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JCY-1900/1950

VOYAGE DATA RECORDER (VDR)


SIMPLIFIED VOYAGE DATA RECORDER (S-VDR)

SERVICE MANUAL

For further information,contact:

Not use the asbestos

URL http://www.jrc.co.jp
Marine Service Department
Telephone : +81-3-3492-1305
Facsimile : +81-3-3779-1420
e-mail : tmsc@jrc.co.jp
AMSTERDAM Branch
Telephone : +31-20-658-0750
Facsimile : +31-20-658-0755
e-mail : service@jrceurope.com
SEATTLE Branch
Telephone : +1-206-654-5644
Facsimile : +1-206-654-7030
e-mail : marineservice@jrcamerica.com
CODE No.7ZPNA4409 01ETM ISO 9001, ISO 14001 Certified
AUG. 2014 Edition 1 JRC Printed in Japan
Ŷ NOTICE
Ɣ It is strictly prohibited to reproduce part or all of this manual without prior permission.
Ɣ The contents of this manual are subject to change without notice.

Copyright© Japan Radio Co., Ltd. 2014 All rights reserved.

7ZPNA4409
JCY-1900/1950 VDR Service Manual

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DOC No. 7ZPNA4409
JCY-1900/1950 VDR Service Manual

Before Operation

Pictorial indication
Various pictorial indications are included in this manual and are shown on this equipment so that you can
operate them safely and correctly and prevent any danger to you and / or to other persons and any damage
to your property during operation. Such indications and their meanings are as follows.

Please understand the meanings of pictorial indication before you read this manual.

DANGER Indicates that it is probable that incorrect equipment operation due to


negligence cause death or a serious injury.

WARNING Indicates that it is possible that incorrect equipment operation due to


negligence cause death or a serious injury.

CAUTION Indicates that it is probable that incorrect equipment operation due to


negligence cause human injury or property damage.

Examples of pictorial indication

The mark indicates CAUTION (including DANGER and WARNING).


Detailed contents of prohibited action (“Electric Shock” in the example on the left) is shown in the mark.

The mark indicates prohibition.


Detailed contents of the prohibited action (“Disassembling Prohibited” in the example on the left) is
shown in the mark.

The mark indicates instruction.


Detailed contents of the instruction ("Disconnect the power plug" in the example on the left) is shown in
the mark.

Warning Label

There is a warning label on the front panel of equipment. Do not try to remove, break or modify the label.

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DOC No. 7ZPNA4409
JCY-1900/1950 VDR Service Manual

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DOC No. 7ZPNA4409
JCY-1900/1950 VDR Service Manual

Precautions

DANGER
The prohibited matter of a battery and a lithium battery.
● To short-circuit the + pin and – pin.
● Using for non-specified applications.
● disassembling, modifying, destroying.
● Throwing into fire, heating.
● Using expired battery.
There is a danger that cause leakage of fluid, generation of heat, fire, explosion, destruction, or
injury by heat.

WARNING
Do not attempt inspections or repairs on the internal part of the equipment by yourself. Inspec-
tions or repairs by anyone other than qualified maintainers may cause a fire or electric shock.
Please contact our head office, or a nearby branch or local office to request servicing.

Do not disassemble or remodel this equipment.


Such action may cause a fire, electric shock, or malfunction of the equipment.

Do not use any power supply voltage other than the specified one.
Such action may cause a fire, electric shock, or malfunction of this equipment.

Turn off power supply switch before connecting or disconnecting cables to any external equip-
ment.
Not turning it off may cause a fire or an electric shock.

If the power supply cable damaged, please contact our head office, or a nearby branch or local
office to request servicing.
The use of damaged cables may cause a fire or an electric shock.

If water entered the equipment, make sure to turn off the main power, open the breaker, and
please contact our head office, or a nearby branch or local office to request servicing.
Using it as it is may cause a fire, electric shock, or malfunction.

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DOC No. 7ZPNA4409
JCY-1900/1950 VDR Service Manual

WARNING
If equipment malfunctions, make sure to turn off the main power, open the breaker, and please
contact our head office, or a nearby branch or local office to request servicing.
The continuous use of the equipment may cause a fire or electric shock.

The Recording Control Unit (NDV-1900/1950) has a built-in battery.


The battery needs to be replaced periodically. If using continually an expired battery, a fire may
occur.

Never replace the battery by yourself.


Replacement by anyone other than qualified maintainers may cause a fire, an electric shock, or a
malfunction.
Please contact our head office, or a nearby branch or local office to request servicing.

The Recording Control Unit (NDV-1900/1950) has a built-in battery.


The battery contains dilute sulfuric acid. If the liquid that has leaked from the battery adhered with
your clothes or skin, wash with clean water. If the liquid entered your eyes, immediately wash with
clean water and see a doctor.

The Recording Control Unit (NDV-1900/1950) has a built-in battery.


Do not discard because used batteries are recycled. Please contact our head office, or a nearby
branch or local office to request servicing.

The underwater acoustic beacon of fixed protective capsule unit and float free capsule unit has a
built-in lithium battery.
Do not discard because used lithium batteries are recycled. Please contact our head office, or a
nearby branch or local office to request servicing.

If disposing of this equipment, be sure to abide by applicable local laws and regulations.

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DOC No. 7ZPNA4409
JCY-1900/1950 VDR Service Manual

WARNING
The Recording Control Unit (NDV-1900/1950) has a UTILITY OUTLET.
When you connect the power plug to the power outlet, insert it firmly.
Failure to do so may cause fire, burns or electric shock.

The Recording Control Unit (NDV-1900/1950) has a UTILITY OUTLET.


Clean dust from the power plug.
Failure to do so may cause fire.

Do not inset or drop any foreign objects such as metallic pieces into an air vent or opening.
Otherwise, it may cause a fire, electric shock or malfunction.

Do not place heavy objects on the power cable or do not bend the power cable by force.
Otherwise, the power cable is damaged, and it may cause a fire, electric shock.

Do not put the container with the liquid on or near this equipment.
Otherwise, if the liquid spill or come in this equipment, it may cause a fire, electric shock, or mal-
function.

If anything abnormal such as smoke, strange smell or unusual heat is emitted, turn off the
POWER switch of the equipment immediately and pull out the power cable. Then, please contact
our head office, or a nearby branch or local office to request servicing. The continued use of the
equipment may cause a fire or electric shock.

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DOC No. 7ZPNA4409
JCY-1900/1950 VDR Service Manual

CAUTION
This equipment has warning labels.
Do not try to remove, break or modify the label.

Do not install the equipment on the location where infringed by water, humidity, steam, dust, or
soot.
Otherwise, it may cause a fire, electric shock, or malfunction.

Do not touch this equipment, if hands or gloves are wet with water.
Otherwise, it may cause an electric shock, or a malfunction.

Be sure to hold power supply plug when pulling it out of outlet.


Pulling the power cable without holding the plug may damage the cable and may cause a fire or
an electric shock.

Although the shape of UTILITY OUTLET is for 100VAC, it directly outputs the voltage (100 to
220VAC) that is being input to the RCU. Do not connect a equipment for 100VAC, if 220VAC is
being input. Otherwise, a malfunction may occur.

If the equipment is splashed either with water, wipe it dry immediately.


Otherwise, it may cause a failure or operational malfunctions.

Do not use any organic solvents such as thinner or benzine to clean the surface. These agents
can damage the surface coating.
Be sure to remove dirt and dust from the surface and wipe it using a clean dry cloth.

Do not carry out the tap of the screen by the sharp object.
Otherwise, the screen may be damaged.

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CAUTION
Do not block up the air vent of this equipment.
Otherwise, the inside of equipment is filled with heat, and it may cause fire or malfunction.

Do not install the equipment on the unstable place such as on the shaky stand or inclined surface.
Otherwise, it may drop or fall down, resulting in an injury or malfunction.

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DOC No. 7ZPNA4409
JCY-1900/1950 VDR Service Manual

Precautions (FFC)

WARNING
If the false distress alert is transmitted, take the following instructions immediately.
(1) Stop the transmission immediately.
(2) Report the following information to the Maritime Safety Agency.
(a) Ship’s Name, Type and Flag
(b) Capsule ID number (15 character UIN):
(c) Position and Time at the false transmission
(d) Cause of the false transmission
(e) Type, Serial Number and Delivery Date of the capsule

Do not pull up the capsule from water during distress.


If the capsule is taken out from water in distress, it stops sending distress signals.

The capsule EPIRB function must not be used for other than distress.
Otherwise, a large trouble will be given to the search rescue organization.

Do not set the switch to "ON" except the case of manual activation in distress.
Distress signals are transmitted when turning the switch "ON".

The capsule unit must not be taken out from bracket other than distress.
Otherwise, a large trouble will be given to the search rescue organization.

The selector switch must be set to the “READY” position while voyaging.

The hydrostatic release unit (HRU) activates the cutter using spring force. Do not disassemble the
HRU, nor apply pressure to it. Serious injury could result.

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WARNING

Once the hydrostatic release unit (HRU) operates, it cannot be reused. Be careful for capsule so
as not to be stolen or not to be activated by mischief when the ship is in port.

Confirm that the ship's name and ID correspond to those indicated on the label of the capsule
unit.

Rescue work will be planned and executed based on the information of ship's name and ID
transmitted from the capsule unit. Proper planning of rescue work would not be possible if ship's
name and ID are wrong. If the ship's name and ID indicated on the label of the capsule unit is
wrong, ask the purchasing dealer, JRC agent or the JRC branches to change it with correct ship's
name and ID.

If right ID cannot be set in the capsule, do not install the capsule. Otherwise, a large trouble will be
given to the search rescue organization.

Do not install the capsule in an extremely vibrating place such as a handrail. The capsule may be
damaged due to vibration.

Do not install the capsule in a strong magnetic field. The capsule may activate by the magnetic
force.

The capsule must be installed apart from the compass and so for the 0.8 meters or more so that
the magnetism is not influenced.

Mount the capsule on the bracket properly.


Improper mounting causes the capsule not to be automatically released from the bracket in a
sinking.

The battery and hydrostatic release unit (HRU) which expired effective periods expired must not
absolutely be used.
If such battery and HRU are used, the distress signal may not be emitted at the distress. Take
care that their lives do not expire.

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DOC No. 7ZPNA4409
JCY-1900/1950 VDR Service Manual

WARNING
Do not install with the capsule battery removed. The distress signal may not be emitted at the
distress.

Do not connect the lanyard to the bracket or ship body.


It disturbs at emergency.

When disposing of the capsule, contact the purchasing dealer, JRC agent or JRC branches to
request servicing.
If the capsule is transmitted the distress signal by improper disposal, large confusion is caused in
search and rescue operations.

Do not make the used battery to short-circuit, discharging electricity compulsorily or using for
other usages. Send used batteries to the purchasing dealer, JRC agent or JRC branches.

Do not discard used batteries. Send used batteries to the purchasing dealer, JRC agent or JRC
branches, to avoid causing environmental problem by throwing them away.

When sell the ship, contact to the purchasing dealer, JRC agent or JRC branches, and request to
register the radio station license and reset up the ship's name and ID.
If registration and reset up are not executed, false transmission or wrong ID code signal might be
transmitted in distress, and it causes serious confusion for search and rescue operation.

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DOC No. 7ZPNA4409
JCY-1900/1950 VDR Service Manual

CAUTION
Open slowly the top cover.
If you open faster, the capsule may deviate from bracket and fall down.

Test the EPIRB function, while anchoring in a port.

In EPIRB function test, permitted distress signal for the test purpose is transmitted. Do not exe-
cute the test repeatedly in a short time.

Execute the test in 00 - 05 minutes of each o'clock for the reduction of processing capacity in the
satellite.

Do not remove, destroy, or modify warning labels.

Request purchasing dealer, JRC agent or JRC branches to replace any stained, illegible, or
damaged label.

If the abnormal status is recognized in the capsule. request the service to purchasing dealer, JRC
agent or JRC branches,

If you want to replace or repair the capsule, contact the purchasing dealer, JRC agent or JRC
branches.

Do not use a solvent (paint-thinner, alcohol etc.) or alkaline/neutral detergent to clean up the
capsule.
It causes crack on the resin if such a detergent is used, and the capsule may not operate properly
in the worst case by leaking etc.

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Contents

BEFORE OPERATION ............................................................................................................................... II


PRECAUTIONS.......................................................................................................................................... IV
PRECAUTIONS (FFC) .............................................................................................................................. IX
1. OUTLINE.......................................................................................................................................... 1
1.1. Outline of the Equipment........................................................................................................................... 1
1.2. Feature of New VDR/S-VDR ....................................................................................................................... 1
1.3. JCY-1900/1950 Configuration .................................................................................................................... 3
1.4. Present and New Model Comparison Table ............................................................................................. 8
1.5. JCY-1900/1950 System Diagram ............................................................................................................. 10
1.6. JCY-1900/1950 System Block Diagram .................................................................................................. 11
1.7. JCY-1900/1950 System Network Diagram .............................................................................................. 14
1.8. JCY-1900/1950 System Configuration .................................................................................................... 15
2. MAINTENANCE ............................................................................................................................. 26
2.1. Replacement Parts list ............................................................................................................................. 26
2.2. Maintenance Parts list ............................................................................................................................. 27
2.3. Spare Parts list ......................................................................................................................................... 28
2.4. Fixed Protective Capsule Unit : NDH-338............................................................................................... 29
2.5. Recording Control Unit : NDV-1900/1950 ............................................................................................... 30
2.6. Digital Signal Converter 32CH/64CH: NCT-82/-83 .................................................................................. 43
2.7. Frame Grabber Unit : NWP-69 ................................................................................................................. 44
2.8. Data Acquisition Unit: NCT-84................................................................................................................. 46
2.9. Software Update ....................................................................................................................................... 47
3. OPERATION CHECKING ON HARDWARE ................................................................................. 48
3.1. Fixed Protective Capsule Unit : NDH-338............................................................................................... 48
3.2. Float Free Capsule Unit : NDH-339 ......................................................................................................... 50
3.3. Recording Control Unit: NDV-1900/1950 ................................................................................................ 53
3.4. Operation Panel Unit: NCG-1900/1950 ................................................................................................... 59
3.5. Microphone Unit: NVT-181 and Waterproof Microphone Unit: NVT-182 .............................................. 61
3.6. Digital Signal Converter 32CH and 64CH : NCT-82/83........................................................................... 62
3.7. Frame Grabber Unit: NWP-69 .................................................................................................................. 64
3.8. Data Acquisition Unit: NCT-84................................................................................................................. 65
4. TROUBLE SHOOTING.................................................................................................................. 66
5. DIAGNOSIS OF THE CONNECTION EQUIPMENT BY REMOTE MAINTENANCE ................... 74
6. SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS) ....................................................................... 75
6.1. Recording Control Unit: NDV-1900/1950 ................................................................................................ 75
6.2. Operation Panel Unit: NCG-1900/1950 ................................................................................................... 76
6.3. Frame Grabber Unit: NWP-69 .................................................................................................................. 77
6.4. Digital Signal Converter 32CH: NCT-82 .................................................................................................. 78
6.5. Digital Signal Converter 64CH: NCT-83 .................................................................................................. 79
6.6. Data Acquisition Unit: NCT-84................................................................................................................. 80
7. SPECIFICATIONS ......................................................................................................................... 81
7.1. NDH-338 Fixed Protective Capsule Unit ................................................................................................. 81
7.2. NDH-339 Float Free Capsule Unit ........................................................................................................... 82
7.3. NDV-1900/1950 Recording Control Unit ................................................................................................. 83
7.4. NCG-1900/1950 Operation Panel Unit ..................................................................................................... 86
7.5. NVT-181 Microphone Unit ........................................................................................................................ 87
7.6. NVT-182 Waterproof Microphone Unit .................................................................................................... 88
7.7. NCT-83 Digital Signal Converter 64CH ................................................................................................... 89
7.8. NCT-82 Digital Signal Converter 32CH ................................................................................................... 90
7.9. NWP-69 Frame Grabber Unit ................................................................................................................... 91
7.10. NCT-84 Data Acquisition Unit .................................................................................................................. 92
7.11. NQE-7700A Junction Box ........................................................................................................................ 93
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7.12. General Environmental Condition .......................................................................................................... 94


8. ANNUAL INSPECTION ................................................................................................................. 96
8.1. Declaration on Completion of Annual Inspection for VDR ................................................................... 96
8.2. Annual Inspection Procedures ............................................................................................................... 96
9. INSPECTION CHECK LIST FOR VDR ......................................................................................... 96

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

1. OUTLINE

1.1. Outline of the Equipment


This equipment helps investigators identify the causes of marine accidents in order to prevent their recurrence.
The equipment records navigation and hull data, as required by International Standards.

1.2. Feature of New VDR/S-VDR

1) Sensor Data I/F


● Reduction of serial wiring cables is possible by sharing data (LAN: IEC61162-450) with new RA-
DAR/ECDIS.
(For introduction, confirmation for supervisory authorities and ship's classification is required.)

2) Image Data I/F


● Reduction of RGB wiring cable (5 coaxial cables) is possible by connecting to new RADAR/ECDIS
through LAN (IEC61162-450).

3) Capsule I/F
● No separate power cable is required since power is supplied to the capsule unit with the LAN cable.

4) Data recording in capsule units (meet the demands of new standard)


Both the fixed protective capsule unit and the float-free capsule unit store the data recorded for the past 48
hours.
● In VDR (JCY-1900), install both the protective and the float-free. In S-VDR (JCY-1950), install one of
capsules.
● When retrieving the capsule units from the sea, with this 48-hour data recording function, the situation in
the event of an accident can be analyzed by comparing it to that before the accident.
● Addition of the float-free capsule unit makes the retrieval of recording data easier.

5) Data recording in the internal storage (meet the demands of new standard)
The internal storage stores the data recorded for the past 720 hours.
● With this 720-hour recording internal storage, the residual ratio of accident data rises substantially.
● For voyage within 720 hours, all the data during the voyage can be recorded.

6) Audio recording for the bridge


● The 6-track microphone audio function enables recording of conversations in the bridge at 4 places in
addition to the dedicated audio recording in the wing.
● Sound quality is improved (newly designed microphones and re-examined A/D conversion and com-
pression performance).
● Downsized microphone unit and waterproof microphone unit.

7) VHF audio recoding


● The 2-track VHF audio function enables separate recording of No. 1 VHF and No. 2 VHF.

8) RADAR/ECDIS image recording (meet the demands of new standard)


● The 3-screen capacity for image recording enables recording of 3 screens in total (6 channels at max-
imum) for X band RADAR, S band RADAR and ECDIS.
● Recording image alternately for the same units.

9) Performance test (meet the demands of new standard)


● Checking the latest recorded data is available through the Operation Panel Unit..

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Standards:
• The 3 screens (X band RADAR, S band RADAR and ECDIS) are recorded every 15 seconds.
* When Rader is standby, the screen is recorded every 20 minutes. (The requirement by the standard
is recording every 10 to 30 minutes.)

Screen-1

Screen-2

Screen-3

• For the same units, screens are recorded alternately.

Screen-1

Screen-2

Screen-3

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

1.3. JCY-1900/1950 Configuration


1.3.1. JCY-1900 Configuration
1) Standard configuration of the equipment

No. Component Name Type Name Qty Function


1 Recording Control NDV-1900 1 - Output the recorded data to the fixed pro-
Unit (RCU) tective capsule unit, the float-free capsule
Main Control CDJ-2510 unit.
Board - Recording data to the internal storage.
(MCB) - Collecting the radar images, the audio data,
Audio Recording CHA-1900 and the sensor data.
Board (ARB) - Managing and monitoring the VDR system.
Power Supply CBM-221 - If AC input power is lost, it can record data
Unit for 2 hours by the built-in battery.
(PSU)
Terminal Board CQD-2281
(TB)
Battery CBN-80
Playback soft- CYC-826 1 For the accident investigators use.
ware for users Stored in the NDV-1900.
Playback soft- CYC-825 1 For the accident investigators use.
ware for the ac- Stored in the NDV-1900.
cident investiga-
tors
LAN Cable --- 1 For the users use.
Stored in the NDV-1900.
2 Operation Panel Unit NCG-1900 1 - Equipped with 7 inch color LCD.
(OPU) - Operating the VDR system by the touch
panel.
- If the alert occurred, the alert message is
displayed and the alert sound is sounded.
- Equipped with a USB port.
3 Fixed Protective NDH-338 1 - Recording data to the internal storage.
Capsule Unit (FPC) - If the ship has sunk under water, the un-
Beacon unit 7ZZNA4138 derwater acoustic beacon is running.
4 Float Free Capsule NDH-339 1 - Recording data to the internal storage.
Unit (FFC) - If the ship has sunk under water, the capsule
Beacon Battery (TBD) unit floats to the surface and transmits loca-
Recording mod- (TBD) tion information.
ule
HRU (TBD)
5 Junction Box NQE-7700A 1 - For connecting NDH-339
6 Microphone unit NVT-181 4 - Recording the conversation in the bridge.

Accessories
7 Spare Parts for RCU H-7ZXNA4015 1 Fuse: FIH 250 5A(TP.CR)URCSQD-H00
(5ZFWU00005)
Fuse: MF60NR 250V 10 (5ZFGD00017)
Fuse: 1203 (5ZFCK00016)
Fan: 7BFNA4002

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

2) Options configuration of the equipment

No. Component Name Type Name Function


1 Microphone unit NVT-181 Excluding the 4 units of standard configura-
2 Waterproof microphone unit NVT-182 tion, the microphone can install 8 units of
option units.

3 Digital Signal Converter NCT-82 (32CH) - Converts the dry contact signal into
(DSC) or IEC61162-1 data and outputs them.
NCT-83 (64CH) - If the optional CEF-60 add, this unit can
convert analog signals
4 Data Acquisition Unit (DAU) NCT-84 - Converts the input sensor data.
- Transmits the converted data via Ethernet.
- Receives heading angle (synchro-
nous/step) signals.
5 Frame Grabber Unit (FGU) NWP-69 - Captures the RADAR/ECDIS display im-
age via RGB signal and converts to PNG
image format.
- Transmits the converted image data to the
RCU via Ethernet.
Accessories
6 Spare Parts for DSC H-7ZXNA4017 Fuse: MF51NR 250V 3.15(5ZFGD00201)

7 Spare Parts for FGU H-7ZXNA4016 Fuse: MF51NR 250V 3.15 (5ZFGD00201)
Fan: 7BFNA4001

8 Spare Parts for DAU H-7ZXNA4018 Fuse: MF51NR 250V 3.15 (5ZFGD00201)
Fuse: MF51NR 250V 0.5 (5ZFGD00019)
Fuse: 1203 (5ZFCK00016)

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

1.3.2. JCY-1950 Configuration


1) Standard configuration of the equipment

• Use Fixed Protective Capsule Unit


No. Component Name Type Name Qty Function
1 Recording Control NDV-1950 1 - Output the recorded data to the fixed pro-
Unit (RCU) tective capsule unit, the float-free capsule
Main Control CDJ-2510 unit.
Board - Recording data to the internal storage.
(MCB) - Collecting the radar images, the audio data,
Audio Recording CHA-1900 and the sensor data.
Board (ARB) - Managing and monitoring the VDR system.
Power Supply CBM-221 - If AC input power is lost, it can record data
Unit for 2 hours by the built-in battery.
(PSU)
Terminal Board CQD-2281
(TB)
Battery CBN-80
Playback soft- CYC-826 1 For the accident investigators use.
ware for users Stored in the NDV-1950.
Playback soft- CYC-825 1 For the accident investigators use.
ware for the ac- Stored in the NDV-1950.
cident investiga-
tors
LAN Cable --- 1 For the users use.
Stored in the NDV-1950.
2 Operation Panel Unit NCG-1950 1 - Equipped with 7 inch color LCD.
(OPU) - Operating the VDR system by the touch
panel.
- If the alert occurred, the alert message is
displayed and the alert sound is sounded.
- Equipped with a USB port.
3 Fixed Protective NDH-338 1 - Recording data to the internal storage.
Capsule Unit (FPC) - If the ship has sunk under water, the
Beacon unit H-7ZZNA4138 underwater acoustic beacon is running.
4 Microphone unit NVT-181 4 - Recording the conversation in the bridge.

Accessories
5 Spare Parts for RCU H-7ZXNA4015 1 Fuse: FIH 250 5A(TP.CR)URCSQD-H00
(5ZFWU00005)
Fuse: MF60NR 250V 10 (5ZFGD00017)
Fuse: 1203 (5ZFCK00016)
Fan: 7BFNA4002

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

• Use Float-free Capsule Unit

No. Component Name Type Name Qty Function


1 Recording Control NDV-1950 1 - Output the recorded data to the fixed pro-
Unit (RCU) tective capsule unit, the float-free capsule
Main Control CDJ-2510 unit.
Board - Recording data to the internal storage.
(MCB) - Collecting the radar images, the audio data,
Audio Recording CHA-1900 and the sensor data.
Board (ARB) - Managing and monitoring the VDR system.
Power Supply CBM-221 - If AC input power is lost, it can record data
Unit for 2 hours by the built-in battery.
(PSU)
Terminal Board CQD-2281
(TB)
Battery CBN-80
Playback soft- CYC-826 1 For the accident investigators use.
ware for users Stored in the NDV-1950.
Playback soft- CYC-825 1 For the accident investigators use.
ware for the ac- Stored in the NDV-1950.
cident investiga-
tors
LAN Cable --- 1 For the users use.
Stored in the NDV-1950.
2 Operation Panel Unit NCG-1950 1 - Equipped with 7 inch color LCD.
(OPU) - Operating the VDR system by the touch
panel.
- If the alert occurred, the alert message is
displayed and the alert sound is sounded.
- Equipped with a USB port.
3 Float Free Capsule NDH-339 1 - Recording data to the internal storage.
Unit (FFC) - If the ship has sunk under water, the
Beacon Battery (TBD) capsule unit floats to the surface and
Recording (TBD) transmits location information.
module
HRU (TBD)
4 Junction Box NQE-7700A 1 - For connecting NDH-339
5 Microphone unit NVT-181 4 - Recording the conversation in the bridge.

Accessories
6 Spare Parts for RCU H-7ZXNA4015 1 Fuse: FIH 250 5A(TP.CR)URCSQD-H00
(5ZFWU00005)
Fuse: MF60NR 250V 10 (5ZFGD00017)
Fuse: 1203 (5ZFCK00016)
Fan: 7BFNA4002

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

2) Options configuration of the equipment

No. Component Name Type Name Function


1 Microphone unit NVT-181 Excluding the 4 units of standard configura-
2 Waterproof microphone unit NVT-182 tion, the microphone can install 8 units of
option units.

3 Digital Signal Converter NCT-82 (32CH) - Converts the dry contact signal into
(DSC) or IEC61162-1 data and outputs them.
NCT-83 (64CH) - If the optional CEF-60 add, this unit can
convert analog signals
4 Data Acquisition Unit (DAU) NCT-84 - Converts the input sensor data.
- Transmits the converted data via Ethernet.
- Receives heading angle (synchro-
nous/step) signals.
5 Frame Grabber Unit (FGU) NWP-69 - Captures the RADAR/ECDIS display im-
age via RGB signal and converts to PNG
image format.
- Transmits the converted image data to the
RCU via Ethernet.
Accessories
6 Spare Parts for DSC H-7ZXNA4017 Fuse: MF51NR 250V 3.15(5ZFGD00201)

7 Spare Parts for FGU H-7ZXNA4016 Fuse: MF51NR 250V 3.15 (5ZFGD00201)
Fan: 7BFNA4001

8 Spare Parts for DAU H-7ZXNA4018 Fuse: MF51NR 250V 3.15 (5ZFGD00201)
Fuse: MF51NR 250V 0.5 (5ZFGD00019)
Fuse: 1203 (5ZFCK00016)

7
DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

1.4. Present and New Model Comparison Table

* In S-VDR, use one of capsules (: NDH-338 or NDH-339).

1) Standard specifications
Item JCY-1900/1950 JCY-1800/1850
Capsule Fixed Protective Capsule Unit Protective Capsule Unit
・48 hours recording ・12 hours recording
Float-free Capsule Unit None
・48 hours recording
Internal storage for long term re- CF card
cording ・12 hours (half day) recording
・720 hours (30 days) recording
(Unremovable)
Sensor recording LAN: 1 port (IEC61162-450, RMS) LAN: 1 port (dedicated for RMS)
Number of connectable units: 24ch Number of connectable units: 24ch
Serial: 24ch Serial: 32ch
IEC61162-2: 2ch (4800~38400bps) (4800~38400bps)
IEC61162-1: 22ch (4800bps)
Audio recording Bridge audio (microphone) Bridge audio (microphone)
6 tracks x 2ch/track = 12ch 3 tracks x 3ch/track = 9ch
(standard) VHF audio
VHF audio 1 track x 3ch/track = 3ch
2 tracks x 2ch/track = 4ch
Image recording Input signal: LAN(IEC61162-450) Input signal: RGB
Number of available inputs: 6 Number of available inputs: 2
screens screens
Number of screens for recording: Number of screens for recording:
3 screens (standard) 1 screen (standard)
→ 6 screens are se- → 2 screens are se-
lectable for recording. lectable for recording.
Recording both 2 screens
(option)

Electric power failure Operation continues for 2 hours with Same as JCY-1900
UPS.
* Only bridge audio is recorded dur-
ing power failure.
* After power restoration, VDR au-
tomatically returns to the normal
operation.
Operation Panel Unit Display: LCD (Character display) Display: LEDs (Value display)
Operation: Touch Panel Operation: Buttons
* Meets the performance test de- Error information: 4-digit code dis-
manded. play
Stopping/restarting Operation by the Operation Panel Operation by the RCU internal panel.
recording Unit.
・Ensures security with a password
Performance test Checking the latest recorded data is None
available through the Operation
Panel Unit.
Microphone test Automatic test is conducted every 12 Automatic test is conducted every 12
hours. hours.
Manual test is available with the Op-
eration Panel Unit.
Alert output Output port: Dry contact, serial, LAN Output port: Dry contact

8
DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Item JCY-1900/1950 JCY-1800/1850


Taking recorded data Download software is attached. Same as JCY-1900
・Can select the recorded data to be
downloaded from the internal
storage by specifying the time
span.
・Recorded data of 12 hours worth
can be taken within 2.5 hours.
Playback Playback software is attached. Same as JCY-1900
* The under lined parts in JCY-1900 column meet the demands of the new specifications.

2) Option specifications
Item JCY-1900/1950 JCY-1800/1850
RGB input of the Input is possible with the optional Standard
image recording Frame Grabber Unit (FGU).
signal Number of RGB inputs: 2ch
Connectable maximum number of
FGU: 3 units
* 2ch/unit x 3 units
Dry contact signal Input is possible with the optional Same as JCY-1900
input Digital Signal Convertor (DSC).
Number of input dry contacts: Number of input dry contacts:
NCT-82: 32ch NCT-63: 16ch
NCT-83: 64ch NCT-72: 64ch
Analog signal input Input is possible with the optional Same as JCY-1900
A/D Convert Board (ADC).
Number of channels: 8ch
* Can mount on Digital Signal Con-
vertor (DSC).
Sensor input ex- Expandable with the Data Acquisi- None
pansion tion Unit (DAU).
IEC61162-2: 2ch
IEC61162-1: 8ch
Gyro input Input is possible with the Gyro I/F Input is possible with the Recording
Board (GIF). Control Unit (RCU).

9
DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

1.5. JCY-1900/1950 System Diagram


* In S-VDR, use one of capsules (: NDH-338 or NDH-339).
* In S-VDR(JCY-1950), the following type name is changed.
・Recording Control Unit(RCU): NDV-1950
・Operation Panel Unit(OPU): NCG-1950

10
DOC No. 7ZPNA4409
Microphones Waterproof Microphones
External deck above bridge Wheelhouse NVT-181 NVT-182 VHF Radiotelephone
Mic 1-2 Mic 3-4 Mic 7-8 VHF 1-2 VHF 3-4
Protective Float-free Operation Panel Mic Group1 Mic Group2 Mic Group4 Group1 Group2
Capsule Capsule Unit
NDH-338 NDH-339 NCG-1900
LAN LAN [J702]
Capsule built-in Ethernet cable
(Approx. 2m) Real Time

PORT Wing side


STBD Wing side
Junction Monitor PC
Box (Owner Supply)

Mic-1
Mic-2
Mic-3
Mic-4
Mic-7
Mic-8
NQE-7700A

VHF Telephone No.1


VHF Telephone No.3

*Ethernet cable
*Waterproof Ethernet cable *Waterproof Ethernet cable
(Shield Twist-Pair cable (Shield Twist-Pair cable
with waterproof) with waterproof)
Max. 30m Max. 30m
*Ethernet cable

*TTYCS-1Q
*TTYCS-1Q
*TTYCS-1Q
*TTYCS-1Q
* TTYCS-1
* TTYCS-1

*TTYCYS-1Q
*TTYCYS-1Q
[J511-3] [J511-4] [J511-1] [J511-2] [J517] [TB901] [TB903] [TB905] [TB907] [TB909] [TB911] [TB913] [TB915] [J512]
CAPSULE CAPSULE Operation Panel Unit DATA [TB902] [TB904] [TB906] [TB908] [TB910] [TB912] [TB914] [TB916]
1.6.1. JCY-1900 System Block Diagram

VDR-LAN Bridge Audio VHF Audio EXT-LAN

ch1-2: IEC61162-2 (38400bps)


ch3-20: IEC61162-1 (4800bps) Recording Control Unit (RCU): NDV-1900
1.6. JCY-1900/1950 System Block Diagram

ch21-24: IEC61162-1/others (4800bps-38400bps)


[TB401] [TB403] [TB404] [TB405] [TB406] Dry Contact

11
JRC-LAN [TB402] AC IN
[ch2] [ch4] [ch6] [ch8] [ch10] [ch12] [ch14] [ch16] [ch18] [ch20] [ch22] [ch24]
[ch1] [ch3] [ch5] [ch7] [ch9] [ch11] [ch13] [ch15] [ch17] [ch19] [ch21] [ch23] [J513] [J514] [J515] [J516] out [TB101] E

*1t x 25

*TTYCS-4

* TTYCS-4
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
* TTYCS-1
*Ethernet cable

[TB101] Digital Signal Converter(DSC)

AIS
NCT-82(32ch)

DGPS
BNWAS
■Connecting MFD/RADAR/ECDIS via IEC61162-450(Ethernet)

*DPYCS-2.5

Auto-pilot

Speed Log
AC220V 60Hz 1 phase

Anemometer

Echo Sounder
A/D Option To Digital Signal Converter *DPYCS-1.5

Gyro Compass
Dry contact in
CEF-60 NCT-82:[TB1] AC220V 60Hz 1 phase

Engine Telegraph
[ch1-32]
[ch1-8] E [TB1]

Rudder Angle Indicator


*0.5t x 25

Alarm Monitoring System

M/E Remote Control System


AC Distributor

* TTYCS-x

* MPYC-xx

Electronical Logbook (if installed)


JCY-1900/1950

Electronic Inclinometer (if installed)


[To JRC-Network]
ECDIS and RADAR for image acquisition

Emergency AC Power Switchboard

(Yard)

(Yard)
Analog
[Emergency Generator Room]

Dry Contact
From AC Distributor

*: Yard supply cables

JCY-1900 VOYAGE DATA RECORDER: CONNECTION DIAGRAM

DOC No. 7ZPNA4409


VDR Service Manual
1. OUTLINE
DOC No. 7ZPNA4409
12
AIS * TTYCS-4
DGPS * TTYCS-1
Speed Log * TTYCS-1
Gyro Compass * TTYCS-1
Auto-pilot * TTYCS-1
Rudder Angle Indicator * TTYCS-1
Echo Sounder * TTYCS-1
Engine Telegraph * TTYCS-1
M/E Remote Control System * TTYCS-1
Alarm Monitoring System * TTYCS-1
BNWAS * TTYCS-1
* TTYCS-1
Electronic Inclinometer (if installed)
ECDIS * TTYCS-1
*Ethernet cable
X-Band Radar (JMA-9100 series) * TTYCS-1
S-Band Radar (JMA-9100 series) * TTYCS-1
Anemometer * TTYCS-1
Electronical Logbook (if installed) * TTYCS-1
*TTYCS-4
Dry Contact * MPYC-xx
(Yard)
Analog * TTYCS-x
(Yard)
From AC Distributor
*TTYCS-1Q
Mic-1
*TTYCS-1Q
X-Band Radar Mic-2
*TTYCS-1Q
S-Band Radar Mic-3
*TTYCS-1Q
Mic-4
From AC Distributor
*Ethernet cable
Main ECDIS *TTYCYS-1Q
Mic-7 PORT Wing side
*TTYCYS-1Q
Mic-8 STBD Wing side
Backup ECDIS
From AC Distributor
* TTYCS-1
VHF Telephone No.1
* TTYCS-1
VHF Telephone No.3
VDR Real Time Monitor PC
(Owner)
*DPYCS-2.5 *Ethernet cable
AC220V 60Hz 1 phase
■Connecting RADAR/ECDIS and optional Frame Grabber Unit (NWP-69) via RGB signal
VDR Service Manual JCY-1900/1950
1. OUTLINE
1. OUTLINE
JCY-1900/1950 VDR Service Manual

1.6.2. JCY-1950 System Block Diagram


In S-VDR(JCY-1950), Connection of the capsule to the RCU is different from the VDR(JCY-1900). According to
the following figure, replace chapter 1.6.1. (JCY-1900) with the figure of JCY-1950.

* In S-VDR(JCY-1950), the following type name is changed.


・Recording Control Unit(RCU): NDV-1950
・Operation Panel Unit(OPU): NCG-1950

JCY-1900 : CONNECTION DIAGRAM JCY-1950 : CONNECTION DIAGRAM


1) Use NDH-338

NCG-1950

*Ethernet cable
NDV-1950
TYCS-4

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1
2) Use NDH-339

NDV-1900
NCG-1950 *Ethernet cable

NDV-1950
TYCS-4

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

TYCS-1

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

1.7. JCY-1900/1950 System Network Diagram


* In S-VDR(JCY-1950), use one of capsules (: NDH-338 and NDH-339).
* In S-VDR, the following type name is changed.
・Recording Control Unit(RCU): NDV-1950
・Operation Panel Unit(OPU): NCG-1950

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

1.8. JCY-1900/1950 System Configuration


* In S-VDR, use one of capsules (: NDH-338 or NDH-339).

System Configuration
Unit Type Name Circuitry Model number Remarks
Recording Control NDV-1900/1950 Main Control Board CDJ-2510
Unit (MCB)
(RCU) Audio Recording CHA-1900
Board (ARB)
Power Supply Unit CBM-221
(PSU)
Terminal Board (TB) CQD-2281
Long-term medium CDD-756 Installed in the
MCB
Battery (BAT) CBN-80 Built-in CHG-232
(Thermo sensor
board)
Operation Panel Unit NCG-1900/1950 Operation Panel CDC-1900
(OPU) Board (OPB)
Fixed Protective NDH-338 ― NDH-338
Capsule Unit (FPC)
Float-free Capsule NDH-339 ― NDH-339
Unit (FFC)
Junction Box NQE-7700A ― NQE-7700A For connecting
NDH-339
Microphone Unit NVT-181 ― NVT-181 Indoor
(MIC)
Waterproof Micro- NVT-182 ― NVT-182 Option
phone Unit (MIC)
Frame Grabber Unit NWP-69 Frame Grabber CKA-137A Option
(FGU) Board (FGB)
Filter Board CBJ-166
Digital Signal Con- NCT-82 Dry Contact Signal CQD-2284 Option
verter 32ch (DSC) Input Board (DSB)
Filter Board CBJ-166
Digital Signal Con- NCT-83 Dry Contact Signal CQD-2285 Option
verter 64ch (DSC) Input Board (DSB)
Filter Board CBJ-166
Data Acquisition Unit NCT-84 Serial LAN Converter CMH-2370 Option
(DAU) Board (SLC)
Analog Option Board CMJ-560
(AOC)
Gyro I/F Board (GIF) CMJ-554
Filter Board CBJ-166

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Recording Control Unit RCU: NDV-1900/1950

Long-term medium (SSD)

Main Control Board

Audio Recording Board


Power Supply Unit

Terminal Board

Battery

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Operation Panel Unit OPU: NCG-1900/1950

7-inch Touch Panel

Speaker

Rotary Knob

HOME Button

USB Port

17
DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Fixed Protective Capsule Unit FPC: NDH-338

18
DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Float-free Capsule Unit FFC: NDH-339

UNIT : mm

19
DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Junction Box: NQE-7700A

UNIT : mm

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Microphone Unit: NVT-181

Plug hole

Coated grommet

Waterproof Microphone Unit: NVT-182

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Frame Grabber Unit FGU: NWP-69

D-sub Connector
LAN Connector

Ground Terminal

Power Switch Fuse Power Terminal


Block

Frame Grabber Board

Fan

Filter Board

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Digital Signal Converter DSC: NCT-82 (32ch)

UNIT : mm

Dry Contact Signal


Input Board

Filter Board

Power Supply Unit

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Digital Signal Converter DSC: NCT-83 (64ch)

Power Supply Unit

Dry Contact Signal


Input Board

Filter Board

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DOC No. 7ZPNA4409
1. OUTLINE
JCY-1900/1950 VDR Service Manual

Data Acquisition Unit DAU: NCT-84

Analog Option Board

Gyro I/F Board

Serial LAN Converter


Board

Filter Board

25
DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2. MAINTENANCE

2.1. Replacement Parts list

The following is replacement parts. Using the OPU, check the expiration date. (Refer to 3.4.3.)

* When replacing parts, it is necessary to set the expiration date with maintenance software. (Refer to 2.9.2)

Parts name
No Name of Component Expiration date Replacement method
(Type Name)
1 RCU(NDV-1900/1950) Replacement Parts
Kit (7ZZNA4134)

FAN 2 pieces 4.5 years after installing Refer to 2.5.3.


(7BFNA4002)
Battery 4.5 years after manufac- Refer to 2.5.1.
(CBN80) turing
2 FPC(NDH-338) Beacon 3 years after manufactur- Refer to 2.4.1.
(7ZZNA4138) ing
3 FFC(NDH-339) Battery 4 or 5 years after (*1)
(TBD) Installing
(follow the Classification
Society)
HRU (Hydrostatic 2 years after installing (*1)
Release Unit)
(TBD)
4 OPU(NCG-1900/1950) LCD Operating time 50,000 Replace the unit.
hours
5 FGU(NWP-69) Fan 4.5 years after installing Refer to 2.7.1.
(7BFNA4001)

*1 It is necessary to receive the capsule manufacturers (JOTRON) training for Replacement of FFC.

26
DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2.2. Maintenance Parts list

The following is maintenance parts.

No Unit (Model) Parts name (Code) Remark

1 RCU Main Control Board (CDJ2510) With two security seal.


(NDV-1900/1950) Long-term recording medium (CDD756) 1 piece. Need two pieces in the
system.
With four fixing screws and one
security seal.
Audio Recording Board (CHA1900)
Terminal Board (CQD2281)
Power Supply Unit (CBM221)
Battery Unit (CBN80) With harness
FAN (7BFNA4002) 1 piece. Need two pieces in the
system.
2 OPU No parts Set exchange.
(NCG-1900/NCG-1950)
3 DSC 32ch Main Board (CQD2284)
(NCT-82)
A/D Converter Board (CEF60-R)
Filter Unit (CBJ166)
4 DSC 64ch Main Board (CQD2285)
(NCT-83) A/D Converter Board (CEF60-R)
Filter Unit (CBJ166)
5 DAU Serial LAN Converter board (CMH2370)
(NCT-84)
Analog Option Circuit (CMJ560)
Gyro Interface board (CMJ554)
Filter Unit (CBJ166)
6 FGU Frame Grabber Board (CKA-137A)
(NWP-69) Filter Unit (CBJ166)
FAN (7BFNA4001)

27
DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2.3. Spare Parts list

The following is spare parts that are attached to each unit.

1) Standard configuration of the equipment

No Name of Component Type Name Parts

1 Spare Parts for RCU H-7ZXNA4015 fuse:FIH 250


(NDV-1900/1950) 5A(TP.CR)URCSQD-H00(5ZFWU00005)
fuse:MF60NR 250V 10 (5ZFGD00017)
fuse:1203 (5ZFCK00016)
Fan:7BFNA4002

2) Options configuration of the equipment

No Name of Component Type Name Parts

2 Spare Parts for FGU (NWP-69) H-7ZXNA4016 fuse:MF51NR 250V 3.15 (5ZFGD00201)
Fan:7BFNA4001
3 Spare Parts for DSC (NCT-82/83) H-7ZXNA4017 fuse:MF51NR 250V 3.15(5ZFGD00201)

4 Spare Parts for DAU (NCT-84) H-7ZXNA4018 fuse:MF51NR 250V 3.15 (5ZFGD00201)
fuse:MF51NR 250V 0.5 (5ZFGD00019)
fuse:1203 (5ZFCK00016)
fuse:1215 (5ZFCK00017)

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DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2.4. Fixed Protective Capsule Unit : NDH-338

2.4.1. Exchange of the beacon

1) The removal method

1 Remove the bracket with Beacon from the cap-


sule unit.
1)

1) Remove four inner side hexagon screws and


remove a bracket.

2 Remove Beacon from bracket.

2) The mounting method

Carry out mounting in the reverse order to removal.

* Do not forget attachment of washer.


* Attach Beacon so that the expiration date can be seen.

* Set the expiration date with maintenance software. (Refer to 2.9.2.)

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DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2.5. Recording Control Unit : NDV-1900/1950

* Before removal, check that the power supply of the RCU is OFF.

2.5.1. Exchange of the Battery

1) The mounting method

1 In the following steps, loosen four screws, and


remove the bracket.
1) Loosen Two screws in the rear side.
2) Remove Two screws in the front side.
1)

* If Step 2) is done ahead of Step 1), tapped holes

2) may be damaged.

Bracket.

2 Set the battery on the RCU so that terminal come


in the front side.

Terminal

3 Set the bracket on the RCU, and in the following


steps, tighten four screws.
1) Set the bracket on the RCU, tighten four
2)
screws temporarily (lightly).
2) 2) Tighten two screws in the rear side.
3) Tighten two screws in the front side.

* If Step 3) is done ahead of Step 2), tapped holes


3) may be damaged.

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DOC No. 7ZPNA4409
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JCY-1900/1950 VDR Service Manual

4 Connect the connector of battery cable to the


terminal.

Terminal of PSU

5 Fix the battery cable by twisting the Coaching


clip.

The procedure mounting a battery is completed.

* Set the expiration date with maintenance


software. (Refer to 2.9.2.)

2) The removal method

Carry out removal in the reverse order to mounting.

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DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2.5.2. Exchange of the fuse

1) Fuse in PSU FIH 250 5A(TP.CR)URCSQD-H00 (5ZFWU00005)


2) Fuse in battery MF60NR 250V 10 (5ZFGD00017)
3) Fuse in External Signal Connection I/F Board 1203 (5ZFCK00016)

2)

3)
1)

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DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2.5.3. Exchange of the Fan

1) The removal method

1 Remove the PSU cover.

1) Remove the battery cable.


2) Remove four screws, remove the cover.

2)
1)

2 Remove Fan cable.


2) cable
clamp
1) J508
J507
1) Remove cable from J507 and J508 on the
MCB.
2) Remove cable from the cable clamp.

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JCY-1900/1950 VDR Service Manual

3 Remove the Fan unit(Fan*2+Bracket).

1) Remove two screws in the front side.


2) Loosen a screw in the rear side.
3) Sliding the Bracket to the left, remove the unit.

4 Remove the Fan from the Bracket.

1) Remove eight screws.


2) Exchange for new Fan.

* Turn the label to the outside of the Bracket,


and the cable to upper side.

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DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2) The mounting method

Carry out mounting in the reverse order to removal.

* When attaching the Fan to the Bracket, turn the label to the outside of the Bracket, and the cable to upper side.

* The Fan cable is fixed by a cable clamp to keep from hitting the Fan.
・ Connect the cable Z101(rear side) to J507 after letting the cable pass twice to the clamp. (make a ring.)
・ Connect the cable Z102(front side) to J508 after letting the cable pass once to the clamp.

Z102
Z101
J508
J507

* Set the expiration date with maintenance software. (Refer to 2.9.2.)

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DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2.5.4. Exchange of the Audio Recording Board

1) The removal method

1 Remove six screws, remove the protect cover.

2 1) Remove two cable on the ARB.


1) Remove W105 from J604.
2) Remove W104 from J504.
* Push down two locking levers inside.

2)

3
1)
Remove the ARB.
1) Remove six hexagon spacers.
* Use the nut driver.

2) Remove the ARB from the MCB.


* The ARB is connected to MCB by two
connectors.
2)

36
DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2) The mounting method


Carry out mounting in the reverse order to removal..

* Insert the ARB in two connectors on the MCB firmly.


* Be careful of routing of the cable W104, W105.

Crease

Line 1

W105 routing

W104 routing

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DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2.5.5. Exchange of the Internal Storage (SSD)

1) The removal method

1 Remove the protect cover and the ARB.


Refer to 2.5.4.

SSD#1 SSD#2
* Two SSD are connected to the MCB upper
part.

2 1) Remove the SSD.

1) Remove the security sticker.


2) Remove four screws.
* Because the screw is very small, use the
tweezers.
3) Remove the SSD from the connector.
2)
3)

38
DOC No. 7ZPNA4409
2. MAINTENANCE
JCY-1900/1950 VDR Service Manual

2) The mounting method

Carry out mounting in the reverse order to removal..

* When connecting the SSD into J504(J505), adjust according to the four screw hole position.
(When inserting the SSD into J504(J505) all the way, screw holes may not fit.)

* Put a security sticker (PNN48572) on SSD and the connector.


(The sticker can be used only once.)

2.5.6. Exchange of the Main Control Board

1) The removal method

1 Remove the protect cover and the ARB.


Refer to 2.5.4.

2 1) Remove cable on the MCB.


2)
1) Remove Fan cable from J508, J507.
2) Remove a power cable from J502.
(J502 has a hook in the right side.)
3) Remove all LAN cable.

3)

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3 Remove the MCB.


1)

1) Remove six hexagon spacers.


* Use the nut driver.
2) Remove five screws.

2)

2) The mounting method

Carry out mounting in the reverse order to removal.

* Connect the cable Z101(rear side Fan) to J507, Connect the cable Z102(front side Fan)to J508.
(Refer to2.5.3).

* After the MCB exchanged, update the MCB software and check the settings with maintenance software.

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2.5.7. Exchange of the Power Supply Unit

1) The removal method

1 Remove the PSU cover.


1) Remove the battery cable.
2) Remove four screws in front, remove the cov-
er.

2)
1)

2 Remove two cable from the PSU.


2)
1) Remove W101 from J301.
2) Remove W102 from J302.

1) * Those connectors have a hook.

3 1) 2) Remove the PSU (board + heat sink).

1) Remove eight screws on the board.


2) Remove three screws on the heat sink.

* If there is no space, remove the battery once.


(Refer to 2.5.1).

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2) The mounting method

Carry out mounting in the reverse order to removal.

* Be careful of routing of cable W101, W102.

W101 routing W102 routing

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2.6. Digital Signal Converter 32CH/64CH: NCT-82/-83

2.6.1. Exchange of the Fuse

Fuse: MF51NR 250V 3.15(5ZFGD00201)

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2.7. Frame Grabber Unit : NWP-69

2.7.1. Exchange of the Fuse

Fuse: MF51NR 250V 3.15 (5ZFGD00201)

2.7.2. Exchange of the Fan

1) The removal method

1 Remove four screws, remove the top cover.

2 Remove the Fan cable from J1.

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3 Remove the Fan unit (Fan + Bracket).

1) Loosen two screws.


2) Sliding the unit below, remove the unit.

4 Remove the Fan from the Bracket.

1) Remove four screws.


2) Exchange for new Fan.

* Turn the label to the front, and the cable to


right-hand side.

2) The mounting method

Carry out mounting in the reverse order to removal.

* Set the expiration date with maintenance software. (Refer to 2.9.2.)

* When attaching the Fan to the Bracket, turn the label to the front, and the cable to right-hand side.
* When attaching the Fan unit to the FGU, turn the label on the Fan to the outside.

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2.8. Data Acquisition Unit: NCT-84


2.8.1. Exchange of the Fuse

Fuse:1215 (5ZFCK00017)
Fuse:1203 (5ZFCK00016)

Fuse: MF51NR 250V 0.5


(5ZFGD00019)

Fuse MF51NR 250V 3.15


(5ZFGD00201)

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2.9. Software Update

2.9.1. Software Update


The MCB, ARB and OPU software can be updated. Refer to Installation Manual (Software Part) section 9 for more in-
formation.

1) Log in to the maintenance software, and select [Software Update] ⇒ Tab[SOFTWARE UPDATE].
2) Select Tab[RCU] or [OPU].
3) Click [Browse], and select program file for update.
4) Click [Update], and then update is started.

2.9.2. Setting of expiration date in Replacement Parts

Set the expiration date (month / year) of replacement parts. Refer to Installation Manual (Software Part) 4.3.2 for more
information.

1) Log in to the maintenance software, and select [Home]⇒Tab[Installation]⇒[SYSTEM].


2) Select Tab[Replacement parts].
3) Input the expiration date, and click [Set].
4) Operation time (unit: time) of some parts is calculated and displayed by the VDR. After Replacement, click [Clear]
to clear the value.
(When Expiration passed 1 year, ● (red) is displayed.)

* Check the setup from the OPU after setup. (Refer to 3.4.3.)

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3. OPERATION CHECKING ON HARDWARE

3.1. Fixed Protective Capsule Unit : NDH-338

3.1.1. Check of the beacon

1) Expiration date
Check the expiration date written to the beacon. When the expiration date is less than one year, replace the beacon.

2) Battery voltage
Measure the battery voltage in the following procedure. (check the method written to the beacon).
When battery voltage is less than 2.5V, replace the beacon.

・ From serial number 18717-00-30336 on : Less than 3.2V


・ From serial number 18717-00-30001 to 18717-00-30335 : Less than 2.5V

1 Short-circuit between terminals for 3 sec with


lead.

2 Remove lead, measure the voltage between ter-


minals with the multimeter.

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3) Checking the beacon operation


Monitor an outputting acoustic signal from the beacon with the Beacon checker (7HMNA4001).

• Turn on the beacon tester with turning a volume switch.


• Short-circuit between terminals in order to operate the Beacon.
• If the oscillation sound of the Beacon can be heard, judge that the Beacon is operating normally.

Beacon checker (7HMNA4001)

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3.2. Float Free Capsule Unit : NDH-339

It recommends testing the following every month.

3.2.1. EPIRB function test

There are two different kinds of tests that can be performed: “NORMAL SELF-TEST” and “EXTENDED SELF-TEST
INCLUDING GPS-TEST”.
“EXTENDED SELF-TEST” involves both the self-test and GPS-test, so this test is recommended.

* What the self-test actually does is to send out a short test signal on 121,5 and 406,037MHz, testing the output of the
transmitter. While transmitting the test signal, the battery voltage, output power and phase lock is tested.
* During the test of the 406MHz transmitter a test message is transmitted, this test message is coded with a special syn-
chronization code and will not be recognized as real alert by the Cospas-Sarsat satellites.
* The GPS-test might take up to 2 minutes to be successful. Limit this test to maximum once per month because this test
will reduce lifetime of EPIRB battery. The extended self-test are imitated to 60 for a period of 5-year.

1) NORMAL SELF-TEST

・Release front cover by removing the cotter pin.

Cotter pin

・Push and hold switch in TEST position for 15 seconds.

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・Test passed after one single flash only. See the following table about error.

Number of flashes Fault indication:


1 NONE
2 Low power on 406 MHz transmitter
3 Low battery voltage
4 Low power on 121.5 MHz transmitter
5 PLL on 406 MHz transmitter out of lock
6 PLL on 121.5 MHz transmitter out of lock
7 EPIRB module not programmed or programming not complete

・Release the switch and fit the front cover.

2) EXTENDED SELF-TEST INCLUDING GPS-TEST

・Release top cover by removing the cotter pin.


・Move Switch to TEST-position twice within 3 seconds and release back to READY-position.
・EPIRB will BEEP shortly every 3 seconds until GPS position acquired.
・OK = 2 BEEPS. See the following table about error.

Number of BEEPS Fault indication:


2 NONE
5 Did not acquire GPS position
10 Number of GPS TEST above limit (>60)

・Normal SELF-TEST is performed after successful GPS TEST and position transmitted on 406.037 MHz. GPS position
may also be received on an EPIRB Tester for verification.

3.2.2. Visual Inspection

Check the following.

・When the capsule release away, checks that there is no obstacle in the circumference of the bracket.
・Check for defects on the capsule or brackets
・Make sure that the capsule and bracket are not painted or otherwise covered with chemicals, oil, etc
・Is the lanyard firmly attached to the capsule ? (and not tied to the vessel)

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3.2.3. Check the expiration dates

Check the following. If the expiry date is approaching, replace new one.

・ EPIRB Battery
・ Hydrostatic Release Unit (HRU)

Expiration date of HRU


(Hydrostatic Release Unit)

Expiration date of Battery

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3.3. Recording Control Unit: NDV-1900/1950

3.3.1. Main Control Board : CDJ-2510


1) LAN
LEDs are incorporated into every LAN connector in RCU to display the status.

The lighting specifications of the LEDs


LED Name Lighting Specifications
LINK/ACT LED Lights when the LINK is established
(Yellow) Blinks at the time of receiving or sending data.
Lights or blinks continuously in normal operation
Check the wiring and the power source when it is off.
SPEED LED Lights when the LINK is established on 100BASE-T.
(Green) Off when the LINK is established on 10BASE-T.
Lights or off in normal operation.

SPEED LED (GREEN)


LINK/ACT LED (YELLOW)

SPEED LED (GREEN)


LINK/ACT LED (YELLOW)

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2) System status
The MCB has LEDs that display RCU system status.

The lighting specifications of the LEDs


LED Name Lighting Specifications
“SYS”(Green/Red) Lights green when RCU is operating.
Blinks green when RCU startup.
Blinks red when RCU shutdown.
Lights green when RCU is safemode.
“REC” (Green/Red) Lights Green when RCU is recording.
Blinks Red when RCU is safemode.
“ERR”(Red) Lights when some error occurs.
“BATT.OP”(Green/Red) Lights Green when RCU is supplied power from the battery
Lights Red when the voltage of the battery is lower than the rated value.
“SSD1” (Green) Lights when SSD1 is supplied with power.
“SSD2” (Green) Lights when SSD2 is supplied with power.
“FAN” (Green) Lights when Fan is supplied with power.
“BATT” (Green) Lights green when RCU is supplied with power.

BATT.
SYS REC ERR OP

SSD1 SSD2 FAN BATT.

expansion

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3.3.2. Audio Recording Board : CHA-1900

Audio Recording Board(CHA-1900) on the RCU has the LEDs that display the following state.

1) Power

The lighting specifications of the LEDs


LED Name Lighting Specifications
“POWER”(Green) Lights when the ARB is supplied with power.
“5.0V”(Green) Lights when the ARB is supplied with 5.0V
“3.3V”(Green) Lights when the ARB is supplied with 3.3V

2) Audio record

The lighting specifications of the LEDs


LED Name Lighting Specifications
CD203(Green) Lights when the communication error to MCB occurs.
CD202(Green) Lights when the timeout of the task occurs.
CD201(Green) Lights when some ARB error occurs.
CD206(Green) Lights when the microphone test is operating.
CD205(Green) Blinks every 1 minutes.(means the cycle of a recording file creation.)
CD204(Green) Blinks every 128 msec.(means the buffer cycle.)

3) Serial received signal


The ARB has LEDs that display existence or non-existence of the reception data sent from the device which is con-
nected via the serial line. All channels (CH1-24) have respective RX-LEDs.

The lighting specifications of the LEDs


RX LED Display Reception Data
(GREEN)
Blinks. Exists.
Lights up. Exists. (The cable may be connected reversely.)
Goes out. Not exists.

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RX LEDs

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3.3.3. Battery

1) Expiration date
Check the expiration date written to the battery.

2) Battery voltage
To check the power supply battery voltage, use the maintenance software, or measure it at the following battery ter-
minals with a digital volt-ohm meter.
Because when the battery is charged, the charge voltage is applied to the battery, the battery voltage cannot be meas-
ured correctly with the digital volt-ohm meter. Therefore measure the voltage when the RCU power is off.
If the battery voltage is lower than “12V”, replace the battery with new one.

Specification of Battery charge:


・ After the power on, charges the battery for 20 hours continuity.
・ Charges the battery once a day for 10 minutes automatically.
・ When the RCU recovered from blackout, the battery will be charged for 10 times of the period which had
blackout.

Turn OFF the power.

Battery terminal (-) Battery terminal (+)

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3.3.4. Fan
Check that the Fan is rotating according to the following.

1) Check that the wind has come out from the air vent of the RCU right-hand side.
2) Check that no Fan alert is displayed on the OPU.

Fan1 Fan2

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3.4. Operation Panel Unit: NCG-1900/1950

3.4.1. Adjusting the screen brightness


Touch [Setup]→[Dimmer] to call the Dimmer screen. Adjust the screen brightness by [up/down] button.
Refer to Instruction Manual 4.6.2 for more information.

Dimmer screen

3.4.2. Adjusting the screen touch sound volume


Touch [Setup]→[Volume] to call the volume screen. Adjust the volume by [up/down] button.
Refer to Instruction Manual 4.6.3 for more information.

Screen touch sound volume screen

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3.4.3. Check of expiration date in Replacement Parts

Check expiration date of the Replacement parts. (Refer to 2.1).


Touch [Setup]→[Replacement parts] to call the Replacement Parts screen.
Refer to Instruction Manual for more information.

* If the expiration date is less than one year, an alert occurs.(refer to section 4).
* The OPU Displays the operation time.

Replacement Parts screen

3.4.4. Changing the password


Touch [Setup]→[Change password] to call Change password screen. Input current and new password.
Refer to Instruction Manual for more information.

Password is two kinds.


1) User Password
The factory-set password is "0000". The password must be managed by the ship administrator.
2) Master Password
The password is for service engineers. It is fixed to "9998".

* When user have lost a user password


In Change password screen, input the master password “9998”to [Current password].
And input new user password to [New password] and [New password for verify].

Change password screen

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3.5. Microphone Unit: NVT-181 and Waterproof Microphone Unit: NVT-182

Touch [Check]→[Audio]→<an audio column > to call Audio data check screen. Check the recording and playback func-
tion by [REC/PLAY] button. And Check MIC test by [Test] button.
Refer to Instruction Manual for more information.

* In the MIC test, the test signal is output from the Microphone.

Audio data check screen

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3.6. Digital Signal Converter 32CH and 64CH : NCT-82/83

The dry Contact Signal Input Board (CQD-2284, 2285) on the DSC has the LEDs that display the following state.

1) COMMUNICATION

The lighting specifications of the LEDs:


LED Name Lighting Specifications
“TXD1” Lights when CH1 is transmitting.
“RXD1” Lights when CH1 is receiving.
“TXD2” (only NCT-83) Lights when CH2 is transmitting.
“RXD2” (only NCT-83) Lights when CH2 is receiving.

2) POWER

The lighting specifications of the LEDs:


LED Name Lighting Specifications
“PWR(5V)” Lights when the DSC is supplied with 5V.
“PWR(12V)” Lights when the DSC is supplied with 12V.

3) Dry Contact
This LEDs shows status of each dry contact signals.
Check the change of state of dry contact signals by the display of LEDs.

The lighting specifications of the LEDs:


LED Name Lighting Specifications
CDn (NCT-82: n:1-32) OPEN: Green LED put out lights
(NCT-83: n:1-64) CLOSE: Green LED lights up

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*CD1-32
NCT-82 CQD-2284

*CD1-64
NCT-83 CQD-2285

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3.7. Frame Grabber Unit: NWP-69

LEDs are incorporated into every LAN connector in FGU to display the status.

The lighting specifications of the LEDs:


LED Name Lighting Specifications
LINK/ACT LED Lights when the LINK is established
(Yellow) Blinks at the time of receiving or sending data.
Lights or blinks continuously in normal operation
Check the wiring and the power source when it is off.
SPEED LED Lights when the LINK is established on 100BASE-T.
(Green) Off when the LINK is established on 10BASE-T.
Lights or off in normal operation.

LINK/ACT LED (YELLOW)

SPEED LED (GREEN)

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3.8. Data Acquisition Unit: NCT-84

Serial LAN Converter Board (CMH-2370) on the DAU has LEDs that display the following state.

1) POWER

The lighting specifications of the LEDs:


LED Name Lighting Specifications
[24V](Green) Lights when the DAU is supplied with power.

2) LAN

The lighting specifications of the LEDs:


LED Name Lighting Specifications
CH0:CD53 Lights when the LINK is established
CH1:CD55(Green) Blinks at the time of receiving or sending data.
Lights or blinks continuously in normal operation
Check the wiring and the power source when it is off.
CH0:CD52 Lights when the LINK is established on 100BASE-T.
CH1:CD54(Green) Off when the LINK is established on 10BASE-T.
Lights or off in normal operation.

CH0

CH1

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4. TROUBLE SHOOTING

Shows the error indication and countermeasure.

* The document written in Chapter 5 of Installation Manual (Hardware Part) is written to Chapter 3 of the service manual too. (“Operation Checking on hardware”.)

OPU Error Indication Table


Error Error
Indication Contents Actions to take
codes type
001 WARNING Recording stop The data recording is stopping. 1) Operate the OPU, restart the record. (Refer to Instruction manual 4.8.4).
2) Replace the MCB. (Refer to Service manual 2.5.6)

002 CAUTION Blackout The AC input power is not sup- 1) Check the switchboard.
plied to the RCU. 2) Check the AC line fuse in the RCU. If the AC line fuse blown, replace the
fuse. (Refer to Service manual 2.5.2)
3) Replace the MCB. (Refer to Service manual 2.5.6)

003 CAUTION Battery low voltage The voltage of RCU's built-in 1) Check the connection of the battery.
battery is lower than the rated (Refer to Installation Manual (Hardware Part) 2.5)
value. 2) Charge the battery for 10 hours or more.
3) Using Multimeter, measure battery voltage.
(Refer to Installation Manual (Hardware Part) 5.3.3)
4_1) Battery voltage is below the standard : Replace the battery.
(Refer to Service manual 2.5.1)
4_2) Battery voltage is beyond the standard : replace the MCB or the PSU.
(Refer to Service manual 2.5.7, 2.5.6.)

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Error Error
Indication Contents Actions to take
codes type
004 CAUTION Fan1(2) failure in RCU The RCU's built-in fan is stop- 1) Check that Fan is operating.
005 ping. (Refer to Installation Manual (Hardware Part) 5.3.4)
2_1) Fan is operating:Reboot the RCU. If the alert does not disappear, re-
place the MCB. (Refer to Service manual 2.5.6.)
2_2) Fan is not operating:Check that connection of Fan cable. (Refer to
Installation Manual (Hardware Part).)
And check the LED “Fan” on the RCU is on.
(Refer to Installation Manual (Hardware Part) 5.3.1).
3_1) LED”Fan” is on : Replace the Fan. (Refer to Service manual 2.5.3.)
3_2) LED”Fan” is off : Replace the MCB. (Refer to Service manual 2.5.6)

006 WARNING Battery failure The voltage of RCU's built-in 1) Check the connection of the battery.
battery is deteriorating. 2) Using Multimeter, measure battery voltage. (Refer to Installation Manual
(Hardware Part) 5.3.3.)
3_1) Battery voltage is below the standard : Replace the battery.
(Refer to Service manual 2.5.1.)
3_2) Battery voltage is beyond the standard : Replace the MCB or the PSU.
(Refer to Service manual 2.5.7, 2.5.6.)

007 CAUTION Battery high The temperature of RCU's 1) Check the temperature of the room where the VDR is installed.
temperature built-in battery is higher than the 2) Replace the battery. (Refer to Service manual 2.5.1.)
rated value. 3) Replace the MCB or the PSU.(Refer to Service manual 2.5.7, 2.5.6.)

008 WARNING Battery high The charge voltage of RCU's 1) Reboot the RCU.
charging voltage built-in batterys higher than the 2) Replace the battery. (Refer to Service manual 2.5.1.)
rated value. 3) Replace the MCB or the PSU. (Refer to Service manual 2.5.7, 2.5.6.)

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Error Error
Indication Contents Actions to take
codes type
031 CAUTION Time synchronization The RCU cannot receive the 1) Check the connection of the GPS.
failure ZDA sentence from the GPS. (Refer to Installation Manual (Hardware Part) 3.3.8).
2_1) When some error (CAUTION) about GPS connection channel occurs on
the OPU : Check the setting of this channel with Maintenance software.
(Refer to Installation Manual (Software Part) 4.4.)
2_2) When some error (CAUTION) about the GPS connection channel
doesn't occurs on the OPU : GPS reception may be set to other chan-
nels. Check the setting of each channel with Maintenance software.
(Refer to Installation Manual (Software Part) 4.4.)

041 CAUTION OPU1 communication The RCU cannot communicate 1) Check the connection.
failure the OPU. (Refer to Installation Manual (Hardware Part) 3.3.4.).
And check the LED of LAN connector (「LINK/ACT」)is blinking.
(Refer to Installation Manual (Hardware Part) 5.3.1).
2) Replace the OPU.
3) Replace the MCB. (Refer to Service manual 2.5.6.)

059 INFO Battery expiration date The expiration date is less than 1) Check the expiration date written on the battery.
one year. 2_1) The expiration date is right: Replace the battery.
(Refer to Service manual 2.5.1.)
2_2) The expiration date is not right: Set up the right expiration date with
maintenance software.(Refer to Service manual 2.9.2.)

060 INFO Fixed capsule beacon The expiration date is less than 1) Check the expiration date written on the beacon.
expiration date one year. 2_1) The expiration date is right: Replace the beacon.
(Refer to Service manual 2.4.1.)
2_2) The expiration date is not right: Set up the right expiration date with
maintenance software.(Refer to Service manual 2.9.2.)

061 INFO Float-free capsule The expiration date is less than 1) Check the expiration date that is set on maintenance software.
battery expiration date one year. (Refer to Service manual 2.9.2.)
2) Replace the battery. (Refer to Service manual 2.1.)

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Error Error
Indication Contents Actions to take
codes type
062 INFO RCU fan expiration The expiration date is less than 1) Check the expiration date that is set on maintenance software.
date one year. (Refer to Service manual 2.9.2.)
2) Replace the Fan. (Refer to Service manual. 2.5.3)

063 INFO FGU1(~3) fan The expiration date is less than 1) Check the expiration date that is set on maintenance software.
-065 expiration date one year. (Refer to Service manual. 2.9.2)
2) Replace the Fan. (Refer to Service manual 2.7.1.)

066 INFO Float-free capsule The expiration date is less than 1) Check the expiration date that is set on maintenance software.
HRU expiration date one year. (Refer to Service manual. 2.9.2)
2) Replace the HRU. (Refer to Service manual 2.1.)

101 CAUTION Fixed capsule short The FPC's data recording possi- 1) In order to down radar image file size, adjust gain of radar echo.
store period ble time has decreased. 2) If not improved within 48 hours, replace the FPC.

* This alert occurs when radar picture size increases temporarily by an echo
etc. Within 48 hours, the past recording is deleted, and an alert is restored.

102 WARNING Fixed capsule The RCU cannot communicate 1) Check the connection(Refer to Installation Manual (Hardware Part) 3.3.2),
connection failure with the FPC. Reboot the RCU.
2) Replace the FPC.

103 CAUTION Fixed capsule The FPC cannot record data. 1) Reboot the RCU
recording failure 2) Replace the FPC.

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Error Error
Indication Contents Actions to take
codes type
104 CAUTION Float-free capsule The FFC's data recording possi- 1) In order to down radar image file size, adjust gain of radar echo.
short store period ble time has decreased. 2) If not improved within 48 hours, replace the FFC

* This alert occurs when radar picture size increases temporarily by an echo
etc. Within 48 hours, the past recording is deleted , and an alert is restored.

105 WARNING Float-free capsule The RCU cannot communicate 1) Check the connection(Refer to Installation Manual (Hardware Part) 3.3.3),
connection failure the FFC. Reboot the RCU.
2) Replace the FFC.

106 CAUTION Float-free capsule The FFC cannot record data. 1) Reboot the RCU.
recording failure 2) Replace the FFC.

107 CAUTION Internal storage short The data recording possible time 1) In order to down radar image file size, adjust gain of radar echo.
store period of internal storage has de- 2) If not improved within 720 hours, replace the SSD.
creased.
* This alert occurs, when radar picture size increases temporarily by an echo
etc. Within 720 hours the past recording is deleted, and an alert is restored.

108 WARNING Internal storage The RCU's internal storage 1) Check the connection, Reboot the RCU.
109 (No.1〔2〕) access cannot access. 2) Replace the Internal storage. (Refer to Service manual 2.5.5.)
failure
110 CAUTION Internal storage The RCU's internal storage 1) Check the connection (Refer to Installation Manual (Hardware Part)), and
111 (No.1〔2〕) recording cannot record data. reboot the RCU.
failure 2) Replace the Internal storage. (Refer to Service manual. 2.5.5.)

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4. TROUBLE SHOOTING
JCY-1900/1950 VDR Service Manual

Error Error
Indication Contents Actions to take
codes type
201 CAUTION Microphone The result of self-diagnosis test 1) Try retest by check function under noise-free environment.
-212 (CH1〔~12〕) failure has a problem. (Refer to Installation Manual (Hardware Part) 5.5.)
2) Check the connection to the RCU and inside the microphone.
(Refer to Installation Manual (Hardware Part) 3.3.5.)
3) Check that CD206 of ARB is on during the test.(Refer to Installation Man-
ual (Hardware Part) 5.3.2.)
4_1) CD206 is off : Replace the ARB.(Refer to Service manual 2.5.4.)
4_2) CD206 is on : Replace the MIC or WPMIC.

* When the loud noise exists around the unit, even if the unit is normal, the
test may fail.

221 WARNING ARB initialization The initialization of ARB failed. 1) Reboot the RCU. After reboot, check the LED of the ARB is blinking.
failure (Refer to5.3.2.)
2) Replace the ARB. (Refer to Service manual 2.5.4.)
3) Replace the MCB. (Refer to Service manual. 2.5.6)

222 WARNING ARB control failure There is no response of ARB. It is the same with the above.

223 WARNING ARB internal failure The internal error of ARB is It is the same with the above.
occuring.
301 CAUTION Sensor reception The sensor data could not re- 1) Check the connection.
-324 failure ceive. (Refer to Installation Manual (Hardware Part) 3.3.8.)
(Serial CH1〔~24〕) Check that the LED for serial received signal is blinking.
(Refer to Installation Manual (Hardware Part) 5.3.2).
2) Not blink:There is no transmitted signal. Check the output of sensor
equipment.
3) Blink:Check the setting in maintenance software.
(Refer to Installation Manual (Software Part) 4.4).
Replace the MCB. (Refer to Service manual 2.5.6.)

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4. TROUBLE SHOOTING
JCY-1900/1950 VDR Service Manual

Error Error
Indication Contents Actions to take
codes type
325 WARNING Serial port The initialization of sensor port 1) Reboot the RCU.
-348 (CH1〔~24〕) failed. 2) Replace the MCB. (Refer to Service manual 2.5.6.)
initialization failure
349 WARNING Serial port function The initialization of sensor for- 1) Reboot the RCU.
initialization failure warding failed. 2) Replace the MCB. (Refer to Service manual 2.5.6.)

350 CAUTION Sensor reception The sensor data of the LAN can't 1) Check the connection. (Refer to Installation Manual (Hardware Part)).
-373 failure receive. Check the LED of LAN connector (「LINK/ACT」) is blinking.
(LAN CH1〔~24〕) (Refer to Installation Manual (Hardware Part) 5.3.1.)

374 WARNING LAN port initialization The initialization of the LAN port 1) Reboot the RCU.
-389 failure (No.1〔~16〕) failed. 2) Check the connection.
(Refer to Installation Manual (Hardware Part)).
Check the LED of LAN connector (「LINK/ACT」)is blinking.
(Refer to Installation Manual (Hardware Part) 5.3.1.)

390 CAUTION Sensor reception The sensor data can't receive 1) Check the connection. (Refer to Installation Manual (Hardware Part).)
-399 failure from the DAU.
(SLC1-CH1〔~10〕)
400 CAUTION Sensor reception The sensor data can't receive 1) Check the connection. Check the LED for LAN is blinking.
failure from the DAU. (Refer to Installation Manual (Hardware Part) 5.3.1.)
(SLC1) 2) Replace the DAU.

401 CAUTION Sensor reception The sensor data can't receive 1) Check the connection.
failure from the DAU. 2) Replace the SLC on the DAU.
(SLC1-ADC)
402 CAUTION Sensor reception The sensor data can't receive 1) Check the connection.
failure from the DAU. 2) Replace the Gyro I/F Board on the DAU.
(SLC1-GYRO)

461 CAUTION Gyro I/F The initial heading angle is not Set initial setting with the OPU. (Refer to Instruction Manual 4.7.)
uninitialization set.

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Error Error
Indication Contents Actions to take
codes type
501 CAUTION S-band radar image The S-band radar image could 1) Check the connection of S-band radar.
recording failure not receive. When using the FGU, check the setting of the FGU.
(Refer to Installation Manual (Software Part) 10.2.)

502 CAUTION X-band radar image The X-band radar image could 1) Check the connection of X-band radar.
recording failure not receive. When using the FGU, check the setting of the FGU.
(Refer to Installation Manual (Software Part) 10.2.)

503 CAUTION ECDIS image record- The ECDIS image could not 1) Check the connection of ECDIS. When using the FGU, check the setting of
ing receive. the FGU. (Refer to Installation Manual (Software Part) 10.2.)
failure
504 WARNING Image LAN port 1) Reboot the RCU.
initialization failure

513 Image reception The display image can't receive 1) Check the connection. (Refer to Installation Manual (Hardware Part) 3.3.9.)
-520 failure from the display equipment.
(No.1〔~8〕)
557 WARNING FGU1(~3) fan failure The FGU's built-in fan is stop- 1) Check the connection. Check that the wind has come out from the vent of
-559 ping. the FGU.
2) Replace the Fan (Refer to Service manual 2.7.2.).

560 WARNING FGU1(~3) The RCU can't communicate the 1) Check the connection.
-562 communication Failure FGU. (Refer to Installation Manual (Hardware Part) 3.3.9.2).
And check the LED of LAN connector (「LINK/ACT」)is blinking.
(Refer to Installation Manual (Hardware Part) 5.7.)
2) Replace the FGU.

566 WARNING FGU1(~3) There is no response of the 1) Reboot the RCU and the FGU.
-568 control failure FGU. 2) Replace the FGU.

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5. DIAGNOSIS OF THE CONNECTION EQUIPMENT BY REMOTE MAINTENANCE
JCY-1900/1950 VDR Service Manual

5. DIAGNOSIS OF THE CONNECTION EQUIPMENT BY REMOTE


MAINTENANCE
Refer to Installation Manual (Software Part) section 7.

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DOC No. 7ZPNA4409
6.
6.1. Recording Control Unit: NDV-1900/1950

75
RX1_A RX7_A RX19_A
RX1_B RX7_B RX19_B
TX1_A RX8_A TX19_A
TX1_B RX8_B TX19_B
GND1_C RX9_A GND19_C
RX2_A RX9_B RX20_A
RX2_B RX10_A RX20_B
TX2_A RX10_B TX20_A

IE C 6 1 1 6 2 - 2 C H 1 / 2
TX2_B TX20_B

IE C 6 1 1 6 2 - 1 C H 1 9 / 2 0

IE C 6 1 1 6 2 - 1 C H 7 - 1 1
RX11_A
GND2_C RX11_B GND20_C
RX3_A RX21_A
RX3_B RX12_A RX21_B
RX4_A RX12_B RX22_A 1A
RX4_B RX13_A RX22_B 1C
RX5_A RX13_B RX23_A 1B
RX5_B RX14_A RX23_B 2A
RX6_A RX14_B TX23_A 2C
SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)

IE C 6 1 1 6 2 - 1 C H 3 - 6
RX6_B RX15_A TX23_B 2B
RX15_B GND23_C 3A
RX16_A RX24_A

IE C 6 1 1 6 2 - 1 C H 1 2 - 1 6
3C

DRY CONTACT OUT


RX16_B RX24_B 3B

O P T IO N P O R T C H 2 1 - 2 4
TX24_A 1+
RX17_A TX24_B 1-
JCY-1900/1950

RX17_B GND24_C 2+
RX18_A

SERGE
2-
RX18_B DRY CONTACT IN 3+
3-
6. SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)
VDR Service Manual

DOC No. 7ZPNA4409


FRONT PANEL
LCD
J706
1 1
VLED-
JCY-1900/1950

LAN
J702 VLED+
GND
1 TXP R0
2 5 5
TXM R1

DOC No. 7ZPNA4409


3 RXP R2
4 DC24V R3
5 DC24V R3
6 RXM R4
7 10 10
DGND R5
8 DGND R6
R7
G0
G1
15 15
G2
G3
VDR Service Manual

G4
G5
DD1
G6 YB-TG800480S03A
20 20
G7
B0
B1 7 inch WVGA LCD
B2
B3
25 25
B4
6.2. Operation Panel Unit: NCG-1900/1950

B5
B6
B7
6. SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)

76
GND
30 30
CLKIN
EDGSL
CDC-1900 OPB HSD
VSD
DEN
35 35
NC
GND
XR
YD
XL
40 40
YU

SPEAKER
J704 SP1
SP+ 1 1 U238S44-B
2 2
SP-

0.8W SPEAKER

USB
J703
1
VBUS
2
D-
3
D+
GND 4
6. SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)
JCY-1900/1950 VDR Service Manual

6.3. Frame Grabber Unit: NWP-69

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6. SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)
JCY-1900/1950 VDR Service Manual

6.4. Digital Signal Converter 32CH: NCT-82

P303 HIF3BA-30D-2.54DS
J303 J301 P301
HIF3BA-30PA- B2P-VH(LF)(SN) VHR-2N
2.54DS(71) +5V 1

7ZCJD0238
2

W102
J302

7ZCNA4213
DF1BZ-4P-2.5DS

ADC CEF-60
NC 1

W201
NC 2

VHR-4N(JST)
+5V 3
GND 4

TB301 TB302
1 CH0+ 1 CH4+ 1 4
2 CH0- 2 CH4- - - + +
3 CH5+ P51 B4P-VH(JST)
3 CH1+
4 CH1- 4 CH5-
TB301 TB302 5 CH2+ 5 CH6+
H-7JTJD0029(WAGO) H-7JTJD0029(WAGO) 6 CH2- 6 CH6-
CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7
7 CH3+ 7 CH7+
1 8 1 8 8 CH3- 8 CH7-

OZ-030-12-J00
Power Supply

12v 30w
AC/DC

PS201
W104 H-7ZCJD0263

Unit
J102 P102
P103 HIF3BA-30D-2.54DS DF1BZ-4P-2.5DS DF1B-4S-2.5R
J103
1
HIF3BA-30PA-2.54DS(71) NC
NC 2
+5V 3
GND 4

J101 P101
B3PS-VH(LF)(SN)(JST) VHR-3N(JST)
1
+12V P1 B3P5-VH(JST)
2
AC(L) AC(N) FG

3
5 1
+12VGND

VHR-5N(JST)
TB101
H-7JTNA4033
(WAGO)
Data Output Port

RX_A 1 123
NMEA0183

RX_B 2 CN1
to RCU

TX_A 3
DSB CQD-2284

TX_B 4
G(GND) 5
AC Line Filter
CBJ-166
FL201
32 TB2

1 TB1
16

17
- + - + - + - + - + - + - + - +
- + - + - + - + - + - + - + - +
CH16 CH15 CH14 CH13 CH12 CH11 CH10 CH9
CH32 CH31 CH30 CH29 CH28 CH27 CH26 CH25

CH1
CH24 CH23 CH22 CH21 CH20 CH19 CH18 CH17

CH2
-+-+-+-+-+-+-+-+
-+-+-+-+-+-+-+-+

CH3
CH4

3 2 1
E V U

TB1
CH5

P201
CH6
CH7
CH8
32
16
1
17
Dry Contact Input

Dry Contact x 32

AC100~220v(φ1)
50/60Hz
N.C.

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JCY-1900/1950 VDR Service Manual

6.5. Digital Signal Converter 64CH: NCT-83

79
DOC No. 7ZPNA4409
W401 H-7ZCNA4212

VHR-4N(JST)

1 4
JCY-1900/1950

- - + +
CN2
B4P-VH(JST)

DOC No. 7ZPNA4409


AC/DC
Power Supply
Unit

Black Red PS401


OZ-030-24-J00

24v 30w
VDR Service Manual

2 1
(- +)
6.6. Data Acquisition Unit: NCT-84

J22 CN1
B3P5-VH(JST)
FG AC(N) AC(L)
5 1

J815
J821
J822
AOC
VHR-5N(JST)
6. SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)

80
123
CN1

GIF

SLC
FL401
CBJ-166
AC Line Filter

TB1

3 2 1

E V U

P401

AC100~220v(φ1)
50/60Hz
7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

7. SPECIFICATIONS

7.1. NDH-338 Fixed Protective Capsule Unit

Performance
a) Interface
1) Standard IEEE802.3 (10Base-T/ 100Base-TX)
2) Protocol TCP/IP
b) Recording duration and capacity
1) Duration 48 hours
2) Capacity 32GB
c) Data recording interval
1) Sensor data depends on the input from the sensors (usually 1 second)
2) Audio data continuous (1 audio file / minute)
3) Image data 15 seconds per each image
(X-Band Radar, S-Band Radar, Main-ECDIS and Sub-ECDIS)
d) Acoustic underwater beacon
1) Operating frequency 37.5kHz ±1kHz
2) Operating time min. 90 days after being immersed in the water
3) Detectable range 1,800m to 3,600m
(depending on surrounding environment, e.g. sea state, nearby
boats, marine animals and other factor)
4) Expectant battery age 3 years after manufacturing.
Please note that lifetime may be shorter depending on environmen-
tal condition.
5) Battery specifications Lithium battery (Li-SOCl2)
DC +3.6V 8.5Ah
e) Compass safety distance
1) Standard 0.45m
2) Steering 0.45m

Environmental condition
The recording data in the final recording medium shall be held without loss under below the condition.
a) Shock A half sine-wave pulse of 50 G, with a duration of 11msec
b) Penetration A mass of 250 kg with a pin of 100mm diameter, dropped from 3m
c) Fire 10 hours with 260°C fire
1 hour with 1100°C fire
d) Deep-sea pressure and immersion Immersion in sea water at pressure of 60 MPa (equivalent to a
depth of 6000m)

Environmental condition
a) Operating temperature -25 °C to +55 °C (IEC 60945 exposed type)
b) Storage temperature -55 °C to +70 °C (IEC 60945 exposed type)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G

General specification
a) Input voltage range DC +19.5 to +36.5V
b) Power consumption 5W
c) Size 185(w) x 252(d) x 275(h) mm
d) Mass 6.8kg
e) Color ORANGE

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7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

7.2. NDH-339 Float Free Capsule Unit

Performance
a) Interface
1) Standard IEEE802.3 (10Base-T/ 100Base-TX)
2) Protocol TCP/IP
b) Recording duration and capacity
1) Duration 48 hours
2) Capacity 64GB
c) Data Recording Interval
1) Sensor data depends on the input from the sensors (usually 1 second)
2) Audio data continuous (1 audio file / minute)
3) Image data 15 seconds per each image
(X-Band Radar, S-Band Radar, Main-ECDIS and Sub-ECDIS)
d) Locator Light Flashing LED
e) Transmitter operation
1) Operating time 168 hours
2) Expectant battery age 4 or 5 years after Installing
(follow the Classification Society)
3) Battery specifications Lithium battery
DC +7.2V 18Ah
f) 406MHz Transmitter
1) Frequency 406.037MHz
2) Output power 5W ± 2dB
g) 121.5MHz Transmitter
1) Frequency 121.5MHz
2) Output power Under 100mW
h) Hydrostatic Release Mechanism
1) Operating depth 2 to 4m
2) Expectant age 2 years
i) Compass safety distance
1) Standard 0.8m
2) Steering 0.8m

Environmental condition
a) Degree of protection 10m depth at 5minutes
b) Operating temperature -20 °C to +55 °C (IEC61097-2 satellite EPIRB)
c) Storage temperature -30 °C to +70 °C (IEC61097-2 satellite EPIRB)

General specification
a) Input voltage range Power Over Ethernet (IEEE802.3af)
b) Power consumption 15W
c) Size 235.8(w) x 214.2(d) x 528.5(h) mm
d) Mass 5.2kg (including the EPIRB, bracket and cable).
e) Color ORANGE.

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7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

7.3. NDV-1900/1950 Recording Control Unit

Performance
a) Interface to the fixed protective capsule unit
1) Standard IEEE802.3 (10Base-T/ 100Base-TX)
2) Protocol TCP/IP
3) Power supply Supply from the RCU
b) Interface to the float-free capsule unit
1) Standard IEEE802.3 (10Base-T/ 100Base-TX)
2) Protocol TCP/IP
3) Power supply Supply from the RCU
Power over Ethernet (IEEE802.3af)
c) Sensor data input
1) Standard IEC61162-1/-2/-450
2) Input channel up to 48 channels
IEC61162-2: up to 2 channels
IEC61162-1: up to 22 channels
IEC61162-450: up to 24 channel (sensor sources on the network)
3) Recording interval depends on the input from the sensors (usually 1 second)
d) Bridge audio input
1) Interface audio signal (MIC unit NVT-181/NVT-182 output)
2) Input channel up to 12 channels
6 tracks, or synthesize 1 track from 2 channels.
3) Recording interval continuous (1 audio file / minute)
4) Frequency response 150Hz - 6kHz
e) VHF communications audio input
1) Interface 0 dBm, 600-ohm balance
2) Input channel up to 4 channels
2 tracks, or synthesize 1 track from 2 channels.
3) Recording interval continuous (1 audio file / minute)
4) Frequency response 150Hz - 3.5kHz

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7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

Performance (continued)
f) Image data input
1) Standard IEC61162-450
2) Input channel up to 6 channel (image sources on the network)
3) Recording interval 15 seconds per each image
(X-Band Radar, S-Band Radar, Main-ECDIS and Sub-ECDIS)
*Recording of each image is selected automatically.
4) Image format PNG format
*Average image size : 512KB or less
g) Internal medium
1) Duration 720 hours
2) Capacity 512GB
3) Medium Solid State Drive
h) Blackout processing
1) Recording duration 2 hours while blackout
(only bridge conversation etc. except VHF communication)
2) Restoration time required less than 1 minute
(Recovery time from blackout operation to normal operation on
restoration of power supply)
3) Battery specifications Lead-acid battery
DC +12V 24Ah
4) Expectant battery age 4.5-years after manufacturing.
(ambient temperature: 25 °C, load: 70%)
Please note that lifetime may be shorter depending on environmen-
tal condition
i) Connecting to the operating panel unit
1) Standard IEEE802.3 (10Base-T/ 100Base-TX)
2) Protocol TCP/IP
3) Power supply DC +24V ±5%
j) External alarm lamp output
1) Interface Dry contact
2) Operation System down (normal-close or open)
3) Current 1A or less at DC +24V / 0.5A or less at 125Vac
k) GPS select signal input
1) Interface Dry contact
(also serve for External Contact Input)
2) Operation Recording GPS selection (active open/close)
l) Compass safety distance
1) Standard 0.9m
2) Steering 0.5m

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7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

Environmental condition
a) Operating temperature -15 °C to +55 °C (IEC 60945 protected type)
b) Temperature and humidity +40 °C, 93% (non condensing)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC100 - 120V ±10%, 1-phase 50/60Hz (IEC 60945)
AC 200 - 240V ±10%, 1-phase 50/60Hz (IEC 60945)
b) Power consumption 230W (in UPS battery charge)
(including the fixed protective capsule unit, 70W (in normal operation)
and the float-free capsule unit, the operation
panel unit, and microphone)
c) Size 419.5(w) x 214.0(d) x 480.5(h) mm
d) Mass 22.5kg
e) Color N7 semi-gloss texture

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7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

7.4. NCG-1900/1950 Operation Panel Unit

Performance
a) Mounting Flush mount type
b) Interface to the RCU
1) Standard IEEE802.3 (10Base-T/ 100Base-TX)
2) Protocol TCP/IP
3) Power supply Supply from the RCU
c) Indication 7 inch wide color LCD (800 x 480 pixels),
Speaker
d) Operation Touch panel, and Rotary knob
e) USB connector A type receptacle (for USB memory)
f) Compass safety distance
1) Standard 0.5m
1) Steering 0.3m

Environmental condition
a) Operating temperature -15 °C to +55 °C (IEC 60945 protected type)
b) Temperature and humidity +40 °C, 93% (non condensing)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage DC +24V ±5%
b) Size 225(w) x 37.5(d) x 136(h) mm (without projection)
c) Mass 0.8kg
d) Color N2.5 semi-gloss

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7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

7.5. NVT-181 Microphone Unit

Performance
a) Mounting Ceiling mount type
b) Device Electoret condenser microphone
c) Directivity Hemisphere indirectivity
d) Range of Receive Radius of 3.5m
e) Power supply Supply from the RCU
f) Microphone test Built-in speaker for self-diagnosis test
g) Compass safety distance
1) Standard 0.1m
2) Steering 0.1m

Environmental condition
a) Operating temperature -15 °C to +55 °C (IEC 60945 protected type)
b) Temperature and humidity +40 °C, 93% (non condensing)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Size 110(w) x 51(d) x 110(h) mm
b) Mass 0.2kg
c) Color N2.5

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7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

7.6. NVT-182 Waterproof Microphone Unit

Performance
a) Mounting Wall mount type
b) Device Electoret condenser microphone
c) Directivity Hemisphere indirectivity
d) Range of Receive Radius of 3.5m
e) Power supply Supply from the RCU
f) Microphone test Built-in speaker for self-diagnosis test
g) Compass safety distance
1) Standard 0.1m
2) Steering 0.1m

Environmental condition
a) Operating temperature -25 °C to +55 °C (IEC 60945 exposed type)
b) Temperature and humidity +40 °C, 93% (non condensing)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP56

General specification
a) Size 126(w) x 86(d) x 111(h) mm
b) Mass 0.5kg
c) Color N7

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7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

7.7. NCT-83 Digital Signal Converter 64CH

Performance
a) Dry contact input Dry contact
b) Dry contact input channel Up to 64 channels
c) Contact closure interface
1) Driving power supply DC +12V
2) logic Normal Close / Normal open
d) Communication port Connect to the RCU
e) Output sentence IEC61162-1
f) Compass safety distance
1) Standard 0.4m
2) Steering 0.2m

Analog Interface (option)


If the optional analog to digital conversion board CEF-60 is added.
a) Analog signal Input channel Up to 8 channels
b) Analog signal interface
1) Voltage range ±1V, ±5V, ±10V
2) Current range ±20mA
c) Communication port Connect to the RCU.
(Same port as dry contact signals)
d) Output sentence IEC61162-1
XDR sentence – Transducer measurement

Environmental condition
a) Operating temperature -15 °C to +55 °C (IEC 60945 protected type)
b) Temperature and humidity +40 °C, 93% (non condensing)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC 100 to 120V ± 10%, 1-phase 50/60Hz (IEC 60945)
AC 200 to 240V ± 10%, 1-phase 50/60Hz (IEC 60945)
b) Power consumption 25VA
c) Size 300(w) x 130(d) x 420(h) mm
d) Mass 4.2kg
e) Color N7 semi-gloss

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7. SPECIFICATIONS
JCY-1900/1950 VDR Service Manual

7.8. NCT-82 Digital Signal Converter 32CH

Performance
a) Dry contact input Dry contact
b) Dry contact input channel Up to 32 channels
c) Contact closure interface
1) Driving power supply DC +12V
2) logic Normal Close / Normal open
d) Communication port Connect to the RCU
e) Output sentence IEC61162-1
f) Compass safety distance
1) Standard 0.3m
2) Steering 0.2m

Analog interface (option)


If the optional analog to digital conversion board CEF-60 is added.
a) Analog signal Input channel Up to 8 channels
b) Analog signal interface
1) Voltage range ±1V, ±5V, ±10V
2) Current range ±20mA
c) Communication port Connect to the RCU.
(Same port as dry contact signals)
d) Output sentence IEC61162-1
XDR sentence – Transducer measurement

Environmental condition
a) Operating temperature -15 °C to +55 °C (IEC 60945 protected type)
b) Temperature and humidity +40 °C, 93% (non condensing)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC 100 to 120V ± 10%, 1-phase 50/60Hz (IEC 60945)
AC 200 to 240V ± 10%, 1-phase 50/60Hz (IEC 60945)
b) Power consumption 20VA
c) Size 300(w) x 130(d) x 230(h) mm
d) Mass 2.8kg
e) Color N7 semi-gloss

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7.9. NWP-69 Frame Grabber Unit

Performance
a) Image data input
1) Input channel 2 channels
2) Input interface analog RGB/Hs/Vs
- RGB 0.7Vp-p (video signal)
- Hs TTL
- Vs TTL
3) Resolution 640 x 350 to 1600 x 1200 pixel (according to VESA DMTS)
1920 x 1200 pixel (according to VESA CVT RB)
4) Refresh rate 60 to 85 Hz (according to VESA DMTS)
(Resolution 1600 x 1200 pixel, 1920 x 1200 pixel 60Hz only)
5) Recording interval 1 image every 15 seconds (each channel)
b) Communication port Connect to the RCU via Ethernet
c) Compass safety distance
1) Standard 0.6m
2) Steering 0.3m

Environmental condition
a) Operating temperature: -15 °C to +55 °C (IEC 60945 protected type)
b) Temperature and humidity: +40 °C, 93% (non condensing)
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC 100 to 120V ±10%, 1-phase 50/60Hz (IEC 60945)
AC 200 to 240V ±10%, 1-phase 50/60Hz (IEC 60945)
b) Power consumption 15VA
c) Size 255(w) x 248(d) x 72(h) mm
d) Mass 1.5kg
e) Color N2.5 semi-gloss

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7.10. NCT-84 Data Acquisition Unit

Performance
a) Input sensor channel
1) IEC61162-1 8 channels
2) IEC61162-2 2 channels
b) Interface to the RCU
1) Standard IEEE802.3 (10Base-T/ 100Base-TX)
2) Protocol TCP/IP
c) Compass safety distance
1) Standard 0.9m
2 Steering 0.5m

Gyro interface
a) Signal input Synchronized signal for the gyro compass
Ratio: 360X, 180X, 90X, 36X
Voltage: AC24 to 115V
Frequency: 50/60/400Hz
Step signal for the gyro compass
Ratio: 360X, 180X, 90X, 36X
Voltage: DC21.6 to 70V
Pulse signal for the speed log
Ratio: 800P / 400P / 200P / 100P
Voltage: DC0 to 50V (threshold 2V)
b) Output sentence IEC61162-1
THS sentence - True heading and status VBW sentence - Dual
ground/water speed

Environmental condition
a) Operating temperature -15 °C to +55 °C (IEC 60945 protected type)
b) Temperature and humidity +40 °C, 93% (non condensing)
c) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP22

General specification
a) Power voltage AC 100 to 120V ±10%, 1-phase 50/60Hz (IEC 60945)
AC 200 to 240V ±10%, 1-phase 50/60Hz (IEC 60945)
b) Power consumption 18VA.
c) Size 300(w) x 130(d) x 420(h) mm
d) Mass 4.3kg
e) Color N7 semi-gloss

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7.11. NQE-7700A Junction Box

Performance
a) interface Built-in terminal blocks

Environmental condition
a) Operating temperature: -25 °C to +55 °C (IEC 60945 protected type)
b) Temperature and humidity: +40 °C, 93% (non condensing)
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Protection class IP56

General specification
a) Size 120(w) x 139(d) x 78(h) mm
b) Mass 0.6kg
c) Color 7.5BG 7/2

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7.12. General Environmental Condition

Operating condition and location


a) Usage Conditions
1) Target vessels - Mercantile vessels of 3000G/T or more that are engaged in inter-
national voyage
- Passenger vessels of 150G/T or more that are engaged in interna-
tional voyage
b) Unit installation locations
1) Fixed Protective Capsule Unit External deck above bridge
2) Float Free Capsule Unit External deck above bridge
3) Recording Control Unit Bridge (or electronic room)
4) Operation Panel Unit Navigation space in a Bridge
5) Microphone Unit Ceiling or bulkhead
6) Waterproof Microphone Unit Wings
7) Digital Signal Converter Bridge (or electronic room)
8) Frame Grabber Unit near the RADAR/ECDIS
9) Data Acquisition Unit Bridge (or electronic room)
c) Installation methods
1) Fixed Protective Capsule Unit Mounted on the deck
2) Float Free Capsule Unit Hung on the deck
3) Recording Control Unit Hung on the bulkhead
4) Operation Panel Unit Hung on the bulkhead or flash mount on the Console
5) Microphone Unit Ceiling or bulkhead
6) Waterproof Microphone Unit Hung on the bulkhead
7) Digital Signal Converter Hung on the bulkhead
8) Frame Grabber Unit Mounted on the RADAR/ECDIS
9) Data Acquisition Unit Hung on the bulkhead

Power supply environment


a) AC power supply input range AC100/110/115/120V ±10%
AC200/220/240V ±10%
b) AC power supply frequency fluctuation range 50Hz ±5%
60Hz ±5%

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Environment condition
a) Exposed type equipment Fixed Protective Capsule Unit,
Waterproof Microphone Unit
1) Operation temperature range -25 °C to +55 °C
2) Storage temperature -25 °C to +70 °C
3) Temperature and humidity +40 °C, 93% (non condensing)
4) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
b) Protected type equipment Recording Control Unit,
Operation Panel Unit,
Microphone Unit, Option Unit
1) Operation temperature range -15 °C to +55 °C
2) Temperature and humidity +40 °C, 93% (non condensing)
3) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
c) Portable type equipment Float Free Capsule Unit
1) Operation temperature range -20 °C to +55 °C
2) Storage temperature -30 °C to +70 °C
3) Temperature and humidity +40 °C, 93% (non condensing)
4) Vibration 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G

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INSPECTION CHEC LIST FOR VDR

8. ANNUAL INSPECTION

8.1. Declaration on Completion of Annual Inspection for VDR

It's being adjusted

8.2. Annual Inspection Procedures

It's being adjusted

9. INSPECTION CHECK LIST FOR VDR


It's being adjusted
JCY-1900/1950
VOYAGE DATA RECORDER (VDR)
SIMPLIFIED VOYAGE DATA RECORDER (S-VDR)

SERVICE MANUAL

For further information,contact:

Not use the asbestos

URL http://www.jrc.co.jp
Marine Service Department
Telephone : +81-3-3492-1305
Facsimile : +81-3-3779-1420
e-mail : tmsc@jrc.co.jp
AMSTERDAM Branch
Telephone : +31-20-658-0750
Facsimile : +31-20-658-0755
e-mail : service@jrceurope.com
SEATTLE Branch
Telephone : +1-206-654-5644
Facsimile : +1-206-654-7030
e-mail : marineservice@jrcamerica.com
CODE No.7ZPNA4409 01ETM ISO 9001, ISO 14001 Certified
AUG. 2014 Edition 1 JRC Printed in Japan

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