Issue Date:

07/12/2017
Maintenance Work
Rev. No.: 01
Instruction Form Rev. Date:
21/03/2018

Description: Weekly PM Activity Code: M-CNVBL01-01W Rev. No.: C

BELT CONVEYOR, MAKER: OFFICINE NASTRI TRASPORTATORI, MODEL: TEN1400,

Asset Group AG.CNVBL.000.001
BOM: S-CNVBL01
Est. Duration
Exec. Dept. Mechanical 1.6 Activity Type Routine PM
(hr)
Asset Stop Coordinate
Interval Weekly Y Operation/Electrical
(Y/N) with
Last Service Reschedule
Plant shutdown N
Date required date
Applied on the following Assets Numbers:

Asset No. Description

FH11K30NBC01 BELT CONVEYOR / OFFICINE NASTRI TRASPORTATORI / TEN1400
FH11K30NBC02 BELT CONVEYOR / OFFICINE NASTRI TRASPORTATORI / TEN1400

Safety & Work Preparation:

 Comply with EZZ STEEL permit to work system and all relevant safety precautions. Check whether it is
necessary to include instructions regarding stopping of running equipment and reinstating of same.
 Coordinate with other disciplines, i.e. operations shift supervisor, control room, etc.
 Inform the control room before starting any activity.
 Prepare required documentation (sketches, material requisition, etc.)
 Refer to EZZ STEEL Safety Procedure for more specific safety instructions.
References:
 Never allow use of the belt feeder by not trained persons
 Never use the belt feeder if not psychophysically suitable
 Never use the belt feeder if not provided with suitable work dresses and personal protection
 Never approach the hands to the parts in movement
 Never use the belt feeder in not foreseen environment conditions
 Never use the belt feeder if lubrication grease of movable mechanical parts is polluted from dust or other
abrasive substances
 Never modify functional features of the belt feeder or its components
 Never modify or unsettle safety devices and / or introduce tampering of equipment
 Never use not original spare parts or parts not advised by the manufacturer
 Never charge not-trained personnel for maintenance and repair operations
 Never use unsuitable means or operate without personal protections
 Never use the belt conveyor if it doesn't not perfectly satisfy all operating functions
 Never remove protection and safety devices during functioning
 Never use the belt feeder if belt alignment and tension are not correct
 Never use the belt feeder if inner parts of machine have material accumulated during previous works or
however extraneous bodies
 Maintenance and adjustment operations must be exclusively executed with Bars inserted into rod gate,
with belt feeder empty and with machines switched-off and, where necessary, using the modal selector
switch, as indicated in machinery directive.
 Use safety belt as per location requirement.

Page 1 of 4 MPRC12
 Issue Date:
07/12/2017
Maintenance Work
Rev. No.: 01
Instruction Form Rev. Date:
21/03/2018
 Clean the area before you begin to work.
 Assure the proper performance of the belt conveyors safety system (Zero speed switches, motor overload,
misalignment switches, rope switch, and starting alarm).
 The operator responsible of machine control, to keep always clear the work areas from any extraneous
equipment and to prohibit access to not authorized persons, in order to have ideal conditions of security
to work on the same.
 Protections are bolted to the frame so that they cannot be removed, only voluntarily and by personnel of
the maintenance, educated to effect the operations. The removal of protections/opening of inspection
doors, have to happen only after having switched off machine and stopped the general interrupter.
Attachments

BELT FEEDERS BELT FEEDERS BELT FEEDERS ROLLERS.pdf GEAR COUPLING.pdf SCRAPER
NBC01-2 OPERATION.pdf
NBC01-2 SPECS.pdf NBC01-2 MAINTENANCE.pdf INBILAM.pdf

ROTOFLUID
COUPLING.pdf

Maintenance Work Instructions (Operation):

OP Resource Resource Assign. Total Man

Operation Description Dept. Qty.
Seq. # Seq. Code Units Hrs.
Before stopping the unit carry out the
following
Check the head Pulley if there any
scratch on the lagging or damage and
10 MM MM-Tec 0.166
check the bearing for any abnormal
sound and temperature
20 Check the tail Pulley status and check MM MM-Tec
the bearing for any abnormal sound
and temperature
30 Check the snub pulley if there any MM MM-Tec
scratch on the lagging or damage and
check the bearing for any abnormal
sound and temperature
40 Check carrier & return rollers for any MM MM-Tec
abnormal sound
50 Check gearbox for any abnormal MM MM-Tec
sound or oil leakage and measure its
temperature
60 Check fluid coupling for any abnormal MM MM-Tec
sound or oil leakage and measure its
temperature
70 Visually inspect belt alignment and MM MM-Tec

Page 2 of 4 MPRC12
 Issue Date:
07/12/2017
Maintenance Work
Rev. No.: 01
Instruction Form Rev. Date:
21/03/2018
OP Resource Resource Assign. Total Man
Operation Description Dept. Qty.
Seq. # Seq. Code Units Hrs.
adjust it with tail pulley tension screws
or by rod-gates (coordinate with prod
team)
80 Check rubber belt wear and welding MM MM-Tec
joint status and report if found any
damage
:With the unit stopped carry out the following
90 Check gear reducer oil level/top up if MM
MM-Tec
necessary
Visually inspect belt scraper & clean MM
100 MM-Tec
the blades
110 Check adjustment of pulley scraper
MM MM-Tec
and vee-plow cleaner
120 Check the possible falling of material
between rollers and brackets that MM MM-Tec
could cause roller blocking
130 Check covers & install if found any
MM MM-Tec
dismantled
140 Adjust skirt rubber and make it sticks
uniformly the belt without any MM MM-Tec
pressure.
150 Check Rotofluid coupling oil level MM MM-Tec
160 Re-run the unit in sequence and
MM MM-Tec
operation procedure

Materials:

Op Seq. Allocated Required

Item Code Material Description UOM Required QTY.
# Qty. Date

Work Completion & Restart-up:

Page 3 of 4 MPRC12
 Issue Date:
07/12/2017
Maintenance Work
Rev. No.: 01
Instruction Form Rev. Date:
21/03/2018
 Ensure work place is clean, all tools and test equipment is withdrawn.
 Visually check the nearby piping, tubes, valves and other equipment in the area, inform the control
room & foreman about any abnormalities.
 Ensure that the work permit is signed off, that maintenance supervisors are informed about all
observations, that test results are recorded on the appropriate check sheets and that maintenance
history is recorded on the work history section of the work order for input in Oracle eAM.

Work Instruction Originator Manager Approval Maintenance Planning

Date: / / Date: / / Date: / /

Page 4 of 4 MPRC12