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Filtration
Sub-micron filtration for industrial fluids in
precision applications
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Eclipse Magnetics
100 years of manufacturing excellence
Designing excellence
We have a track record of producing high quality
Serving some of the leading products backed by a commitment to total customer
names in industry service. Our technical application teams have a wealth
of experience, thus ensuring many of our products
Ford
management system.
Honda
product range including filtration systems, foreign body
removal systems, magnet assemblies and complex
magnetic industrial equipment used in industries
Bombardier such as automotive, aerospace and nuclear. Many of
our products are unique and are covered by global
JCB patents.
Denso
technically trained partners to provide local product
support.
Perkins
NO disposal costs*
The cake itself can be recycled, eliminating expensive * Subject to operating conditions.
specialist disposal costs.
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Reduced environmental impact
A major consideration for any business is its responsibility to
the environment. Magnetic filtration is a positive contribution to Recycled waste
companies’ environmental policies and ISO14001 accreditation. Ferrous particles are separated from fluid and filtration media so
can be recycled rather than disposed of.
Reduced waste
Magnetic filtration requires no consumable or disposable
products. It extracts 100%* of ferrous contamination, drastically
reducing the use of disposable filter media. Less fluid is used as
its effectiveness is maintained for longer.
Magnetic filtration is widely used in the Magnetic filtration is used by some of the It is vital that wash solutions are kept
automotive industry within OEMs and tier world’s largest bearing manufacturers free from ferrous particles. Many wash
1 and 2 suppliers for the manufacture of to ensure sub-micron accuracy in the systems have benefitted from installation
powertrain and engine components. production of bearing components. of magnetic filtration which ensures the
finished product is clean and complies with
ADVANTAGES ADVANTAGES quality inspection.
• High precision finish • High precision product finish,
• Reduced downtime concentricity and consistency ADVANTAGES
• 100% effective with cast iron particles • Reduced downtime • Flow rates up to 5000 litres per minute
• Ideal for 24/7 operation • Sub-micron filtration • Filters do not degrade in wash solutions
• Flow rates up to 5000 litres: multi-use to • Ideal for high volume processes • Removes ferrous deposits from finished
increase flow capacity. • Can be retrofitted to existing lines product
• Can be retrofitted on existing systems • Rapid return on investment • Reduces reject rates
• Rapid return on investment • Reduced waste – ISO14001
• Reduced waste – ISO14001 TYPICAL APPLICATIONS
TYPICAL APPLICATIONS • Rotary wash systems
TYPICAL APPLICATIONS • Hub honing • Transfer wash stations
• Ring & pinion gear lapping • Ball grinding • Degreasing equipment
• Turbocharger balancing machines • Super-finish/polishing • Multi-stage washers
• Crank shaft gun drilling • Ring grinding • Spray wash stations
• Valve face grinding • Raceway grinding
• Cam shaft grinding • Wash systems
• Cylinder liner honing
• Engine liner grinding
• Gear cutting and finishing
• Valve seal ring lapping
• Wash systems
• Fuel injector drilling and grinding
• Brake pad grinding
• Cast iron piston bushing milling
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Steel processing Machine tool OEMs Tool cutting
Magnetic filtration can improve efficiency in Magnetic filtration enhances performance High intensity magnetic filtration is the
most steel processing operations such as on a variety of machine tools. It offers only option available to guarantee a high
steel production, both hot and cold. a competitive edge to machine tool precision finish on tool cutting operations.
manufacturers particularly when servicing It is widely used in the manufacture and
ADVANTAGES high precision applications. refurbishment of high speed steel and
• Automated cleaning ideal for heavy tungsten carbide cutting tools. High
contamination ADVANTAGES intensity magnets ensure outstanding
• Improved surface finish • Can be retrofitted to enhance existing performance even with particles which
• Reduced downtime filtration systems have only 20% magnetic permeability.
• Suitable for arduous environments • Reduces machine maintenance/
• 24/7 operation downtime ADVANTAGES
• Ideal for 24/7 operation • Enables tolerances of < 1 micron
TYPICAL APPLICATIONS • Flow rates 70 to 5000 litres per minute • Enables manufacture of “mirror” finish
• Steel rolling mills • 100% effective with low magnetic tools
• Sawing machines materials e.g. cast iron and tungsten • Can increase the value of tools by 300%
• Steel pipe cutting carbide • 100% effective with low magnetic
• Tube threading equipment • Increases the equipment, value provides materials e.g. tungsten carbide materials
• Steel quenching tanks a solution for the customer. • Reduces wear on grinding wheels
• Surface treatment processes • Ensures clear grinding contact
• Spray bars TYPICAL APPLICATIONS • Ideal for 24/7 or unmanned operations
• Roller lubrication • VMC, HMC, and CNC machines. • Significantly extends fluid life
• Final wash process • Multi-axis vertical turning centres
• Deep hole drilling • Grinding TYPICAL APPLICATIONS
• Honing • Multi axes CNC machines
• Lapping • Tungsten carbide drills and endmills
• Deep hole/gun drilling • Radius grinding
• EDM machines • Wood working tool superfinish
• Laser cutters • “Mirror” finish plastic cutters
NSK Honda
Super-finishing Engine Valve
of Bearing Hubs Machining (UK)
Micromag
• Patented design
• High collection capacity relative to size
• Non block design
• Minimal pressure drop
• Easy clean
• 3 sizes, versions available
Unmatched capacity
Micromag is compact in size but has massive
holding capacity. Units hold 1kg, 2kg and 4kg
of contamination respectively, resulting in less MM20
downtime and increased productivity.
MM10
MM
MM5 12 bar version
MM20/HP/50
MM10/HP/50
MM20/HP/80
MM5/HP/50 MM10/HP/80
MM5/HP/80
MM/HP/50 MM/HP/80
50 bar version 80 bar version
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Key
How Micromag works Contaminated fluid
Filtered fluid
Contaminated fluid enters the inlet port where flow Magnetic flux lines
Lid
A
Filtered fluid return
Product number Flow rate Contamination Max. operating Connection Temperature Construction Dimensions
capacity pressure range mm
ltrs/min. kgs bar ″ BSP °C A B C
Filtramag+
• Patented design
• Easy installation
• Unique Dual Flow TechnologyTM - maximises
collection capability
• High flow capability
• Operates at up to 20 bar
• Removes both magnetic and non-magnetic
contamination - optional mesh strainer
• Non block design FM2.0+
• Minimal pressure drop
• In-line connections
• Ideal for use in harsh chemical environments
• Full stainless steel construction FM1.5+
Inlet
Outlet
Primary filtration Secondary filtration Primary filtration takes place Secondary filtration takes place
chamber chamber
Flanged connections
(Hose tail adapters available)
Parallel inlet and outlet.
Special Applications
For processes with high levels of contamination, high fluid flow rates, high
C
viscosity fluids or that operate continuously, multiple Filtramag+ filters can be
B D
installed in parallel using a manifold. Each Filtramag+ can be isolated, using a
manual valve and cleaned without stopping the process.
Automag
24/7 Operation
• Patented design
• No user intervention required
• PLC compatible
• No consumables used
• No block design
• Very low operational costs
• 3 sizes available
• Ultra fast cleaning
AM12
AM6
Dual flow technologyTM ensures Contamination is attracted Compressed air lifts the cores
that fluid is exposed to the to the tube of the cores. from the tubes and the purge
high intensity magnets for the Cleaned fluid is re-circulated. valve is opened. Contamination
maximum time, thus ensuring is released and washed away
almost 100% of ferrous for collection.
contamination is removed on the
first pass.
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Automag can be installed inline/in process or offline/off process
Pump Pump
Reclaim
unit Solids
Reclaim
unit Solids
Purge
Purge
Technical Data
D
Product number Max. flow rate Contamination Max. operating Connection Dimensions
capacity pressure
mm
litres/min kgs bar PN16 flange A B C D
Automag Skid
24/7 Operation
Self-contained, free-standing magnetic filtration The purge tank then feeds the contaminated
system providing uninterrupted 24/7 magnetic fluid to the magnetic reclaim whch removes
filtration. Can be used in-line or, with the optional the contamination, putting clean fluid back into
integral pump, off-line. circulation. The contamination is extracted in a
form ready for disposal or recycling.
An Automag magnetic filter removes magnetic and
para-magnetic contamination and holds it until it Units can be supplied with a single filter or double
is released during the automated 'purge' process. filters for duplex operation.
Then, the filter's output is briefly diverted so that
fluid carries the contamination to the purge tank.
Automag magnetic
filter
2-stage filter removes
contamination down
to sub-micron size.
Automated cleaning
process
Purge tank
Holds purged fluid and
contamination before it
is fed to the magnetic
reclaim system
Magnetic reclaim
Separates contamination
from the 'purge fluid',
feeds clean fluid
back into the system.
Contamination is
removed as semi-dry
cake which can then be
recycled
AM12
Technical Data
B
C A
∅D1 ∅D2 ∅D3 Diagram shows inline unit without integral pump
AMC Skid Single 8 200 12 2.5 10 970 950 1350/1700 50 (2") 38 (1½") 38 (1½") PN16
AM6 Skid Single 6 450 27 7 10 1000 1250 1300 75 (3") 50 (2") 50 (2") PN16
AM6 Skid Double 12 900 54 14 10 1000 1630 1300 75 (3") 50 (2") 50 (2") PN16
AM12 Skid Single 12 900 54 14 10 1200 1400 1450 75 (3") 75 (3") 75 (3") PN16
AM12 Skid Double 24 1800 108 28 10 1350 2000 1644 75 (3") 75 (3") 75 (3") PN16
The table below shows how magnetic filtration compares to other forms of filtration in
key performance criteria.
Filter Type
Costs
very very
Capital investment medium low medium low high high
high high
Running costs zero zero low low high high low low
Return on investment
<1 < 2-5 5 never 10 5 10
(years)
Performance
Filtration capability
<1 <1 > 20 > 10 > 20 > 10 > 100 >20
(micron)
very very
Process accuracy low medium medium high low medium
high high
Note. This is general information for guidance purposes only. Please consult Eclipse Magnetics for
application specific information.
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Application data selector
Micromag
MM5 70 0 20 n/a n/a 0 n/a 20 n/a n/a n/a n/a n/a n/a ✔
MM10 100 0 20 n/a n/a 0 30 20 n/a n/a n/a n/a n/a ✔ ✔
MM20 150 0 20 30 60 0 30 20 70 n/a n/a n/a ✔ ✔ ✔
Filtramag+
Automag
Automag Skid
Example:
Filter FM2.0+ Centipoise
Flow 500 ltrs/min.
Material Cast iron
Thin oil 20–300
Fluid Medium oil Medium oil 300–700
500 ltrs/min × Medium oil (20%) = 400 ltrs/min. Thick oil 700+
400 ltrs/min × Cast iron (20%) = 320 ltrs/min.
Suggested flow rate = 320 ltrs/min.
Additional equipment
As part of our full turnkey service we are able to incorporate the following:
• Chillers
• Membrane technology
• Fluid monitoring equipment
• Fluid storage solutions
• Centrifuge & hydrocyclone
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Services
Experience
Knowledge
Flexibility
Advancement
Service contracts
Benefits of BoilermagXT
• Guaranteed protection from black iron oxide
• Easy installation and maintenance
• Maintains peak performance of systems
• Improves energy efficiency
• Extends system life
• No running costs, minimal maintenance costs
• Reduces the sludge that builds up in boilers
• 3 year warranty
T 0044 (0)114 225 0600 T 001 905-664-5585 T (0086) 21 6434 8600 *150
F 0044 (0)114 225 0525 F 001 905-664-7090 F (0086) 21 6434 6488
europe@eclipsemagnetics.com americas@eclipsemagnetics.com asia@eclipsemagnetics.com
Representative:
www.eclipsemagnetics.com
Eclipse Magnetics Ltd
Atlas Way, Sheffield, S4 7QQ, England
T +44 (0)114 225 0600 F +44 (0)114 225 0525
info@eclipsemagnetics.com www.eclipsemagnetics.com
While every effort has been made to ensure the accuracy of the information in this publication please note that specifications may change without notice. V11
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