Вы находитесь на странице: 1из 116

Parts Manual for

Surface Drilling Machine

Atlas Copco CS3001


U-Deck

Atlas Copco Exploration Products


North Bay, Ontario, Canada

Printed Matter No. 6991 1461 01


CONTENTS
Page

Drill Specifications 1
Data Plate 2
Safety Decal Location 3
Deck Assy 5
Mast Stiffleg Assy 6
Mast Raise Cylinder 7
Hyd Jack Assy 9
Derick & Parts 11
Feed Cylinder CS3001 12
Mast Dump Cylinder 13
Crown Block Assy CS3001 15
Rod Tray Lifter Assy CS3001 17
Drillhead Carriage CS3001 19
Head Opener Cylinder CS3001 20
Drillhead Assy CS3001 25
Funk Transmission 28
4 5/8” Chuck Assy 33
Lubrication System “P” Head 35
Drillhead Tachometer Kit 36
Deck Hyd. Components 37
Console Slide Cylinder 39
Control Console Assy 43
Bit Weight Gauge 44
Main Valve Joystick Assy 45
DO5 Manifold (Slow Feed & Chuck) 47
Universal Console Decal Kit 49
Lighting Kit 50
Cummins Tier 3 Engine Assy 52
Triple Pump Assy 53
Battery Box & Switch 55
Hydraulic Tank & Components 57
Pressurization Components 59
Oil Cooler Assy 61
Modified Main Winch CS3001 63
CONTENTS CONT’D
Page

Wireline Winch 65
Levelwind Assy 68
Water Pump & Parts 71
Pressure Transmitter 72
Mud Pump Flow Indicator Kit 73
U-Deck Guard Kit 74
Mud Mixer Assy 75
UDR Rod Clamp 78
Safe-T-Spin Assembly 79
Safe-T-Spin Module 80
Electrical Panel U-Deck Drills 87

APPENDIX
- CS3001 Electrical Schematic
- CS3001 Hydraulic Schematic
- CS3001 Control Console Plumbing
- CS3001 Hydraulic Controls Mounting &
Plumbing Parts D1 to D16.
CS3001 TRUCK MOUNTED DRILL PERFORMANCE SPECIFICATIONS
DEPTH CAPACITY CORING* DRILLHEAD
B WIRELINE 2,360 M (7,740 FT) MAXIMUM RPM: 1,300
N WIRELINE 1,830 M (6,000 FT) MAXIMUM TORQUE: 4,810 NM (3,500 FT LBF)
N WIRELINE UPSET ENDS 2,120 M (6,950 FT) TRANSMISSION: FOUR SPEED, MANUAL SHIFT
H WIRELINE 1,200 M (3,930 FT) MOUNTING: HYDRAULIC POWERED SWING AWAY
P WIRELINE 830 M (2,720 FT) LUBRICATION: PRESSURE SYSTEM
* for vertical, straight and water filled hole
MAIN HOIST
MAST AND FEED SYSTEM SINGLE LINE CAPACITY: 133 KN (30,000 LBF)
FEED TRAVEL: 3.35 M (11 FT) LINE SPEED: 42 – 70 M/MIN (138 - 230 FPM)
FEED SPEEDS: FAST AND SLOW WITH VARIABLE CONTROL CABLE DIAMETER: 19 MM (3/4 IN)
PULL BACK: 155 KN (35,000 LBF)
THRUST: 62.2 KN (14,000 LBF) WIRE LINE HOIST CAPACITY
ROD PULL LENGTH: 6.1 M (20 FT) 1,460 M (4,780 FT) OF 6.35 M (1/4 IN) CABLE
DRILLING ANGLE: 45 TO 90 DEGREES 2,600 M (8,530 FT) OF 4.76 MM (3/16 IN) CABLE
MAST DUMP: 2 M (80 IN) LINE SPEED: BARE 1.1 M/S (220 FPM), FULL 4..3 M/S (220 FPM)
LINE PULL: BARE 15 KN (3,370 LBF), FULL 4.0 KN (900 LBF)
POWER UNIT
MFG.: CUMMINS QSC PU 8.3 LITER 6 CYLINDER STANDARD EQUIPMENT
POWER: 212 KW (285 HP) @ 2,000 RPM FOUR HYDRAULIC JACKS 610 MM (24 IN) STROKE
TYPE: DIESEL TURBO CHARGED/CHARGE AIR COOLED HYDRAULIC P-SIZE HOLDING CLAMP
COOLING: WATER CONTROL PANEL HYDRAULIC SLIDE
HIGH ALTITUDE KIT
HYDRAULIC PUMPS HYDRAULIC MUD MIXER
PRIMARY PUMP: ROTATION, HOIST, W/L HOIST, FAST FEED FUEL TANK 950 L (250 GAL)
AUXILIARY PUMP: SLOW FEED, CHUCK, FOOT CLAMP, MUD MUD PUMP: HYDRAULIC DRIVEN FMC W1122BCD
MIXER MAX FLOW: 140 LPM (37 GPM)
SECONDARY PUMP: MUD PUMP MAX PRESSURE: 7.0 MPA (1,000 PSI)

CHUCK ASSEMBLY OPTIONS:


MAXIMUM INSIDE DIAMETER: 117 MM (4 5/8 IN) ROD SPINNER FOR ROD BREAKOUT
HOLDING CAPACITY: 178 KN (40,000 LBF)
OPERATION: SPRING APPLIED, HYDRAULICALLY OPENED WEIGHT
RIG WEIGHT: 11,300 KG (24,900 LBS) – will vary with options
RECOMMENDED TRUCK GVW: 20,000 KG (44,000 LBS)

ALL WEIGHTS AND DIMENSIONS ARE APPROXIMATE AND SUBJECT TO CHANGE

Atlas Copco Exploration Products


640 McKeown Avenue,
North Bay, Ontario
Canada
Tel (705) 472-3320, Fax (705) 472-6843
www.atlascopcoexploration.com

1
ATLAS COPCO DATA PLATE 3760009054

2
SAFETY DECAL LOCATIONS

P/N 3760005325 P/N 3760005323


BREATHING EYE PROTECTION
PROTECTION

P/N 3760005326
P/N 3760005324
HEARING HEAD PROTECTION
PROTECTION

P/N 3760005273
FOOT CRUSHING

P/N 3760009159
FIRE EXTINGUISHER

3
SAFETY DECAL LOCATIONS

P/N 3760005414
LIFTING RIG
(TYP 4 PLCS)

P/N 3718040398
SIGN READ
INSTRUCTIONS

P/N 8915000136
SIGN DRILLHEAD
CAUTION

P/N 3716552700
PINCH POINT

4
CS3001/CS4002 UNIVERSAL DECK 3760012243
ASSEMBLY

16 17 22 15 11 4 7
8
11
13

12

3
10

19 9
8
7

14

6
5 21

2 20 23 18

5
CS3001/CS4002 UNIVERSAL DECK 3760012243
ASSEMBLY

I TE M PAR T NU M BE R D E S CR I PTI O N Q TY
1 3760012194 UNIVERSAL DECK WELDMENT 1
2 3760004790 MAST RAISE CYLINDER (REF.)
3 3760012251 MAST CARRIAG E WELDMENT 1
4 3760009238 JACK LEG ASSY 4
5 3760009236 JACK LEG INNER TUBE (REF.)
6 3760009237 JACK LEG OUTER TUBE (REF.)
7 3760010874 3/4 REG ULAR FLAT WASHER 88
8 3760010873 3/4 REG ULAR LOCKWASHER 56
9 3760012891 3/4 UNC HHCS 2 1/2 LG 32
10 3760010516 3/4 UNC REG ULAR HEX NUT 32
11 3760012701 3/4 UNC HHCS X 2-3/4" LG , G D8 24
12 3760012890 SHIM MAST SLIDE BLOCK 20
13 3760009239 MAST RETAINER BLOCK 4
14 3760003422 MAST STIFFLEG ASSY 2
15 3760012888 OUTER STIFFLEG (REF.)
16 3760010161 INNER STIFFLEG (REF.)
17 3760008645 H.S. CYL. PIN (STIFFLEG ) (NOT SHOWN.) 4
18 3760010976 PIVOT BLOCK 2
19 3760010977 BOLT ON LUG WELDMENT 1
(ITEM 19 FOR ROD RACK OPTION ONLY)
20 3760009276 HITCH PIN FOR MAST RAISE CYL. (REF.) 4
21 3760010587 HITCH PIN FOR JACK LEG S. (REF.) 4
22 3760005314 STIFFLEG PIN (REF.) 2
23 3760009275 PIN, CYLINDER FOR MAST RAISE (REF.) 4

6
MAST STIFFLEG ASSY 3760012918

7
7

8
7

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760010161 OUTER MAST STIFFLEG 1
4 3760012919 INNER MAST STIFFLEG 1
6 3760005314 STIFFLEG T-BAR PIN 1
7 3760012910 SPLIT COTTER PIN 3
8 3760008645 SHOULDER PIN 2

7
MAST RAISE CYLINDER 3760004790

10

9
6

10
3

10 1

9
10

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760012840 BARREL ASSY. 1
3 3760009270 EXTERNAL LOCK NUT -6579-12 1
4 3760009859 C/B CARTRIDGE T11A (NOT SHOWN) 2
6 3760009271 MAST RAISE CYL. PISTON ROD 1
7 3760009273 GLAND (NOT SHOWN) 1
8 3760009274 STOP TUBE (NOT SHOWN) 1
9 3760009275 PIN, CYLINDER 2
10 3760009276 HITCH PIN 4
* 3760007500 SEAL KIT (NOT SHOWN) 1

8
HYDRAULIC JACK ASSY 3760009238

1
5

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760009237 TUBE JACK OUTER 1
2 3760009236 TUBE JACK INNER 1
3 3760009235 JACK CYLINDER 1
5 3760009283 PIN, CYLINDER 2
6 3760009276 HITCH PIN (not shown) 2
* 3760007501 SEAL KIT (not shown) 1

9
10
DERRICK & PARTS CS3001 3760004766

28 31

32

39

40
30

11

37

38 1

* LOWER ROD SLIDE TRAY REMOVED FOR CLARITY.

11
DERRICK & PARTS CS3001 3760004766

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760004765 MAST CS3001 1
3 3760005116 FEED CYLINDER CS3001 1
5 3760012075 LOWER ROD SLIDE TRAY CS3001 (NOT SHOWN) 1
6 3760012726 UPPER ROD SLIDE TRAY CS3001 1
10 3760010567 MAST HOSE KIT CS3001 (NOT SHOWN) 1
11 3760009288 HYD CYL ASSY MAST DUMP 1
12 3760010564 MAST FEED CYL HOSE KIT CS3001 (NOT SHOWN) 1
13 3760010566 MAST LOWER BLKHD HOSE KIT CS3001 (NOT SHOWN) 1
14 3760007455 LIMIT SWITCH (NOT SHOWN) 1
20 3760009868 VALVE BODY -6 SAE - T11A (NOT SHOWN) 1
21 3760009859 C/B CARTRIDGE T11A (NOT SHOWN) 2
22 3760004935 COUNTERBALANCE VALVE (NOT SHOWN) 1
23 3760004940 CARTRIDGE BODY T24A 1
24 3760004939 CHECK VALVE PILOT TO OPEN (NOT SHOWN) 1
25 3760005194 COUNTERBALANCE BODY 1
26 3760004624 1/2" TWIN HOSE CLAMP 20
28 3760012709 CROWN BLOCK & LIMIT SWITCH ASSY 1
30 3760005102 LOWER MAST LADDER CS3001 1
31 3760012727 LADDER LONGMAST 1
32 3760004943 HOSE TRAY & BULKHEAD 1
37 3760009131 ROD GUARD MOUNTING BASE WELDMENT 1
38 3760013056 ROD GUARD SUPPORT BRACKET 1
39 3760004903 ROD GUARD 1
40 3760012232 CS4002 FOOT CLAMP GUARD (REF.) 1

12
FEED CYLINDER CS3001 3760005116

3 4

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760013018 BARREL WELDMENT 1
2 3760013019 ROD 1
3 3760010749 PIN 2
4 3760010750 COTTER PIN 4
5 3760013020 GLAND (NOT SHOWN) 1
6 3760013021 PISTON (NOT SHOWN) 1
* 3760007503 SEAL KIT (NOT SHOWN) 1

13
MAST DUMP CYLINDER 3760009288

8
1

6 10

5 3 ROD END SHOWN


WITHOUT BARREL

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760009294 BARREL 1
2 3760009293 ROD 1
3 3760009292 PISTON SEAL 2
4 3760009295 PISTON 1
5 3760002820 LOCKNUT 1
6 TBA BARREL END CAP 1
7 3760005116 ROD END 1
8 3760009296 GLAND CAP 1
9 3760009297 STROKE RESTRICTOR 1
10 3760009298 PISTON GLAND 1
11 3760009299 PIN (NOT SHOWN) 2
12 3760009300 COTTER PIN (NOT SHOWN) 4
* 3760007502 SEAL KIT (NOT SHOWN) 1

14
CROWN BLOCK & LIMIT SWITCH ASSY 3760012709
CS3001

30 13

16 17 21 3

13 14 15
5 9

10

23

11

28
6
13 14 15 1

7 4 19 20

15
CROWN BLOCK & LIMIT SWITCH ASSY 3760012709
CS3001

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760010046 SHEAVE FRAME CS3001 1
2 3760010940 SHEAVE FRAME WELDMENT 1
3 3760010820 SHEAVE MAIN HOIST 1
4 3760007431 PIN 1
5 3760012984 HHCS 1/2-13 UNC X 12" LG. GR. 5 3
6 3760007438 SPRING ARM - ADJUSTABLE 1
7 3760007441 LIMIT SWITCH ACTUATOR - 3/4 DIA ROPE 1
8 3760009185 BEARING SPHERICAL ROLLER 4
9 3760010728 HEX NUT 1/2-13 UNC 4
10 3760007439 PLATE-MOUNTING 1
11 3760007440 WESTERN SPRING- WIRE WE1000-649 1
12 5530756500 COTTER PIN - 3/16 DIA X 1.50" LG 2
13 3760012887 HHCS 3/8-16 UNC X 1" LG. GR. 8 1
14 0144320603 HHCS 1/4 UNC X 3/4" LG 5
15 5530703200 LOCK WASHER - 1/4 5
16 0144328703 HHCS 3/8-16 UNC X 3/4" LG 4
17 5530914100 FLAT WASHER - 3/8" 4
18 3760007455 LIMIT SWITCH (REF.) (NOT SHOWN) 1
19 5530756500 Cotter Pin - 3/16 DIA X 1.50" LG 2
20 0301240800 Plain Washer - 1" (TYPE A) 2
21 5530703200 LOCKWASHER - 3/8 4
23 3760007425 SWING ARM 1
28 3760007432 SUPPORT BRACKET 1
30 3760009356 SHEAVE PIN - 3" OD X 13-7/8" LG 1

16
ROD TRAY LIFTER CS3001 3760012095

3760012075 LOWER ROD SLIDE 3760011898 ROD TRAY LIFT


(REF.) CYLINDER.
3760010605 SEAL KIT CYL.

3760012033 CLEVIS PIN x 2

3760011896 TRAY LIFTER CAM

3760012074 MOUNTING ARM B 3760011893 ROD TRAY LIFTER PLATE


(REF.)
3760012955 SHOULDER PIN x 2

17
ROD TRAY LIFTER CS3001 3760012095

3760011897 CAM BEARING CAP


3760011894 GUIDE BRACKET

3760012073 MOUNTING ARM A


(REF.)

3760011895 SLIDER BLOCK

3760011938 LIFTER BASE

NOTE: P/N 3760009234 VALVE CHECK DOUBLE PILOT


(REF. NOT SHOWN)
P/N 3760005525 PILOT CHECK CARTRIDGE x 2 (REF. NOT
SHOWN).
P/N 3760009392 HYD CONTROL VALVE DO3 (NOT SHOWN).

18
DRILLHEAD CARRIAGE ASSY CS3001 3760004794

20 24 19
47 49
1 45
43 33 48 49

29 32 34 30

12

18

40 35 21 11

40 35 22 7

46 44

25 26 36 37 39

19
DRILLHEAD CARRIAGE ASSY CS3001 3760004794

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760004776 DRILLHEAD MOUNT PLATE 1
7 3760004506 FLANGED BUSHING 4
11 3760012073 ROD TRAY MOUNTING ARM "A" 1
12 3760012074 ROD TRAY MOUNTING ARM "B" 1
18 3760005042 DRILL HEAD PIVOT PIN 2
19 3760002433 SWIVEL HEAD EYE BOLT 2
20 3760009772 LONG HEX NUT 5/8-11 UNC 2
21 3760009509 ROLLER PLAIN 3" DIAMETER 4
22 3760009184 ROLLER FLANGE FLARE 3-7 4
24 3760012747 REGULAR FLAT WASHER-5/8 2
25 3760012745 BLOCK CAM ROLLER 2
26 3760012744 BLOCK CAM ROLLER 2
29 3760010873 REGULAR LOCKWASHER - 3/4 5
30 3760012746 HHCS 3/4-10 UNC x 3 1/2 GR. 5 5
32 3760010516 HEX NUT 3/4-10UNC 5
33 3760002062 SWIVEL BOLT PIN 2
34 3760010874 REGULAR FLAT WASHER - 3/4 5
35 0333217441 LOCKWASHER 1 1/4 GR. 8 8
36 5530788000 HHCS 3/4-10 UNC GRADE 8 24
37 3760010364 HEAVY LOCKWASHER - 3/4 GR. 8 24
39 3760012743 HEX NUT 3/4-10 UNC GR. 8 24
40 5530618600 JAM NUT 1 1/4-12 UNF 8
43 5530818400 COTTER PIN 1/8 X 1 4
44 3760012954 COTTER PIN 3/16 X 2 2
45 3760009338 HYD CYLINDER HEAD OPENER 1
46 0301240800 REGULAR FLAT WASHER - 1" 2
47 3760013022 SHOULDER PIN 3/4 X 2 1/2 (REF.) 1
48 3760013023 SHOULDER PIN 3/4 X 3 1/4 (REF.) 1
49 3760009276 HITCH CLIP 2

20
HEAD OPENER CYLINDER CS3001 3760009338

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760013024 BARREL 1
2 3760013025 ROD 1
3 3760012952 GLAND (NOT SHOWN) 1
4 3760012951 PISTON (NOT SHOWN) 1
7 3760013022 SHOULDER PIN 3/4 X 2 1/2 1
8 3760013023 SHOULDER PIN 3/4 X 3 1/4 1
9 3760009276 HITCH CLIP 2
* 3760009358 SEAL KIT (NOT SHOWN) 1

21
DRILLHEAD ASSY CS3001 3760004791

22
DRILLHEAD ASSY CS3001 3760004791

23
DRILLHEAD ASSY CS3001 3760004791

BAL # ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QUANTITY

1 3760003197 TRANS ASSY FUNK SAE C EA 1


2 3760003201 HYD PUMP ASSY HEAD LUBE EA 1
3 3760007304 HYD MOTOR ASSY ROTATION EA 1
4 3760003222 HV CHAIN 1/2 PI X 4"WD X 96 PI LG EA 1
5 3760007175 BEARING EA 4
6 3760007176 O RING EA 1
7 0335110423 RETAINING RING EA 2
8 0335110424 RETAINING RING HVY DUTY EA 1
9 0337000967 KEY SQ 1/2 X 1/2 X 4-1/4LG EA 2
10 3760009492 BOLT HEX HD 9/16-12 X 2 EA 2
11 3760009497 CAPSCREW SOC HD 7/16-20 EA 8
12 3760007311 LOCKNUT BOWNA GRIP 1"-8NC EA 1
13 3760009300 OIL SEAL 5-7/8IDX6-7/8ODX1/2WD EA 2
14 3760009503 OIL SEAL C/R 21668 EA 1
15 3760007313 PLUG PIPE MAGNETIC 1-1/4 NPT EA 1
16 3760007314 PLUG PIPE MAGNETIC 3/4 NPT EA 1
17 3760007177 KEY WOODRUFF #404 EA 1
18 3760012827 PLUG PIPE INTERNAL SOC 1/8 NPT EA 1
19 3760007174 BEARING SPHER ROLLER THRUST EA 2
20 3760009559 SPACER EA 2
21 3760009563 SPACER SPINDLE SPROCKET EA 1
22 3760009564 SPACER STOP EA 1
23 3760009567 SPROCKET "HV" CHAIN 23T EA 1
24 3760009568 SPROCKET "HV" CHAIN 57 T EA 1
25 3760009577 PIN TENSIONER EA 1
26 3760009580 GASKET .015 THK EA 2
27 3760009581 GASKET .032 THK EA 2
28 3760009582 GASKET .062 THK EA 2
29 3760009583 GASKET FRONT COVER EA 1
30 3760009584 GASKET SIDE COVER EA 1
31 3760009585 GASKET TRANSMISSION MOUNT EA 1
32 3760009586 GASKET PUMP MOUNT EA 1
33 3760009587 GASKET PUMP EA 1
34 3760009588 GASKET .032 PLASTIC TRAN MOUNT EA 2
35 3760009589 GASKET .002 STEEL EA 4
36 3760009590 GASKET .005 STEEL EA 2
37 3760009591 GASKET .010 STEEL EA 2
38 3760009592 GASKET .062 THK EA 1
39 3760007315 SEAL EXCLUDER 5.865X7.375X.231 EA 1
40 0337000968 KEY SQUARE 1/4 X 1/4 X 3/4LG EA 1
41 3760007173 BEARING ROLLER THIN SECTION EA 2
42 3760003319 MOUNT TRANSMISSION EA 1
43 3760003320 MOUNT LUBRICATION PUMP EA 1
44 3760003321 HOUSING TENSIONER MACHINING CS EA 1
45 3760003322 COVER SIDE EA 1
46 3760003323 SPINDLE F/CS1500 EA 1
47 3760007172 SPEEDI SLEEVE 55.00MM GOLD EA 1
48 3760003324 RING SPLIT EA 1
49 3760003325 CAP EA 2
50 3760003326 COVER FRONT EA 1

24
DRILLHEAD ASSY CS3001 3760004791

BAL # ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QUANTITY

52 3760003331 EAR LIFTING TRANSMISSION EA 1


53 3760003347 GUARD 4 5/8 CHUCK EA 1
54 3760004769 CS3000 DRILLHEAD HOUSING EA 1
55 3760003374 TUBE DRILLHEAD OIL 4" CHAIN EA 1
56 0144320803 HHCS 1/4-20 UNC X 1 LG EA 3
57 0144328503 HHCS 3/8-16 UNC X 3/4 LG EA 18
58 0144328703 HHCS 3/8-16 UNC X 1 LG EA 12
59 0144336503 HHCS 1/2-13 UNC X 1 1/2 LG EA 8
60 0144400206 HHCS 1/2-13 UNC X 2 1/4 LG EA 16
61 0144340403 HHCS 9/16-12 UNC X 1 1/2 LG EA 4
62 0144344803 HHCS 5/8-11 UNC X 1 3/4 LG EA 6
63 0144349203 HHCS 3/4-10 UNC X 2 1/4 LG EA 2
64 5530703200 REGULAR LOCKWASHER - 1/4 EA 3
65 5530702900 REGULAR LOCKWASHER - 3/8 EA 18
66 5530702800 REGULAR LOCKWASHER - 1/2 EA 24
67 5530704900 REGULAR LOCKWASHER - 9/16 EA 4
68 0333223000 REGULAR LOCKWASHER - 5/8 EA 6
69 3760010873 REGULAR LOCKWASHER - 3/4 EA 2
70 0686311506 STEEL PIPE PLUG - 1/2 NPT EA 1
71 5530789200 3/4 SQUARE HEAD PIPE PLUG EA 1
72 0686311601 1/8 SOCKET PIPE PLUG - DRY EA 1
73 5530722500 PLUG - O-RING - 16 EA 1
3760004506 FLANGED BUSHING EA 2

25
26
TRANS ASSY FUNK SAE "C" CS3001 3760003197

27
TRANS ASSY FUNK CS3001 3760003197

BAL # ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QTY

1 3760007092 CASE, TRANSMISSION EA 1


2 3760007093 ADAPTER SAE "C" EA 1
3 3760007094 CAP EA 1
4 3760007095 FORK ASSY EA 2
5 3760007096 LEVER, SHAFT TRANS ASSY EA 1
6 3760007097 RAIL, SHIFT EA 1
7 3760007098 PIN, INHIBITER EA 1
8 3760007099 PIN, LEVER EA 2
9 3760007100 LEVER, INSIDE EA 1
10 3760007101 GEAR, MAIN SHAFT LO EA 1
11 3760007102 GEAR, MAIN SHAFT 2ND EA 1
12 3760007103 GEAR, COUNTER LO EA 1
13 3760007104 GEAR, COUNTER 2ND EA 1
14 3760007105 GEAR, COUNTER 3RD EA 1
15 3760007106 GEAR, COUNTER DRIVEN EA 1
16 3760007107 WASHER, LOWER GEAR #2 EA 1
17 3760007108 GASKET, CAP EA 1
18 3760007109 GEAR, MAIN SHAFT 3RD EA 1
19 3760007110 GEAR, SHAFT INPUT EA 1
20 3760007111 GASKET, FRONT EA 1
21 3760007112 KIT, NEEDLE ROLLER BRG - 39 PCS EA 1
22 3760007113 MAIN SHAFT, SPLD W/ FUNK TRANS EA 1
23 3760007114 SPRING, DETENT EA 2
24 3760007115 NEEDLE BEARING EA 1
25 3760007116 MODIFIED TRANS. SHAFT EA 1
26 3760007117 SEAL, OIL EA 1
27 3760007118 PLUG, FREEZE EA 3
28 3760007119 KNOB, LEVER EA 1
29 3760007120 BREATHER EA 1
30 3760005306 MODIFIED SHIFT LEVER EA 1
31 3760007121 COUPLING TRAN/MTR/CS1000 EA 1
32 3760007122 LOCTITE, 272 HIGH STR THD LOCK EA 1
33 3760009484 BEARING EA 1
34 3760009486 BEARING EA 1
35 3760009487 BEARING EA 1
36 3760009488 BEARING EA 1
37 5530775000 ROLL PIN 3/16 X 1 EA 2
38 0108110301 ROLL PIN 1/4 X 1 3/8 EA 2
39 5530832600 ROLL PIN 1/4 X 2 EA 1
40 0335110425 RETAINING RING EA 2
41 0335110426 RETAINING RING EA 1
42 0335110427 RING, RETAINING EA 1

28
TRANS ASSY FUNK CS3001 3760003197

BAL # ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QTY

43 0517111600 BALL, STL 3/8 DIA EA 2


44 0144328703 BOLT, HEX HD 3/8-16 X 1 EA 6
45 0144340403 HEX HD BOLT 9/16-12 X 1 1/2 EA 5
46 5530604000 BOLT, HEX HD 3/8-24 X 2-1/2 LG EA 1
47 5530702900 LOCKWASHER, STD 3/8 EA 4
48 5530704900 LOCKWASHER, STD 9/16 EA 5
49 0686311502 PLUG - 3/8 PIPE 7/16 EXT HEX EA 1
50 0686311506 PLUG - 1/2 PIPE 9/16 EXT HEX EA 1
51 0916357312 SCREW, SOC SET-3/8-24 X 3/4 LG EA 6
52 0113461519 PIN, YOKE EA 1
53 3760007509 PLUG, MAGNETIC PIPE 1/4 NPT EA 1
54 0292133809 LOCKNUT, HEX 3/8-24 NF EA 1
55 3760007290 SNAP RING - TRUARC 5100-150 EA 1

29
CHUCK 4-5/8" AUTOMATIC 3760003223

30
CHUCK 4-5/8" AUTOMATIC 3760003223

31
CHUCK 4-5/8" AUTOMATIC 3760003223

BAL # ITEM NUMBER ITEM DESCRIPTION UNIT QUANTITY

1 3760007186 BEARING THRUST BALL EA 2


2 3760009489 O RING EA 1
3 0337000970 KEY SQ 1/2 X 1 1/4 LG. EA 4
4 0544110007 1/4 GREASE FITTING EA 3
6 3760009504 O-RING EA 1
7 3760009505 O-RING EA 1
8 3760009506 BACK-UP RING EA 1
9 3760009507 BACK-UP RING EA 1
10 3760010717 ELBOW EXTRA LONG 90 MALE EA 1
11 3760007318 CAPSCREW BUTTON HEAD 1/4- EA 5
12 3760009557 SPACER EA 1
13 3760007320 SEAL BRUSH HYD CHUCK EA 4
14 3760007187 SPRING COMPRESSION EA 21
15 3760003279 NAMEPLATE CAUTION CHUCK EA 1
16 3760003308 BOLT SPECIAL EA 8
17 3760003309 BOLT SPECIAL EA 10
18 3760007191 SOCKET 7/16 12PT 1/2SQDRV EA 1
20 3760003313 BOWL CHUCK EA 1
21 3760003314 PISTON HYD CHUCK EA 1
22 3760003315 RETAINER SEAL EA 1
23 3760003316 PLATE TOP EA 1
24 3760003341 BASE 4-5/8 CHUCK "P" HEAD EA 1
25 3760003342 PLATE ADAPTER 4-5/8 CHK EA 1
26 3760003343 CYLINDER 4-5/8 CHUCK "P" EA 1
27 3760003345 GUARD SPRING 4-5/8" CHUCK EA 1
28 0144329003 HHCS 3/8-16UNC X 1 1/2 LG EA 5
29 5530702900 REGULAR LOCKWASHER - 3/8 EA 5
30 0144400207 HHCS 1/2-20UNF X 1 3/4 LG EA 12
31 5530702800 REGULAR LOCKWASHER - 1/2 EA 12
5501595900 1/4 SOCKET PIPE PLUG -DRY EA 1
3760007321 BRUSH FLUE JAW CLEANING EA 1
3760005407 CHUCK ANTI-TORQUE KIT EA 1
0551001017 PIPE THD ONE END1/4X21"LG EA 1
3760007635 1/4" NPT COUPLING EA 1

32
.
T NO

NO.
KI

.
G NO
HING

IN G

.NO
ETER

SHIN
H
B US

BU S

B AIL
O.

ING
N
K BU
DIAM
SIZE

AND

SPR
SET
D LE

ING
C
SPIN
RO D

RO D

JA W

JA W

JA W
CH U

LI FT
"P" DRILLHEAD
BQ/BT 2.188 3760007133 3760007348 3760007354 3760007360 3760009571 3760007368
NQ/NT 2.750 3760007135 3760007349 3760007355 3760007361 3760009569 3760007369 CHUCK JAWS, BUSHINGS
BW CASING 2.875
HQ/HT AND NW CASING 3.500
3760007366
3760003225
3760007350
3760003328
3760007356
3760003317
3760007362
3760003350
3760009561
3760009572
3760007370
3760003349
AND LIFTING BAILS
PQ/PT AND HW CASING 4.500 3760007137 3760007352 3760007358 3760007363 3760009573 3760007371
CPWL ROD 4.625 3760007367 3760007353 3760007359 3760007364 3760009573 3760007372

3760007133

33
34
LUBRICATION SYSTEM "P" HEAD 3760004644

3760007161 3760007161

3760003373 3760007330

SET RELIEF AT 180 PSI

3760007322

35
LUBRICATION SYSTEM "P" HEAD 3760004644

BAL # ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QUANTITY

3760007161 FILTER ASSY EA 1


3760007322 STRAINER INLINE SUCTION EA 1
3760010869 CAPSCREW SOC HD 1/2-13X EA 2
3760003334 MOUNT FILTER EA 1
3760003373 BLOCK DRILLHEAD OILER EA 1
3760007323 OIL TUBE TRANS. ADDAPTER EA 1
0144320603 HHCS 1/4-20 UNC X 3/4 LG EA 2
0144328503 HHCS 3/8-16 UNC X 3/4 LG EA 2
0268320400 HN 1/2-13 UNC EA 2
5530703200 REGULAR LOCKWASHER - 1/4 EA 2
5530702900 REGULAR LOCKWASHER - 3/8 EA 2
3760010571 "P" HEAD HOSE KIT - CS3001 EA 1
3760007330 1/8" NPT BREATHER PLUG EA 2

36
DRILLHEAD TACHOMETER KIT

ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QUANTITY

3760005027 TACHOMETER PICK UP CS3000 EA 1


3760005028 DIGITAL TACHOMETER CS3000 EA 1

3760005027

3760005028

37
DECK HYDRAULIC PARTS

P/N 3760008779 – MAIN VALVE (PILOT)

P/N 3760008795 – AUXILIARY VALVE


P/N 3760008475 – AUX VALVE MTG BRKT
P/N 3760008483 AUX VALVE GUARD

38
CONSOLE SLIDE CYLINDER 3760009037

1
7

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760009277 OUTER BARREL 1
2 3760009277-1 END CAP END CAP 1
3 3760009280 EXTERNAL LOCK NUT -6579-12 1
4 3760009278 PISTON ROD 1
5 3760009282 STOP TUBE 1
6 3760009279 ROD EYE 1
7 3760009281 GLAND 1
8 3760009285 PISTON 1
9 3760009283 CLEVIS PIN (not shown) 2
10 3760009276 CLIP PIN (not shown) 2
* 3760009163 SEAL KIT (not shown) 1

39
40
CONTROL CONSOLE ASSY (KIT) 3760012785

FRONT VIEW

53
54

1 20
26

31 12
2 50
48 50
67 27

37
25
24
66 69 3
32
41
6
46 8
65 16
11
25
38C 51
58
38B
31 4
38A

42
72 40
42A

23 56

55

10

41
CONTROL CONSOLE ASSY (KIT) 3760012785

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760010848 DIGITAL TACHOMETER 1
2 3760005028 DIGITAL TACHOMETER 1
3 3760009040 SUB PLATE 1
4 3760009870 THROTTLE VALVE CART. 1
6 3760007499 PRESSURE GAUGE 30PSI 1
8 3760004838 EMERGENCY STOP SWITCH 1
9 3760003396 ADJUSTER DRILLER PLATFORM 1
10 3760003426 DRILLERS PLATFORM 1
11 3760004854 WATER PUMP HI/LOW SPEED 1
12 3760003348 LIGHT SWITCH PUSH/PULL 2
16 3760008969 MAIN VALVE MANIFOLD 1
20 3760005251 CONSOLE LIGHTS 2
23 3760006735 CARTRIDGE HAND KNOB KIT (FOR TIER 1 ONLY) 1
24 3760008440 FLOW CONTROL VALVE 1
25 3760007163 PRESSURE GAUGE 0-5000 PSI 2
26 3760004934 PRESSURE GAUGE 4" 0-6000 PSI 1
27 3760007506 PRESSURE GAUGE 4" 0-2000 PSI 2
31 3760009242 PRESS. REDUCING CARTRIDGE ASSY 2
32 3760008424 SLOW FEED & CHUCK VALVE ASSY ( CS3001) 1
32 3760008479 SLOW FEED & CHUCK VALVE ASSY (CS4002) 1
37 3760008423 SLOW FEED PULLDOWN VALVE 1
38A 3760002667 DO3 VALVE (HOIST BRAKE) 1
38B 3760009394 DO3 VALVE (TRAY LIFTER & CLAMP) 2
38C 3760009392 DO3 VALVE (HEAD OPENER/SLIDE) 1
40 3760008441 MS PLATE - 44W 1/8 X 9-5/8 X 6-11/16 1
41 3760008442 MS PLATE 44W 1/8 X 4-15/32 X 7-3/8" LG 1
42 3760008697 MUD PUMP MANIFOLD 1
42A 3760004815 1" BALL VALVE 4
46 3760008472 FLOW DIVIDER 60 LPM 1
48 3760008993 BIT WEIGHT GAUGE ASSY 1
50 3760005018 PRESSURE GAUGE 0-3000 PSI 4" 2
51 3760009033 VALVE CONTROL ADAPTER PLATE 1
53 3760007843 STARTER PANEL (NOT AS SHOWN) TIER 1 1
53 3760012914 STARTER PANEL (NOT AS SHOWN) TIER 3 1
53 TBA (NOT SHOWN) STARTER PANEL JOHN DEERE TIER 2 1
54 3760009039 ALARM BACK-UP 12 VOLT 1
55 3760008095 COVER PLATE 1
56 3760008047 D05 - 4 WAY VALVE 1
58 3760008428 CONSOLE FACE PLATE 1
65 3760005286 POWER FLOAT ASSY 1
66 3760006747 C/B VALVE BODY 1
67 3760009838 PRESSURE REDUCING CARTRIDGE 1
69 3760002667 4 WAY VALVE 1
72 3760009343 RELIEF CARTRIDGE ASSEMBLY 1

42
CONTROL CONSOLE ASSY (KIT) 3760012785

REAR VIEW

37 52
30

63
24 46

30 47

34
14 13
33
8 5

70
16

71
64
15 57

62 35

61

43
CONTROL CONSOLE ASSY (KIT) 3760012785

Parts List
ITEM PART NUMBER DESCRIPTION QTY
5 3760004820 CS3000 CONSOLE FRAME 1
7 3760004825 CS3000 CONSOLE TOP PLATE 1
8 3760004838 EMERGENCY STOP SWITCH 1
13 3760008431 DO5 MANIFOLD BRACKET R.H (LONG) 1
14 3760008432 DO5 MANIFOLD MOUNT BRACKET R.H (SHORT) 1
15 3760004981 MUD PUMP CONTROL MOUNT BRACKET 1
16 3760008969 MAIN VALVE MANIFOLD 1
24 3760008440 FLOW CONTROL VALVE 1
30 3760004914 VALVE BODY 2
33 3760008430 DO3 MANIFOLD MOUNT BRACKET 1
34 3760008430-B DO3 MANIFOLD MOUNT BRACKET L.H 1
35 3760009867 VALVE BODY 1
36 3760009840 PRESSURE REDUCING CARTRIDGE 1
37 3760008423 SLOW FEED PULLDOWN VALVE 1
43 3760004820-17 FLAT BAR SHIM - 3/8" X 3" X 47" LG 1
44 3760005030 CONSOLE COVER (NOT SHOWN) 1
47 3760008482 DIVERTER VALVEL MOUNT BRACKET 1
52 3760007725 ISOLATOR 1/4-20 UNC 4
57 3760002171 THROTTLE VALVE BLOCK (C.I.) 1
61 3760005266 PRESSURE MANIFOLD - CS 3000 1
62 3760002665 TEST FITTING NPT-4 1
63 3760001789 VALVE SUPPORT PLATE 1
64 3760009897 TEST FITTING ORB-6 1
70 3760010604 TORQUE ADJUSTMENT VALVE MTG BRKT 1
71 3760010381 VALVE BODY 8 NPT T10A 1

44
BIT WEIGHT GAUGE 3760008993

4 1

6 6

5 2

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760007994 BIT WEIGHT DECAL RING CS3001 1
2 3760008069 BIT WEIGHT GUAGE DECAL - CS3001 1
2 3760008486 BIT WEIGHT GAUGE DECAL - CS4002 1
3 0160099684 PAN HEAD SCREW, 2.5mm x 3mm LONG STAINLESS 2
4 3760005018 HOLDBACK GAUGE 3000PSI Ref. 1
5 N/A PARTIAL PANEL FACE 1
6 0223400032 SHOULDER BOLT 1/4" X 1/2" LONG 2
7 3760010279 THUMB SCREW 10-24 x 3/4" THREAD 1

45
MAIN VALVE JOYSTICK ASSY (REXROTH) 3760008969

3 2

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760006638 PILOT OPERATED CONTROLLER (HRC) 1
2 3760010854 PCL JOYSTICK SECTION (REXROTH) 1
3 3760010853 PCL ROTATION JOYSTICK (REXROTH) 1
* 3760012140 SERVICE KIT PCL JOYSTICK SECTIONS 1
* 3760009070 SPRING PACKS

46
SLOW FEED & CHUCK DO5 MANIFOLD ASSY 3760008424

6
5

2
8

4
1

47
SLOW FEED & CHUCK D05 MANIFOLD ASSY 3760008424

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760008476 D05 MANIFOLD 1
2 3760008429 D05 - 4 WAY VALVE 1
3 3760004932 VALVE BODY 1
4 3760008427 ADAPTER PLATE 1
5 3760002667 4 WAY VALVE 1
6 3760004930 CARTRIDGE 1
7 3760009593 BOLT KIT C/W 4 SHCS 10-24 X 3.75" LG 1
8 3760002665 TEST FITTING NPT-4 1
9 3760009143 DO5 REVERSAL BLOCK (NOT SHOWN CS4002 ONLY) 1
10 3760009144 BOLT KIT 7" (NOT SHOWN CS4002 ONLY) 1

48
UNIVERSAL CONSOLE DECAL KIT 3760012667

21 22

20 23

19 1

18

/MIN

17

2
16
/MIN

3
15

4
14

13

12

11

10
5

NORTH BAY, ONTARIO, CANADA

MODEL #
SERIAL #

24

9
6

8 7

49
UNIVERSAL CONSOLE DECAL KIT 3760012667

BAL # ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QTY

1 3760008918 LIGHT/PULLDOWN PRESS./FEED RATE DECAL EA 1


2 3760008069 BIT WEIGHT GAUGE DECAL - CS3001 ONLY EA 1
2 3760008486 BIT WEIGHT GAUGE DECAL - CS4002 ONLY EA 1
3 3760009129 MAIN HOIST SPEED DECAL EA 1
4 3760008913 SLOW FEED/CHUCK DECAL EA 1
5 3760008959 JOYSTICK DECAL EA 1
6 3760008916 WATER PUMP SPEED DECAL EA 1
7 3760009054 ATLAS COPCO NAMEPLATE EA 1
8 3760008911 SAFE-T-SPIN MAKE/BREAK DECAL (OPTIONAL) EA 1
9 3760008914 ENGINE THROTTLE DECAL CUMMINS TIER 1 ONLY EA 1
10 3760008943 ROD CLAMP/TRAY/HEAD OPENER/BRAKE DECAL EA 1
10 3760010611 ROD CLAMP/TRAY/HEAD SLIDE/BRAKE DECAL (CS4001) EA 1
11 3760008957 POWER FLOAT EA 1
12 3760009127 MAKE PRESSURE DECAL (OPTIONAL) EA 1
13 3760008917 2 SPEED WATER PUMP DECAL EA 1
14 3760009974 MAKE /DRILL DECAL EA 1
15 3760008956 HYD TANK PRESSURE DECAL EA 1
16 3760008955 AUXILIARY PUMP PRESSURE DECAL EA 1
17 3760008942 MUD MIXER SPEED DECAL EA 1
18 3760008966 ROTATION SPEED DECAL EA 1
19 3760008940 WATER PRESSURE DECAL EA 1
20 3760008941 MAIN PUMP PRESSURE DECAL EA 1
21 3760008919 ROTATION SPEED GAUGE DECAL EA 1
22 3760008944 WATER FLOW DECAL EA 1
23 3760008946 PULLDOWN DECAL EA 1
24 3760008093 MAKE TORQUE ADJUSTMENT (OPTIONAL) EA 1

50
LIGHTING KIT 3760004983

3760012687 X 2

3760012687 X 2

* LIGHT SWITCH P/N 3760012688 SHOWN ON


CONSOLE ASSY P/N 3760012785

51
CUMMINS TIER 3 ENGINE ASSY 3760008743

CUMMINS TIER 3, QSC 8.3 275HP

3760009324
3760008066

3760005097
Cooler Guard

3760008473 Oil Cooler 3760007389

3760006837 (AIR FILTER MTG BRACKET)

3760008484 (MTG BRACKET)


3760008900 (FILTER FUEL/WATER SEPERATOR)

52
8 7 6 5 4 3 2 1

Parts List
ITEM PART NU DESCRIPTION QT
1 3760009348 CS4002 CUMMINS TIER 3 CUSTOM MUFFLER WELD'T 1
D
2 3760006846 EXHAUST MTG BAND 1/8 X 1-1/4" FLT BAR 2 D
3 3760006845 4" RAINCAP 1
4 3760005140 FLEX PIPE 4" X 20" LG 1
5 3760006844 4" EXHAUST TUBE BAND CLAMP 2
6 3760009322 CS4002 CUMMINS TIER 3 CUSTOM ELBOW 1

2
C C
1

2
5
4
5
6

B B
NOTES:
1) BREAK ALL SHARP EDGES
2) TOLERANCES EXCEPT AS NOTED.
DECIMALS .00 ` .010 FRACTIONS ` 1/16
.000 ` .005 ANGLES ` 1~
3) DIMENSIONS SHOWN IN INCHES
4) ALL WELDS TO BE 1/4 FILLET, ALL ROUND

CS4002 CUMMINS TIER 3 EXHAUST ASSY


Tolerances, if not indicated, according to: Machined surfaces

ATLAS COPCO STANDARD / Class


A Name
CS4002 CUMMINS TIER 3 EXHAUST ASSY. Secrecy class A
Material

CAD
PROPERTY OF ATLAS COPCO CANADA INC. Scale Fam Compare Drg. owner

ANY UNAUTHORIZED USE OF THIS DOCUMENT OR Drawn


DEG
Blank Replaces

ANY PART THEREOF IS PROHIBITED. Transferred from


Std. chd. Blk. wt. Fin. wt. Designation Sheet
1 ( 1)
Design chd. Prod. chd. Appd.
kg
Date
kg
3760009324
04/21/06
8 7 6 5 4 3 2 1

53
TRIPLE PUMP ASSY

5
10
20
1
13
17
2

16

11

19

18
8

15

14

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760004905 PUMP ADAPTER PLATE 1
2 3760005919 HYDRAULIC MAIN PUMP 1
3 3760008063 HYDRAULIC AUXILIARY PUMP 60CC 1
4 3760004808 HYDRAULIC AUXILIARY PUMP 40 CC 1
5 3760004906 PUMP DRIVE ADAPTER PLATE 1
6 3760008830 O RING - IN KIT 1
7 3760008833 O RING - IN KIT 1
8 3760008833 3760008063 PUMP ADATER - IN KIT 1
9 3760008833 3760005919 PUMP ADAPTER - IN KIT 1
10 3760009518 LOCK WASHER 3/8 8
11 3760010916 HEX CAP SCREW M10 X 40 12
13 3760010874 FLAT WASHER 3/4 (KP80419) 4
14 3760012618 HEX HD CAP SCREW M12 X 35 2
15 3760009519 FLAT WASHER M12 (091310-12) 2
16 550702900 LOCK WASHER M10 (5180506) 12
17 3760010870 HEX CAP SCREW 3/4-10 UNC X 1-3/4" LG 4
18 5105803 HEX CAP SCREW 1/2-13 UNC X 1-1/4 LG 2
19 5180208 FLAT WASHER 1/2" ()KP80416) 2
20 0144328703833 HEX CAP SCREW 3/8-16 UNC X 1" LG 8
54
BATTERY BOX & SWITCH

3760008963 BATTERY BOX &


3760008499 RUBBER ISOLATOR

3760008962 BATTERY 3760009130


CUT-OFF SWITCH BRACKET

55
56
HYDRAULIC TANK & COMPONENTS 3760007693

24 16 18 9 25 9 26 27 11 35 8 17 15 34 17 15 16 19

20

19

24

21

33
34
34
13
18
28

30

34

36
13
31

29 29 23 23 14 10 22 1 32

57
HYD TANK & COMPONENTS 3760007693

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760007442 Hyd. Tank Weldment 1
2 3760007444 HYD TANK GASKET 1
3 3760007443 HYD. TANK LID 1
4 5530755000 HHCS 3/8-16 UNC X 1 1/4 LONG 48
5 5530914100 3/8 REGULAR FLAT WASHER 56
6 5530702900 REGULAR LOCK WASHER - 3/8 56
7 0268320600 HEX NUT 3/8-16 48
8 3760004893 RETURN FILTER 10 M ABS 1
9 3760009018 BREATHER 2
10 3760009031 1" BALL VALVE 1
11 3760005381 SPLIT FLANGE ADAPTER 1
13 3760004889 PRESSURE FILTER 20M ABS 2
14 3760004916 3" ORB SWIVEL SOCKET WELD 1
15 3760004748 CASE DRAIN OIL FILTER 2
16 3760006481 PIPE NIPPLE -24/ -20 2
17 3760009027 Str Adapter ORB-20 to NPT-20 2
18 3760009029 GAUGE - LEVEL AND TEMP. INDICATOR 2
19 3760002658 RETURN MANIFOLD BLOCK 2
20 0570500011 STR REDUCER JIC-12 /JIC-6 1
21 0686372003 HEX SOCKET HEAD ORING PLUG - 24 HP5ON 2
22 3760009030 NIPPLE NPT-16 /NPT-16 2
23 3760007941 UNION STR M ORB-32 /M ORB-32 2
24 3176657100 ELB 90 ORB-12 /JIC-12 3
25 0570509023 90 ELB NPT-24 /JIC-24 1
26 3760009032 REDUCER NPT-32 /NPT-24 1
27 3760005380 3" TO 2" NPT REDUCER 1
28 3760004901 3" SAE ORB BALL VALVE 1
29 3760007937 2" SAE ORB BALL VALVE 2
30 3760004918 STR ADAPTER - 3" ORB BARB-THREADED 1
31 3176665500 STR. ADAPTER ORB-32 /JIC-24 2
32 5530788700 1"SQ HD PIPE PLUG 2
33 3176653700 UNION ORB-16 /JIC-16 1
34 5500486400 90 ELB ORB-20 /JIC-12 3
35 3760012962 SHCS 5/8-11UNC X 1-3/4" LG 4
36 3176665600 UNION M ORB-32 /JIC-32 1
37 3760005050 HYD TANK MAGNET (NOT SHOWN) 1
38 3760004944 TEMPERATURE/LEVEL SWITCH (NOT SHOWN) 1
39 3760001430 PLATE, LEVEL SHUTOFF 1
40 3760005300 HOSE CLAMP 3" 4
41 0144336303 HHCS 1/2-13UNC X 1 1/4" LG. 4
42 5530702800 REG LOCKWASHER - 1/2 4
43 3760010535 HYD PUMP & TANK HOSE KIT (NOT SHOWN) 1
44 3760012686 PADLOCK (NOT SHOWN) 3
45 3760012960 HEX PLUG O-RING-12 2
46 3760012963 HI COLLAR LOCKWASHER - 5/8 (NOT SHOWN) 4

58
PRESSURIZATION COMPONENTS 3760005061

COMPRESSOR

PRESSURE SWITCH AT HYD TANK

P/N 3760005547 P/N 3760005060

CONTROL WIRE 3176542700

59
PRESSURIZATION COMPONENTS 3760005061

FILTERS, GAUGE & REGULATOR COMPONENTS

P/N 3760010712 P/N 3760011579 P/N 3760005064

P/N 3760010231
P/N 3760010990

P/N 3760007158

P/N 3760007732
P/N 3760005059

CONTROL PANEL

ENGINE OIL LOW PRESSURE


LOW LEVEL INDICATOR

COMPRESSOR
ON/OFF SWITCH

COMPRESSOR FUEL TRANSFER PUMP


CIRCUIT BREAKER CIRCUIT BREAKER

60
PRESSURIZATION COMPONENTS 3760005061

12V DC AIR COMPRESSOR

P/N 3760007732
P/N 3760013071
P/N 3760005058

P/N 3760010453

P/N 3760010231

P/N 3760010988

P/N 3760004913 P/N 3760005058

61
HYDRAULIC OIL COOLER ASSY 3760010629

3760005097 COOLER GUARD

3760008473 OIL COOLER

PNum Desc UNIT QReq


3760009883 FLOW CNTRL CARTRIDGE T5A EA 1
3760005022 CHECK VALVE 65PSI CRACK. EA 1
3760005024 BODY T5A EA 1
3760005097 OIL COOLER GUARD CS3000 EA 1
3760008473 OIL COOLER C/W DUAL FAN EA 1
3760008610 THERMOSTATIC VALVE EA 1
3760009874 IN LINE CHECK VALVE 5 PSI EA 1
3760011694 VALVE BODY -4 NPT T10A EA 1
3760009838 RELIEF CARTRIDGE T10A EA 1
3760010534 HYD OIL COOLER HOSE KIT EA 1
0144328503 HHCS 3/8-16UNC X 3/4" LG EA 12
5530702900 LOCKWASHER - 3/8 EA 12
5530914100 FLAT REG WASHER - 3/8 EA 12
0144336503 HHCS 1/2-13UNC X 1 1/2" LG EA 2
5530702800 LOCKWASHER - 1/2 EA 2
3760013063 FLAT REG WASHER - 1/2 EA 2
3760010728 HEX NUT 1/2-13UNC EA 2

62
63
MODIFIED MAIN WINCH CS3001 3760012640

16 14 20

15

1
22
23
16A 20 19
21
34 37 36 35

29
25 18 13 5 18 25

64
65
WIRELINE WINCH 3760012780

2 1

5 22

10 11 12

13 11 6 12 4 16

14

8 REF.

4 7 REF.

66
WIRELINE WINCH 3760012780

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760007803 WIRELINE SIDEPLATE 1
2 3760007796 DRUM MACHINING 1
3 3760007799 WIRELINE SIDEPLATE 1
4 3760007798 BRACE 2
5 3760008631 MOTOR ADAPTER 1
6 3760012681 5/8 WEDGE WASHER 4
7 3760009759 KEY (REF.) 1
8 3760009249 SPROCKET (REF.) 1
9 3760008603 HYDRAULIC MOTOR WITH BRAKE 1
10 0144344903 HHCS 5/8-11UNC X 2" LG 8
11 0333223000 REGULAR LOCKWASHER - 5/8 12
12 3760009768 HN 5/8-11 UNC 12
13 0144344803 HHCS 5/8-11 UNC X 1 3/4" LG 4
14 0502109260 BEARING 2
15 3760008630 HOIST ADAPTER 1
16 3760013060 SHCS 3/4-10 UNF X 2 " LG, GR 8 4
17 3760010999 HHCS 1/2-13 UNC X 1 1/4" LG (NOT SHOWN) 6
18 5530702800 REGULAR LOCKWASHER - 1/2 (NOT SHOWN) 6
19 3760012157 MANIFOLD BLOCK ASSY (NOT SHOWN) 1
20 3760002665 TEST FITTING - NPT-4 (NOT SHOWN) 1
21 3760010526 WIRELINE WINCH HOSE KIT (NOT SHOWN) 1
22 0211516195 SHCS 5/8-18UNF X 2 3/4" LG (NOT SHOWN) 4

67
LEVELWIND ASSY (KIT) 3760012781

26 4 29 30 31
24
15 12

15

16 13

OVERALL VIEW (SHOWN WITH WIRELINE WINCH)

23 11 12 15 28 27
25 32 20 19

5 17 18 22 12 23

36 35 13

9 33 34 3

15 12 23
8 21 15
12
1 2

COVER 24 & 26 REMOVED FOR CLARITY

68
LEVELWIND ASSY (KIT) 3760012781

41

* 39 38

40

42

43
44

* ROLLER REMOVED TO SHOW BEARING & SHIM WASHERS

69
LEVELWIND ASSY (KIT) 3760012781

Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 3760010947 SIDE PLATE WELDMENT RH (REF.) 1
2 3760008625 SIDE PLATE WELDMENT LH (REF.) 1
3 3760008615 SUPPROT ARM 1
4 3760006488 LEVELWIND ROLLER ASSEMBLY 1
5 0337000968 KEY 1/4 X 1/4 X 5/8 LG. 1
6 3760008616 SPROCKET DRIVEN 1
7 3760008662 FLANGETTE BEARING UNIT 2
8 3760008614 REAR GUARD 1
9 3760008617 ROLLER CHAIN 1
11 5530914100 REGULAR FLAT WASHER - 3/8 6
12 5530702900 REGULAR LOCK WASHER - 3/8 21
13 5530702800 REGULAR LOCK WASHER - 1/2 4
14 3760008618 WASHER 1
15 0144238703 HHCS 3/8-16 UNC X 1" LG. 6
16 3760010997 HHCS 1/2-13 UNC X 1" LG. 2
17 3760010226 REGULAR LOCK WASHER - 5/16 1
18 3760010966 HHCS 5/16-18 UNC X 3/4" LG. 1
19 3760007815 SIDEPLATE LH 1
20 3760009789 1/8 GREASE FITTING 1
21 3760007820 GUIDE BAR 1
22 3760012682 CARRIAGE BOLT 3/8-16 UNC X 1" LG. 4
23 0268320600 HEX NUT 3/8-16 UNC 8
24 3760010946 CS4002 WIRELINE WINCH CHAIN GUARD 1
25 3760007810 LEADSCREW 1
26 3760007816 GUARD 1
27 3760012683 WING NUT 1/4-20 NC 2
28 0144320603 HHCS 1/4-20 UNC X 3/4" LG. 2
29 3760001592 TRAVEL BLOCK 1
30 3760001599 FOLLOWER 1
31 3760001593 BUSHING 2
32 3760001609 ACCESS COVER 1
33 3760009249 SPROCKET 11 TEETH 1
34 3760009759 SQUARE KEY 3/16 X 3/4" LG 1
35 0144336303 HHCS 1/2-13 UNC X 1 1/4" LG. 2
36 3760012969 HEX NUT 1/2-13 UNC 2
38 3760006581 SHIM WASHER SS 1/2 ID 6
39 0502109068 BEARING 8
40 3760006534 LEVELWIND BRACKET WELDMENT 1
41 3760006827 HARDENED WASHER 1/2 ID 2
42 3760005947 ROLLER SHAFT 4
43 TBA HHCS 5/16-18 UNC X 3/8" LG 4
44 3760005948 HARDENED ROLLER 4

70
WATER PUMP & DRIVE (KIT) 37600012783

71
WATER PUMP & DRIVE (KIT) 3760012783

72
WATER PUMP & DRIVE (KIT) 3760012783

BAL # ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QTY

1 3760004666 VALVE RELIEF ASSY PB EA 1


2 3760009970 NIPPLE - MNPT-16/MBSP-16 EA 1
3 3760009971 ADAPTER - MJIC-16/MBSP-16 EA 1
4 3760012965 PLUG JIC-6 EA 1
5 3760011810 NIPPLE - NPT-20/NPT-16 EA 2
6 3760009502 OIL SEAL NATIONAL 2"OD X EA 1
7 3760012689 2" NPT STREET ELBOW 90 EA 1
8 3760009937 TEE - F-NPT-20-20 EA 1
9 3176542700 RUN TEE JIC-6 EA 1
10 3176802600 REDUCER - JIC-6/JIC-4 EA 1
11 3716565580 PRESSURE TRANSMITER EA 1
12 3760009927 ADAPTER - NPT-20/JIC-16 EA 2
13 5530788700 1" SQUARE HEAD PIPE PLUG EA 1
14 3760012966 TEE - F-NPT-16-16 EA 2
15 3760006481 NIPPLE - NPT-20/NPT/20 EA 1
16 3760009930 90 ELBOW - O-RING-6/JIC-6 EA 1
17 3760004427 PULSATION DAMPENER 3/4 L. EA 1
18 3760012967 UNION - O RING-10/JIC-10 EA 2
19 3760007505 HYD MOTOR 8.0 IN SAE A 2B EA 1
20 3760009929 UNION - O RING-6/JIC-6 EA 1
21 3760005395 ASSY PUMP ADAPTER EA 1
22 3760007203 COUPLING LOVEJOY1-1/2"X1" EA 1
23 3760003339 ADAPTER PUMP FLANGE EA 1
24 3760010232 ADAPTER - NPT-16/JIC-12 EA 1
25 3760010105 FMC BARE PUMP 37 GPM EA 1
26 3760013013 NIPPLE BULKHEAD JIC-16 EA 1
27 3760010539 W ATER PUMP HOSE KIT (NOT SHOW N) EA 1

73
PRESSURE TRANSMITER 3716565580

74
MUD PUMP FLOW INDICATOR KIT 3760005144

ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QUANTITY

3760005027 TACHOMETER PICK UP CS3000 EA 1


3760005028 DIGITAL TACHOMETER CS3000 EA 1

3760005027

3760005028

75
U-DECK GUARD KIT 3760010923

3760012627 3760012628
3760012630

* GUARDS MAY NOT BE EXACTLY AS SHOWN

3760012629

76
MUD MIXER ASSY (KIT) 3760012782

BAL # ITEM NUMBER COMPONENT ITEM DESCRIPTION UNIT QUANTITY

0571020001 DUST PLUG - 6 (FEMALE) EA 1


3760009852 DUST CAP - 6 (MALE) EA 1
1 3760009309 MIXER MUD EA 1
2 3760009310 PROPELLER MIXER EA 1
3 3760004885 TYRONE MOTOR 0.450" DISP EA 1
4 3760004975 BULKHEAD 8 ORB/8 JIC EA 2
5 3760012690 REDUCER SWIVEL JIC-8/JIC-6 EA 2
6 3760007267 STRAIGHT JIC SWIVEL EA 2
7 3760008837 HOSE 4000 PSI TOUGH COVER - 3/8 ID IN 240
8 3760009946 STRAIGHT MALE NPTF EA 2
9 0571017001 QD FEMALE #6-SEAL 2911733 EA 1
10 3760009828 QUICK DISCONNECT-6 (MALE) EA 1
11 3760012964 MUD MIXER HOSE KIT (NOT SHOWN) EA 1

* SEAL KIT P/N 3760008650

77
UDR ROD CLAMP 3760007027

78
UDR ROD CLAMP 3760007027

A/C Part Manufacturer


Number Part Number Description REV. QTY

1 WU21776A BASE FRAME - ROD CLAMP REV.10 1


2 WU21776B ROD CONNECTING LINK REV.1 1
3 WU21776K CLEVIS CONNECTING LINK ROD CLAMP REV.3 2
4 WU5578 BEARING HOUSING, ROD CLAMP REV.3 4
5 WU21777C BUSHING, ROD CLAMP BEARING HOUSING REV.1 4
6 WU21777E CYLINDER LEVER R/H REV.3 1
7 WU21777F CYLINDER LEVER L/H REV.3 1
8 WU21777G PIN CLEVIS DWG REV.2 2
9 WU23344 PIN - REAR CLEVIS REV.2 2
10 WU21777H JAW LEVER REV.7 1
11 WU7879 LEVER L.H. REV.2 1
13 WU22894C KEY REV.2 2
14 WU5991 WASHER REV.1 2
15 WU5990 SPACER REV.1 2
16 3760005928 PD22918AB CYLINDER ASSY 2"X1 1/4"X209 1
19 3760009005 PD22923G BUSH SINTALITE DIA SMC 22/16 X 20 2
20 PM28602M25 HEX HD BOLT M16 X 25 AS1252 2
21 PM28602M65 HEX HD BOLT M16 X 65 AS1252 12
22 PM28602M40 HEX HD BOLT M16 X 40 AS1252 8
23 PM28607J10 SOCKET SET SCREW M10 X 10 CUP POINT AS1421 2
24 PM28607G10 SOCKET SET SCREW M6 X 10 CUP POINT AS1421 4
25 PM28624Q HEX NUT M24 STRUCTUAL AS1252 2
26 PM28624M HEX NUT M16 STRUCTUAL AS1252 8
28 PM28644P WASHER FLAT M22 AS1237 PLATED 4
29 PM28647M WASHER STRUCTURAL M16 AS1252 24
31 PM28658H32 PIN SPLIT COTTER 5 X 32 LG. AS1236 4
32 PM28658H25 PIN SPLIT COTTER 5 X 25 LG. AS1236 4
34 PM28667G1A GREASE NIPPLE STRAIGHT M6X1P 4
35 PM26907HH ELBOW MM 90o 9/16"UN-9/16"JIC 2
36 WU7436A STOP PIN REV.1 1
37 PM28604G35 SKT HD CAP SCREW M6 X 35 AS1420 1
38 PM28621G NYLOC NUT M6.GRADE 6 AS1285.ZINC PLATED 1
39 PM28644G WASHER FLAT M6 AS1236 ZINC PLATED 1

79
UDR ROD CLAMP ACCESSORIES 3760007027

80
CS3001 SAFE-T-SPIN ASSY 3760007854

1 3

BAL PART NUMBER DESCRIPTION


1 3760007840 SAFE-T-SPIN MODULE
2 3760007841 SAFE-T-SPIN SUPPORT ASSEMBLY
3 3760007842 SAFE-T-SPIN ACCESSORIES KIT

81
SAFE-T-SPIN MODULE 3760007840

82
SAFE-T-SPIN MODULE 3760007840

1 WU7441 HOUSING, S-T-B. 1


2 WU7442 COVER SAFE-T-SPIN 1
3 3760012113 SLEW RING INNER 1
4 3760012114 SLEW RING OUTER. S-T-B. 1
5 3760012115 SEAL RING 1
6 3760012116 CAM-GEARED 3
7 3760012117 PIN 3
8 WU7448 CARRIER SAFE-T-SPIN 1
9 3760010486 THRUST RING TOP 1
10 WU7450 MOUNT, MOTOR 1
11 WU7451 BEARING PLATE 1
12 3760012118 SPROCKET T=13 SPLINED. S-T-B. 1
14 3760012119 RUBBER STRIP 19mm 1
15 3760012120 THRUST BEARING 1
16 3760010482 MOTOR SPROCKET OUTRIGGER BUSH DWG 1
17 A WU8152 ROD GUIDE FUNNEL - HQ. SAFE-T-SPIN.
17 B WU8153 ROD GUIDE FUNNEL - NQ. SAFE-T-SPIN.
17 D WU8806 ROD GUIDE FUNNEL - HW. SAFE-T-SPIN.
19 PM28662J WASHER SAFETY M10 8
20 3760010166 MOTOR HYD 400cc 1
21 3760010481 BALL STAINLESS STEEL 9/16" HARDENED 58
22 3760012121 CHAIN, ROLLER 1" 1219mm (CORR RES) 1
23 3760010483 BUSH PERMAGLIDE DIA 30/54x1.5 6
25 3760010484 THRUST WASHER PERMAGLIDE DIA 32/54x1.5 6
26 PM28662HZP WASHER SAFETY M8 SCHNORR 16
27 3760010485 SKT HD C'SUNK SCREW M4 x 8 14
28 PM28606H16ZP SKT HD BUTTON SCREW M8 x 16 ZINC P 16
29 PM28604J16 SKT HD CAP SCREW M10 x 16 AS1420 8
30 3760009316 SKT HD CAP SCREW M12 x 35 AS1420 4
31 PM28606J20ZP SKT HD BUTTON SCREW M10 x 20 ZINC PL. 2
32 PM28662K WASHER SAFETY M12 SCHNORR SERRATED 8
33 PM28604K30 SKT HD CAP SCREW M12 x 30 AS1420 4
34 PM28607H12 SOCKET SET SCREW M8 x 12 CUP POINT AS1421 1
35 PM28667G1A GREASE NIPPLE STRAIGHT M6x1p 3
36 3760010487 THRUST RING BOTTOM 1
37 WU7457 STOP PLATE. S-T-B. 1
38 PM26900CH ELBOW MM 900 1/4"BSPP-9/16"JIC 1
39 WU8045 STEEL PIPE DRAIN 1
40 HSM-1 T224-0609/T2-06/2000LG/ 601-0606+L00-06 1
41 PM26900GK ELBOW MM 900 1/2"BSPP-3/4"JIC 1
42 HSM-2 T224-0812/T2-08/2000LG/601-0808+L00-08 1
43 PM26886GK HEX NIPPLE 1/2"BSPP-3/4"JIC 1
44 HSM-3 T204-0812/T2-08/2000LG/601-0808+L00-08 1
45 PD23801AK QUICK DISCONNECT 3/4"BSPP FEMALE HALF C/W PLUG 1
46 PD23801AP QUICK DISCONNECT 3/8"BSPP FEMALE HALF C/W PLUG 1
47 PD23801AL QUICK DISCONNECT 3/4"BSPP MALE HALF C/W CAP 1
48 3760012122 RUBBER STRIP/BACKING 2
49 3760012123 GUARD RUBBER 2
50 PM28604F16ZP SKT HD CAP SCREW M5 x 16 AS1420 ZINC P. 8
51 PM28621F NUT M5 NYLOC 12
52 WU8044 HOSE CLAMP/INTERNAL 2

83
SAFE-T-SPIN MODULE 3760007840

53 3760012124 SPACER TAKEUP 0.6 THICKNESS


54 3760012125 SPACER TAKEUP 1.0 THICKNESS
55 3760012126 SPACER TAKEUP 2.0 THICKNESS
56 WU8348 DECAL & SERIAL NO. SUB ASSY & LOCATION 1
59 PM28604F25ZP SKT HD CAP SCREW M5 x 25 AS1420 ZINC P. 4
62 PM26941KG RED. BUSH 3/4" BSPT-1/2"BSPT S24-1208 2
65 WU9248 LOCKING SCREW 3

84
85
SAFE-T-SPIN ACCESSORIES 3760007842

86
SAFE-T-SPIN ACCESSORIES 3760007842

87
ELECTRICAL PANEL U-DECK DRILLS

Item #19

Item #17

Item #20

Item #2

Item #3
Item #22

Item #1

88
ELECTRICAL PANEL U-DECK DRILL

Item #5 & 6 Item #11


Item #7
Item #8 Item #23

Item #13

Item #10

Item #5 & 6
Item #14

Item #4
Item #12

Item #5 & 6

Item #9
Item #5 & 6 Item #15

Item #16

89
ELECTRICAL PANEL U-DECK DRILLS

Item #18 Typ. Item #21 Typ.

90
ELECTRICAL PANEL U-DECK DRILLS

ITEM # EWE PART # Manufacturer/Part # DESCRIPTION


1 EWEU34002001 Siemens/R58-15A 15A PUSHBUTTON BREAKER
2 EWEU34002002 Allen Bradley/800F-MN3R LED MODULE /W METAL LATCH
3 EWEU34002003 Allen Bradley/800F-ALM METAL LATCH
4 EWEU34002004 Allen Bradley/1492-W10 TERMINAL BLOCK
5 EWEU34002005 Panduit 1”X11/2” FINGER CHASE
6 EWEU34002006 Panduit 1”X11/2” FINGER CHASE COVER
7 EWEU34002007 Allen Bradley/700-HK32Z12 SLIM LINE RELAY
8 EWEU34002008 Allen Bradley/700-HN122 SLIM LINE RELAY SOCKET
9 EWEU34002009 Allen Bradley/1492WG10S GROUND TERMINAL BLOCK
10 EWEU34002010 Allen Bradley/700HC24Z12 SQUARE BASE RELAY
11 EWEU34002011 Allen Bradley/700HN104 RELAY SOCKET
12 EWEU34002012 Allen Bradley/700HNK41AZ12 TIME DELAY RELAY
13 EWEU34002013 Allen Bradley/700HN121 TIME DELAY RELAY SOCKET
14 EWEU34002014 Mesco/50-836H-0 40A AUTOMOTIVE RELAY
15 EWEU34002015 Etlin Daniels/CD13NA-BL STRAIN RELIEF CONNECTOR
16 EWEU34002016 IPEX/TSRC10 PVC STRAIN RELIEF CONNECTOR
17 EWEU34002017 Allen Bradley/800FM-P4 RED PILOT LIGHT COVER METAL
18 EWEU34002018 Allen Bradley/492-CJ8-10 JUMPERS FOR TERMINAL BLOCKS
19 EWEU34002019 Allen Bradley/800FM-F2 BLACK MOMENTARY PUSH BUTTON
20 EWEU34002020 Mesco/335-1013-NB WP GUARD FOR PB BREAKER
21 EWEU34002021 Allen Bradley/1492-MS8X12 LABELS ON TERMINAL BLOCKS
22 EWEU34002022 Allen Bradley/800F-2X01 RED NORMALLY CLOSED CONTACT
23 EWEU34002023 Allen Bradley/700HC22Z12 2 POLE RELAY

91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112

Вам также может понравиться