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G D F 26, 2019
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Selected Model
Engine: C32 Generator Frame: 1402 Genset Rating (kW): 800.0 Line Voltage: 400
Fuel: Diesel Generator Arrangement: 3002240 Genset Rating (kVA): 1000.0 Phase Voltage: 230
Frequency: 50 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 1443.4
Duty: PRIME Connection: SERIES STAR Application: EPG Status: Current
Version: 41205 /41596 /41309 /9863
Spec Information
Generator Specification Generator Efficiency
Frame: 1402 Type: SR5 No. of Bearings: 2 Per Unit Load kW Efficiency %
Winding Type: RANDOM WOUND Flywheel: 18.0 0.25 200.0 93.4
Connection: SERIES STAR Housing: 0 0.5 400.0 95.1
Phases: 3 No. of Leads: 6 0.75 600.0 95.3
Poles: 4 Wires per Lead: 4 1.0 800.0 94.9
Sync Speed: 1500 Generator Pitch: 0.6667 1.1 880.0 94.7
Short Circuit Ratio: 0.32 Stator Resistance = 0.0042 Ohms Field Resistance = 0.39 Ohms
Voltage Regulation Generator Excitation
Voltage level adjustment: +/- 5.0% No Load Full Load, (rated) pf
Voltage regulation, steady state: +/- 0.5% Series Parallel
Voltage regulation with 3% speed change: +/- 0.5% Excitation voltage: 10.23 Volts 53.03 Volts Volts
Waveform deviation line - line, no load: less than 2.0% Excitation current 0.93 Amps 3.97 Amps Amps
Telephone influence factor: less than 50
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2/26/2019 Caterpillar Generator Data
Selected Model
Engine: C32 Generator Frame: 1402 Genset Rating (kW): 800.0 Line Voltage: 400
Fuel: Diesel Generator Arrangement: 3002240 Genset Rating (kVA): 1000.0 Phase Voltage: 230
Frequency: 50 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 1443.4
Duty: PRIME Connection: SERIES STAR Application: EPG Status: Current
Version: 41205 /41596 /41309 /9863
Selected Model
Engine: C32 Generator Frame: 1402 Genset Rating (kW): 800.0 Line Voltage: 400
Fuel: Diesel Generator Arrangement: 3002240 Genset Rating (kVA): 1000.0 Phase Voltage: 230
Frequency: 50 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 1443.4
Duty: PRIME Connection: SERIES STAR Application: EPG Status: Current
Version: 41205 /41596 /41309 /9863
https://tmiwebclassic.cat.com/tmi/servlet/TMIDirector?Action=openwindow&log=genXmlData&type=RNGenDataRefNum&refno=&selection=&unitTyp… 2/14
2/26/2019 Caterpillar Generator Data
Selected Model
Engine: C32 Generator Frame: 1402 Genset Rating (kW): 800.0 Line Voltage: 400
Fuel: Diesel Generator Arrangement: 3002240 Genset Rating (kVA): 1000.0 Phase Voltage: 230
Frequency: 50 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 1443.4
Duty: PRIME Connection: SERIES STAR Application: EPG Status: Current
Version: 41205 /41596 /41309 /9863
Percent
SKVA
Volt Dip
137 2.5
282 5.0
435 7.5
595 10.0
766 12.5
946 15.0
1,137 17.5
1,340 20.0
1,556 22.5
1,786 25.0
2,033 27.5
2,297 30.0
2,580 32.5
2,886 35.0
3,216 37.5
3,573 40.0
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2/26/2019 Caterpillar Generator Data
Current Decrement Data
E Time
AMP
Cycle
0.0 9,491
1.0 6,228
2.0 4,845
3.0 4,129
4.0 3,660
5.0 3,296
7.5 2,598
10.0 2,380
12.5 2,871
15.0 3,314
20.0 3,953
25.0 4,358
30.0 4,419
35.0 4,390
40.0 4,369
45.0 4,368
Instantaneous 3 Phase Fault Current: 9491 Amps Instantaneous Line - Line Fault Current: 7847 Amps
Instantaneous Line - Neutral Fault Current: 12215 Amps
Selected Model
Engine: C32 Generator Frame: 1402 Genset Rating (kW): 800.0 Line Voltage: 400
Fuel: Diesel Generator Arrangement: 3002240 Genset Rating (kVA): 1000.0 Phase Voltage: 230
Frequency: 50 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 1443.4
Duty: PRIME Connection: SERIES STAR Application: EPG Status: Current
Version: 41205 /41596 /41309 /9863
Field Line -
Current Line Volt
0.0 0
15.6 240
18.4 280
21.6 320
25.7 360
31.8 400
42.9 440
66.2 480
118.9 520
242.2 560
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2/26/2019 Caterpillar Generator Data
Short Circuit Curve
Field Armature
Current Current
0.0 0
58.5 866
68.2 1,010
78.0 1,155
87.7 1,299
97.5 1,443
107.2 1,588
117.0 1,732
126.7 1,876
136.4 2,021
Selected Model
Engine: C32 Generator Frame: 1402 Genset Rating (kW): 800.0 Line Voltage: 400
Fuel: Diesel Generator Arrangement: 3002240 Genset Rating (kVA): 1000.0 Phase Voltage: 230
Frequency: 50 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 1443.4
Duty: PRIME Connection: SERIES STAR Application: EPG Status: Current
Version: 41205 /41596 /41309 /9863
Field Line -
Current Line Volt
97.5 0
113.9 200
116.9 240
120.4 280
125.2 320
133.0 360
148.2 400
181.2 440
257.4 480
437.7 520
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2/26/2019 Caterpillar Generator Data
Air Gap Curve
Field Line -
Current Line Volt
0.0 0
15.4 240
18.0 280
20.6 320
23.1 360
25.7 400
28.3 440
30.9 480
33.4 520
36.0 560
Selected Model
Engine: C32 Generator Frame: 1402 Genset Rating (kW): 800.0 Line Voltage: 400
Fuel: Diesel Generator Arrangement: 3002240 Genset Rating (kVA): 1000.0 Phase Voltage: 230
Frequency: 50 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 1443.4
Duty: PRIME Connection: SERIES STAR Application: EPG Status: Current
Version: 41205 /41596 /41309 /9863
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2/26/2019 Caterpillar Generator Data
Selected Model
Engine: C32 Generator Frame: 1402 Genset Rating (kW): 800.0 Line Voltage: 400
Fuel: Diesel Generator Arrangement: 3002240 Genset Rating (kVA): 1000.0 Phase Voltage: 230
Frequency: 50 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 1443.4
Duty: PRIME Connection: SERIES STAR Application: EPG Status: Current
Version: 41205 /41596 /41309 /9863
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2/26/2019 Caterpillar Generator Data
General Information
DM7805 3500/SR5 Global Design (50
Hz, 60 Hz)
3500 Global Design. Manufactured in
Lexington/Sillac.
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SPEC INFO
Generator TMI is commonly required for generating
set quotations or ensuring the generator used on a
particular generating set will match the planned
application. Many of the sections within generator
TMI are self-explanatory, but some pieces of data
have been explained in greater detail through the
following notes.
Duty
Duty (rating type) refers to the package generator set
not the generator. (Eg. Standby, Prime, Prime +10%,
Continuous, Load Management, etc.)
Application
Application refers to a particular Marketing Business
Unit
(Eg. EPG (Electric Power Generation), MAR
(Marine), OIL (Petroleum), REN (Rental), etc.).
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etc.
Excitation Type
SE (Self Excited)
Voltage regulator and exciter are powered by voltage
from generator output terminals. Excitation relies on
residual magnetism in generator to start producing
generator voltage to power exciter voltage.
Production Status
Production status for a generator is shown as: CURR
(CURRent in Price List), CNPL (Current but Not Price
Listed), or CANC (CANCeled).
Version Code
Version code is used internally to track the history of
printed data.
Connection Type
Star (or WYE)
4, 6, 10, 12 lead design. 120 degree phase angle, 3
phase.
Closed Delta
6 or 12 lead generator, three-phase output. Phase
coil groups connected in a triangular fashion. May be
high voltage range (12 lead, series connected) or low
voltage range (12 lead, parallel connected). For a
given generator, this connection provides a lower
voltage as compared with a star or wye connection.
Open Delta
6 or 12 lead generator, single-phase output only -
also known as "zig-zag". May be high voltage range
(12 lead, series connected) or low voltage range (12
lead, parallel connected). Provides line-to-line voltage
connection and line-to-neutral (50% of L-L)
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2/26/2019 Caterpillar Generator Data
Double Delta
12 lead generator, single-phase output. The outer coil
groups are connected as in a 6 wire delta: the inner
coil groups are also connected as in a six wire delta,
and both of the two small deltas are connected in
series. Line-to-line voltage will be double that of the
line-to-neutral voltage. Usually results in a high
generator derate.
Series Connection
Generator coils are connected in series to deliver full
generator rated voltage. May apply to three phase or
single phase output.
Parallel Connection
Generator coils are connected in parallel to deliver
50% of the series connected voltage. May apply to
three phase or single phase output.
Leads
Most generator outputs are delivered as flexible leads
(conductors). Each lead represents a specific internal
generator connection point. Generator stator output
leads are usually marked T1, T2, T3, ..etc., per
NEMA MG-1 practices. The individual phases are
normally referred to as Phase A, Phase B, and
Phase C.
Form Wound
Generator stator is manufactured with square
conductors precisely placed within each coil and coil
group. For especially harsh environments, specific
applications, or medium voltage applications.
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2/26/2019 Caterpillar Generator Data
Generator Pitch
Generator pitch is calculated by the following
formula:
PITCH = (COIL THROW minus 1), divided by
(NUMBER OF SLOTS divided by NUMBER OF
POLES).
Flywheel Interface
If two digits appear, the first numeric field is
understood to be "5".
For example, a "14" flywheel interface is the same as
the standard SAE designation "514" flywheel
interface. In some cases, the three-digit codes are
still being used.
Flywheel Housing
The standard SAE flywheel housing interface number
is shown (Eg. #0, #00, #1, etc.)
MECHANICAL
Center of Gravity
The specified center of gravity is for the generator
only. For single bearing generators, and two bearing close coupled gen
erators, X is measured from the generator to flywheel housing interfa
ce, parallel to the rotor. Forward, towards the engine is positive. To
relate to 03 in many package generator set drawings, it will be neces
sary to add the flywheel housing thickness (relative to the rear face
of the engine block) to the X dimension for the generator.
For two bearing, standalone generators (not directly bolted to the fly
wheel housing of an engine), X is measured from the end of the generat
or rotor shaft (drive end), and parallel to the generator rotor. Forwa
rd, towards the engine, is positive. To relate to 03 in a package gene
rator set drawing it will be necessary to add the distance from the en
d of the rotor shaft to the rear face of the block.
For all generators, Y is measured vertically from the rotor center lin
e. Up is positive. The Y measurement may also be known as 01 on many p
ackage general dimension drawings.
For all generators, Z is measured from the generator rotor center line
but as viewed from above. Distances from the rotor center line and to
the right of the generator are positive. The Z measurement may also b
e known as 02 on many package general dimension drawings.
Rotor Balance
Per NEMA MG-1:
For 1500RPM to 2999RPM generators, the vibration
of synchronous generators will not exceed 0.002
inches (0.0508mm) peak-to-peak deflection.
COOLING DATA
MOTOR STARTING
Motor Starting Capability - NEMA
Motor starting curves are presented in accordance
with NEMA and are based on empirical data gathered
at the generator manufacturer's facility. Prediction of
the generator synchronous voltage dip can be made
by consulting the motor starting plot for the voltage
dip value that corresponds to the desired motor
starting kVA (skVA) value. Generator synchronous
voltage dip is not equal to the generating set voltage
dip upon load application, as the effect of the engine
has not been considered when a synchronous driver
is used to carry out the test.
Current Decrement
The displayed generator current decrement curve
indicates the generator armature current arising from
a symmetrical three-phase fault at the generator
terminals. Generators equipped with AREP or PMG
excitation systems will sustain 300% of rated
armature current for 10 seconds.
Fault Currents
Below the decrement curve, instantaneous fault
currents are displayed for balanced three phase, line-
to-line, and line-to-neutral faults.
REACTIVE CAPABILITY
CURVE
The reactive capability curve illustrates the
acceptable region within which the generator may
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operate while considering the thermal limits of the
rotor and stator windings. On this plot, the theoretical
engine limit is displayed to further define the practical
range of operation when considering the generator
set package. The x and y axis of the plot are
displayed in "per unit" values, taking the generator
base rating as the base for "per unit" conversion.
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DEFINITIONS
Armature
For an alternator (generator) an armature is an
assembly of coils that generate the generator output.
Also commonly known as the "stator" of a generator.
Field
For an alternator (generator), the field is the rotating
part of the electrical machine that is made up of coils
and laminations. Also commonly known as the "rotor"
of a generator.
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