CADANGAN PEMBANGUNAN PANGSAPURI PERKHIDMATAN DI ATAS

LOT 161544, JALAN BATU NILAM 16, BANDAR BUKIT TINGGI, DAERAH
KLANG, SELANGOR DARUL EHSAN UNTUK TETUAN GEMILANG WARAS
SDN. BHD.

TOWER CRANE FOUNDATION SUPPORT DESIGN

CRANE MODEL : QTZ5522 (2.0m MAST)

MAXIMUM FREE STANDING 41.1m

TC 2 (GRIDLINE 12-13/A-B )

AKUAN:
I hereby certify that these works have
been designed by me in accordance with
sound engineering practice and that i
take full responsibility for the design and
proper performance of the same.

MAIN CONTRACTOR:
ENG HAN ENGINEERING SDN. BHD.

PREPARED BY: TOWER CRANE INSTALLER:

IR NG KIM AIK TECHKON MACHINERY

38-1, JALAN 6/38D,
TAMAN SRI SINAR, SEGAMBUT,
PS/EHE/2015/APR/01/B 51200 KUALA LUMPUR
26/Jun/2015 TEL: 03 6275 6552
REV-02 FAX: 03-6275 9552
PROJECT
CADANGAN PEMBANGUNAN PANGSAPURI PERKHIDMATAN DI ATAS LOT 161544, JALAN BATU NILAM 16, BANDAR BUKIT
TINGGI, DAERAH KLANG, SELANGOR DARUL EHSAN UNTUK TETUAN GEMILANG WARAS SDN. BHD.

DESIGN ASSUMPTION

1./ THE TOWER CRANE IS DESIGNED FOR THE MAXIMUM FREE STANDING HEIGHT AS STATED.

2./ FOR HEIGHT EXCEEDING THE FREE STANDING HEIGHT, TIE AT INTERMEDIATE LEVEL
SHALL BE PROVIDED.

3./ THE TOWER CRANE WAS FITTED ON THE NEW FOUNDATION PILECAP.

4./ DESIGN CALCULATIONS ARE BASED ON TORQUE MOMENT AND REACTION FORCES
PROVIDED BY THE CRANE'S MANUFACTURER.

5./ THE TOWER CRANE FOUNDATION SUPPORT BASE SHALL KEPT FREE FROM WATER/
MUD AND BARRICAEDED ALL AROUND FOR SITE SAFETY.

6./ NO EXCAVATION SHALL BE ALLOWED NEAR THE TOWER CRANE FOUNDATION.

7./ THE TOWER CRANE IS CATEGORISED AS TEMPORARY STRUCTURE AND IS THE SOLE
RESPONSIBILITY OF BUIDLING CONTRACTOR ONLY.

8./ CONTRACTOR SHALL REPORT CHANGES ON SETTING OUT AND MATERIALS ON SITE TO
TOWER CRANE DESIGN & SUBMISSION ENGINEER BEFORE COMMENCEMENT OF
WORKS.
9./ TOWER CRANE COMPONENTS AND ITS FIXING PART ARE THE PROPIETARY SYSTEM OF
THE MANUFACTURER AND HENCE NOT COVER UNDER THIS REPORT.
PROJECT
CADANGAN PEMBANGUNAN PANGSAPURI PERKHIDMATAN DI ATAS LOT 161544, JALAN BATU NILAM 16, BANDAR BUKIT
TINGGI, DAERAH KLANG, SELANGOR DARUL EHSAN UNTUK TETUAN GEMILANG WARAS SDN. BHD.

INTRODUCTION
Design check of tower crane support foundation.

CRANE TYPE/ MODEL

MANUFACTURER'S ORIGIN = CHINA

CRANE MODEL = QTZ5522

MAX. JIB LENGTH (TO MANUFACTURER'S RECOMMENDATION AS FINAL) = 55 m

MAX. FREE STANDING HEIGHT UNDER HOOK = 41.1 m

MAST WIDTH, B = 2.0 m

DESIGN PARAMETER (BASED ON RECOMMENDATION BY CRANE MANUFACTURER)

SELF-WEIGHT OF TOWER CRANE AT BASE LEVEL, MAX = 753 kN

= 75.3 TONNES

MOMENT OF TOWER CRANE AT BASE LEVEL, Mc MAX. = 2838 kNm

HORIZONTAL FORCE OF TOWER CRANE AT BASE LEVEL, H MAX = 129 kN

PROJECT
CADANGAN PEMBANGUNAN PANGSAPURI PERKHIDMATAN DI ATAS LOT 161544, JALAN BATU NILAM 16, BANDAR BUKIT TINGGI,
DAERAH KLANG, SELANGOR DARUL EHSAN UNTUK TETUAN GEMILANG WARAS SDN. BHD.

MANUFACTURER'S PROVIDED MOMENT AND SHEAR FORCES

 PROJECT
CADANGAN PEMBANGUNAN PANGSAPURI PERKHIDMATAN DI ATAS LOT 161544, JALAN BATU NILAM 16, BANDAR BUKIT TINGGI,
DAERAH KLANG, SELANGOR DARUL EHSAN UNTUK TETUAN GEMILANG WARAS SDN. BHD.

PILECAP WIDTH (SQUARE) = 5.50 m PILE = 500 mm DIA.

PILECAP EDGE TO PILES CENTER = 0.475 m
PILECAP DEPTH = 1.80 m
PILECAP SELFWEIGHT = 1307 KN
PILE TO PILE CENTER SPACING = 4.55 m
EFFECTIVE SPACING = 4.55 m
DIAGONAL PILE LENGTH = 6.435 m
DIAGONAL PILE LENGTH/2, y = 3.217 m
TOWER CRANE MOMENT, Mc = 2838 KNm
ADDITIONAL MOMENT = 232.2 KNm
TOWER CRANE WEIGTH, Nc = 753 KN

1
3
2

P1 P2
4 5
B
6
P3 P4
7
8
*ASSUME PILES AT 4 CORNERS
OF THE PILECAP, P1->P4 B

VERTICAL FORCES, Pmax/ min. = Nc/n + or - Mc*y/Ixy

Nc + PILECAP = Total vertical load = 2060 KN

n = Number of PILE POINT = 4
Mc+ADD. = Total moment = 3070.2 KNm
y = Diagonal distance from centre = 3.217 m
y1 = 90 deg. Distance from centre = 2.275 m
Ixy = Second moment of area, y = 20.7 m4
Ixy1 = Second moment of area, y1 = 10.4 m4

VERTICAL FORCES (KN)

LOADCASE P1 P2 P3 P4 CHK WORKING LOAD
1 852 178 852 178 2060 Max +ve = 992 KN
2 178 852 178 852 2060 Max -ve = 38 KN
3 992 515 515 38 2060
4 38 515 515 992 2060
5 852 852 178 178 2060 +VE = COMPRESSION
6 178 178 852 852 2060 -VE = UPLIFT/ TENSION
7 515 992 38 515 2060
8 515 38 992 515 2060

PILES CHK.
PRECAST R.C. CONCRETE PILES = 500 mm DIA.
ASSUMED PILES WORKING LOAD (PILE TO SET) = 1200 KN/ PILE
= 120 TONNES
EACH CORNER REQUIRED PILES NOS., MINIMUM = 1 NOS AT EACH CORNER
PROJECT
CADANGAN PEMBANGUNAN PANGSAPURI PERKHIDMATAN DI ATAS LOT 161544, JALAN BATU NILAM 16, BANDAR
BUKIT TINGGI, DAERAH KLANG, SELANGOR DARUL EHSAN UNTUK TETUAN GEMILANG WARAS SDN. BHD.

PILECAP DESIGN
(BS8110) 475 4550 475

28T25

475

4550 5500
b

y 475

x 28T25
av
5500 *SHAPE FOR ILLUSTRATION

1. MAST size :
b= 2000 mm
h= 2000 mm
2. Pile size/diameter, hp = 500 mm
3. Pilecap thickness = 1800 mm
Effective depth of cap,d = 1687.5 mm
4. Spacing factor of pile, x = 9.1
Pile spacing, s 4550.0 mm
5. Pile capacity, 1200.0 KN
6. Max. deviation of pile = 75.0 mm

BENDING REINFORCEMENT (in x and y -Direction)

Concrete grade, fcu = 30 N/mm2
Steel grade, fy = 460 N/mm2

Maximum moment, M = 4860.00 KNm

K= 0.0103 z original = 1667.88 mm
z=d{0.5+[0.25-(K/0.9)]^0.5} = 1603.13 mm < 0.95d 0.95d = 1603.13 mm
As required = M/(0.87fyz) = 7575.16 mm2
As minimum = 0.13%Ac = 12870.0 mm2 ~ Governed
Diameter of rebar used = 25 mm Nos. of rebar provided = 28
Min nos. of rebar required = 27 ~ Provide 28T25 Bar spacing = 173.2 mm
As provided = 13744.47 mm2 > Asreq, OK
% rebar provided = 0.14 %Ac > 0.13% and < 4.0%, OK

SHEAR CHECKING (in x and y -Direction)

Shear force, V = 3600.0 KN
Actual shear stress, v = 0.388 N/mm2 100As/bd = 0.148
original 400/d = 0.237
Critical shear stress, vc based on Table 3.9 of BS8110 : Pt 1 400/d = 1.000
vc = 0.355 N/mm2
av = 1125.0 mm av < 2d, OK 2d = 3375.0 mm
Allowable shear stress,vc modified = 1.066 N/mm2 v < vc, OK

PUNCHING SHEAR AROUND PILE 0.8*Fcu^0.5 = 4.38 N/mm2

Smallest perimeter, Uo, to be 20% inside the pile = 1200 mm

Max design shear stress = 1.78 N/mm2 < 4.38 OK
BAR ANCHORAGE LENGTH (BS 8110)
(i) x and y -Direction

a/d = 0.667
Bond factor, BF = 1.333 ~ Full truss action 0.5(fcu)^0.5 = 2.739 N/mm2
Permissible anchorage bond stress, fba = 3.98 N/mm2 fba = 3.98 N/mm2
Anchorage bond length required, L = (Dia. of bar* 0.87*BF* Asreq)/(4*fba*Asprov)
L= 785.6 mm

Permissible bearing strength, fr = (2*fcu)/{1 + 2(dia/spacing of bar)}

fr = 46.56 N/mm2
Internal radius of bend, r = {(Pi*dia*0.87*fy*BF*Asreq)/(4*fr*Asprov)}*(length of bar after start of bend/L)
r= 190.36 mm
Effective anchorage bend of hook = 300.0 mm Start of anchorage to the edge of pilcap = 475.0 mm
(Pi*dia*0.87*fy*BF*Asreq)/(4*fr*Asprov) = 210.72
12*dia = 300.0 mm
4*r = 761.4 mm
centre of pile

475.0 mm
275.97 mm
(start of anchorage)
473 * ALLOW MIN. 1200mm BEND UP
-18.65 mm LENGTH
r 190.36 mm
25 mm

300.0 mm
209.6 190.36

Cut section details

 ATTACHEMENT :

FOUNDATION DRAWING
 26/6/2015

0
9 0
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