-5 15°C 0.85BR D PP AVX 2RW
0.85RW 1.25WY SWITCH (R)
0.5B 87 56
0.85R 0.85R 0.85RW CN4-6 (4549-9418) R P B
(15) 56b
PROXIMITY SW 85 86 0.5WR CN4-7 AVX
0.85WG 0.85WR 0.85R
(4549-1148)x2 56a 5BW
0.85GW 0.85GY 0.85GY 0.85RG CN4-9
15/1 THERMO
0.5B 0.85RY 0.5LB 0.85LB CN5-6
15(53a) SWITCH
0.5WR 0.85BR 0.85BR CN5-8
53c (65.27435 SG
0.5BrW 0.5BrW 0.85WR 0.85BrY CN4-2
WIPER MOTOR H -6003)
(position)

(position)
(back up)

(back up)
(turn sig)

(turn sig)
0.85RL
0.85GW

0.85GW
(stop)

(stop)

(stop)

(stop)
0.85GR
0.85WR
0.85GL

0.85RY

0.85RY
SAFETY START
0.85WL
0.85GW

0.85GW
(4538-9017 ) 0.5BL CN5-7
RELAY 0.85B 0.85B J
BACK UP RELAY H 0.85RY
(2544-9033) 0.85RY CN5-3
(2544-9033 ) 53b
87a 87a L 0.85YB 0.85YB CN5-1 GLOW PLUG R
0.5BrW 53
30 30 C A B D F E E F D B A C (65.26803-7014) F
0.5RL 0.85RL 0.85BrL CN5-4
87 87 0.85RY S 0.85Y 87a 31b E
LO 30 0.85BrL TML
HI J 0 I II OFF ON OFF ON
0.5Gr 85 86 85 86 0.5RL 0.85LB 87 E
0.5RL 0.5P 21W 21W 10W 12W 12W 12W 12W 10W 21W 21W M ALTERNATOR
STOP SW WIPER WASHER HORN 8B
5W
REAR COMBI LAMP (LH) REAR COMBI LAMP (RH) 86 85 (2502-9009)
LICENCE LAMP - RUN 0.5L 0.5B
(2534-1159B ) (2534-1158B ) B 0.85L 24V 50A
(2534-1139A )

DISPLAY 1.25LR AIRCON UNIT 4WG-160 TRANSMISSION CONNECTION

0.5Gr 52 5 0.5P (4539-6036 ) 0.85GW 0.85GW E (4920-9050A)
0.85GY 0.85B WIPER RELAY 2LR FORWARD REVERSE
30 0.85RL 2-4 1-4 5bar (2544-9033) CLUTCH SOLENOID
0.5BY BLOWER 1 2 3 4 1 2 3
8 BACK BUZZER STOP LAMP SW PARKING BRAKE SW 15
0.5L 4 1 2LR + - KV Y5
14 0.85WG 2-1 2-3 0.85B (2516-1124 ) (2549-9098) 0.5BL A/C CONTROL PANEL M
53 (2543-9031A) 0.5RW 14
0.85GR + +(2190-2036D16) WIPER TIMER 2 0.85LR KR Y2
57 0.5BL
0.85B - 1 (2537-9002 ) 22 K1 Y3
(ZF 0750 133 022) 5 5 3
11 0.85WL 0.5B 0.5BL
7 K2 Y6
15 2 1 0.85Or
0.85GW 0.85RL DOWN SHIFT SW 13 1.25LR K3 Y4
0.85R 12 18 0.85BrL 4 3 0.85B 0.85V 0.85WL 0.85WL 0.5WR 9 10 CONDENSER FAN RELAY
K4 Y1
+ VPS1 7 0.85R 13 23 4 2 (2544-9033)
0.85RW
0.85G

4WG-160 T/M SELECTOR SWITCH CONDENSER ASS'Y 87a

2RL

CHECK CONN
TRANSMISSION TRANSMISSION 68 0.85RW (ON JOYSTICK)-R (4549-6072) (2520-6004) 30 0.85LR
3 0.5LB 11 HIGH ERGO-II SELECTOR SWITCH (OPT)
DW-3 (ZF 0501 210 702)
VALVE ASS'Y Y1 1 0.85LW 56 CONTROLLER 36 0.85B - + 0.85L 87 5 0.5LY 12 MID
0.85G 549-00009 (ZF 0501 209 869)
HSG-94 EST-37 KICK 1 2 3 4 M
Y2 2 0.85YG 10 F N R 0.85Or 8 0.5LW 13 LOW
DOWN STEP STEP STEP STEP 0.5YB 85 86 KICK
0.5LR F R N T+ T-
Y3 3 0.85GL 32 (543-00020 ) 45 0.85RL 0.85RL X2-A 18 0.5GrG 9 REC DOWN
VP (8) X2-A
Y4 4 0.85WB 55 (ZF 6009 065 280) 67 0.85Gr 0.85Gr X2-D 19 10 FRE + VP
AD6 0.5GrY
INTAKE X2-D
Y5 5 0.85GR 9 DW-3 20 0.85BW 0.85BW X1-A 0.85B PARKING BRAKE 10 AD7 AS
AD3 0.5YB ACTUATOR
M X1-A
Y6 6 0.85WL 51 22 0.85V 0.85V X1-D RELEASE SOL-VALVE AD3 B3
AD7 X1-D
63 0.85L 0.85L X1-C 23 7 OPEN AD8 KD
AD1 0.5OrR
X1-C AD1 B1
TEMP 8 0.85LB 39 65 0.85G 0.85G X1-B COMPRESSOR RELAY 20 0.5OrW 8 CLOSE
(543-00035) AD2 COMPRESSOR VENT X1-B
TEMP 9 0.85Br 46 43 0.85Y 0.85Y X2-B RECEIVER DRIER (2544-9033) AD2 B2
(ZF 6009 065 281) AD4 (2208-6013B) (2204-6039A) 87a ACTUATOR
M X2-B
64 0.85P 0.85P X2-C 30 AD5 V
ERGO-II (OPT) AD5 MAGNET 0.85LR
87 X2-C AD6 R
0.85LgR 19 21 0.85Or 0.85Or CLUTCH 0.85LW 0.85BW 14 3 (WARM)
0.5LgW
(ENGINE) 0.85Lg 29 0.85W 0.85W 15 2 (COOL)
0.5RB 85 86 0.5LR 0.5LgB
PILOT CUT OFF SW HIGH PRESS LOW PRESS M
SPEED 0.85LgW 41 1 1 (AUTO) 2 0.5YR 4
66 0.85RY 0.85L 0.85W (2549-9098) (4) CUT OFF SW CUT OFF SW MIX
PICK-UP (TURBINE) 0.85Lg 5 0.85RL 5 +(2190-2036D17)
25bar 0.85RL 16 0.5YW 5 ACTUATOR
(ZF 0501 7 7 (MANU) PILOT CUT OFF
0.85LgB 42 T/M CUT OFF SW 1 0.85BW 1 9
209 688)x3 SOL-VALVE 0.85B 0.85B 0.5RB 4 0.5YG 1
(CENTRAL 5 0.85WL
0.85Lg 3 (4549-9080)
GEAR CHAIN) 0.5B 10 9 0.5WR 0.5WR 9 10 0.5B (9) 7 0.5WR 11 1 0.5B 0.85B 6
1 0.85B
THERMISTOR
2 0.85B 10 9 LED 1~12
2 0.85YR 62 0.85B 0.5WR
T/M CUT OFF SW 2 AUTO SELECT SW 0.5B 26 1.25B 2B 16
DUCT/DEF DEF 2 0.5G 7
1 0.85RB 4 6 (2549-9098) (2549-9098 )
ACTUATOR
3 CN6 AMP 68P +(2190-2036D15) +(2190-2036D9) DUCT 3 0.5GW 6
0.85RL (2213-9002 ) M CN3 HRS 26P CN1 AMP MIC 13P + 250 4P
SPEED SENSOR
(ZF 0501 209 560)
0.85RL 0.5WR

MEGA 200-V

APS0420L
Page 9
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MEGA 200-V (OPTION) (S/N 3001 AND UP)

CLOSES 3 B
STOP

FRONT AXLE
BR1 BR2
L.H Brake valve REAR AXLE
OPENS 25 B
T/M DISCONNECT

45B
P1 T1 P2 T2
JOYSTICK VALVE

0.5 BAR R.H Brake pedal

30B 65bar 30B 15B OPT. OPT.

DUMP CROWD AUTO RETURN RAISE LOWER
0.75L (PFO1/4) (PFO3/8) (PFO3/8) 0.75L 0.32L
TO DIG
(PFO3/8)

1.5 BAR (PFO3/8) A1 LPWS P1 P2 A2

A3 TP1
(PFO3/8)

C3-1 C3-2

T
C2 C3-3
TANK TP2 P
(PFO1/4)
PILOT 4 2 1 3 5 6
2 (PFO3/8)
FO 28kgf/cm
(PFO1/2) C4
2 C6
C1 60kgf/cm SAFETY
2
120kgf/cm
FI C3-4 PA
(PFO3/8)
(PFO1/2)
C7 PARK
LPWS 45bar
OIL COOLER 100 L/MIN
Fan motor UNF 7/16-20 C5

M 150kgf/cm
2 PK
UNF 7/8-14 (PFO1/2) (PFO1/4)
10 micron 120bar (OUTLET)
BRAKE/PILOT 16ccr BRAKE & PILOT & FAN MOTOR A4 (PFO3/8)
T1 (PFO3/8)
T2
PUMP 30B (PFO1/4)
3
14 cm/rev SUPPLY V/V 0.75L * TUV Only

STEER PUMP UNF 3/4-16

3
41 cm/rev (INLET)

H.P FILTER
LOADER PUMP P1 P3 200 l/min at 6.9 B at 2,400 rpm
44 cm/rev 3 1.25 1.25"
TPM 320 l/min max
0.25"
200 BAR
EF
PUMP 0.75

CONTROL V/V
L R
EMERG.STEER R2
CHECK V/V BUCKET
1.5
OPTION DEVICE(INC. PIPING) 230 B
HT
<
<

C2 C3 0.75
5Bar
C R1
1B
EMERG.STEER 0.75" 2.5 B
1.25
1.5
PRESS/ S/W 1A
STEER UNIT
RESTRCITION VALVE 175 BAR

T LS LOG FORK SYSTEM BOOM

P

VALVE BLOCK (CROWD) 2B

LS

230 BAR 230 BAR

(DUMP) 2A

EF CF
10ccr <
BUCKET CYL. OPTION
- M 230 B
LS

(RAISE)
24v DC MOTER PUMP 3B
for EMERG. STEER
STEERING CYL.
3A
(LOWER/FLOAT) (3-SPOOL)
* P CUSHION V/V
PRIORITY V/V < <
BOOM CYL.
ELECTRIC EMERGENCY STEERING

MEGA 200-V
BVS0071L
Page 30
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MEGA 200-V (OPTION) (S/N 1001 THRU 3000)

Hydraulic Schematic(Option)
* OPTIONAL EQUIPMENT
* JOYSTICK VALVE Kick-down Horn
(3-SP. OPT.)

OPT. OPT.
DUMP CROWD AUTO RETURN RAISE LOWER
TO DIG

D.C D.R D.F D.R D.F

CLOSES 3 B
STOP

FRONT AXLE
BR1 BR2
L.H Brake valve REAR AXLE
OPENS 25 B T
T/M DISCONNECT
P
45B
2 4 3 1 5 6
P1 T1 P2 T2

0.5 BAR R.H Brake pedal

40B 65bar 40B 15B

0.7L (PFO1/4) (PFO3/8) (PFO3/8) 0.7L 0.32L

(PFO3/8)

1.5 BAR (PFO3/8) A1 LPWS P1 P2 A2

A3 TP1
(PFO3/8)

C3-1 C3-2 JOYSTICK VALVE Horn Kick-down

(2-SP. STD.)
Æ1.2 C2 C3-3
TANK TP2
(PFO1/4)
PILOT DUMP CROWD AUTO RETURN RAISE LOWER
2 (PFO3/8) TO DIG
FO 28kgf/cm
(PFO1/2) C4 D.C D.R D.F
2 C6
C1 60kgf/cm SAFETY

120kgf/cm2
FI C3-4 PA
(PFO3/8)
(PFO1/2)
T
Fan motor(Opt.) C7 PARK
3
P 2 4 1
0.75" LPWS 45bar
OIL COOLER 100 L/MIN C5

70bar M PK
150kgf/cm2
10 micron 16ccr (PFO1/2) (PFO1/4)

BRAKE/PILOT
BRAKE & PILOT & FAN MOTOR A4 (PFO3/8)
T1 (PFO3/8)
T2
PUMP 40B (PFO1/4)
14 cm3/rev SUPPLY V/V(Opt.) 0.7L * TUV Only

STEER PUMP 0.5"

41 cm3/rev
H.P FILTER
LOADER PUMP P1 P3 200 l/min at 6.9 B at 2,400 rpm
44 cm3/rev 1.25 1.25"
C1 TPM 320 l/min max
<

0.25"
195 BAR
EF
PUMP 0.75 (2-SPOOL,STD.)

CONTROL V/V
L R
EMERG.STEER R2
CHECK V/V BUCKET
1.5
230 B
HT
<
<

C2 C3 0.75
5Bar
(DUMP) (CROWD)
C R1
1B
EMERG.STEER 0.75" 2.5 B
1.25 Æ140xÆ75x490
1.5
PRESS/ S/W 1A
STEER UNIT BUCKET CYL.
RESTRCITION VALVE 175 BAR

BOOM
T LS
P

(LOWER/FLOAT)
VALVE BLOCK Æ120xÆ70X780 2B
LS
BOOM CYL. (RAISE) 2A
230 BAR 230 BAR

EF CF
10ccr <

OPTION
- M 230 B
OPTION DEVICE(INC. PIPING)
LS

24v DC MOTER PUMP 3B

for EMERG. STEER
Æ70xÆ35x396 STEERING CYL.
3A
(3-SPOOL, OPTION)
P CUSHION V/V
PRIORITY V/V < < LOG FORK SYSTEM
* ELECTRIC EMERGENCY STEERING
MEGA 200-V
APS0440L
Page 29
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MEGA 200-V (STANDARD) (S/N 1001 THRU 3000)

Hydraulic Schematic(Standard)
* OPTIONAL EQUIPMENT
* JOYSTICK VALVE Kick-down Horn
(3-SP. OPT.)

OPT. OPT.
DUMP CROWD AUTO RETURN RAISE LOWER
TO DIG

D.C D.R D.F D.R D.F

CLOSES 3 B
STOP
* TUV Only
FRONT AXLE
BR1 BR2
L.H Brake valve REAR AXLE
OPENS 25 B T
T/M DISCONNECT
P
45B
2 4 3 1 5 6
P1 T1 P2 T2

0.5 BAR R.H Brake pedal

40B 40B 40B

0.7L 0.7L 0.7L

LPWS A1 P1 P2 A2 A3
1.5 BAR (PFO1/4) (PFO3/8) (PFO3/8) (PFO3/8) (PFO3/8) (PFO3/8)

C1 C2
JOYSTICK VALVE Horn Kick-down
ULTP
(PFO1/4) (2-SP. STD.)
C3
P
TANK (PFO1/2)
C10
DUMP CROWD AUTO RETURN RAISE LOWER
60B
TO DIG
C4 PARK D.C D.R D.F
(PFO3/8)
C11

C6 PKWS
C9 (PFO1/4)

T
C5 PILOT P 2 4 3 1
(PFO3/8)

OIL COOLER 100 L/MIN

28B
C7 TP
T1 C8 (PFO1/4)

(PFO1/2) (PFO3/8) (PFO1/4) (PFO1/4)

BRAKE/PILOT 10 micron
PUMP A4 15B T3 T2
3
10 cm/rev BRAKE & PILOT SUPPLY VALVE 0.32L

STEER PUMP
3
41 cm/rev
H.P FILTER
LOADER PUMP P1 P3 200 l/min at 6.9 B at 2,400 rpm
3
44 cm/rev 1.25 1.25"
C1 TPM 320 l/min max
<

0.25"
195 BAR
EF
PUMP 0.75 (2-SPOOL,STD.)

CONTROL V/V
L R
EMERG.STEER R2
CHECK V/V BUCKET
1.5
230 B
HT
<
<

C2 C3 0.75
5Bar
(DUMP) (CROWD)
C R1
1B
EMERG.STEER 0.75" 2.5 B
1.25 ø140 x ø75 x 490
1.5
PRESS/ S/W 1A
STEER UNIT BUCKET CYL.
RESTRCITION VALVE 175 BAR

BOOM
T LS
P

(LOWER/FLOAT)
VALVE BLOCK ø120 x ø70 X 780 2B
LS
BOOM CYL. (RAISE) 2A
230 BAR 230 BAR

EF CF
10ccr <

OPTION
- M 230 B
OPTION DEVICE(INC. PIPING)
LS

24v DC MOTER PUMP 3B

for EMERG. STEER
ø70 x ø35 x 396 STEERING CYL.
3A
(3-SPOOL, OPTION)
P CUSHION V/V
PRIORITY V/V < < LOG FORK SYSTEM
* ELECTRIC EMERGENCY STEERING
MEGA 200-V
APS0430L
Page 28
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