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PART.

3-6

3-6 AUTOMATIC HYDRAULIC BRAKE

& CAUTION······Confirm that automatic hydraulic brakes act normally.

OPERATION The brake is turned ON by the spring housed in the brake cylinder@, and
turned OFF by the brake cylinder operated by the hydraulic oil supplied
from the aforementioned control unit through the brake control valve®.

When the hydraulic pressure drops due to service interruption by electric


source failure or a failure in the hydraulic system, the brake is turned ON
automatically by the spring force.
The brake control valve® houses the direction changeover valve@ and the
reducing valve@.
The direction changeover valve is operated by the pressure generated in the
aforementioned control unit. It turns OFF the brake by supplying hydraulic
oil to the brake cylinder, and turns ON the brake by draining the oil from
the brake cylinder to the low pressure line. (At this time, it is in the neutral
position.)
The reducing valve protects the brake cylinder by controlling the pressure of
the hydraulic oil supplied from the direction changeover valve to the brake
cylinder so that it will not exceed the limit value.

MOTOR

BRAKE CONTROL
VALVE

L'J

MARK PARTICULARS

CD HYDRAULIC MOTOR

® CONTROL UNIT

---® @ BRAKE CONTROL VALVE

@ DIRECTION CHANGEOVER VALVE

® REDUCING VALVE
@ BRAKE CYLINDER

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.- PART 'j-2

ELECTRICAL PART

Interval *1
Procedure Items Ways and Means Before 3 months 6months Annually Remarks
handling
1 Magnetic 1) Iron core Clean and polish 0 Part 5-17
contactor 2) Spring Check operation 0
3) Contact tip Check tip condition 0
2 Thermal relay & Aux. Relay inspection Check operation 0 Push with
finger
3 Timer inspection Check operation and 0
set valve
4 Slipring 1) Brush, holder Check brush condition 0
2) Insulation resistance Measure insulation 0 Part 5-17
~

3) Terminal fitting nut Check it tightened 0


5 Electric motor 1) Insulation resistance Measllre insulation 0 Part 5-17
2) Fitting bolt Hammering 0
3) Grease charge Charge by grease gun 0
6 Lighting circuit Insulation resistance Measure insulation 0 Part 5-17
Control circuit
7 Consumption 1) Fuse Check visually
parts 2) Bulb 0
3) Switch etc.

*1. The above maintenance and inspection intervals are for reference.
They should be changed depending upon crane operating conditions.
*2. Refer to the part No. mentioned in remarks for the inspection method and replacement
period.

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- - PART. 5-6

3. REPLACEMENT CRITERIA FOR GEAR LUBRICATING

Judgement Item Limiting Value Remarks


20% or more
Viscosity change from new oil Oxidized deterioration is in progress.
0
(210 F, cSt) A different kind of oil is mixed in.

Water content
0.2 or more
(Wt%)
Oxides, carbons, additive particles
Dissolved N-heptane 1.0 or more
produced by abrasion, dust, etc.
substances
Additives, carbons, particles produced by
(Wt%) N-Benzene 0.5 or more
abrasion, dust, etc.
Deposit Water content, dust, particles produced by
0.1 or more
(mll1 Oml) abrasion.
Dust, particles produced· by abrasion,
Ash content (%) 0.2 or more
additives.
Iron content in ash (%) 0.1 or more Particles produced by abrasion
Increase of 0.5 or
Total acid value
more from the Oxidized deterioration.
(mgKOH/g) initial value

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