Prequalification of Seal For Life Company PDF

YANBU-MADINA PHASE 4 WATER
TRANSMISSION SYSTEM PROJECT
External Field Joint coating system
Technical Proposal
Revision Date of Issue Description Made by Validated by Client approval

1 Feb 26th 2019 Approval R. Witlox R. Alhasan
SFL Technology: SFL document number:

002-SFL-FJC-2019
Client: Parent company:
Project no: Project title:

YANBU-MADINA PHASE 4 WATER TRANSMISSION SYSTEM PROJECT
CONFIDENTIAL
TABLE OF CONTENTS
Section Description
1 Company profile
Technical Summary of Offer

2
Technical Compliance statement
3 Prequalification Testing, Training and start up field service
4 Health Safety Environment and Qualit
5 Quality Assurance
Appendices:
Appendix 1: Product Data sheets
Appendix 2: Method Statment
Appendix 3: Lab Test Reports & CD test report s
Appendix 4: Reference List and Approval letters
Appendix 5: Quality Manual, HSE Manual, ISO Certificates
SFL Industries BVB www.sealforlife.com

info@sealforlife.com
Section 1: Company Profile

Company profile
Seal for Life Industries BVBA, Belgium, is a fully owned subsidiary of Berry Global
(formerly called Berry Plastics Corporation) .
Berry Global:
• Global Headquarters: Evansville,Indiana, USA
• 2017 sales: $7.1 billion
• 21,000 employees
• 99 worldwide sites
• 70 manufacturing sites worldwide
• Listed on New York Stock Exchange (BERY)
Seal For Life Industries group has factories and offices across the globe and operates
manufacturing facilities in USA, Belgium, Mexico, India, Saudi Arabia and The
Netherlands. SFL has 5 major corrosion protection technology solutions for the exacting
requirements of the Oil, Gas, and Water Industries. These are Covalence Heat Shrinkable
coatings, Polyken Tape systems. Powercrete Liquid Epoxies, Stopaq Self Healing
viscoelastic materials, and Anodeflex Cathodic Protection.
Seal for Life Industries and its legacy companies (including RAYCHEM and TYCO) have
served the industry for more than 50 years’ and is at the forefront of innovation and
development, with advanced capabilities and many successful projects installed worldwide,
Seal For Life Industries is a trusted global partner.

Section 2: Technical Summary of Offer
Technical Compliance Statement

Technical Summary of Offer
Having examined the Request for Quote and Project specifications, Seal For Life Industries
BVBA have offered its Covalence brand 3-layer heat shrink sleeves; type HTLP80,
designed for use with epoxy primer S1401M. The sleeve system fully meets the
requirements contained in the project specifications as detailed in document
L01_Pipeline Construction-Rev2
The system has been extensively used by SWCC Saudi Arabia and all major pipeline
companies worldwide as detailed in the Project reference list attached.
The quoted product is based on the following:
Line Coating type: 3LPE

Maximum operating temp: 80°C
Cutback: 150mm
Over Lap Required: 50 mm
Epoxy Primer thickness: >150 micron
Thickness of installed sleeve: >3.0mm
Average thickness of installed sleeve:>3.25mm
PRODUCT DESCRIPTION
For the coating of field joints and bends, we have offered our Covalence HTLP80 coating
system.
Covalence HTLP80, is a 3-layer coating system is designed for the corrosion protection of
girth weld areas on 3-layer polyethylene coated and bare pipe bends on pipelines operating
upto 80°C continuously.
The Sleeve consists of:

- A first layer of a high build 100% solids Novolac epoxy which will have a DFT >
150 microns
- A two layer wraparound heat shrink sleeve, composed of:
o An outer layer of radiation cross-linked, high-density polyethylene backing
o An inner layer of a high shear strength copolymer hotmelt adhesive.

MATERIALS DESCRIPTION
EPOXY:
The epoxy offered is a 100% solids Novolac high performance epoxy which is supplied in
pails and mixed in the right ratio using preset epoxy dispensing pumps:
S1401-M-PART-A-15.1L-28KG
S1401-M-PART-B-17.4L-18KG
The epoxy is mixed in a volume ratio of Part A: Part B of 3.6:1
HEAT SHRINK SLEEVE:
HTLP80/1.4-1.8 wraparound sleeves with closure patch has been offered
The sleeve is supplied precut according to the diameter of the pipe.
The sleeve dimensions are as follows:
Sleeve width 450mm

Sleeve backing thickness (as –supplied) 1.04mm
Sleeve backing thickness (after full free 1.4mm
recovery)
Sleeve adhesive thickness (as-supplied) 1.8mm
Total sleeve thickness (as-supplied) 2.84mm
The sleeve installed in combination with the Covalence S1401M liquid epoxy will
ensure an
individual thickness > 3mm as installed and average thickness >3.25mm as installed.
The 450mm width of the delivered sleeve will ensure a minimum 50mm overlap onto
the adjacent line coating with a cutback of 50mm.

3LPE COATING REPAIR MATERIALS:
For the repair of damaged 3LPE line coating we have offered Covalence PE Melt Sticks
and PERP80 Repair Patch which are a standard for repair of 3LPE coating damage. These
are suitable for use at design temperature upto 850C.
Recommended repair criteria for damaged coating specification is as follows:
a) Small Damages Extending up to 1.0 cm2
Small damages to 3LPE or sleeve shall be repaired using :

- PE-MELTSTICK sticks
- S1401M epoxy primer if bare steel is visible
b) Damages extending up to 300mm or 100cm2
Medium damages shall be repaired with:

- PERP80 Polyethylene repair patches precoated with hotmelt adhesive
- PERP-FILLER mastic
- S1401M epoxy primer (if bare steel visible)
c) Damages extending over 300mm or 100cm2
Large damages shall be repaired with full encirclement HTLP80 heat shrink sleeves in
conjunction with S1401M epoxy primer

TECHNICAL COMPLIANCE STATEMENT
PROJECT SPECIFICATIONS DOCUMENT L01_Pipeline Construction-Rev2
The offered coating fully meets the requirements of the Project specifications for heat
shrink sleeves as detailed in Document L01_Pipeline Construction-Rev2. Salient
features of the compliance are as below.
Para Covalence HTLP80-

Parameter Requirement
no. S1401M compliance
11.1.1 Operating temperature Upto 80deg.C Comply
11.1.1 Built-in Permanent change indicator Special pattern on the backing which Comply
disappears and surface becomes smooth
after proper heating
11.1.2 100% solids two component epoxy Minimum dry film thickness of 150 Comply
microns
11.1.2 Heat Shrink sleeve backing thickness > 1.4mm Comply
Heat shrink sleeve adhesive thickness >1.6mm Comply
Total sleeve thickness >3.0mm Comply
Installed sleeve system average >3.25mm Comply
thickness
11.1.3 Sleeve width Overlap onto mainline coating>50mm Comply
11.1.4 Track record of satisfactory >10years Comply. >20 years
performance
Test certificates to prove compliance To be supplied Comply
to specifications
Sleeve adhesive layer of coating free from flaws, defects, pinholes, Comply
bubbles, cracks and inclusions.
Coating Resistant to bacterial attack Comply
Resistance to UV Compliance to EN12068 UV standard Comply. Test report
proved by Independent Lab test report attached
Shrink sleeve Installable without damage due to high Comply
black body temperatures. Should not be
necessary to paint or cover sleeve after
installation. Sleeve should not become
soft under the direct sun
11.2 Coating Application Only by qualified installers certified by Comply
manufacturer
11.2.1 Joint coating crew Prequalified by Contractor in presence Comply
of Engineer on 3 joints satisfactorily
installed by each installer
11.2.2 Joint coating procedure Cleaning of joint, anchor pattern 50- Comply
100 microns. Line coating beveled to
<30degrees.
Sweep blasting 25 mm beyond sleeve Comply
edge; salt contamination < 4
micrograms/sq.cm
Wet film thickness of epoxy adequate Comply
to yield a DFT >150microns
11.3.2 Factory testing Provision of Materials test certificates Comply
for each batch

Para Covalence HTLP80-
Parameter Requirement
no. S1401M compliance
11.3.2a Visual inspection • The QC permanent change indicator Comply.
shall have disappeared completely and
the sleeve shall be completely smooth
to the touch.
• The weld bead profile contour shall
be visible through the sleeve.
• The ends of the sleeve shall be firmly
bonded to the mainline coating.
• There shall be no upstanding edges.
• Adhesive flow shall be evident at both
edges of sleeve.
• The sleeve shall be smooth; there
shall not be any dimples, cold spots,
bubbles, punctures, burn holes or any
signs of holidays.
• There shall be no signs of entrapment
of foreign materials in the underlying
adhesive.
• The sleeve shall overlap the adjacent
mill coating for at least 50 mm each
side.
11.3.2b Coating thickness Average of 4 readings >3.25mm Comply
All individual readings >3.0mm
11.3.2c Holiday detection Pass 25kV Comply
11.3.2d Adhesion Peel Test Peel strength >30N/cm at pipe Comply
temperature upto 400C
11.3.2e Air voids No evidence either of voids extending Comply
to bare metal or areas of no adhesive
wetting.
11.4 Repair procedure Small damages upto 1.0cm2: with PE Comply
melt stick
Damages upto 300mm or 100cm2: with
PE repair patch with filler mastic and
epoxy primer if bare steel visible
Damages > 300mm or 100cm2: with
full heat shrink sleeve

Covalence value Reference Test
PERFORMANCE
Test Method Required Result HTLP80/1.4-1.8 with Report
PARAMETER
S1401 M
Total Installed Thickness Average readings of Average readings of 3.25
3.25 mm with mm with minimum
minimum thickness thickness value of 3 mm
value of 3 mm
Permanent change Sleeve has a permanent
indicator. change indicator in the
form of an embossed
pattern which disappears
on proper heating of
sleeve
Ring and Ball Softening ASTM E-28 >120 ºC min. 121.4°C Bodycote (Exova)
Point of adhesive report
Lap Shear Strength of ASTM D- >0.35Mpa (50psi) 0.54-1.0 Mpa Exova report
adhesive 1002 @80ºC 79-160 psi
Peel Strength to installed EN12068 >2 N/cm >2N/cm DVGW report
sleeve to steel at 80ºC (pull
rate of 10mm/min)
Penetration resistance ASTM G-17 No holiday at 10kV No holiday at 10kV Bodycote (Exova)
@80ºC for 24 hours report
Impact Resistance at 23ºC EN12068 Pass Pass DVGW report
ClassC
Ultraviolet resistance EN12068- Pass Pass DVGW report
Annex F
Moisture Vapor ASTM E-398 <0.08 gm/24hr/100 0.02705 gm/24hr/100 sq.in FINCHER report
Transmission of sleeve at sq.in max. max.
38ºC, 90% RH
Cathodic Disbondment at ASTM G-42 <15mm max.radius 0 mm Bodycote (Exova)
80ºC after 30days report
2.1 mm
+ Exova report
CD acc
ISO21809-3
Soil Stress Creep TP-206 0.1 inch max.after 0.05-0.08 inch after 24 hrs KOC/WP/TUV
Resistance of installed 24 hrs report
sleeve at 80ºC
Hot Water Immersion ASTM D-870 No blisters or No blisters or TOTAL report
resistance at 80ºC for 120 delamination. No delamination. No water
days water under sleeves. under sleeves.
Peel > 50 N/cm after 6
months (180 days) at 80°C
Holiday Detection pass at 25 kV pass at 60 kV Exova report

Section 3: Pre-Qualification Testing, training and start up
field service
Seal For Life Industries is able to perform Pre-Qualification Testing (PQT) including
laboratory testing to confirm material compliance to the specification if desired by the
Buyer. Seal For Life Industries will provide a cost estimate upon approval by the Buyer for
the PQT to be carried out. These costs shall be for the account of the Buyer.
The application of Seal For Life Industries coating systems should always be carried out by
certified personnel. The speed of application depends on experience and conditions on site.
Training can be carried out either at Seal For Life Industries’ state of the art training facility
in Stadskanaal, The Netherlands or at the job-site.
Seal For Life Industries is able to provide fully qualified Field Service Engineers for start-up
assistance and operator training. Training and support will entail additional costs to be
specified in the eventual agreement.
Seal For Life Industries will provide a detailed and project-specific description of the
application instruction showing how to install the Covalence system for this specific project.

Section 4: Health, Safety, Environment & Quality (HSEQ)
Seal For Life Industries is committed to providing a safe and healthy workplace that protects
employees, clients and the environment. The company actively promotes an incident and
injury free workplace. Concern for Health, Safety, Environment and Quality (HSEQ) is an
integral part of Seal For Life Industries’ business conduct. Every employee is required to
exercise personal responsibility and a commitment to safe working practices, healthy
working conditions, consciousness of the environment and delivery of the highest level of
service quality to our customers.

Section 5: Quality Assurance
Seal for Life Industries is committed to complete customer satisfaction and to providing
quality products and services. The company recognises that an emphasis on quality is
essential to its success, and to the success of its clients. Seal for Life Industries maintains a
Quality Management system that conforms to ISO 9001. The company is dedicated to the
continuous improvement of the quality management system. We have integrated quality
control systems to ensure compliance with client specifications and industry standards.

Appendix 1: Product Data sheets and Application Methods

PRODUCT DATA SHEET
COVALENCE® HTLP80
Product properties
Product Information Backing
Property Test method Typical value
Product description: Covalence® HTLP80 system is a wrap-around Tensile strength at ASTM D-638 3300 psi (22.8 MPa)
heat-shrinkable sleeve which replicates the structure and the break
performance of factory applied three-layer PE coatings. Elongation at break ASTM D-638 600 %
Hardness, Shore D ASTM D-2240 57
Construction: Three-layer system
Shrink force ASTM D-638, 40 psi
 First layer: Liquid epoxy, solvent-free two-component. @150°C (302°F)
 Second layer: High shear strength copolymer adhesive. Dielectric Strength ASTM D-149 900 volts/mil
 Third layer: Radiation cross-linked, high density polyethylene with (35 kV/mm)
permanent Change Indicator (PCI). Moisture absorption ASTM D-570 0.04%
Adhesive
During installation, the epoxy is applied to the prepared pipe surface and Property Test method Typical value
the heat-shrinkable sleeve is immediately wrapped around the joint over Softening Point ASTM E-28 120°C (248°F)
the wet epoxy. Heat is then applied to the sleeve which shrinks to form a
Lap shear ASTM D-1002 65 psi
tight fit around the joint. While curing, the epoxy forms strong @ 80°C (176°F)
mechanical and chemical bonds to the pipe surface & to the copolymer EN12068 0.18 N/mm2
adhesive layer. The cross-linked outer layer forms a tough barrier @ 80°C (176°F)
against mechanical damage and moisture transmission. Installed sleeve
Peel to Steel ASTM D-1000 40 lbs/in.width
Features:
EN12068 5.1 N/mm
 Fully resistant to shear forces induced by soil and thermal
Cathodic disbondment ASTM G-42 @ 17 mm radius (S1301M)
movements. 80°C (176°F), 30 <5 mm radius (S1401M)
 Sleeve applied over wet epoxy, allowing fast installation and formation days
of strong mechanical & chemical bonds. EN12068 @ 80°C 12 mm radius (S1301M)
 Superior cathodic disbondment and hot water immersion resistance. (176°F), 28 days
 Fully reconstructs the coating of three-layer coated pipes. Hot water immersion ASTM D-870 @ No delamination, no
 Dimpled backing provides a “permanent change” indicator for 80°C (176°F), 120 blisters or water ingress
application of heat. days
Soil stress creep TP-206 @ 80°C 0.003 in ( 0.067mm)
Benefits: resistance (176°F)
 The HTLP is tough & lasts as long as a 3-layer, factory applied Low temperature ASTM D2671, C -25°C (-13°F)
coating. flexibility
 Allows fast application combined with high performance. Impact resistance ASTM G-14 76 in-lbs
 Offers the optimum barrier protection against corrosion. EN12068 class C > 15 J*
 HTLP systems allow three layer coated pipelines to have a virtually Penetration resistance ASTM G-17 No holidays @ 10,000
monolithic coating system. @ 80°C (176°F) volts
 Dimpled backing allows easy post-heat inspection and offers a Indentation resistance EN12068, Class C, Residual thickness
@ 80°C (176°F) > 0.6 mm *
reliable inspectability at any time.
* Construction /1-1.5 or thicker
Note: The typical values in this data sheet are based on lab prepared
samples. Values shown are not to be interpreted as product specifications.
Product selection guide
Max operating temperature 85°C (185°F).
Product thickness
Compatible line coatings PE, FBE, Coal Tar, DFBE.
/B /1-1.5 /C /1.4-1.8
Min. preheat temperature 70°C (158°F)
Backing as 0.75 mm 0.75 mm 1.04 mm 1.04 mm
Recommended pipe preparation Sa 2½
supplied (0.030 in) (0.030 in) (0.041 in) (0.041 in)
Soil stress restrictions None
Backing fully 1.0 mm 1.0 mm 1.4 mm 1.4 mm
Performance EN 12068: free recovered (0.039 in) (0.039 in) (0.055 in) (0.055 in)
Class C60 UV
Adhesive as 1.0 mm 1.5 mm 1.5 mm 1.8 mm
Class C80 UV
supplied (0.039 in) (0.060 in) (0.060 in) (0.071 in)
ISO 21809-3
* Other thickness available on request. Minimum order quantities apply.
PDS-COVALENCE-HTLP80-V1-MAY14-AARPS-0199 Page 1 / 2
PRODUCT DATA SHEET COVALENCE® HTLP80
Product order information General information

Product dimension Sleeve cut lengths and appropriate closure patch
Covalence® HTLP80 products are available widths depend on the pipe size and product
 As cut piece (pre-cut with separate closure patch) construction, see latest application table AT-
 As Uni-sleeve (pre-cut with attached closure patch) GIRTHWELD.
 As a roll (closure patches to be ordered separately) Installation guide For proper product installation, see latest
application guideline.
Select sleeve width that will overlap onto the mill-applied coating by 50 Recommended HTLP type products are installed with epoxy
mm (2 inches) minimum on each side of the weld joint. Take a 10% primer primer. HTLP80 is installed with S1301-M or
shrinkage during installation of sleeve into account when calculating S1401 (-M) or R95.
minimum sleeve width.
Epoxy primers are ordered separately. For more
Cut piece / Uni-sleeve ordering information on epoxy primers see latest
Example HTLP80-16000X17/B(/UNI) PDS-S1301-M and PDS-S1401 (-M).
Designation Standard ordering options
16000 Outside pipe diameter 2.375” – 100.000” As field application of primers may vary, consult
(DN50 – DN2500) a Seal For Life representative or Authorized
17 Sleeve width (in.) 17 (17.75” or 450 mm)* Distributor for rate of coverage guidance.
20 (20.25”or 514 mm)* Handling Handle with care. Keep boxes upright.
24 (23.5” or 600 mm)* Storage Store indoor, clean and dry, away from direct
/B Product thickness /B sunlight in a cool place below +50°C. Unlimited
/1-1.5 shelf life.
/C Documentation Extensive information is available on our web-
/1.4-1.8 site. Application instructions and other
UNI Designates pre-attached Optional documentation can be obtained by contacting
closure patch our head office, from our local distributor or by
* nominal width sending email to info@sealforlife.com
Roll form (closure patch to be ordered separately) Certified staff Application of the described coating system
Example HTLP80-20X100/1-1.5-RL should be carried out by certified personnel.
Designation Stand ard ordering
options
20 Sleeve width (in.) 17 (17.75” or 450 mm)*
20 (20.25”or 514 mm)*
24 (23.5” or 600 mm)*
100 Roll length 100 ft (= 30 m)
/1-1.5 Product thickness /B
/1-1.5
/C
/1.4-1.8
* nominal width
Closure patches (to be ordered separately)
Example WPCP-IV-4X17
Designation Stand ard ordering
options
4 Patch width (in.) 4 (100 mm)
6 (150 mm)
8 (200 mm)
17 Patch length (in.) 17 (17.75” or 450 mm)*
20 (20.25”or 514 mm)*
24 (23.5” or 600 mm)*
* nominal width
Seal For Life Industries LLC Seal For Life Industries Mexico Seal For Life Industries Seal For Life Industries BVBA Seal For Life India Private Ltd.
Franklin, MA, USA S de R.L. de C.V. Stopaq B.V. Westerlo, Belgium Baroda, India
Tel: +1 508 918 1600 Tijuana, Mexico Stadskanaal, the Netherlands Tel: +32 14 722 500 Tel: +91 2667 264 721
Toll Free: +1 800 248 7659 Tel USA: +1 858 633 9797 Tel: +31 599 696 170 Fax: +32 14 722 570 Fax: +91 2667 264 724
Fax:+1 508 918 1905 Fax USA: +1 858 633 9740 Fax: +31 599 696 177 belgium@sealforlife.com india@sealforlife.com
franklin@sealforlife.com Tel Mx: +52 664 647 4397 info@sealforlife.com
Fax Mx: +52 664 607 9105
mexico@sealforlife.com
Anodeflex® - Stopaq® - Polyken® - Covalence® - Powercrete® - Sealtaq® - Blockr® - Easy.Qote®

DISCLAIMER: Seal For Life Industries warrants that the product(s) represented within conform(s) to its/their chemical and physical description and is appropriate for the use as stated on the respective technical data sheet when used in
compliance with Seal For Life Industries written instructions. Since many installation factors are beyond the control of Seal For Life Industries, the user is obligated to determine the suitability of the products for the intended use and assume all
risks and liabilities in connection herewith. Seal For Life Industries liability is stated in the standard terms and conditions of sale. Seal For Life Industries makes no other warranty either expressed or implied. All information contained in the
respective technical data sheet(s) should be used as a guide and is subject to change without notice. This document supersedes all previous revisions. Please see revision date on the left. Covalence® is a registered trademark of Seal For Life
Industries.
PDS-COVALENCE-HTLP80-V1-MAY14-AARPS-0199 Page 2 / 2
PRODUCT DATA SHEET
COVALENCE® S1401-M EPOXY

Description: S1401-M primer is a specially formulated 100% volume solids (solvent less) two component
epoxy.
Recommended use: As an epoxy primer in a 3 layer coating system for superior corrosion protection of field
welded joints of steel pipes operating up to 95°C (203°F). S1401-M can be used with
Covalence 3 layer coating system: HTLP80 as the initial anti-corrosion layer.
Colour: Grey
Solids: 100% volume, 100% weight
Mixing ratio: (by volume): 3.6 parts of base (part A) to 1 part of hardener (part B)
(by weight) : 100 parts of base (part A) to 16 parts of hardener (part B)
Typical coverage: 2 sq.m/litre or 70.7 sq.ft/US gallon. This coverage is based on 300 microns or 12 mils
average wet film thickness.
Specific gravity: Base: 1.85 - Hardener: 1.03
Typical thickness: 100-500 microns (4-20 mils)
Pot life: 14 min at 25°C (77°F)
Shelf life: 2 years when stored at temperatures between 5°C (40°F) and 40°C (104°F).
Flash point: Part A (Base) : 143°C (289°F) - Part B (Hardener): > 93°C (199.4°F)
Thinner: Do not dilute
Storage and handling: For optimum performance, store S1401-M in a dry, well- ventilated area. Maintain products in
original packaging and sealed until just before use. Avoid exposure to direct sunlight, rain,
snow, dust or other adverse environmental conditions or contaminates. Recommended
storage temperatures between +5°C (40°F) and + 40°C (104°F)
Application: 1. Prepare the pipe surface as recommended in the product application guide
2. Pour hardener into base as per mixing ratio. Stir the mixture for approximately 1 minute to
ensure a homogeneous mixture.
3. Carefully apply mixed epoxy primer as indicated in the product application guide.
Property Condition Test method Typical value
US Imperial Metric
Specific gravity Mixed ASTM D3289-D3 1.64 1.64
Hardness Shore D ASTM D2240 85 85
Dielectric strength Oil ASTM D149 690 V/mil 27 V/micron
Adhesion to steel ASTM D4541 3,550 psi 24 MPa
Ordering info: Bulk Epoxy:
Base: S1401-M-PART-A-15.1L-28KG
Hardener: S1401-M-PART-B-17.4L-18KG
Always order in multiples of 4 pails of part A by 1 pail of part B
Epoxy accessories to mix and apply the epoxy should be ordered separately. For epoxy
thickness >= 200 micron the use of EQ-PR-APPLICATOR-3 is recommended.
Twin packs:
S1401-M-TP-XXXML
XXX: 100, 150, 200, 250
Information
Documentation Extensive information is available on our web-site. Application instructions and other documentation can be obtained by
contacting our head office, from our local distributor or by sending an email to info@sealforlife.com
Certified staff Application of the described coating system should be carried out by certified personnel.
Fax Mx: +52 664 607 9105

DISCLAIMER: Seal For Life Industries warrants that the product(s) represented within conform(s) to its/their chemical and physical description and is appropriate for the use as stated on the respective technical data sheet when used
in compliance with Seal For Life Industries written instructions. Since many installation factors are beyond the control of Seal For Life Industries, the user is obligated to determine the suitability of the products for the intended use and
assume all risks and liabilities in connection herewith. Seal For Life Industries liability is stated in the standard terms and conditions of sale. Seal For Life Industries makes no other warranty either expressed or implied. All information
contained in the respective technical data sheet(s) should be used as a guide and is subject to change without notice. This document supersedes all previous revisions. Please see revision date on the left. Covalence® is a registered
trademark of Seal For Life Industries.
PDS-COVALENCE-S1401-M-V1-SEP14-AARPS-0229 Page 1 /1
PRODUCT DATA SHEET
COVALENCE® PE MELT STICK

Product properties
Product Information Adhesive
Repair system for damaged mill-applied PE coating. Softening point ASTM E28 120°C (248°F)
Shear strength ASTM D1002
Product description: PE MELT-STICK is a heat-sensitive, PE @ 23°C (73°F) 750 psi
copolymer-based stick used for small superficial, damage (scratches) to @ 80°C (176°F) 65 psi
PE-coatings where the damage does not extend to the bare metal. Installed sleeve
Maximum damaged area can be 25 mm by 25 mm or 6.25 cm².
Peel to PE ASTM D1000 16 lb/in
Installation is done with a standard gas torch. After eliminating all sharp
edges, cleaning and preheating, PE-MELT-STICK is heated above the
damaged area until becoming glossy. No filler is required. The molten Product order information
adhesive is spread onto the scratches, forming a tight bond with the
substrate. After cool down, the hardening adhesive is smoothed flush Covalence® PE-MELT-STICK type products are available
with the PE line coating using a paint scraper.  As a stick
Features: Example PE-MELT-STICK(S50)

 Versatile and adaptable repair system. Standard ordering options
 Resistant to high shear forces. PE-MELT-STICK  25 mm x 305 mm
 Excellent adhesion to commercial PE mill-applied coatings. (S50) Packed per 50 pc in a bag
 Simple stick form.
 No special equipment required.
Benefits:
 Highly economical.
 Double reconstruction of the damaged coating.
 Guarantees a virtually monolithic coating repair of high quality.
 Makes installation faster and more convenient – saves time.
 Makes installation fast and easy. Keeps installation costs low.
Product selection guide

Max operating temperature 80°C (176°F).
Compatible line coatings PE
Min. preheat temperature 60-70°C (140-158°F)
Recommended pipe preparation Brush
Soil stress restrictions None
Product dimensions
Length 305 mm (12 in)
Diameter (mm) 25 mm (1 in)
General Information
Installation guide For proper product installation, see latest
installation instruction.
Handling Handle with care. Keep boxes upright.
Storage Store indoor, clean and dry, away from direct
sunlight in a cool place below +50°C. Unlimited
shelf life.
Documentation Extensive information is available on our web-
site. Application instructions and other
documentation can be obtained by contacting
our head office, from our local distributor or by
sending an email to info@sealforlife.com
Certified staff Application of the described coating system
should be carried out by certified personnel.
Fax Mx: +52 664 607 9105

DISCLAIMER: Seal For Life Industries warrants that the product(s) represented within conform(s) to its/their chemical and physical description and is appropriate for the use as stated on the respective technical data sheet when used in compliance
with Seal For Life Industries written instructions. Since many installation factors are beyond the control of Seal For Life Industries, the user is obligated to determine the suitability of the products for the intended use and assume all risks and
liabilities in connection herewith. Seal For Life Industries liability is stated in the standard terms and conditions of sale. Seal For Life Industries makes no other warranty either expressed or implied. All information contained in the respective
technical data sheet(s) should be used as a guide and is subject to change without notice. This document supersedes all previous revisions. Please see revision date on the left. Covalence® is a registered trademark of Seal For Life Industries.
PDS-COVALENCE-PE-MS-V1-MAY14-AARPS-0653 Page 1 / 1
PRODUCT DATA SHEET
COVALENCE® PERP
Product properties
Product Information Backing
Property Test method Typical value PERP, PERP80
Repair system for damaged mill-applied PE coating. & PERP60E
Product description: Covalence® PERP is a heat-applied patch which, Tensile strength at ASTM D-638 2450 psi
in combination with mastic filler, offers an economically effective and break 17 MPa
high quality repair system for factory PE pipe coatings damaged Elongation at break ASTM D-638 400 %
mechanically during transportation, storage and laying of pipes. PERP, Hardness, Shore D ASTM D-2240 55
PERP80 and PERP60E are designed to repair the damaged areas on ASTM D-638 40 psi
Shrink force
line coatings, mainly 2 or 3 layer PE. PERP60E is designed to repair the @ 150°C
damaged areas on PE coated pipes used in high shear applications, (302°F)
such as directional drilling. Dielectric strength ASTM D-149 900 V/mil
 Sleeves: are recommended for large damaged areas (see selection 35 kV/mm
table below). Moisture ASTM D-570 0.05%
 Filler tape: is used to fill the holiday, thus restoring the mill-applied absorption
coating thickness of the pipe. Adhesive
 Epoxy primer: is additionally used when reinstatement of the epoxy Property Test method Typical value
layer is required. PERP PERP80 PERP60E
Softening point ASTM E-28 103°C 120°C 94°C
Construction: Two-layer or three-layer system: (217°F) (248°F) (201°F)
 First layer: Liquid epoxy, solvent-free two-component (optional). Shear strength ASTM D- 350 psi 750 psi 500 psi @
 Second layer: Copolymer adhesive 1002 @ 23°C @ 23°C 23°C
 Third layer: Radiation cross-linked, high density polyethylene (73°F) (73°F) (73°F)
(unexpanded). 11 psi @ 65 psi 87 psi
Installation is done with standard gas torches. To repair a damaged 65°C @ 80°C @ 50°C
area, installers round out, roughen, clean and preheat the area and (149°F) (176°F) (122°F)
apply the filler tape to fill out the holiday. PERP, cut to size, is positioned EN12068 0.22 0.12 0.32
onto the treated area and heated. During heating, the adhesive softens N/mm2 N/mm2 N/mm2
and flows to form a tight bond with the substrate. The bond strength @ 50°C @ 80°C @ 60°C
builds up during cool-down and is fully retained after job completion. (122°F) (176°F) (140°F)
Features: Installed sleeve
 Adaptable repair system. Property Test Typical value
 Resistant to high shear forces. method
 Excellent adhesion to commercial, PE mill-applied coatings. PERP PERP80 PERP60E
 No special equipment required. Peel to PE ASTM D- 25 lb/in 21 lb/in 60 lb/in
1000
Benefits:
EN12068 3.5 3.5 20
 Long lasting and high performance. N/mm N/mm N/mm
 Provides a virtually monolithic coating repair of high quality. Impact resistance EN12068, >15 J >15 J >15 J
 Saves time with fast and convenient installation. Saves money by Class C
keeping inventory and logistics costs low. Indentation EN12068, Pass Pass Pass
 Makes installation fast and easy. Keeps installation costs low. Class C @ 50°C @ 80°C @ 60°C
Product selection guide (122°F) (176°F) (140°F)
PERP PERP80 PERP60E Note: The typical values in this data sheet are based on lab prepared
Max operating 65°C 85°C 60°C samples. Values shown are not to be interpreted as product specifications.
temperature (149°F)* (185°F) (140°F)
Compatible line PE, FBE, PE, FBE, PE, FBE Product thickness
coatings PP, PU CTE PERP - PERP80 PERP60E
Min. preheat temperature Backing as supplied 0.76 mm 0.76 mm
Bare metal 70-80°C 70-80°C 70-80°C (0.030 in) (0.030 in)
(158-176°F) (158-176°F) (158-176°F) Adhesive as supplied 0.65 mm 0.80 mm
Line coating 70-80°C 90-100°C 70-80°C (0.026 in) (0.031 in)
(158-176°F) (194-212°F) (158-176°F)
Recommended pipe ST3 or ST3 or SA2½
preparation SA2½ SA2½
Filler tape S1137- S1137- S1182-
50X3X3000 50X3X3000 50X3X3000
Epoxy primer S1239 or S1301-M or S1239 or
(optional) S1301-M S1401(-M) S1301-M
Soil stress restrictions None None None
Performance EN12068, EN12068, EN12068,
Class C50 Class C80 Class C60
* Max.70°C (158°F) when used a repair to HSS under infill.
PDS-COVALENCE-PERP-V4-NOV15-AARPS-0664 Page 1 / 1
Order information General order information
Installation guide For proper product installation, see latest
Covalence® PERP type products are available installation instruction.
 As a kit Handling Handle with care. Keep boxes upright.
 As a roll Storage Store indoor, clean and dry, away from direct
sunlight in a cool place below +50°C. Unlimited
Example: shelf life.
Standard ordering options Information
PERP-KIT 1 pc PERP patch 170 mm x140 mm with Documentation Extensive information is available on our web-
rounded corners, 1 pc S1137 (50x3x25 site. Application instructions and other
mm), 1 pc abrasive paper P60 (150x50 documentation can be obtained by contacting
mm), installation instruction our head office, from our local distributor or by
For damaged areas less than 40x70 mm sending an email to info@sealforlife.com
PERP-170X10,000 Roll of 10 m (32.5 ft) length, 170 mm Certified staff Application of the described coating system shall
(6.75“) width be carried out by certified personnel.
PERP-425X10,000 Roll of 10 m (32.5 ft) length, 438 mm
(17.25”) width
PERP80-425X1000-PCI PCI = Permanent Change Indicator
PERP60E-425X10,000PCI (embossed backing)
S1137-50x3x3000 50 mm (2”) wide, 3 mm (0.12”) thick, 3 m
(10 ft) long
Filler adhesive for PERP + PERP80
Filler adhesive, necessary where PERP
rolls are used. NOTE: 3 rolls of filler per
roll of PERP are recommended.
S1182-50X1X9000 50 mm (2”) wide, 1 mm (0.039”) thick, 9 m
(30 ft) long
Filler adhesive for PERP60E
Fillier adhesive, necessary where
PERP60E rolls are used. NOTE: 3 rolls of
filler per roll of PERP are recommended.
PERP-280X280-05 Kit of 2 pcs PERP-280x140-05 with
punched hole
To be used with HTTE, house tap tee
protection
Epoxy primer
S1239 or S1301-M For PERP + ¨PERP60e
S1301-M or S1401(-M) For PERP80
Only when 3-layer coating
Application table
Max.damaged area for using PERP. *
Pipe diameter Max.damage

<10” 50 mm x 50 mm
<30” 100 mm x 100 mm
>= 30” 150 mm x 150 mm
* For larger damaged areas, the use of heat-shrinkable sleeves is
recommended (refer to Covalence girth weld sleeves).
Fax Mx: +52 664 607 9105

DISCLAIMER: Seal For Life Industries warrants that the product(s) represented within conform(s) to its/their chemical and physical description and is appropriate for the use as stated on the respective technical data sheet when used in
compliance with Seal For Life Industries written instructions. Since many installation factors are beyond the control of Seal For Life Industries, the user is obligated to determine the suitability of the products for the intended use and assume all
risks and liabilities in connection herewith. Seal For Life Industries liability is stated in the standard terms and conditions of sale. Seal For Life Industries makes no other warranty either expressed or implied. All information contained in the
respective technical data sheet(s) should be used as a guide and is subject to change without notice. This document supersedes all previous revisions. Please see revision date on the left. Covalence® is a registered trademark of Seal For Life
Industries.
PDS-COVALENCE-PERP-V4-NOV15-AARPS-0664 Page 2 / 2
PERP Melt Stick
Repair System for Damaged PE-Coatings
Installation instructions
AG-PERP-MS-REV6-Jan10
Materials and equipment Installation has to be done according to local
1. PERP MELTSTICK government regulations and usual safety
2. Wire brush, knife precautions.
3. Propane tank regulator, torch
4. Standard safety equipment as prescribed
by local regulations
1. Remove loose coating from the damaged 2. Preheat the pipe coating up to 60°C. 3. Heat the end of the PERP Melt Stick until it
area with a knife, scraper or wire brush. becomes glossy.
Eliminate all sharp edges and clean the
damaged area and adjacent coating to
remove all foreign material such as dirt, rust,
oil, grease and moisture.
4. Spread the molten adhesive onto the 5. When the PE is hard, smooth the molten
damaged area. adhesive flush with the PE line coating by
use of a point scraper.
1/1
PERP
Material and equipment
 Roll of PERP repair tape.
 Roll of PERPFILLER tape.
 Wire brush, knife.
 Abrasive paper, grain 60-80.
 Propane tank regulator, torch or equivalent.
 Contact pyrometer.
 Standard safety equipment as prescribed by local regulations.
 Silicon roller EQ-ROLLER-FLAT-SILICON.
Application table
Pipe diameter Max. damage
< 10” 50 mm x 50 mm
< 30" 100 mm x 100 mm
≥ 30” 150 mm x 150 mm
Safety
Installation has to be done according to local government regulations and usual safety precautions.
Installation instructions
Preparation 2. Abrade adjacent PE coating 3. Cut a patch from the PERP tape so
1. Remove loose coating from the extending 100mm (4”) beyond the that it extends at least 50 mm (2”)
damaged area with a knife, scraper or damage. beyond the damaged area. Round off
wire brush. Eliminate all sharp edges the corners.
and clean the damaged area and
adjacent coating to remove all foreign
material such as dirt, rust, oil, grease
and moisture.
Preheating PERPFILLER application 2. Heat the mastic and smooth it down

1. Preheat the exposed bare metal and 1. Cut PERPFILLER to size and apply it with a paint scraper to cover all bare
adjacent pipe coating to following to all areas of exposed steel. metal without air entrapments. Avoid
temperatures: traces of PERPFILLER on top of the PE
Line coating Bare metal coating.
PERP 70-80°C 70-80°C
(158-176°F) (158-176°F)
PERP60E 70-80°C 70-80°C
(158-176°F) (158-176°F)
PERP80 90-100°C 70-80°C
(194-212°F) (158-176°F)
AG-COVALENCE-PERP-V2-JUL14-AARPS-0603
Page 1 of 2
PERP application 2. Position the precut PERP patch over 3. Check that adhesive is soft to the
1. Flame brush the adhesive side of the the damaged area and heat until the touch of a gloved finger
PERP patch until the adhesive becomes adhesive melts. Roll out any entrapped
glossy. air with a silicone roller.
4. Smooth the repair patch with a gloved Completed installation.

hand to eliminate air entrapments and Patch is correctly installed when all of
ensure good bonding. Avoid squeezing the following have occurred:
filler between PERP and the line coatin. 1) There are no upstanding edges.
2) After patch is cool, adhesive flow is
evident on the edges.
3) The patch has fully conformed to the
coating.
AG-COVALENCE-PERP-V2-JUL14-AARPS-0603
Page 2 of 2
Appendix 2: Method Statment

APPLICATION METHOD STATEMENT
COVALENCE HTLP80 HEAT SHRINK SLEEVE
ON 3LPE COATED PIPE WELD JOINTS
AG-COVALENCE-HTLP80-S1401M - SWCC 1
TABLE OF CONTENTS
1. GENERAL
2. REFERENCE DOCUMENTS
3. MATERIAL / APPLICATION TOOLS / TESTING EQUIPMENT
4. STORAGE AND SAFETY GUIDELINES
5. BEVELING OF 3 LAYERS POLYETHYLENE LINE COATING EDGES
6. SURFACE PREPARATION
7. CUTTING OF HTLP80 SLEEVE CORNERS
8. S1401M EPOXY MIXING
9. PREHEATING OF GIRTH WELD PRIOR TO EPOXY APPLICATION
10. EPOXY COATING OF GIRTH WELD AREA
11. HTLP80 SLEEVE APPLICATION
12. HTLP80 SLEEVE POSTHEATING AND WELDBEAD TAPE INSTALLATION
13. INSPECTION AND TESTING OF INSTALLED SLEEVE
14. HEAT SHRINKABLE SLEEVE REPAIR PROCEDURE
15. APPLICATOR TRAINING, QUALIFICATION AND CERTIFICATION.
16 TABLE 1: INSPECTION TEST PLAN: PRODUCTION
1. GENERAL
This document details:
- the application of Covalence HTLP80 heat shrink sleeve over S1401-M epoxy coating on
welded joints of 3-layer polyethylene coated pipes operating at temperatures not
exceeding 80°C.
- Installer Training, Certification and Site supervision to be provided by Seal For Life
Industries
Only Seal for Life Industries (SFL) certified installers should do installations of HTLP80 sleeves.
Contact the SFL Technical Services Department prior beginning installation.
2. REFERENCE DOCUMENTS
SWCC Specification L01 Pipeline Construction Specification
ISO 9001:2008 Quality Management Systems – Requirement
ASTM D149 Standard Test Method for Dielectric Breakdown Voltage and
Dielectric Strength of Solid Electrical Insulating Materials at
Commercial Power Frequencies
ASSTM D638 Standard Test Method for Tensile Properties of Plastics
ASTM G14 Standard Test Method for Impact Resistance of Pipeline Coatings
(Falling Weight Test)
ASTM G42 Standard Test Method for Cathodic Disbondment of Pipeline

Coatings subjected to Elevated Temperatures
ASTM G95 Standard Test Method for Cathodic Disbondment Test of Pipeline
Coatings (Attached Cell Method)
ASTM D257 Standard Test Method for DC resistance or conductance of

Insulating Material
ASTM D1002 Standard Test Method for Apparent shear strength of single-lap-
joint adhesively boned metal specimens by tension loading (Metal-
to-Metal)
ASTM E28 Standard test methods for softening point of resins derived from
pine chemicals and hydrocarbons, by Ring-and-Ball Apparatus
ISO 8501-1 (Part 1) Preparation of Steel Substrates before application of paints and
related products – visual assessment of surface cleanliness – Part
1: Rust Grades and Preparation Grades of uncoated steel
substrates and of steel substrates after overall removal of previous
coatings.
ISO 8503-1 (Part 1) Preparation of Steel substrates before application of paints and
related products – Surface roughness characteristics of blast
cleaned steel substrates – Part1: Specification and definitions for
ISO surface profile comparators for the assessment of abrasive
blast cleaned surfaces.
EN 12068 External Organic coating for corrosion protection of buried or

immersed pipeline used in conjunction with Cathodic protection –
Tapes and Shrinkable material
BS 7079 Preparation of Steel Substrates before Application of Paints and

Related Products
SSPC – SP1 SSPC : The Society of Protective Coatings Surface Preparation

Specification No.1 (Solvent Cleaning)
NACE RP0274 Steel and PE Pipelines for Gas Distribution
ISO 21809-3 Ed.2016 External Coating for buried or submerged pipeline used in pipeline
transportation system – Part 3 – Field Joint Coatings
EN 12068 : 1998 External organic coatings for the corrosion protection of buried or
immersed steel pipeline used in conjunction with Cathodic
protection – Tapes and Shrinkable Material
PDS-COVALENCE-HTLP 80 SEAL FOR LIFE Product Data Sheet for Covalence-HTLP 80 Heat
Shrinkable Sleeve System
PDS-COVALENCE-TWDB SEAL FOR LIFE Product Data Sheet for Covalence-TWDB Heat
Shrinkable Weld Bead Tape
PDS-S1401M Covalence Product Data Sheet for S1401M epoxy
PDS-COVALENCE-PERP SEAL FOR LIFE Product Data Sheet for Covalence-PERP repair
system for damaged mill applied PE Coating
PDS-COVALENCE-PE Melt Stick SEAL FOR LIFE Product Data Sheet for Covalence-PE melt stick
repair system for damaged mill applied PE Coating
PDS-COVALENCE-S1137 Filler SEAL FOR LIFE Product Data Sheet for Covalence-S1137 filler
material used with PERP repair system for damaged mill applied
PE Coating
3. MATERIAL / APPLICATION TOOLS / TESTING EQUIPMENT
Materials to be installed on weld joint

COVALENCE HTLP80 precut sleeves or rolls from which sleeves are cut to the
appropriate length according to the pipe diameter
COVALENCE TWDB Weld Bead Tape
COVALENCE S1401M Epoxy Part A
COVALENCE S1401M Epoxy Part B
S1401M epoxy is mixed in the following ratio:

a) By volume : 3.5 parts of base (part A) to 1 part of hardener (part B)
b) By weight : 100 parts of base (part A) to 16 part of hardener (part B)
All the joint coating material to be used shall be within the valid expiry dates as given by the
manufacturer.
Mandatory Installation Equipment for Covalence HTLP80 HSS and Repair Materials
Blasting unit for Surface preparation
Covalence BN 60 OR BN 80 Torches
Induction Coil and Generator
Propane cylinders with appropriate regulators of 4 bars and propane gas hoses
S1401M- Epoxy dispensing pumps
Mixing Cup and Stick
Epoxy Applicator Pads and Protective Gloves
Wet Film Thickness Gauge
Flat Silicon Rollers
Heat Resistant Gloves
Surface Pyrometers and flat sensor probe
Hand Grinder P24 or P36 grinding disc for 3LPE bevel chamfering
Tent (windshield / weathershield) for enclosing joint during shrink sleeve application
in windy conditions
General Installation Tools and Equipment
Putty Scraper Knives
Scissors
Utility Knives
Tape Measures
Hand Pliers
Marking Pencils/Crayons
Lint-Free Cleaning Rags
Approved Solvent Cleaner
Inspection Equipment
Dew Point Meter to Measure Ambient Conditions
Digital Thermometer and Contact Temperature Probe to Measure Pre-Heat
Temperatures
on Field Joint
Salt Contamination Meter and Purity Paper Discs to Measure Salt Contamination
After
Surface Preparation
Micrometer and Testex Replica Tape to Measure Surface Profile After Surface
Preparation
Holiday Detector and Probe to Inspect for Coating Holidays
Wet Film Thickness Gauge
Dry Film Thickness Gauge
Hand Held Digital Peel Gauge with Peel Clip
Personal Protective Equipment, Including:
Safety Glasses, Boots, Heat Resistant Gloves, Earplugs
Hard Hat (Visor Required for Grinding)
Long Sleeve Flame Retardant Overalls
Heat Resistant Gauntlets for Grinding
Protective Gloves for all Cutting Operations with a Utility Knife
Other PPE, According to Local Requirements and Regulations
For pipe diameter less than 16" OD, sleeve can be shrunk down using 1 equipped installer
For pipe diameter > 16”OD, sleeve requires 2 equipped installers.
For pipe diameter of 48” OD and above sleeve requires 2 – 3 equipped installers
4. STORAGE AND SAFETY GUIDELINES
To ensure the maximum product performance, store Covalence heat shrinkable products and
epoxy primer in a dry, ventilated area. Keep the products in the original packaging and avoid
exposure to direct sunlight, rain, snow, dust, grease or other contaminants.
Avoid long-term storage at temperatures above 50°C or below –20°C.
The contractor is responsible to ensure that the installers are well equipped for safety in
accordance with local regulations, such as heat resistant gloves, safety glasses, etc.
Epoxy primers should be used in a ventilated area, following the safety instructions included in
the Material Safety Datasheet
5. BEVELLING OF POLYETHYLENE LINE COATING EDGES
If not factory beveled, bevel the line coating edges on both sides of the weld bead to
approximately 15°.
The ends of existing mill coating shall be inspected.

Unbonded portions of the coating shall be removed and then suitably trimmed.
Portions where parent coating is removed shall be thoroughly beveled, and cleaned as specified.
6. SURFACE PREPARATION
 Prior to the commencement of the surface preparation for the field joint coating
operations, a visual inspection shall be performed on the field joint coating area in order
to verify that there are no steel defects or contamination with oil, grease, soil, dirt or other
similar contaminants.
 All weld spatter, weld slag, sharp edges, etc. shall be removed from the field joint coating
area prior to surface preparation, without compromising the specified requirement for the
pipe wall thickness.
 Clean exposed steel area and 100mm of the adjacent line pipe coating that will be
covered by the HTLP80 sleeve from all dust, dirt, moisture, grease or other
contaminations. If necessary, use a non-contaminating solvent such as Xylene or
equivalent.
 Check the dew point and temperature of the steel. It shall be at least 50C above the dew
point
 Using clean grit or garnet or Sand, blast clean only the bare steel part of the girth weld
area to SA 2½ (near white metal) to a roughness profile (anchor pattern) between 50 to
100 microns.
 Sweep blast adjacent PE line coating to create a rough surface for a width of about
25mm wider than the sleeve on each side of the weld.
 Remove carefully all remaining abrasive dust and loose particles after blast cleaning.
 The surface profile shall be checked using Press “O” film with micrometer. The anchor
profile shall be between 50-100 microns.
 Check salt level on the blast cleaned surface. It shall be <4µgm/cm2
 Engineer In-charge or his representative shall visually examine the joint surface area
after blasting and shall ensure that all defects, faults and other damages have been
repaired or removed.
The total elapsed time between the start of blasting of pipe and the heating of that pipe to the
specified temperature shall not exceed the following time-Humidity table:
Percent Relative Humidity (Elapsed time Hours)

(%)
85 0.5
80 1.0
70 1.5
60 1.75
50 2.0
Any pipe surface not processed within the above time-humidity table shall be completely re
cleaned and reblasted before coating..
7. CUTTING OF COVALENCE HTLP80 SLEEVE CORNERS
If not factory cut, the corners of the underlying end should be cut 15 x 50 mm, prior to wrapping
sleeve around the joint.
15 mm
Underlaying end 50 mm
8. S1401M EPOXY MIXING
Dispense the recommended amount of S1401M Part A and Part B from bulk drums into a mixing
cup. The epoxy should be dispensed and mixed at a temperature between 25ºC and 50ºC
 If the temperature of the drums is below 25°C, warm them in a heated cab of a truck, in
an oven, or by placing the drum in hot water.
 Do not attempt to mix and apply S1401-M if Part „A‟ is below 25°C, as the viscosity of the
material will cause pumping problems.
 Begin mixing slowly using a hand-held mixing stick for approximately one min.
 Care shall be taken when mixing near to the surface in order to prevent the introduction
of air into the coating.
9. PREHEATING OF GIRTH WELD PRIOR TO S1401M PRIMER APPLICATION
 Make sure that all necessary items are in close proximity before you start.
 In windy conditions where it is difficult to control the direction of the flame a windshield, or
during rain, a ventilated tent should be used to assist in the application of the coating.
 Preheat by flame the joint area to 60-70°C.
 To avoid epoxy fumes avoid preheating the steel higher than 90°C.Check the
temperature using a digital pyrometer with a flat temperature sensor.
10. EPOXY COATING OF GIRTH WELD AREA
 Apply the mixed S1401M epoxy to the bare steel girth weld area using approved
application pad.
 Epoxy should not be applied onto the adjacent PE line coating.
 The epoxy applied to the steel should be to a wet film thickness of minimum 200 microns
in order to ensure a minimum DFT of 150 microns
 Wet film thickness shall be checked regularly with a wet film gauge at four locations / 3
o‟clock, 6 o‟clock, 9 o‟clock and 12 o‟clock position.
 Epoxy pump mixing ratio must be calibrated and checked by weight and volume every
morning before startup of the application.
11. HTLP80 SLEEVE APPLICATION
 After epoxy application, reheat the adjacent PE line coating to 80-900C if necessary.
 Wrap the HTLP80 sleeve centrally around the epoxied girth weld.
 Position the leading edge of the sleeve (the one with the cut corners) on the pipe
between the 12 and 2 O'clock position.
 Wrap the shrink sleeve around the joint leaving a small gap between the bottom of the
joint and the sleeve as indicated below.
Pipe size / DN Gap size in mm

DN 100 to DN 250 / 4-10 Inch From 10 mm to 30 mm
DN 250 to DN 950 / 10-38 inch From 30 mm to 60 mm
DN 1000 to DN 1600 / 40-64 inch From 60 mm to 90 mm
 Sleeve overlap onto itself should be minimum 50 mm.
 In case of separate closure patch, apply the closure patch centrally over sleeve overlap
area.
 While heating press down and smooth the closure patch with a gloved hand to ensure
good bonding and eliminate air entrapment.
 Adjust the gas torch flame length to approximately 500 mm to produce a yellow flame at
the end. Using the yellow portion of the flame, the closure shall be heated evenly until the
pattern of the fabric reinforcement is visible. The closure shall then be patted down with
gloved hand and any wrinkles shall be smoothened by gently working them outward from
the center of the closure.
 Using a torch heating start shrinking at the center of the sleeve and move
circumferentially around the pipe towards one end, using a constant paintbrush motion.
 Restart at the center and shrink sleeve towards the other end.
 Alternatively, shrinking may be started from one end and continued to the other end of
the sleeve.
 During shrink-down, adhesive flow shall be occasionally checked with finger.

 Wrinkles should disappear automatically.
 The embossed pattern on the sleeve backing (PCI – Permanent Change Indicator)
should disappear and a smooth backing profile should be seen as illustrated below :
Dimples still visible = Requires Smooth profile = O.K

More Heating
12. HTLP80 SLEEVE POSTHEATING AND WELD BEAD TAPE INSTALATION:
 Immediately after the sleeve has been fully shrunk, post heat the sleeve area
overlapping the polyethylene line coating well with the torch until it passes the
finger test as indicated below.
 It is recommended to conduct the finger test at the 6 o‟clock position as well and
at the under lap area.
Adhesive not bonded yet = More heat Adhesive does bond = OK
 After post heating and while the adhesive is still liquid, roll the closure patch area well
with a silicone hand roller to remove any air voids if necessary.
 If the adhesive is too viscous and rolling becomes difficult, reheat the area again.
 Wrap a 2” wide TWDB tape over the weld bead overlapping itself by 3” and leaving a
1” gap between the tape and the installed shrink sleeve surface at the bottom.
 Install the TWDB closure patch on the overlap area.
 Shrink the tape by small light yellow flame.
 Roll it to eliminate any air entrapment.
13. INSPECTION AND TESTING OF INSTALLED SLEEVE:
Inspection of the installed sleeve shall only be done after the cool down of the sleeve and the
substrate to ambient temperature. The sleeve shall be visually inspected for the following points:
13.1 VISUAL INSPECTION
 The QC permanent change indicator shall have disappeared completely and the sleeve
shall be completely smooth to the touch.
 The weld bead profile contour shall be visible through the sleeve.
 The ends of the sleeve shall be firmly bonded to the mainline coating.
 There shall be no upstanding edges.
 Adhesive flow shall be evident at both edges of sleeve.
 The sleeve shall be smooth; there shall not be any cold spots, bubbles, punctures, burn
holes or any signs of holidays.
 There shall be no signs of entrapment of foreign materials in the underlying adhesive.
 The sleeve shall overlap the adjacent mill coating for at least 50 mm each side.
13.2 COATING THICKNESS TEST:
 The thickness of the cooled, field joint coating shall be checked using an approved type
thickness gauge.
 Measurements shall be made as follows:

• 4 readings of the installed sleeve thickness shall be taken, 1 each at the 12, 3, 6
and 9 O‟Clock positions of the installed shrink sleeves on the main body of the
pipe away from the girth weld and the closure patch.
• 4 readings of the installed sleeve thickness shall be taken, 1 each at the 12, 3, 6
and 9 O‟Clock, over the weld bead but not on the closure patch.
 The average of each of the four readings shall result in an average min. thickness of 3.25
mm and no individual reading shall be less than 3.0 mm.
 A sleeve which does not meet the above thickness requirements shall be rejected and
replaced.
13.3 HOLIDAY DETECTION TEST
 After complete cooldown, holiday testing shall be conducted.
 Holiday inspection shall be done using a voltage setting of 25 KV with a full

encirclement contact electrode for every joint.
13.4 ADHESION (PEEL) STRENGTH TEST
 One out of every 50 sleeves, or alternatively one out of a two day‟s production
whichever is lower, shall be subjected to a manual peel test.
 Peel strength inspection shall be done at a sleeve temperature of up to 40° C; both

the substrate and the sleeve shall be at this temperature.
 Strips of 25 mm x 200 mm shall be cut perpendicular to the pipe axis, either at 9 or 3

o'clock position as per DIN 30672 halfway between the circumferential weld bead and
the line coating and the line coating.
 Manually remove the first 30-40 mm of the leading edge of the strip by using a
screwdriver, make sure that the initial adhesive bond line cut is essentially centered
within the adhesive layer.
 Attach the peel gauge to the leading edge of the test strip and fasten clamp.
 Holding the test gauge with both hands exert a steady force with a pulling speed of
approximately 100 mm/min, and an angle of 90° to the circumference of the pipe.
 At this point the peel strength shall be greater than 30N/cm, and the bulk of the
adhesive shall remain on the epoxied pipe.
13.5 AIR VOID TEST
 Window testing can be carried out on one sleeve out of 100 sleeves
 Window testing shall be done at a sleeve temperature of 23° C; both sleeve and
substrate shall be at this temperature.
 On each sleeve tested, at least one window each shall be cut in the patch overlap
area, across the field girth weld, and in the body of the sleeve.
 There shall be no evidence either of voids extending to bare metal or areas of no

adhesive wetting.
 If any defects are found, their extent shall be determined, if necessary by removing
the entire sleeve backing.
 The sleeve installation shall be acceptable if both of the following requirements are
met:
o The maximum dimension of voids extending to bare metal does not exceed 50
mm.
o At least 99 % of the metal surface is free of voids extending to bare metal.
o The maximum dimension of voids extending to bare epoxy does not exceed
10 cm².
o At least 97 % of the adhesive layer is free of voids and/or lack of adhesive
wetting.
 Defective areas shall be repaired in accordance with the manufacturer recommended

installation procedure.
 If the sleeve does not meet the acceptance criteria above, the adjacent sleeves shall
be tested until acceptable installations are found on both sides of the defective
installation.
Normal testing frequency can then be re-established.
14. HEAT SHRINKABLE SLEEVE REPAIR PROCEDURE
Sleeves damaged during adhesion testing shall be repaired as follows.
 Cut repair patch from a roll of PERP, approximately 50mm larger in each direction than
the area to be repaired.
 Lightly abrade the area all around the damage with a scotch brite pad or fine abrasive
paper.
 If damage is deep down to the steel, the void area should be filled with S1137 filler
mastic.
 Abrade area extending at least 25mm beyond the area to be covered by the PERP repair
patch.
 Preheat the damaged area with a propane torch with a gentle flame to 70C to 90°C.
 Preheat the PE repair patch with a propane flame on the adhesive side till soft and shiny.
 While adhesive is still soft, apply the patch centrally over the damaged area,
 Carefully heat and roll the PERP patch with a roller until the surface becomes smooth,
and the adhesive is visible all around the PERP. When the adhesive is too viscous and
rolling becomes difficult, reheat the area again.
15. 3LPE LINE COATING REPAIR PROCEADURE:

Damaged 3LPE line coating shall be repaired with repair materials as per the following
criteria:
1. Small Damages Extending up to 1.0 cm²

Small scratches (no bare metal visible) to 3LPE line coating shall be repaired by using PE
melt sticks.
2. Damages Extending up to 300 mm or 100 cm²

Polyethylene repair patches precoated with hotmelt adhesive, shall be used in
conjunction with a hotmelt filler adhesive and epoxy primer if bare steel visible (see
paragraph 18 above).
3. Damages Extending Over 300mm or 100cm²

Full encirclement heat shrinkable sleeves with epoxy primer shall be used.
Following repair, the repaired section shall be tested for Holidays at 25kV.
16. APPLICATOR TRAINING, CERTIFICATION AND SITE SUPERVISION
16,1 APPLICATOR TRAINING AND CERTIFICATON
The purpose of the Applicator Training and Certification is to verify that the Applicator is fully
familiar with the Shrink Sleeves being supplied and is able to install them according to the Seal
For Life defined Application Procedure
Applicator Certification can only be carried out by SFL authorized personnel. The procedure
consists of the following:
 Explanation of the product and its different components.
 Complete review of the Installation Instructions.
 Equipment check:
o Use of proper equipment, such as, blast cleaning, roller, torches, etc..
o Measurement equipment such as temperature, peel & thickness gauge properly
calibrated.
 Epoxy pump mixing ratio must be calibrated and checked by weight and volume every
morning before startup of the application.
 Confirming that the environment of the working station conforms to the local safety rules.
 Ensuring that the Applicator has the skills and the ability to install the product correctly.
 Each Applicator shall carry out installation under the close observation of the SFL
Inspector.
 While carrying out the installation, each step of the Installation Instruction carried out by
the Applicator, shall be verified.
 During the quality inspection procedure, the Applicator will be observed carrying out the
tests.
 On the Applicator carrying out the above tasks successfully, he will be issued a “Certified
Applicator” Certificate for the product tested on.
Only those installers that have been trained and certified by SFL should be allowed to install
HTLP80 shrink sleeves. SFL will conduct such training and certification as follows:
 All applicators shall be trained by SFL on dummy pipe joints in the yard / pipe store
 Following training, installers shall be tested in the presence of SWCC inspectors
 Two joints shall be coated by the installers and tests shall be conducted in the site as per
“Table 1: Inspection Test Plan Production”
 On successful results, SFL shall issue qualified installers a Certificate as per the following
format.
 Installers should carry such certificate with them at all times for showing to SWCC
QA/QC inspectors
Sample of Applicator Certificate:
Berry Plastics BVBA

Nijverheidsstraat 10
2260 Oevel (Westerlo) - Belgium
Tel + 32 14 72 25 03
Fax +32 14 72 25 70
E-mail: CPGE@berryplastics.com
www.berrycpg
Applicator Qualification Certificate

This is to certify that the following person has completed the Seal For Life Industries Training program
and has been tested and certified to install its products as detailed below:
NAME: John Doe
ID: 10273318
COMPANY: MAPA, Saudi Arabia PHOTO HERE
PROJECT: SWCC RABIGH-JEDDAH-MINA Water Transmission System
PRODUCT: Covalence HTLP80
QUALIFICATION DATE: 1 SEPT 2018
QUALIFICATION EXPIRY: 1 SEPT 2021

______________________________
Signed on behalf of Seal For Life Industries BVBA: Eddy Alaerts, Technical Support Manager
TABLE 1: INSPECTION TEST PLAN : PRODUCTION
S. Activity Requirement Verifying Doc & Test Frequency

No Forms Instrument
1 Surface Cleanliness Surface should be free from all ISO 8501-1 Visual 100%
dust, dirt, moisture, greases or Field Joint Coating
other contaminations. report
2 Abrasive blasting Surface roughness as per SA 21/2 ISO 8501-1 Visually 100%
(near white metal finish). Field Joint Coating
Anchor Profile 50 to 100 microns report By Press “O” 100%
Film and
micrometer
3 Pre-heat Steel and 3LPE overlap area : Field Joint Coating Flat Probe 100%
0
temperature 60-70 .C report Digital
thermometer
4 Thickness of applied >150 µ DIN 30672 Wet Film 100%
Epoxy on steel Field Joint Coating Thickness
report gauge
5 Sleeve Positioning Overlap 50 mm on each side of the Field Joint Coating 100%
line coating. report Visual
100%
Visual
6. Visual inspection Sleeve fully confirms to pipe and

adjacent line coating, no cold spots
or dimples (PCI) on the sleeve with
adhesive flow evident on both
edges of the sleeve.
7 Installed Sleeve Average thickness > 3.25mm DIN 30672 Dry Film 100%
Thickness Minimum thickness > 3.0mm Field Joint Coating Thickness
measurement report gauge.
7 Holiday Check Using Holiday detector at 25 KV. DIN 30672 Holiday detector 100%
(Check
calibration of
holiday detector
every day)
8 Peel >30N/cm DIN 30672 Peel test gauge One peel
strength/Adhesion Field Joint Coating after every
test Report 50 joints or
one day‟s
production
9 Air void test  The maximum dimension of Field Joint Coating One out of
voids extending to bare metal Report 100 sleeves
does not exceed 50 mm. in beginning.
 At least 99 % of the metal Can be
surface is free of voids reduced on
extending to bare metal. consistent
 The maximum dimension of results.
voids extending to bare epoxy
does not exceed 10 cm².
 At least 97 % of the adhesive
layer is free of voids and/or lack
of adhesive wetting.
Appendix 3: Lab Test Reports

Exova T: +44 (0)161 787 3250
6 Coronet Way F: +44 (0)161 787 3251
Centenary Park E: info@exova.com
Salford W: www.exova.com
M50 1RE
Covalence HTLP80/C 3 Layer HSS

28 days Cathodic Disbondment
Tests at 23°C & 80°C
Date: 18/11/2016
Copy: 01
A Report To:
Katrien Masschelein Issue No.: 01
Seal for Life Industries BVBA
Nijverheidsstraat 11 Page 1
Westerlo 2260
Belgium
Document Reference: N971329
Registered Office: Exova (UK) Ltd, Lochend Industrial Estate, Newbridge, Midlothian EH28 8PL United Kingdom. Reg No.SC 70429
This report in issued in accordance with our terms and conditions, a copy of which is available on request.
Elevated Temperature Cathodic Disbondment Tests
Revision History
Issue No : Re - Issue Date :
Revised By: Approved By:
Reason for Revision:
Issue No : Re - Issue Date :

Revised By: Approved By:
Reason for Revision:
Document No.: N971329 Page No.: 2 of 10

Author: Daniel Hesketh Issue Date: 18/11/16
Client: Seal for Life Industries Issue No.: 1
Contents
1.0 INTRODUCTION .................................................................................................................................. 4
2.0 TEST SPECIMENS .............................................................................................................................. 4
3.0 TEST METHOD .................................................................................................................................... 5
4.0 TEST EQUIPMENT .............................................................................................................................. 6
5.0 TEST RESULTS................................................................................................................................... 7
6.0 OBSERVATIONS ................................................................................................................................. 9

1.0 INTRODUCTION
At the request of Katrien Masschelein of Seal for Life Industries BVBA, Exova Salford was instructed to
perform 28 days cathodic disbondment tests at 23°C and 80°C, on samples of Covalence HTLP80/C 3 layer
heat shrink sleeve material.
First Layer: Solvent free two component Liquid Epoxy

Second Layer: High shear strength copolymer adhesive
Third Layer: Radiation cross-linked, high density polyethylene with PCI - Permanent Change Indicator
Testing was performed in accordance with client requirements and general accordance with BS EN ISO
21809-3 Annex H.
The tests were performed using cut specimens in which an artificial defect (holiday) of defined size (6mm)
was drilled.
The test consisted of assessing the resistance to disbondment of damage to the inner coating layer when
exposed to cathodic polarisation. Test details are shown below in table 1:
Specification Temperature Test Duration Voltage Start Date End Date

23±2°C 28 days -1.5V 20/10/16 17/11/16
ISO 21809-3
80±2°C 28 days -1.5V 20/10/16 17/11/16
Table 1 - test details
Exova has tested the items supplied by Seal for Life Industries BVBA, as sampled; in accordance with the
clients own requirements.
2.0 TEST SPECIMENS

On the 18/10/16 Exova received two off 100mm lengths of ~115mm diameter steel pipe coated with
Covalence HTLP 80/C heat shrink sleeve material.
The samples and test specimens prepared from the samples were given unique ID’s in accordance with our
quality system. See table 1 for further details. Photographs of the material as received are shown in figure 1.
Client Test
Exova Job Ref Test Spec Material
Reference Temp
N971329-163 Sample #1 23±2°C ISO 21809-3 Covalence HTLP80/C Lot: # V13165
28 Days CD
2008 S1401-M Part-A Lot: # 05/2016
-1.5V
N971329-164 Sample #2 80±2°C Annex F S1401-M Part-B Lot: #06/2016
Table 2 - material and specimen details
Figure 1 – Front and back view of client test samples 1 and 2 as received

3.0 TEST METHOD

A 6mm diameter artificial holiday was introduced to the surface of each test ring, exposing the steel
substrate.
An acrylic pot with internal diameter 50mm was affixed over the artificial holiday using silicone sealant.
The 23°C test was performed in a temperature controlled laboratory, whilst the 80°C test was performed
within an oven. The air temperature was maintained at the test temperature ±2°C for the duration of the test.
The specimens and electrolyte were preheated to the test temperature prior to beginning the test.
The test cells were filled with the electrolyte (3% NaCl solution in laboratory purified water) to a height of
≥70mm.
Cathodic protection was applied to the test specimens by means of an impressed current from a stabilised
DC source using a platinum electrode and linked backed to the unit by a Silver/Silver chloride (AG/AgCL/4 M
KCL) reference electrode.
Exova Salford use Silver/Silver chloride (AG/AgCL/4 M KCL) reference electrodes on H & S grounds. The
applied negative voltage in the test cell with respect to a Calomel reference electrode was therefore adjusted
for an AG/AgCL/4 M KCL reference electrode at the defined test temperature.
The potential within the cell was set and maintained. The voltage, electrolyte temperature, current applied
and electrolyte pH were checked daily.
The level of the electrolyte was also checked daily and topped up with deionised water as required.
Photographs of the specimens taken during the tests are shown in figure 2.
23°C CD Test – 971329-163 80°C CD Test – 971329-164

Figure 2, cathodic disbondment tests
CD test details are summarised on the following page.

• Specimen preparation: Holiday drilled with 6mm drill, cell attached with silicone sealant.
• Specimen type & dimensions: ~100mm long 115mm dia ring of coating on steel substrate.
• Electrolytic cell: Clear plastic tube ~ 50 mm internal diameter.
.
• Electrolyte: 3% NaCl solution in laboratory purified water
• Auxiliary electrode: Platinum wire 0.8mm dia.
• Reference electrode: Silver/Silver Chloride (Ag/AgCl/4 M KCL).
• Applied Voltage in electrolytic cell:23°C test -1.5V = -1.451V, 80°C test = -1.5V = -1.412V.
• Test temperature: 23±2°C and 80±2°C
• Test duration: 28 Days.
• Number of specimens: 1 at each temperature.
Inspection procedure
On completion of the test period the electrolytic cell and plastic tube were removed. The specimens was
rinsed in tap water and patted dry with paper towel.
12 radial incisions (~30° from each other) were made using a sharp Stanley knife through the coating to the
substrate, extending outwards from the holiday.
The knife point was inserted into the centre portion of the holiday down to the metal substrate. Using a
gentle levering action a radial section of the coating was slowly peeled away. This process was repeated for
each radial segment.
Digital callipers were used to measure the disbonded distance from the edge of the original holiday along
each radial cut (to the point where residual coating was visible within the blast profile) and the average
values calculated.
4.0 TEST EQUIPMENT

Cathodic protection was applied by means of an impressed current from a stabilised DC source (Top hex
cathodic Disbondment tester CLCU08 traceable to national standards), using a platinum electrode and
linked back to the unit by an Ag/AgCl reference electrode.
Temperature measuring equipment CLDT02 & CLTC 21 traceable to national standards were used to
monitor test temperatures.
Digital caliper C38 traceable to national standards was used to determine the disbondment radius around
the holiday.

5.0 TEST RESULTS

Cathodic disbondment test results are summarised in tables 3 and 4. Pictures of the specimen post-test can
be seen in figure 3 and 4.
Disbondment
Test Radial Seg
Exova ID Radius
Conditions No.
(mm)
1 1.9
2 1.7
3 1.8
4 1.6
5 1.8
28 Days 6 1.4
-1.5V N971329-163
@ 23°C 7 1.3
8 1.6
9 2.0
10 2.3
11 1.9
12 1.9
Average 1.8
Table 3, 28 days 23°C CD test results
Disbondment
Disbondment
Test Radial Seg Radius to outer
Exova ID Radius
Conditions No. edge of darkened
(mm)
area (mm)
1 1.9 4.3
2 1.6 4.5
3 2.3 5.5
4 2.3 6.3
5 2.3 6.4
28 Days 5.5
6 2.1
-1.5V N971329-164
7 2.4 6.8
@ 80°C
8 1.9 5.0
9 2.2 6.4
10 2.3 5.2
11 2.2 5.3
12 2.1 4.8
Average 2.1 5.5
Table 4, 28 day 80°C CD test results
Notes
The disbondment radius column gives the distance from the edge of the holiday to the point where residual
coating was noted in the blast profile.
For the 80°C test a darkened area (halo) was noted, starting from just beyond the residual coating ring. The
distance from the edge of the holiday to the outer edge of the darkened area has therefore also been
reported for informative purposes.

Figure 3, 28 days at 23°C N971329-163 CD Specimen on completion of testing
Figure 4, 28 days at 80°C N971329-164 CD specimen on completion of testing

6.0 OBSERVATIONS
The results contained within this report have been reported in an abbreviated format. The test data and
result sheets containing more detailed information in accordance with the technical works procedures or
standards used are held at Exova as part of the accredited quality assurance system. Opinions and
interpretations expressed herein are outside the scope of the UKAS accreditation of this laboratory.
END OF TEXT

Report Signatories and Approval

Appendix 4: Reference List and Approval letters

Covalence HTLP-80 Reffernces list Oman
Si No Country Project Owner Contractor Product No Of Joints Pipe Dia Year

3 Oman Muscat Salalah Airports MOT Amana Pipeline Construction Oman HTLP80 98 rolls 2011
4 Oman Al Turki Enterprises L.L.C HTLP80 200 16 2011
5 Oman Block 3 and 4 Oman PDO CCE HTLP80 11,000 10",16" 2011
6 Oman Ameen Steam Trial Project PDO Arabian Industries Projects / WP HTLP80 600 6" 2011
7 Oman ODC 29-WELL HPG MECHANICAL PDO Galfar Eng & Contt SAOG HTLP80 930 6" 2012
10 Oman Development of Salalah Airport MOT Larsen & Toubro Oman LLC HTLP80 345 6",10" 2012
12 Oman ODC - Hydro Cabon well hook up PDO Galfar Eng & Contt SAOG HTLP80 5,600 2" 2012
14 Oman Khamila Gas Pipeline Project OXY Jublie Engineering LLC HTLP80 3,500 10" 2012
15 Oman ODC - S29 HPG Well & 8" CS Pipeline Y-152 PDO Galfar Eng & Contt SAOG HTLP80 650 6",8" 2012
17 Oman 16” OD pipeline Yibal Field Development PDO Galfar Eng & Contt SAOG HTLP80 625 16" 2013
19 Oman Gas Pipeline At SFZ OGC Arabian Industries Projects HTLP80 356 8" 2014
20 Oman Muscat Sohar Products Pipeline ORPIC Gulf Petrochemical Services LLC HTLP80 18,835 10", 18" 2014
25 Oman Water Transmission Pipeline, Wadi Dayqah Dam to Deem PAEW SEDE HTLP80 5,000 48",64" 2015
26 Oman Lekhwair Upper Shuaiba Development Phase-1 PDO Galfar Eng & Contt SAOG HTLP80 2,500 6" - 16" 2016
27 Oman Rabab Haraweel Integrated Project PDO Al Turki Enterprises L.L.C. HTLP80 18,540 6" - 20" 2016
30 Oman Innovation Park TRC Project OGC Towell Engineering LLC HTLP80 62 10" 2016
32 Oman Saih Rawal Shuaiba Norteast Flank RMS Project PDO HTLP80 400 14" 2016
33 Oman Adam Airbase Project MOD Towell Engineering LLC HTLP80 1,600 6"-12" 2016
34 Oman 8" Export Pipeline From Daleel to PDO Daleel Seeh AL Sarya LLC HTLP80 1,600 8" 2017
36 Oman Lekhwair Upper Shuaiba Phase-1, Mazkhour RMS PDO Galfar Eng & Contt SAOG HTLP80 1,330 8", 14" 2017
37 Oman IBRI GSS Project OGC Gulf Petrochemical Services LLC HTLP80 750 36" 2017
38 Oman SOHAR GSS PROJECT OGC Arabian Industries Projects / WP HTLP80 960 12", 28" 2017
39 Oman Lekhwair Fahud MOL - 24" PDO Al Hassan Engineering HTLP80 3,800 24" 2017
40 Oman Transmission Water Pipeline Project, Seeb to Bowsher PAEW Larsen & Toubro Oman LLC HTLP80 3,100 30"-64" 2017
41 Oman Ghafeer AC2 Field Development Project PDO Arabian Industries Projects / WP HTLP80 2,980 10" 2017
42 Oman LPIC-EPC4 NGL Pipeline and OGC 32” GAS Pipeline ORPIC Punj Lloyd HTLP80 30,200 32" 2017
44 Oman ODC North PDO Galfar Eng & Contt SAOG HTLP80 206 8" 2018
45 Oman Package LPIC-EPC-3 : NGL Extraction Unit with Off-Site Works ORPIC Gulf Petrochemical Services LLC HTLP80 700 36" 2018
46 Oman Lekhwair Power Plant PDO Zawawi Powertech Engineering HTLP80 200 6" 2018
47 Oman Lekhwair RMS-12 Project PDO HTLP80 515 8" 2018
Covalence HTLP80 Saudi SWCC/MOW Reference
Saudi Water Pipeline Project Name Contractor Date Pipeline OD Range Pipeline total Length

AlHaram Makah Strategic reservour Tanks and Pipeline Mapa‐MNG Joint Venture 2015 various 7 KM
MOWE‐Extension of Phase‐1 Water Supply
to Village at Hail project. Bin Samar 2014 36" 111 KM
Al Khobar‐Alhassa Treated Water Transmission Pipeline Sinopec International 2013 72" 200 KM
SWCC Rass Alkhear ‐ Haffr Albaten Water Transmission System
Pipeline Mapa‐Limak‐MNG Joint Venture 2014 44" 60 KM
SWCC Rass Azour ‐ Riyadh Water Transmission System Pipeline Mapa‐Limak‐MNG Joint Venture 2011 44" 250 KM
SWCC Albaha ‐Altaif Water Transmission Pipeline. Jahind (Aziz Bunayan) Joint Venture. 2011 40" 140 KM
SWCC Rass Azour ‐ Riyadh Water Transmission System Pipeline Mapa‐Limak‐MNG Joint Venture 2009 72" X 3 501 KM
SWCC Shoqaiq Phase‐2 Water Transmission System pipeline Aziz‐Mapa Consortium 2008 6" ‐ 64" 850 KM
SWCC Sho'aba Phase‐I water transmission pipeline Yuksel 1985 64"
SWCC Jubail ‐ Riyadh Water Transmission Pipeline System 1982 62" X 2 800 KM
Product Reference List
HTLP80
Product Country Project Name Yr Length N° of Pipe Size Line

sleeves coating
HTLP 80 Algeria Bani-Sweif/EL Menia 2006 143 km 30”
HTLP 80 Algeria Enac 2006 30”
HTLP 80 Gazoduc 42 – Sougueur / Hadjret-
Algeria Ennouss 2006 315 km 28,675 42”’
HTLP 80 Algeria Ohanet 2001 21 km 18”
HTLP 80 Algeria Ohanet 2001 14.666 6”-18"
HTLP 80 Algeria Sonatrach El Merk 2010 545 km 6”- 20”
HTLP 80 Argentina- 20”
Chile Atacama Gas Line 1999 515 km 29,300
HTLP 80 Argentina- 20”
Chile Atacama Gas Line 1999 515 km 17,000
HTLP 80 Argentina-
Chile Gas Pacifico Gas Line 1999 230 km 19,525 20”
HTLP 80 Petrobras Campos & Santos Basins
Brazil Apache Reel Barge 1995 61 km 3,570 16- 2”
Brazil Apache Reel Barge 1995 61 km 1,544 16-2”
Brazil Apache Reel Barge 1995 61 km 1,146 16-2”
Brazil Apache Reel Barge 1996 185 km 8,877 16- 10”
Brazil Apache Reel Barge 1997 70 km 5,879 .10-6”
Brazil Apache Reel Barge 1997 70 km 973. 10”-6”
Brazil Apache Reel Barge 1997 70 km 914. 10”-6”
HTLP 80 Chile Gas Pacifico Gas Line 1999 166 km 14,100. 20"
HTLP 80 Chile Gas Pacifico Gas Line 1999 30 km 2,600. 12"
HTLP 80 Chile Gas Pacifico Gas Line 1999 72 km 6,100 10”
Page 1 of 6 PR-COVALENCE-HTLP80-V2-AUG14
sleeves coating
HTLP 80 China CPPMEC 2007 48”
HTLP 80 China SHWE Project – offshore 2011
HTLP 80 Cyprus Polygon IRUL04A 2007 56”
HTLP 80 Cyprus Polygon NIGC 2006 56”
HTLP 80 Egypt 1999 8 km 590 10"-8"-6"
HTLP 80 Egypt Abu Homous – El Nubarya 2008 65 km 42”
HTLP 80 Egypt Abu Humus El Sadat Pipeline 2001 12,000 32”
HTLP 80 Egypt Abu Qurqaus – Assuitt 2008 136 km 32”
HTLP 80 Egypt Adku – Domiat 2003 27 km 250 32”
HTLP 80 Egypt Abu Soltan – El Sokhna 2008 110 km 21”
HTLP 80 Egypt Assuitt – Sohag Pipeline 1998 123 km 32”
HTLP 80 Egypt Attaka-North Sokhna 1999 70 km 7,200 24"-4"
HTLP 80 Egypt Baltim East Development Project 1999 50 km 5,700 24"
HTLP 80 Egypt Beni Swef – El Mania 2006 143 km 1,500 30”
HTLP 80 Egypt Centurion/Al Wastani Well 2001 20 km 3”-10”
HTLP 80 Egypt City Gas Pipelines 1998 45 km 4,000 16"-4"
HTLP 80 Egypt Cross Sinai – Second Line 2008 140 km 36”
HTLP 80 Egypt Dahshour-El Koryamat 2006 90 km 1,075 36”
HTLP 80 1998/
Egypt Egypt Gas Pipelines 1999 36 km 3,400 16"-4"
HTLP 80 Egypt Egypt Gas Pipelines 2001 140 km 14,200 22”-3”
HTLP 80 Egypt El Amraya – Sidi Karir, second line 2008 7.50 km 24”
HTLP 80 Egypt El Nubarya – El Sadat 2008 70 km 32”
HTLP 80 Egypt El Sadat – intake of E1 Fayom Gas 2008 136 km 32”
HTLP 80 1998/
Egypt El Salam-Abu-El-Ghradikl 1999 217 km 23,000 18"
HTLP 80 Egypt Elsharara – Melitah 2005 400 km 2,800 30”
HTLP 80 Egypt Fajr Gardanian Gas Transmission 2004 370 km 36,000 36”
HTLP 80/
HTLP 60 Egypt Fayum Gas Development Project 2001 70 km 5,630 16”-12"
HTLP 80 Egypt Gasco 2001 10 km 24”
HTLP 80 Egypt Gasco El Sheikh Taba 2006 300 km 30”
HTLP 80 Egypt Gasco Bany Sweif – El Menia) 2006 143 km 30”
HTLP 80 Egypt Gasco Shoukair – Hurgadah 2007 135 km 24”
HTLP 80 Egypt Gasco El Menia – Assuot 2007 120 km 32”
HTLP 80 Egypt Gasco Pipeline 2002 6,000 32"
HTLP 80 Egypt Gasco/Bang El Arab 2001 30 km 24”
HTLP 80 Egypt Gasco/Sinai 2001 45 km 24, 12, 8
HTLP 80 Egypt Gharb 2003 14 km 38 8”
sleeves coating
HTLP 80 1999-
Egypt Inter Sinai (Port Said-El Arish) 2000 170 km 18,800 36"
HTLP 80 Egypt Nat Gas Pipeline Project 2005 16 km 1,300 8”
HTLP 80 Egypt Nat Gas Pipeline Project 2005 8 km 620 16”
HTLP 80 10”-8”-6”-4”-
Egypt Nat Gas Pipeline Project 2004 10 km 655 3”
HTLP 80 Egypt Neag – Bed3 2004 40 km 134 10”
HTLP 80 Egypt Porapane 2003 58 km 258 10”-24”-32”
HTLP 80 Egypt Port Fouad – El Tina 2008 42 km 42”
HTLP 80 Egypt Port Said – Talkha 2003 15 km 77 24”
HTLP 80 Egypt Presure Net Helwan 2004 2.5 km 200 22”
HTLP 80 Egypt Qarun – El Karamh 2004/ 117 km 390 10”
2005
HTLP 80 Egypt Rashid Pipeline 2001 3,860 30"
HTLP 80 Egypt Rosetta Project 1999 50 km 5,000 24"
HTLP 80 3,500-
Egypt Sinai Cement Factory 2001 800 24”-12"
HTLP 80 Egypt Taba-Sharm El Sheikh 2006 200 km 1648 30”
HTLP 80 Egypt Tanta – Damanhour 2005 40 km 173 10”
HTLP 80 Egypt Tanta – Nubaria 2004 53 km 6,600 24”
HTLP 80 Egypt Trans Gulf Pipelines 1997 12 km 1,100 10"
HTLP 80 Egypt Twon Gas 2003 15 km 77 24”
HTLP 80 Egypt Wadi El-Kamar-Tanta Kwessna Pipeline 1999 186 km 20,000 12"
HTLP80 Gabon Total 1993 80 km FBE
HTLP 80 India Bawana Nangal Pipeline Project 2009 18”-30”-36”
HTLP 80 India Dabhol Bangalore Pipeline Project – Gail 2011 250 km 36”
498 km 30”
175 km 24”
74 km 18”
HTLP 80 India Dahej-Vijaipur Pipeline Project 2003 616 km 53,615 42”
HTLP 80 India East West Pipeline Project 2007 1400 km 120,000 48”
HTLP 80 India Gail – Dabhol Bangalore PL Project – 2011 997 km 36”-30”-24”- 3LPE
Spread D 18”
HTLP 80 India GSPL DJPL PROJECT 2008
HTLP 80 India HMPL Project 2009 470 km 28”-30”-48”
HTLP 80 India Jindal Saw Pipes C/0 SCOP 2009 111 km 48”-6”
HTLP 80 India Man Industries c/o SCOP 2010 100 km 42”
HTLP 80 India Pipeline Supplies Gulf FZE 2008 2,270 14”
HTLP 80 India Reliance East West Pipeline / PLL 2007 48”
sleeves coating
HTLP 80 India River Water Intake & Raw Water 2012 7,335 60”-64”
Transfer Pumping & Piping System for
Power plant
HTLP 80 India Tana Amreli Pipeline Project – GAIL 2011 76 km 12.75” 3LPE
HTLP 80 Iraq SCOP Iraq-Turkey 1993 800 km 36” FBE
HTLP 80 Iraq SCOP 2002 65,000 8"-14"
HTLP 80 Iraq SCOP MANN India 2007 180 km 42”
HTLP 80 32”-30”-18”-
Iraq SCOP Iraq 2008 21,850 16”
HTLP80 Italy Snam Rete Gas SPA 2010 16,560 16-20”
2013-
HTLP80 Italy Snam Rete Gas SPA Zimella-Cervignana
2014
172 km 56” 3LPE
HTLP 80 Jordan Aqaba to El Rehab Jordan Gas Pipeline 2004 432 km 36,000 30”
HTLP 80 Kazakhstan SATS3 2006 48”
HTLP 80 BS-131 & Interconnect lines with GC’s & 2002 40 km 3,400 8”-10”-30”-
Kuwait BS-130 36”-42”
HTLP 80 Kuwait BS-150 to GCMB Supply Gas Pipeline 2003 9 km 800 36”
HTLP 80* Installation of FG & GasOil Pipelines 2010 490 and 16”-24”
from MAA to Azzour & Shuaiba Power 7,587
Kuwait Station
HTLP 80 Kuwait KNPC New Refinary pipeline 550 km various
HTLP 80 KOC BS-160 2010 65 km 4”-6”-16”-24”,
Kuwait 36”-60”
HTLP 80 Kuwait KOC RFP 1663 - 40" 2009 164 km 30”-36”-40”-
48”-52”
HTLP 80 Kuwait Lift Gas Sabriyah Raudhatain Fields Ph 2002 155 km 13,300 3”-30”
1, N Kuwait
HTLP 80 Kuwait MEW N Kuwait – Sabiya Power Station 2002 55 km 4,600 16”
Crude Line
HTLP 80 Kuwait North Kuwait to CMM Crude Oil Line 2003 75 km 6,300 48”
HTLP 80 Libya GPCOEWG (Intsar - Sareer) 2010 225 km 20”
HTLP80 Myanmar-China Gas and Crude Oil
Myanmar Pipeline Project (Myanmar Section) 2011 1104 km 4500 40”, 32”
HTLP80 Myanmar-China Oil and Gas Pipeline 11023 3LPE
Myanmar Project (Submarine Pipeline) * 2012 km 32”-40”
HTLP 80 Central Moran Petroleum Development
New Guinea (Client: Chevron Oil) 2002 26 km 2,800 8”
HTLP 80 Nigeria Gaslink 2007 60 km 12”-18”
HTLP80 North Sea Shell Gannet Pipeline 1992 100 km FBE
HTLP 80 Oman Marmul to Nimr Oil Pipeline 2005 85 km 7,100 24”
HTLP 80 Oman Gas Export Capacity Increase Pipeline 2004 263.5 km 48,000 48”
HTLP 80 Oman Mahdah – Al Ain 2003 50 km 4,300 24”
HTLP 80 Oman Oman Gas Company 2001 700 km 28”
HTLP 80 Oman PDO C31/0815 – Haban Field Dvlpmnt 2006 127 km 6”-8”-12”-16”
sleeves coating
HTLP 80 Oman PDO Harweel Cluster Ph II 2006 6, 20”
HTLP 80 Oman Petroleum Development Oman (Shell) 2000 500 km 40,000 48”
HTLP 80 Oman Salalah Gas Pipeline 2001 650 km 54,000 24”
HTLP 80* Pakistan PAPCO White Oil Pipeline Project 1993 65,000 26”
HTLP 80 Pakistan SNGPL 2236 2007 Various
HTPL 80 Pakistan SNGPL SN-2559 2009
HTLP 80 Pakistan SNGPL 2591 2009 16”-36”
HTLP 80 SSGC 3181 2010 18 km, 16”-24”
Pakistan 33 km
HTLP 80 Saudi Arabia East-West to Rabigh Crude Pipeline #1 2003 200 km 16,700 36”
HTLP 80 Saudi Arabia EW Rabigh Crude Pipeline 2003 75 km 6,500 36”
HTLP 80 1999/
Saudi Arabia HAWIJAH Pipeline 2000 700 km 30"-56"
HTLP 80 Saudi Arabia LINE-C HPT 1997 5,000 60”
HTLP 80 Saudi Arabia Manifa Offshore/Onshore pipeline various
HTLP 80 Saudi Arabia Qaseam 26" Gass Pipeline 277 km 26”
HTLP 80 Saudi Arabia SHAYBAH Pipeline 1998 670 km 28,000" 49”
HTLP 80 Saudi Arabia SHAYBAH UPSTREAM FACILITIES 1998 45 km 2,200 49”
HTLP 80 Saudi Arabia SHEDGUM to ABQAIQ Pipeline 1997 45 km 2,000 49”
HTLP 80 Saudi Arabia SWCC Rass Zoor-Haffr El Baten 2009 540 km 72”
HTLP 80 S.Africa-
Mozambique Secunda Mozambique Pipeline 2002 44,700 26"
HTLP80 Thailand 4th PTT Pipeline Project 2011 285 km 42” 3LPE
HTLP 80 Tunesia Bouchamaoui 2008 5,500 18”
HTLP 80 Turkey Botas - Erzurum - Imranli 2000 300 km 48"
HTLP 80 Turkey Botas - Kaiseri - Ankara Gas Line 2000 320 km 40"
HTLP 80 UAE Al Ain – Fujeirah 2003 130 km 10,850 24”
HTLP 80 UAE Al Dhafra – Al Tuwaisa Military Base 2004 15 km 1,240 4”-6”
Gas Pipeline
HTLP 80 UAE ASAB Gas Project 1999 207 km 18,000 18”
HTLP80 UAE ASAB A3 2010 11,700 & 36”-16”
12,080
HTLP 80 12”-16”-20”-
UAE Bab-Maqta-Taweelh Gas Pipe Project 1994 220 km 18,700 36”-42”-48”
HTLP 80 UAE DOLPHIN Al Ain – Fujeirah 2003 130 km 10,850 24” FBE
HTLP 80 UAE DOLPHIN Taweelah Onshore Pipeline 2006 13 km 1,100 36””48”
HTLP 80* UAE DOLPHIN Taweelah – Fujeirah Gas PL 2008 21,000 40”-48”
HTLP 80* Fujeirah Water Transmission Systems
UAE Ph2 2007 11,300 64”
sleeves coating
HTLP 80 GASCO ABBR Pkg 2 - Thamama C -
UAE Asab Lean Gas Pipeline 2010
HTLP 80° UAE GASCO Dhafra Military Base 2004 1,200 4”-6”
HTLP 80* UAE GASCO Ruweis Shuweihat Gas Pipeline 2002 1,900 42”
HTLP80* UAE Inter Refineries Pipelines – IRP2 2011 8”
HTLP 80* Interconnect Refineries Pipeline Project, 300 km,
UAE TAKREER 2006 220 km 35,000 10”-16”
HTLP 80 UAE Linde Elixir 2 N2 pipeline 2010 50 km 48”
HTLP 80 UAE Maqta Al Ain Project 1991 180 km 15,000 30”
HTLP 80 UAE Ruwais Shuweihat Gas Pipeline 2002 23 km 1,884 42”
HTLP 80 UAE SPUR Line Project 1999 30 km 2,500 8.625"
HTLP 80 UAE STG Dolphin Taweelah-Fujeirah Gas line 2009 230 km 48”
HTLP 80 UAE Vopak ENOC-FEWA 2003 13 km 1,400 8”
HTLP 80 / Alabama Gas 2001 89 km 30" FBE
HTLP 60 USA
HTLP 80 USA Alabama 2002 23,100 14"-18" FBE
HTLP 80 USA WILLBROS 2001 1,500 16" FBE
Engineering Standard
SAES-H-204 29 June 2005
General Specifications and Application
Procedures of Heat-Shrink Sleeves to Coated Pipe
Paints and Coatings Standards Committee Members
Barouky, Fikry Fouad, Chairman
Hammad, Bakr Sulaiman, Vice Chairman
Homayed, Mohammed Ali
Khashram, Maher Saud
Mansour, Mana Hamad
Nujaim, Salah Ahmed
Seba, Zaki Ahmed
Suller, Abraham A
Saudi Aramco DeskTop Standards

Table of Contents
1 Scope............................................................. 3
2 Conflicts and Deviations..........................…... 3
3 References..................................................... 3
4 Material Storage and Handling.................….. 4
5 Design......................................................….. 4
6 Installation................................................….. 4
7 Inspection Methods
and Acceptance Criteria………………... 6
Previous Issue: 31 December 2000 Next Planned Update: 1 July 2010

Revised paragraphs are indicated in the right margin Page 1 of 34
Primary contact: Mansour, Mana H. on 966-3-8736789
Document Responsibility: Paints and Coatings SAES-H-204
Issue Date: 29 June 2005 General Specifications and Application
Next Planned Update: 1 July 2010 Procedures of Heat-Shrink Sleeves to Coated Pipe
IV - Rahchem HTLP Heat-Shrink Sleeve with Primer-Activated Adhesive
APPROVED INSTALLATION PROCEDURE
1. Surface Preparation
The bare steel girth weld area and the adjacent pipe coating that will be covered
by the heat-shrink sleeve shall be prepared in accordance with the following
Saudi Aramco standards:
SAES-H-204 Applying Heat-Shrink Sleeves to Coated Pipes
SAES-H-002 High Temperature Heat-Shrink Sleeves
APCS-111 Primarily for Use on Polyethylene Coated
Pipe and FBE Coated Pipe up to 80°C
The adjacent pipe coating that will be covered by the heat-shrink sleeve shall be
de-glossed (abraded) by brush blasting, sanding, or power wire brushing.
2. Heating Requirements
Just prior to installing heat-shrink sleeve/primer. Preheat the entire bare steel
surface and adjacent coating to minimum 60°C (140 °F) maximum 90°C
(195°F) using propane gas torches.
3. Application Requirements
The 2 component primer shall be thoroughly mixed and applied to the bare steel
and adjacent abraded mill coating. If required, apply high temperature filler
mastic (S1113) adjacent to the weld bead before applying primer.
Wrap sleeve centrally around the weld joint insuring that adjacent coating is
overlapped by a minimum of at least 50 mm (2"). Sleeve overlap shall be not
less than 6 inches.
Apply primer between overlapped layers before closing overlap.
Remove release paper from the pressure sensitive adhesive strips of the closure
patch and press in position centering over the exposed sheet end.
Use a propane torch, type Raychem FH 2601 to heat the closure patch evenly
until the temperature sensitive paint changes color. Do not overheat, as this can
cause premature shrinkage of the sleeve.
With a gloved hand, smooth the closure patch to eliminate possible entrapped air
and ensure good bonding.
To shrink the sleeve, use 2 Raychem FH 2601 torches for pipe diameters above
16 inches, continuously move the torch in a paint brush motion circumferentially
at one end until a band is completely recovered.
Page 15 of 34
Finish by shrinking circumferentially towards the other end.

4. Removal of Entrapped Air/Wrinkles
During and after shrinking the sleeve, any entrapped air/or wrinkles shall be
removed using rollers or a gloved hand. Expel all air to the sides of the shrink
sleeve/closure patch.
5. Inspection
5.1 Inspection shall be in accordance with SAES-H-204.
5.2 The following repair procedure shall be applied in case of findings defects:
A. For window test area:
Use "PERP" repair patches installed in accordance with the
Approved Installation Procedure for "PERP" heat shrink repair
patches.
B. For complete removal of the backings:
Prepare surface again as per SAES-H-204 and SAES-H-002 and
install a complete new sleeve.
Approval Date: July 4, 1993

Replaces: December 10, 1985
Page 16 of 34
VI - Raychem PERP 80 Heat-Shrink Repair Patches

(For Temperatures Up to 80°C)
APPROVED INSTALLATION PROCEDURE
1. Surface Preparation
Cut out the damaged polyethylene coating or heat-shrink sleeve, leaving only
well-adhered coating. Make sure all sharp edges, cuts, and tears are removed.
Feather (chamfer) the coating transition to an angle of approximately 45 degrees
to prevent air entrapment during the application of the repair material. Clean all
bare steel in the damaged area to near white metal, Sa 2-1/2, by abrasive blasting
or with clean emery paper.
Exception:
If the damaged area has well bonded adhesive covering the steel surface, it is not
necessary to remove it. It is only necessary to remove any foreign matter from
the adhesive.
Remove the gloss of adjacent sound coating that shall be covered by the PERP
80 patch by brush blasting, sanding or power wire brushing.
2. Application Requirements
Prior to preheating, cut the PERP 80 patch so that it will extend at least 50 mm
beyond the damaged area in all directions. Round off all patch corners.
If filler mastic is required, cut the PERP-FILLER so that it fits the damaged
area.
Preheat the exposed steel surface and the adjacent coating to a temperature in
the range of 60 - 80°C.
Immediately after the area has been preheated, apply the PERP-FILLER mastic
to the damaged area. Lightly flame brush the mastic to soften it and then
smooth it down with a hot paint scraper.
Check that the temperature of the area to be covered by the PERP 80 patch is
still in the range of 60 - 80°C and reheat the area if necessary.
Flame brush the adhesive side of the PERP 80 patch with a propane torch until
the adhesive appears slightly "wet" and then immediately place the patch over
the damaged area so that it overlaps the sound coating by at least 50 mm in all
directions.
Heat the PERP 80 patch with a medium flame from a propane gas torch.
3. Removal of Entrapped Air
Page 19 of 34
Any entrapped air shall be removed by using a hand roller. This should be done
as the polyethylene backing begins to soften and conform to the profile of the
pipe.
Be careful not to roll the repair area too heavily as this may push out some of the
mastic from the area to be filled. Apply intermittent heating during rolling until
a small bead of adhesive is clearly visible all around the edge of the patch.
3. Handling
Allow the repaired area to cool to at least 60°C prior to handling the pipe.
4. Inspection
Inspection shall be per the requirements in SAES-H-204.
Approval Date: October 12, 1996

Replaces: N/A
Page 20 of 34
Appendix 5: Quality Manual, HSE Manual, ISO Certificates

QUALITY MANUAL
1
CORPSOP-0129 REV 16 Quality Manual
Table of Contents
Section Title Pg No.

1.0 Overview 3
2.0 Purpose and Scope 3
3.0 Berry Plastics Corp. Quality Policy (Quality Vision Statement) 3
4.0 Exclusions and Justifications 4
4.0 Quality Management System 4
Process Interactions 4
Outsourcing 4
Document Requirements 5
5.0 Management Responsibilities 5
Management Commitment 5
Customer Focus 5
Quality Objectives and Quality Management System Planning 5
Responsibility, Authority 5
Internal Communication 5
6.0 Resource Management 6
Provision of Resources 6
Competency, Awareness and Training 6
Infrastructure 6
Work Environment 6
7.0 Product Realization 6
Determination and Review of Requirements 6
Customer-related Processes 6
Design and Development 7
Purchasing 8
Verification of Purchased Product 8
Identification and Traceability 8
Customer Property 8
Preservation of Product 8
Control of Monitoring and Measuring Equipment 9
8.0 Measurement, Analysis, and Improvement 9
Customer Satisfaction 9
Internal Audits 9
Monitoring and Measurement of Process 9
Monitoring and Measurement of Product 9
Control of nonconforming product 10
Analysis of Data 10
Continual Improvement 10
Corrective Action 10
Preventive Action 10
2
Overview:
Berry Plastics was originally established in 1967 as Imperial Plastics, located in Evansville, Indiana. Imperial
Plastics became Berry Plastics when it was purchased in 1983 by Jack Berry, Sr., a Florida-based citrus grower
and real estate developer. Berry Plastics has grown through acquisitions and organic growth into a leading
manufacturer of injection-molded plastic packaging, thermoformed products, specialty films, tapes, bags, and
coatings. Berry Plastics became a publically traded company (NYSE Symbol BERY) in 2012.
Purpose:
Berry Plastics Corp. has established this Quality Manual for the following purposes:
To demonstrate its ability to consistently provide products that meet customer and applicable statutory and
regulatory requirements and to enhance customer satisfaction through the effective application of the
system, including processes from continual improvement of the system and the assurance of conformity to
customer and applicable regulatory requirements.
Scope:
Berry Plastics is a worldwide designer, manufacturer, and marketer of plastic packaging products including
open top and closed top packaging, polyethylene-based plastic films, industrial tapes, medical specialties,
packaging, heat-shrinkable coatings, and specialty laminates. Document CORPFCD-0743 demonstrates the
locations complying with this manual.
5.3 Quality Vision Statement (CORPSOP-0226)
Provide the highest quality products and services that consistently

exceed customers’ expectations and our competitors’ capabilities
by utilizing:
• Modern technology,
• Dedicated and skilled employees, and
• A spirit of teamwork
This Quality Policy is Berry Plastics' vision and commitment for

Continuous Improvement.
3
3.0 Exclusions and Justifications
Berry Plastics Corp. has identified exclusions and justification for the exclusion for each location in
manufacturing division matrixes. The functions not performed due to the nature of our organization, its
activities and products at each location are identified with an X. The matrixes are:
• CORPSOP-0812
• CORPSOP-0814
• CORPSOP-0815
• CORPSOP-0816
4.0 Quality Management System
4.1 Quality Management System Process Interactions
• The overall sequence and interaction of processes for the corporation is defined as follows.
• Each manufacturing location will establish specific process and interactions.
Outsourcing
If Berry Plastics Corp. chooses to outsource any process that affects product conformity, Berry Plastics Corp.
ensures control over such processes. The type and extent of control to be applied to these outsourced
processes will be defined at the plant level. Only approved sources will be used, based on Evaluation &
Selection of Suppliers outline in procedure CORPSOP0210 - 7.4.1 and CORPSOP0211 - 7.4.2 Purchasing
Information.
4
4.2 Documentation requirements
Procedure CORPSOP0148 - 4.2.3 Control of Documents has been established to define how documents
required by the quality management system are controlled and CORPSOP0149 - 4.2.4 Control of Records, has
been established to define the controls needed for the identification, storage, protection, retrieval, retention,
and disposition of records. Corporate documents listed throughout this manual are required for each plant.
Additional documents determined to be necessary will be developed and maintained at the plant level.
5.0 Management Responsibilities
5.1 Management Commitment

Berry Plastics Corp.’s top management is committed to the development and implementation of the quality
management system and conducts ongoing and formal annual reviews to assure its continuing suitability,
adequacy and improving its effectiveness. Annual Management Reviews are conducted in accordance with
CORPSOP0151 - 5.6.1 Plant Management Business Review. These reviews include assessing opportunities for
improvement and the need for changes to the quality management system, including the quality policy and
quality objectives.
5.2 Customer Focus

Customer requirements are determined and fulfilled with the aim of enhancing customer satisfaction.
Procedure CORPSOP-0208 7.2.1 Product and Customer Requirements and CORPSOP-0219 8.2.1 Customer
Satisfaction are employed to assure customer focus.
5.4 Quality Objectives and Quality Management System Planning

Quality management system planning and Quality objectives, are established and carried out in accordance
with Procedure CORPSOP0150 - 5.4.2 Business Plan Development and Review and Quality Objectives are
measurable and consistent with the quality policy (CORPSOP-0130).
5.5 Responsibility and Authority

Organization Charts are maintained in controlled documents on corporate and plant levels to show the
responsibility and authority of personnel and the interrelation of personnel who manage, perform and verify
work affecting quality. Responsibility and authority of personnel are also defined in Quality management
system procedures and communicated as required.
5.5.2 Management Representative

Berry Plastics has appointed an ISO Management Representative for each facility. The ISO Management
Representative is a member of the organization’s management who, irrespective of other responsibilities, has
responsibility and authority over all aspects of the Quality Management System.
5.5.3 Internal Communication

Internal Communication processes are established within Berry Plastics Corp. regarding the effectiveness of
the Quality Management System. This is accomplished through the bulletin board postings, newsletters, staff
meetings, department meetings, and all plant employee meetings.
5
6.0 Resource management
6.1 Provision of Resources

Berry Plastics Corp. determines and provides the resources needed to implement and maintain the Quality
Management System and continually improve its effectiveness, and to enhance customer satisfaction by
meeting customer requirements.
6.2.2 Competence, Training and Awareness

All personnel performing work affecting conformity to product requirements are trained and deemed
competent on the basis of appropriate education, training, skills, and experience, as defined in Procedure
CORPSOP0152 - 6.2.1 Competence, Training and Awareness. Records of training are retained proof of evidence
of competency provided.
6.3 Infrastructure
Berry Plastics Corp. maintains buildings, workspace, associated utilities, process equipment, (both hardware
and software), and supporting services such as transport, communication, or information systems in a manner
to achieve conformity to product requirements. Infrastructure needs are reviewed in the annual business
planning process, and through management meetings.
6.4 Work Environment

Berry Plastics Corp. requires a safe work environment in every facility that also is capable of achieving
conformity to product requirements. Safety and or safe food audits are conducted to assure this requirement
is met.
7.0 Product Realization
7.2.1 Determination and Review of requirements related to the product

Berry Plastics Corp. Customer Service and Creative Services (if applicable) work with the Sale department to
confirm arrangements for customer inquiries and ensure that Berry Plastics Corp. has the capability to meet
the contract or order requirements. Procedure CORPSOP-0208 7.2.1 Product & Customer Requirements has
been established outlining details of this process.
The Customer is contacted to discuss any additional information needed, discrepancies or ambiguities in the
Product Development contract or order, or differences from the quotation. Berry Plastics will also
communicate with the customer to discuss any amendments affecting quantity or delivery.
6
7.3 Design and Development
Design and development is a function of Berry Plastics Corp. design team. Design and development review,
verification and validation have distinct purposes. They can be conducted and recorded separately or in any
combination, as suitable for the product and the organization. Berry Plastics Corp. plans and controls the
design and development of product, per:
PD-ROT: Procedure CORPSOP-0512 – 7.3.1 Design and Development
PD-RCT: Procedure CORPSOP-0901 – RCTD – Design and Development
PD-FP: Procedure CORPSFSOP-0054 – Design and Development Procedure
During the design and development planning, Berry Plastics Corp. determines:
a) The design and development stages.
b) The review, verification and validation that is appropriate to each design and development stage.
c) The responsibilities and authorities for design and development.
Berry Plastics Corp. manages the interfaces between different groups involved in design and development to
ensure effective communication and clear assignment of responsibility.
Planning output is updated, as appropriate, as the design and development progresses, per:
PD-RCT & PD-ROT: Work Instruction CORPWI-0872 – Project Requirements Workbook –Work Instructions
PD-FP: Work Instructions CORPSFWI-0094 – Design and Development Process Definition & CORPSFWI-0096 –
Design and Development Workbook Work Instruction.
7.3.4 Design and Development Review

At suitable stages, systematic reviews of design and development are performed in accordance with the
planned arrangements (see 7.3.1):
a) To evaluate the ability of the results of design and development to meet requirements.
b) To identify any problems and propose necessary actions. Participants in such reviews shall include
representatives of functions concerned with the design and development stage(s) being reviewed. Records of
the results of the reviews and any necessary actions shall be maintained.
7.3.5 Design and Development Verification

Verification is performed in accordance with planned arrangements (see 7.3.1) to ensure that the design and
development outputs have satisfied the design and development input requirements. Records of the results of
the verification and any necessary actions are maintained, per Procedure CORPSOP-0532 – CQV Plan (PD-RCT
& PD-ROT only).
7.3.6 Design and Development Validation

Design and development validation are performed in accordance with planned arrangements (see 7.3.1) to
ensure that the resulting product is capable of meeting the requirements for the specified application or
intended use, where known. Validation of product design is performed with the customer, after installation.
Records of the results of validation and any necessary actions are maintained, per Procedure CORPSOP-0532 –
CQV Plan (PD-RCT & PD-ROT only).
7
7.3.7 Control of Design and Development Changes
Design and development changes are identified and records maintained, per Work Instruction CORPWI-0209 –
WI – ECN Database Instructions (PD-RCT & PD-ROT only). The changes are reviewed, verified and validated, as
appropriate, and approved before implementation. The review of design and development changes include:
evaluation of the effect of the changes on constituent parts and product already delivered.
7.4 Purchasing
Procedure CORPSOP0211 - 7.4.2 Purchasing Information has been established to provide instructions and
assign responsibilities for the review and approval of purchasing documents. This procedure applies to all
suppliers of products or services to be incorporated into finished products, tooling, packaging materials, and
for monitoring and measuring equipment. Supplier are evaluated and approved based on select criteria and
added to the approved supplier list in the JD Edwards system as per procedure CORPSOP-0210 7.4.1
Evaluation & Selection of Suppliers.
7.4.3 Verification of Purchased Product

Berry Plastics has established and implemented inspection or other activities to ensure that purchased
product meets specified purchase requirements. If Berry Plastic Corp. or its customer desires to perform an
inspection of purchased product at a Berry Plastic Corp.’s supplier, the purchase order shall indicate the
method of product release in the notes, and the supplier will notify Berry Plastic Corp. when the product will
be ready for inspection.
7.5.1 Control of Production Provision

Each facility within Berry Plastics is responsible for planning and carrying out production provisions under
controlled conditions in accordance with their plant level procedures. Each facility is also responsible for
developing, implementing, and maintaining work instructions and other required documents necessary to
achieve the planned results.
7.5.3 Identification and Traceability

Product is identified by suitable means from receipt throughout production and delivery.
All production is identified with a production label, which indicates the work order (traveler) number and
Employee Identification number for traceability. Procedure CORPSOP0215 - 7.5.3 Product Traceability is
established outlining specific requirements. Berry Plastics also conducts “Mock recalls” to assure this process
is effective.
7.5.4 Customer Property

Berry Plastics Corp. exercises care with customer property while it is under Berry Plastics Corp.’s control or
being used by Berry Plastics Corp. Procedure CORPSOP0216 - 7.5.4 Customer Property is established
addressing the system for the control, verification, storage, and maintenance of customer-supplied product
and to assign the associated responsibilities.
7.5.5 Preservation of Product

Berry Plastics Corp. preserves the product during internal processing and delivery to the intended destination
in order to maintain conformity production. Operators and material handlers are responsible for ensuring
that products are handled properly and in accordance with procedure, CORPSOP0217 - 7.5.5 Preservation of
Product in order to prevent damage and deterioration.
8
7.6 Control of Monitoring and Measuring Equipment
Berry Plastics Corp. determines the monitoring and measurement to be undertaken and the monitoring and
measuring equipment needed to provide evidence of conformity of product to determined requirements.
Procedure CORPSOP0218 - 7.6.0 Control of Measuring and Monitoring Equipment is established to describe
the requirements and necessary activities.
Monitoring and measuring equipment is identified by a sticker indicating calibration status. Equipment is
calibrated and or verified at prescribed intervals or prior to use against measurement standards traceable to
international or national measurement standards. If no such standard exist Berry Plastics has recorded the
basis used for calibration or verification.
Each facility maintains work instructions and records for each type of equipment. The records of measuring
equipment are maintained
8.0 Measurement, Analysis and Improvement
8.2.1 Customer Satisfaction

Systems for obtaining customer perception and measuring if the organization has met customer requirements,
including methods for using this information and identifying trends in key indicators of customer
dissatisfaction are documented in Procedure CORPSOP0219 - 8.2.1 Customer Satisfaction.
8.2.2 Internal Audit

The responsibilities and requirements for planning and conducting audits, and for reporting results and
establishing and maintaining records are defined in Procedure CORPSOP0220 - 8.2.2 Internal Audits
Each facility in Berry Plastics organization is responsible for establishing and implementing internal audit
programs for their facility. An audit schedule will be controlled at a plant level that lists the scope and
frequency of the audits and the processes to be audited. Audits will be conducted using principle of ISO 9001.
8.2.3 Monitoring and Measurement of Processes

The measurement of quality management system processes used at Berry Plastics Corp. is identified in
Procedure CORPSOP0221 - 8.2.3 Monitoring & Measurement of Processes. Local plant Management
determines the criteria and methods to be used to ensure that both the operation and control of these
processes are effective.
8.2.4 Monitoring and Measurement of Product

Berry Plastics Corp. has established procedure CORPSOP0222 - 8.2.4 Monitoring and Measurement of Product
addressing the requirements for monitoring and measuring the characteristics of the product and verifying
that product requirements have been met throughout various stages of production.
Where required, calibrated and/or verified measuring equipment suitable for carrying out the inspections will
be used to verify product requirements have been met.
9
8.3 Control of Nonconforming Product
Berry Plastics Corp. ensures that product which does not conform to product requirements is identified and
controlled to prevent its unintended use or delivery. Procedure CORPSOP-0223 - 8.3.0 Control of
Nonconforming Product has been established to define a system for the identification, documentation,
evaluation, segregation (when practical), and disposition of nonconforming product, and for notification of the
functions concerned and to assign the associated responsibilities related to handling non-conforming
products.
Nonconforming product records and actions taken are maintained in either the NCMR and/or QAN/HFD
databases.
8.4 Analysis of Data

Berry Plastics Corp. determines, collects and analyzes appropriate data to demonstrate the suitability and
effectiveness of the quality management system and to evaluate where continual improvement of the
effectiveness of the quality management system can be made. This data is reviewed at various stages in each
process as applicable, as well as in annual management reviews CORPSOP-0151.
8.5.1 Continual Improvement

Berry Plastics Corp. continually improves the effectiveness of the quality management system, through the
use of the quality policy, quality objectives, audit results, analysis of data, corrective and preventive actions,
and management review, in accordance with Procedure CORPSOP0224-8.5.1 Continual Improvement.
Employees are asked to contribute ideas for continual improvement.
8.5.2 Corrective Action

Berry Plastics Corp. takes action to eliminate the causes of nonconformities in order to prevent recurrence.
Procedure CORPSOP0225 - 8.5.2 Corrective Action has been established to identify the system used, criteria
for creating, responsibility for initiating, investigating cause, determining action, implementing action,
verifying implementation, verifying effectiveness, identifying timeliness and identify any exceptions to the
corrective actions.
8.5.3 Preventive Action

Berry Plastics Corp. determines action to eliminate the causes of potential nonconformities in order to prevent
their occurrence. Procedure CORPSOP-0864 8.5.3 Preventive Action has been established to outline how Berry
Plastics defines requirements, methods and responsibility for determining validity, initiating, investigating,
implementing, and verifying the implementation of preventive action.
10
Safety, Health and Environmental Manual
DCR DCC13F099 Revision K, 26.Jun.2013 J3001/EH&S-PROC.12 Page 1 of 7
DCR No. Rev. Page Modification Date Originator

DCC 11K51 H All Complete revision. English translation. 8, Nov. 2011 Elier Vildósola
DCC 13F099 K All Reviewed, logo, footer. June 26, 2013 Elier Vildósola
SEAL FOR LIFE INDUSTRIES MEXICO PROPRIETARY

1.0 Scope
The procedure applies to all Line Leaders, Supervisors and Managers of this organization.
2.0 Purpose
To address the responsibility to all personnel of the organization on the Environmental,

Health and Safety, as per Mexican regulations and Corporate standards: Corporate EH&S
Management and Performance Standards.
3.0 Involved documents
3.1 International standards
3.1.1 ISO 14001 - Element 4.4.1, Structure and Responsibility.

3.1.2 ISO 9001/QS-9000 - Element 4.1.2.1, Responsibility and Authority
3.2 Covalence Specialty Materials México
3.2.1 EHS Management and Performance Standards & Guidelines

3.2.1.1 Management Leadership (4.1)
3.2.1.2 Individual EHS Responsibilities, Objectives and Accountability (4.1-3)
4.0 Definitions
4.1 EH & S: Environment, Health and Safety.

4.2 Manager: A person managing or controlling activities of an organization.
4.3 Supervisor: A person managing or controlling activities of an area of the organization.
4.4 Line Leader: A person managing or controlling activities of a Line or Cell within the
organization.
5.0 Responsibility
The following list of duties doesn’t include all possibilities. It is important that each
organization defines its management structure for auditing purposes and to instruct and
inform all personnel on their duties as per this procedure.
5.1 Plant Manager has the EH&S general responsibility, and specifically:
5.1.1 To lead all efforts and activities related to EH&S.

5.1.2 To provide to all Management levels, the needed resources to meet the level of
completeness and goals, as per the applicable regulation and corporate standards.
5.1.3 To provide a work environment protecting the health and safety of the personnel.
5.1.4 To comply with the applicable regulations.

5.1.5 To support the efforts from Engineering and Maintenance on all activities of the Risk
Assessment Program, annual review.
5.1.6 To comply with regulations, customer needs on all manufacturing, testing, packaging and
delivery processes.
5.1.7 To lead the investigations of major incidents.

5.1.8 To report to Corporate, the monthly and quarterly metrics.
5.1.9 To routinely communicate to all personnel the periodic topics.
5.1.10 To assign to all subordinates, at least one task or responsibility, EH&S wise, and measure it
during their review period.
5.1.11 To lead the periodic SMT Safety Management Team, meetings and walk-throughs.
5.2 Production, Logistics, Maintenance, Purchasing, Maintenance, R&D, and Quality

managers, have the primary responsibility of their operations and, specifically:
5.2.1 To provide a work environment safe for the health and safety of the personnel.
5.2.2 To comply with applicable regulations.
5.2.3 To support the efforts of Engineering related to the Risk Assessment Program.
5.2.4 To support Supervisors and Line Leaders on EH&S activities.
5.2.5 To lead the report and investigation of incidents in their areas of responsibility.
5.2.6 To participate in the investigation of major incidents.
5.2.7 Apoyar con la integración y aplicación de los programas de SHyCA.
5.2.8 To lead the protection, safety masks program.
5.2.9 To support the implementation and usage of work permit programs, i.e. hot work, lock-out
tag-out, etc.
5.2.10 To support the Contractors Safety program.
5.2.11 To support and meet the dangerous waste goal.
5.2.12 To assign alternative work to any employee hurt, unable to perform normal duties.
5.2.13 To facilitate the transport of any hurt employee to avoid missing normal work.
5.2.14 To give routine talks to employees on environmental, health and safety topics.
5.2.15 To participate in periodic EH&S inspections.
5.2.16 To assign –as a minimum-, one EH&S specific task to all subordinates and have this
reviewed and the end of year.
5.2.17 To provide the transportation of raw materials and finished goods in a way that any potential
exposure gets eliminated or minimized, protecting the organization and personnel involved in
the transport of such goods.
5.2.18 To collaborate in corrective action implementation related to SMT, Health and Safety
Commission, incident and accident investigations, risk evaluation, internal and external
audits or inspections.
5.2.19 To support employee collaboration in the Health and Safety Commission, emergency
brigades, first aid and CPR or cardio vascular resuscitation.
5.3 Quality Management has the additional responsibility of:

5.3.1 To support the EH&S department in the preparation of EH&S internal audits.
5.3.2 To provide EH&S integration in R&D programs, i.e. design reviews.
5.3.3 Annual auditing of EH&S procedures and programs.
5.4 Purchasing Management has the additional responsibility of:

5.4.1 To provide raw material purchases in a way risk and exposure is eliminated or reduced,
while protecting the organization and personnel transporting and handling dangerous goods.
5.4.2 To obtain and maintain updated MSDS or Material Safety Data Sheets.
5.4.3 Annually revise contractor and supplier performance.
5.5 Engineering Management has the additional responsibility of:

5.5.1 To coordinate and implement corrective action activities from risk evaluations.
5.5.2 To coordinate the implementation of a design review.
5.5.3 To review annually the risk analysis program and its status.
5.6 Maintenance Management has the additional responsibility of:

5.6.1 To implement a preventive and corrective program.
5.6.2 To support the appropriate handling of dangerous waste.
5.6.3 To support the supply of personnel uniforms and personal protective equipment.
5.6.4 To control and test the fire protection equipment.
5.6.5 To support the insurance company inspections.
5.6.6 To identify electrical piping, switch panels and equipment.
5.6.7 To periodically review the preventive maintenance program.
5.7 Finances Management has the additional responsibility of:
5.7.1 To support the evaluation and supply financial resources needed to cover applicable
regulations and corporate standards.
5.7.2 To lead the report and investigation of incidents in their area.
5.7.3 To participate in the investigation of major incidents.
5.8 IT or Information Technology Management has the additional responsibility of:
5.8.1 To maintain in good working condition the alert, paging and phone systems.
5.8.2 To support the ergonomics program.
5.9 Human Resources Management has the additional responsibility of:
5.9.1 To work with top Management to identify needed skills, knowledge and personnel needed to
improve the organization and EH&S.
5.9.2 To collaborate in the investigation of major incidents, injuries and/or work related illnesses.
5.9.3 To collaborate in the inspection and audits from federal agencies authorities.
5.9.4 To lead activities of documentation or aid to injured personnel, work illnesses, i.e. hospital,
doctor, state medical services, etc.

5.9.5 To provide and facilitate personnel development, and equipment needed to cover the safety
of processes
5.9.6 To lead activities for disciplinary actions related to EH&S incidents.
5.9.7 To coordinate training activities and report quarterly.
5.9.8 To collaborate with implementation and application of the Safety Contractor program.
5.9.9 To provide a safe work environment, promoting the good health and safety of the personnel.
5.9.10 To collaborate with the coordination of alternative work of hurt personnel, allowing them for a
full and quick recover.
5.9.11 To collaborate with the transportation of personnel with health limitations.
5.10 Supervisors and Line Leads, have the additional responsibility of:
5.10.1 To collaborate with the daily compliance of the EH&S programs, while promoting awareness
of the corporate EH&S policy, through the implementation of procedures and goals.
5.10.2 To measure and publish the work of each employee and work team, about the EH&S goals,
while initiating any needed improvement.
5.10.3 To establish and promote safety awareness among their areas of responsibility.
5.10.4 To work with the Human Resources department, managing the disciplinary policies,
whenever the EH&S regulations are not met.
5.10.5 To participate in EH&S audits and implement the corrective actions derived from them, and
complete them on the agreed upon date.
5.10.6 To complete EH&S inspections and risk evaluations and implementing corrective actions
derived from them, while meeting on the agreed upon period.
5.10.7 To program and carry on meetings related to EH&S issues.
5.10.8 To program personnel to meet the required EH&S trainings.
5.10.9 To program new hires with EH&S training.
5.10.10 To provide with work instructions defining the impact employees have on the
environment.
5.10.11 To report any incident within the next 15 minutes, after it happened.
5.10.12 To implement the use of safety masks and –when needed-, provide medical help to
personnel having respiratory issues.
5.10.13 To collaborate in the investigation of incidents.
5.10.14 To provide a safe work environment, preventing the good health and safety of the
personnel.
5.10.15 To maintain the first aid cabinets properly filled and equipped.
5.10.16 To evaluate injuries and work related illnesses, and act appropriately sending the
employee for medical attention.
5.10.17 To actively participate in the emergency brigades and first aid teams.
5.10.18 To collaborate with members of the Safety and Hygiene commission with their walk
throughs and the corrective actions detected.
5.10.19 To collaborate in the EH&S campaigns, preventing injuries and labor related
illnesses.
5.10.20 To collaborate meeting the OSHA safety index goal.
5.10.21 To collaborate meeting the zero incidents goal.
5.10.22 To collaborate with the Engineering department in the risk evaluation activities.
5.10.23 To provide employees with the personal protection equipment.

5.10.24 To conduct weekly safety and good house practices inspections.
5.11 EH&S Management has the responsibility to:
5.11.1 To quarterly report to Corporate the status of EH&S programs.

5.11.2 To publish the EH&S corporate policies and regulations applicable and monitoring
their total compliance.
5.11.3 To participate in the investigation of all incidents and follow through with corrective
actions.
5.11.4 To lead local, state and federal agencies audits and inspections.
5.11.5 To maintain the necessary EH&S permits to operate and in compliance with
applicable regulations.
5.11.6 To act as a source of information and as the center for EH&S compliance.
5.11.7 To monitor EH&S programs, such as safety masks use, contractors safety, radiation
safety, work permits –among others.
5.11.8 To establish metrics and goals, for each EH&S activity or program.
5.11.9 To provide employee training direction, resources, and guidelines.
5.11.10 To establish requirements and guidelines to maintain health records, with the support
of the Human Resources department, and the plant Doctor.
5.11.11 To provide feedback to the requirements of Design Reviews.
5.11.12 To collaborate in the approval and certification of contractors and suppliers.
5.11.13 To collaborate in the risk evaluation program and periodically monitor the
implementation of the corrective actions.
5.11.14 To act as the main liaison between the organization, Corporate, and regulating
agencies.
5.11.15 To coordinate the Safety and Health commission activities.
5.11.16 To coordinate the plant’s Doctor activities.
5.12 All Employees are responsible for:
5.12.1 To work in a safe manner, protecting colleagues and outsiders.

5.12.2 To follow the specified procedures and practices.
5.12.3 To report all unsafe acts and conditions, in addition to incidents.
5.12.4 To collaborate in incident investigations.
5.12.5 To collaborate in EH&S improvement activities.
5.13 The Plant’s Doctor is responsible for:
5.13.1 To conduct medical exams to new hires, and as needed to the rest of the employees.
5.13.2 To collaborate in the complete implementation of policies and regulations.
5.13.3 To lead EH&S campaign program, preventing illnesses, injuries, etc.
5.13.4 To implement health programs benefiting employee physical condition.
5.13.5 To collaborate with the Safety and Hygiene commission walk-throughs.
5.13.6 To provide training to EH&S programs.
5.14 The Safety and Hygiene Commission is responsible for:
5.14.1 To identify unsafe acts and conditions on the monthly walk-throughs.

5.14.2 To recommend Solutions for the above.
5.14.3 To provide a safe work environment, protecting the employee health and safety.
5.14.4 To follow through of corrective actions from reports, while meeting agreed compliance
periods.
5.14.5 To collaborate in incident investigations.
5.14.6 To collaborate with EH&S trainings.
5.15 Security Guards are responsible for:
5.15.1 To maintain records of all employees, vehicles, of internal and external origin, and
collaborate with:
5.15.2 The weekly instructions of the dangerous wastes depot.
5.15.3 The weekly inspections and supply of first aid cabinets.
5.15.4 The weekly inspections of fire extinguishers.
5.15.5 The monthly inspections of emergency lights.
5.15.6 The routine inspections for the use of personal protection, uniforms, and badges
during their walk-throughs.
5.15.7 The security inspections of rest rooms, offices and cafeteria.
5.15.8 The activities of first aids in work incidents.
5.15.9 The control of the company’s vehicles.
5.15.10 In an emergency, calling authorities and emergency services.
5.15.11 The control of contractors.
5.15.12 To control work permits, such as hot work, high altitude work, accessing roofs and
silos, archiving the information.
5.15.13 To provide personal protective equipment to external personnel.
5.15.14 To control the parking spaces and reporting fuel or oil spills.

Prequalification of Seal For Life Company PDF

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YANBU-MADINA PHASE 4 WATER

TRANSMISSION SYSTEM PROJECT

External Field Joint coating system

Revision Date of Issue Description Made by Validated by Client approval

SFL Technology: SFL document number:

Client: Parent company:

Project no: Project title:

Technical Summary of Offer

3 Prequalification Testing, Training and start up field service

4 Health Safety Environment and Qualit

Appendix 1: Product Data sheets

Appendix 2: Method Statment

Appendix 3: Lab Test Reports & CD test report s

Appendix 4: Reference List and Approval letters

Appendix 5: Quality Manual, HSE Manual, ISO Certificates

SFL Industries BVB www.sealforlife.com

SFL Industries BVB www.sealforlife.com

SFL Industries BVB www.sealforlife.com

SFL Industries BVB www.sealforlife.com

The quoted product is based on the following:

Line Coating type: 3LPE

The Sleeve consists of:

SFL Industries BVB www.sealforlife.com

The epoxy is mixed in a volume ratio of Part A: Part B of 3.6:1

HEAT SHRINK SLEEVE:

HTLP80/1.4-1.8 wraparound sleeves with closure patch has been offered

The sleeve is supplied precut according to the diameter of the pipe.

The sleeve dimensions are as follows:

Sleeve width 450mm

SFL Industries BVB www.sealforlife.com

Recommended repair criteria for damaged coating specification is as follows:

a) Small Damages Extending up to 1.0 cm2

Small damages to 3LPE or sleeve shall be repaired using :

b) Damages extending up to 300mm or 100cm2

Medium damages shall be repaired with:

c) Damages extending over 300mm or 100cm2

SFL Industries BVB www.sealforlife.com

Para Covalence HTLP80-

SFL Industries BVB www.sealforlife.com

SFL Industries BVB www.sealforlife.com

SFL Industries BVB www.sealforlife.com

SFL Industries BVB www.sealforlife.com

SFL Industries BVB www.sealforlife.com

SFL Industries BVB www.sealforlife.com

SFL Industries BVB www.sealforlife.com

Product order information General information

Anodeflex® - Stopaq® - Polyken® - Covalence® - Powercrete® - Sealtaq® - Blockr® - Easy.Qote®

COVALENCE® S1401-M EPOXY

Anodeflex® - Stopaq® - Polyken® - Covalence® - Powercrete® - Sealtaq® - Blockr® - Easy.Qote®

COVALENCE® PE MELT STICK

Features: Example PE-MELT-STICK(S50)

Product selection guide

Anodeflex® - Stopaq® - Polyken® - Covalence® - Powercrete® - Sealtaq® - Blockr® - Easy.Qote®

Max.damaged area for using PERP. *

Pipe diameter Max.damage

Anodeflex® - Stopaq® - Polyken® - Covalence® - Powercrete® - Sealtaq® - Blockr® - Easy.Qote®

Preheating PERPFILLER application 2. Heat the mastic and smooth it down

4. Smooth the repair patch with a gloved Completed installation.

SFL Industries BVB www.sealforlife.com

COVALENCE HTLP80 HEAT SHRINK SLEEVE

ON 3LPE COATED PIPE WELD JOINTS

3. MATERIAL / APPLICATION TOOLS / TESTING EQUIPMENT

4. STORAGE AND SAFETY GUIDELINES