INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of

EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
Click on any text that is BLUE and
underlined. These are hyperlinks
that can be used to navigate the
schematic and machine views.
When only one callout is showing on a
machine view, clicking on this button will
make all of the callouts visible. This
button is located in the top right corner
of every machine view page.

ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Switch Switch Switch Switch Circuit Breaker Pump
Variability
FUNCTION KEYS or Motor

Click here to view the

Spring
Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner (Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
 UENR4172-01
July 2018

740 GC and 745 Articulated Truck

Hydraulic System
740 GC: 745:
3F81-UP 3F61-UP
3T81-UP 3T61-UP

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB
MOTORS
AB
Single Acting Double Acting
Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.

PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator - Front Brake 333-4731 1 I-7
Accumulator - Park Brake 163-5632 2 J-16
Accumulator - Rear Brake 436-3270 3 I-4
Brake Gp - Parking (Dynamic) 160-8009 4 J-13
Brake Gp - Service (Oil Cooled) (Left Center) 365-3961 5 G-2
Brake Gp - Service (Oil Cooled) (Left Front) 365-3961 6 H-7
Brake Gp - Service (Oil Cooled) (Left Rear) 365-3961 7 G-1
Brake Gp - Service (Oil Cooled) (Right Center) 365-3961 8 J-2
Brake Gp - Service (Oil Cooled) (Right Front) 365-3961 9 J-7
Brake Gp - Service (Oil Cooled) (Right Rear) 365-3961 10 J-1
Core - Oil Cooler (Hydraulic) 366-8881 11 E-4
Core - Oil Cooler Brake) (Oil To Water) 491-9718 12 D-14
Cylinder Gp - Hoist LH (740GC) 561-1558
13 G-10
Cylinder Gp - Hoist LH (745) 561-1557
Cylinder Gp - Hoist RH (740GC) 561-1558
14 I-10
Cylinder Gp - Hoist RH (745) 561-1557
Cylinder Gp - Steering LH 223-1335 15 G-11
Cylinder Gp - Steering RH 223-1335 16 H-11
Cylinder Gp - Suspension LH 447-2272 17 F-11
Cylinder Gp - Suspension RH 447-2272 18 J-11
Diffuser - Hyd Tank (Brake Cooling Return) 351-7315 19 A-13
Diffuser - Hyd Tank (Return) 441-5447 20 F-13
Drain - Hyd Tank 8J-8782 21 E-14
Element - Return Flow 132-8876 22 F-13
Filter Gp - Brake Cooling Bypass Pressure 346-5571 23 C-14
Motor Gp - Fan (ATAAC) (T4) 390-2753
24 E-6
Motor Gp - Fan (ATAAC) (LRC) 390-2754
Motor Gp - Fan (Main) 448-6796 25 E-3
Pump Gp - ATAAC (T4) 248-5605
26 C-6
Pump Gp - ATAAC (LRC) 343-1827
Pump Gp - Brake / Fan / Hoist (740GC) 374-2570
27 J-8
Pump Gp - Brake / Fan / Hoist (745) 373-6527
Pump Gp - Brake Cooling 436-3391 28 C-13
Pump Gp - Metering (Steering) 395-4148 29 G-12
Pump Gp - Secondary Steering 369-7919 30 F-8
Pump Gp - Steering / Hoist (740GC) 374-2567
31 H-8
Pump Gp - Steering / Hoist (745) 373-6528
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Screen - Hyd Tank 119-4885 32 F-13
Screen - Hyd Tank (Case Drain) 119-4885 33 B-6
Screen - Hyd Tank (Hoist Return) 376-9067 34 F-13
Screen - Hyd Tank (Steer And Hoist Pump) 119-4885 35 F-14
Sensor - Press (Park Brake) 344-7391 36 J-14
Sensor - Press (Service Brake Warning) 1 344-7391 37 I-16
Sensor - Press (Service Brake Warning) 2 344-7391 38 I-16
Sensor - System Warning Temp (Center Brake) 256-6453 39 B-11
Sensor - System Warning Temp (Front Brake) 256-6453 40 B-15
Sensor - System Warning Temp (Rear Brake) 256-6453 41 B-11
Sensor Gp - Brake Oil Cooling Temp 256-6453 42 A-13
Sensor Gp - Hyd Tank Temp 256-6453 43 F-16
Switch - Hoist Return 253-2673 44 F-13
Switch As - Steering Press 313-5104 45 G-14
Tank - Hydraulic 391-0728 46 F-13
Valve - Bypass (Fan) 360-5604 47 E-4
Valve - Check 180-4850 48 F-13
Valve - Diverter (Fan Speed Limiting) 326-4489 49 I-15
Valve - Diverter (Priority Valve) 527-8996 50 G-14
Valve - Diverter (Switch Pressure) 283-1497 51 H-15
Valve - Filter Bypass (Hyd Tank) 1U-1643 52 F-13
Valve - Hoist 374-7186 53 I-12
Valve - Main Control 514-7372 54 J-14
Valve - Press Redu (Accu Relief Press) 251-8330 55 I-15
Valve - Press Redu (Cross Axle) 357-6734 56 I-14
Valve - Press Redu (Hoist Pilot) 239-0615 57 I-14
Valve - Relief (Hyd Tank) 356-7423 58 F-14
Valve - Relief (Steer Load Sense) 397-4078 59 H-14
Valve - Retarding (Front) 374-5789 60 I-6
Valve - Retarding (Rear) 374-5789 61 I-3
Valve - Shuttle (Inverse) 269-8274 62 J-15
Valve - Sol (Brake Charge Ctrl) 424-2272 63 I-15
Valve - Sol (Fan Speed Ctrl) 381-0861 64 H-14
Valve - Sol (Park Brake Ctrl) 424-2272 65 J-14
Valve Gp - Brake Control 503-0787 66 J-4
Valve Gp - Bypass (Brake Cooling) 365-8203 67 C-13
Valve Gp - Control (ATAAC) 211-2092 68 E-6
Valve Gp - XAD Control (Center Axle) 432-1661 69 C-3
Valve Gp - XAD Control (Front Axle) 432-1661 70 C-4
Valve Gp - XAD Control (Rear Axle) 432-1661 71 C-2
TAP LOCATION

Tap Schematic
Description
Number Location
A Hoist Cylinder Pressure I-10
B Front Retarding Valve Pressure J-6
C Rear Retarding Valve Pressure J-3
D ATAAC Pump Pressure C-7
E Case Drain Pressure C-7
F XAD Control Pressure (Front Axle) C-4
G XAD Control Pressure (Center Axle) C-3
H XAD Control Pressure (Rear Axle) C-2
SOS Sampling Pressure F-13
TP1 Fan, Brake & Hoist Pump Pressure G-15
TP2 Steer & Hoist Pump Pressure G-15
TPBR Brake Accumulator Charge Pressure I-16
TPDL Automatic Traction Control Pressure I-14
TPF Fan Motor Inlet Pressure I-16
TPH Hoist Pressure H-14
TPHP Hoist Pilot Pressure I-14
TPST Steering Pressure G-14
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(36) SENSOR - PRESS

(PARK BRAKE)
344-7391
(62) VALVE - SHUTTLE (INVERSE)
269-8274 (18) CYLINDER GP P1
P
FB RB
PB S1 (4) BRAKE GP SUSPENSION RH (66) VALVE GP (8) BRAKE GP (10) BRAKE GP
FB RB
J PARKING (DYNAMIC) 447-2272 (9) BRAKE GP BRAKE CONTROL SERVICE (OIL COOLED) (RIGHT CENTER) SERVICE (OIL COOLED) (RIGHT REAR) J
160-8009 SERVICE (OIL COOLED) 503-0787 365-3961 365-3961
(65) VALVE - SOL
(54) VALVE - MAIN CONTROL (RIGHT FRONT)
(PARK BRAKE CTRL) (27) PUMP GP
514-7372 365-3961 C RIGHT RIGHT
424-2272 RAISE (A)
(BRAKE / CENTER REAR
(57) VALVE - PRESS REDU (HOIST PILOT) P FAN / HOIST) P1
(2) ACCUMULATOR A1
239-0615 LOWER (B) 740 GC: 374-2570
PARK BRAKE RIGHT
ACC (14) CYLINDER GP 745: 373-6527 B T1
163-5632 HOIST RH
FRONT
X A
(60) VALVE - RETARDING (61) VALVE - RETARDING
(37) SENSOR - PRESS TPHP 740 GC: 561-1558 LS1 (FRONT) (REAR)
(SERVICE BRAKE WARNING) 1 745: 561-1557 LS 374-5789
S2 T 374-5789 B
344-7391 B
HP
(38) SENSOR - PRESS P2 (3) ACCUMULATOR
(55) VALVE - PRESS REDU RAISE C A2
REAR BRAKE
(SERVICE BRAKE WARNING) 2
S3 (ACCU RELIEF PRESS) 436-3270
344-7391 TPDL T2
251-8330
(53) VALVE - HOIST
DL T
374-7186
TPBR DL (1) ACCUMULATOR
I FRONT BRAKE I
T 333-4731
FAN, BRAKE & HOIST PUMP
(56) VALVE - PRESS REDU
TPF (CROSS AXLE)
357-6734
F (63) VALVE - SOL
(BRAKE CHARGE CTRL) PDL P
PDL
P
(49) VALVE - DIVERTER 424-2272 A
(FAN SPEED LIMITING) T
326-4489 T

(64) VALVE - SOL

(FAN SPEED CTRL)
P2
381-0861 P

H (16) CYLINDER GP
STEERING RH
LSH 223-1335
(31) PUMP GP
H (STEERING /
H
(51) VALVE - DIVERTER TPH P
HOIST)
(SWITCH PRESSURE) 740 GC: 374-2567
L FB RB
283-1497 745: 373-6528
(59) VALVE - RELIEF X A
(STEER LOAD SENSE) LS2
397-4078 LS
T
T LEFT
TLSST
FRONT
LS
C
PP (6) BRAKE GP
LSST
ST SERVICE (OIL COOLED)
P
(LEFT FRONT)
365-3961
T
TPST
R
RIGHT STEER & HOIST PUMP
TURN
(50) VALVE
DIVERTER (15) CYLINDER GP
G (PRIORITY VALVE) STEERING LH G
527-8996 223-1335
LS1 P1 LS2 P2 SW1 P3 LS3

(29) PUMP GP

TP1 TP2 METERING (STEERING)

LEFT
395-4148 LEFT
CENTER REAR
(58) VALVE - RELIEF (48) VALVE - CHECK
(45) SWITCH AS 180-4850 (5) BRAKE GP
(HYD TANK) STEER LS3
STEERING PRESS RETURN (13) CYLINDER GP LS SERVICE (OIL COOLED) (LEFT CENTER)
356-7423 (7) BRAKE GP
313-5104 FAN DRIVE HOIST LH 365-3961
RETURN
SERVICE (OIL COOLED) (LEFT REAR)
740 GC: 561-1558 P3
(44) SWITCH ATAAC FAN P 365-3961
FAN, BRAKE
STEER SEC DRIVE RETURN 745: 561-1557
& HOIST STEERING HOIST RETURN XAD CONTROL
& HOIST
P1
P2 PUMP 253-2673 VALVE RETURN SOS TRACTOR TRAILER
LOC H-8 LOC F-8
LOC J-8
HITCH C.L.
(52) VALVE - FILTER BYPASS
(HYD TANK)
1U-1643
F BRAKE & BRAKE RETARDING CIRCUITS F
(22) ELEMENT - RETURN FLOW
132-8876
M
(43) SENSOR GP
HYD TANK TEMP (17) CYLINDER GP
256-6453 (32) SCREEN - HYD TANK (46) TANK - HYDRAULIC SUSPENSION LH
(35) SCREEN - HYD TANK (34) SCREEN - HYD TANK
(STEER AND HOIST PUMP) 119-4885 391-0728 447-2272
(HOIST RETURN) T (30) PUMP GP
119-4885 376-9067 SECONDARY STEERING
(20) DIFFUSER - HYD TANK 369-7919
(21) DRAIN - HYD TANK (RETURN)
8J-8782 441-5447
SECONDARY STEERING PUMP (24) MOTOR GP
FAN (ATAAC) (47) VALVE - BYPASS (25) MOTOR GP
T4: 390-2753 (11) CORE - OIL COOLER (FAN) FAN (MAIN)
LRC: 390-2754 (HYDRAULIC) 360-5604 448-6796
366-8881

ATAAC
E HOIST, SUSPENSION, AND STEERING CIRCUITS F E

(68) VALVE GP
CONTROL (ATAAC)
211-2092

RIGHT RIGHT RIGHT

FRONT CENTER REAR

D D

(12) CORE - OIL COOLER ENGINE

(BRAKE) (OIL TO WATER)
491-9718

(26) PUMP GP
ATAAC DL
T4: 248-5605
(67) VALVE GP - BYPASS LRC: 343-1827
(BRAKE COOLING) D P T P T P T
365-8203

(23) FILTER GP - BRAKE COOLING

C BYPASS PRESSURE C
346-5571
(28) PUMP GP - BRAKE COOLING
436-3391
E

P1 TP C TP C TP C
(70) VALVE GP (69) VALVE GP (71) VALVE GP
XAD CONTROL XAD CONTROL XAD CONTROL
(FRONT AXLE) (CENTER AXLE) G (REAR AXLE) H
CASE
DRAIN 432-1661
F 432-1661 432-1661
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
ENGINE

FAN, BRAKE, & HOIST PUMP OUTPUT

HOIST CONTROL CIRCUIT
LOAD SENSING CONTROL CIRCUIT
STEERING/SECONDARY STEERING CIRCUIT
BRAKE COOLING CONTROL CIRCUIT
SUPPLY LINE
BRAKE/BRAKE RETARDING CONTROL CIRCUIT (33) SCREEN - HYD TANK
SUSPENSION CYLINDER CIRCUIT (CASE DRAIN)
DRAIN / RETURN LINE FRONT AXLE XAD CENTER AXLE XAD REAR AXLE XAD
P2 119-4885
LEFT LEFT LEFT AUTOMATIC TRACTION CONTROL CIRCUIT
B FRONT
OTG
PUMP CENTER REAR XAD CONTROL CIRCUIT B

(39) SENSOR - SYSTEM

WARNING TEMP (CENTER BRAKE)
(40) SENSOR - SYSTEM 256-6453 (41) SENSOR - SYSTEM LINE PATTERNS
WARNING TEMP (FRONT BRAKE) WARNING TEMP (REAR BRAKE)
256-6453 Pressure Line
256-6453
Pilot / Load Sensing Pressure

Drain / Return Lines

Air Line FAN AND AUTOMATIC TRACTION CONTROL CIRCUITS

Component Group

(42) SENSOR GP CALLOUTS

BRAKE OIL COOLING TEMP YY Taps (Pressure, Sampling, Sensor - by letter)
256-6453
A DL DL D Connectors (By letter) A
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 THIS SCHEMATIC IS FOR THE 740 GC AND 745 ARTICULATED TRUCK HYDRAULIC SYSTEM
(19) DIFFUSER - HYD TANK Part Number

(BRAKE COOLING RETURN) Do not operate or work on this product unless you have
351-7315 read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
BRAKE COOLING CIRCUIT tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
MEDIA NUMBER: UENR4172-01
SCHEMATIC PART NUMBER: 485-3626, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CAB - FRONT VIEW
VIEW ALL CALLOUTS

29

66
FRONT FRAME - TOP VIEW
VIEW ALL CALLOUTS

MAIN CONTROL VALVE

25
11
49
47 40 62

67 15 56
36

16 F

53 57
23

18 70
TP2 TPDL

12 17
A 6
9 30 45
TPHP
1
38 55
28 2 37 64
TPST TPF

27 B
63
TP1
60 31
TPBR

46

65

51

E
D
50 54

TPH
F 59
W
D

VIEW OF AREA “A”

(ROTATED FOR CLARITY)

68 24 26
HYDRAULIC TANK
VIEW ALL CALLOUTS
LH VIEW
52

44

D
FW 43 42 19

58 SOS
48
RH VIEW

22

D
FW

20
34
33
32
35 21
REAR CHASSIS - TOP VIEW
VIEW ALL CALLOUTS

A 3

F
W
D
13 14

G C

69 61

41 4

39

5 8

71
10
7