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- electrical -
Do not remove shield can lids (Heat pasta are added and RF performance will be damaged)
1287-4309 Rev 1
Sony Mobile Communications AB – Company Internal 2(9)
1 Replaceable Components
EXPLANATION OF ABBREVIATIONS USED IN THE COLUMN ‘COMMENTS’ BELOW
COMPONENT LOCATION
P = Primary side
S = Secondary side
REPAIR METHOD
HA = Hot Air (removal & mounting)
ST = Soldering Tool (removal & mounting)
HA/ST = Hot Air for removal - Soldering Tool for mounting
BGA = BGA Station
BH = Bottom Heater
ADDITIONAL INFORMATION
1 (2,3,4, etc.) = Proceed to ‘Additional Repair Info’ for further instructions in the indicated section(s).
1287-4309 Rev 1
Sony Mobile Communications AB – Company Internal 3(9)
Position Component Part no. Comments
J4203 Vibrator A/320-0000-00073 S HA+BH 1
J4204 EAR PHONE JACK A/314-0000-00752 S HA/ST+BH 2
J5101 Micro USB connector A/314-0000-00657 P HA/ST+BH or BGA 3
J5103 Battery connector A/314-0000-00758 S HA+BH or BGA 4
J5104 Micro SD Card Connector A/314-0000-00484 S HA+BH or BGA 5
J9201 Connector Coax Receptacle 1p test switch A/314-0000-00282 S HA+BH 6
J9202 GSM Coaxial Connector A/314-0000-00806 P HA+BH 7
J9501 Connector Coax Receptacle 1p test switch A/314-0000-00282 S HA+BH 8
MIC4101 MIC A/312-0000-00052 S HA+BH or BGA 9
SW6101 Side Key Switch A/315-0000-00047 P HA/ST+BH 10
SW6102 Side Key Switch A/315-0000-00047 P HA/ST+BH 10
SW6103 Side Key Switch A/315-0000-00047 P HA/ST+BH 10
Z9401 ANTENNA Connector A/314-0000-00840 S HA+BH 11
Z9402 ANTENNA Connector A/314-0000-00840 S HA+BH 11
Z9501 ANTENNA Connector A/314-0000-00840 S HA+BH 12
Z9502 ANTENNA Connector A/314-0000-00840 S HA+BH 12
1287-4309 Rev 1
Sony Mobile Communications AB – Company Internal 4(9)
2 Component Placing
To access the Component Placing document, double-click the icon below.
Applicable for on-screen viewing only – icon not shown on hard-copies.
Primary side
Secondary side
1287-4309 Rev 1
Sony Mobile Communications AB – Company Internal 5(9)
3 Additional Repair info
1
J4203
Replace if Vibrator not working
Protect the Audio jack and BtB connectors with capton
tape!
2
J4204
Replace if no audio from headset.
Protect the Vibrator and BtB connector with capton
tape!
3
J5101
Replace if mechanical damaged (USB charger or data
transfer not working)
Protect the RF connector with capton tape!
4
J5103
Replace if mechanical damaged. (Phone dead or power
off)
Protect the BtB and SD connectors with capton tape!
1287-4309 Rev 1
Sony Mobile Communications AB – Company Internal 6(9)
Repair Actions: Additional Repair Info
5
J5104
Replace if mechanical damaged (No SD card inserted)
Protect the BtB and Battery connectors with capton
tape!
6
J9201
Replace if open circuit 1-2 (Bad network, main antenna)
Protect the USB connectors with capton tape!
7
J9202
Replace if mechanical damaged (Bad network, main
antenna)
Protect the USB connectors with capton tape!
8
J9501
Replace if open circuit 1-2 (No or Bad WLAN)
Protect the BtB connector with capton tape!
1287-4309 Rev 1
Sony Mobile Communications AB – Company Internal 7(9)
Repair Actions: Additional Repair Info
9
MIC4101
Replace if no audio from secondary mic
When replacing protect secondary mic with capton
tape!
Protect the Audio jack connector with capton tape!
10
SW6101, SW6102, SW6103
Replace if mechanical damaged. (Power key or volume
key up/down problems)
11
Z9401, Z9402
Replace if mechanical damaged. (No or bad GPS)
Protect the vibrator with capton tape!
12
Z9501, Z9502
Replace if mechanical damaged. (No or bad WLAN)
Protect the RF connector with capton tape!
1287-4309 Rev 1
Sony Mobile Communications AB – Company Internal 8(9)
4 Revision History
Rev. Date Changes / Comments
1 2014-07-03 Initial release
1287-4309 Rev 1
Sony Mobile Communications AB – Company Internal 9(9)
Troubleshooting Guide
- mechanical -
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal
Troubleshooting Guide (mech)
CONTENTS
1 Problem Areas ................................................................................ 4
1.1 Power .................................................................................................... 4
1.1.1 Will not power on or will switch off randomly........................................... 4
1.2 Keys ...................................................................................................... 5
1.2.1 Menu, Home and Back Keys ....................................................................... 5
1.2.2 Camera Key .................................................................................................. 5
1.2.3 Volume Key .................................................................................................. 6
1.2.4 On/Off key .................................................................................................... 7
1.3 Touch Screen ....................................................................................... 9
1.3.1 Touch Screen malfunction.......................................................................... 9
1.4 Display ................................................................................................ 10
1.4.1 Graphics & Illumination ............................................................................ 10
1.5 LED/Illumination ................................................................................. 11
1.5.1 LED/Illumination ........................................................................................ 11
1.5.2 Menu key, Home key and Back key Illumination .................................... 11
1.5.3 SMS LED Illumination................................................................................ 13
1.6 Speaker ............................................................................................... 15
1.6.1 Loudspeaker .............................................................................................. 15
1.7 Earphone ............................................................................................ 18
1.7.1 Receiver...................................................................................................... 18
1.8 Microphone ......................................................................................... 19
1.8.1 Microphone ................................................................................................ 19
1.8.2 Secondary Microphone ............................................................................. 21
1.9 Vibrator ............................................................................................... 22
1.9.1 Vibrator not generating alerts .................................................................. 22
1.10 Camera ................................................................................................ 23
1.10.1 Camera defects .......................................................................................... 23
1.11 Bluetooth and WLAN ......................................................................... 24
1.11.1 Bluetooth or WLAN connection failure .................................................... 24
1.12 GPS ..................................................................................................... 25
1.12.1 GPS malfunctions ...................................................................................... 25
1.13 Compass ............................................................................................. 26
1.13.1 Compass fails ............................................................................................ 26
1.14 Accelerometer .................................................................................... 27
1.14.1 Accelerometer test fails ............................................................................ 27
1.15 Pressure Sensor ................................................................................. 28
1.15.1 Pressure Sensor test fails......................................................................... 28
1.16 Ambient Light Sensor ........................................................................ 29
1.16.1 Light Sensor malfunctions ....................................................................... 29
1.17 Proximity switch................................................................................. 30
1.17.1 Proximity switch malfunctions ................................................................. 30
1.18 Real Time Clock ................................................................................. 31
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 2(45)
Troubleshooting Guide (mech)
1.18.1 Real Time Clock test fails ......................................................................... 31
1.19 Total call time ..................................................................................... 32
1.19.1 Total call time fails .................................................................................... 32
1.20 External Memory ................................................................................ 33
1.20.1 Memory Card not detected ....................................................................... 33
1.21 Security ............................................................................................... 34
1.21.1 Security fails .............................................................................................. 34
1.22 FM Radio ............................................................................................. 35
1.22.1 No/Poor FM Radio reception .................................................................... 35
1.23 Battery test ......................................................................................... 36
1.23.1 Battery test fails ......................................................................................... 36
1.24 Verify Certificates ............................................................................... 37
1.24.1 Verify certificates fails............................................................................... 37
1.25 Network & Signal ................................................................................ 38
1.25.1 No/Poor signal ........................................................................................... 38
1.26 SIM ...................................................................................................... 40
1.26.1 SIM not detected ........................................................................................ 40
1.26.2 Incorrect SIM indicated ............................................................................. 41
1.27 Charging ............................................................................................. 42
1.27.1 Battery will not charge .............................................................................. 42
1.28 HandsFree by Wire ............................................................................. 43
1.28.1 Connection to Portable HandsFree fails.................................................. 43
1.29 Data Communication ......................................................................... 44
1.29.1 Data transfer via System Connector fails ................................................ 44
2 Revision History ........................................................................... 45
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 3(45)
Troubleshooting Guide (mech)
1 Problem Areas
1.1 Power
1.1.1 Will not power on or will switch
off randomly
Check:
Inspect whether the phone vibrates after the on/off key is
pressed.
Action:
If activation of the vibrator is detected, refer to section 1.4
‘Display’.
Check:
Inspect the contact pads on the battery.
Action:
1. If dirty or oxidized – clean the pads.
2. If damaged – replace the battery.
Check:
Inspect the battery contact pins.
Action:
1. If dirty or oxidized – clean the contact pins.
2. If adhesive is detected on the contact pins, use an eraser
to gently rub off the adhesive.
3. If damaged – replace main PBA.
Check:
Inspect the on/off key (a) and the on/off switch (b).
Action:
Refer to section 1.2.4 ‘On/Off Key’.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 4(45)
Troubleshooting Guide (mech)
Problem Areas
1.2 Keys
Check:
Inspect the camera key gasket.
Action:
1. If dirty – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 5(45)
Troubleshooting Guide (mech)
Problem Areas: Keys
Check:
Inspect the BtB connector of the FPC SUB PBA to the main
PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 6(45)
Troubleshooting Guide (mech)
Problem Areas: Keys
Check:
Inspect the volume key gasket.
Action:
1. If dirty – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 7(45)
Troubleshooting Guide (mech)
Problem Areas: Keys
Check:
Inspect the on/off key gasket.
Action:
1. If dirty – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 8(45)
Troubleshooting Guide (mech)
Problem Areas
1.3 Touch Screen
Check:
Inspect the ZIF connector of the Touch Panel to the main
PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
Check:
Inspect the FPC of the Touch Panel.
Action:
1. If the FPC or the touch screen is damaged – replace the
Touch Panel.
2. Replace main PBA.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 9(45)
Troubleshooting Guide (mech)
Problem Areas
1.4 Display
1.4.1 Graphics & Illumination
Check:
Inspect whether the phone vibrates after the on/off key has
been pressed.
Action:
If the activation described above is not detected, refer to
section 1.1 ‘Power’.
Check:
Inspect the ZIF connector of the LCD TFT to the main PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
Check:
Inspect the LCD TFT and its FPC.
Action:
1. If dirty – clean it.
2. If the LCD TFT or its FPC is damaged – replace the LCD
TFT.
3. Replace main PBA.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 10(45)
Troubleshooting Guide (mech)
Problem Areas
1.5 LED/Illumination
1.5.1 LED/Illumination
Check:
Inspect the external window area of the RGB LED on the
Touch Panel.
Action:
1. If dirty – clean it.
Check:
Inspect the RGB LED (a) on the main PBA and the backside
of the RGB window (b).
Action:
1. If dirty – clean them.
2. Replace main PBA.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 11(45)
Troubleshooting Guide (mech)
Problem Areas: Illumination
Check:
Inspect the BtB connector of the FPC SUB PBA to the Sub
PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
Check:
Inspect the BtB connector of the FPC SUB PBA to the main
PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 12(45)
Troubleshooting Guide (mech)
Problem Areas: Illumination
Check:
Inspect the three LEDs on the Sub PBA.
Action:
1. If dirty – clean them.
Check:
Inspect the BtB connector of the FPC SUB PBA to the main
PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 13(45)
Troubleshooting Guide (mech)
Problem Areas: Illumination
Check:
Inspect the SMS LED on the Sub PBA.
Action:
1. If dirty – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 14(45)
Troubleshooting Guide (mech)
Problem Areas
1.6 Speaker
1.6.1 Loudspeaker
Check:
Inspect the Loudspeaker’s external port on the Battery
Lower Cover.
Action:
1. If clogged – clean it.
Check:
Inspect the cushion on the Rear Cover Sub Assembly.
Action:
1. If dirty – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 15(45)
Troubleshooting Guide (mech)
Problem Areas: Speaker
Check:
Inspect the contact pins (a) on the Loudspeaker and the
contact pads (b) on the Sub PBA.
Action:
1. If dirty – clean them.
Check:
Inspect the BtB connector of the FPC SUB PBA to the Sub
PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 16(45)
Troubleshooting Guide (mech)
Problem Areas: Speaker
Check:
Inspect the BtB connector of the FPC SUB PBA to the main
PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 17(45)
Troubleshooting Guide (mech)
Problem Areas
1.7 Earphone
1.7.1 Receiver
Check:
Inspect the Receiver’s external port on the Front Cover Sub
Assembly.
Action:
1. If clogged – clean it.
Check:
Inspect the contact pins (a) of the Receiver and the contact
pads (b) on the main PBA.
Action:
1. If dirty – clean them.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 18(45)
Troubleshooting Guide (mech)
Problem Areas
1.8 Microphone
1.8.1 Microphone
Check:
Inspect the microphone's external port on the Touch Panel.
Action:
1. If clogged – clean the port.
Check:
Inspect the BtB connector of the FPC SUB PBA to the Sub
PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
Check:
Inspect the BtB connector of the FPC SUB PBA to the main
PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 19(45)
Troubleshooting Guide (mech)
Problem Areas: Microphone
Check:
Inspect the microphone (a) on the Sub PBA and the cushion
(b) on the Front Cover Sub Assembly.
Action:
1. If dirty or clogged – clean them.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 20(45)
Troubleshooting Guide (mech)
Problem Areas: Microphone
Check:
Inspect the secondary microphone (b) on the main PBA and
the secondary microphone cushion (a) and mesh on the
Rear Cover Sub Assembly.
Action:
1. If dirty – clean them.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 21(45)
Troubleshooting Guide (mech)
Problem Areas
1.9 Vibrator
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 22(45)
Troubleshooting Guide (mech)
Problem Areas
1.10 Camera
Check:
Inspect the BtB connector of the Camera to the main PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
Check:
Inspect the Camera.
Action:
1. If the Camera or its BtB connector is damaged – replace
the Camera.
2. Replace main PBA.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 23(45)
Troubleshooting Guide (mech)
Problem Areas
1.11 Bluetooth and WLAN
Action:
If the antenna is damaged – replace the Rear Cover Sub
Assembly.
Check:
Inspect the Bluetooth and WLAN antenna contact pad on
the Rear Cover Sub Assembly and the contact pins on the
main PBA.
Action:
1. If dirty – clean the pad and pins.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 24(45)
Troubleshooting Guide (mech)
Problem Areas
1.12 GPS
Action:
If the antenna is damaged – replace the Rear Cover Sub
Assembly.
Check:
Inspect the GPS antenna contact pads on the Rear Cover
Sub Assembly and the contact pins on the main PBA.
Action:
1. If dirty – clean the pads and pins.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 25(45)
Troubleshooting Guide (mech)
Problem Areas
1.13 Compass
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 26(45)
Troubleshooting Guide (mech)
Problem Areas
1.14 Accelerometer
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 27(45)
Troubleshooting Guide (mech)
Problem Areas
1.15 Pressure Sensor
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 28(45)
Troubleshooting Guide (mech)
Problem Areas
1.16 Ambient Light Sensor
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 29(45)
Troubleshooting Guide (mech)
Problem Areas
1.17 Proximity switch
Check:
Inspect the rubber on the Front Cover Sub Assembly and
the proximity switch and proximity sensor on the main PBA.
Action:
1. If dirty – clean them.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 30(45)
Troubleshooting Guide (mech)
Problem Areas
1.18 Real Time Clock
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 31(45)
Troubleshooting Guide (mech)
Problem Areas
1.19 Total call time
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 32(45)
Troubleshooting Guide (mech)
Problem Areas
1.20 External Memory
Check:
Inspect the memory card holder.
Action:
1. If dirty or clogged – clean the holder.
2. Replace main PBA.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 33(45)
Troubleshooting Guide (mech)
Problem Areas
1.21 Security
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 34(45)
Troubleshooting Guide (mech)
Problem Areas
1.22 FM Radio
1.22.1 No/Poor FM Radio reception
Check:
Inspect the external area of the audio jack.
Action:
If dirty or oxidized – clean it.
Check:
Inspect the audio jack.
Action:
If dirty or oxidized – clean it.
Check:
Inspect the audio jack on the main PBA.
Action:
1. If dirty or oxidized – clean it.
2. Replace main PBA.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 35(45)
Troubleshooting Guide (mech)
Problem Areas
1.23 Battery test
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 36(45)
Troubleshooting Guide (mech)
Problem Areas
1.24 Verify Certificates
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 37(45)
Troubleshooting Guide (mech)
Problem Areas
1.25 Network & Signal
Action:
If the antenna is damaged – replace the Rear Cover Sub
Assembly.
Check:
Inspect the main antenna contact pads on the Rear Cover
Sub Assembly and contact pins on the Sub PBA.
Action:
1. If dirty – clean the pads and pins.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 38(45)
Troubleshooting Guide (mech)
Problem Areas: Network & Signal
Check:
Inspect the connector of the RF Cable to the Sub PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
Check:
Inspect the connector of the RF Cable to the main PBA.
Action:
1. If not properly connected – disconnect and reconnect it.
2. If dirty or oxidized – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 39(45)
Troubleshooting Guide (mech)
Problem Areas
1.26 SIM
Check:
Inspect the SIM card holders of the SIM PBA Assy.
Action:
If dirty or clogged – clean the holders.
Check:
Inspect the BtB connector of the SIM PBA Assy to the main
PBA.
Action:
1. If not properly connected – disconnected and reconnected
it.
2. If dirty or oxidized – clean it.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 40(45)
Troubleshooting Guide (mech)
Problem Areas: SIM
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 41(45)
Troubleshooting Guide (mech)
Problem Areas
1.27 Charging
Check:
Inspect the battery contact pins.
Action:
1. If dirty or oxidized – clean the contact pins.
2. If adhesive is detected on the contact pins – use an
eraser to gently rub off the adhesive.
3. If the contact pins are damaged – replace main PBA.
Check:
Inspect the USB connector.
Action:
1. If dirty or oxidized – clean the connector.
2. Replace main PBA.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 42(45)
Troubleshooting Guide (mech)
Problem Areas
1.28 HandsFree by Wire
1.28.1 Connection to Portable
HandsFree fails
Check:
Inspect the external area of the audio jack.
Action:
If dirty or oxidized – clean it.
Check:
Inspect the audio jack.
Action:
If dirty or oxidized – clean it.
Check:
Inspect the audio jack on the main PBA.
Action:
1. If dirty or oxidized – clean it.
2. Replace main PBA.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 43(45)
Troubleshooting Guide (mech)
Problem Areas
1.29 Data Communication
Check:
Inspect the USB connector.
Action:
1. If dirty or oxidized – clean the connector.
2. Replace main PBA.
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 44(45)
Troubleshooting Guide (mech)
2 Revision History
Rev. Date Changes / Comments
1 2013-Jan-11 Initial release
2 2013-March-05 Single SIM added to front page
1271-2008 Rev 2
Sony Mobile Communications AB – Company Internal 45(45)
Working Instructions
- mechanical -
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal
Working Instructions (mech)
CONTENTS
1 Exterior Views ................................................................................. 4
1.1 C1605, C1604 ........................................................................................ 4
2 Tools ................................................................................................ 5
3 Disassembly.................................................................................... 6
3.1 Battery Cover........................................................................................ 6
3.2 Battery................................................................................................... 6
3.3 Battery Lower Cover ............................................................................ 7
3.4 Rear Cover Sub Assembly................................................................... 7
3.5 TP LCM FPC Mylar ............................................................................... 9
3.6 Front Cover Assembly ....................................................................... 10
3.7 RF Cable & Main PBA ........................................................................ 12
4 Replacement ................................................................................. 14
4.1 Battery Cover...................................................................................... 14
4.2 Battery Lower Cover .......................................................................... 14
4.3 Rear Cover Sub Assembly................................................................. 14
4.4 RF Cable ............................................................................................. 14
4.5 TP LCM FPC Mylar ............................................................................. 15
4.6 Camera ................................................................................................ 16
4.7 Camera Holder.................................................................................... 18
4.8 Conductive Tape for Camera............................................................. 19
4.9 CU Label ............................................................................................. 20
4.10 FPC SUB PBA ..................................................................................... 21
4.11 Front Cover Sub Assembly ............................................................... 25
4.12 LCD TFT .............................................................................................. 26
4.13 Liquid Intrusion Label (on main PBA) .............................................. 28
4.14 Liquid Intrusion Label (on Sub PBA) ................................................ 29
4.15 Loudspeaker & Speaker Sponge with Mesh .................................... 31
4.16 Receiver & Receiver Sponge ............................................................. 33
4.17 SIM PBA Assy & Conductive Adhesive ............................................ 35
4.18 Sub PBA & Conductive adhesive Sub PBA...................................... 38
4.19 Touch Panel ........................................................................................ 42
4.20 RF Connector Sponge ....................................................................... 45
4.21 Board Swap - Replacement ............................................................... 46
4.22 Board Swap – Change Label ............................................................. 46
4.23 Board Swap – Customize of Software .............................................. 46
5 Reassembly................................................................................... 47
5.1 Main PBA & RF Cable ........................................................................ 47
5.2 Front Cover Assembly ....................................................................... 47
5.3 TP LCM FPC Mylar ............................................................................. 50
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 2(55)
Working Instructions (mech)
5.4 Rear Cover Sub Assembly................................................................. 51
5.5 Battery Lower Cover .......................................................................... 53
5.6 Battery................................................................................................. 54
5.7 Battery Cover...................................................................................... 54
6 Revision History ........................................................................... 55
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 3(55)
Working Instructions (mech)
1 Exterior Views
1.1 C1605, C1604
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 4(55)
Working Instructions (mech)
2 Tools
SPECIAL TOOLS
1. Torque Screwdriver
2. Guitar Pick
3. Flex Film Assembly Tool
4. Bits (T5)
5. Front Opening Tool
6. Pressure Tool
7. LCD press insert
For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’!
STANDARD TOOLS
Tweezers (ESD-safe & non-metallic)
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 5(55)
Working Instructions (mech)
3 Disassembly
3.2 Battery
Insert a Front Opening Tool and raise the bottom of the
battery to release it.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 6(55)
Working Instructions (mech)
Disassembly
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 7(55)
Working Instructions (mech)
Disassembly
There are nine snap hooks securing the Rear Cover Sub
Assembly.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 8(55)
Working Instructions (mech)
Disassembly
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 9(55)
Working Instructions (mech)
Disassembly
Unlock the ZIF connector of the LCD TFT to the main PBA.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 10(55)
Working Instructions (mech)
Disassembly
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 11(55)
Working Instructions (mech)
Disassembly
Release the main PBA unit from the front cover assembly.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 12(55)
Working Instructions (mech)
Disassembly
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 13(55)
Working Instructions (mech)
4 Replacement
4.4 RF Cable
Follow the 3.1 – 3.7 Disassembly instructions!
Prepare a new RF Cable.
Follow the 5.1 – 5.7 Reassembly instructions!
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 14(55)
Working Instructions (mech)
Replacement
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 15(55)
Working Instructions (mech)
Replacement
4.6 Camera
Follow the 3.1 – 3.4 Disassembly instructions!
Follow the 4.7 Removal instructions!
Carry out the Removal as described below.
Prepare a new Camera.
Carry out the Installation as described below.
Follow the 4.7 Installation instructions!
Follow the 5.4 – 5.7 Reassembly instructions!
REMOVAL
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 16(55)
Working Instructions (mech)
Replacement: Camera
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 17(55)
Working Instructions (mech)
Replacement
4.7 Camera Holder
REMOVAL
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 18(55)
Working Instructions (mech)
Replacement
4.8 Conductive Tape for Camera
Follow the 3.1 – 3.4 Disassembly instructions!
Follow the 4.7 and 4.6 Removal instructions!
Carry out the Removal as described below.
Prepare a new Conductive Tape for Camera.
Carry out the Installation as described below.
Follow the 4.6 and 4.7 Installation instructions!
Follow the 5.4 – 5.7 Reassembly instructions!
REMOVAL
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 19(55)
Working Instructions (mech)
Replacement
4.9 CU Label
REMOVAL
Read the old Label Mobile Phone and write the information
into the ‘LabelMake’ program.
Carefully peel off and remove the CU Label.
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 20(55)
Working Instructions (mech)
Replacement
4.10 FPC SUB PBA
REMOVAL
Detach the foil from the Front Cover Sub Assembly by using
a Flex Film Assembly Tool.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 21(55)
Working Instructions (mech)
Replacement: FPC SUB PBA
INSTALLATION
Peel off the protection film of the new FPC SUB PBA.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 22(55)
Working Instructions (mech)
Replacement: FPC SUB PBA
Gently peel off the protection film of the camera key dome.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 23(55)
Working Instructions (mech)
Replacement: FPC SUB PBA
Press to snap the BtB connector of the FPC SUB PBA to the
main PBA.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 24(55)
Working Instructions (mech)
Replacement
4.11 Front Cover Sub Assembly
Follow the 3.1 – 3.6 Disassembly instructions!
Follow the 4.16 Receiver, 4.18, 4.19 and 4.12 Removal
instructions!
Scrap! Not to be reused!
Prepare a new Front Cover Sub Assembly.
Follow the 4.12, 4.19, 4.16 Receiver Installation instructions,
4.10, 4.18 Sub PBA and 4.9 Installation instructions!
Peel off the protection film of the Conductive adhesive
Sub PBA before assembling the Sub PBA!
Follow the 5.2 – 5.7 Reassembly instructions!
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 25(55)
Working Instructions (mech)
Replacement
4.12 LCD TFT
Follow the 3.1 – 3.6 Disassembly instructions!
Follow the 4.18 Sub PBA, 4.16 Receiver and 4.19 Removal
instructions!
Carry out the Removal as described below.
Prepare a new LCD TFT and Front Cover Sub Assembly.
Carry out the Installation as described below.
Follow the 4.19, 4.10, 4.16 Receiver, 4.18 Sub PBA and 4.9
Installation instructions!
Follow the 5.2 – 5.7 Reassembly instructions!
REMOVAL
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 26(55)
Working Instructions (mech)
Replacement: LCD TFT
Peel off the protection film on the new Front Cover Sub
Assembly.
Insert the FPC of the LCD TFT into the hole of the Front
Cover Sub Assembly as shown and lay down the LCD TFT.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 27(55)
Working Instructions (mech)
Replacement
4.13 Liquid Intrusion Label (on main PBA)
REMOVAL
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 28(55)
Working Instructions (mech)
Replacement
4.14 Liquid Intrusion Label (on Sub PBA)
REMOVAL
Unlock the BtB connector of the FPC SUB PBA to the Sub
PBA by using a Front Opening Tool.
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 29(55)
Working Instructions (mech)
Replacement: Liquid Intrusion Label (on Sub PBA)
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 30(55)
Working Instructions (mech)
Replacement
4.15 Loudspeaker & Speaker Sponge with Mesh
REMOVAL
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 31(55)
Working Instructions (mech)
Replacement: Loudspeaker & Speaker Sponge with Mesh
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 32(55)
Working Instructions (mech)
Replacement
4.16 Receiver & Receiver Sponge
REMOVAL
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 33(55)
Working Instructions (mech)
Replacement: Receiver & Receiver Sponge
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 34(55)
Working Instructions (mech)
Replacement
4.17 SIM PBA Assy & Conductive Adhesive
REMOVAL
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 35(55)
Working Instructions (mech)
Replacement: SIM PBA Assy D-SIM & Conductive Adhesive
D-SIM
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 36(55)
Working Instructions (mech)
Replacement: SIM PBA Assy D-SIM & Conductive Adhesive
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 37(55)
Working Instructions (mech)
Replacement
4.18 Sub PBA & Conductive adhesive Sub PBA
REMOVAL
Insert the Front Opening Tool and slide back and forth to
release the Sub PBA and remove it.
Be careful! Do not damage the components under the
Sub PBA!
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 38(55)
Working Instructions (mech)
Replacement: Sub PBA & Conductive adhesive Sub PBA
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 39(55)
Working Instructions (mech)
Replacement: Sub PBA & Conductive adhesive Sub PBA
Insert this side of the Sub PBA into the hook of the Front
Cover Sub Assembly as shown in picture and lay down the
Sub PBA.
Make sure the end of the RF Cable is not under the Sub
PBA!
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 40(55)
Working Instructions (mech)
Replacement: Sub PBA & Conductive adhesive Sub PBA
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 41(55)
Working Instructions (mech)
Replacement
4.19 Touch Panel
Follow the 3.1 – 3.6 Disassembly instructions!
Follow the 4.10, 4.16 Receiver and 4.18 Sub PBA Removal
instructions!
Carry out the Removal as described below.
Follow the 4.12 Removal instructions!
Prepare a new Touch Panel and Front Cover Sub Assembly.
Follow the 4.12 Installation instructions!
Carry out the Installation as described below.
Follow the 4.10, 4.16 Receiver, 4.18 Sub PBA and 4.9
Installation instructions!
Follow the 5.2 – 5.7 Reassembly instructions!
REMOVAL
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 42(55)
Working Instructions (mech)
Replacement: Touch Panel
INSTALLATION
Insert the FPC of the new Touch Panel into the hole on the
new Front Cover Sub Assembly.
Lay down the Touch Panel and gently press along to secure
its position.
Fasten the LCD press insert (1) to the Pressure Tool (2).
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 43(55)
Working Instructions (mech)
Replacement: Touch Panel
Place the front cover assembly in the LCD press insert (1)
as shown.
Fasten the front cover assembly in the LCD press insert (1).
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 44(55)
Working Instructions (mech)
Replacement
4.20 RF Connector Sponge
REMOVAL
INSTALLATION
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 45(55)
Working Instructions (mech)
Replacement
4.21 Board Swap - Replacement
CHANGE LABEL
CUSTOMIZE OF SOFTWARE
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 46(55)
Working Instructions (mech)
5 Reassembly
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 47(55)
Working Instructions (mech)
Reassembly
Insert the hook of the main PBA into the slot on the Front
Cover Sub Assembly as shown in picture.
Be careful! Do not damage the RF Cable!
Gently place the RF Cable into the cavity on the Front Cover
Sub Assembly and press to snap these two hooks as shown
in picture.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 48(55)
Working Instructions (mech)
Reassembly
Insert the FPC of the LCD TFT into the ZIF connector on
main PBA by using a Flex Film Assembly Tool as shown.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 49(55)
Working Instructions (mech)
Reassembly
Insert the FPC of the Touch Panel into the ZIF connector on
main PBA by using a Flex Film Assembly Tool as shown.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 50(55)
Working Instructions (mech)
Reassembly
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 51(55)
Working Instructions (mech)
Reassembly
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 52(55)
Working Instructions (mech)
Reassembly
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 53(55)
Working Instructions (mech)
Reassembly
5.6 Battery
Insert the battery into the socket.
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 54(55)
Working Instructions (mech)
6 Revision History
Rev. Date Changes / Comments
1 2013-Jan-18 Released
2 2013-Jan-31 Chapter 4.19 updated
3 2013-Feb-06 Page 44.3 Time updated to 50 Seconds
4 2013-March-05 Single SIM added front page
5 2013-March-05 No Change
6 2013-March-05 No Change
7 2014-Feb-26 Add chapter 4.20 for RF Connector Sponge
1271-2006 Rev 7
Sony Mobile Communications AB – Company Internal 55(55)
Part List
- mechanical -
1271-2011 Rev 10
Sony Mobile Communications AB – Company Internal
Part List Mechanical/
CONTENTS
1 Part List ........................................................................................... 3
2 Revision History ............................................................................. 7
1271-2011 Rev 10
Sony Mobile Communications AB – Company Internal 2(7)
Part List Mechanical/
1 Part List
The following parts are available for order in ‘E-star’.
The ‘E-star’ name of a part may often be complex and even confusing, so the name of certain parts
mentioned in the Working Instructions, Repair Movies and Troubleshooting Guide are often referred to
by a simple descriptive name for better understanding.
Both names (designations) will in that case be included in this Part List, where the name being used in
the documents mentioned above is underlined, e.g. Battery Cover.
RLC, Reversed Logistic Classification column for replaced part handling, See the Spare Part Handling
chapter in Mechanical/Generic Repair Manual 1220-1333.
Designation Part No. RLC Part Location
Battery Cover
Battery Cover BLACK A/405-58570-0002
Battery Cover Pattern BLACK A/405-58570-0010
C
Battery Cover Pattern GOLD A/405-58570-0012
Battery Cover PINK A/405-58570-0006
Battery Cover WHITE A/405-58570-0004
Battery Lower Cover
Battery Lower Cover Assy BLACK A/405-58570-0001
Battery Lower Cover Pattern Ass'y A/405-58570-0009
BLACK
Battery Lower Cover Pattern Ass'y
A/405-58570-0011 C
GOLD A/405-58570-0005
Battery Lower Cover Assy PINK A/405-58570-0003
Battery Lower Cover Assy WHITE
Camera
Camera 3M FF CMOS
B
A/335-0000-00134
Conductive Adhesive
Conductive Adhesive D-SIM A/415-58570-0010 C
Conductive Adhesive S-SIM A/415-58550-0001
1271-2011 Rev 10
Sony Mobile Communications AB – Company Internal 3(7)
Part List Mechanical/
Designation Part No. RLC Part Location
CU Label A/478-585700-001 C
Loudspeaker A/313-0000-00256 C
1271-2011 Rev 10
Sony Mobile Communications AB – Company Internal 4(7)
Part List Mechanical/
Designation Part No. RLC Part Location
Receiver A/313-0000-00258 C
RF Cable A/415-58570-0016 C
Screw_1.4mm_2.9mm A/409-00000-0162 C
Screw_1.6mm_4.2mm A/409-00000-0163 C
1271-2011 Rev 10
Sony Mobile Communications AB – Company Internal 5(7)
Part List Mechanical/
Designation Part No. RLC Part Location
Sub PBA
Sub PBA-A A/8CS-58580-0001
Sub PBA-D-SIM-I
C
A/8CS-58570-0002
Sub PBA-S-SIM-I A/8CS-58590-0001
Touch Panel
Touch Panel Black A/336-0000-00101
Touch Panel White
B
A/336-0000-00115
Board Swap
C1505/Exchange PBA/New PBA/CS 1270-3132
C1504/Exchange PBA/New PBA/CS 1271-1873 B
C1605/Exchange PBA/New PBA/CS 1271-1874
C1604/Exchange PBA/New PBA/CS 1271-5976
1271-2011 Rev 10
Sony Mobile Communications AB – Company Internal 6(7)
Part List Mechanical/
2 Revision History
Rev. Date Changes / Comments
1 2013-Jan-16 Released
2 2013-March-05 Single SIM parts added
3 2013-April-03 Receiver A/313-0000-00242 revision update to A/313-0000-00258
4 2013-April-10 Loudspeaker A/313-0000-00168 revision update to A/313-0000-00256
White Colors Added
5 2013-May-15 RF Cable A/415-58570-0013 Part Number changed to A/415-58570-0016
6 2013-June-17 Loudspeaker & Receiver PN’s adjusted
7 2013-Aug-13 Board Swap Section, Description updated
8 2013-Aug-16 Board Swap Section, Description updated
9 2013-Nov-25 Add the RLC column
10 2014-Feb-25 Add A/415-58570-0043
1271-2011 Rev 10
Sony Mobile Communications AB – Company Internal 7(7)